ReservoirDevice.cs 57 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.RT.OperationCenter;
  5. using Aitex.Core.RT.RecipeCenter;
  6. using Aitex.Core.RT.SCCore;
  7. using Aitex.Core.Util;
  8. using MECF.Framework.Common.Alarm;
  9. using MECF.Framework.Common.Algorithm;
  10. using MECF.Framework.Common.Beckhoff.ModuleIO;
  11. using MECF.Framework.Common.CommonData.PlatingCell;
  12. using MECF.Framework.Common.CommonData.Prewet;
  13. using MECF.Framework.Common.CommonData.Reservoir;
  14. using MECF.Framework.Common.IOCore;
  15. using MECF.Framework.Common.Persistent.Reservoirs;
  16. using MECF.Framework.Common.RecipeCenter;
  17. using MECF.Framework.Common.ToolLayout;
  18. using MECF.Framework.Common.TwinCat;
  19. using MECF.Framework.Common.Utilities;
  20. using PunkHPX8_Core;
  21. using PunkHPX8_RT.Devices.Facilities;
  22. using PunkHPX8_RT.Devices.PlatingCell;
  23. using PunkHPX8_RT.Devices.Safety;
  24. using PunkHPX8_RT.Devices.Temperature;
  25. using PunkHPX8_RT.Modules;
  26. using PunkHPX8_RT.Modules.Reservoir;
  27. using System;
  28. using System.Collections.Generic;
  29. using System.Linq;
  30. using System.Reflection;
  31. using System.ServiceModel.Security;
  32. using System.Text;
  33. using System.Threading.Tasks;
  34. using System.Windows.Documents;
  35. namespace PunkHPX8_RT.Devices.Reservoir
  36. {
  37. public class ReservoirDevice : BaseDevice, IDevice
  38. {
  39. protected enum DiReplenOperation
  40. {
  41. None,
  42. ManualANDiReplen,
  43. ManualCADiReplen,
  44. AutoANDiReplen,
  45. AutoCADiReplen
  46. }
  47. #region 常量
  48. protected const string AUTO = "Auto";
  49. protected const string MANUAL = "Manual";
  50. protected const string DISABLE = "Disable";
  51. protected const string CA_PUMP_RUNNING="CaPumpRunning";
  52. protected const string AN_TOWER_HIGH="AnTowerHigh";
  53. protected const string AN_TOWER_LOW="AnTowerLow";
  54. protected const string CA_LEVEL="CaLevel";
  55. protected const string CA_WATER_LEVEL="CaWaterLevel";
  56. protected const string AN_FLOW="AnFlow";
  57. protected const string AN_PUMP_ENABLE="AnPumpEnable";
  58. protected const string AN_PUMP_SPEED="AnPumpSpeed";
  59. protected const string CA_FLOW="CaFlow";
  60. protected const string CA_PUMP_ENABLE="CaPumpEnable";
  61. protected const string CA_PUMP_SPEED="CaPumpSpeed";
  62. protected const string RETURN_VALVE_OPENING="ReturnValveOpening";
  63. protected const string CA_DI_REPLEN="CaDiReplen";
  64. protected const string AN_DI_REPLEN="AnDiReplen";
  65. protected const string SAMPLE_OUT="SampleOut";
  66. protected const string DEGAS_ENABLE="DegasEnable";
  67. protected const string CA_ISOLATION="CaIsolation";
  68. protected const string AN_ISOLATION="AnIsolation";
  69. protected const string HED_FLOW="HedFlow";
  70. protected const string HED_FLOW_ENABLE="HedFlowEnable";
  71. protected const string PH_FLOW_VALVE="PhFlowValve";
  72. protected const string PH_VALUE="PhValue";
  73. private const int ENABLE = 5;
  74. #endregion
  75. #region 内部变量
  76. /// <summary>
  77. /// 变量是否初始化字典
  78. /// </summary>
  79. private Dictionary<string, bool> _variableInitializeDic = new Dictionary<string, bool>();
  80. /// <summary>
  81. /// 定时器
  82. /// </summary>
  83. private PeriodicJob _periodicJob;
  84. /// <summary>
  85. /// 阴极Pump速度
  86. /// </summary>
  87. private double _caPumpSpeed = 0;
  88. /// <summary>
  89. /// Return Valve比例
  90. /// </summary>
  91. private double _returnValvePercent = 0.5;
  92. /// <summary>
  93. /// CA Level取样平均值
  94. /// </summary>
  95. private double _avgCALevel;
  96. /// <summary>
  97. /// CA Level取样队列
  98. /// </summary>
  99. private Queue<double> _CALevelSamples;
  100. /// <summary>
  101. /// CA level计算平均值取样数
  102. /// </summary>
  103. private int _levelSampleCount;
  104. /// <summary>
  105. /// 上一时刻platingcell的overflow level
  106. /// </summary>
  107. private double _lastOverFlow;
  108. /// <summary>
  109. /// 当前调节return valve的时间
  110. /// </summary>
  111. private DateTime _adjustReturnvalveStartTime = DateTime.Now;
  112. /// <summary>
  113. /// 首次发现ca flow 满足条件的时间,用于自动打开degas valve
  114. /// </summary>
  115. private DateTime _caFlowOKTime = DateTime.Now;
  116. /// <summary>
  117. /// ca flow 是否首次达到条件
  118. /// </summary>
  119. private bool _isFirstCaFlowOK = false;
  120. /// <summary>
  121. /// ca泵速Helper
  122. /// </summary>
  123. private ReservoirCAPumpSpeedHelper _caPumpSpeedHelper;
  124. //TC是否报警
  125. private bool _isTCControlWARN = false;
  126. #endregion
  127. #region Trigger
  128. /// <summary>
  129. /// Low WaterLevel trigger
  130. /// </summary>
  131. private R_TRIG _caWaterLevelLowerTrigger=new R_TRIG();
  132. /// <summary>
  133. /// High WaterLevel trigger
  134. /// </summary>
  135. private R_TRIG _caWaterLevelHighTrigger = new R_TRIG();
  136. #endregion
  137. #region 共享变量
  138. protected DiReplenOperation _currentDireplenOperation = DiReplenOperation.None;
  139. /// <summary>
  140. /// 手动注水时间(秒)
  141. /// </summary>
  142. protected int _manualReplenSecond = 0;
  143. /// <summary>
  144. /// 数据
  145. /// </summary>
  146. protected ReservoirData _reservoirData = new ReservoirData();
  147. /// <summary>
  148. /// Prewet 持久性数值对象
  149. /// </summary>
  150. protected ReservoirsPersistentValue _persistentValue;
  151. /// <summary>
  152. /// platingcellData
  153. /// </summary>
  154. protected PlatingCellDevice _platingCellDevice;
  155. /// <summary>
  156. /// Recipe
  157. /// </summary>
  158. protected ResRecipe _resRecipe;
  159. /// <summary>
  160. /// 注水Helper
  161. /// </summary>
  162. protected ReservoirDiReplenHelper _direplenHelper;
  163. /// <summary>
  164. /// 累计补水是否超时
  165. /// </summary>
  166. protected bool _isDIReplenMaxTimeOut = false;
  167. /// <summary>
  168. /// 单次补水是否超时
  169. /// </summary>
  170. protected bool _isDIReplenPerfillTimeOut = false;
  171. #endregion
  172. #region 属性
  173. /// <summary>
  174. /// 操作模式
  175. /// </summary>
  176. public string OperationMode { get { return _persistentValue.OperatingMode; } }
  177. /// <summary>
  178. /// 工程模式
  179. /// </summary>
  180. public string EngineerMode { get { return _persistentValue.RecipeOperatingMode; } }
  181. /// <summary>
  182. /// 是否自动
  183. /// </summary>
  184. public bool IsAuto { get { return _persistentValue.OperatingMode == AUTO; } }
  185. /// <summary>
  186. /// 数据
  187. /// </summary>
  188. public ReservoirData ReservoirData { get { return _reservoirData; } }
  189. /// <summary>
  190. /// 检验阴极是否highlevel
  191. /// </summary>
  192. public bool IsCAHighLevel { get { return CheckCAHighLevelStatus(); } }
  193. /// <summary>
  194. /// 检验阴极是否lowlevel
  195. /// </summary>
  196. public bool IsCALowLevel { get { return CheckCALowLevelStatus(); } }
  197. /// <summary>
  198. /// 当前Recipe
  199. /// </summary>
  200. public ResRecipe Recipe { get { return _resRecipe; } }
  201. /// <summary>
  202. /// 阴极是否需要补水
  203. /// </summary>
  204. public bool CANeedDiReplen { get { return CheckCANeedDiReplen(); } }
  205. /// <summary>
  206. /// 正在补水
  207. /// </summary>
  208. public bool IsDireplenOn { get { return _reservoirData.AnDiReplen || _reservoirData.CaDiReplen; } }
  209. /// <summary>
  210. /// 单次补水是否超时
  211. /// </summary>
  212. public bool IsDIReplenPerfillTimeOut { get { return _isDIReplenPerfillTimeOut; } }
  213. /// <summary>
  214. /// 累计补水是否超时
  215. /// </summary>
  216. public bool IsDIReplenMaxTimeOut { get { return _isDIReplenMaxTimeOut; } }
  217. /// <summary>
  218. /// 是否启动retrun valve自动调节开闭
  219. /// </summary>
  220. public bool IsStartAutoReturnValve { get; set; }
  221. #endregion
  222. /// <summary>
  223. /// 构造函数
  224. /// </summary>
  225. /// <param name="moduleName"></param>
  226. /// <param name="name"></param>
  227. public ReservoirDevice(string moduleName) : base(moduleName, moduleName, moduleName, moduleName)
  228. {
  229. _levelSampleCount = SC.GetValue<int>("Reservoir.LevelAvgSamples");
  230. _levelSampleCount = _levelSampleCount == 0 ? 20 : _levelSampleCount;
  231. _CALevelSamples = new Queue<double>(_levelSampleCount);
  232. }
  233. /// <summary>
  234. /// 初始化
  235. /// </summary>
  236. /// <returns></returns>
  237. public bool Initialize()
  238. {
  239. InitializeParameter();
  240. InitializeRoutine();
  241. SubscribeData();
  242. InitializeOperation();
  243. SubscribeValueAction();
  244. _periodicJob = new PeriodicJob(200, OnTimer, $"{Module}.Timer", true, true);
  245. return true;
  246. }
  247. /// <summary>
  248. /// 初始化参数
  249. /// </summary>
  250. private void InitializeParameter()
  251. {
  252. _persistentValue = ReservoirsPersistentManager.Instance.GetReservoirsPersistentValue(Module.ToString());
  253. if (_persistentValue == null)
  254. {
  255. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module.ToString(), "Persistent Value Object is not exist");
  256. }
  257. if (!string.IsNullOrEmpty(_persistentValue.Recipe))
  258. {
  259. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  260. }
  261. _direplenHelper = new ReservoirDiReplenHelper(Module, _persistentValue);
  262. _caPumpSpeedHelper = new ReservoirCAPumpSpeedHelper(Module, this);
  263. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  264. if (reservoirItem!=null)
  265. {
  266. List<PlatingCellItem> platingCellItems = reservoirItem.PlatingCells;
  267. if (platingCellItems != null && platingCellItems.Count > 0)
  268. {
  269. if (platingCellItems[0].Installed)
  270. {
  271. _platingCellDevice = DEVICE.GetDevice<PlatingCellDevice>(platingCellItems[0].ModuleName);
  272. }
  273. }
  274. }
  275. }
  276. /// <summary>
  277. /// 初始化Routine
  278. /// </summary>
  279. private void InitializeRoutine()
  280. {
  281. }
  282. /// <summary>
  283. /// 订阅数据
  284. /// </summary>
  285. protected virtual void SubscribeData()
  286. {
  287. DATA.Subscribe($"{Module}.ReservoirData", () => _reservoirData, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  288. DATA.Subscribe($"{Module}.PersistentValue", () => _persistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  289. DATA.Subscribe($"{Module}.CurrentRecipe", () => _resRecipe, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  290. DATA.Subscribe($"{Module}.IsCAHighLevel", () => IsCAHighLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  291. DATA.Subscribe($"{Module}.IsCALowLevel", () => IsCALowLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  292. DATA.Subscribe($"{Module}.AvgCALevel", () => _avgCALevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  293. DATA.Subscribe($"{Module}.DIValveMaxOnTime", () => SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTime") * 60, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  294. DATA.Subscribe($"{Module}.IsManualCAReplen", () => { return _currentDireplenOperation == DiReplenOperation.ManualCADiReplen; }, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  295. DATA.Subscribe($"{Module}.IsDIReplenPerfillTimeOut", () => _isDIReplenPerfillTimeOut, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  296. DATA.Subscribe($"{Module}.IsDIReplenMaxTimeOut", () => _isDIReplenMaxTimeOut, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  297. }
  298. /// <summary>
  299. /// 初始化Operation
  300. /// </summary>
  301. protected virtual void InitializeOperation()
  302. {
  303. OP.Subscribe($"{Module}.DisabledAction", DisabledOperation);
  304. OP.Subscribe($"{Module}.ManualAction", ManualOperation);
  305. OP.Subscribe($"{Module}.AutoAction", AutoOperation);
  306. OP.Subscribe($"{Module}.EngineeringModeAction", EngineeringModeOperation);
  307. OP.Subscribe($"{Module}.ProductionModeAction", ProductionModeOperation);
  308. OP.Subscribe($"{Module}.CAPumpEnable", CAPumpOn);
  309. OP.Subscribe($"{Module}.CAPumpSpeed", CAPumpSpeedOperation);
  310. OP.Subscribe($"{Module}.CAPumpDisable", CAPumpOff);
  311. OP.Subscribe($"{Module}.LoadRecipe", LoadRecipeOperation);
  312. OP.Subscribe($"{Module}.ReturnValveOn", ReturnValveOn);
  313. OP.Subscribe($"{Module}.ReturnValveOff", (cmd, para) => { return ReturnValveOff();});
  314. OP.Subscribe($"{Module}.ReturnValvePercent", ReturnValvePercentOperation);
  315. OP.Subscribe($"{Module}.CAIsolationOn", (cmd, para) => { return CAIsolationOn(); });
  316. OP.Subscribe($"{Module}.CAIsolationOff", (cmd, para) => { return CAIsolationOff(); });
  317. OP.Subscribe($"{Module}.SampleOutValveOn", (cmd, para) => { return SampleOutValveOn(); });
  318. OP.Subscribe($"{Module}.SampleOutValveOff", (cmd, para) => { return SampleOutValveOff(); });
  319. OP.Subscribe($"{Module}.DegasValveOn", (cmd, para) => { return DegasValveOn(); });
  320. OP.Subscribe($"{Module}.DegasValveOff", (cmd, para) => { return DegasValveOff(); });
  321. OP.Subscribe($"{Module}.PhValveOn", (cmd, para) => { return PhValveOn(); });
  322. OP.Subscribe($"{Module}.PhValveOff", (cmd, para) => { return PhValveOff(); });
  323. OP.Subscribe($"{Module}.HedValveOn", (cmd, para) => { return HedValveOn(); });
  324. OP.Subscribe($"{Module}.HedValveOff", (cmd, para) => { return HedValveOff(); });
  325. OP.Subscribe($"{Module}.ResetTotalTime", ResetTotalTime);
  326. OP.Subscribe($"{Module}.ManualCADiReplen", ManualCADiReplen);
  327. }
  328. /// <summary>
  329. /// 订阅变量数值发生变化
  330. /// </summary>
  331. protected virtual void SubscribeValueAction()
  332. {
  333. IoSubscribeUpdateVariable(CA_PUMP_RUNNING);
  334. IoSubscribeUpdateVariable(AN_TOWER_HIGH);
  335. IoSubscribeUpdateVariable(AN_TOWER_LOW);
  336. IoSubscribeUpdateVariable(CA_LEVEL);
  337. IoSubscribeUpdateVariable(CA_WATER_LEVEL);
  338. IoSubscribeUpdateVariable(CA_PUMP_ENABLE);
  339. IoSubscribeUpdateVariable(CA_PUMP_SPEED);
  340. IoSubscribeUpdateVariable(CA_DI_REPLEN);
  341. IoSubscribeUpdateVariable(RETURN_VALVE_OPENING);
  342. IoSubscribeUpdateVariable(SAMPLE_OUT);
  343. IoSubscribeUpdateVariable(CA_ISOLATION);
  344. IoSubscribeUpdateVariable(AN_ISOLATION);
  345. IoSubscribeUpdateVariable(DEGAS_ENABLE);
  346. IoSubscribeUpdateVariable(CA_FLOW);
  347. }
  348. /// <summary>
  349. /// 订阅IO变量
  350. /// </summary>
  351. /// <param name="variable"></param>
  352. protected void IoSubscribeUpdateVariable(string variable)
  353. {
  354. _variableInitializeDic[variable] = false;
  355. IOModuleManager.Instance.SubscribeModuleVariable(Module, variable, UpdateVariableValue);
  356. }
  357. /// <summary>
  358. /// 更新变量数值
  359. /// </summary>
  360. /// <param name="variable"></param>
  361. /// <param name="value"></param>
  362. private void UpdateVariableValue(string variable, object value)
  363. {
  364. if (!_reservoirData.IsDataInitialized)
  365. {
  366. _reservoirData.IsDataInitialized = true;
  367. }
  368. PropertyInfo property = _reservoirData.GetType().GetProperty(variable);
  369. if (property != null)
  370. {
  371. property.SetValue(_reservoirData, value);
  372. if (variable == CA_WATER_LEVEL)
  373. {
  374. string caLevelCurve = SC.GetStringValue($"Reservoir.{Module}.CALevelCurve");
  375. ReservoirData.CaLevel = LevelCurveManager.Instance.CalculateLevelByWaterLevel(ReservoirData.CaWaterLevel, caLevelCurve);
  376. }
  377. if (variable == RETURN_VALVE_OPENING)
  378. {
  379. if (Convert.ToDouble(value) != 0)
  380. {
  381. ReservoirData.ReturnValveEnable = true;
  382. }
  383. else
  384. {
  385. ReservoirData.ReturnValveEnable = false;
  386. }
  387. }
  388. }
  389. if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable])
  390. {
  391. _variableInitializeDic[variable] = true;
  392. }
  393. }
  394. /// <summary>
  395. /// 写变量
  396. /// </summary>
  397. /// <param name="variable"></param>
  398. /// <param name="value"></param>
  399. /// <returns></returns>
  400. protected bool WriteVariableValue(string variable, object value)
  401. {
  402. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{variable}");
  403. return IOModuleManager.Instance.WriteIoValue(ioName, value);
  404. }
  405. /// <summary>
  406. /// 定时器
  407. /// </summary>
  408. /// <returns></returns>
  409. protected virtual bool OnTimer()
  410. {
  411. CalculateCALevel();
  412. AdjustRetrunFlowValve();
  413. WaterLevelMonitor();
  414. DireplenMonitor();
  415. AutoOpenDegasValve();
  416. HedMonitor();
  417. AutoMonitor();
  418. return true;
  419. }
  420. #region timer
  421. /// <summary>
  422. /// 处于Auto时要监控的逻辑
  423. /// </summary>
  424. protected virtual void AutoMonitor()
  425. {
  426. if (_persistentValue.OperatingMode == AUTO)
  427. {
  428. _caPumpSpeedHelper.Monitor(_resRecipe);
  429. TemperatureCheck();
  430. }
  431. }
  432. /// <summary>
  433. /// 监控TC
  434. /// </summary>
  435. private void HedMonitor()
  436. {
  437. double _cellFlowStartLowlimit = SC.GetValue<double>("PlatingCell.CellFlowStartLowLimit");
  438. if (_reservoirData.CaFlow < _cellFlowStartLowlimit)
  439. {
  440. CAFlowLowOperation();
  441. }
  442. }
  443. /// <summary>
  444. /// safety和ca flow满足条件,自动打开degas valve
  445. /// </summary>
  446. public void AutoOpenDegasValve()
  447. {
  448. if(Recipe!= null && ReservoirData.CaFlow >= Recipe.CAFlowSetPoint) //缺了safety的条件,待补充
  449. {
  450. int degasValveOpenIdlePeriod = SC.GetValue<int>($"Reservoir.DegasValveOpenIdlePeriod");
  451. if (!_isFirstCaFlowOK)
  452. {
  453. _isFirstCaFlowOK = true;
  454. _caFlowOKTime = DateTime.Now;
  455. }
  456. else
  457. {
  458. if(DateTime.Now.Subtract(_caFlowOKTime).TotalMinutes >= degasValveOpenIdlePeriod && !ReservoirData.DegasEnable)
  459. {
  460. DegasValveOn();
  461. _caFlowOKTime = DateTime.Now;//开启后重置一下检测到ca flow ok的时间
  462. }
  463. }
  464. }
  465. else
  466. {
  467. _isFirstCaFlowOK = false;
  468. }
  469. }
  470. /// <summary>
  471. /// 自动调节retrun valve 开闭
  472. /// </summary>
  473. public void AdjustRetrunFlowValve()
  474. {
  475. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  476. if (reservoirEntity != null)
  477. {
  478. //retrun valve打开
  479. if (ReservoirData.ReturnValveEnable && _platingCellDevice!=null && (!reservoirEntity.IsInit && !reservoirEntity.IsError))
  480. {
  481. double overflow = _platingCellDevice.PlatingCellDeviceData.OverFlowLevel;
  482. int _overflowLevelDelta = SC.GetValue<int>($"Reservoir.{Module}.OverflowLevelDelta");
  483. int _overflowLevelCheckTime = SC.GetValue<int>($"Reservoir.{Module}.OverflowLevelCheckTime");
  484. int _retrunOpenHoldStep = SC.GetValue<int>($"Reservoir.{Module}.RetrunOpenHoldStep");
  485. int _retrunOpenRampStep = SC.GetValue<int>($"Reservoir.{Module}.RetrunOpenRampStep");
  486. bool _isFull = "Full".Equals(_platingCellDevice.PlatingCellDeviceData.OverFlowStatus);
  487. int adjustNumber = _isFull ? _retrunOpenHoldStep : _retrunOpenRampStep;
  488. if (_isFull) //full的情况
  489. {
  490. if (overflow > _lastOverFlow)//液位升高的情况
  491. {
  492. if (overflow - _lastOverFlow > _overflowLevelDelta && DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime)
  493. {
  494. double percent = ReservoirData.ReturnValveOpening - adjustNumber;
  495. percent = percent >= 0 ? percent : 0;
  496. ReturnValvePercent(percent);
  497. _lastOverFlow = overflow;
  498. _adjustReturnvalveStartTime = DateTime.Now;
  499. }
  500. }
  501. else
  502. {
  503. if (_lastOverFlow - overflow > _overflowLevelDelta && DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime)
  504. {
  505. double percent = ReservoirData.ReturnValveOpening + adjustNumber;
  506. percent = percent <= 100 ? percent : 100;
  507. ReturnValvePercent(percent);
  508. _lastOverFlow = overflow;
  509. _adjustReturnvalveStartTime = DateTime.Now;
  510. }
  511. }
  512. }
  513. else //empty或者high的情况
  514. {
  515. if ("High".Equals(_platingCellDevice.PlatingCellDeviceData.OverFlowStatus))
  516. {
  517. if (DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime)
  518. {
  519. double percent = ReservoirData.ReturnValveOpening - adjustNumber;
  520. percent = percent >= 0 ? percent : 0;
  521. ReturnValvePercent(percent);
  522. _lastOverFlow = overflow;
  523. _adjustReturnvalveStartTime = DateTime.Now;
  524. }
  525. }
  526. else
  527. {
  528. if (DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime)
  529. {
  530. double percent = ReservoirData.ReturnValveOpening + adjustNumber;
  531. percent = percent <= 100 ? percent : 100;
  532. ReturnValvePercent(percent);
  533. _lastOverFlow = overflow;
  534. _adjustReturnvalveStartTime = DateTime.Now;
  535. }
  536. }
  537. }
  538. }
  539. }
  540. }
  541. /// <summary>
  542. /// 计算CA
  543. /// </summary>
  544. private void CalculateCALevel()
  545. {
  546. if (ReservoirData != null)
  547. {
  548. if (_CALevelSamples.Count >= _levelSampleCount)
  549. {
  550. _CALevelSamples.Dequeue();
  551. _CALevelSamples.Enqueue(ReservoirData.CaLevel);
  552. }
  553. else
  554. {
  555. _CALevelSamples.Enqueue(ReservoirData.CaLevel);
  556. }
  557. _avgCALevel = _CALevelSamples.Count > 0 ? _CALevelSamples.Average() : 0;
  558. }
  559. }
  560. /// <summary>
  561. /// WaterLevel监控
  562. /// </summary>
  563. protected virtual void WaterLevelMonitor()
  564. {
  565. _caWaterLevelLowerTrigger.CLK = IsCALowLevel;
  566. if (_caWaterLevelLowerTrigger.Q)
  567. {
  568. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  569. string reason = $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is lower than CALowLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.CALowLevel")}";
  570. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, reason);
  571. CALowLevelOperation();
  572. if (reservoirEntity.IsAuto && !AlarmListManager.Instance.IsContainDataError(Module, "CAWaterLevel"))
  573. {
  574. AlarmListManager.Instance.AddDataError(Module,
  575. $"CAWaterLevel", $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is lower than CALowLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.CALowLevel")}");
  576. }
  577. if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error);
  578. }
  579. _caWaterLevelHighTrigger.CLK = IsCAHighLevel;
  580. if (_caWaterLevelHighTrigger.Q)
  581. {
  582. HighLevelOperation();
  583. }
  584. }
  585. /// <summary>
  586. /// CA Low Level触发对应操作
  587. /// </summary>
  588. private void CAFlowLowOperation()
  589. {
  590. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  591. //禁用TC
  592. if (!string.IsNullOrEmpty(reservoirItem.TCID))
  593. {
  594. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  595. if (temperatureController != null && temperatureController.TemperatureData.ControlOperationModel == (int)TemperatureEnumData.ENABLE)
  596. {
  597. temperatureController.DisableOperation("", null);
  598. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "CA flow is lower than cellflowStartLowLimit,TC Disabled");
  599. }
  600. }
  601. }
  602. /// <summary>
  603. /// CA Low Level触发对应操作
  604. /// </summary>
  605. private void CALowLevelOperation()
  606. {
  607. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  608. if (_reservoirData.CaPumpEnable)
  609. {
  610. CAPumpOff("", null);
  611. }
  612. if (_reservoirData.CaIsolation)// 不确定是否是关闭cell flow
  613. {
  614. CAIsolationOff();
  615. }
  616. //禁用TC
  617. if (!string.IsNullOrEmpty(reservoirItem.TCID))
  618. {
  619. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  620. if (temperatureController != null && temperatureController.TemperatureData.ControlOperationModel == (int)TemperatureEnumData.ENABLE)
  621. {
  622. temperatureController.DisableOperation("", null);
  623. }
  624. }
  625. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  626. if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error);
  627. }
  628. /// <summary>
  629. /// High Level Common Operation
  630. /// </summary>
  631. private void HighLevelOperation()
  632. {
  633. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  634. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  635. if (systemFacilities != null)
  636. {
  637. if (systemFacilities.DIFillEnable) systemFacilities.DiFillDisableOperation("DIFillDisableOpeartion", null);
  638. if (systemFacilities.DIReplenEnable) systemFacilities.DiReplenDisableOperation("DiReplenDisableOperation", null);
  639. if (_reservoirData.CaDiReplen)
  640. {
  641. _currentDireplenOperation = DiReplenOperation.None;
  642. CADiReplenOff("", null);
  643. }
  644. }
  645. if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error);
  646. if (reservoirEntity.IsAuto && !AlarmListManager.Instance.IsContainDataError(Module, "CAWaterLevel"))
  647. {
  648. AlarmListManager.Instance.AddDataError(Module,
  649. $"CAWaterLevel", $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is large than CAHighLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.CAHighLevel")}");
  650. }
  651. }
  652. /// <summary>
  653. /// Direplen监控
  654. /// </summary>
  655. private void DireplenMonitor()
  656. {
  657. var facilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  658. //补水监控
  659. if (_direplenHelper != null)
  660. {
  661. _direplenHelper.MonitorPeriodTime(ref _isDIReplenMaxTimeOut);
  662. if (!_isDIReplenMaxTimeOut && !_isDIReplenPerfillTimeOut && facilities.DIFillEnable)
  663. {
  664. AutoDireplenMonitor();
  665. }
  666. }
  667. }
  668. /// <summary>
  669. /// 自动补水
  670. /// </summary>
  671. protected virtual void AutoDireplenMonitor()
  672. {
  673. if (_currentDireplenOperation == DiReplenOperation.ManualCADiReplen)
  674. {
  675. bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, CADiReplenOff, ref _isDIReplenMaxTimeOut);
  676. if (result)
  677. {
  678. _currentDireplenOperation = DiReplenOperation.None;
  679. }
  680. }
  681. if (_currentDireplenOperation == DiReplenOperation.AutoCADiReplen)
  682. {
  683. AutoDiReplenMonitor(CADiReplenOff, _reservoirData.CaLevel, _resRecipe.ReservoirCALevel, _resRecipe.DIReplenEnable,
  684. _resRecipe.DIReplenTimeRate, _resRecipe.DIReplenCurrentRate);
  685. }
  686. }
  687. /// <summary>
  688. /// 自动注水监控
  689. /// </summary>
  690. /// <param name="direplenOff"></param>
  691. /// <param name="level"></param>
  692. /// <param name="recipeLevel"></param>
  693. private void AutoDiReplenMonitor(Func<string, object[], bool> direplenOff, double level, double recipeLevel, bool replenEnable,
  694. int direplenTimeRate, int direplenCurrentRate)
  695. {
  696. //判断是否注水超时(包括单次和累计)
  697. bool result = _direplenHelper.AutoDiReplenMonitorTimeOut(direplenOff, ref _isDIReplenMaxTimeOut, ref _isDIReplenPerfillTimeOut);
  698. if (result)
  699. {
  700. _currentDireplenOperation = DiReplenOperation.None;
  701. }
  702. else
  703. {
  704. //按液位补水
  705. result = _direplenHelper.AutoDiReplenMonitorComplete(level, recipeLevel, replenEnable, direplenTimeRate, direplenCurrentRate, direplenOff);
  706. if (result)
  707. {
  708. _currentDireplenOperation = DiReplenOperation.None;
  709. }
  710. }
  711. }
  712. #endregion
  713. #region Mode switch
  714. /// <summary>
  715. /// DisabledAction
  716. /// </summary>
  717. /// <param name="cmd"></param>
  718. /// <param name="param"></param>
  719. /// <returns></returns>
  720. private bool DisabledOperation(string cmd, object[] args)
  721. {
  722. string currentOperation = "Disabled";
  723. string preOperation = _persistentValue.OperatingMode;
  724. _persistentValue.OperatingMode = currentOperation;
  725. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  726. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  727. return true;
  728. }
  729. /// <summary>
  730. /// ManualAction
  731. /// </summary>
  732. /// <param name="cmd"></param>
  733. /// <param name="param"></param>
  734. /// <returns></returns>
  735. private bool ManualOperation(string cmd, object[] args)
  736. {
  737. string currentOperation = "Manual";
  738. string preOperation = _persistentValue.OperatingMode;
  739. _persistentValue.OperatingMode = currentOperation;
  740. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  741. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  742. return true;
  743. }
  744. /// <summary>
  745. /// AutoAction
  746. /// </summary>
  747. /// <param name="cmd"></param>
  748. /// <param name="param"></param>
  749. /// <returns></returns>
  750. private bool AutoOperation(string cmd, object[] args)
  751. {
  752. string currentOperation = "Auto";
  753. string preOperation = _persistentValue.OperatingMode;
  754. _persistentValue.OperatingMode = currentOperation;
  755. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  756. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  757. return true;
  758. }
  759. /// <summary>
  760. /// EngineeringModeAction
  761. /// </summary>
  762. /// <param name="cmd"></param>
  763. /// <param name="param"></param>
  764. /// <returns></returns>
  765. private bool EngineeringModeOperation(string cmd, object[] args)
  766. {
  767. string currentRecipeOperation = "Engineering";
  768. if (_persistentValue != null)
  769. {
  770. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  771. }
  772. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  773. return true;
  774. }
  775. /// <summary>
  776. /// ProductionAction
  777. /// </summary>
  778. /// <param name="cmd"></param>
  779. /// <param name="param"></param>
  780. /// <returns></returns>
  781. private bool ProductionModeOperation(string cmd, object[] args)
  782. {
  783. string currentRecipeOperation = "Production";
  784. if (_persistentValue != null)
  785. {
  786. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  787. }
  788. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  789. return true;
  790. }
  791. #endregion
  792. /// <summary>
  793. /// 加载Recipe
  794. /// </summary>
  795. /// <param name="cmd"></param>
  796. /// <param name="args"></param>
  797. /// <returns></returns>
  798. private bool LoadRecipeOperation(string cmd, object[] args)
  799. {
  800. _persistentValue.Recipe = args[0].ToString();
  801. string[] fileRoute = _persistentValue.Recipe.Split('\\');
  802. string recipeRoute = "";
  803. if (fileRoute.Length > 2)
  804. {
  805. recipeRoute = fileRoute[fileRoute.Length - 2];
  806. }
  807. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  808. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module.ToString());
  809. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module.ToString(), $"Load {recipeRoute} Recipe {_resRecipe.Ppid} Success");
  810. return true;
  811. }
  812. /// <summary>
  813. /// 监控
  814. /// </summary>
  815. public void Monitor()
  816. {
  817. }
  818. #region CA Pump
  819. /// <summary>
  820. /// CA Pump调速
  821. /// </summary>
  822. /// <param name="cmd"></param>
  823. /// <param name="args"></param>
  824. /// <returns></returns>
  825. private bool CAPumpSpeedOperation(string cmd, object[] args)
  826. {
  827. double caMaxPumpSpeed = 0;
  828. if (SC.ContainsItem("Reservoir.CAMaxPumpSpeed"))
  829. {
  830. caMaxPumpSpeed = SC.GetValue<double>("Reservoir.CAMaxPumpSpeed");
  831. }
  832. if (double.TryParse(args[0].ToString(), out double speed))
  833. {
  834. _caPumpSpeed = speed;
  835. if (_caPumpSpeed > caMaxPumpSpeed)
  836. {
  837. LOG.WriteLog(eEvent.WARN_METAL, Module, $"CA pump speed:{_caPumpSpeed} is over CA max pump speed {caMaxPumpSpeed}!");
  838. return false;
  839. }
  840. return CAPumpSpeed(_caPumpSpeed);
  841. }
  842. else
  843. {
  844. LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is nor invalid speed");
  845. return false;
  846. }
  847. }
  848. /// <summary>
  849. /// 设置阴极泵速
  850. /// </summary>
  851. /// <param name="caPumpSpeed"></param>
  852. /// <returns></returns>
  853. public bool CAPumpSpeed(double caPumpSpeed)
  854. {
  855. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_SPEED}");
  856. return BeckhoffIOManager.Instance.WriteIoValue(ioName, caPumpSpeed);
  857. }
  858. /// <summary>
  859. /// 阴极Pump On
  860. /// </summary>
  861. /// <param name="cmd"></param>
  862. /// <param name="args"></param>
  863. /// <returns></returns>
  864. public bool CAPumpOn(string cmd, object[] args)
  865. {
  866. double caPumpSpeed = SC.GetValue<double>("Reservoir.CADefaultPumpSpeed");
  867. bool result = CAPumpSpeed(caPumpSpeed);
  868. if (result)
  869. {
  870. string enableIOName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_ENABLE}");
  871. return BeckhoffIOManager.Instance.WriteIoValue(enableIOName, true);
  872. }
  873. else
  874. {
  875. return false;
  876. }
  877. }
  878. /// <summary>
  879. /// 阴极Pump Off
  880. /// </summary>
  881. /// <param name="cmd"></param>
  882. /// <param name="args"></param>
  883. /// <returns></returns>
  884. public bool CAPumpOff(string cmd, object[] args)
  885. {
  886. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_ENABLE}");
  887. return BeckhoffIOManager.Instance.WriteIoValue(ioName, false);
  888. }
  889. #endregion
  890. #region Return Valve
  891. /// <summary>
  892. /// Return Valve
  893. /// </summary>
  894. /// <param name="cmd"></param>
  895. /// <param name="args"></param>
  896. /// <returns></returns>
  897. private bool ReturnValvePercentOperation(string cmd, object[] args)
  898. {
  899. if (double.TryParse(args[0].ToString(), out double percent))
  900. {
  901. _returnValvePercent = percent;
  902. return ReturnValvePercent(_returnValvePercent);
  903. }
  904. else
  905. {
  906. LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is invalid percent");
  907. return false;
  908. }
  909. }
  910. /// <summary>
  911. /// 设置比例
  912. /// </summary>
  913. /// <param name="caPumpSpeed"></param>
  914. /// <returns></returns>
  915. public bool ReturnValvePercent(double percent)
  916. {
  917. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RETURN_VALVE_OPENING}");
  918. return BeckhoffIOManager.Instance.WriteIoValue(ioName, percent);
  919. }
  920. /// <summary>
  921. /// Return Valve On
  922. /// </summary>
  923. /// <param name="cmd"></param>
  924. /// <param name="args"></param>
  925. /// <returns></returns>
  926. public bool ReturnValveOn(string cmd, object[] args)
  927. {
  928. double percent = SC.GetValue<int>("Reservoir.ReturnOpenDefaultPercentage");
  929. return ReturnValvePercent(percent);
  930. }
  931. /// <summary>
  932. /// Return Valve Off
  933. /// </summary>
  934. /// <param name="cmd"></param>
  935. /// <param name="args"></param>
  936. /// <returns></returns>
  937. public bool ReturnValveOff()
  938. {
  939. return ReturnValvePercent(0);
  940. }
  941. #endregion
  942. /// <summary>
  943. /// CAIsolationOn
  944. /// </summary>
  945. /// <returns></returns>
  946. public bool CAIsolationOn()
  947. {
  948. return WriteVariableValue(CA_ISOLATION, true);
  949. }
  950. /// <summary>
  951. /// CAIsolationOff
  952. /// </summary>
  953. /// <returns></returns>
  954. public bool CAIsolationOff()
  955. {
  956. return WriteVariableValue(CA_ISOLATION, false);
  957. }
  958. /// <summary>
  959. /// DegasValveOn
  960. /// </summary>
  961. /// <returns></returns>
  962. public bool DegasValveOn()
  963. {
  964. return WriteVariableValue(DEGAS_ENABLE, true);
  965. }
  966. /// <summary>
  967. /// DegasValveOff
  968. /// </summary>
  969. /// <returns></returns>
  970. public bool DegasValveOff()
  971. {
  972. return WriteVariableValue(DEGAS_ENABLE, false);
  973. }
  974. /// <summary>
  975. /// HedValveOn
  976. /// </summary>
  977. /// <returns></returns>
  978. public bool HedValveOn()
  979. {
  980. return WriteVariableValue(HED_FLOW_ENABLE, true);
  981. }
  982. /// <summary>
  983. /// HedValveOff
  984. /// </summary>
  985. /// <returns></returns>
  986. public bool HedValveOff()
  987. {
  988. return WriteVariableValue(HED_FLOW_ENABLE, false);
  989. }
  990. /// <summary>
  991. /// PhValveOn
  992. /// </summary>
  993. /// <returns></returns>
  994. public bool PhValveOn()
  995. {
  996. return WriteVariableValue(PH_FLOW_VALVE, true);
  997. }
  998. /// <summary>
  999. /// PhValveOff
  1000. /// </summary>
  1001. /// <returns></returns>
  1002. public bool PhValveOff()
  1003. {
  1004. return WriteVariableValue(PH_FLOW_VALVE, false);
  1005. }
  1006. /// <summary>
  1007. /// SampleOutValveOn
  1008. /// </summary>
  1009. /// <returns></returns>
  1010. public bool SampleOutValveOn()
  1011. {
  1012. return WriteVariableValue(SAMPLE_OUT, true);
  1013. }
  1014. /// <summary>
  1015. /// SampleOutValveOff
  1016. /// </summary>
  1017. /// <returns></returns>
  1018. public bool SampleOutValveOff()
  1019. {
  1020. return WriteVariableValue(SAMPLE_OUT, false);
  1021. }
  1022. #region CA DiReplen
  1023. /// <summary>
  1024. /// 阴极DI Replen On
  1025. /// </summary>
  1026. /// <param name="cmd"></param>
  1027. /// <param name="args"></param>
  1028. /// <returns></returns>
  1029. private bool CADiReplenOnOperation(string cmd, object[] args)
  1030. {
  1031. return CADiReplenOn();
  1032. }
  1033. /// <summary>
  1034. /// 阴极DI Replen On
  1035. /// </summary>
  1036. /// <param name="showError"></param>
  1037. /// <returns></returns>
  1038. private bool CADiReplenOn()
  1039. {
  1040. bool preCondition = CheckPreDiReplenCondition();
  1041. if (!preCondition)
  1042. {
  1043. return false;
  1044. }
  1045. if (IsCAHighLevel)
  1046. {
  1047. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CAHighLevel is activate,Can't do CA_DIReple");
  1048. return false;
  1049. }
  1050. if (IsCALowLevel)
  1051. {
  1052. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CALowLevel is activate,Can't do CA_DIReple");
  1053. return false;
  1054. }
  1055. if (ReservoirData.AnDiReplen)
  1056. {
  1057. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "ANDiReplen is on");
  1058. return false;
  1059. }
  1060. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_DI_REPLEN}");
  1061. return BeckhoffIOManager.Instance.WriteIoValue(ioName, true);
  1062. }
  1063. /// <summary>
  1064. /// 阴极DI Replen Off
  1065. /// </summary>
  1066. /// <param name="cmd"></param>
  1067. /// <param name="args"></param>
  1068. /// <returns></returns>
  1069. private bool CADiReplenOff(string cmd, object[] args)
  1070. {
  1071. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_DI_REPLEN}");
  1072. bool result = BeckhoffIOManager.Instance.WriteIoValue(ioName, false);
  1073. if (result)
  1074. {
  1075. _persistentValue.IsDiReplenOn = false;
  1076. if (_currentDireplenOperation == DiReplenOperation.ManualCADiReplen || _currentDireplenOperation == DiReplenOperation.AutoCADiReplen)
  1077. {
  1078. _currentDireplenOperation = DiReplenOperation.None;
  1079. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  1080. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1081. }
  1082. }
  1083. return result;
  1084. }
  1085. /// <summary>
  1086. /// 检验DiReplen前置条件
  1087. /// </summary>
  1088. /// <returns></returns>
  1089. public bool CheckPreDiReplenCondition()
  1090. {
  1091. if (!CheckFacilitiesDiReplenStatus())
  1092. {
  1093. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Facilities DiReplen is Off, can't start auto diReplen");
  1094. return false;
  1095. }
  1096. SafetyDevice safetyDevice = DEVICE.GetDevice<SafetyDevice>("Safety");
  1097. if (safetyDevice != null && safetyDevice.SafetyData.Reservoir1CALevelHigh)
  1098. {
  1099. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Safety high is Activate, can't start auto diReplen");
  1100. return false;
  1101. }
  1102. if (CheckOtherReservoirDiReplenStatus())
  1103. {
  1104. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"there is exist reservoir in diReplen, can't start auto diReplen");
  1105. return false;
  1106. }
  1107. return true;
  1108. }
  1109. /// <summary>
  1110. /// 检验总Di有没有开
  1111. /// </summary>
  1112. /// <returns></returns>
  1113. private bool CheckFacilitiesDiReplenStatus()
  1114. {
  1115. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  1116. if (systemFacilities != null)
  1117. {
  1118. return systemFacilities.DIReplenEnable;
  1119. }
  1120. return false;
  1121. }
  1122. /// <summary>
  1123. /// 检验是否其他Reservoir Direplen已经
  1124. /// </summary>
  1125. /// <returns></returns>
  1126. protected bool CheckOtherReservoirDiReplenStatus()
  1127. {
  1128. List<string> reservoirs = ReservoirItemManager.Instance.InstalledModules;
  1129. foreach (string item in reservoirs)
  1130. {
  1131. if (item != Module)
  1132. {
  1133. ReservoirDevice tmpDevice = DEVICE.GetDevice<ReservoirDevice>(item);
  1134. if (tmpDevice.ReservoirData.CaDiReplen)
  1135. {
  1136. return true;
  1137. }
  1138. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(item);
  1139. if (reservoirItem.SubType == ReservoirType.DegasMembrance.ToString())
  1140. {
  1141. if (tmpDevice.ReservoirData.AnDiReplen)
  1142. {
  1143. return true;
  1144. }
  1145. }
  1146. }
  1147. }
  1148. return false;
  1149. }
  1150. #endregion
  1151. #region DiReplen Operation
  1152. /// <summary>
  1153. /// 重置时长
  1154. /// </summary>
  1155. /// <param name="cmd"></param>
  1156. /// <param name="objs"></param>
  1157. /// <returns></returns>
  1158. private bool ResetTotalTime(string cmd, object[] objs)
  1159. {
  1160. _isDIReplenMaxTimeOut = false;
  1161. _isDIReplenPerfillTimeOut = false;
  1162. _persistentValue.TotalReplen = 0;
  1163. _persistentValue.LastTotalReplen = 0;
  1164. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1165. return true;
  1166. }
  1167. /// <summary>
  1168. /// 手动阴极注水
  1169. /// </summary>
  1170. /// <param name="cmd"></param>
  1171. /// <param name="args"></param>
  1172. /// <returns></returns>
  1173. private bool ManualCADiReplen(string cmd, object[] args)
  1174. {
  1175. return ManualDiReplen(CADiReplenOnOperation, DiReplenOperation.ManualCADiReplen, args[0].ToString());
  1176. }
  1177. /// <summary>
  1178. /// 手动注水
  1179. /// </summary>
  1180. /// <param name="direplenOn"></param>
  1181. /// <param name="direplenOperation"></param>
  1182. /// <returns></returns>
  1183. protected bool ManualDiReplen(Func<string, object[], bool> direplenOn, DiReplenOperation direplenOperation, string timeLength)
  1184. {
  1185. if (_currentDireplenOperation != DiReplenOperation.None)
  1186. {
  1187. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentDireplenOperation},cannot execute {direplenOperation}");
  1188. return false;
  1189. }
  1190. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1191. if (!reservoirEntity.IsInitialized)
  1192. {
  1193. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} is not initialized. Can't start DiReplen");
  1194. return false;
  1195. }
  1196. if (_isDIReplenMaxTimeOut)
  1197. {
  1198. double diValveMaxOnTime = SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTime");
  1199. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"Direplen time over conifg's DIValveMaxOnTime:{diValveMaxOnTime} min");
  1200. return false;
  1201. }
  1202. if (_isDIReplenPerfillTimeOut)
  1203. {
  1204. double diValveMaxOnTimePerFill = SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTimePerFill");
  1205. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"Direplen time over conifg's DIValveMaxOnTimePerFill:{diValveMaxOnTimePerFill} min");
  1206. return false;
  1207. }
  1208. bool result = direplenOn("", null);
  1209. if (result)
  1210. {
  1211. _currentDireplenOperation = direplenOperation;
  1212. _persistentValue.DiReplenTime = DateTime.Now;
  1213. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1214. int.TryParse(timeLength, out _manualReplenSecond);
  1215. }
  1216. return result;
  1217. }
  1218. /// <summary>
  1219. /// 阴极自动流水
  1220. /// </summary>
  1221. /// <returns></returns>
  1222. public bool AutoCADiReplen()
  1223. {
  1224. if (IsCALowLevel)
  1225. {
  1226. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CALowLevel is activate,Can't AutoANDireplen");
  1227. return false;
  1228. }
  1229. return AutoDireplen(CADiReplenOn, DiReplenOperation.AutoCADiReplen);
  1230. }
  1231. /// <summary>
  1232. /// 自动注水公共方法
  1233. /// </summary>
  1234. /// <returns></returns>
  1235. protected bool AutoDireplen(Func<bool> direplenOn, DiReplenOperation reservoirOperation)
  1236. {
  1237. if (_currentDireplenOperation != DiReplenOperation.None)
  1238. {
  1239. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentDireplenOperation},cannot execute {reservoirOperation}");
  1240. return false;
  1241. }
  1242. if (_resRecipe == null)
  1243. {
  1244. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"recipe is null");
  1245. return false;
  1246. }
  1247. bool result = direplenOn();
  1248. if (result)
  1249. {
  1250. _currentDireplenOperation = reservoirOperation;
  1251. _persistentValue.DiReplenTime = DateTime.Now;
  1252. }
  1253. return result;
  1254. }
  1255. #endregion
  1256. /// <summary>
  1257. /// 检验阴极是否highlevel
  1258. /// </summary>
  1259. public bool CheckCAHighLevelStatus()
  1260. {
  1261. return ReservoirData.CaWaterLevel > SC.GetValue<double>($"Reservoir.{Module}.CAHighLevel") ? true : false;
  1262. }
  1263. /// <summary>
  1264. /// 检验阴极是否lowlevel
  1265. /// </summary>
  1266. public bool CheckCALowLevelStatus()
  1267. {
  1268. return ReservoirData.CaWaterLevel < SC.GetValue<double>($"Reservoir.{Module}.CALowLevel") ? true : false;
  1269. }
  1270. /// <summary>
  1271. /// 检验CA是否需要注水
  1272. /// </summary>
  1273. /// <returns></returns>
  1274. public bool CheckCANeedDiReplen()
  1275. {
  1276. if (IsAuto && _resRecipe != null)
  1277. {
  1278. if (_resRecipe.DIReplenEnable && _resRecipe.DIReplenTimeRate == 0 && _resRecipe.DIReplenCurrentRate == 0)
  1279. {
  1280. double levelHysteresis = SC.GetValue<double>("Reservoir.LevelHysteresis");
  1281. return _reservoirData.CaLevel < _resRecipe.ReservoirCALevel - levelHysteresis;
  1282. }
  1283. return false;
  1284. }
  1285. else
  1286. {
  1287. return false;
  1288. }
  1289. }
  1290. public void Reset()
  1291. {
  1292. }
  1293. public void Terminate()
  1294. {
  1295. }
  1296. /// <summary>
  1297. /// Temperature Check
  1298. /// </summary>
  1299. private void TemperatureCheck()
  1300. {
  1301. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1302. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  1303. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  1304. if (temperatureController == null || temperatureController.TemperatureData == null || _resRecipe == null
  1305. || temperatureController.TemperatureData.ControlOperationModel != ENABLE) return;
  1306. double tempValue = temperatureController.TemperatureData.ReserviorTemperature;
  1307. if (tempValue > _resRecipe.TemperatureErrorHigh && !reservoirEntity.IsError)
  1308. {
  1309. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe TemperatureErrorHigh parameter:{_resRecipe.TemperatureErrorHigh}");
  1310. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1311. }
  1312. else if (tempValue < _resRecipe.TemperatureErrorLow && !reservoirEntity.IsError)
  1313. {
  1314. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is less than recipe TemperatureErrorLow parameter:{_resRecipe.TemperatureErrorLow}");
  1315. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1316. }
  1317. else if (tempValue > _resRecipe.TemperatureWarningHigh)
  1318. {
  1319. if (!_isTCControlWARN)
  1320. {
  1321. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe TemperatureWarningHigh parameter:{_resRecipe.TemperatureWarningHigh}");
  1322. _isTCControlWARN = true;
  1323. AlarmListManager.Instance.AddWarn(Module,
  1324. $"Temperature", $"{Module} temperature:{tempValue} is large than recipe temperatureWarningHigh{_resRecipe.TemperatureWarningHigh}");
  1325. }
  1326. }
  1327. else if (tempValue < _resRecipe.TemperatureWarningLow)
  1328. {
  1329. if (!_isTCControlWARN)
  1330. {
  1331. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature;{tempValue} is less than recipe TemperatureWarningLow parameter:{_resRecipe.TemperatureWarningLow}");
  1332. _isTCControlWARN = true;
  1333. AlarmListManager.Instance.AddWarn(Module,
  1334. $"Temperature", $"{Module} temperature:{tempValue} is lower than recipe temperatureWarningLow{_resRecipe.TemperatureWarningLow}");
  1335. }
  1336. }
  1337. else
  1338. {
  1339. _isTCControlWARN = false;
  1340. }
  1341. }
  1342. }
  1343. }