using Aitex.Core.RT.DataCenter; using Aitex.Core.RT.Device; using Aitex.Core.RT.Log; using Aitex.Core.RT.OperationCenter; using Aitex.Core.RT.RecipeCenter; using Aitex.Core.RT.SCCore; using Aitex.Core.Util; using MECF.Framework.Common.Alarm; using MECF.Framework.Common.Algorithm; using MECF.Framework.Common.Beckhoff.ModuleIO; using MECF.Framework.Common.CommonData.PlatingCell; using MECF.Framework.Common.CommonData.Prewet; using MECF.Framework.Common.CommonData.Reservoir; using MECF.Framework.Common.IOCore; using MECF.Framework.Common.Persistent.Reservoirs; using MECF.Framework.Common.RecipeCenter; using MECF.Framework.Common.ToolLayout; using MECF.Framework.Common.TwinCat; using MECF.Framework.Common.Utilities; using PunkHPX8_Core; using PunkHPX8_RT.Devices.Facilities; using PunkHPX8_RT.Devices.PlatingCell; using PunkHPX8_RT.Devices.Safety; using PunkHPX8_RT.Devices.Temperature; using PunkHPX8_RT.Modules; using PunkHPX8_RT.Modules.Reservoir; using System; using System.Collections.Generic; using System.Linq; using System.Reflection; using System.ServiceModel.Security; using System.Text; using System.Threading.Tasks; using System.Windows.Documents; namespace PunkHPX8_RT.Devices.Reservoir { public class ReservoirDevice : BaseDevice, IDevice { protected enum DiReplenOperation { None, ManualANDiReplen, ManualCADiReplen, AutoANDiReplen, AutoCADiReplen } #region 常量 protected const string AUTO = "Auto"; protected const string MANUAL = "Manual"; protected const string DISABLE = "Disable"; protected const string CA_PUMP_RUNNING="CaPumpRunning"; protected const string AN_TOWER_HIGH="AnTowerHigh"; protected const string AN_TOWER_LOW="AnTowerLow"; protected const string CA_LEVEL="CaLevel"; protected const string CA_WATER_LEVEL="CaWaterLevel"; protected const string AN_FLOW="AnFlow"; protected const string AN_PUMP_ENABLE="AnPumpEnable"; protected const string AN_PUMP_SPEED="AnPumpSpeed"; protected const string CA_FLOW="CaFlow"; protected const string CA_PUMP_ENABLE="CaPumpEnable"; protected const string CA_PUMP_SPEED="CaPumpSpeed"; protected const string RETURN_VALVE_OPENING="ReturnValveOpening"; protected const string CA_DI_REPLEN="CaDiReplen"; protected const string AN_DI_REPLEN="AnDiReplen"; protected const string SAMPLE_OUT="SampleOut"; protected const string DEGAS_ENABLE="DegasEnable"; protected const string CA_ISOLATION="CaIsolation"; protected const string AN_ISOLATION="AnIsolation"; protected const string HED_FLOW="HedFlow"; protected const string HED_FLOW_ENABLE="HedFlowEnable"; protected const string PH_FLOW_VALVE="PhFlowValve"; protected const string PH_VALUE="PhValue"; private const int ENABLE = 5; #endregion #region 内部变量 /// /// 变量是否初始化字典 /// private Dictionary _variableInitializeDic = new Dictionary(); /// /// 定时器 /// private PeriodicJob _periodicJob; /// /// 阴极Pump速度 /// private double _caPumpSpeed = 0; /// /// Return Valve比例 /// private double _returnValvePercent = 0.5; /// /// CA Level取样平均值 /// private double _avgCALevel; /// /// CA Level取样队列 /// private Queue _CALevelSamples; /// /// CA level计算平均值取样数 /// private int _levelSampleCount; /// /// 上一时刻platingcell的overflow level /// private double _lastOverFlow; /// /// 当前调节return valve的时间 /// private DateTime _adjustReturnvalveStartTime = DateTime.Now; /// /// 首次发现ca flow 满足条件的时间,用于自动打开degas valve /// private DateTime _caFlowOKTime = DateTime.Now; /// /// ca flow 是否首次达到条件 /// private bool _isFirstCaFlowOK = false; /// /// ca泵速Helper /// private ReservoirCAPumpSpeedHelper _caPumpSpeedHelper; //TC是否报警 private bool _isTCControlWARN = false; #endregion #region Trigger /// /// Low WaterLevel trigger /// private R_TRIG _caWaterLevelLowerTrigger=new R_TRIG(); /// /// High WaterLevel trigger /// private R_TRIG _caWaterLevelHighTrigger = new R_TRIG(); #endregion #region 共享变量 protected DiReplenOperation _currentDireplenOperation = DiReplenOperation.None; /// /// 手动注水时间(秒) /// protected int _manualReplenSecond = 0; /// /// 数据 /// protected ReservoirData _reservoirData = new ReservoirData(); /// /// Prewet 持久性数值对象 /// protected ReservoirsPersistentValue _persistentValue; /// /// platingcellData /// protected PlatingCellDevice _platingCellDevice; /// /// Recipe /// protected ResRecipe _resRecipe; /// /// 注水Helper /// protected ReservoirDiReplenHelper _direplenHelper; /// /// 累计补水是否超时 /// protected bool _isDIReplenMaxTimeOut = false; /// /// 单次补水是否超时 /// protected bool _isDIReplenPerfillTimeOut = false; #endregion #region 属性 /// /// 操作模式 /// public string OperationMode { get { return _persistentValue.OperatingMode; } } /// /// 工程模式 /// public string EngineerMode { get { return _persistentValue.RecipeOperatingMode; } } /// /// 是否自动 /// public bool IsAuto { get { return _persistentValue.OperatingMode == AUTO; } } /// /// 数据 /// public ReservoirData ReservoirData { get { return _reservoirData; } } /// /// 检验阴极是否highlevel /// public bool IsCAHighLevel { get { return CheckCAHighLevelStatus(); } } /// /// 检验阴极是否lowlevel /// public bool IsCALowLevel { get { return CheckCALowLevelStatus(); } } /// /// 当前Recipe /// public ResRecipe Recipe { get { return _resRecipe; } } /// /// 阴极是否需要补水 /// public bool CANeedDiReplen { get { return CheckCANeedDiReplen(); } } /// /// 正在补水 /// public bool IsDireplenOn { get { return _reservoirData.AnDiReplen || _reservoirData.CaDiReplen; } } /// /// 单次补水是否超时 /// public bool IsDIReplenPerfillTimeOut { get { return _isDIReplenPerfillTimeOut; } } /// /// 累计补水是否超时 /// public bool IsDIReplenMaxTimeOut { get { return _isDIReplenMaxTimeOut; } } /// /// 是否启动retrun valve自动调节开闭 /// public bool IsStartAutoReturnValve { get; set; } #endregion /// /// 构造函数 /// /// /// public ReservoirDevice(string moduleName) : base(moduleName, moduleName, moduleName, moduleName) { _levelSampleCount = SC.GetValue("Reservoir.LevelAvgSamples"); _levelSampleCount = _levelSampleCount == 0 ? 20 : _levelSampleCount; _CALevelSamples = new Queue(_levelSampleCount); } /// /// 初始化 /// /// public bool Initialize() { InitializeParameter(); InitializeRoutine(); SubscribeData(); InitializeOperation(); SubscribeValueAction(); _periodicJob = new PeriodicJob(200, OnTimer, $"{Module}.Timer", true, true); return true; } /// /// 初始化参数 /// private void InitializeParameter() { _persistentValue = ReservoirsPersistentManager.Instance.GetReservoirsPersistentValue(Module.ToString()); if (_persistentValue == null) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module.ToString(), "Persistent Value Object is not exist"); } if (!string.IsNullOrEmpty(_persistentValue.Recipe)) { _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe(_persistentValue.Recipe); } _direplenHelper = new ReservoirDiReplenHelper(Module, _persistentValue); _caPumpSpeedHelper = new ReservoirCAPumpSpeedHelper(Module, this); ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module); if (reservoirItem!=null) { List platingCellItems = reservoirItem.PlatingCells; if (platingCellItems != null && platingCellItems.Count > 0) { if (platingCellItems[0].Installed) { _platingCellDevice = DEVICE.GetDevice(platingCellItems[0].ModuleName); } } } } /// /// 初始化Routine /// private void InitializeRoutine() { } /// /// 订阅数据 /// protected virtual void SubscribeData() { DATA.Subscribe($"{Module}.ReservoirData", () => _reservoirData, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.PersistentValue", () => _persistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.CurrentRecipe", () => _resRecipe, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.IsCAHighLevel", () => IsCAHighLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.IsCALowLevel", () => IsCALowLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.AvgCALevel", () => _avgCALevel, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.DIValveMaxOnTime", () => SC.GetValue($"Reservoir.{Module}.DIValveMaxOnTime") * 60, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.IsManualCAReplen", () => { return _currentDireplenOperation == DiReplenOperation.ManualCADiReplen; }, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.IsDIReplenPerfillTimeOut", () => _isDIReplenPerfillTimeOut, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.IsDIReplenMaxTimeOut", () => _isDIReplenMaxTimeOut, SubscriptionAttribute.FLAG.IgnoreSaveDB); } /// /// 初始化Operation /// protected virtual void InitializeOperation() { OP.Subscribe($"{Module}.DisabledAction", DisabledOperation); OP.Subscribe($"{Module}.ManualAction", ManualOperation); OP.Subscribe($"{Module}.AutoAction", AutoOperation); OP.Subscribe($"{Module}.EngineeringModeAction", EngineeringModeOperation); OP.Subscribe($"{Module}.ProductionModeAction", ProductionModeOperation); OP.Subscribe($"{Module}.CAPumpEnable", CAPumpOn); OP.Subscribe($"{Module}.CAPumpSpeed", CAPumpSpeedOperation); OP.Subscribe($"{Module}.CAPumpDisable", CAPumpOff); OP.Subscribe($"{Module}.LoadRecipe", LoadRecipeOperation); OP.Subscribe($"{Module}.ReturnValveOn", ReturnValveOn); OP.Subscribe($"{Module}.ReturnValveOff", (cmd, para) => { return ReturnValveOff();}); OP.Subscribe($"{Module}.ReturnValvePercent", ReturnValvePercentOperation); OP.Subscribe($"{Module}.CAIsolationOn", (cmd, para) => { return CAIsolationOn(); }); OP.Subscribe($"{Module}.CAIsolationOff", (cmd, para) => { return CAIsolationOff(); }); OP.Subscribe($"{Module}.SampleOutValveOn", (cmd, para) => { return SampleOutValveOn(); }); OP.Subscribe($"{Module}.SampleOutValveOff", (cmd, para) => { return SampleOutValveOff(); }); OP.Subscribe($"{Module}.DegasValveOn", (cmd, para) => { return DegasValveOn(); }); OP.Subscribe($"{Module}.DegasValveOff", (cmd, para) => { return DegasValveOff(); }); OP.Subscribe($"{Module}.PhValveOn", (cmd, para) => { return PhValveOn(); }); OP.Subscribe($"{Module}.PhValveOff", (cmd, para) => { return PhValveOff(); }); OP.Subscribe($"{Module}.HedValveOn", (cmd, para) => { return HedValveOn(); }); OP.Subscribe($"{Module}.HedValveOff", (cmd, para) => { return HedValveOff(); }); OP.Subscribe($"{Module}.ResetTotalTime", ResetTotalTime); OP.Subscribe($"{Module}.ManualCADiReplen", ManualCADiReplen); } /// /// 订阅变量数值发生变化 /// protected virtual void SubscribeValueAction() { IoSubscribeUpdateVariable(CA_PUMP_RUNNING); IoSubscribeUpdateVariable(AN_TOWER_HIGH); IoSubscribeUpdateVariable(AN_TOWER_LOW); IoSubscribeUpdateVariable(CA_LEVEL); IoSubscribeUpdateVariable(CA_WATER_LEVEL); IoSubscribeUpdateVariable(CA_PUMP_ENABLE); IoSubscribeUpdateVariable(CA_PUMP_SPEED); IoSubscribeUpdateVariable(CA_DI_REPLEN); IoSubscribeUpdateVariable(RETURN_VALVE_OPENING); IoSubscribeUpdateVariable(SAMPLE_OUT); IoSubscribeUpdateVariable(CA_ISOLATION); IoSubscribeUpdateVariable(AN_ISOLATION); IoSubscribeUpdateVariable(DEGAS_ENABLE); IoSubscribeUpdateVariable(CA_FLOW); } /// /// 订阅IO变量 /// /// protected void IoSubscribeUpdateVariable(string variable) { _variableInitializeDic[variable] = false; IOModuleManager.Instance.SubscribeModuleVariable(Module, variable, UpdateVariableValue); } /// /// 更新变量数值 /// /// /// private void UpdateVariableValue(string variable, object value) { if (!_reservoirData.IsDataInitialized) { _reservoirData.IsDataInitialized = true; } PropertyInfo property = _reservoirData.GetType().GetProperty(variable); if (property != null) { property.SetValue(_reservoirData, value); if (variable == CA_WATER_LEVEL) { string caLevelCurve = SC.GetStringValue($"Reservoir.{Module}.CALevelCurve"); ReservoirData.CaLevel = LevelCurveManager.Instance.CalculateLevelByWaterLevel(ReservoirData.CaWaterLevel, caLevelCurve); } if (variable == RETURN_VALVE_OPENING) { if (Convert.ToDouble(value) != 0) { ReservoirData.ReturnValveEnable = true; } else { ReservoirData.ReturnValveEnable = false; } } } if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable]) { _variableInitializeDic[variable] = true; } } /// /// 写变量 /// /// /// /// protected bool WriteVariableValue(string variable, object value) { string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{variable}"); return IOModuleManager.Instance.WriteIoValue(ioName, value); } /// /// 定时器 /// /// protected virtual bool OnTimer() { CalculateCALevel(); AdjustRetrunFlowValve(); WaterLevelMonitor(); DireplenMonitor(); AutoOpenDegasValve(); HedMonitor(); AutoMonitor(); return true; } #region timer /// /// 处于Auto时要监控的逻辑 /// protected virtual void AutoMonitor() { if (_persistentValue.OperatingMode == AUTO) { _caPumpSpeedHelper.Monitor(_resRecipe); TemperatureCheck(); } } /// /// 监控TC /// private void HedMonitor() { double _cellFlowStartLowlimit = SC.GetValue("PlatingCell.CellFlowStartLowLimit"); if (_reservoirData.CaFlow < _cellFlowStartLowlimit) { CAFlowLowOperation(); } } /// /// safety和ca flow满足条件,自动打开degas valve /// public void AutoOpenDegasValve() { if(Recipe!= null && ReservoirData.CaFlow >= Recipe.CAFlowSetPoint) //缺了safety的条件,待补充 { int degasValveOpenIdlePeriod = SC.GetValue($"Reservoir.DegasValveOpenIdlePeriod"); if (!_isFirstCaFlowOK) { _isFirstCaFlowOK = true; _caFlowOKTime = DateTime.Now; } else { if(DateTime.Now.Subtract(_caFlowOKTime).TotalMinutes >= degasValveOpenIdlePeriod && !ReservoirData.DegasEnable) { DegasValveOn(); _caFlowOKTime = DateTime.Now;//开启后重置一下检测到ca flow ok的时间 } } } else { _isFirstCaFlowOK = false; } } /// /// 自动调节retrun valve 开闭 /// public void AdjustRetrunFlowValve() { ReservoirEntity reservoirEntity = Singleton.Instance.GetModule(Module); if (reservoirEntity != null) { //retrun valve打开 if (ReservoirData.ReturnValveEnable && _platingCellDevice!=null && (!reservoirEntity.IsInit && !reservoirEntity.IsError)) { double overflow = _platingCellDevice.PlatingCellDeviceData.OverFlowLevel; int _overflowLevelDelta = SC.GetValue($"Reservoir.{Module}.OverflowLevelDelta"); int _overflowLevelCheckTime = SC.GetValue($"Reservoir.{Module}.OverflowLevelCheckTime"); int _retrunOpenHoldStep = SC.GetValue($"Reservoir.{Module}.RetrunOpenHoldStep"); int _retrunOpenRampStep = SC.GetValue($"Reservoir.{Module}.RetrunOpenRampStep"); bool _isFull = "Full".Equals(_platingCellDevice.PlatingCellDeviceData.OverFlowStatus); int adjustNumber = _isFull ? _retrunOpenHoldStep : _retrunOpenRampStep; if (_isFull) //full的情况 { if (overflow > _lastOverFlow)//液位升高的情况 { if (overflow - _lastOverFlow > _overflowLevelDelta && DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime) { double percent = ReservoirData.ReturnValveOpening - adjustNumber; percent = percent >= 0 ? percent : 0; ReturnValvePercent(percent); _lastOverFlow = overflow; _adjustReturnvalveStartTime = DateTime.Now; } } else { if (_lastOverFlow - overflow > _overflowLevelDelta && DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime) { double percent = ReservoirData.ReturnValveOpening + adjustNumber; percent = percent <= 100 ? percent : 100; ReturnValvePercent(percent); _lastOverFlow = overflow; _adjustReturnvalveStartTime = DateTime.Now; } } } else //empty或者high的情况 { if ("High".Equals(_platingCellDevice.PlatingCellDeviceData.OverFlowStatus)) { if (DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime) { double percent = ReservoirData.ReturnValveOpening - adjustNumber; percent = percent >= 0 ? percent : 0; ReturnValvePercent(percent); _lastOverFlow = overflow; _adjustReturnvalveStartTime = DateTime.Now; } } else { if (DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime) { double percent = ReservoirData.ReturnValveOpening + adjustNumber; percent = percent <= 100 ? percent : 100; ReturnValvePercent(percent); _lastOverFlow = overflow; _adjustReturnvalveStartTime = DateTime.Now; } } } } } } /// /// 计算CA /// private void CalculateCALevel() { if (ReservoirData != null) { if (_CALevelSamples.Count >= _levelSampleCount) { _CALevelSamples.Dequeue(); _CALevelSamples.Enqueue(ReservoirData.CaLevel); } else { _CALevelSamples.Enqueue(ReservoirData.CaLevel); } _avgCALevel = _CALevelSamples.Count > 0 ? _CALevelSamples.Average() : 0; } } /// /// WaterLevel监控 /// protected virtual void WaterLevelMonitor() { _caWaterLevelLowerTrigger.CLK = IsCALowLevel; if (_caWaterLevelLowerTrigger.Q) { ReservoirEntity reservoirEntity = Singleton.Instance.GetModule(Module); string reason = $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is lower than CALowLevel Config:{SC.GetValue($"Reservoir.{Module}.CALowLevel")}"; LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, reason); CALowLevelOperation(); if (reservoirEntity.IsAuto && !AlarmListManager.Instance.IsContainDataError(Module, "CAWaterLevel")) { AlarmListManager.Instance.AddDataError(Module, $"CAWaterLevel", $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is lower than CALowLevel Config:{SC.GetValue($"Reservoir.{Module}.CALowLevel")}"); } if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error); } _caWaterLevelHighTrigger.CLK = IsCAHighLevel; if (_caWaterLevelHighTrigger.Q) { HighLevelOperation(); } } /// /// CA Low Level触发对应操作 /// private void CAFlowLowOperation() { ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module); //禁用TC if (!string.IsNullOrEmpty(reservoirItem.TCID)) { TemperatureController temperatureController = DEVICE.GetDevice(reservoirItem.TCID); if (temperatureController != null && temperatureController.TemperatureData.ControlOperationModel == (int)TemperatureEnumData.ENABLE) { temperatureController.DisableOperation("", null); LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "CA flow is lower than cellflowStartLowLimit,TC Disabled"); } } } /// /// CA Low Level触发对应操作 /// private void CALowLevelOperation() { ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module); if (_reservoirData.CaPumpEnable) { CAPumpOff("", null); } if (_reservoirData.CaIsolation)// 不确定是否是关闭cell flow { CAIsolationOff(); } //禁用TC if (!string.IsNullOrEmpty(reservoirItem.TCID)) { TemperatureController temperatureController = DEVICE.GetDevice(reservoirItem.TCID); if (temperatureController != null && temperatureController.TemperatureData.ControlOperationModel == (int)TemperatureEnumData.ENABLE) { temperatureController.DisableOperation("", null); } } ReservoirEntity reservoirEntity = Singleton.Instance.GetModule(Module); if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error); } /// /// High Level Common Operation /// private void HighLevelOperation() { ReservoirEntity reservoirEntity = Singleton.Instance.GetModule(Module); SystemFacilities systemFacilities = DEVICE.GetDevice("System.Facilities"); if (systemFacilities != null) { if (systemFacilities.DIFillEnable) systemFacilities.DiFillDisableOperation("DIFillDisableOpeartion", null); if (systemFacilities.DIReplenEnable) systemFacilities.DiReplenDisableOperation("DiReplenDisableOperation", null); if (_reservoirData.CaDiReplen) { _currentDireplenOperation = DiReplenOperation.None; CADiReplenOff("", null); } } if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error); if (reservoirEntity.IsAuto && !AlarmListManager.Instance.IsContainDataError(Module, "CAWaterLevel")) { AlarmListManager.Instance.AddDataError(Module, $"CAWaterLevel", $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is large than CAHighLevel Config:{SC.GetValue($"Reservoir.{Module}.CAHighLevel")}"); } } /// /// Direplen监控 /// private void DireplenMonitor() { var facilities = DEVICE.GetDevice("System.Facilities"); //补水监控 if (_direplenHelper != null) { _direplenHelper.MonitorPeriodTime(ref _isDIReplenMaxTimeOut); if (!_isDIReplenMaxTimeOut && !_isDIReplenPerfillTimeOut && facilities.DIFillEnable) { AutoDireplenMonitor(); } } } /// /// 自动补水 /// protected virtual void AutoDireplenMonitor() { if (_currentDireplenOperation == DiReplenOperation.ManualCADiReplen) { bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, CADiReplenOff, ref _isDIReplenMaxTimeOut); if (result) { _currentDireplenOperation = DiReplenOperation.None; } } if (_currentDireplenOperation == DiReplenOperation.AutoCADiReplen) { AutoDiReplenMonitor(CADiReplenOff, _reservoirData.CaLevel, _resRecipe.ReservoirCALevel, _resRecipe.DIReplenEnable, _resRecipe.DIReplenTimeRate, _resRecipe.DIReplenCurrentRate); } } /// /// 自动注水监控 /// /// /// /// private void AutoDiReplenMonitor(Func direplenOff, double level, double recipeLevel, bool replenEnable, int direplenTimeRate, int direplenCurrentRate) { //判断是否注水超时(包括单次和累计) bool result = _direplenHelper.AutoDiReplenMonitorTimeOut(direplenOff, ref _isDIReplenMaxTimeOut, ref _isDIReplenPerfillTimeOut); if (result) { _currentDireplenOperation = DiReplenOperation.None; } else { //按液位补水 result = _direplenHelper.AutoDiReplenMonitorComplete(level, recipeLevel, replenEnable, direplenTimeRate, direplenCurrentRate, direplenOff); if (result) { _currentDireplenOperation = DiReplenOperation.None; } } } #endregion #region Mode switch /// /// DisabledAction /// /// /// /// private bool DisabledOperation(string cmd, object[] args) { string currentOperation = "Disabled"; string preOperation = _persistentValue.OperatingMode; _persistentValue.OperatingMode = currentOperation; LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}"); ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module); return true; } /// /// ManualAction /// /// /// /// private bool ManualOperation(string cmd, object[] args) { string currentOperation = "Manual"; string preOperation = _persistentValue.OperatingMode; _persistentValue.OperatingMode = currentOperation; LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}"); ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module); return true; } /// /// AutoAction /// /// /// /// private bool AutoOperation(string cmd, object[] args) { string currentOperation = "Auto"; string preOperation = _persistentValue.OperatingMode; _persistentValue.OperatingMode = currentOperation; LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}"); ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module); return true; } /// /// EngineeringModeAction /// /// /// /// private bool EngineeringModeOperation(string cmd, object[] args) { string currentRecipeOperation = "Engineering"; if (_persistentValue != null) { _persistentValue.RecipeOperatingMode = currentRecipeOperation; } ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module); return true; } /// /// ProductionAction /// /// /// /// private bool ProductionModeOperation(string cmd, object[] args) { string currentRecipeOperation = "Production"; if (_persistentValue != null) { _persistentValue.RecipeOperatingMode = currentRecipeOperation; } ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module); return true; } #endregion /// /// 加载Recipe /// /// /// /// private bool LoadRecipeOperation(string cmd, object[] args) { _persistentValue.Recipe = args[0].ToString(); string[] fileRoute = _persistentValue.Recipe.Split('\\'); string recipeRoute = ""; if (fileRoute.Length > 2) { recipeRoute = fileRoute[fileRoute.Length - 2]; } _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe(_persistentValue.Recipe); ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module.ToString()); LOG.WriteLog(eEvent.INFO_RESERVOIR, Module.ToString(), $"Load {recipeRoute} Recipe {_resRecipe.Ppid} Success"); return true; } /// /// 监控 /// public void Monitor() { } #region CA Pump /// /// CA Pump调速 /// /// /// /// private bool CAPumpSpeedOperation(string cmd, object[] args) { double caMaxPumpSpeed = 0; if (SC.ContainsItem("Reservoir.CAMaxPumpSpeed")) { caMaxPumpSpeed = SC.GetValue("Reservoir.CAMaxPumpSpeed"); } if (double.TryParse(args[0].ToString(), out double speed)) { _caPumpSpeed = speed; if (_caPumpSpeed > caMaxPumpSpeed) { LOG.WriteLog(eEvent.WARN_METAL, Module, $"CA pump speed:{_caPumpSpeed} is over CA max pump speed {caMaxPumpSpeed}!"); return false; } return CAPumpSpeed(_caPumpSpeed); } else { LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is nor invalid speed"); return false; } } /// /// 设置阴极泵速 /// /// /// public bool CAPumpSpeed(double caPumpSpeed) { string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_SPEED}"); return BeckhoffIOManager.Instance.WriteIoValue(ioName, caPumpSpeed); } /// /// 阴极Pump On /// /// /// /// public bool CAPumpOn(string cmd, object[] args) { double caPumpSpeed = SC.GetValue("Reservoir.CADefaultPumpSpeed"); bool result = CAPumpSpeed(caPumpSpeed); if (result) { string enableIOName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_ENABLE}"); return BeckhoffIOManager.Instance.WriteIoValue(enableIOName, true); } else { return false; } } /// /// 阴极Pump Off /// /// /// /// public bool CAPumpOff(string cmd, object[] args) { string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_ENABLE}"); return BeckhoffIOManager.Instance.WriteIoValue(ioName, false); } #endregion #region Return Valve /// /// Return Valve /// /// /// /// private bool ReturnValvePercentOperation(string cmd, object[] args) { if (double.TryParse(args[0].ToString(), out double percent)) { _returnValvePercent = percent; return ReturnValvePercent(_returnValvePercent); } else { LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is invalid percent"); return false; } } /// /// 设置比例 /// /// /// public bool ReturnValvePercent(double percent) { string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RETURN_VALVE_OPENING}"); return BeckhoffIOManager.Instance.WriteIoValue(ioName, percent); } /// /// Return Valve On /// /// /// /// public bool ReturnValveOn(string cmd, object[] args) { double percent = SC.GetValue("Reservoir.ReturnOpenDefaultPercentage"); return ReturnValvePercent(percent); } /// /// Return Valve Off /// /// /// /// public bool ReturnValveOff() { return ReturnValvePercent(0); } #endregion /// /// CAIsolationOn /// /// public bool CAIsolationOn() { return WriteVariableValue(CA_ISOLATION, true); } /// /// CAIsolationOff /// /// public bool CAIsolationOff() { return WriteVariableValue(CA_ISOLATION, false); } /// /// DegasValveOn /// /// public bool DegasValveOn() { return WriteVariableValue(DEGAS_ENABLE, true); } /// /// DegasValveOff /// /// public bool DegasValveOff() { return WriteVariableValue(DEGAS_ENABLE, false); } /// /// HedValveOn /// /// public bool HedValveOn() { return WriteVariableValue(HED_FLOW_ENABLE, true); } /// /// HedValveOff /// /// public bool HedValveOff() { return WriteVariableValue(HED_FLOW_ENABLE, false); } /// /// PhValveOn /// /// public bool PhValveOn() { return WriteVariableValue(PH_FLOW_VALVE, true); } /// /// PhValveOff /// /// public bool PhValveOff() { return WriteVariableValue(PH_FLOW_VALVE, false); } /// /// SampleOutValveOn /// /// public bool SampleOutValveOn() { return WriteVariableValue(SAMPLE_OUT, true); } /// /// SampleOutValveOff /// /// public bool SampleOutValveOff() { return WriteVariableValue(SAMPLE_OUT, false); } #region CA DiReplen /// /// 阴极DI Replen On /// /// /// /// private bool CADiReplenOnOperation(string cmd, object[] args) { return CADiReplenOn(); } /// /// 阴极DI Replen On /// /// /// private bool CADiReplenOn() { bool preCondition = CheckPreDiReplenCondition(); if (!preCondition) { return false; } if (IsCAHighLevel) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CAHighLevel is activate,Can't do CA_DIReple"); return false; } if (IsCALowLevel) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CALowLevel is activate,Can't do CA_DIReple"); return false; } if (ReservoirData.AnDiReplen) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "ANDiReplen is on"); return false; } string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_DI_REPLEN}"); return BeckhoffIOManager.Instance.WriteIoValue(ioName, true); } /// /// 阴极DI Replen Off /// /// /// /// private bool CADiReplenOff(string cmd, object[] args) { string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_DI_REPLEN}"); bool result = BeckhoffIOManager.Instance.WriteIoValue(ioName, false); if (result) { _persistentValue.IsDiReplenOn = false; if (_currentDireplenOperation == DiReplenOperation.ManualCADiReplen || _currentDireplenOperation == DiReplenOperation.AutoCADiReplen) { _currentDireplenOperation = DiReplenOperation.None; _persistentValue.LastTotalReplen = _persistentValue.TotalReplen; ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module); } } return result; } /// /// 检验DiReplen前置条件 /// /// public bool CheckPreDiReplenCondition() { if (!CheckFacilitiesDiReplenStatus()) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Facilities DiReplen is Off, can't start auto diReplen"); return false; } SafetyDevice safetyDevice = DEVICE.GetDevice("Safety"); if (safetyDevice != null && safetyDevice.SafetyData.Reservoir1CALevelHigh) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Safety high is Activate, can't start auto diReplen"); return false; } if (CheckOtherReservoirDiReplenStatus()) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"there is exist reservoir in diReplen, can't start auto diReplen"); return false; } return true; } /// /// 检验总Di有没有开 /// /// private bool CheckFacilitiesDiReplenStatus() { SystemFacilities systemFacilities = DEVICE.GetDevice("System.Facilities"); if (systemFacilities != null) { return systemFacilities.DIReplenEnable; } return false; } /// /// 检验是否其他Reservoir Direplen已经 /// /// protected bool CheckOtherReservoirDiReplenStatus() { List reservoirs = ReservoirItemManager.Instance.InstalledModules; foreach (string item in reservoirs) { if (item != Module) { ReservoirDevice tmpDevice = DEVICE.GetDevice(item); if (tmpDevice.ReservoirData.CaDiReplen) { return true; } ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(item); if (reservoirItem.SubType == ReservoirType.DegasMembrance.ToString()) { if (tmpDevice.ReservoirData.AnDiReplen) { return true; } } } } return false; } #endregion #region DiReplen Operation /// /// 重置时长 /// /// /// /// private bool ResetTotalTime(string cmd, object[] objs) { _isDIReplenMaxTimeOut = false; _isDIReplenPerfillTimeOut = false; _persistentValue.TotalReplen = 0; _persistentValue.LastTotalReplen = 0; ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module); return true; } /// /// 手动阴极注水 /// /// /// /// private bool ManualCADiReplen(string cmd, object[] args) { return ManualDiReplen(CADiReplenOnOperation, DiReplenOperation.ManualCADiReplen, args[0].ToString()); } /// /// 手动注水 /// /// /// /// protected bool ManualDiReplen(Func direplenOn, DiReplenOperation direplenOperation, string timeLength) { if (_currentDireplenOperation != DiReplenOperation.None) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentDireplenOperation},cannot execute {direplenOperation}"); return false; } ReservoirEntity reservoirEntity = Singleton.Instance.GetModule(Module); if (!reservoirEntity.IsInitialized) { LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} is not initialized. Can't start DiReplen"); return false; } if (_isDIReplenMaxTimeOut) { double diValveMaxOnTime = SC.GetValue($"Reservoir.{Module}.DIValveMaxOnTime"); LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"Direplen time over conifg's DIValveMaxOnTime:{diValveMaxOnTime} min"); return false; } if (_isDIReplenPerfillTimeOut) { double diValveMaxOnTimePerFill = SC.GetValue($"Reservoir.{Module}.DIValveMaxOnTimePerFill"); LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"Direplen time over conifg's DIValveMaxOnTimePerFill:{diValveMaxOnTimePerFill} min"); return false; } bool result = direplenOn("", null); if (result) { _currentDireplenOperation = direplenOperation; _persistentValue.DiReplenTime = DateTime.Now; ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module); int.TryParse(timeLength, out _manualReplenSecond); } return result; } /// /// 阴极自动流水 /// /// public bool AutoCADiReplen() { if (IsCALowLevel) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CALowLevel is activate,Can't AutoANDireplen"); return false; } return AutoDireplen(CADiReplenOn, DiReplenOperation.AutoCADiReplen); } /// /// 自动注水公共方法 /// /// protected bool AutoDireplen(Func direplenOn, DiReplenOperation reservoirOperation) { if (_currentDireplenOperation != DiReplenOperation.None) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentDireplenOperation},cannot execute {reservoirOperation}"); return false; } if (_resRecipe == null) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"recipe is null"); return false; } bool result = direplenOn(); if (result) { _currentDireplenOperation = reservoirOperation; _persistentValue.DiReplenTime = DateTime.Now; } return result; } #endregion /// /// 检验阴极是否highlevel /// public bool CheckCAHighLevelStatus() { return ReservoirData.CaWaterLevel > SC.GetValue($"Reservoir.{Module}.CAHighLevel") ? true : false; } /// /// 检验阴极是否lowlevel /// public bool CheckCALowLevelStatus() { return ReservoirData.CaWaterLevel < SC.GetValue($"Reservoir.{Module}.CALowLevel") ? true : false; } /// /// 检验CA是否需要注水 /// /// public bool CheckCANeedDiReplen() { if (IsAuto && _resRecipe != null) { if (_resRecipe.DIReplenEnable && _resRecipe.DIReplenTimeRate == 0 && _resRecipe.DIReplenCurrentRate == 0) { double levelHysteresis = SC.GetValue("Reservoir.LevelHysteresis"); return _reservoirData.CaLevel < _resRecipe.ReservoirCALevel - levelHysteresis; } return false; } else { return false; } } public void Reset() { } public void Terminate() { } /// /// Temperature Check /// private void TemperatureCheck() { ReservoirEntity reservoirEntity = Singleton.Instance.GetModule(Module); ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module); TemperatureController temperatureController = DEVICE.GetDevice(reservoirItem.TCID); if (temperatureController == null || temperatureController.TemperatureData == null || _resRecipe == null || temperatureController.TemperatureData.ControlOperationModel != ENABLE) return; double tempValue = temperatureController.TemperatureData.ReserviorTemperature; if (tempValue > _resRecipe.TemperatureErrorHigh && !reservoirEntity.IsError) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe TemperatureErrorHigh parameter:{_resRecipe.TemperatureErrorHigh}"); reservoirEntity.PostMsg(ReservoirMsg.Error); } else if (tempValue < _resRecipe.TemperatureErrorLow && !reservoirEntity.IsError) { LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is less than recipe TemperatureErrorLow parameter:{_resRecipe.TemperatureErrorLow}"); reservoirEntity.PostMsg(ReservoirMsg.Error); } else if (tempValue > _resRecipe.TemperatureWarningHigh) { if (!_isTCControlWARN) { LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe TemperatureWarningHigh parameter:{_resRecipe.TemperatureWarningHigh}"); _isTCControlWARN = true; AlarmListManager.Instance.AddWarn(Module, $"Temperature", $"{Module} temperature:{tempValue} is large than recipe temperatureWarningHigh{_resRecipe.TemperatureWarningHigh}"); } } else if (tempValue < _resRecipe.TemperatureWarningLow) { if (!_isTCControlWARN) { LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature;{tempValue} is less than recipe TemperatureWarningLow parameter:{_resRecipe.TemperatureWarningLow}"); _isTCControlWARN = true; AlarmListManager.Instance.AddWarn(Module, $"Temperature", $"{Module} temperature:{tempValue} is lower than recipe temperatureWarningLow{_resRecipe.TemperatureWarningLow}"); } } else { _isTCControlWARN = false; } } } }