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- using Aitex.Core.RT.Routine;
- using Aitex.Core.RT.SCCore;
- using Aitex.Sorter.Common;
- using Venus_RT.Devices;
- using MECF.Framework.Common.Jobs;
- using MECF.Framework.Common.Routine;
- using MECF.Framework.Common.Equipment;
- using MECF.Framework.Common.SubstrateTrackings;
- using Venus_Core;
- using Aitex.Core.RT.Log;
- using Aitex.Core.Util;
- using System;
- using System.Text;
- using System.Collections.Generic;
- using MECF.Framework.Common.Schedulers;
- using System.Linq;
- using MECF.Framework.Common.DBCore;
- namespace Venus_RT.Modules.TM
- {
- class MFSwapRoutine : ModuleRoutineBase, IRoutine
- {
- private enum SwapStep
- {
- WaitModuleReady,
- PreRotation,
- ModulePrepare,
- WaitPressreStable,
- OpenSlitDoor,
- MoveWafer,
- WaitMaferMoved,
- QueryAwc,
- CheckAwc,
- MoveEnd,
- CloseSlitDoor,
- NotifyDone,
- }
- private readonly JetTM _JetTM;
- private readonly ITransferRobot _robot;
- private int _moveTimeout = 30 * 1000;
- private ModuleName _targetModule;
- private LLEntity _llModule;
- //private int _autoVentOptInWafer = 0;
- //private int _autoVentOptOutWafer = 4;
- private SequenceLLInOutPath _sequencePattern = SequenceLLInOutPath.DInDOut;
- //private bool _bAutoMode = true;
- private bool _isAWC;
- Queue<MoveItem> _actionList = new Queue<MoveItem>();
- MoveItem _currentAction;
- double maxPressureDifference;
- List<MoveItem> _currentactionList=new List<MoveItem>();
- private DateTime _starttime;
- int awcAlarmRange;
- private bool _pickQueryAWC;
- private bool _placeQueryAWC;
- public MFSwapRoutine(JetTM tm, ITransferRobot robot) : base(ModuleName.TMRobot)
- {
- _JetTM = tm;
- _robot = robot;
- Name = "Swap";
- }
- public RState Start(params object[] objs)
- {
- if (!_robot.IsHomed)
- {
- LOG.Write(eEvent.ERR_TM, Module, $"TM Robot is not homed, please home it first");
- return RState.Failed;
- }
- _actionList.Clear();
- foreach (var item in (Queue<MoveItem>)objs[0])
- {
- _actionList.Enqueue(new MoveItem(item.SourceModule, item.SourceSlot, item.DestinationModule, item.DestinationSlot, item.RobotHand));
- }
- if (!WaferManager.Instance.CheckDuplicatedWafersBeforeMove(_actionList))
- return RState.Failed;
- var firtItem = _actionList.Peek();
- if (ModuleHelper.IsLoadLock(firtItem.SourceModule))
- _targetModule = firtItem.SourceModule;
- else if (ModuleHelper.IsLoadLock(firtItem.DestinationModule))
- _targetModule = firtItem.DestinationModule;
- else
- {
- LOG.Write(eEvent.ERR_TM, Module, $"Invalid move parameter: {firtItem.SourceModule},{firtItem.SourceSlot + 1} => {firtItem.DestinationModule},{firtItem.DestinationSlot + 1} ");
- return RState.Failed;
- }
- _llModule = Singleton<RouteManager>.Instance.GetLL(_targetModule);
- if (_llModule == null)
- {
- LOG.Write(eEvent.ERR_TM, Module, $"Invalid Loadlock: {_targetModule}, maybe not installed");
- return RState.Failed;
- }
- Reset();
- //_autoVentOptInWafer = SC.GetValue<int>("TM.LLAutoVentInWaferOpt");
- //_autoVentOptOutWafer = SC.GetValue<int>("TM.LLAutoVentOutWaferOpt");
- _sequencePattern = Singleton<RouteManager>.Instance.LLInOutPath;
- //_bAutoMode = Singleton<RouteManager>.Instance.IsAutoMode;
- maxPressureDifference = SC.GetValue<double>("System.TMLLMaxPressureDifference");
- _currentactionList = _actionList.ToList();
- awcAlarmRange = SC.GetValue<int>($"TM.EnterLLAWCAlarmLimit");
- int queryAWCType = SC.GetValue<int>($"TM.QueryAWCOption");
- if (queryAWCType == 0)
- {
- _pickQueryAWC = false;
- _placeQueryAWC = false;
- }
- else if(queryAWCType == 1)
- {
- _pickQueryAWC = true;
- }
- else if (queryAWCType == 2)
- {
- _placeQueryAWC = true;
- }
- else if (queryAWCType == 3)
- {
- _pickQueryAWC = true;
- _placeQueryAWC = true;
- }
- return Runner.Start(Module, $"Swap with {_targetModule}");
- }
- public RState Monitor()
- {
- Runner.Wait(SwapStep.WaitModuleReady, () => _llModule.IsIdle, _delay_3m)
- .RunIf(SwapStep.PreRotation, _JetTM.PreRotateModules.ContainsKey(_targetModule), RotateArm, WaitRotateDone, _delay_30s)
- .Run(SwapStep.ModulePrepare, ModulePrepare, IsModulePrepareReady)
- .Wait(SwapStep.WaitPressreStable, TMLLPressureIsOK, _delay_60s)
- .Run(SwapStep.OpenSlitDoor, OpenSlitDoor, IsSlitDoorOpen, _delay_30s)
- .LoopStart(SwapStep.MoveWafer, loopName(), _actionList.Count, MoveWafer)
- .LoopRun(SwapStep.WaitMaferMoved, NullFun, WaitWaferMoved)
- .LoopRunIf(SwapStep.QueryAwc, _isAWC, QueryAwc, WaitQueryDoneAndRecord,_delay_30s)
- .LoopRunIf(SwapStep.CheckAwc, _isAWC, CheckAwc)
- .LoopEnd(SwapStep.MoveEnd, NullFun)
- .Run(SwapStep.CloseSlitDoor, CloseSlitDoor, IsSlitDoorClosed, _delay_30s)
- .End(SwapStep.NotifyDone, NotifyLLDone, _delay_50ms);
- return Runner.Status;
- }
- private bool TMLLPressureIsOK()
- {
- if (RouteManager.IsATMMode)
- {
- return _JetTM.IsTMATM && _JetTM.IsModuleATM(_targetModule);
- }
- else
- {
- double llPressure = 0;
- if (_targetModule == ModuleName.LLA)
- {
- llPressure = _JetTM.LLAPressure;
- }
- else if (_targetModule == ModuleName.LLB)
- {
- llPressure = _JetTM.LLBPressure;
- }
- if (Math.Abs((llPressure - _JetTM.ChamberPressure)) < maxPressureDifference - 2)
- {
- return true;
- }
- else
- {
- return false;
- }
- }
- }
- private bool ModulePrepare()
- {
- _llModule.PostMsg(LLEntity.MSG.Prepare_TM);
- return true;
- }
- private string loopName()
- {
- return "LoadLock Swap";
- }
- private bool IsModulePrepareReady()
- {
- return _llModule.Status == LLEntity.LLStatus.Ready_For_TM;
- }
- private bool OpenSlitDoor()
- {
- return _JetTM.TurnMFSlitDoor(_targetModule, true, out _);
- }
- private bool CloseSlitDoor()
- {
- return _JetTM.TurnMFSlitDoor(_targetModule, false, out _);
- }
- private bool IsSlitDoorOpen()
- {
- //if (_targetModule == ModuleName.LLA)
- // return _JetTM.IsLLASlitDoorOpen;
- //else
- // return _JetTM.IsLLBSlitDoorOpen;
- if (_targetModule == ModuleName.LLA)
- {
- if (_JetTM.IsLLASlitDoorOpen)
- {
- //_llModule.IsDoorsAllClosed = false;
- return true;
- }
- return false;
- }
- else
- {
- if (_JetTM.IsLLBSlitDoorOpen)
- {
- //_llModule.IsDoorsAllClosed = false;
- return true;
- }
- return false;
- }
- }
- private bool IsSlitDoorClosed()
- {
- if (_targetModule == ModuleName.LLA)
- {
- if (_JetTM.IsLLASlitDoorClosed)
- {
- //_llModule.IsDoorsAllClosed = true;
- return true;
- }
- return false;
- }
- else
- {
- if (_JetTM.IsLLBSlitDoorClosed)
- {
- //_llModule.IsDoorsAllClosed = true;
- return true;
- }
- return false;
- }
- //if (_targetModule == ModuleName.LLA)
- // return _JetTM.IsLLASlitDoorClosed;
- //else
- // return _JetTM.IsLLBSlitDoorClosed;
- }
- private bool VerifyWaferExistence(MoveItem item)
- {
- if (WaferManager.Instance.CheckHasWafer(item.DestinationModule, item.DestinationSlot))
- {
- LOG.Write(eEvent.ERR_TM, Module, $"Cannot move wafer as desitination {_currentAction.DestinationModule},{_currentAction.DestinationSlot + 1} already a wafer: ");
- return false;
- }
- if (WaferManager.Instance.CheckNoWafer(_currentAction.SourceModule, _currentAction.SourceSlot))
- {
- LOG.Write(eEvent.ERR_TM, Module, $"Cannot move wafer as source {_currentAction.SourceModule}, {_currentAction.SourceSlot + 1} has no wafer");
- return false;
- }
- return true;
- }
- private bool MoveWafer()
- {
- _currentAction = _actionList.Dequeue();
- _starttime=DateTime.Now;
- _isAWC= (_currentAction.TransferType == EnumMoveType.Pick && _pickQueryAWC == true) || (_currentAction.TransferType == EnumMoveType.Place && _placeQueryAWC == true);
- if (!VerifyWaferExistence(_currentAction))
- return false;
- var wafer = WaferManager.Instance.GetWafer(_currentAction.SourceModule, _currentAction.SourceSlot);
- LOG.Write(eEvent.INFO_TM_ROBOT, ModuleName.TMRobot, $"{wafer.WaferOrigin} will be move from {_currentAction.SourceModule} {_currentAction.SourceSlot + 1} to {_currentAction.DestinationModule} {_currentAction.DestinationSlot + 1}");
- if (ModuleHelper.IsLoadLock(_currentAction.SourceModule) && ModuleHelper.IsTMRobot(_currentAction.DestinationModule))
- {
- return _robot.Pick(_currentAction.SourceModule, _currentAction.SourceSlot, (Hand)_currentAction.DestinationSlot);
- }
- else if (ModuleHelper.IsTMRobot(_currentAction.SourceModule) && ModuleHelper.IsLoadLock(_currentAction.DestinationModule))
- {
- //if (ModuleHelper.IsLoadLock(_targetModule))
- //{
- // _llModule.PostMsg(LLEntity.MSG.Transfer_TM_SlotInfo, _currentAction.DestinationSlot);
- //}
- return _robot.Place(_currentAction.DestinationModule, _currentAction.DestinationSlot, (Hand)_currentAction.SourceSlot);
- }
- else
- {
- LOG.Write(eEvent.ERR_TM_ROBOT, ModuleName.TMRobot, $"Invalid move parameter, source:{_currentAction.SourceModule},{_currentAction.SourceSlot}, destination: {_currentAction.DestinationModule}, {_currentAction.DestinationSlot}");
- return false;
- }
- }
- private bool WaitWaferMoved()
- {
- if (_robot.Status == RState.Running)
- {
- if (Runner.StepElapsedMS > _moveTimeout)
- {
- WaferManager.Instance.CreateDuplicatedWafer(_currentAction.SourceModule, _currentAction.SourceSlot, _currentAction.DestinationModule, _currentAction.DestinationSlot);
- Runner.Stop($"TM Robot moving wafer from {_currentAction.SourceModule}.{_currentAction.SourceSlot + 1} to {_currentAction.DestinationModule}.{_currentAction.DestinationSlot + 1} timeout, {_moveTimeout}ms");
- return true;
- }
- return false;
- }
- else if (_robot.Status == RState.End)
- {
- WaferManager.Instance.WaferMoved(_currentAction.SourceModule, _currentAction.SourceSlot, _currentAction.DestinationModule, _currentAction.DestinationSlot);
- return true;
- }
- else
- {
- WaferManager.Instance.CreateDuplicatedWafer(_currentAction.SourceModule, _currentAction.SourceSlot, _currentAction.DestinationModule, _currentAction.DestinationSlot);
- Runner.Stop($"TM Robot moving wafer failed, {_robot.Status}");
- return true;
- }
- }
- private bool RotateArm()
- {
- ModuleName preModule = _targetModule;
- Hand rotateHand = Hand.Blade1;
- if (ModuleHelper.IsLoadLock(_actionList.Peek().DestinationModule) && ModuleHelper.IsTMRobot(_actionList.Peek().SourceModule))
- {
- rotateHand = (Hand)_actionList.Peek().SourceSlot;
- preModule = _JetTM.PreRotateModules[_targetModule];
- }
- else
- {
- rotateHand = (Hand)_actionList.Peek().DestinationSlot;
- }
- _llModule.PostMsg(LLEntity.MSG.Prepare_TM); // Notify Loadlock to Serv pressure in advance for throughput enhancement
- return _robot.Goto(preModule, 0, rotateHand);
- }
- private bool WaitRotateDone()
- {
- if (_robot.Status == RState.Running)
- {
- return false;
- }
- else if (_robot.Status == RState.End)
- {
- return true;
- }
- else
- {
- Runner.Stop($"TM Robot Rotate Arm failed, {_robot.Status}");
- return true;
- }
- }
- private bool NotifyLLDone()
- {
- _llModule.PostMsg(LLEntity.MSG.TM_Exchange_Ready, _currentactionList.Exists(ac => ModuleHelper.IsLoadLock(ac.DestinationModule)));
- return true;
- }
- private bool QueryAwc()
- {
- if (_robot.QueryAwc())
- return true;
- else
- return false;
- }
- private bool WaitQueryDoneAndRecord()
- {
- if (_robot.Status == RState.Running)
- {
- return false;
- }
- else if (_robot.Status == RState.End)
- {
- var wafer = WaferManager.Instance.GetWafer(_currentAction.DestinationModule, _currentAction.DestinationSlot);
- string _origin_module = $"LP{wafer.OriginStation}";
- int _origin_slot = wafer.OriginSlot;
- //查询完毕 插入数据
- OffsetDataRecorder.RecordOffsetData(
- Guid.NewGuid().ToString(),
- _currentAction.SourceModule, _currentAction.SourceSlot,
- _currentAction.DestinationModule, _currentAction.DestinationSlot,
- _origin_module, _origin_slot,
- _currentAction.RobotHand, RobotArmPan.None,
- _robot.Offset_X, _robot.Offset_Y, _robot.Offset_D,
- _starttime, DateTime.Now);
- return true;
- }
- else
- {
- Runner.Stop($"TM Robot Query Awc failed, {_robot.Status}");
- return true;
- }
- }
- private bool CheckAwc()
- {
- if (Math.Abs(_robot.Offset_X) > awcAlarmRange)
- {
- Stop($"Wafer from {_currentAction.SourceModule} {_currentAction.SourceSlot} to {_currentAction.DestinationModule} {_currentAction.DestinationSlot} {_currentAction.TransferType},Check AWC 失败, 当前 X AWC [{_robot.Offset_X}]um, 高于Alarm最大值: [{awcAlarmRange}]um");
- return false;
- }
- if (Math.Abs(_robot.Offset_Y) > awcAlarmRange)
- {
- Stop($"Wafer from {_currentAction.SourceModule} {_currentAction.SourceSlot} to {_currentAction.DestinationModule} {_currentAction.DestinationSlot} {_currentAction.TransferType},Check AWC 失败, 当前 Y AWC [{_robot.Offset_Y}]um, 高于Alarm最大值: [{awcAlarmRange}]um");
- return false;
- }
- return true;
- }
- public void Abort()
- {
- //_robot.Halt();
- }
- }
- }
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