Kepler-Release/Venus/Venus_RT/Devices/AIRSYSChiller.cs

using System;
using System.Text;
using System.Collections.Generic;
using Aitex.Core.Common.DeviceData;
using Aitex.Core.RT.DataCenter;
using Aitex.Core.RT.Device;
using Aitex.Core.RT.Event;
using Aitex.Core.RT.IOCore;
using Aitex.Core.RT.Log;
using Aitex.Core.RT.OperationCenter;
using Aitex.Core.RT.SCCore;
using Aitex.Core.RT.Tolerance;
using Aitex.Core.Util;
using MECF.Framework.Common.Communications;
using MECF.Framework.Common.Device.Bases;
using MECF.Framework.Common.Equipment;
using Venus_Core;
using System.Diagnostics;

namespace Venus_RT.Devices
{
    class AIRSYSChiller : ChillerBase
    {
        private float _controlTcSetPoint;
        private float _controlTcFeedback;
        private readonly double _scSetPointLimitMax;
        private readonly double _scSetPointLimitMin;
        private readonly string _PortNum = "COM48";
        private readonly AsyncSerialPort _serial;
        private readonly DeviceTimer _timerQueryStatus = new DeviceTimer();
        private const ushort CHK_ST_INTERVAL = 300;
        private Stopwatch _errorStopWatch = new Stopwatch();
        private string _lastError;

        public enum Operation
        {
            ReadTemperature,
            ReadStatus,
            ReadFlowRate,
            ReadResistivity,
            UnitStart,
            UnitStop,
            SelectThermoProbe,
            SetTemperature,
            SetResistivity,
        }

        private readonly Dictionary<Operation, string> _noneParaCommandOp = new Dictionary<Operation, string>
        {
            {Operation.ReadTemperature,             "AA10\r" },
            {Operation.ReadStatus,                  "AA42\r" },
            {Operation.ReadFlowRate,                "AAB1\r" },
            {Operation.ReadResistivity,             "AAB2\r" },
            {Operation.UnitStart,                   "AA90\r" },
            {Operation.UnitStop,                    "AA91\r" },
            {Operation.SelectThermoProbe,           "AAA1\r" },
        };

        private readonly Dictionary<Operation, string> _oneParaCommandOp = new Dictionary<Operation, string>
        {
            {Operation.SetTemperature,              "AAB0{0:X4}\r" },
            {Operation.SetResistivity,              "AAB3{0:X4}\r" },
        };

        public double SetPointLimitMax
        {
            get
            {
                return _scSetPointLimitMax; ;
            }
        }

        public double SetPointLimitMin
        {
            get
            {
                return _scSetPointLimitMin; ;
            }
        }

        [Subscription(AITChillerProperty.ControlTcSetPoint)]
        public float ControlTcSetPoint
        {
            get
            {
                return _controlTcSetPoint;
            }
        }
        //[Subscription(AITChillerProperty.ControlTcFeedback)]
        //public float ControlTcFeedback
        //{
        //    get
        //    {
        //        return _controlTcFeedback;
        //    }
        //}

        [Subscription(AITChillerProperty.CoolantInletTempFeedback)]
        public override float CoolantInletTcFeedback
        {
            get
            {
                //if (jetChamber == JetChamber.Venus)
                //{
                //    return GetAiValue($"{Module}.AI_Coolant_Inlet_Temp");

                //}
                //else
                //{
                //    return 0;
                //}
                return 0;
            }
        }


        [Subscription(AITChillerProperty.CoolantOutletTempFeedback)]
        public override float CoolantOutletTcFeedback
        {
            get
            {
                //if (jetChamber == JetChamber.Venus)
                //{
                //    return GetAiValue($"{Module}.AI_Coolant_Outlet_Temp");
                //}
                //else
                //{
                //    return 0;
                //}
                return 0;
            }
        }

        public override AITChillerData DeviceData
        {
            get
            {
                AITChillerData deviceData = new AITChillerData
                {
                    Module = Module,
                    DeviceName = Name,
                    DeviceModule = Module,
                    DeviceSchematicId = DeviceID,
                    DisplayName = Display,
                    IsError = false,
                    IsWarning = false,
                    IsPowerOn = IsRunning,
                    ScaleMax = SetPointLimitMax,
                    ScaleMin = SetPointLimitMin,
                    SetPoint = ControlTcSetPoint,
                    FeedBack = CoolantOutletTcFeedback,
                    CoolantInletFeedBack = CoolantInletTcFeedback,
                    CoolantOutletFeedBack = CoolantOutletTcFeedback,
                    Unit = "℃",
                };

                return deviceData;
            }
        }

        private SCConfigItem _scAlarmRange;
        private SCConfigItem _scEnableAlarm;
        private SCConfigItem _scAlarmTime;
        private ToleranceChecker _toleranceChecker = new ToleranceChecker();
        private string _lastAlarmString;
        private int _operation_flag = 0;
        JetChamber jetChamber;
        public AIRSYSChiller(ModuleName mod, string name) : base(mod.ToString(), name, name, "")
        {
            //if (Module == "PMB" && SC.GetValue<bool>($"PMB.Chiller.ChillerSameWithPMA") && SC.GetValue<bool>($"PMB.Chiller.EnableChiller")) return;
            _PortNum = SC.GetStringValue($"{mod}.{Name}.Port");
            _scSetPointLimitMax = SC.GetValue<double>($"{Module}.{Name}.SetPointLimitMax");
            _scSetPointLimitMin = SC.GetValue<double>($"{Module}.{Name}.SetPointLimitMin");

            _scEnableAlarm = SC.GetConfigItem($"{Module}.{Name}.EnableToleranceAlarm");
            _scAlarmRange = SC.GetConfigItem($"{Module}.{Name}.ToleranceAlarmRange");
            _scAlarmTime = SC.GetConfigItem($"{Module}.{Name}.ToleranceAlarmTime");

            _serial = new AsyncSerialPort(_PortNum, 9600, 8, System.IO.Ports.Parity.None, System.IO.Ports.StopBits.Two, "\r", true);
            jetChamber = (JetChamber)SC.GetValue<int>($"{mod.ToString()}.ChamberType");
        }

        public override bool Initialize()
        {
            base.Initialize();

            if (!_serial.Open())
            {
                LOG.Write(eEvent.ERR_DEVICE_CHILLER, Module, "AIRSYS Chiller串口无法打开");
                return false;
            }

            _serial.OnDataChanged += OnPortDataChanged;
            _serial.OnErrorHappened += OnErrorOccurred;
            _timerQueryStatus.Start(CHK_ST_INTERVAL);

            return true;
        }

        public override void Monitor()
        {
            if (_timerQueryStatus.IsTimeout())
            {
                Operation queryOp = _operation_flag++ % 2 == 0 ? Operation.ReadStatus : Operation.ReadTemperature;
                _sendCommand(queryOp);
                _timerQueryStatus.Start(CHK_ST_INTERVAL);
            }

            if (IsRunning && _scEnableAlarm != null && _scEnableAlarm.BoolValue)
            {
                var range = _scAlarmRange.IntValue;
                var time = _scAlarmTime.IntValue;
                _toleranceChecker.Monitor(_controlTcFeedback, _controlTcSetPoint - Math.Abs(range), _controlTcSetPoint + Math.Abs(range), time);

                if (_toleranceChecker.Trig)
                {
                    LOG.Write(eEvent.ERR_DEVICE_CHILLER, Module, Display + $" temperature out of tolerance in {time:0} seconds");
                }
            }
            else
            {
                _toleranceChecker.RST = true;
            }
        }

        private void OnPortDataChanged(string obj)
        {
            if (obj.StartsWith("AA"))
            {
                string op = obj.Substring(2, 2);
                switch (op)
                {
                    case "42":
                        ushort significate_status = ushort.Parse(obj.Substring(4, 2), System.Globalization.NumberStyles.HexNumber);
                        ushort low_significatate_status = ushort.Parse(obj.Substring(6, 2), System.Globalization.NumberStyles.HexNumber);
                        _process_signicate_chiller_status(significate_status);
                        _process_low_signicate_chiller_status(low_significatate_status);
                        break;
                    case "10":
                        _controlTcFeedback = (float)Int32.Parse(obj.Substring(4, 4), System.Globalization.NumberStyles.HexNumber) / (float)10.0;
                        break;
                }
            }
            else
            {
                _noRepeatAlarm($"AIRSYS chiller receive wrong message:{obj}");
            }
        }

        private void OnErrorOccurred(string obj)
        {
            if (_lastError != obj || _errorStopWatch.ElapsedMilliseconds>60*1000)
            {
                _errorStopWatch.Restart();
                LOG.Write(eEvent.ERR_DEVICE_CHILLER, Module, $"[{Module}] AIRSYS chiller error: [{obj}]");
            }
            _lastError = obj;
        }

        public override void SetChillerTemp(float value, float offset)
        {
            int isettemp = Convert.ToInt16((value - offset) * 10);
            _sendCommand(Operation.SetTemperature, isettemp);
            _controlTcSetPoint = value;
        }


        public override void SetChillerOnOff(bool on)
        {
            IsRunning = on;
            _sendCommand(on ? Operation.UnitStart : Operation.UnitStop);
        }

        private bool _sendCommand(Operation op)
        {
            if (_noneParaCommandOp.ContainsKey(op))
            {
                return _sendCmd(_noneParaCommandOp[op]);
            }

            _noRepeatAlarm($"Adixen Turbo Pump: The {op} command need parameters");
            return false;
        }
        private bool _sendCommand(Operation op, int data)
        {
            if (_oneParaCommandOp.ContainsKey(op))
            {
                var cmd = string.Format(_oneParaCommandOp[op], data);
                return _sendCmd(cmd);
            }

            _noRepeatAlarm($"Adixen Turbo Pump: The command {op} does not need one parameter");
            return false;
        }

        private bool _sendCmd(string cmd)
        {
            return _serial.Write(cmd);
        }

        private void _noRepeatAlarm(string alarm)
        {
            if (_lastAlarmString != alarm)
            {
                _lastAlarmString = alarm;
                LOG.Write(eEvent.ERR_DEVICE_CHILLER, Module, alarm);
            }
        }

        private void _process_signicate_chiller_status(ushort status)
        {
            StringBuilder errorInfo = new StringBuilder();
            if ((status & 0x80) != 0)
            {
                errorInfo.Append("Memory Data Error Fault; ");
            }

            if ((status & 0x40) != 0)
            {
                errorInfo.Append("Controller Error Fault; ");
            }

            if ((status & 0x20) != 0)
            {
                errorInfo.Append("Pump Breaker Trip Fault; ");
            }

            if ((status & 0x10) != 0)
            {
                errorInfo.Append("Heater Breaker Trip Fault; ");
            }

            if ((status & 0x08) != 0)
            {
                errorInfo.Append("Water Leak Fault; ");
            }

            if ((status & 0x04) != 0)
            {
                errorInfo.Append("Return Low Flow Fault; ");
            }

            if ((status & 0x02) != 0)
            {
                errorInfo.Append("Reservoir High Temperature Fault; ");
            }

            if ((status & 0x01) != 0)
            {
                errorInfo.Append("Reservoir Low Level Fault; ");
            }

            if (errorInfo.Length > 10)
            {
                IsError = true;
                _noRepeatAlarm($"AIRSYS chiller status error:{errorInfo}");
            }
            else
            {
                IsError = true;
            }
        }

        private void _process_low_signicate_chiller_status(ushort status)
        {
            StringBuilder errorInfo = new StringBuilder();
            if ((status & 0x80) != 0)
            {
                errorInfo.Append("Temperature Fuse Fault; ");
            }

            if ((status & 0x40) != 0)
            {
                errorInfo.Append("DC Power Fuse Fault; ");
            }

            if ((status & 0x02) != 0)
            {
                errorInfo.Append("Reservoir High Temperature Warning; ");
            }

            if ((status & 0x01) != 0)
            {
                errorInfo.Append("Reservoir Low Level Warning; ");
            }
            if ((status & 0x10) == 0)
            {
                IsRunning = false;
            }
            else if ((status & 0x10) == 1)
            {
                IsRunning = true;
            }
            if (errorInfo.Length > 10)
            {
                _noRepeatAlarm($"AIRSYS chiller status error:{errorInfo}");
            }
        }
    }
}