PMLeakCheckRoutine.cs 6.2 KB

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  1. using Aitex.Core.RT.Routine;
  2. using Aitex.Core.RT.SCCore;
  3. using Venus_RT.Devices;
  4. using MECF.Framework.Common.Routine;
  5. using System.Diagnostics;
  6. using Venus_Core;
  7. using System;
  8. using Venus_Unity;
  9. using MECF.Framework.Common.DBCore;
  10. namespace Venus_RT.Modules.PMs
  11. {
  12. class PMLeakCheckRoutine : PMRoutineBase, IRoutine
  13. {
  14. private enum LeakCheckStep
  15. {
  16. kPumpToBasePressure,
  17. kPumpingDelay,
  18. kLeakCheckDelay,
  19. kEnd,
  20. }
  21. public double LeakRate { get; private set; }
  22. private int _basePressure = 100;
  23. private int _leakcheckPumpTime = 180;
  24. private int _leakcheckHoldTime = 300;
  25. private double _startPressure = 0;
  26. private double _endPressure = 0;
  27. private double _leakRate = 30.0;
  28. private double _leakCheckBasePressure = 1;
  29. public string CurrentStep;
  30. Stopwatch _leakCheckTimer = new Stopwatch();
  31. PMLeakCheckResult pMLeakCheckResult;
  32. Stopwatch _routineTimer = new Stopwatch();
  33. PressureType _pressureType = PressureType.mTorr;
  34. public PMLeakCheckRoutine(JetPMBase chamber) : base(chamber)
  35. {
  36. Name = "PM Leakcheck";
  37. if (chamber.ChamberType == JetChamber.Kepler2200A || chamber.ChamberType == JetChamber.Kepler2200B)
  38. {
  39. _pressureType = PressureType.Pa;
  40. }
  41. }
  42. public RState Start(params object[] objs)
  43. {
  44. if (CheckLid() &&
  45. CheckSlitDoor() &&
  46. CheckTurboPump())
  47. {
  48. CurrentStep = "Pump To BasePressure";
  49. Reset();
  50. _basePressure = SC.GetValue<int>($"{Module}.Pump.PumpBasePressure");
  51. //_leakcheckPumpTime = SC.GetValue<int>($"{Module}.Pump.LeakCheckPumpingTime");
  52. //_leakcheckHoldTime = SC.GetValue<int>($"{Module}.Pump.LeakCheckHoldTime");
  53. //_leakRate = SC.GetValue<double>($"{Module}.Pump.LeakRate");
  54. _leakcheckPumpTime = (int)(objs[0]);
  55. _leakcheckHoldTime = (int)(objs[1]);
  56. _leakRate = (double)(objs[2]);
  57. _leakCheckBasePressure = SC.GetValue<double>($"{Module}.Pump.LeakCheckBasePressure");
  58. PreSetValves();
  59. pMLeakCheckResult = new PMLeakCheckResult();
  60. pMLeakCheckResult.CheckDate = DateTime.Now.ToString("yyyyMMddHHmm");
  61. pMLeakCheckResult.CheckMode = "ChamberOnly";
  62. _routineTimer.Restart();
  63. return Runner.Start(Module, Name);
  64. }
  65. return RState.Failed;
  66. }
  67. public RState Monitor()
  68. {
  69. Runner.Wait(LeakCheckStep.kPumpToBasePressure, PumpingToBasePressure)
  70. .Run(LeakCheckStep.kPumpingDelay, StartPumpDelay, PumpingDelay)
  71. .Run(LeakCheckStep.kLeakCheckDelay, StartLeakCheck, _leakcheckHoldTime * 1000)
  72. .End(LeakCheckStep.kEnd, CalcLeakCheckResult, _delay_50ms);
  73. return Runner.Status;
  74. }
  75. public void Abort()
  76. {
  77. CloseAllValves();
  78. }
  79. private bool PumpingToBasePressure()
  80. {
  81. if (_chamber.ProcessPressure <= _basePressure)
  82. {
  83. _leakCheckTimer.Restart();
  84. return true;
  85. }
  86. else
  87. return false;
  88. }
  89. private bool PumpingDelay()
  90. {
  91. if (_leakCheckTimer.ElapsedMilliseconds >= _leakcheckPumpTime * 1000)
  92. {
  93. if (_chamber.ProcessPressure <= _leakCheckBasePressure)
  94. return true;
  95. else
  96. {
  97. Runner.Stop($"PM Leakcheck失败, 工艺压力 [{_chamber.ProcessPressure}]{_pressureType}, 高于LeakCheck Base Pressure: [{_leakCheckBasePressure}] {_pressureType}");
  98. }
  99. }
  100. return false;
  101. }
  102. private bool StartPumpDelay()
  103. {
  104. _chamber.OpenValve(ValveType.GasFinal, false);
  105. CurrentStep = "Check Pump";
  106. return true;
  107. }
  108. private bool StartLeakCheck()
  109. {
  110. CurrentStep = "Leak Check";
  111. _startPressure = _chamber.ProcessPressure;
  112. pMLeakCheckResult.StartPressure = _startPressure;
  113. Notify($"PM 压力开始值 {_startPressure} {_pressureType}");
  114. _chamber.TurnPendulumValve(false);
  115. return true;
  116. }
  117. private bool CalcLeakCheckResult()
  118. {
  119. _endPressure = _chamber.ProcessPressure;
  120. pMLeakCheckResult.EndPressure = _endPressure;
  121. LeakRate = (_endPressure - _startPressure) * 60.0 / _leakcheckHoldTime;
  122. pMLeakCheckResult.LeakRate = LeakRate;
  123. if (LeakRate < _leakRate)
  124. {
  125. Notify($"PM Leakcheck完成, 压力结束值: {_startPressure} {_pressureType}, 漏率:{LeakRate} {_pressureType}/min");
  126. pMLeakCheckResult.Result = "Success";
  127. }
  128. else
  129. {
  130. Stop($"PM Leakcheck失败, 腔体漏率 [{LeakRate}] {_pressureType}/min, 高于 [{_leakRate}] {_pressureType}/min");
  131. pMLeakCheckResult.Result = "Fail";
  132. }
  133. LeakCheckDataRecorder.Add(_leakcheckHoldTime, Math.Round(_startPressure,1) , Math.Round(_endPressure, 1) , LeakRate, pMLeakCheckResult.Result, "ChamberOnly", _chamber.Name);
  134. _chamber.OpenValve(ValveType.GasFinal, true);
  135. _chamber.TurnPendulumValve(true);
  136. pMLeakCheckResult.LeakCheckTime = (int)_routineTimer.ElapsedMilliseconds / 1000;
  137. //SerializeHelper.Instance.WriteToJsonFile<PMLeakCheckResult>(pMLeakCheckResult, $"LeakCheck/PM/{DateTime.Now.ToString("yyyyMMddHHmm")}.json");
  138. return true;
  139. }
  140. private void PreSetValves()
  141. {
  142. _chamber.OpenValve(ValveType.FastPump, false);
  143. _chamber.OpenValve(ValveType.SoftPump, false);
  144. _chamber.OpenValve(ValveType.TurboPumpPumping, true);
  145. _chamber.OpenValve(ValveType.Guage, true);
  146. _chamber.OpenValve(ValveType.GasFinal, true);
  147. _chamber.TurnPendulumValve(true);
  148. }
  149. }
  150. }