PendulumValve.cs 22 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Diagnostics;
  4. using Venus_RT.Modules;
  5. using MECF.Framework.Common.Communications;
  6. using MECF.Framework.Common.Equipment;
  7. using Venus_Core;
  8. using Aitex.Core.RT.SCCore;
  9. using Aitex.Core.RT.Event;
  10. using Aitex.Core.RT.Device;
  11. using Aitex.Core.RT.Log;
  12. using System.Threading.Tasks;
  13. using System.Collections.Concurrent;
  14. using Aitex.Core.Common.DeviceData;
  15. using MECF.Framework.Common.CommonData.DeviceData;
  16. using Aitex.Core.RT.DataCenter;
  17. using Venus_RT.Modules.PMs;
  18. using System.Linq;
  19. namespace Venus_RT.Devices
  20. {
  21. class PendulumValve : IDevice
  22. {
  23. public enum Operation
  24. {
  25. SetPosition,
  26. GetPositionSP,
  27. Hold,
  28. OpenValve,
  29. CloseValve,
  30. SetPressure,
  31. GetPressureSP,
  32. GetAssembly,
  33. GetPosition,
  34. GetPressure,
  35. GetSensor1Data,
  36. GetSensor2Data,
  37. GetPressureCtrlStatus,
  38. GetDeviceStatus,
  39. GetWarnings,
  40. GetSensorOffset,
  41. GetSensor1Offset,
  42. GetSensor2Offset,
  43. GetLearnStatus,
  44. GetLearnPressureLimit,
  45. GetErrorStatus,
  46. GetFatalErrorStatus,
  47. GetThrottleCycleCounter,
  48. GetIsolationCycleCounter,
  49. GetPowerUpCounter,
  50. GetHardwareConfiguration,
  51. GetFirmwareConfiguration,
  52. GetIdentification,
  53. SetAccessMode,
  54. SetInterfaceConfiguration,
  55. SetValveConfiguration,
  56. SetSensorConfiguration,
  57. SetRangeConfiguration,
  58. SetZero,
  59. SetPressureAlignment,
  60. SetLearn,
  61. DownloadLearnData,
  62. UploadLearnData,
  63. SetPIDConfiguration,
  64. GetPIDConfiguration,
  65. SetValveSpeed,
  66. GetValveSpeed,
  67. Reset,
  68. Invalid,
  69. SetP,
  70. SetI,
  71. GetP,
  72. GetI
  73. }
  74. private readonly Dictionary<Operation, string> _noneParaCommandOp = new Dictionary<Operation, string>
  75. {
  76. {Operation.GetPositionSP, "i:38" },
  77. {Operation.Hold, "H:" },
  78. {Operation.CloseValve, "C:" },
  79. {Operation.OpenValve, "O:" },
  80. {Operation.GetPressureSP, "i:38" },
  81. {Operation.GetAssembly, "i:76" },
  82. {Operation.GetPosition, "A:" },
  83. {Operation.GetPressure, "P:" },
  84. {Operation.GetSensor1Data, "i:64" },
  85. {Operation.GetSensor2Data, "i:65" },
  86. {Operation.GetPressureCtrlStatus, "i:36" },
  87. {Operation.GetDeviceStatus, "i:30" },
  88. {Operation.GetWarnings, "i:35" },
  89. {Operation.GetSensorOffset, "i:62" },
  90. {Operation.GetSensor1Offset, "i:60" },
  91. {Operation.GetSensor2Offset, "i:61" },
  92. {Operation.GetLearnStatus, "i:32" },
  93. {Operation.GetLearnPressureLimit, "i:34" },
  94. {Operation.GetErrorStatus, "i:52" },
  95. {Operation.GetFatalErrorStatus, "i:50" },
  96. {Operation.GetThrottleCycleCounter, "i:70" },
  97. {Operation.GetIsolationCycleCounter, "i:71" },
  98. {Operation.GetPowerUpCounter, "i:72" },
  99. {Operation.GetHardwareConfiguration, "i:80" },
  100. {Operation.GetFirmwareConfiguration, "i:82" },
  101. {Operation.GetIdentification, "i:83" },
  102. {Operation.GetP, "i:02B04" },
  103. {Operation.GetI, "i:02B05" },
  104. };
  105. private readonly Dictionary<Operation, string> _singleParaCommandOp = new Dictionary<Operation, string>
  106. {
  107. {Operation.SetPosition, "R:{0:D6}" },
  108. {Operation.SetPressure, "S:{0:D8}" },
  109. {Operation.SetAccessMode, "c:01{0:D2}" },
  110. {Operation.SetInterfaceConfiguration, "s:20{0:D8}" },
  111. {Operation.SetValveConfiguration, "s:04{0:D2}000000" },
  112. {Operation.SetSensorConfiguration, "s:01{0:D8}" },
  113. {Operation.SetRangeConfiguration, "s:21{0:D8}" },
  114. {Operation.SetPressureAlignment, "c:6002{0:D8}" },
  115. {Operation.SetLearn, "L:{0:D8}" },
  116. {Operation.UploadLearnData, "u:{0:D3}" },
  117. {Operation.SetPIDConfiguration, "s:02{0:D8}" },
  118. {Operation.SetValveSpeed, "V:00{0:D4}" },
  119. {Operation.SetP, "s:02B04{0}" },
  120. {Operation.SetI, "s:02B05{0}" }
  121. };
  122. private readonly Dictionary<Operation, string> _twoParaCommandOp = new Dictionary<Operation, string>
  123. {
  124. {Operation.DownloadLearnData, "d:{0:D3}{1:D8}" }
  125. };
  126. private readonly Dictionary<string, string> _deviceError = new Dictionary<string, string>
  127. {
  128. {"000001", "Parity error" },
  129. {"000002", "Input buffer overflow (to many characters) " },
  130. {"000003", "Framing error (data length, number of stop bits)" },
  131. {"000010", "<CR> or <LF> missing" },
  132. {"000011", ": missing" },
  133. {"000012", "Invalid number of characters (between : and [CR][LF])" },
  134. {"000020", "Unknown command" },
  135. {"000021", "Unknown command" },
  136. {"000022", "Invalid value" },
  137. {"000023", "Invalid value" },
  138. {"000030", "Value out of range" },
  139. {"000041", "Command not applicable for hardware configuration" },
  140. {"000060", "ZERO disabled" },
  141. {"000080", "Command not accepted due to local operation" },
  142. {"000082", "Command not accepted due to synchronization, CLOSED or OPEN by digital input, safety mode or fatal error" },
  143. };
  144. public string Module { get; set; }
  145. public string Name { get; set; }
  146. public float Pressure { get; private set; }
  147. public float Position { get; private set; }
  148. public string Status { get; private set; }
  149. public bool IsOpen { get; private set; }
  150. private readonly string EOF = "\r\n";
  151. private readonly int _readInterval = 100;
  152. private readonly int _position_unit = 100;
  153. private readonly float _pressure_ful_range = 500;
  154. private readonly int _foreLinePressureLimit = 750;
  155. private readonly int _chamberPressureLimit = 600;
  156. private readonly int _turboPumpSpeedLimit = 100;
  157. private int _queryFlag = 0;
  158. private readonly AsyncSerialPort _serial;
  159. private Stopwatch _queryWatch = new Stopwatch();
  160. private string _lastAlarmString = string.Empty;
  161. private Operation[] _querys = new Operation[]
  162. {
  163. Operation.GetPressure,
  164. Operation.GetPosition,
  165. Operation.GetDeviceStatus,
  166. Operation.GetP,
  167. Operation.GetI
  168. };
  169. BlockingCollection<string> blockingCollection = new BlockingCollection<string>();
  170. private JetChamber m_JetChamber;
  171. private PressureType m_PressureType;
  172. public float PValue;
  173. public float IValue;
  174. private float m_PressureSetPoint;
  175. private float m_PositionSetPoint;
  176. //private ModuleName _mod;
  177. public AITPendulumValveData DeviceData
  178. {
  179. get
  180. {
  181. AITPendulumValveData deviceData = new AITPendulumValveData
  182. {
  183. DeviceName = Name,
  184. Module = Module,
  185. Pressure = Pressure,
  186. IsOpen = IsOpen || Position > 0,
  187. Position = IsOpen ? Position : 0,
  188. PValue = PValue,
  189. IValue = IValue,
  190. PressureSetPoint= IsOpen ? m_PressureSetPoint : 0,
  191. PositionSetPoint= IsOpen ? m_PositionSetPoint : 0
  192. };
  193. return deviceData;
  194. }
  195. }
  196. public PendulumValve(ModuleName mod,PressureType pressureType)
  197. {
  198. Name = VenusDevice.PendulumValve.ToString();
  199. Module = mod.ToString();
  200. var _PortNum = SC.GetStringValue($"{mod}.PendulumValve.Port");
  201. _serial = new AsyncSerialPort(_PortNum, 9600, 8, System.IO.Ports.Parity.None, System.IO.Ports.StopBits.One, EOF);
  202. _pressure_ful_range = SC.GetValue<int>($"{mod}.PendulumValve.PressureFullRange");
  203. _foreLinePressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ForelinePressureLimit");
  204. _chamberPressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ChamberPressureLimit");
  205. _turboPumpSpeedLimit = SC.GetValue<int>($"{mod}.PendulumValve.TurboPumpSpeedLimit");
  206. IsOpen = false;
  207. Task.Run(() =>
  208. {
  209. foreach (var data in blockingCollection.GetConsumingEnumerable())
  210. {
  211. _serial?.Write(data);
  212. System.Threading.Thread.Sleep(100);
  213. }
  214. });
  215. m_PressureType = pressureType;
  216. m_JetChamber = (JetChamber)SC.GetValue<int>($"{mod}.ChamberType");
  217. }
  218. public bool Initialize()
  219. {
  220. DATA.Subscribe($"{Module}.{Name}.DeviceData", () => DeviceData);
  221. if (!_serial.Open())
  222. {
  223. _noRepeatAlarm("Pendulum Valve 串口无法打开");
  224. return false;
  225. }
  226. _serial.OnDataChanged += OnPortDataChanged;
  227. _serial.OnErrorHappened += OnErrorOccurred;
  228. _queryWatch.Restart();
  229. return true;
  230. }
  231. public void Monitor()
  232. {
  233. if (_queryWatch.ElapsedMilliseconds > _readInterval && _querys.Length>0)
  234. {
  235. SendCommand(_querys[_queryFlag++ % _querys.Length]);
  236. _queryWatch.Restart();
  237. }
  238. ClearDeviceValue();
  239. }
  240. public void Reset()
  241. {
  242. }
  243. public void Terminate()
  244. {
  245. if (IsOpen)
  246. {
  247. TurnValve(false);
  248. }
  249. _serial?.Close();
  250. }
  251. private void OnErrorOccurred(string obj)
  252. {
  253. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{obj}]");
  254. }
  255. private void OnPortDataChanged(string obj)
  256. {
  257. if (string.IsNullOrEmpty(obj))
  258. {
  259. _noRepeatAlarm("VAT Pendulum Valve receive empty message");
  260. return;
  261. }
  262. try
  263. {
  264. var data = obj.TrimEnd().Split(':');
  265. switch (data[0])
  266. {
  267. case "P":
  268. {
  269. Double pressure;
  270. if (Double.TryParse(data[1], out pressure))
  271. {
  272. if ((m_JetChamber == JetChamber.Kepler2200A || m_JetChamber == JetChamber.Kepler2200B))
  273. {
  274. Pressure = Convert.ToSingle(ConvertPressureUnit.ConvertPaTomtorr(pressure * _pressure_ful_range / 1000000));
  275. //Pressure = pressure * _pressure_ful_range / 1000000;
  276. }
  277. else if (m_JetChamber == JetChamber.VenusSE)
  278. {
  279. Pressure = Convert.ToSingle(pressure) / 100;
  280. }
  281. else if (m_JetChamber == JetChamber.VenusDE)
  282. {
  283. Pressure = Convert.ToSingle(pressure);
  284. }
  285. else
  286. {
  287. Pressure = Convert.ToSingle(pressure) * _pressure_ful_range / 1000000;
  288. }
  289. }
  290. }
  291. break;
  292. case "A":
  293. {
  294. float position;
  295. if (float.TryParse(data[1], out position))
  296. Position = position / _position_unit;
  297. }
  298. break;
  299. case "i":
  300. {
  301. _tryParseInqueryData(obj);
  302. }
  303. break;
  304. case "C":
  305. IsOpen = false;
  306. break;
  307. case "O":
  308. IsOpen = true;
  309. break;
  310. case "H":
  311. case "R":
  312. case "S":
  313. break;
  314. case "E":
  315. {
  316. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve device error: {_deviceError[data[1]]}");
  317. }
  318. break;
  319. default:
  320. {
  321. _noRepeatAlarm($"VAT Pendulum Valve: unrecognized received data: {obj}");
  322. break;
  323. }
  324. }
  325. }
  326. catch (Exception ex)
  327. {
  328. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{ex.Message}], Data: {obj}");
  329. }
  330. }
  331. private bool SendCommand(Operation op)
  332. {
  333. if (_noneParaCommandOp.ContainsKey(op))
  334. {
  335. blockingCollection.Add(_noneParaCommandOp[op] + EOF);
  336. return true;
  337. }
  338. else
  339. {
  340. return false;
  341. }
  342. }
  343. private bool SendCommand(Operation op, int data)
  344. {
  345. if (_singleParaCommandOp.ContainsKey(op))
  346. {
  347. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  348. return _sendCmd(cmd);
  349. }
  350. else
  351. {
  352. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  353. return false;
  354. }
  355. }
  356. private bool SendCommand(Operation op, float data)
  357. {
  358. if (_singleParaCommandOp.ContainsKey(op))
  359. {
  360. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  361. return _sendCmd(cmd);
  362. }
  363. else
  364. {
  365. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  366. return false;
  367. }
  368. }
  369. private bool _sendCmd(string cmd)
  370. {
  371. blockingCollection.Add(cmd);
  372. return true;
  373. //return _serial.Write(cmd);
  374. }
  375. private void _noRepeatAlarm(string alarm)
  376. {
  377. if (_lastAlarmString != alarm)
  378. {
  379. _lastAlarmString = alarm;
  380. LOG.Write(eEvent.ERR_PENDULUM_VALVE, ModuleHelper.Converter(Module), alarm);
  381. EV.PostAlarmLog(Module, alarm);
  382. }
  383. }
  384. private bool _tryParseInqueryData(string data)
  385. {
  386. var cmdPrix = data.Substring(0, 4);
  387. if (cmdPrix == "i:02")
  388. {
  389. var pi = data.Substring(5, 2);
  390. if (pi == "04")
  391. {
  392. float s;
  393. float.TryParse(data.Substring(7, data.Length - 9), out s);
  394. PValue = s;
  395. }
  396. else if (pi == "05")
  397. {
  398. float s;
  399. float.TryParse(data.Substring(7, data.Length - 9), out s);
  400. IValue = s;
  401. }
  402. }
  403. else
  404. {
  405. Operation oper = Operation.Invalid;
  406. foreach (var item in _noneParaCommandOp)
  407. {
  408. if (item.Value == cmdPrix)
  409. {
  410. oper = item.Key;
  411. break;
  412. }
  413. }
  414. if (oper == Operation.Invalid)
  415. {
  416. return false;
  417. }
  418. switch (oper)
  419. {
  420. case Operation.GetDeviceStatus:
  421. {
  422. Status = data.Substring(4, 8);
  423. if (Status[1] == 'E')
  424. {
  425. // Fatal Error
  426. _noRepeatAlarm($"Device Status error:{Status}");
  427. }
  428. else if (Status[3] == '1')
  429. {
  430. // Warning Present
  431. _noRepeatAlarm($"Device Warning Present:{Status}");
  432. }
  433. else if (Status[1] == '3')
  434. {
  435. IsOpen = false;
  436. }
  437. else if (Status[1] == '4')
  438. {
  439. IsOpen = true;
  440. }
  441. }
  442. break;
  443. case Operation.GetPressureSP:
  444. case Operation.GetPositionSP:
  445. {
  446. string Pressure = data.Substring(4, 8);
  447. //LOG.Write(eEvent.EV_DEVICE_INFO, Module, $" PV Pressure SetPoint: {Pressure}");
  448. }
  449. break;
  450. default:
  451. break;
  452. }
  453. }
  454. return true;
  455. }
  456. public bool SetPosition(float postion)
  457. {
  458. if (_CheckStatus())
  459. {
  460. m_PositionSetPoint = postion;
  461. float setPosition = (float)Math.Round(postion, 1);
  462. return SendCommand(Operation.SetPosition, (int)(setPosition * _position_unit));
  463. }
  464. return false;
  465. }
  466. public bool SetPressure(float pressure)
  467. {
  468. if (_CheckStatus())
  469. {
  470. m_PressureSetPoint = pressure;
  471. if (m_PressureType == PressureType.Pa)
  472. {
  473. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / ConvertPressureUnit.ConvertPaTomtorr(_pressure_ful_range)));
  474. }
  475. else
  476. {
  477. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / _pressure_ful_range));
  478. }
  479. }
  480. return false;
  481. }
  482. public bool Hold()
  483. {
  484. return SendCommand(Operation.Hold);
  485. }
  486. public bool TurnValve(bool on)
  487. {
  488. if (on == false)
  489. {
  490. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  491. }
  492. else
  493. {
  494. if (_CheckStatus(on))
  495. {
  496. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  497. }
  498. }
  499. return false;
  500. }
  501. public bool SetPValue(float pValue)
  502. {
  503. return SendCommand(Operation.SetP, pValue);
  504. }
  505. public bool SetIValue(float pValue)
  506. {
  507. return SendCommand(Operation.SetI, pValue);
  508. }
  509. bool _CheckStatus(bool bTurnOn = false)
  510. {
  511. if (Status != null && Status[1] == 'E')
  512. {
  513. _noRepeatAlarm($"PendulumValve is error status, can do turn on/off operation.");
  514. return false;
  515. }
  516. var _chamber = DEVICE.GetDevice<JetPMBase>(Module);
  517. if (bTurnOn && !_chamber.IsTurboPumpAtSpeed)
  518. {
  519. _noRepeatAlarm($"Turbo Pump not at speed, can not turn on pendulum valve.");
  520. return false;
  521. }
  522. if (_chamber.ForelinePressure > _foreLinePressureLimit)
  523. {
  524. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Foreline Pressure:{_chamber.ForelinePressure} is higher than {_foreLinePressureLimit}{m_PressureType}, can not turn on pendulum valve.");
  525. return false;
  526. }
  527. if (_chamber.ChamberPressure > _chamberPressureLimit && _chamber.TurboPumpSpeed > _turboPumpSpeedLimit)
  528. {
  529. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber Pressure:{_chamber.ChamberPressure} is higher than {_chamberPressureLimit}{m_PressureType} and Chamber.TurboPumpSpeed is higher than {_turboPumpSpeedLimit}, can not turn on pendulum valve.");
  530. return false;
  531. }
  532. if (_chamber.IsTurboPumpRunning)
  533. {
  534. if (!_chamber.IsISOOpen)
  535. {
  536. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber TurboPumpingvalve is not open, can not turn on pendulum valve.");
  537. return false;
  538. }
  539. }
  540. return true;
  541. }
  542. public bool ReConnect()
  543. {
  544. return _serial.ReConnect();
  545. }
  546. private void ClearDeviceValue()
  547. {
  548. if (_serial.IsConnected==false)
  549. {
  550. Pressure = 0;
  551. IsOpen = false;
  552. Position = 0;
  553. }
  554. }
  555. }
  556. }