123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426 |
- using Aitex.Core.RT.Device;
- using Aitex.Core.RT.Log;
- using Aitex.Core.RT.Routine;
- using Aitex.Core.Util;
- using MECF.Framework.Common.CommonData.Loader;
- using MECF.Framework.Common.Equipment;
- using MECF.Framework.Common.Routine;
- using MECF.Framework.Common.Utilities;
- using CyberX8_Core;
- using CyberX8_RT.Devices.AXIS;
- using CyberX8_RT.Devices.AXIS.CANOpen;
- using CyberX8_RT.Modules.PUF;
- using CyberX8_RT.Modules;
- using System;
- using CyberX8_RT.Modules.Transporter;
- using Aitex.Core.RT.SCCore;
- namespace CyberX8_RT.Devices.Loader
- {
- public class LoaderInstallCRSRoutine : RoutineBase, IRoutine
- {
- private enum InstallStep
- {
- CheckPreCondition,
- TiltGotoVertical,
- TiltGotoVerticalCheck,
- LSGotoUnlock,
- LSGotoUnlockWait,
- ShuttleGotoIN,
- ShuttleGotoINWait,
- BernoulliBladderOn,
- BernoulliBladderOnCheck,
- BernoulliN2On,
- BernoulliN2OnCheck,
- WSBladderOn,
- WSBladderOnCheck,
- LSVacuumOn,
- LSVacuumOnCheck,
- VacuumLevelCheck,
- VacuumLevelCheckWait,
- ShuttleGotoLS,
- ShuttleGotoLSWait,
- LSGotoLock,
- LSGotoLockWait,
- BernoulliN2Off,
- BernoulliN2OffCheck,
- WSBladderOff,
- WSBladderOffCheck,
- Wait500MSForWSBladder,
- LSVacuumOff,
- LSVacuumOffCheck,
- Wait500MS,
- ShuttleGotoMID,
- ShuttleGotoMIDWait,
- HomingLSAxis,
- HomingLSAxisWait,
- End
- }
- #region 内部变量
- private string _side = "";
- private JetAxisBase _lsAxis;
- private LoaderSideBernoulliBladderRoutine _bernoulliBladderRoutine;
- private LoaderSideBernoulliN2PressureRoutine _bernoulliN2PressureRoutine;
- private LoaderSideVacuumRoutine _vacuumRoutine;
- private LoaderSideVacuumLevelCheckRoutine _vacuumLevelCheckRoutine;
- private LoaderSideWhBladderRoutine _whBladderRoutine;
- private JetAxisBase _shuttleAxis;
- private JetAxisBase _tiltAxis;
- private JetAxisBase _rotationAxis;
- private LoaderCommonDevice _loaderCommonDevice;
- private LoaderSideDevice _sideDevice;
- /// <summary>
- /// WaferSize
- /// </summary>
- private int _waferSize;
- #endregion
- /// <summary>
- /// 构造函数
- /// </summary>
- /// <param name="module"></param>
- public LoaderInstallCRSRoutine(string module,string side) : base(module)
- {
- _side = side;
- }
- /// <summary>
- /// 中止
- /// </summary>
- public void Abort()
- {
- Runner.Stop("Manual Abort");
- }
- /// <summary>
- /// 监控
- /// </summary>
- /// <returns></returns>
- public RState Monitor()
- {
- Runner.Run(InstallStep.CheckPreCondition, CheckPreCondition, _delay_1ms)
- //1. Tilt Goto Vertical
- .Run(InstallStep.TiltGotoVertical, () => { return _tiltAxis.PositionStation("VERT",false); }, NullFun, _delay_1ms)
- .WaitWithStopCondition(InstallStep.TiltGotoVerticalCheck, () => { return _tiltAxis.Status == RState.End; },
- () => { return _tiltAxis.Status == RState.Failed; })
- //2. LS Goto Unlock
- .Run(InstallStep.LSGotoUnlock, () => { return _lsAxis.PositionStation($"Unlock{_waferSize}", false); }, NullFun, _delay_1ms)
- .WaitWithStopCondition(InstallStep.LSGotoUnlockWait, () => { return _lsAxis.Status == RState.End; },
- () => { return _lsAxis.Status == RState.Failed; })
- //3. Shuttle Goto IN
- .Run(InstallStep.ShuttleGotoIN, () => { return _shuttleAxis.PositionStation("IN", false); }, NullFun, _delay_1ms)
- .WaitWithStopCondition(InstallStep.ShuttleGotoINWait, () => { return _shuttleAxis.Status == RState.End; },
- () => { return _shuttleAxis.Status == RState.Failed; })
- //4. BernoulliBladder On
- .Run(InstallStep.BernoulliBladderOn, () => { return _bernoulliBladderRoutine.Start(true) == RState.Running; }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.BernoulliBladderOnCheck, () => { return CommonFunction.CheckRoutineEndState(_bernoulliBladderRoutine); },
- () => CheckRoutineStopStatus(_bernoulliBladderRoutine, "BernoulliBladder On failed"))
- //5. Bernoulli N2 On
- .Run(InstallStep.BernoulliN2On, () => { return _bernoulliN2PressureRoutine.Start(true) == RState.Running; }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.BernoulliN2OnCheck, () => { return CommonFunction.CheckRoutineEndState(_bernoulliN2PressureRoutine); },
- () => CheckRoutineStopStatus(_bernoulliN2PressureRoutine, " BernoulliN2 On failed"))
- //6. WS Bladder On
- .Run(InstallStep.WSBladderOn, () => { return _whBladderRoutine.Start(true) == RState.Running; }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.WSBladderOnCheck, () => { return CommonFunction.CheckRoutineEndState(_whBladderRoutine); },
- () => CheckRoutineStopStatus(_whBladderRoutine, "WSBladder On failed"))
- //7. LS Vacuum On
- .Run(InstallStep.LSVacuumOn, () => { return _vacuumRoutine.Start(true) == RState.Running; }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.LSVacuumOnCheck, () => { return CommonFunction.CheckRoutineEndState(_vacuumRoutine); },
- () => CheckRoutineStopStatus(_vacuumRoutine, "LS Vacuum On failed"))
- //8. LS Vacuum Level Check
- .Run(InstallStep.VacuumLevelCheck, () => { return _vacuumLevelCheckRoutine.Start(true) == RState.Running; }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.VacuumLevelCheckWait, () => { return CommonFunction.CheckRoutineEndState(_vacuumLevelCheckRoutine); },
- () => CheckRoutineStopStatus(_vacuumLevelCheckRoutine, "LS Vacuum Level Check failed"))
- //9. Shuttle Goto LS
- .Run(InstallStep.ShuttleGotoLS, () => { return _shuttleAxis.PositionStation("LS", false); }, NullFun, _delay_1ms)
- .WaitWithStopCondition(InstallStep.ShuttleGotoLSWait, () => { return _shuttleAxis.Status == RState.End; },
- () => { return _shuttleAxis.Status == RState.Failed; })
- //10. LS Goto Lock
- .Run(InstallStep.LSGotoLock, () => { return _lsAxis.PositionStation($"Lock{_waferSize}", false, 0, 0, 0, false); }, NullFun, _delay_1ms)
- .WaitWithStopCondition(InstallStep.LSGotoLockWait, () => { return _lsAxis.Status == RState.End; },
- () => { return _lsAxis.Status == RState.Failed; })
- //11. Bernoulli N2 Off
- .Run(InstallStep.BernoulliN2Off, () => { return _bernoulliN2PressureRoutine.Start(false) == RState.Running; }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.BernoulliN2OffCheck, () => { return CommonFunction.CheckRoutineEndState(_bernoulliN2PressureRoutine); },
- () => CheckRoutineStopStatus(_bernoulliN2PressureRoutine, " BernoulliN2 Off failed"))
- //12. WS Bladder Off
- .Run(InstallStep.WSBladderOff, () => { return _whBladderRoutine.Start(false) == RState.Running; }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.WSBladderOffCheck, () => { return CommonFunction.CheckRoutineEndState(_whBladderRoutine); },
- () => CheckRoutineStopStatus(_whBladderRoutine, "WSBladder Off failed"))
- //13. Wait 0.5s for WS Bladder
- .Delay(InstallStep.Wait500MSForWSBladder, 500)
- //14. LS Vacuum Off
- .Run(InstallStep.LSVacuumOff, () => { return _vacuumRoutine.Start(false) == RState.Running; }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.LSVacuumOffCheck, () => { return CommonFunction.CheckRoutineEndState(_vacuumRoutine); },
- () => CheckRoutineStopStatus(_vacuumRoutine, "LS Vacuum Off failed"))
- //15. Wait 0.5s
- .Delay(InstallStep.Wait500MS, 500)
- //16. Shuttle Goto MID
- .Run(InstallStep.ShuttleGotoMID, () => { return _shuttleAxis.PositionStation("MID", false); }, NullFun, _delay_1ms)
- .WaitWithStopCondition(InstallStep.ShuttleGotoMIDWait, () => { return _shuttleAxis.Status == RState.End; },
- () => { return _shuttleAxis.Status == RState.Failed; })
- //17. Home LS Axis
- .Run(InstallStep.HomingLSAxis, () => { return _lsAxis.Home(); }, _delay_1ms)
- .WaitWithStopCondition(InstallStep.HomingLSAxisWait, () => { return _lsAxis.Status == RState.End; },
- () => { return _lsAxis.Status == RState.Failed; })
- .End(InstallStep.End, NullFun, 10);
- return Runner.Status;
- }
- /// <summary>
- /// 启动
- /// </summary>
- /// <param name="objs"></param>
- /// <returns></returns>
- /// <exception cref="NotImplementedException"></exception>
- public RState Start(params object[] objs)
- {
- if (SC.ContainsItem($"Loader1.{_side}WaferSize"))
- {
- _waferSize = SC.GetValue<int>($"Loader1.{_side}WaferSize");
- }
- _shuttleAxis = GetShuttleAxis();
- _lsAxis = GetLsAxis();
- _tiltAxis = GetTiltAxis();
- _loaderCommonDevice = DEVICE.GetDevice<LoaderCommonDevice>($"{Module}.Common");
- _rotationAxis = DEVICE.GetDevice<JetAxisBase>($"{Module}.Rotation");
- _sideDevice = DEVICE.GetDevice<LoaderSideDevice>($"{Module}.{_side}");
- _vacuumRoutine = new LoaderSideVacuumRoutine($"{Module}.{_side}");
- _vacuumLevelCheckRoutine = new LoaderSideVacuumLevelCheckRoutine($"{Module}.{_side}");
- _whBladderRoutine = new LoaderSideWhBladderRoutine($"{Module}.{_side}");
- _bernoulliBladderRoutine = new LoaderSideBernoulliBladderRoutine($"{Module}.{_side}");
- _bernoulliN2PressureRoutine = new LoaderSideBernoulliN2PressureRoutine($"{Module}.{_side}");
-
- Runner.Start(Module, "Install LS");
- return RState.Running;
- }
- /// <summary>
- /// 检验Routine异常状态
- /// </summary>
- /// <returns></returns>
- private bool CheckRoutineStopStatus(IRoutine routine, string error)
- {
- bool result = CommonFunction.CheckRoutineStopState(routine);
- if (result)
- {
- NotifyError(eEvent.ERR_LOADER, $"{error}", 0);
- }
- return result;
- }
- /// <summary>
- /// 获取Shuttle轴对象
- /// </summary>
- /// <returns></returns>
- private JetAxisBase GetShuttleAxis()
- {
- switch (_side)
- {
- case "SideA":
- return DEVICE.GetDevice<JetAxisBase>($"{Module}.ShuttleA");
- default:
- return DEVICE.GetDevice<JetAxisBase>($"{Module}.ShuttleB");
- }
- }
- /// <summary>
- /// 获取CRS轴对象
- /// </summary>
- /// <returns></returns>
- private JetAxisBase GetLsAxis()
- {
- switch (_side)
- {
- case "SideA":
- return DEVICE.GetDevice<JetAxisBase>($"{Module}.LSA");
- default:
- return DEVICE.GetDevice<JetAxisBase>($"{Module}.LSB");
- }
- }
- /// <summary>
- /// 获取Tilt轴对象
- /// </summary>
- /// <returns></returns>
- private JetAxisBase GetTiltAxis()
- {
- switch (_side)
- {
- case "SideA":
- return DEVICE.GetDevice<JetAxisBase>($"{Module}.TiltA");
- default:
- return DEVICE.GetDevice<JetAxisBase>($"{Module}.TiltB");
- }
- }
- /// <summary>
- /// 检验前置条件
- /// </summary>
- /// <returns></returns>
- private bool CheckPreCondition()
- {
- if (!CheckHomeCondition())
- {
- return false;
- }
- if (!CheckInstallCRSAxisCondition())
- {
- return false;
- }
- if (!InstallCRSStatusCheck())
- {
- return false;
- }
- return true;
- }
- /// <summary>
- /// 检验Home条件
- /// </summary>
- /// <returns></returns>
- private bool CheckHomeCondition()
- {
- //检验PUF、Loader Transporter,Robot均Homed
- //Efem Home
- if (ModuleHelper.IsInstalled(ModuleName.EFEM))
- {
- EfemEntity efemEntity = Singleton<RouteManager>.Instance.GetModule<EfemEntity>(ModuleName.EFEM.ToString());
- if (!efemEntity.IsHomed)
- {
- LOG.WriteLog(eEvent.ERR_EFEM_ROBOT, Module, $"{ModuleName.EFEM.ToString()} is not home, Cannot execute GotoSavedPosition");
- return false;
- }
- }
- if (ModuleHelper.IsInstalled(ModuleName.PUF1))
- {
- PUFEntity puf1Entity = Singleton<RouteManager>.Instance.GetModule<PUFEntity>(ModuleName.PUF1.ToString());
- if (!puf1Entity.IsHomed)
- {
- NotifyError(eEvent.ERR_LOADER, "PUF1 is not homed", -1);
- return false;
- }
- }
- if (ModuleHelper.IsInstalled(ModuleName.Transporter2))
- {
- TransporterEntity loaderTransportEntity = Singleton<RouteManager>.Instance.GetModule<TransporterEntity>(ModuleName.Transporter2.ToString());
- if (!loaderTransportEntity.IsHomed)
- {
- NotifyError(eEvent.ERR_LOADER, "Loader Transporter is not homed", -1);
- return false;
- }
- }
- return true;
- }
- /// <summary>
- /// 检验Axis条件
- /// </summary>
- /// <param name="side"></param>
- /// <returns></returns>
- private bool CheckInstallCRSAxisCondition()
- {
- if (!_rotationAxis.IsHomed)
- {
- NotifyError(eEvent.ERR_LOADER, $"Rotation is not homed", -1);
- return false;
- }
- if (!_shuttleAxis.IsHomed)
- {
- NotifyError(eEvent.ERR_LOADER, $"{_shuttleAxis.Name} is not homed", -1);
- return false;
- }
- if (!_tiltAxis.IsHomed)
- {
- NotifyError(eEvent.ERR_LOADER, $"{_tiltAxis.Name} is not homed", -1);
- return false;
- }
- if (!_lsAxis.IsHomed)
- {
- NotifyError(eEvent.ERR_LOADER, $"{_lsAxis.Name} is not homed", -1);
- return false;
- }
- //LS已经运动到 Setup 位
- double crsPosition = _lsAxis.MotionData.MotorPosition;
- if (!_lsAxis.CheckPositionIsInStation(crsPosition, $"Setup{_waferSize}"))
- {
- NotifyError(eEvent.ERR_LOADER, $"LS {crsPosition} not in Setup{_waferSize}", -1);
- return false;
- }
- //Rotation已经运动到 loaderA 位(sideA 下片时)或 loaderB 位(sideB 下片时)
- double rotationPosition = _rotationAxis.MotionData.MotorPosition;
- if (_side == "SideA")
- {
- if (!_rotationAxis.CheckPositionIsInStation(rotationPosition, $"LOADA{_waferSize}"))
- {
- NotifyError(eEvent.ERR_LOADER, $"Rotation {rotationPosition} not in LOADA{_waferSize}", -1);
- return false;
- }
- }
- else
- {
- if (!_rotationAxis.CheckPositionIsInStation(rotationPosition, $"LOADB{_waferSize}"))
- {
- NotifyError(eEvent.ERR_LOADER, $"Rotation {rotationPosition} not in LOADB{_waferSize}", -1);
- return false;
- }
- }
- //Shuttle已经运动到除 IN 外任何位置
- double shuttlePosition = _shuttleAxis.MotionData.MotorPosition;
- if (_shuttleAxis.CheckPositionIsInStation(shuttlePosition, "IN"))
- {
- NotifyError(eEvent.ERR_LOADER, $"Shuttle {shuttlePosition} is in IN", -1);
- return false;
- }
-
- return true;
- }
- /// <summary>
- /// 检验Status条件
- /// </summary>
- /// <param name="side"></param>
- /// <returns></returns>
- private bool InstallCRSStatusCheck()
- {
- LoaderSideData sideData = _sideDevice.SideData;
- LoaderCommonData commonData = _loaderCommonDevice.CommonData;
- //Bernoulli Bladder(WS Bladder on)
- if (!sideData.BernoulliBladder)
- {
- NotifyError(eEvent.ERR_LOADER, "Bernoulli Bladder is off", -1);
- return false;
- }
- //Bernoulli N2(BernoulliN2 off)
- if (sideData.BernoulliN2)
- {
- NotifyError(eEvent.ERR_LOADER, "Bernoulli N2 is on", -1);
- return false;
- }
- //CRS Vacuum检验(Vacuum off)
- if (sideData.CRSVacuum)
- {
- LOG.WriteLog(eEvent.ERR_LOADER, Module, "LS Vacuum is on");
- return false;
- }
- //Wafer Shuttle Present
- if (!commonData.WaferHolderPresent)
- {
- LOG.WriteLog(eEvent.ERR_LOADER, Module, "Wafer Shuttle is absent");
- return false;
- }
- //WS Clamp On
- if (!commonData.WaferHolderClamp)
- {
- NotifyError(eEvent.ERR_LOADER, "Wafer Shuttle Clamp is off", -1);
- return false;
- }
- //WS Bladder off
- if (sideData.WHBladder)
- {
- LOG.WriteLog(eEvent.ERR_LOADER, Module, "WS Bladder is on");
- return false;
- }
- //Drip Tray Fluid(正常)
- if (commonData.DripTrayFluid)
- {
- LOG.WriteLog(eEvent.ERR_LOADER, Module, "Drip Tray Fluid is on");
- return false;
- }
- return true;
- }
- }
- }
|