Aligner.cs 20 KB

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  1. using System;
  2. using System.Text.RegularExpressions;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.RT.Event;
  5. using Aitex.Core.RT.DataCenter;
  6. using Aitex.Core.Util;
  7. using Aitex.Sorter.Common;
  8. using TSC = Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Device;
  10. using MECF.Framework.Common.Communications;
  11. using MECF.Framework.Common.SubstrateTrackings;
  12. using MECF.Framework.RT.EquipmentLibrary.HardwareUnits.Robot.NX100.AL;
  13. using MECF.Framework.RT.EquipmentLibrary.HardwareUnits.Robot.SR100.AL;
  14. namespace MECF.Framework.RT.EquipmentLibrary.HardwareUnits.Robot
  15. {
  16. public class Aligner : BaseDevice, IDevice,IConnection
  17. {
  18. public string Address
  19. {
  20. get { return _addr; }
  21. }
  22. public virtual bool IsConnected
  23. {
  24. get { return _socket.IsConnected; }
  25. }
  26. public virtual bool Disconnect()
  27. {
  28. return true;
  29. }
  30. public virtual bool Connect()
  31. {
  32. return true;
  33. }
  34. public const string delimiter = "\r";
  35. public int LastErrorCode { get; set; }
  36. public int Status { get; set; }
  37. public int ErrorCode { get; set; }
  38. public int ElapseTime { get; set; }
  39. public int Notch { get; set; }
  40. public bool Initalized { get; set; }
  41. public bool Communication
  42. {
  43. get
  44. {
  45. return !_commErr;
  46. }
  47. }
  48. public virtual bool Busy
  49. {
  50. get { return _backgroundHandler != null || _foregroundHandler != null; }
  51. }
  52. public virtual bool Moving
  53. {
  54. get { return _backgroundHandler != null; }
  55. }
  56. public virtual bool Error
  57. {
  58. get
  59. {
  60. return ErrorCode >= Convert.ToInt32("2EB0",16)|| _commErr;
  61. }
  62. }
  63. //public string ErrorMessage
  64. //{
  65. // get
  66. // {
  67. // return _factory.GetError(LastErrorCode);
  68. // }
  69. //}
  70. public DeviceState State
  71. {
  72. get
  73. {
  74. if (!Initalized)
  75. {
  76. return DeviceState.Unknown;
  77. }
  78. if (Error)
  79. {
  80. return DeviceState.Error;
  81. }
  82. if (Busy)
  83. return DeviceState.Busy;
  84. return DeviceState.Idle;
  85. }
  86. }
  87. public virtual bool WaferOnAligner
  88. {
  89. get
  90. {
  91. return (Status & ((int)StateBit.WaferOnGrip | (int)StateBit.WaferOnCCD)) > 0;
  92. }
  93. }
  94. public bool StateWaferHold { get; set; }
  95. private static Object _locker = new Object();
  96. private AsyncSocket _socket;
  97. private IHandler _eventHandler = null;
  98. private IHandler _backgroundHandler = null; //moving
  99. private IHandler _foregroundHandler = null; //current handler
  100. private IAlignerHandlerFactory _factory = null;
  101. private bool _commErr = false;
  102. //private bool _exceuteErr = false;
  103. private string _addr;
  104. private DeviceTimer _timerQuery = new DeviceTimer();
  105. //private int _queryPeriod = 5000; //ms
  106. //private bool _queryState = true;
  107. private RobotType _type = RobotType.SR100;
  108. private string AlarmAlignerMotionError = "AlignerMotionError";
  109. public Aligner(string module, string name, string display, string deviceId, string address, RobotType type = RobotType.SR100)
  110. : base(module, name, display, deviceId)
  111. {
  112. _addr = address;
  113. if (!string.IsNullOrEmpty(_addr))
  114. {
  115. _socket = new AsyncSocket(address);
  116. _socket.OnDataChanged += new AsyncSocket.MessageHandler(OnDataChanged);
  117. _socket.OnErrorHappened += new AsyncSocket.ErrorHandler(OnErrorHandler);
  118. }
  119. _type = type;
  120. Initalized = false;
  121. _commErr = false;
  122. WaferManager.Instance.SubscribeLocation(name, 1);
  123. }
  124. public virtual bool Initialize()
  125. {
  126. switch (_type)
  127. {
  128. case RobotType.NX100:
  129. _factory = new NX100AlignerHandlerFactory(this);
  130. break;
  131. default:
  132. _factory = new SR100AlignerHandlerFactory(this);
  133. break;
  134. }
  135. _eventHandler = _factory.Event();
  136. ConnectionManager.Instance.Subscribe(Name, this);
  137. if(!string.IsNullOrEmpty(_addr))
  138. _socket.Connect(this._addr);
  139. DEVICE.Register(String.Format("{0}.{1}", Name, "Init"), (out string reason, int time, object[] param) =>
  140. {
  141. bool ret = Init(out reason);
  142. if (ret)
  143. {
  144. reason = string.Format("{0} {1}", Name, "Init");
  145. return true;
  146. }
  147. return false;
  148. });
  149. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerInit"), (out string reason, int time, object[] param) =>
  150. {
  151. bool ret = Init(out reason);
  152. if (ret)
  153. {
  154. reason = string.Format("{0} {1}", Name, "Init");
  155. return true;
  156. }
  157. return false;
  158. });
  159. DEVICE.Register(String.Format("{0}.{1}", Name, "Home"), (out string reason, int time, object[] param) =>
  160. {
  161. bool ret = Home(out reason);
  162. if (ret)
  163. {
  164. reason = string.Format("{0} {1}", Name, "Home");
  165. return true;
  166. }
  167. return false;
  168. });
  169. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerHome"), (out string reason, int time, object[] param) =>
  170. {
  171. bool ret = Home(out reason);
  172. if (ret)
  173. {
  174. reason = string.Format("{0} {1}", Name, "Home");
  175. return true;
  176. }
  177. return false;
  178. });
  179. DEVICE.Register(String.Format("{0}.{1}", Name, "Reset"), (out string reason, int time, object[] param) =>
  180. {
  181. bool ret = Clear(out reason);
  182. if (ret)
  183. {
  184. reason = string.Format("{0} {1}", Name, "Reset Error");
  185. return true;
  186. }
  187. return false;
  188. });
  189. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerReset"), (out string reason, int time, object[] param) =>
  190. {
  191. bool ret = Clear(out reason);
  192. if (ret)
  193. {
  194. reason = string.Format("{0} {1}", Name, "Reset Error");
  195. return true;
  196. }
  197. return false;
  198. });
  199. DEVICE.Register(String.Format("{0}.{1}", Name, "Grip"), (out string reason, int time, object[] param) =>
  200. {
  201. bool ret = Grip(0,out reason);
  202. if (ret)
  203. {
  204. reason = string.Format("{0} {1}", Name, "Hold Wafer");
  205. return true;
  206. }
  207. return false;
  208. });
  209. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerGrip"), (out string reason, int time, object[] param) =>
  210. {
  211. bool ret = Grip(0, out reason);
  212. if (ret)
  213. {
  214. reason = string.Format("{0} {1}", Name, "Hold Wafer");
  215. return true;
  216. }
  217. return false;
  218. });
  219. DEVICE.Register(String.Format("{0}.{1}", Name, "Release"), (out string reason, int time, object[] param) =>
  220. {
  221. bool ret = Release(0, out reason);
  222. if (ret)
  223. {
  224. reason = string.Format("{0} {1}", Name, "Release Wafer");
  225. return true;
  226. }
  227. return false;
  228. });
  229. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerRelease"), (out string reason, int time, object[] param) =>
  230. {
  231. bool ret = Release(0, out reason);
  232. if (ret)
  233. {
  234. reason = string.Format("{0} {1}", Name, "Release Wafer");
  235. return true;
  236. }
  237. return false;
  238. });
  239. DEVICE.Register(String.Format("{0}.{1}", Name, "LiftUp"), (out string reason, int time, object[] param) =>
  240. {
  241. bool ret = LiftUp(out reason);
  242. if (ret)
  243. {
  244. reason = string.Format("{0} {1}", Name, "Lifter Up");
  245. return true;
  246. }
  247. return false;
  248. });
  249. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerLiftUp"), (out string reason, int time, object[] param) =>
  250. {
  251. bool ret = LiftUp(out reason);
  252. if (ret)
  253. {
  254. reason = string.Format("{0} {1}", Name, "Lifter Up");
  255. return true;
  256. }
  257. return false;
  258. });
  259. DEVICE.Register(String.Format("{0}.{1}", Name, "LiftDown"), (out string reason, int time, object[] param) =>
  260. {
  261. bool ret = LiftDown(out reason);
  262. if (ret)
  263. {
  264. reason = string.Format("{0} {1}", Name, "Lifter Down");
  265. return true;
  266. }
  267. return false;
  268. });
  269. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerLiftDown"), (out string reason, int time, object[] param) =>
  270. {
  271. bool ret = LiftDown(out reason);
  272. if (ret)
  273. {
  274. reason = string.Format("{0} {1}", Name, "Lifter Down");
  275. return true;
  276. }
  277. return false;
  278. });
  279. DEVICE.Register(String.Format("{0}.{1}", Name, "Stop"), (out string reason, int time, object[] param) =>
  280. {
  281. bool ret = Stop(out reason);
  282. if (ret)
  283. {
  284. reason = string.Format("{0} {1}", Name, "Stop Align");
  285. return true;
  286. }
  287. return false;
  288. });
  289. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerStop"), (out string reason, int time, object[] param) =>
  290. {
  291. bool ret = Stop(out reason);
  292. if (ret)
  293. {
  294. reason = string.Format("{0} {1}", Name, "Stop Align");
  295. return true;
  296. }
  297. return false;
  298. });
  299. DEVICE.Register(String.Format("{0}.{1}", Name, "Align"), (out string reason, int time, object[] param) =>
  300. {
  301. double angle = double.Parse((string)param[0]);
  302. bool ret = Align(angle, out reason);
  303. if (ret)
  304. {
  305. reason = string.Format("{0} {1}", Name, "PreAlign");
  306. return true;
  307. }
  308. return false;
  309. });
  310. DEVICE.Register(String.Format("{0}.{1}", Name, "AlignerAlign"), (out string reason, int time, object[] param) =>
  311. {
  312. double angle = double.Parse((string)param[0]);
  313. bool ret = Align(angle, out reason);
  314. if (ret)
  315. {
  316. reason = string.Format("{0} {1}", Name, "PreAlign");
  317. return true;
  318. }
  319. return false;
  320. });
  321. DATA.Subscribe($"{Name}.State", () => State);
  322. DATA.Subscribe($"{Name}.AlignerState", () => State.ToString());
  323. DATA.Subscribe($"{Name}.Busy", () => Busy);
  324. DATA.Subscribe($"{Name}.ErrorCode", () => ErrorCode);
  325. DATA.Subscribe($"{Name}.Error", () => Error);
  326. DATA.Subscribe($"{Name}.ElapseTime", () => ElapseTime);
  327. DATA.Subscribe($"{Name}.Notch", () => Notch);
  328. DATA.Subscribe($"{Name}.WaferOnAligner", () => WaferOnAligner);
  329. // string str = string.Empty;
  330. EV.Subscribe(new EventItem(0,"Event", AlarmAlignerMotionError, "Aligner error", EventLevel.Alarm, Aitex.Core.RT.Event.EventType.HostNotification));
  331. // _timerQuery.Start(_queryPeriod);
  332. return true;
  333. }
  334. public virtual void Terminate()
  335. {
  336. _socket.Dispose();
  337. }
  338. public virtual void Monitor()
  339. {
  340. }
  341. public virtual void Reset()
  342. {
  343. lock (_locker)
  344. {
  345. _foregroundHandler = null;
  346. _backgroundHandler = null;
  347. }
  348. //_exceuteErr = false;
  349. if (_commErr)
  350. {
  351. _commErr = false;
  352. _socket.Connect(this._addr);
  353. }
  354. }
  355. #region Command
  356. public virtual bool Init(out string reason)
  357. {
  358. reason = string.Empty;
  359. return execute(_factory.Init(), out reason);
  360. }
  361. public virtual bool Home(out string reason)
  362. {
  363. reason = string.Empty;
  364. return execute(_factory.Home(), out reason);
  365. }
  366. public virtual bool Clear(out string reason)
  367. {
  368. reason = string.Empty;
  369. return execute(_factory.Clear(), out reason);
  370. }
  371. public virtual bool Grip(Hand hand, out string reason)
  372. {
  373. reason = string.Empty;
  374. return execute(_factory.Grip(hand), out reason);
  375. }
  376. public virtual bool Release(Hand hand, out string reason)
  377. {
  378. reason = string.Empty;
  379. return execute(_factory.Release(hand), out reason);
  380. }
  381. public virtual bool LiftUp(out string reason)
  382. {
  383. reason = string.Empty;
  384. return execute(_factory.LiftUp(), out reason);
  385. }
  386. public virtual bool LiftDown(out string reason)
  387. {
  388. reason = string.Empty;
  389. return execute(_factory.LiftDown(), out reason);
  390. }
  391. public virtual bool MoveToReady(out string reason)
  392. {
  393. reason = string.Empty;
  394. return execute(_factory.MoveToReadyPostion(), out reason);
  395. }
  396. public virtual bool Stop(out string reason)
  397. {
  398. reason = string.Empty;
  399. lock (_locker)
  400. {
  401. _foregroundHandler = null;
  402. _backgroundHandler = null;
  403. }
  404. return execute(_factory.Stop(), out reason);
  405. }
  406. public virtual bool Align(double angle, out string reason)
  407. {
  408. reason = string.Empty;
  409. return execute(_factory.Align(angle), out reason);
  410. }
  411. public virtual bool QueryState(out string reason)
  412. {
  413. reason = string.Empty;
  414. return execute(_factory.QueryState(), out reason);
  415. }
  416. #endregion
  417. private bool execute(IHandler handler, out string reason)
  418. {
  419. reason = string.Empty;
  420. lock (_locker)
  421. {
  422. if (_foregroundHandler != null)
  423. {
  424. reason = "System busy, please wait or reset system.";
  425. EV.PostMessage(Name, EventEnum.DefaultWarning, string.Format("{0} {1} {2}", this.DeviceID, handler.ToString(), reason));
  426. return false;
  427. }
  428. if (_backgroundHandler != null && handler.IsBackground)
  429. {
  430. reason = "System busy,one background command is running, please wait or reset system.";
  431. EV.PostMessage(Name, EventEnum.DefaultWarning, string.Format("{0} {1} {2}", this.DeviceID, handler.ToString(), reason));
  432. return false;
  433. }
  434. handler.Unit = (int)Unit.Aligner;
  435. if(!handler.Execute(ref _socket))
  436. {
  437. reason = "Communication error,please check it.";
  438. return false;
  439. }
  440. if (handler.IsBackground)
  441. _backgroundHandler = handler;
  442. else
  443. _foregroundHandler = handler;
  444. }
  445. return true;
  446. }
  447. private void OnDataChanged(string package)
  448. {
  449. try
  450. {
  451. package = package.ToUpper();
  452. string[] msgs = Regex.Split(package, delimiter);
  453. foreach (string msg in msgs)
  454. {
  455. if (msg.Length > 0)
  456. {
  457. bool completed = false;
  458. string resp = msg;
  459. lock (_locker)
  460. {
  461. if (_foregroundHandler != null && _foregroundHandler.OnMessage(ref _socket, resp, out completed))
  462. {
  463. _foregroundHandler = null;
  464. }
  465. else if (_backgroundHandler != null && _backgroundHandler.OnMessage(ref _socket, resp, out completed))
  466. {
  467. if (completed)
  468. {
  469. string reason = string.Empty;
  470. QueryState(out reason);
  471. _backgroundHandler = null;
  472. }
  473. }
  474. else
  475. {
  476. if (_eventHandler != null)
  477. {
  478. if (_eventHandler.OnMessage(ref _socket, resp, out completed))
  479. {
  480. if (completed)
  481. {
  482. EV.PostMessage("Aligner", EventEnum.DefaultWarning, string.Format(" has error. {0:X}", ErrorCode));
  483. OnError(string.Format(" has error. {0:X}", ErrorCode));//_exceuteErr = true;
  484. }
  485. }
  486. }
  487. }
  488. }
  489. }
  490. }
  491. }
  492. catch (ExcuteFailedException e)
  493. {
  494. EV.PostMessage("Aligner", EventEnum.DefaultWarning, string.Format("executed failed. {0}", e.Message));
  495. OnError(string.Format("executed failed. {0}", e.Message));
  496. }
  497. catch (InvalidPackageException e)
  498. {
  499. EV.PostMessage("Aligner", EventEnum.DefaultWarning, string.Format("receive invalid package. {0}", e.Message));
  500. OnError(string.Format("receive invalid package. {0}", e.Message));
  501. }
  502. catch (System.Exception ex)
  503. {
  504. _commErr = true;
  505. LOG.Write("Aligner failed:" + ex.ToString());
  506. }
  507. }
  508. private void OnErrorHandler(ErrorEventArgs args)
  509. {
  510. Initalized = false;
  511. _commErr = true;
  512. EV.PostMessage(Module, EventEnum.CommunicationError, Display, args.Reason);
  513. OnError("Communciation Error");
  514. //LOG.Error(string.Format("{0} Communication failed, {1}", Name, args.Reason));
  515. }
  516. //private bool checkslot(int min, int max, int slot)
  517. //{
  518. // return slot >= min && slot < max;
  519. //}
  520. private void OnError(string errortext)
  521. {
  522. EV.Notify(AlarmAlignerMotionError,new SerializableDictionary<string, object> {
  523. {"AlarmText",errortext }
  524. });
  525. }
  526. }
  527. }