KollmorgenAxis.cs 21 KB

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  1. using Aitex.Core.RT.Event;
  2. using Aitex.Core.RT.Fsm;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.RT.SCCore;
  5. using Aitex.Core.Util;
  6. using MECF.Framework.Common.CommonData.PUF;
  7. using MECF.Framework.Common.TwinCat;
  8. using PunkHPX8_Core;
  9. using PunkHPX8_RT.Modules;
  10. using System;
  11. using System.Collections.Generic;
  12. using System.Data;
  13. using System.Linq;
  14. using System.Reflection;
  15. using System.Text;
  16. using System.Threading.Tasks;
  17. using PunkHPX8_RT.Devices.AXIS.Kollmorgen;
  18. using MECF.Framework.Common.Device;
  19. using MECF.Framework.Common.Beckhoff.IOAxis;
  20. using CyberX12_RT.Devices.AXIS.Kollmorgen;
  21. namespace PunkHPX8_RT.Devices.AXIS.Kollmorgen
  22. {
  23. public class KollmorgenAxis : JetAxisBase
  24. {
  25. #region 内部变量
  26. /// <summary>
  27. /// Home routine
  28. /// </summary>
  29. private KollmorgenHomeRoutine _homeRoutine;
  30. /// <summary>
  31. /// 运动Routine
  32. /// </summary>
  33. private KollmorgenProfilePositionRoutine _profilePositionRoutine;
  34. /// <summary>
  35. /// Switch On Routine
  36. /// </summary>
  37. private KollmorgenSwitchOnRoutine _switchOnRoutine;
  38. /// <summary>
  39. /// Switch off Routine
  40. /// </summary>
  41. private KollmorgenSwitchOffRoutine _switchOffRoutine;
  42. /// <summary>
  43. /// Stop Position
  44. /// </summary>
  45. private KollmorgenStopPositionRoutine _stopPositionRoutine;
  46. /// <summary>
  47. /// Beckhoff共用对象
  48. /// </summary>
  49. private BeckhoffCommonAxis _beckhoffCommonAxis;
  50. #endregion
  51. /// <summary>
  52. /// 构造函数
  53. /// </summary>
  54. /// <param name="Module"></param>
  55. public KollmorgenAxis(string module, string name) : base(module, name)
  56. {
  57. }
  58. /// <summary>
  59. /// 初始化参数
  60. /// </summary>
  61. protected override void InitializeParameter()
  62. {
  63. _speedRatio = 1;
  64. _torqueRatio = 1000;
  65. _accelerationRatio = 1;
  66. _beckhoffCommonAxis = new BeckhoffCommonAxis(Module, Name, this);
  67. }
  68. /// <summary>
  69. /// 初始化Routine
  70. /// </summary>
  71. protected override void InitializeRoutine()
  72. {
  73. _homeRoutine = new KollmorgenHomeRoutine($"{Module}.{Name}", this, _beckhoffCommonAxis);
  74. _profilePositionRoutine = new KollmorgenProfilePositionRoutine($"{Module}.{Name}", this, _beckhoffCommonAxis);
  75. _switchOnRoutine = new KollmorgenSwitchOnRoutine($"{Module}.{Name}", this, _beckhoffCommonAxis);
  76. _switchOffRoutine = new KollmorgenSwitchOffRoutine($"{Module}.{Name}", this, _beckhoffCommonAxis);
  77. _stopPositionRoutine = new KollmorgenStopPositionRoutine($"{Module}.{Name}", this, _beckhoffCommonAxis);
  78. }
  79. /// <summary>
  80. /// 中止操作
  81. /// </summary>
  82. /// <param name="cmd"></param>
  83. /// <param name="args"></param>
  84. /// <returns></returns>
  85. public override bool StopPositionOperation()
  86. {
  87. lock (_operationLocker)
  88. {
  89. if (_currentOperation == MotionOperation.Position && _profilePositionRoutine.Monitor() == RState.Running)
  90. {
  91. _profilePositionRoutine.Abort();
  92. }
  93. _currentOperation = MotionOperation.StopPosition;
  94. _status = _stopPositionRoutine.Start();
  95. }
  96. return true;
  97. }
  98. /// <summary>
  99. /// 更新StatusWord
  100. /// </summary>
  101. /// <param name="status"></param>
  102. public override void UpdateStatusWord(ushort status)
  103. {
  104. if (status == 0)
  105. {
  106. _commandMotionData.Status = "Status Word is zero";
  107. return;
  108. }
  109. byte bit0 = (byte)(status & 0b0001);
  110. byte bit1 = (byte)((status & 0b0010) >> 1);
  111. byte bit2 = (byte)((status & 0b0100) >> 2);
  112. byte bit3 = (byte)((status & 0b1000) >> 3);
  113. byte bit4 = (byte)((status & 0b10000) >> 4);
  114. byte bit5 = (byte)((status & 0b100000) >> 5);
  115. byte bit6 = (byte)((status & 0b1000000) >> 6);
  116. byte bit7 = (byte)((status & 0b10000000) >> 7);
  117. byte bit8 = (byte)((status & 0b100000000) >> 8);
  118. byte bit9 = (byte)((status & 0b1000000000) >> 9);
  119. byte bit10 = (byte)((status & 0b10000000000) >> 10);
  120. byte bit11 = (byte)((status & 0b100000000000) >> 11);
  121. byte bit12 = (byte)((status & 0b1000000000000) >> 12);
  122. byte bit13 = (byte)((status & 0b10000000000000) >> 13);
  123. byte bit14 = (byte)((status & 0b100000000000000) >> 14);
  124. if (bit0 == 0 && bit1 == 0 && bit2 == 0 && bit3 == 0)
  125. {
  126. if (bit6 == 0)
  127. {
  128. _commandMotionData.Status = "Not Ready to switch On";
  129. }
  130. else
  131. {
  132. _commandMotionData.Status = "Switch On Disabled";
  133. }
  134. UpdateSwitchOn(false);
  135. }
  136. else if (bit0 == 1 && bit2 == 0 && bit3 == 0 && bit5 == 1 && bit6 == 0)
  137. {
  138. _commandMotionData.Status = "Ready to Switch On";
  139. UpdateSwitchOn(false);
  140. }
  141. else if (bit0 == 1 && bit1 == 1 && bit2 == 0 && bit3 == 0 && bit5 == 1 && bit6 == 0)
  142. {
  143. _commandMotionData.Status = "Switched On";
  144. UpdateSwitchOn(true);
  145. }
  146. else if (bit0 == 1 && bit1 == 1 && bit2 == 1 && bit3 == 0 && bit5 == 1 && bit6 == 0)
  147. {
  148. _commandMotionData.Status = "Operation Enabled";
  149. UpdateSwitchOn(true);
  150. }
  151. else if (bit0 == 1 && bit1 == 1 && bit2 == 1 && bit3 == 0 && bit5 == 0 && bit6 == 0)
  152. {
  153. _commandMotionData.Status = "Quick Stop Active";
  154. UpdateSwitchOn(true);
  155. }
  156. else if (bit0 == 1 && bit1 == 1 && bit2 == 1 && bit3 == 1 && bit6 == 0)
  157. {
  158. _commandMotionData.Status = "Fault reaction active";
  159. UpdateSwitchOn(false);
  160. }
  161. else if (bit0 == 0 && bit1 == 0 && bit2 == 0 && bit3 == 1 && bit6 == 0)
  162. {
  163. _commandMotionData.Status = "Fault";
  164. UpdateSwitchOn(false);
  165. }
  166. if (bit3 == 1)
  167. {
  168. _isError = true;
  169. }
  170. else
  171. {
  172. _isError = false;
  173. }
  174. if (bit7 == 1)
  175. {
  176. _commandMotionData.Status = "Waring is occured";
  177. }
  178. if (bit4 == 0)
  179. {
  180. _commandMotionData.Status = "No Power";
  181. }
  182. if (_modeOfOperation == (byte)AxisModeOfOperation.HomingMode)
  183. {
  184. if (bit12 == 1)
  185. {
  186. _isHomed = true;
  187. }
  188. else
  189. {
  190. _isHomed = false;
  191. }
  192. }
  193. else if (_modeOfOperation == (byte)AxisModeOfOperation.ProfilePositionMode)
  194. {
  195. if (bit10 == 1)
  196. {
  197. _inTargetPosition = true;
  198. }
  199. }
  200. }
  201. /// <summary>
  202. /// 更新上电状态
  203. /// </summary>
  204. private void UpdateSwitchOn(bool isSwitchOn)
  205. {
  206. if (!_isSwitchOn && isSwitchOn)
  207. {
  208. _commandMotionData.IsSwitchOn = true;
  209. ConfirmOperationState(MotionOperation.SwitchOn);
  210. }
  211. else if (_isSwitchOn && !isSwitchOn)
  212. {
  213. _commandMotionData.IsSwitchOn = false;
  214. ConfirmOperationState(MotionOperation.SwitchOff);
  215. }
  216. _isSwitchOn = isSwitchOn;
  217. }
  218. /// <summary>
  219. /// Home
  220. /// </summary>
  221. public override bool Home()
  222. {
  223. bool result = base.Home();
  224. if (!result)
  225. {
  226. return false;
  227. }
  228. _homeRoutine.Start(_homeTimeout, _axisConfig.HomingMethod);
  229. MotionData.IsHomed = false;
  230. IsHomeSwitchedTriggered = false;
  231. return true;
  232. }
  233. /// <summary>
  234. /// Home
  235. /// </summary>
  236. public override bool Home(bool isLogError)
  237. {
  238. bool result = base.Home(isLogError);
  239. if (!result)
  240. {
  241. return false;
  242. }
  243. _homeRoutine.Start(_homeTimeout, _axisConfig.HomingMethod, isLogError);
  244. MotionData.IsHomed = false;
  245. IsHomeSwitchedTriggered = false;
  246. return true;
  247. }
  248. /// <summary>
  249. /// 停止
  250. /// </summary>
  251. public override void Stop()
  252. {
  253. }
  254. /// <summary>
  255. /// SwitchOff
  256. /// </summary>
  257. public override bool SwitchOff()
  258. {
  259. if (_status == RState.Running)
  260. {
  261. EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_AXIS, $"{Module}.{Name} current execute {_currentOperation},cannot switchoff");
  262. return false;
  263. }
  264. _currentOperation = MotionOperation.SwitchOff;
  265. _switchOffRoutine.Start();
  266. _status = RState.Running;
  267. return true;
  268. }
  269. /// <summary>
  270. /// SwitchOn
  271. /// </summary>
  272. public override bool SwitchOn()
  273. {
  274. if (_status == RState.Running)
  275. {
  276. EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_AXIS, $"{Module}.{Name} current execute {_currentOperation},cannot SwitchOn");
  277. return false;
  278. }
  279. _currentOperation = MotionOperation.SwitchOn;
  280. _switchOnRoutine.Start();
  281. _status = RState.Running;
  282. return true;
  283. }
  284. /// <summary>
  285. /// 首次启动写入COE线程
  286. /// </summary>
  287. public override void FirstStartUpWriteCOE(string variable)
  288. {
  289. _beckhoffCommonAxis.FirstStartUpWriteCOE(variable);
  290. }
  291. /// <summary>
  292. /// 启动写入COE线程
  293. /// </summary>
  294. public override void StartUpWriteCoeThread()
  295. {
  296. _beckhoffCommonAxis.StartUpWriteCoeThread();
  297. }
  298. /// <summary>
  299. /// OnTimer 定时器执行
  300. /// </summary>
  301. public override bool OnTimer()
  302. {
  303. lock (_operationLocker)
  304. {
  305. if (_status == RState.Running)
  306. {
  307. if (_currentOperation == MotionOperation.Position)
  308. {
  309. RState state = _profilePositionRoutine.Monitor();
  310. if (state == RState.End)
  311. {
  312. _inTargetPosition = false;
  313. EndOperation();
  314. _status = RState.End;
  315. LOG.WriteLog(eEvent.INFO_AXIS, $"{Module}.{Name}", $"Position Complete,Current Position {MotionData.MotorPosition}");
  316. }
  317. else if (state == RState.Failed || state == RState.Timeout)
  318. {
  319. if (_currentOperation == MotionOperation.Position)
  320. {
  321. _inTargetPosition = false;
  322. EndOperation();
  323. _status = RState.Failed;
  324. LOG.WriteLog(eEvent.ERR_AXIS, $"{Module}.{Name}", $"Profile Position error {_profilePositionRoutine.ErrorMsg}");
  325. }
  326. }
  327. }
  328. else if (_currentOperation == MotionOperation.Home)
  329. {
  330. RState state = _homeRoutine.Monitor();
  331. if (state == RState.End)
  332. {
  333. MotionData.IsHomed = true;
  334. IsHomed = true;
  335. EndOperation();
  336. _status = RState.End;
  337. }
  338. else if (state == RState.Failed || state == RState.Timeout)
  339. {
  340. EndOperation();
  341. _status = RState.Failed;
  342. LOG.WriteLog(eEvent.ERR_AXIS, $"{Module}.{Name}", "Home error");
  343. }
  344. }
  345. else if (_currentOperation == MotionOperation.SwitchOn)
  346. {
  347. RState state = _switchOnRoutine.Monitor();
  348. if (state == RState.End)
  349. {
  350. EndOperation();
  351. _status = RState.End;
  352. }
  353. else if (state == RState.Failed || state == RState.Timeout)
  354. {
  355. EndOperation();
  356. _status = RState.Failed;
  357. LOG.WriteLog(eEvent.ERR_AXIS, $"{Module}.{Name}", "Switch On error");
  358. }
  359. }
  360. else if (_currentOperation == MotionOperation.SwitchOff)
  361. {
  362. RState state = _switchOffRoutine.Monitor();
  363. if (state == RState.End)
  364. {
  365. EndOperation();
  366. _status = RState.End;
  367. }
  368. else if (state == RState.Failed || state == RState.Timeout)
  369. {
  370. EndOperation();
  371. _status = RState.Failed;
  372. LOG.WriteLog(eEvent.ERR_AXIS, $"{Module}.{Name}", "Switch Off error");
  373. }
  374. }
  375. else if (_currentOperation == MotionOperation.StopPosition)
  376. {
  377. RState state = _stopPositionRoutine.Monitor();
  378. if (state == RState.End)
  379. {
  380. EndOperation();
  381. _status = RState.End;
  382. }
  383. else if (state == RState.Failed || state == RState.Timeout)
  384. {
  385. EndOperation();
  386. _status = RState.Failed;
  387. LOG.WriteLog(eEvent.ERR_AXIS, $"{Module}.{Name}", "StopPosition error");
  388. }
  389. }
  390. }
  391. }
  392. JudgeRunMonitor();
  393. return true;
  394. }
  395. /// <summary>
  396. /// 位置
  397. /// </summary>
  398. /// <param name="targetPoint"></param>
  399. public override bool ProfilePosition(int targetPoint, int profileVelocity, int profileAcceleration, int profileDeceleration, bool judgeTorqueLimit = true)
  400. {
  401. if (_status == RState.Running)
  402. {
  403. EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_AXIS, $"{Module}.{Name} current execute {_currentOperation},cannot profile position");
  404. return false;
  405. }
  406. if (profileAcceleration == 0)
  407. {
  408. profileAcceleration = _profileAcceleration;
  409. }
  410. if (profileDeceleration == 0)
  411. {
  412. profileDeceleration = _profileDeceleration;
  413. }
  414. _status = _profilePositionRoutine.Start(targetPoint, profileVelocity, profileAcceleration, profileDeceleration, judgeTorqueLimit);
  415. _currentOperation = MotionOperation.Position;
  416. _inTargetPosition = false;
  417. return true;
  418. }
  419. /// <summary>
  420. /// StopProfilePosition
  421. /// </summary>
  422. /// <returns></returns>
  423. /// <summary>
  424. /// 改变速度
  425. /// </summary>
  426. /// <param name="speed"></param>
  427. /// <returns></returns>
  428. public override bool ChangeSpeed(int speed)
  429. {
  430. bool result = _beckhoffCommonAxis.WriteControlWord(0x2F);
  431. if (!result)
  432. {
  433. return false;
  434. }
  435. result = BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.ProfileVelocity", speed);
  436. if (!result)
  437. {
  438. return false;
  439. }
  440. result = _beckhoffCommonAxis.WriteControlWord(0x3F);
  441. return result;
  442. }
  443. /// <summary>
  444. /// 改变速度加速度
  445. /// </summary>
  446. /// <param name="speed"></param>
  447. /// <returns></returns>
  448. public override bool ChangeSpeedAcceleration(int speed, int acceleration, int deceleration)
  449. {
  450. bool result = _beckhoffCommonAxis.WriteControlWord(0x2F);
  451. if (!result)
  452. {
  453. return false;
  454. }
  455. result = _beckhoffCommonAxis.WriteVariable("ProfileVelocity", speed);
  456. _beckhoffCommonAxis.WriteVariable(PROFILE_ACCEL, acceleration);
  457. _beckhoffCommonAxis.WriteVariable(PROFILE_DECEL, deceleration);
  458. if (!result)
  459. {
  460. return false;
  461. }
  462. result = _beckhoffCommonAxis.WriteControlWord(0x3F);
  463. return result;
  464. }
  465. /// <summary>
  466. /// KeyDown事件
  467. /// </summary>
  468. /// <param name="arg"></param>
  469. /// <param name="value"></param>
  470. protected override void AxisKeyDown(string arg, double value)
  471. {
  472. switch (arg)
  473. {
  474. case PROFILE_VELOCITY:
  475. _profileVelocity = CalculateMultiplySpeedRatio(CalculateValueMultiplyScale(value));
  476. _commandMotionData.FileProfileVelocity = value;
  477. BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{arg}", _profileVelocity);
  478. break;
  479. case PROFILE_ACCEL:
  480. _profileAcceleration = CalculateDivideAccelerationRatio(CalculateValueMultiplyScale(value));
  481. _commandMotionData.FileAcceleration = value;
  482. BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{arg}", _profileAcceleration);
  483. break;
  484. case PROFILE_DECEL:
  485. _profileDeceleration = CalculateDivideAccelerationRatio(CalculateValueMultiplyScale(value));
  486. _commandMotionData.FileDeceleration = value;
  487. BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{arg}", _profileDeceleration);
  488. break;
  489. case HOMING_VELOCITY:
  490. _profileHomingVelocity = CalculateMultiplySpeedRatio(CalculateValueMultiplyScale(value));
  491. _commandMotionData.FileHomingVelocity = value;
  492. TwincatCoeManager.Instance.WriteVariableValue($"{Module}.{Name}", arg, _profileHomingVelocity);
  493. break;
  494. case HOMING_VELOCITY_SLOW:
  495. _profileHomingVelocitySlow = CalculateMultiplySpeedRatio(CalculateValueMultiplyScale(value));
  496. _commandMotionData.FileHomingVelocitySlow = value;
  497. TwincatCoeManager.Instance.WriteVariableValue($"{Module}.{Name}", arg, _profileHomingVelocitySlow);
  498. break;
  499. case HOMING_ACCEL:
  500. _profileHomingAccel = CalculateDivideAccelerationRatio(CalculateValueMultiplyScale(value));
  501. _commandMotionData.FileHomingAccel = value;
  502. TwincatCoeManager.Instance.WriteVariableValue($"{Module}.{Name}", arg, _profileHomingAccel);
  503. break;
  504. }
  505. }
  506. /// <summary>
  507. /// 初始化Axis配置
  508. /// </summary>
  509. /// <returns></returns>
  510. protected override AxisConfig InitializeAxisConfig()
  511. {
  512. AxisConfig axisConfig = BeckhoffAxisManager.Instance.GetAxis($"{Module}.{Name}");
  513. if (axisConfig != null)
  514. {
  515. BeckhoffAxis beckhoffAxis = axisConfig as BeckhoffAxis;
  516. _beckhoffCommonAxis.InitializeCoeOutputs(beckhoffAxis);
  517. }
  518. return axisConfig;
  519. }
  520. /// <summary>
  521. /// 订阅变量
  522. /// </summary>
  523. protected override void SubscriptionVariable()
  524. {
  525. _beckhoffCommonAxis.SubscriptionVariable();
  526. }
  527. }
  528. }