DMReservoirDevice.cs 15 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Log;
  3. using Aitex.Core.RT.OperationCenter;
  4. using Aitex.Core.RT.SCCore;
  5. using Aitex.Core.Util;
  6. using MECF.Framework.Common.Beckhoff.ModuleIO;
  7. using MECF.Framework.Common.CommonData.Reservoir;
  8. using MECF.Framework.Common.Equipment;
  9. using MECF.Framework.Common.Persistent.Reservoirs;
  10. using MECF.Framework.Common.Persistent.Temperature;
  11. using MECF.Framework.Common.TwinCat;
  12. using System;
  13. using System.Collections.Generic;
  14. using System.Linq;
  15. using System.Runtime.InteropServices;
  16. using System.Text;
  17. using System.Threading.Tasks;
  18. namespace PunkHPX8_RT.Devices.Reservoir
  19. {
  20. public class DMReservoirDevice : ReservoirDevice
  21. {
  22. #region 常量
  23. private const string AN_PUMP = "ANPump";
  24. #endregion
  25. #region 内部变量
  26. /// <summary>
  27. /// 默认泵速
  28. /// </summary>
  29. private double _anPumpSpeed = 5000;
  30. /// <summary>
  31. /// an泵速Helper
  32. /// </summary>
  33. private ReservoirANPumpSpeedHelper _anPumpSpeedHelper;
  34. #endregion
  35. #region 属性
  36. /// <summary>
  37. /// 检验阳极是否highlevel
  38. /// </summary>
  39. public bool IsANHighLevel { get { return _reservoirData.AnTowerHigh; } }
  40. /// <summary>
  41. /// 检验阳极是否lowlevel
  42. /// </summary>
  43. public bool IsANLowLevel { get { return _reservoirData.AnTowerLow; } }
  44. /// <summary>
  45. /// 阳极是否需要补水
  46. /// </summary>
  47. public bool AnNeedDireplen { get { return CheckANNeedDiReplen(); } }
  48. #endregion
  49. #region Trigger
  50. /// <summary>
  51. /// low WaterLevel trigger
  52. /// </summary>
  53. private R_TRIG _anWaterLevelLowerTrigger = new R_TRIG();
  54. /// <summary>
  55. /// low WaterLevel trigger
  56. /// </summary>
  57. private R_TRIG _anWaterLevelHighTrigger = new R_TRIG();
  58. #endregion
  59. /// <summary>
  60. /// 构造函数
  61. /// </summary>
  62. /// <param name="moduleName"></param>
  63. public DMReservoirDevice(string moduleName) : base(moduleName)
  64. {
  65. _anPumpSpeedHelper = new ReservoirANPumpSpeedHelper(Module, this);
  66. }
  67. /// <summary>
  68. /// 订阅变量
  69. /// </summary>
  70. protected override void SubscribeValueAction()
  71. {
  72. base.SubscribeValueAction();
  73. IoSubscribeUpdateVariable(AN_DI_REPLEN);
  74. IoSubscribeUpdateVariable(AN_FLOW);
  75. IoSubscribeUpdateVariable(AN_PUMP_ENABLE);
  76. IoSubscribeUpdateVariable(AN_PUMP_SPEED);
  77. IoSubscribeUpdateVariable(DEGAS_ENABLE);
  78. }
  79. /// <summary>
  80. /// 订阅Data
  81. /// </summary>
  82. protected override void SubscribeData()
  83. {
  84. base.SubscribeData();
  85. DATA.Subscribe($"{Module}.IsManualANReplen", () => { return _currentDireplenOperation == DiReplenOperation.ManualANDiReplen; }, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  86. }
  87. /// <summary>
  88. /// 订阅Operation
  89. /// </summary>
  90. protected override void InitializeOperation()
  91. {
  92. base.InitializeOperation();
  93. OP.Subscribe($"{Module}.ANPumpEnable", AnPumpOnOperation);
  94. OP.Subscribe($"{Module}.ANPumpSpeed", ANPumpSpeedOperation);
  95. OP.Subscribe($"{Module}.ANPumpDisable", AnPumpOffOperation);
  96. OP.Subscribe($"{Module}.ANIsolationOn", (cmd, para) => { return ANIsolationOn(); });
  97. OP.Subscribe($"{Module}.ANIsolationOff", (cmd, para) => { return ANIsolationOff(); });
  98. OP.Subscribe($"{Module}.ANDiReplenOn", ANDiReplenOnOperation);
  99. OP.Subscribe($"{Module}.ANDiReplenOff", ANDiReplenOff);
  100. OP.Subscribe($"{Module}.ManualANDiReplen", ManualANDiReplen);
  101. }
  102. #region AnPump
  103. /// <summary>
  104. /// AN Pump调速
  105. /// </summary>
  106. /// <param name="cmd"></param>
  107. /// <param name="args"></param>
  108. /// <returns></returns>
  109. private bool ANPumpSpeedOperation(string cmd, object[] args)
  110. {
  111. double anMaxPumpSpeed = 0;
  112. if (SC.ContainsItem("Reservoir.ANMaxPumpSpeed"))
  113. {
  114. anMaxPumpSpeed = SC.GetValue<double>("Reservoir.ANMaxPumpSpeed");
  115. }
  116. if (double.TryParse(args[0].ToString(), out double speed))
  117. {
  118. _anPumpSpeed = speed;
  119. if (_anPumpSpeed > anMaxPumpSpeed)
  120. {
  121. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"AN pump speed:{_anPumpSpeed} is over AN max pump speed {anMaxPumpSpeed}!");
  122. return false;
  123. }
  124. return AnPumpSpeed(_anPumpSpeed);
  125. }
  126. else
  127. {
  128. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{args[0]} is nor invalid speed");
  129. return false;
  130. }
  131. }
  132. /// <summary>
  133. /// 设置AN泵速
  134. /// </summary>
  135. /// <param name="caPumpSpeed"></param>
  136. /// <returns></returns>
  137. public bool AnPumpSpeed(double anPumpSpeed)
  138. {
  139. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_PUMP_SPEED}");
  140. return BeckhoffIOManager.Instance.WriteIoValue(ioName, anPumpSpeed);
  141. }
  142. /// <summary>
  143. /// 阳极Pump On
  144. /// </summary>
  145. /// <param name="cmd"></param>
  146. /// <param name="args"></param>
  147. /// <returns></returns>
  148. public bool AnPumpOnOperation(string cmd, object[] args)
  149. {
  150. double caPumpSpeed = SC.GetValue<double>("Reservoir.ANDefaultPumpSpeed");
  151. bool result = AnPumpSpeed(caPumpSpeed);
  152. if (result)
  153. {
  154. string enableIOName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_PUMP_ENABLE}");
  155. return BeckhoffIOManager.Instance.WriteIoValue(enableIOName, true);
  156. }
  157. else
  158. {
  159. return false;
  160. }
  161. }
  162. /// <summary>
  163. /// 阳极Pump Off
  164. /// </summary>
  165. /// <param name="cmd"></param>
  166. /// <param name="args"></param>
  167. /// <returns></returns>
  168. private bool AnPumpOffOperation(string cmd, object[] args)
  169. {
  170. return AnPumpOff();
  171. }
  172. /// <summary>
  173. /// 关闭阳极Pump
  174. /// </summary>
  175. /// <returns></returns>
  176. public bool AnPumpOff()
  177. {
  178. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_PUMP_ENABLE}");
  179. return BeckhoffIOManager.Instance.WriteIoValue(ioName, false);
  180. }
  181. /// <summary>
  182. /// ANIsolationOn
  183. /// </summary>
  184. /// <returns></returns>
  185. public bool ANIsolationOn()
  186. {
  187. return WriteVariableValue(AN_ISOLATION, true);
  188. }
  189. /// <summary>
  190. /// ANIsolationOff
  191. /// </summary>
  192. /// <returns></returns>
  193. public bool ANIsolationOff()
  194. {
  195. return WriteVariableValue(AN_ISOLATION, false);
  196. }
  197. #endregion
  198. protected override void AutoMonitor()
  199. {
  200. base.AutoMonitor();
  201. if (_persistentValue.OperatingMode == AUTO)
  202. {
  203. _anPumpSpeedHelper.Monitor(_resRecipe);
  204. }
  205. }
  206. /// <summary>
  207. /// 水位监控
  208. /// </summary>
  209. protected override void WaterLevelMonitor()
  210. {
  211. base.WaterLevelMonitor();
  212. //增加AN tower监控逻辑
  213. _anWaterLevelLowerTrigger.CLK = _reservoirData.AnTowerLow;
  214. _anWaterLevelHighTrigger.CLK = _reservoirData.AnTowerHigh;
  215. if (_anWaterLevelLowerTrigger.Q && !Recipe.ANDIReplenEnable)
  216. {
  217. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"AN tower low is activate and recipe ANDIReplenEnable is false");
  218. }
  219. if (_anWaterLevelHighTrigger.Q && !Recipe.ANDIReplenEnable)
  220. {
  221. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"AN tower high is activate and recipe ANDIReplenEnable is false");
  222. }
  223. }
  224. /// <summary>
  225. /// 补水监控,用于关闭自动补水
  226. /// </summary>
  227. protected override void AutoDireplenMonitor()
  228. {
  229. base.AutoDireplenMonitor();
  230. if (_currentDireplenOperation == DiReplenOperation.ManualANDiReplen)
  231. {
  232. bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, ANDiReplenOff, ref _isDIReplenMaxTimeOut);
  233. if (result)
  234. {
  235. _currentDireplenOperation = DiReplenOperation.None;
  236. }
  237. }
  238. if (_currentDireplenOperation == DiReplenOperation.AutoANDiReplen)
  239. {
  240. AutoANDiReplenMonitor(ANDiReplenOff, _resRecipe.ANDIReplenEnable, _resRecipe.ANDIReplenTimeRate, _resRecipe.ANDIReplenCurrentRate);
  241. }
  242. }
  243. /// <summary>
  244. /// 阳极DI Replen On
  245. /// </summary>
  246. /// <param name="cmd"></param>
  247. /// <param name="args"></param>
  248. /// <returns></returns>
  249. private bool ANDiReplenOnOperation(string cmd, object[] args)
  250. {
  251. return ANDiReplenOn();
  252. }
  253. /// <summary>
  254. /// 阳极DI Replen On
  255. /// </summary>
  256. /// <param name="showError"></param>
  257. /// <returns></returns>
  258. private bool ANDiReplenOn()
  259. {
  260. bool preCondition = CheckPreDiReplenCondition();
  261. if (!preCondition)
  262. {
  263. return false;
  264. }
  265. if (IsANHighLevel)
  266. {
  267. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"ANHighLevel is activate,Can't do AN_DIReple");
  268. return false;
  269. }
  270. if (IsANLowLevel)
  271. {
  272. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"ANLowLevel is activate,Can't do AN_DIReple");
  273. return false;
  274. }
  275. if (ReservoirData.CaDiReplen)
  276. {
  277. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "CADiReplen is on");
  278. return false;
  279. }
  280. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_DI_REPLEN}");
  281. return BeckhoffIOManager.Instance.WriteIoValue(ioName, true);
  282. }
  283. /// <summary>
  284. /// 阳极DI Replen Off
  285. /// </summary>
  286. /// <param name="cmd"></param>
  287. /// <param name="args"></param>
  288. /// <returns></returns>
  289. private bool ANDiReplenOff(string cmd, object[] args)
  290. {
  291. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_DI_REPLEN}");
  292. bool result = BeckhoffIOManager.Instance.WriteIoValue(ioName, false);
  293. if (result)
  294. {
  295. _persistentValue.IsDiReplenOn = false;
  296. if (_currentDireplenOperation == DiReplenOperation.ManualANDiReplen || _currentDireplenOperation == DiReplenOperation.AutoANDiReplen)
  297. {
  298. _currentDireplenOperation = DiReplenOperation.None;
  299. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  300. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  301. }
  302. }
  303. return result;
  304. }
  305. /// <summary>
  306. /// 手动阳极注水
  307. /// </summary>
  308. /// <param name="cmd"></param>
  309. /// <param name="args"></param>
  310. /// <returns></returns>
  311. private bool ManualANDiReplen(string cmd, object[] args)
  312. {
  313. return ManualDiReplen(ANDiReplenOnOperation, DiReplenOperation.ManualANDiReplen, args[0].ToString());
  314. }
  315. /// <summary>
  316. /// 检验阳极是否需要补水
  317. /// </summary>
  318. /// <returns></returns>
  319. private bool CheckANNeedDiReplen()
  320. {
  321. if (IsAuto && _resRecipe != null)
  322. {
  323. if (_resRecipe.ANDIReplenEnable && _resRecipe.ANDIReplenCurrentRate == 0 && _resRecipe.ANDIReplenTimeRate == 0)
  324. {
  325. return _reservoirData.AnTowerLow;
  326. }
  327. return false;
  328. }
  329. else
  330. {
  331. return false;
  332. }
  333. }
  334. /// <summary>
  335. /// 阳极自动注水
  336. /// </summary>
  337. /// <returns></returns>
  338. public bool AutoANDiReplen()
  339. {
  340. return AutoDireplen(ANDiReplenOn, DiReplenOperation.AutoANDiReplen);
  341. }
  342. /// <summary>
  343. /// 阳极自动注水监控
  344. /// </summary>
  345. /// <param name="direplenOff"></param>
  346. /// <param name="level"></param>
  347. /// <param name="recipeLevel"></param>
  348. private void AutoANDiReplenMonitor(Func<string, object[], bool> direplenOff, bool replenEnable, int direplenTimeRate, int direplenCurrentRate)
  349. {
  350. //判断是否注水超时(包括单次和累计)
  351. bool result = _direplenHelper.AutoDiReplenMonitorTimeOut(direplenOff, ref _isDIReplenMaxTimeOut, ref _isDIReplenPerfillTimeOut);
  352. if (result)
  353. {
  354. _currentDireplenOperation = DiReplenOperation.None;
  355. }
  356. else
  357. {
  358. //按液位补水
  359. result = AutoANDiReplenMonitorComplete(replenEnable, direplenTimeRate, direplenCurrentRate, direplenOff);
  360. if (result)
  361. {
  362. _currentDireplenOperation = DiReplenOperation.None;
  363. }
  364. }
  365. }
  366. /// <summary>
  367. /// 阳极自动注水是否结束
  368. /// </summary>
  369. /// <param name="replenEnable"></param>
  370. /// <param name="direplenTimeRate"></param>
  371. /// <param name="direplenCurrentRate"></param>
  372. /// <param name="direplenOffAction"></param>
  373. /// <returns></returns>
  374. private bool AutoANDiReplenMonitorComplete(bool replenEnable, int direplenTimeRate, int direplenCurrentRate, Func<string, object[], bool> direplenOffAction)
  375. {
  376. if (replenEnable && direplenTimeRate == 0 && direplenCurrentRate == 0 && ReservoirData.AnTowerHigh)
  377. {
  378. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "Auto AN DiReplen complete");
  379. bool result = direplenOffAction("", null);
  380. if (result)
  381. {
  382. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  383. _persistentValue.IsDiReplenOn = false;
  384. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  385. return result;
  386. }
  387. }
  388. return false;
  389. }
  390. }
  391. }