ReservoirDevice.cs 52 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752753754755756757758759760761762763764765766767768769770771772773774775776777778779780781782783784785786787788789790791792793794795796797798799800801802803804805806807808809810811812813814815816817818819820821822823824825826827828829830831832833834835836837838839840841842843844845846847848849850851852853854855856857858859860861862863864865866867868869870871872873874875876877878879880881882883884885886887888889890891892893894895896897898899900901902903904905906907908909910911912913914915916917918919920921922923924925926927928929930931932933934935936937938939940941942943944945946947948949950951952953954955956957958959960961962963964965966967968969970971972973974975976977978979980981982983984985986987988989990991992993994995996997998999100010011002100310041005100610071008100910101011101210131014101510161017101810191020102110221023102410251026102710281029103010311032103310341035103610371038103910401041104210431044104510461047104810491050105110521053105410551056105710581059106010611062106310641065106610671068106910701071107210731074107510761077107810791080108110821083108410851086108710881089109010911092109310941095109610971098109911001101110211031104110511061107110811091110111111121113111411151116111711181119112011211122112311241125112611271128112911301131113211331134113511361137113811391140114111421143114411451146114711481149115011511152115311541155115611571158115911601161116211631164116511661167116811691170117111721173117411751176117711781179118011811182118311841185118611871188118911901191119211931194119511961197119811991200120112021203120412051206120712081209121012111212121312141215121612171218121912201221122212231224122512261227122812291230123112321233123412351236123712381239124012411242124312441245124612471248124912501251125212531254125512561257125812591260126112621263126412651266126712681269127012711272127312741275127612771278127912801281128212831284128512861287128812891290129112921293129412951296129712981299130013011302130313041305130613071308130913101311131213131314131513161317131813191320
  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.RT.OperationCenter;
  5. using Aitex.Core.RT.RecipeCenter;
  6. using Aitex.Core.RT.SCCore;
  7. using Aitex.Core.Util;
  8. using MECF.Framework.Common.Alarm;
  9. using MECF.Framework.Common.Algorithm;
  10. using MECF.Framework.Common.Beckhoff.ModuleIO;
  11. using MECF.Framework.Common.CommonData.PlatingCell;
  12. using MECF.Framework.Common.CommonData.Prewet;
  13. using MECF.Framework.Common.CommonData.Reservoir;
  14. using MECF.Framework.Common.IOCore;
  15. using MECF.Framework.Common.Persistent.Reservoirs;
  16. using MECF.Framework.Common.RecipeCenter;
  17. using MECF.Framework.Common.ToolLayout;
  18. using MECF.Framework.Common.TwinCat;
  19. using MECF.Framework.Common.Utilities;
  20. using PunkHPX8_Core;
  21. using PunkHPX8_RT.Devices.Facilities;
  22. using PunkHPX8_RT.Devices.PlatingCell;
  23. using PunkHPX8_RT.Devices.Safety;
  24. using PunkHPX8_RT.Devices.Temperature;
  25. using PunkHPX8_RT.Modules;
  26. using PunkHPX8_RT.Modules.Reservoir;
  27. using System;
  28. using System.Collections.Generic;
  29. using System.Linq;
  30. using System.Reflection;
  31. using System.ServiceModel.Security;
  32. using System.Text;
  33. using System.Threading.Tasks;
  34. namespace PunkHPX8_RT.Devices.Reservoir
  35. {
  36. public class ReservoirDevice : BaseDevice, IDevice
  37. {
  38. protected enum DiReplenOperation
  39. {
  40. None,
  41. ManualANDiReplen,
  42. ManualCADiReplen,
  43. AutoANDiReplen,
  44. AutoCADiReplen
  45. }
  46. #region 常量
  47. protected const string AUTO = "Auto";
  48. protected const string MANUAL = "Manual";
  49. protected const string DISABLE = "Disable";
  50. protected const string CA_PUMP_RUNNING="CaPumpRunning";
  51. protected const string AN_TOWER_HIGH="AnTowerHigh";
  52. protected const string AN_TOWER_LOW="AnTowerLow";
  53. protected const string CA_LEVEL="CaLevel";
  54. protected const string CA_WATER_LEVEL="CaWaterLevel";
  55. protected const string AN_FLOW="AnFlow";
  56. protected const string AN_PUMP_ENABLE="AnPumpEnable";
  57. protected const string AN_PUMP_SPEED="AnPumpSpeed";
  58. protected const string CA_FLOW="CaFlow";
  59. protected const string CA_PUMP_ENABLE="CaPumpEnable";
  60. protected const string CA_PUMP_SPEED="CaPumpSpeed";
  61. protected const string RETURN_VALVE_OPENING="ReturnValveOpening";
  62. protected const string CA_DI_REPLEN="CaDiReplen";
  63. protected const string AN_DI_REPLEN="AnDiReplen";
  64. protected const string SAMPLE_OUT="SampleOut";
  65. protected const string DEGAS_ENABLE="DegasEnable";
  66. protected const string CA_ISOLATION="CaIsolation";
  67. protected const string AN_ISOLATION="AnIsolation";
  68. protected const string HED_FLOW="HedFlow";
  69. protected const string HED_FLOW_ENABLE="HedFlowEnable";
  70. protected const string PH_FLOW_VALVE="PhFlowValve";
  71. protected const string PH_VALUE="PhValue";
  72. #endregion
  73. #region 内部变量
  74. /// <summary>
  75. /// 变量是否初始化字典
  76. /// </summary>
  77. private Dictionary<string, bool> _variableInitializeDic = new Dictionary<string, bool>();
  78. /// <summary>
  79. /// 定时器
  80. /// </summary>
  81. private PeriodicJob _periodicJob;
  82. /// <summary>
  83. /// 阴极Pump速度
  84. /// </summary>
  85. private double _caPumpSpeed = 0;
  86. /// <summary>
  87. /// Return Valve比例
  88. /// </summary>
  89. private double _returnValvePercent = 0.5;
  90. /// <summary>
  91. /// CA Level取样平均值
  92. /// </summary>
  93. private double _avgCALevel;
  94. /// <summary>
  95. /// CA Level取样队列
  96. /// </summary>
  97. private Queue<double> _CALevelSamples;
  98. /// <summary>
  99. /// CA level计算平均值取样数
  100. /// </summary>
  101. private int _levelSampleCount;
  102. /// <summary>
  103. /// Recipe
  104. /// </summary>
  105. private ResRecipe _resRecipe;
  106. /// <summary>
  107. /// 累计补水是否超时
  108. /// </summary>
  109. private bool _isDIReplenMaxTimeOut = false;
  110. /// <summary>
  111. /// 单次补水是否超时
  112. /// </summary>
  113. private bool _isDIReplenPerfillTimeOut = false;
  114. /// <summary>
  115. /// 注水Helper
  116. /// </summary>
  117. private ReservoirDiReplenHelper _direplenHelper;
  118. /// <summary>
  119. /// 上一时刻platingcell的overflow level
  120. /// </summary>
  121. private double _lastOverFlow;
  122. /// <summary>
  123. /// 当前调节return valve的时间
  124. /// </summary>
  125. private DateTime _adjustReturnvalveStartTime = DateTime.Now;
  126. /// <summary>
  127. /// 首次发现ca flow 满足条件的时间,用于自动打开degas valve
  128. /// </summary>
  129. private DateTime _caFlowOKTime = DateTime.Now;
  130. /// <summary>
  131. /// ca flow 是否首次达到条件
  132. /// </summary>
  133. private bool _isFirstCaFlowOK = false;
  134. #endregion
  135. #region Trigger
  136. /// <summary>
  137. /// Low WaterLevel trigger
  138. /// </summary>
  139. private R_TRIG _caWaterLevelLowerTrigger=new R_TRIG();
  140. /// <summary>
  141. /// High WaterLevel trigger
  142. /// </summary>
  143. private R_TRIG _caWaterLevelHighTrigger = new R_TRIG();
  144. #endregion
  145. #region 共享变量
  146. protected DiReplenOperation _currentDireplenOperation = DiReplenOperation.None;
  147. /// <summary>
  148. /// 手动注水时间(秒)
  149. /// </summary>
  150. protected int _manualReplenSecond = 0;
  151. /// <summary>
  152. /// 数据
  153. /// </summary>
  154. protected ReservoirData _reservoirData = new ReservoirData();
  155. /// <summary>
  156. /// Prewet 持久性数值对象
  157. /// </summary>
  158. protected ReservoirsPersistentValue _persistentValue;
  159. /// <summary>
  160. /// platingcellData
  161. /// </summary>
  162. protected PlatingCellDevice _platingCellDevice;
  163. #endregion
  164. #region 属性
  165. /// <summary>
  166. /// 操作模式
  167. /// </summary>
  168. public string OperationMode { get { return _persistentValue.OperatingMode; } }
  169. /// <summary>
  170. /// 工程模式
  171. /// </summary>
  172. public string EngineerMode { get { return _persistentValue.RecipeOperatingMode; } }
  173. /// <summary>
  174. /// 是否自动
  175. /// </summary>
  176. public bool IsAuto { get { return _persistentValue.OperatingMode == AUTO; } }
  177. /// <summary>
  178. /// 数据
  179. /// </summary>
  180. public ReservoirData ReservoirData { get { return _reservoirData; } }
  181. /// <summary>
  182. /// 检验阴极是否highlevel
  183. /// </summary>
  184. public bool IsCAHighLevel { get { return CheckCAHighLevelStatus(); } }
  185. /// <summary>
  186. /// 检验阴极是否lowlevel
  187. /// </summary>
  188. public bool IsCALowLevel { get { return CheckCALowLevelStatus(); } }
  189. /// <summary>
  190. /// 当前Recipe
  191. /// </summary>
  192. public ResRecipe Recipe { get { return _resRecipe; } }
  193. /// <summary>
  194. /// 阴极是否需要补水
  195. /// </summary>
  196. public bool CANeedDiReplen { get { return CheckCANeedDiReplen(); } }
  197. /// <summary>
  198. /// 正在补水
  199. /// </summary>
  200. public bool IsDireplenOn { get { return _reservoirData.AnDiReplen || _reservoirData.CaDiReplen; } }
  201. /// <summary>
  202. /// 单次补水是否超时
  203. /// </summary>
  204. public bool IsDIReplenPerfillTimeOut { get { return _isDIReplenPerfillTimeOut; } }
  205. /// <summary>
  206. /// 累计补水是否超时
  207. /// </summary>
  208. public bool IsDIReplenMaxTimeOut { get { return _isDIReplenMaxTimeOut; } }
  209. /// <summary>
  210. /// 是否启动retrun valve自动调节开闭
  211. /// </summary>
  212. public bool IsStartAutoReturnValve { get; set; }
  213. #endregion
  214. /// <summary>
  215. /// 构造函数
  216. /// </summary>
  217. /// <param name="moduleName"></param>
  218. /// <param name="name"></param>
  219. public ReservoirDevice(string moduleName) : base(moduleName, moduleName, moduleName, moduleName)
  220. {
  221. _levelSampleCount = SC.GetValue<int>("Reservoir.LevelAvgSamples");
  222. _levelSampleCount = _levelSampleCount == 0 ? 20 : _levelSampleCount;
  223. _CALevelSamples = new Queue<double>(_levelSampleCount);
  224. }
  225. /// <summary>
  226. /// 初始化
  227. /// </summary>
  228. /// <returns></returns>
  229. public bool Initialize()
  230. {
  231. InitializeParameter();
  232. InitializeRoutine();
  233. SubscribeData();
  234. InitializeOperation();
  235. SubscribeValueAction();
  236. _periodicJob = new PeriodicJob(200, OnTimer, $"{Module}.Timer", true, true);
  237. return true;
  238. }
  239. /// <summary>
  240. /// 初始化参数
  241. /// </summary>
  242. private void InitializeParameter()
  243. {
  244. _persistentValue = ReservoirsPersistentManager.Instance.GetReservoirsPersistentValue(Module.ToString());
  245. if (_persistentValue == null)
  246. {
  247. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module.ToString(), "Persistent Value Object is not exist");
  248. }
  249. if (!string.IsNullOrEmpty(_persistentValue.Recipe))
  250. {
  251. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  252. }
  253. _direplenHelper = new ReservoirDiReplenHelper(Module, _persistentValue);
  254. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  255. if (reservoirItem!=null)
  256. {
  257. List<PlatingCellItem> platingCellItems = reservoirItem.PlatingCells;
  258. if (platingCellItems != null && platingCellItems.Count > 0)
  259. {
  260. if (platingCellItems[0].Installed)
  261. {
  262. _platingCellDevice = DEVICE.GetDevice<PlatingCellDevice>(platingCellItems[0].ModuleName);
  263. }
  264. }
  265. }
  266. }
  267. /// <summary>
  268. /// 初始化Routine
  269. /// </summary>
  270. private void InitializeRoutine()
  271. {
  272. }
  273. /// <summary>
  274. /// 订阅数据
  275. /// </summary>
  276. private void SubscribeData()
  277. {
  278. DATA.Subscribe($"{Module}.ReservoirData", () => _reservoirData, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  279. DATA.Subscribe($"{Module}.PersistentValue", () => _persistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  280. DATA.Subscribe($"{Module}.CurrentRecipe", () => _resRecipe, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  281. DATA.Subscribe($"{Module}.IsCAHighLevel", () => IsCAHighLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  282. DATA.Subscribe($"{Module}.IsCALowLevel", () => IsCALowLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  283. DATA.Subscribe($"{Module}.AvgCALevel", () => _avgCALevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  284. DATA.Subscribe($"{Module}.DIValveMaxOnTime", () => SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTime") * 60, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  285. DATA.Subscribe($"{Module}.IsManualCAReplen", () => { return _currentDireplenOperation == DiReplenOperation.ManualCADiReplen; }, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  286. DATA.Subscribe($"{Module}.IsDIReplenPerfillTimeOut", () => _isDIReplenPerfillTimeOut, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  287. DATA.Subscribe($"{Module}.IsDIReplenMaxTimeOut", () => _isDIReplenMaxTimeOut, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  288. }
  289. /// <summary>
  290. /// 初始化Operation
  291. /// </summary>
  292. protected virtual void InitializeOperation()
  293. {
  294. OP.Subscribe($"{Module}.DisabledAction", DisabledOperation);
  295. OP.Subscribe($"{Module}.ManualAction", ManualOperation);
  296. OP.Subscribe($"{Module}.AutoAction", AutoOperation);
  297. OP.Subscribe($"{Module}.EngineeringModeAction", EngineeringModeOperation);
  298. OP.Subscribe($"{Module}.ProductionModeAction", ProductionModeOperation);
  299. OP.Subscribe($"{Module}.CAPumpEnable", CAPumpOn);
  300. OP.Subscribe($"{Module}.CAPumpSpeed", CAPumpSpeedOperation);
  301. OP.Subscribe($"{Module}.CAPumpDisable", CAPumpOff);
  302. OP.Subscribe($"{Module}.LoadRecipe", LoadRecipeOperation);
  303. OP.Subscribe($"{Module}.ReturnValveOn", ReturnValveOn);
  304. OP.Subscribe($"{Module}.ReturnValveOff", (cmd, para) => { return ReturnValveOff();});
  305. OP.Subscribe($"{Module}.ReturnValvePercent", ReturnValvePercentOperation);
  306. OP.Subscribe($"{Module}.CAIsolationOn", (cmd, para) => { return CAIsolationOn(); });
  307. OP.Subscribe($"{Module}.CAIsolationOff", (cmd, para) => { return CAIsolationOff(); });
  308. OP.Subscribe($"{Module}.SampleOutValveOn", (cmd, para) => { return SampleOutValveOn(); });
  309. OP.Subscribe($"{Module}.SampleOutValveOff", (cmd, para) => { return SampleOutValveOff(); });
  310. OP.Subscribe($"{Module}.DegasValveOn", (cmd, para) => { return DegasValveOn(); });
  311. OP.Subscribe($"{Module}.DegasValveOff", (cmd, para) => { return DegasValveOff(); });
  312. OP.Subscribe($"{Module}.PhValveOn", (cmd, para) => { return PhValveOn(); });
  313. OP.Subscribe($"{Module}.PhValveOff", (cmd, para) => { return PhValveOff(); });
  314. OP.Subscribe($"{Module}.HedValveOn", (cmd, para) => { return HedValveOn(); });
  315. OP.Subscribe($"{Module}.HedValveOff", (cmd, para) => { return HedValveOff(); });
  316. OP.Subscribe($"{Module}.ResetTotalTime", ResetTotalTime);
  317. OP.Subscribe($"{Module}.ManualCADiReplen", ManualCADiReplen);
  318. }
  319. /// <summary>
  320. /// 订阅变量数值发生变化
  321. /// </summary>
  322. protected virtual void SubscribeValueAction()
  323. {
  324. IoSubscribeUpdateVariable(CA_PUMP_RUNNING);
  325. IoSubscribeUpdateVariable(AN_TOWER_HIGH);
  326. IoSubscribeUpdateVariable(AN_TOWER_LOW);
  327. IoSubscribeUpdateVariable(CA_LEVEL);
  328. IoSubscribeUpdateVariable(CA_WATER_LEVEL);
  329. IoSubscribeUpdateVariable(CA_PUMP_ENABLE);
  330. IoSubscribeUpdateVariable(CA_PUMP_SPEED);
  331. IoSubscribeUpdateVariable(CA_DI_REPLEN);
  332. IoSubscribeUpdateVariable(RETURN_VALVE_OPENING);
  333. IoSubscribeUpdateVariable(SAMPLE_OUT);
  334. IoSubscribeUpdateVariable(CA_ISOLATION);
  335. IoSubscribeUpdateVariable(AN_ISOLATION);
  336. IoSubscribeUpdateVariable(DEGAS_ENABLE);
  337. IoSubscribeUpdateVariable(CA_FLOW);
  338. }
  339. /// <summary>
  340. /// 订阅IO变量
  341. /// </summary>
  342. /// <param name="variable"></param>
  343. protected void IoSubscribeUpdateVariable(string variable)
  344. {
  345. _variableInitializeDic[variable] = false;
  346. IOModuleManager.Instance.SubscribeModuleVariable(Module, variable, UpdateVariableValue);
  347. }
  348. /// <summary>
  349. /// 更新变量数值
  350. /// </summary>
  351. /// <param name="variable"></param>
  352. /// <param name="value"></param>
  353. private void UpdateVariableValue(string variable, object value)
  354. {
  355. if (!_reservoirData.IsDataInitialized)
  356. {
  357. _reservoirData.IsDataInitialized = true;
  358. }
  359. PropertyInfo property = _reservoirData.GetType().GetProperty(variable);
  360. if (property != null)
  361. {
  362. property.SetValue(_reservoirData, value);
  363. if (variable == CA_WATER_LEVEL)
  364. {
  365. string caLevelCurve = SC.GetStringValue($"Reservoir.{Module}.CALevelCurve");
  366. ReservoirData.CaLevel = LevelCurveManager.Instance.CalculateLevelByWaterLevel(ReservoirData.CaWaterLevel, caLevelCurve);
  367. }
  368. if (variable == RETURN_VALVE_OPENING)
  369. {
  370. if (Convert.ToDouble(value) != 0)
  371. {
  372. ReservoirData.ReturnValveEnable = true;
  373. }
  374. else
  375. {
  376. ReservoirData.ReturnValveEnable = false;
  377. }
  378. }
  379. }
  380. if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable])
  381. {
  382. _variableInitializeDic[variable] = true;
  383. }
  384. }
  385. /// <summary>
  386. /// 写变量
  387. /// </summary>
  388. /// <param name="variable"></param>
  389. /// <param name="value"></param>
  390. /// <returns></returns>
  391. protected bool WriteVariableValue(string variable, object value)
  392. {
  393. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{variable}");
  394. return IOModuleManager.Instance.WriteIoValue(ioName, value);
  395. }
  396. /// <summary>
  397. /// 定时器
  398. /// </summary>
  399. /// <returns></returns>
  400. protected virtual bool OnTimer()
  401. {
  402. CalculateCALevel();
  403. AdjustRetrunFlowValve();
  404. WaterLevelMonitor();
  405. DireplenMonitor();
  406. AutoOpenDegasValve();
  407. return true;
  408. }
  409. #region timer
  410. /// <summary>
  411. /// safety和ca flow满足条件,自动打开degas valve
  412. /// </summary>
  413. public void AutoOpenDegasValve()
  414. {
  415. if(Recipe!= null && ReservoirData.CaFlow >= Recipe.CAFlowSetPoint) //缺了safety的条件,待补充
  416. {
  417. int degasValveOpenIdlePeriod = SC.GetValue<int>($"Reservoir.DegasValveOpenIdlePeriod");
  418. if (!_isFirstCaFlowOK)
  419. {
  420. _isFirstCaFlowOK = true;
  421. _caFlowOKTime = DateTime.Now;
  422. }
  423. else
  424. {
  425. if(DateTime.Now.Subtract(_caFlowOKTime).TotalMinutes >= degasValveOpenIdlePeriod && !ReservoirData.DegasEnable)
  426. {
  427. DegasValveOn();
  428. _caFlowOKTime = DateTime.Now;//开启后重置一下检测到ca flow ok的时间
  429. }
  430. }
  431. }
  432. else
  433. {
  434. _isFirstCaFlowOK = false;
  435. }
  436. }
  437. /// <summary>
  438. /// 自动调节retrun valve 开闭
  439. /// </summary>
  440. public void AdjustRetrunFlowValve()
  441. {
  442. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  443. if (reservoirEntity != null)
  444. {
  445. //retrun valve打开
  446. if (ReservoirData.ReturnValveEnable && (!reservoirEntity.IsInit && !reservoirEntity.IsError))
  447. {
  448. double overflow = _platingCellDevice.PlatingCellDeviceData.OverFlowLevel;
  449. int _overflowLevelDelta = SC.GetValue<int>($"Reservoir.{Module}.OverflowLevelDelta");
  450. int _overflowLevelCheckTime = SC.GetValue<int>($"Reservoir.{Module}.OverflowLevelCheckTime");
  451. int _retrunOpenHoldStep = SC.GetValue<int>($"Reservoir.{Module}.RetrunOpenHoldStep");
  452. int _retrunOpenRampStep = SC.GetValue<int>($"Reservoir.{Module}.RetrunOpenRampStep");
  453. bool _isFull = "Full".Equals(_platingCellDevice.PlatingCellDeviceData.OverFlowStatus);
  454. int adjustNumber = _isFull ? _retrunOpenHoldStep : _retrunOpenRampStep;
  455. if (_isFull) //full的情况
  456. {
  457. if (overflow > _lastOverFlow)//液位升高的情况
  458. {
  459. if (overflow - _lastOverFlow > _overflowLevelDelta && DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime)
  460. {
  461. double percent = ReservoirData.ReturnValveOpening - adjustNumber;
  462. percent = percent >= 0 ? percent : 0;
  463. ReturnValvePercent(percent);
  464. _lastOverFlow = overflow;
  465. _adjustReturnvalveStartTime = DateTime.Now;
  466. }
  467. }
  468. else
  469. {
  470. if (_lastOverFlow - overflow > _overflowLevelDelta && DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime)
  471. {
  472. double percent = ReservoirData.ReturnValveOpening + adjustNumber;
  473. percent = percent <= 100 ? percent : 100;
  474. ReturnValvePercent(percent);
  475. _lastOverFlow = overflow;
  476. _adjustReturnvalveStartTime = DateTime.Now;
  477. }
  478. }
  479. }
  480. else //empty或者high的情况
  481. {
  482. if ("High".Equals(_platingCellDevice.PlatingCellDeviceData.OverFlowStatus))
  483. {
  484. if (DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime)
  485. {
  486. double percent = ReservoirData.ReturnValveOpening - adjustNumber;
  487. percent = percent >= 0 ? percent : 0;
  488. ReturnValvePercent(percent);
  489. _lastOverFlow = overflow;
  490. _adjustReturnvalveStartTime = DateTime.Now;
  491. }
  492. }
  493. else
  494. {
  495. if (DateTime.Now.Subtract(_adjustReturnvalveStartTime).TotalMilliseconds > _overflowLevelCheckTime)
  496. {
  497. double percent = ReservoirData.ReturnValveOpening + adjustNumber;
  498. percent = percent <= 100 ? percent : 100;
  499. ReturnValvePercent(percent);
  500. _lastOverFlow = overflow;
  501. _adjustReturnvalveStartTime = DateTime.Now;
  502. }
  503. }
  504. }
  505. }
  506. }
  507. }
  508. /// <summary>
  509. /// 计算CA
  510. /// </summary>
  511. private void CalculateCALevel()
  512. {
  513. if (ReservoirData != null)
  514. {
  515. if (_CALevelSamples.Count >= _levelSampleCount)
  516. {
  517. _CALevelSamples.Dequeue();
  518. _CALevelSamples.Enqueue(ReservoirData.CaLevel);
  519. }
  520. else
  521. {
  522. _CALevelSamples.Enqueue(ReservoirData.CaLevel);
  523. }
  524. _avgCALevel = _CALevelSamples.Count > 0 ? _CALevelSamples.Average() : 0;
  525. }
  526. }
  527. /// <summary>
  528. /// WaterLevel监控
  529. /// </summary>
  530. protected virtual void WaterLevelMonitor()
  531. {
  532. _caWaterLevelLowerTrigger.CLK = IsCALowLevel;
  533. if (_caWaterLevelLowerTrigger.Q)
  534. {
  535. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  536. string reason = $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is lower than CALowLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.CALowLevel")}";
  537. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, reason);
  538. CALowLevelOperation();
  539. if (reservoirEntity.IsAuto && !AlarmListManager.Instance.IsContainDataError(Module, "CAWaterLevel"))
  540. {
  541. AlarmListManager.Instance.AddDataError(Module,
  542. $"CAWaterLevel", $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is lower than CALowLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.CALowLevel")}");
  543. }
  544. if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error);
  545. }
  546. _caWaterLevelHighTrigger.CLK = IsCAHighLevel;
  547. if (_caWaterLevelHighTrigger.Q)
  548. {
  549. HighLevelOperation();
  550. }
  551. }
  552. /// <summary>
  553. /// CA Low Level触发对应操作
  554. /// </summary>
  555. private void CALowLevelOperation()
  556. {
  557. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  558. if (_reservoirData.CaPumpEnable)
  559. {
  560. CAPumpOff("", null);
  561. }
  562. if (_reservoirData.CaIsolation)// 不确定是否是关闭cell flow
  563. {
  564. CAIsolationOff();
  565. }
  566. //禁用TC
  567. if (!string.IsNullOrEmpty(reservoirItem.TCID))
  568. {
  569. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  570. if (temperatureController != null && temperatureController.TemperatureData.ControlOperationModel == (int)TemperatureEnumData.ENABLE)
  571. {
  572. temperatureController.DisableOperation("", null);
  573. }
  574. }
  575. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  576. if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error);
  577. }
  578. /// <summary>
  579. /// High Level Common Operation
  580. /// </summary>
  581. private void HighLevelOperation()
  582. {
  583. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  584. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  585. if (systemFacilities != null)
  586. {
  587. if (systemFacilities.DIFillEnable) systemFacilities.DiFillDisableOperation("DIFillDisableOpeartion", null);
  588. if (systemFacilities.DIReplenEnable) systemFacilities.DiReplenDisableOperation("DiReplenDisableOperation", null);
  589. if (_reservoirData.CaDiReplen)
  590. {
  591. _currentDireplenOperation = DiReplenOperation.None;
  592. CADiReplenOff("", null);
  593. }
  594. }
  595. if (!reservoirEntity.IsError) reservoirEntity.PostMsg(ReservoirMsg.Error);
  596. if (reservoirEntity.IsAuto && !AlarmListManager.Instance.IsContainDataError(Module, "CAWaterLevel"))
  597. {
  598. AlarmListManager.Instance.AddDataError(Module,
  599. $"CAWaterLevel", $"Current CAWaterlevel:{ReservoirData.CaWaterLevel} is large than CAHighLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.CAHighLevel")}");
  600. }
  601. }
  602. /// <summary>
  603. /// Direplen监控
  604. /// </summary>
  605. private void DireplenMonitor()
  606. {
  607. var facilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  608. //补水监控
  609. if (_direplenHelper != null)
  610. {
  611. _direplenHelper.MonitorPeriodTime(ref _isDIReplenMaxTimeOut);
  612. if (!_isDIReplenMaxTimeOut && !_isDIReplenPerfillTimeOut && facilities.DIFillEnable)
  613. {
  614. AutoDireplenMonitor();
  615. }
  616. }
  617. }
  618. /// <summary>
  619. /// 自动补水
  620. /// </summary>
  621. protected virtual void AutoDireplenMonitor()
  622. {
  623. if (_currentDireplenOperation == DiReplenOperation.ManualCADiReplen)
  624. {
  625. bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, CADiReplenOff, ref _isDIReplenMaxTimeOut);
  626. if (result)
  627. {
  628. _currentDireplenOperation = DiReplenOperation.None;
  629. }
  630. }
  631. if (_currentDireplenOperation == DiReplenOperation.ManualANDiReplen)
  632. {
  633. //bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, ANDiReplenOff, ref _isDIReplenMaxTimeOut);
  634. //if (result)
  635. //{
  636. // _currentDireplenOperation = DiReplenOperation.None;
  637. //}
  638. }
  639. if (_currentDireplenOperation == DiReplenOperation.AutoCADiReplen)
  640. {
  641. AutoDiReplenMonitor(CADiReplenOff, _reservoirData.CaLevel, _resRecipe.ReservoirCALevel, _resRecipe.DIReplenEnable,
  642. _resRecipe.DIReplenTimeRate, _resRecipe.DIReplenCurrentRate);
  643. }
  644. //阳极没有水位,自动补水监控逻辑待修正
  645. if (_currentDireplenOperation == DiReplenOperation.AutoANDiReplen)
  646. {
  647. }
  648. }
  649. /// <summary>
  650. /// 自动注水监控
  651. /// </summary>
  652. /// <param name="direplenOff"></param>
  653. /// <param name="level"></param>
  654. /// <param name="recipeLevel"></param>
  655. private void AutoDiReplenMonitor(Func<string, object[], bool> direplenOff, double level, double recipeLevel, bool replenEnable,
  656. int direplenTimeRate, int direplenCurrentRate)
  657. {
  658. //判断是否注水超时(包括单次和累计)
  659. bool result = _direplenHelper.AutoDiReplenMonitorTimeOut(direplenOff, ref _isDIReplenMaxTimeOut, ref _isDIReplenPerfillTimeOut);
  660. if (result)
  661. {
  662. _currentDireplenOperation = DiReplenOperation.None;
  663. }
  664. else
  665. {
  666. //按液位补水
  667. result = _direplenHelper.AutoDiReplenMonitorComplete(level, recipeLevel, replenEnable, direplenTimeRate, direplenCurrentRate, direplenOff);
  668. if (result)
  669. {
  670. _currentDireplenOperation = DiReplenOperation.None;
  671. }
  672. }
  673. }
  674. #endregion
  675. #region Mode switch
  676. /// <summary>
  677. /// DisabledAction
  678. /// </summary>
  679. /// <param name="cmd"></param>
  680. /// <param name="param"></param>
  681. /// <returns></returns>
  682. private bool DisabledOperation(string cmd, object[] args)
  683. {
  684. string currentOperation = "Disabled";
  685. string preOperation = _persistentValue.OperatingMode;
  686. _persistentValue.OperatingMode = currentOperation;
  687. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  688. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  689. return true;
  690. }
  691. /// <summary>
  692. /// ManualAction
  693. /// </summary>
  694. /// <param name="cmd"></param>
  695. /// <param name="param"></param>
  696. /// <returns></returns>
  697. private bool ManualOperation(string cmd, object[] args)
  698. {
  699. string currentOperation = "Manual";
  700. string preOperation = _persistentValue.OperatingMode;
  701. _persistentValue.OperatingMode = currentOperation;
  702. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  703. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  704. return true;
  705. }
  706. /// <summary>
  707. /// AutoAction
  708. /// </summary>
  709. /// <param name="cmd"></param>
  710. /// <param name="param"></param>
  711. /// <returns></returns>
  712. private bool AutoOperation(string cmd, object[] args)
  713. {
  714. string currentOperation = "Auto";
  715. string preOperation = _persistentValue.OperatingMode;
  716. _persistentValue.OperatingMode = currentOperation;
  717. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  718. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  719. return true;
  720. }
  721. /// <summary>
  722. /// EngineeringModeAction
  723. /// </summary>
  724. /// <param name="cmd"></param>
  725. /// <param name="param"></param>
  726. /// <returns></returns>
  727. private bool EngineeringModeOperation(string cmd, object[] args)
  728. {
  729. string currentRecipeOperation = "Engineering";
  730. if (_persistentValue != null)
  731. {
  732. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  733. }
  734. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  735. return true;
  736. }
  737. /// <summary>
  738. /// ProductionAction
  739. /// </summary>
  740. /// <param name="cmd"></param>
  741. /// <param name="param"></param>
  742. /// <returns></returns>
  743. private bool ProductionModeOperation(string cmd, object[] args)
  744. {
  745. string currentRecipeOperation = "Production";
  746. if (_persistentValue != null)
  747. {
  748. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  749. }
  750. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  751. return true;
  752. }
  753. #endregion
  754. /// <summary>
  755. /// 加载Recipe
  756. /// </summary>
  757. /// <param name="cmd"></param>
  758. /// <param name="args"></param>
  759. /// <returns></returns>
  760. private bool LoadRecipeOperation(string cmd, object[] args)
  761. {
  762. _persistentValue.Recipe = args[0].ToString();
  763. string[] fileRoute = _persistentValue.Recipe.Split('\\');
  764. string recipeRoute = "";
  765. if (fileRoute.Length > 2)
  766. {
  767. recipeRoute = fileRoute[fileRoute.Length - 2];
  768. }
  769. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  770. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module.ToString());
  771. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module.ToString(), $"Load {recipeRoute} Recipe {_resRecipe.Ppid} Success");
  772. return true;
  773. }
  774. /// <summary>
  775. /// 监控
  776. /// </summary>
  777. public void Monitor()
  778. {
  779. }
  780. #region CA Pump
  781. /// <summary>
  782. /// CA Pump调速
  783. /// </summary>
  784. /// <param name="cmd"></param>
  785. /// <param name="args"></param>
  786. /// <returns></returns>
  787. private bool CAPumpSpeedOperation(string cmd, object[] args)
  788. {
  789. double caMaxPumpSpeed = 0;
  790. if (SC.ContainsItem("Reservoir.CAMaxPumpSpeed"))
  791. {
  792. caMaxPumpSpeed = SC.GetValue<double>("Reservoir.CAMaxPumpSpeed");
  793. }
  794. if (double.TryParse(args[0].ToString(), out double speed))
  795. {
  796. _caPumpSpeed = speed;
  797. if (_caPumpSpeed > caMaxPumpSpeed)
  798. {
  799. LOG.WriteLog(eEvent.WARN_METAL, Module, $"CA pump speed:{_caPumpSpeed} is over CA max pump speed {caMaxPumpSpeed}!");
  800. return false;
  801. }
  802. return CAPumpSpeed(_caPumpSpeed);
  803. }
  804. else
  805. {
  806. LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is nor invalid speed");
  807. return false;
  808. }
  809. }
  810. /// <summary>
  811. /// 设置阴极泵速
  812. /// </summary>
  813. /// <param name="caPumpSpeed"></param>
  814. /// <returns></returns>
  815. public bool CAPumpSpeed(double caPumpSpeed)
  816. {
  817. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_SPEED}");
  818. return BeckhoffIOManager.Instance.WriteIoValue(ioName, caPumpSpeed);
  819. }
  820. /// <summary>
  821. /// 阴极Pump On
  822. /// </summary>
  823. /// <param name="cmd"></param>
  824. /// <param name="args"></param>
  825. /// <returns></returns>
  826. private bool CAPumpOn(string cmd, object[] args)
  827. {
  828. double caPumpSpeed = SC.GetValue<double>("Reservoir.CADefaultPumpSpeed");
  829. bool result = CAPumpSpeed(caPumpSpeed);
  830. if (result)
  831. {
  832. string enableIOName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_ENABLE}");
  833. return BeckhoffIOManager.Instance.WriteIoValue(enableIOName, true);
  834. }
  835. else
  836. {
  837. return false;
  838. }
  839. }
  840. /// <summary>
  841. /// 阴极Pump Off
  842. /// </summary>
  843. /// <param name="cmd"></param>
  844. /// <param name="args"></param>
  845. /// <returns></returns>
  846. private bool CAPumpOff(string cmd, object[] args)
  847. {
  848. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_ENABLE}");
  849. return BeckhoffIOManager.Instance.WriteIoValue(ioName, false);
  850. }
  851. #endregion
  852. #region Return Valve
  853. /// <summary>
  854. /// Return Valve
  855. /// </summary>
  856. /// <param name="cmd"></param>
  857. /// <param name="args"></param>
  858. /// <returns></returns>
  859. private bool ReturnValvePercentOperation(string cmd, object[] args)
  860. {
  861. if (double.TryParse(args[0].ToString(), out double percent))
  862. {
  863. _returnValvePercent = percent;
  864. return ReturnValvePercent(_returnValvePercent);
  865. }
  866. else
  867. {
  868. LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is invalid percent");
  869. return false;
  870. }
  871. }
  872. /// <summary>
  873. /// 设置比例
  874. /// </summary>
  875. /// <param name="caPumpSpeed"></param>
  876. /// <returns></returns>
  877. public bool ReturnValvePercent(double percent)
  878. {
  879. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RETURN_VALVE_OPENING}");
  880. return BeckhoffIOManager.Instance.WriteIoValue(ioName, percent);
  881. }
  882. /// <summary>
  883. /// Return Valve On
  884. /// </summary>
  885. /// <param name="cmd"></param>
  886. /// <param name="args"></param>
  887. /// <returns></returns>
  888. public bool ReturnValveOn(string cmd, object[] args)
  889. {
  890. double percent = SC.GetValue<int>("Reservoir.ReturnOpenDefaultPercentage");
  891. return ReturnValvePercent(percent);
  892. }
  893. /// <summary>
  894. /// Return Valve Off
  895. /// </summary>
  896. /// <param name="cmd"></param>
  897. /// <param name="args"></param>
  898. /// <returns></returns>
  899. public bool ReturnValveOff()
  900. {
  901. return ReturnValvePercent(0);
  902. }
  903. #endregion
  904. /// <summary>
  905. /// CAIsolationOn
  906. /// </summary>
  907. /// <returns></returns>
  908. public bool CAIsolationOn()
  909. {
  910. return WriteVariableValue(CA_ISOLATION, true);
  911. }
  912. /// <summary>
  913. /// CAIsolationOff
  914. /// </summary>
  915. /// <returns></returns>
  916. public bool CAIsolationOff()
  917. {
  918. return WriteVariableValue(CA_ISOLATION, false);
  919. }
  920. /// <summary>
  921. /// DegasValveOn
  922. /// </summary>
  923. /// <returns></returns>
  924. public bool DegasValveOn()
  925. {
  926. return WriteVariableValue(DEGAS_ENABLE, true);
  927. }
  928. /// <summary>
  929. /// DegasValveOff
  930. /// </summary>
  931. /// <returns></returns>
  932. public bool DegasValveOff()
  933. {
  934. return WriteVariableValue(DEGAS_ENABLE, false);
  935. }
  936. /// <summary>
  937. /// HedValveOn
  938. /// </summary>
  939. /// <returns></returns>
  940. public bool HedValveOn()
  941. {
  942. return WriteVariableValue(HED_FLOW_ENABLE, true);
  943. }
  944. /// <summary>
  945. /// HedValveOff
  946. /// </summary>
  947. /// <returns></returns>
  948. public bool HedValveOff()
  949. {
  950. return WriteVariableValue(HED_FLOW_ENABLE, false);
  951. }
  952. /// <summary>
  953. /// PhValveOn
  954. /// </summary>
  955. /// <returns></returns>
  956. public bool PhValveOn()
  957. {
  958. return WriteVariableValue(PH_FLOW_VALVE, true);
  959. }
  960. /// <summary>
  961. /// PhValveOff
  962. /// </summary>
  963. /// <returns></returns>
  964. public bool PhValveOff()
  965. {
  966. return WriteVariableValue(PH_FLOW_VALVE, false);
  967. }
  968. /// <summary>
  969. /// SampleOutValveOn
  970. /// </summary>
  971. /// <returns></returns>
  972. public bool SampleOutValveOn()
  973. {
  974. return WriteVariableValue(SAMPLE_OUT, true);
  975. }
  976. /// <summary>
  977. /// SampleOutValveOff
  978. /// </summary>
  979. /// <returns></returns>
  980. public bool SampleOutValveOff()
  981. {
  982. return WriteVariableValue(SAMPLE_OUT, false);
  983. }
  984. #region CA DiReplen
  985. /// <summary>
  986. /// 阴极DI Replen On
  987. /// </summary>
  988. /// <param name="cmd"></param>
  989. /// <param name="args"></param>
  990. /// <returns></returns>
  991. private bool CADiReplenOnOperation(string cmd, object[] args)
  992. {
  993. return CADiReplenOn();
  994. }
  995. /// <summary>
  996. /// 阴极DI Replen On
  997. /// </summary>
  998. /// <param name="showError"></param>
  999. /// <returns></returns>
  1000. private bool CADiReplenOn()
  1001. {
  1002. bool preCondition = CheckPreDiReplenCondition();
  1003. if (!preCondition)
  1004. {
  1005. return false;
  1006. }
  1007. if (IsCAHighLevel)
  1008. {
  1009. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CAHighLevel is activate,Can't do CA_DIReple");
  1010. return false;
  1011. }
  1012. if (IsCALowLevel)
  1013. {
  1014. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CALowLevel is activate,Can't do CA_DIReple");
  1015. return false;
  1016. }
  1017. if (ReservoirData.AnDiReplen)
  1018. {
  1019. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "ANDiReplen is on");
  1020. return false;
  1021. }
  1022. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_DI_REPLEN}");
  1023. return BeckhoffIOManager.Instance.WriteIoValue(ioName, true);
  1024. }
  1025. /// <summary>
  1026. /// 阴极DI Replen Off
  1027. /// </summary>
  1028. /// <param name="cmd"></param>
  1029. /// <param name="args"></param>
  1030. /// <returns></returns>
  1031. private bool CADiReplenOff(string cmd, object[] args)
  1032. {
  1033. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_DI_REPLEN}");
  1034. bool result = BeckhoffIOManager.Instance.WriteIoValue(ioName, false);
  1035. if (result)
  1036. {
  1037. _persistentValue.IsDiReplenOn = false;
  1038. if (_currentDireplenOperation == DiReplenOperation.ManualCADiReplen || _currentDireplenOperation == DiReplenOperation.AutoCADiReplen)
  1039. {
  1040. _currentDireplenOperation = DiReplenOperation.None;
  1041. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  1042. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1043. }
  1044. }
  1045. return result;
  1046. }
  1047. /// <summary>
  1048. /// 检验DiReplen前置条件
  1049. /// </summary>
  1050. /// <returns></returns>
  1051. public bool CheckPreDiReplenCondition()
  1052. {
  1053. if (!CheckFacilitiesDiReplenStatus())
  1054. {
  1055. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Facilities DiReplen is Off, can't start auto diReplen");
  1056. return false;
  1057. }
  1058. SafetyDevice safetyDevice = DEVICE.GetDevice<SafetyDevice>("Safety");
  1059. if (safetyDevice != null && safetyDevice.SafetyData.Reservoir1CALevelHigh)
  1060. {
  1061. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Safety high is Activate, can't start auto diReplen");
  1062. return false;
  1063. }
  1064. if (CheckOtherReservoirDiReplenStatus())
  1065. {
  1066. return false;
  1067. }
  1068. return true;
  1069. }
  1070. /// <summary>
  1071. /// 检验总Di有没有开
  1072. /// </summary>
  1073. /// <returns></returns>
  1074. private bool CheckFacilitiesDiReplenStatus()
  1075. {
  1076. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  1077. if (systemFacilities != null)
  1078. {
  1079. return systemFacilities.DIReplenEnable;
  1080. }
  1081. return false;
  1082. }
  1083. /// <summary>
  1084. /// 检验是否其他Reservoir Direplen已经
  1085. /// </summary>
  1086. /// <returns></returns>
  1087. protected bool CheckOtherReservoirDiReplenStatus()
  1088. {
  1089. List<string> reservoirs = ReservoirItemManager.Instance.InstalledModules;
  1090. foreach (string item in reservoirs)
  1091. {
  1092. if (item != Module)
  1093. {
  1094. ReservoirDevice tmpDevice = DEVICE.GetDevice<ReservoirDevice>(item);
  1095. if (tmpDevice.ReservoirData.CaDiReplen)
  1096. {
  1097. return true;
  1098. }
  1099. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(item);
  1100. if (reservoirItem.SubType == ReservoirType.DegasMembrance.ToString())
  1101. {
  1102. if (tmpDevice.ReservoirData.AnDiReplen)
  1103. {
  1104. return true;
  1105. }
  1106. }
  1107. }
  1108. }
  1109. return false;
  1110. }
  1111. #endregion
  1112. #region DiReplen Operation
  1113. /// <summary>
  1114. /// 重置时长
  1115. /// </summary>
  1116. /// <param name="cmd"></param>
  1117. /// <param name="objs"></param>
  1118. /// <returns></returns>
  1119. private bool ResetTotalTime(string cmd, object[] objs)
  1120. {
  1121. _isDIReplenMaxTimeOut = false;
  1122. _isDIReplenPerfillTimeOut = false;
  1123. _persistentValue.TotalReplen = 0;
  1124. _persistentValue.LastTotalReplen = 0;
  1125. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1126. return true;
  1127. }
  1128. /// <summary>
  1129. /// 手动阴极注水
  1130. /// </summary>
  1131. /// <param name="cmd"></param>
  1132. /// <param name="args"></param>
  1133. /// <returns></returns>
  1134. private bool ManualCADiReplen(string cmd, object[] args)
  1135. {
  1136. return ManualDiReplen(CADiReplenOnOperation, DiReplenOperation.ManualCADiReplen, args[0].ToString());
  1137. }
  1138. /// <summary>
  1139. /// 手动注水
  1140. /// </summary>
  1141. /// <param name="direplenOn"></param>
  1142. /// <param name="direplenOperation"></param>
  1143. /// <returns></returns>
  1144. protected bool ManualDiReplen(Func<string, object[], bool> direplenOn, DiReplenOperation direplenOperation, string timeLength)
  1145. {
  1146. if (_currentDireplenOperation != DiReplenOperation.None)
  1147. {
  1148. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentDireplenOperation},cannot execute {direplenOperation}");
  1149. return false;
  1150. }
  1151. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1152. if (!reservoirEntity.IsInitialized)
  1153. {
  1154. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} is not initialized. Can't start DiReplen");
  1155. return false;
  1156. }
  1157. if (_isDIReplenMaxTimeOut)
  1158. {
  1159. double diValveMaxOnTime = SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTime");
  1160. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"Direplen time over conifg's DIValveMaxOnTime:{diValveMaxOnTime} min");
  1161. return false;
  1162. }
  1163. if (_isDIReplenPerfillTimeOut)
  1164. {
  1165. double diValveMaxOnTimePerFill = SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTimePerFill");
  1166. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"Direplen time over conifg's DIValveMaxOnTimePerFill:{diValveMaxOnTimePerFill} min");
  1167. return false;
  1168. }
  1169. bool result = direplenOn("", null);
  1170. if (result)
  1171. {
  1172. _currentDireplenOperation = direplenOperation;
  1173. _persistentValue.DiReplenTime = DateTime.Now;
  1174. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1175. int.TryParse(timeLength, out _manualReplenSecond);
  1176. }
  1177. return result;
  1178. }
  1179. /// <summary>
  1180. /// 阴极自动流水
  1181. /// </summary>
  1182. /// <returns></returns>
  1183. public bool AutoCADiReplen()
  1184. {
  1185. if (IsCALowLevel)
  1186. {
  1187. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CALowLevel is activate,Can't AutoANDireplen");
  1188. return false;
  1189. }
  1190. return AutoDireplen(CADiReplenOn, DiReplenOperation.AutoCADiReplen);
  1191. }
  1192. /// <summary>
  1193. /// 自动注水
  1194. /// </summary>
  1195. /// <returns></returns>
  1196. protected bool AutoDireplen(Func<bool> direplenOn, DiReplenOperation reservoirOperation)
  1197. {
  1198. if (_currentDireplenOperation != DiReplenOperation.None)
  1199. {
  1200. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentDireplenOperation},cannot execute {reservoirOperation}");
  1201. return false;
  1202. }
  1203. if (_resRecipe == null)
  1204. {
  1205. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"recipe is null");
  1206. return false;
  1207. }
  1208. bool result = direplenOn();
  1209. if (result)
  1210. {
  1211. _currentDireplenOperation = reservoirOperation;
  1212. _persistentValue.DiReplenTime = DateTime.Now;
  1213. }
  1214. return result;
  1215. }
  1216. #endregion
  1217. /// <summary>
  1218. /// 检验阴极是否highlevel
  1219. /// </summary>
  1220. public bool CheckCAHighLevelStatus()
  1221. {
  1222. return ReservoirData.CaWaterLevel > SC.GetValue<double>($"Reservoir.{Module}.CAHighLevel") ? true : false;
  1223. }
  1224. /// <summary>
  1225. /// 检验阴极是否lowlevel
  1226. /// </summary>
  1227. public bool CheckCALowLevelStatus()
  1228. {
  1229. return ReservoirData.CaWaterLevel < SC.GetValue<double>($"Reservoir.{Module}.CALowLevel") ? true : false;
  1230. }
  1231. /// <summary>
  1232. /// 检验CA是否需要注水
  1233. /// </summary>
  1234. /// <returns></returns>
  1235. public bool CheckCANeedDiReplen()
  1236. {
  1237. if (IsAuto && _resRecipe != null)
  1238. {
  1239. if (_resRecipe.DIReplenEnable && _resRecipe.DIReplenTimeRate == 0 && _resRecipe.DIReplenCurrentRate == 0)
  1240. {
  1241. double levelHysteresis = SC.GetValue<double>("Reservoir.LevelHysteresis");
  1242. return _reservoirData.CaLevel < _resRecipe.ReservoirCALevel - levelHysteresis;
  1243. }
  1244. return false;
  1245. }
  1246. else
  1247. {
  1248. return false;
  1249. }
  1250. }
  1251. public void Reset()
  1252. {
  1253. }
  1254. public void Terminate()
  1255. {
  1256. }
  1257. }
  1258. }