DMReservoirDevice.cs 14 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Log;
  3. using Aitex.Core.RT.OperationCenter;
  4. using Aitex.Core.RT.SCCore;
  5. using Aitex.Core.Util;
  6. using MECF.Framework.Common.Beckhoff.ModuleIO;
  7. using MECF.Framework.Common.CommonData.Reservoir;
  8. using MECF.Framework.Common.Equipment;
  9. using MECF.Framework.Common.Persistent.Reservoirs;
  10. using MECF.Framework.Common.Persistent.Temperature;
  11. using MECF.Framework.Common.TwinCat;
  12. using System;
  13. using System.Collections.Generic;
  14. using System.Linq;
  15. using System.Runtime.InteropServices;
  16. using System.Text;
  17. using System.Threading.Tasks;
  18. namespace PunkHPX8_RT.Devices.Reservoir
  19. {
  20. public class DMReservoirDevice : ReservoirDevice
  21. {
  22. #region 常量
  23. private const string AN_PUMP = "ANPump";
  24. #endregion
  25. #region 内部变量
  26. /// <summary>
  27. /// 默认泵速
  28. /// </summary>
  29. private double _anPumpSpeed = 5000;
  30. /// <summary>
  31. /// an泵速Helper
  32. /// </summary>
  33. private ReservoirANPumpSpeedHelper _anPumpSpeedHelper;
  34. #endregion
  35. #region 属性
  36. /// <summary>
  37. /// 检验阳极是否highlevel
  38. /// </summary>
  39. public bool IsANHighLevel { get { return _reservoirData.AnTowerHigh; } }
  40. /// <summary>
  41. /// 检验阳极是否lowlevel
  42. /// </summary>
  43. public bool IsANLowLevel { get { return _reservoirData.AnTowerLow; } }
  44. /// <summary>
  45. /// 阳极是否需要补水
  46. /// </summary>
  47. public bool AnNeedDireplen { get { return CheckANNeedDiReplen(); } }
  48. #endregion
  49. #region Trigger
  50. /// <summary>
  51. /// low WaterLevel trigger
  52. /// </summary>
  53. private R_TRIG _anWaterLevelLowerTrigger = new R_TRIG();
  54. /// <summary>
  55. /// low WaterLevel trigger
  56. /// </summary>
  57. private R_TRIG _anWaterLevelHighTrigger = new R_TRIG();
  58. #endregion
  59. /// <summary>
  60. /// 构造函数
  61. /// </summary>
  62. /// <param name="moduleName"></param>
  63. public DMReservoirDevice(string moduleName) : base(moduleName)
  64. {
  65. _anPumpSpeedHelper = new ReservoirANPumpSpeedHelper(Module, this);
  66. }
  67. /// <summary>
  68. /// 订阅变量
  69. /// </summary>
  70. protected override void SubscribeValueAction()
  71. {
  72. base.SubscribeValueAction();
  73. IoSubscribeUpdateVariable(AN_DI_REPLEN);
  74. IoSubscribeUpdateVariable(AN_FLOW);
  75. IoSubscribeUpdateVariable(AN_PUMP_ENABLE);
  76. IoSubscribeUpdateVariable(AN_PUMP_SPEED);
  77. IoSubscribeUpdateVariable(DEGAS_ENABLE);
  78. }
  79. /// <summary>
  80. /// 订阅Data
  81. /// </summary>
  82. protected override void SubscribeData()
  83. {
  84. base.SubscribeData();
  85. DATA.Subscribe($"{Module}.IsManualANReplen", () => { return _currentDireplenOperation == DiReplenOperation.ManualANDiReplen; }, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  86. }
  87. /// <summary>
  88. /// 订阅Operation
  89. /// </summary>
  90. protected override void InitializeOperation()
  91. {
  92. base.InitializeOperation();
  93. OP.Subscribe($"{Module}.ANPumpEnable", AnPumpOnOperation);
  94. OP.Subscribe($"{Module}.ANPumpSpeed", ANPumpSpeedOperation);
  95. OP.Subscribe($"{Module}.ANPumpDisable", AnPumpOffOperation);
  96. OP.Subscribe($"{Module}.ANDiReplenOn", ANDiReplenOnOperation);
  97. OP.Subscribe($"{Module}.ANDiReplenOff", ANDiReplenOff);
  98. OP.Subscribe($"{Module}.ManualANDiReplen", ManualANDiReplen);
  99. }
  100. #region AnPump
  101. /// <summary>
  102. /// AN Pump调速
  103. /// </summary>
  104. /// <param name="cmd"></param>
  105. /// <param name="args"></param>
  106. /// <returns></returns>
  107. private bool ANPumpSpeedOperation(string cmd, object[] args)
  108. {
  109. double anMaxPumpSpeed = 0;
  110. if (SC.ContainsItem("Reservoir.ANMaxPumpSpeed"))
  111. {
  112. anMaxPumpSpeed = SC.GetValue<double>("Reservoir.ANMaxPumpSpeed");
  113. }
  114. if (double.TryParse(args[0].ToString(), out double speed))
  115. {
  116. _anPumpSpeed = speed;
  117. if (_anPumpSpeed > anMaxPumpSpeed)
  118. {
  119. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"AN pump speed:{_anPumpSpeed} is over AN max pump speed {anMaxPumpSpeed}!");
  120. return false;
  121. }
  122. return AnPumpSpeed(_anPumpSpeed);
  123. }
  124. else
  125. {
  126. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{args[0]} is nor invalid speed");
  127. return false;
  128. }
  129. }
  130. /// <summary>
  131. /// 设置AN泵速
  132. /// </summary>
  133. /// <param name="caPumpSpeed"></param>
  134. /// <returns></returns>
  135. public bool AnPumpSpeed(double anPumpSpeed)
  136. {
  137. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_PUMP_SPEED}");
  138. return BeckhoffIOManager.Instance.WriteIoValue(ioName, anPumpSpeed);
  139. }
  140. /// <summary>
  141. /// 阳极Pump On
  142. /// </summary>
  143. /// <param name="cmd"></param>
  144. /// <param name="args"></param>
  145. /// <returns></returns>
  146. public bool AnPumpOnOperation(string cmd, object[] args)
  147. {
  148. double caPumpSpeed = SC.GetValue<double>("Reservoir.ANDefaultPumpSpeed");
  149. bool result = AnPumpSpeed(caPumpSpeed);
  150. if (result)
  151. {
  152. string enableIOName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_PUMP_ENABLE}");
  153. return BeckhoffIOManager.Instance.WriteIoValue(enableIOName, true);
  154. }
  155. else
  156. {
  157. return false;
  158. }
  159. }
  160. /// <summary>
  161. /// 阳极Pump Off
  162. /// </summary>
  163. /// <param name="cmd"></param>
  164. /// <param name="args"></param>
  165. /// <returns></returns>
  166. private bool AnPumpOffOperation(string cmd, object[] args)
  167. {
  168. return AnPumpOff();
  169. }
  170. /// <summary>
  171. /// 关闭阳极Pump
  172. /// </summary>
  173. /// <returns></returns>
  174. public bool AnPumpOff()
  175. {
  176. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_PUMP_ENABLE}");
  177. return BeckhoffIOManager.Instance.WriteIoValue(ioName, false);
  178. }
  179. #endregion
  180. protected override void AutoMonitor()
  181. {
  182. base.AutoMonitor();
  183. if (_persistentValue.OperatingMode == AUTO)
  184. {
  185. _anPumpSpeedHelper.Monitor(_resRecipe);
  186. }
  187. }
  188. /// <summary>
  189. /// 水位监控
  190. /// </summary>
  191. protected override void WaterLevelMonitor()
  192. {
  193. base.WaterLevelMonitor();
  194. //增加AN tower监控逻辑
  195. _anWaterLevelLowerTrigger.CLK = _reservoirData.AnTowerLow;
  196. _anWaterLevelHighTrigger.CLK = _reservoirData.AnTowerHigh;
  197. if (_anWaterLevelLowerTrigger.Q && !Recipe.ANDIReplenEnable)
  198. {
  199. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"AN tower low is activate and recipe ANDIReplenEnable is false");
  200. }
  201. if (_anWaterLevelHighTrigger.Q && !Recipe.ANDIReplenEnable)
  202. {
  203. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"AN tower high is activate and recipe ANDIReplenEnable is false");
  204. }
  205. }
  206. /// <summary>
  207. /// 补水监控,用于关闭自动补水
  208. /// </summary>
  209. protected override void AutoDireplenMonitor()
  210. {
  211. base.AutoDireplenMonitor();
  212. if (_currentDireplenOperation == DiReplenOperation.ManualANDiReplen)
  213. {
  214. bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, ANDiReplenOff, ref _isDIReplenMaxTimeOut);
  215. if (result)
  216. {
  217. _currentDireplenOperation = DiReplenOperation.None;
  218. }
  219. }
  220. if (_currentDireplenOperation == DiReplenOperation.AutoANDiReplen)
  221. {
  222. AutoANDiReplenMonitor(ANDiReplenOff, _resRecipe.ANDIReplenEnable, _resRecipe.ANDIReplenTimeRate, _resRecipe.ANDIReplenCurrentRate);
  223. }
  224. }
  225. /// <summary>
  226. /// 阳极DI Replen On
  227. /// </summary>
  228. /// <param name="cmd"></param>
  229. /// <param name="args"></param>
  230. /// <returns></returns>
  231. private bool ANDiReplenOnOperation(string cmd, object[] args)
  232. {
  233. return ANDiReplenOn();
  234. }
  235. /// <summary>
  236. /// 阳极DI Replen On
  237. /// </summary>
  238. /// <param name="showError"></param>
  239. /// <returns></returns>
  240. private bool ANDiReplenOn()
  241. {
  242. bool preCondition = CheckPreDiReplenCondition();
  243. if (!preCondition)
  244. {
  245. return false;
  246. }
  247. if (IsANHighLevel)
  248. {
  249. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"ANHighLevel is activate,Can't do AN_DIReple");
  250. return false;
  251. }
  252. if (IsANLowLevel)
  253. {
  254. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"ANLowLevel is activate,Can't do AN_DIReple");
  255. return false;
  256. }
  257. if (ReservoirData.CaDiReplen)
  258. {
  259. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "CADiReplen is on");
  260. return false;
  261. }
  262. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_DI_REPLEN}");
  263. return BeckhoffIOManager.Instance.WriteIoValue(ioName, true);
  264. }
  265. /// <summary>
  266. /// 阳极DI Replen Off
  267. /// </summary>
  268. /// <param name="cmd"></param>
  269. /// <param name="args"></param>
  270. /// <returns></returns>
  271. private bool ANDiReplenOff(string cmd, object[] args)
  272. {
  273. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{AN_DI_REPLEN}");
  274. bool result = BeckhoffIOManager.Instance.WriteIoValue(ioName, false);
  275. if (result)
  276. {
  277. _persistentValue.IsDiReplenOn = false;
  278. if (_currentDireplenOperation == DiReplenOperation.ManualANDiReplen || _currentDireplenOperation == DiReplenOperation.AutoANDiReplen)
  279. {
  280. _currentDireplenOperation = DiReplenOperation.None;
  281. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  282. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  283. }
  284. }
  285. return result;
  286. }
  287. /// <summary>
  288. /// 手动阳极注水
  289. /// </summary>
  290. /// <param name="cmd"></param>
  291. /// <param name="args"></param>
  292. /// <returns></returns>
  293. private bool ManualANDiReplen(string cmd, object[] args)
  294. {
  295. return ManualDiReplen(ANDiReplenOnOperation, DiReplenOperation.ManualANDiReplen, args[0].ToString());
  296. }
  297. /// <summary>
  298. /// 检验阳极是否需要补水
  299. /// </summary>
  300. /// <returns></returns>
  301. private bool CheckANNeedDiReplen()
  302. {
  303. if (IsAuto && _resRecipe != null)
  304. {
  305. if (_resRecipe.ANDIReplenEnable && _resRecipe.ANDIReplenCurrentRate == 0 && _resRecipe.ANDIReplenTimeRate == 0)
  306. {
  307. return _reservoirData.AnTowerLow;
  308. }
  309. return false;
  310. }
  311. else
  312. {
  313. return false;
  314. }
  315. }
  316. /// <summary>
  317. /// 阳极自动注水
  318. /// </summary>
  319. /// <returns></returns>
  320. public bool AutoANDiReplen()
  321. {
  322. return AutoDireplen(ANDiReplenOn, DiReplenOperation.AutoANDiReplen);
  323. }
  324. /// <summary>
  325. /// 阳极自动注水监控
  326. /// </summary>
  327. /// <param name="direplenOff"></param>
  328. /// <param name="level"></param>
  329. /// <param name="recipeLevel"></param>
  330. private void AutoANDiReplenMonitor(Func<string, object[], bool> direplenOff, bool replenEnable, int direplenTimeRate, int direplenCurrentRate)
  331. {
  332. //判断是否注水超时(包括单次和累计)
  333. bool result = _direplenHelper.AutoDiReplenMonitorTimeOut(direplenOff, ref _isDIReplenMaxTimeOut, ref _isDIReplenPerfillTimeOut);
  334. if (result)
  335. {
  336. _currentDireplenOperation = DiReplenOperation.None;
  337. }
  338. else
  339. {
  340. //按液位补水
  341. result = AutoANDiReplenMonitorComplete(replenEnable, direplenTimeRate, direplenCurrentRate, direplenOff);
  342. if (result)
  343. {
  344. _currentDireplenOperation = DiReplenOperation.None;
  345. }
  346. }
  347. }
  348. /// <summary>
  349. /// 阳极自动注水是否结束
  350. /// </summary>
  351. /// <param name="replenEnable"></param>
  352. /// <param name="direplenTimeRate"></param>
  353. /// <param name="direplenCurrentRate"></param>
  354. /// <param name="direplenOffAction"></param>
  355. /// <returns></returns>
  356. private bool AutoANDiReplenMonitorComplete(bool replenEnable, int direplenTimeRate, int direplenCurrentRate, Func<string, object[], bool> direplenOffAction)
  357. {
  358. if (replenEnable && direplenTimeRate == 0 && direplenCurrentRate == 0 && ReservoirData.AnTowerHigh)
  359. {
  360. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "Auto AN DiReplen complete");
  361. bool result = direplenOffAction("", null);
  362. if (result)
  363. {
  364. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  365. _persistentValue.IsDiReplenOn = false;
  366. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  367. return result;
  368. }
  369. }
  370. return false;
  371. }
  372. }
  373. }