WaferTask.cs 22 KB

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  1. using Aitex.Core.Common;
  2. using Aitex.Core.RT.IOCore;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.Util;
  5. using MECF.Framework.Common.Equipment;
  6. using MECF.Framework.Common.Jobs;
  7. using MECF.Framework.Common.SubstrateTrackings;
  8. using PunkHPX8_Core;
  9. using PunkHPX8_RT.Modules;
  10. using PunkHPX8_RT.Schedulers;
  11. using PunkHPX8_RT.Schedulers.EfemRobot;
  12. using System;
  13. using System.Collections.Generic;
  14. using System.Linq;
  15. using System.Text;
  16. using System.Threading.Tasks;
  17. using MECF.Framework.Common.RecipeCenter;
  18. using MECF.Framework.Common.Schedulers;
  19. using System.Windows;
  20. using MECF.Framework.RT.Core.Equipments;
  21. using PunkHPX8_RT.Modules.SRD;
  22. namespace PunkHPX8_RT.Dispatch
  23. {
  24. public enum WaferTaskState
  25. {
  26. Created,
  27. Processing,
  28. End,
  29. Paused,
  30. Error
  31. }
  32. /// <summary>
  33. /// WaferTask完成
  34. /// </summary>
  35. /// <param name="id"></param>
  36. public delegate void WaferTaskComplete(string id);
  37. /// <summary>
  38. /// WaferTask开始
  39. /// </summary>
  40. /// <param name="id"></param>
  41. public delegate void WaferTaskStart(string id);
  42. public class WaferTask
  43. {
  44. #region 内部变量
  45. /// <summary>
  46. /// 调度步骤
  47. /// </summary>
  48. private List<SchedulerSequence> _schedulerSequences;
  49. /// <summary>
  50. /// 当前步骤索引
  51. /// </summary>
  52. private int _currentSequenceIndex = 0;
  53. /// <summary>
  54. /// 是否开始执行
  55. /// </summary>
  56. private bool _isStart = false;
  57. /// <summary>
  58. /// 暂停时的索引
  59. /// </summary>
  60. private int _pausedIndex = -1;
  61. /// <summary>
  62. /// 日志trigger
  63. /// </summary>
  64. private R_TRIG _sequenceConditionTrigger = new R_TRIG();
  65. /// <summary>
  66. /// 错误上升触发
  67. /// </summary>
  68. private R_TRIG _sequenceErrorTigger = new R_TRIG();
  69. /// <summary>
  70. /// 创建时间
  71. /// </summary>
  72. private DateTime _createTime = DateTime.Now;
  73. #endregion
  74. #region 属性
  75. /// <summary>
  76. /// Wafer信息
  77. /// </summary>
  78. public string WaferId { get; set; }
  79. /// <summary>
  80. /// 状态
  81. /// </summary>
  82. public WaferTaskState State { get; private set; }
  83. /// <summary>
  84. /// 匹配WaferTask
  85. /// </summary>
  86. public string MateWaferTask { get; set; }
  87. /// <summary>
  88. /// 调度集合
  89. /// </summary>
  90. public List<SchedulerSequence> SchedulerSequences { get { return _schedulerSequences; } }
  91. /// <summary>
  92. /// 当前索引
  93. /// </summary>
  94. public int CurrentSequenceIndex { get { return _currentSequenceIndex; } }
  95. /// <summary>
  96. /// ProcessJob对象
  97. /// </summary>
  98. public ProcessJobInfo ProcessJobInfo
  99. {
  100. get; internal set;
  101. }
  102. /// <summary>
  103. /// 创建时间
  104. /// </summary>
  105. public DateTime CreateTime { get { return _createTime; } }
  106. #endregion
  107. #region 事件
  108. /// <summary>
  109. /// 任务完成事件
  110. /// </summary>
  111. public event WaferTaskComplete OnTaskComplete;
  112. /// <summary>
  113. /// 任务启动
  114. /// </summary>
  115. public event WaferTaskStart OnTaskStart;
  116. #endregion
  117. /// <summary>
  118. /// 构造函数
  119. /// </summary>
  120. /// <param name="waferInfo"></param>
  121. /// <param name="schedulerSequences"></param>
  122. public WaferTask(WaferInfo waferInfo, List<SchedulerSequence> schedulerSequences)
  123. {
  124. WaferId = waferInfo.WaferID;
  125. _schedulerSequences = schedulerSequences;
  126. State = WaferTaskState.Created;
  127. ProcessJobInfo = waferInfo.ProcessJob;
  128. }
  129. /// <summary>
  130. /// 执行
  131. /// </summary>
  132. public void Run()
  133. {
  134. if (State == WaferTaskState.Error)
  135. {
  136. return;
  137. }
  138. if (_currentSequenceIndex >= _schedulerSequences.Count)
  139. {
  140. State = WaferTaskState.End;
  141. if (OnTaskComplete != null)
  142. {
  143. OnTaskComplete(WaferId);
  144. }
  145. return;
  146. }
  147. SchedulerSequence sequence = _schedulerSequences[_currentSequenceIndex];
  148. if (_currentSequenceIndex == _schedulerSequences.Count - 1 && sequence.State == RState.End)
  149. {
  150. State = WaferTaskState.End;
  151. if(OnTaskComplete!=null)
  152. {
  153. OnTaskComplete(WaferId);
  154. }
  155. return;
  156. }
  157. if (!_isStart)
  158. {
  159. bool preCondition = CheckStartCondition();
  160. if (!preCondition)
  161. {
  162. return;
  163. }
  164. _isStart = true;
  165. }
  166. //暂停中
  167. if(sequence.State==RState.Init&&_currentSequenceIndex>=_pausedIndex&&_pausedIndex!=-1)
  168. {
  169. return;
  170. }
  171. if(sequence.IsWaitNotify)
  172. {
  173. if (sequence.State == RState.End)
  174. {
  175. _currentSequenceIndex++;
  176. }
  177. return;
  178. }
  179. if (_currentSequenceIndex < _schedulerSequences.Count)
  180. {
  181. if (sequence.State == RState.Init)
  182. {
  183. string reason = "";
  184. bool sequeceCondition = sequence.SchedulerModule.CheckPrecondition(_schedulerSequences, _currentSequenceIndex,sequence.Parameters,WaferId,ref reason);
  185. _sequenceConditionTrigger.CLK = !sequeceCondition;
  186. if (sequeceCondition)
  187. {
  188. bool result = sequence.SchedulerModule.RunProcess(sequence.Recipe,sequence.Parameters,sequence.SynchronousModuleMessages);
  189. if (result)
  190. {
  191. if (State == WaferTaskState.Created)
  192. {
  193. State = WaferTaskState.Processing;
  194. if(OnTaskStart!=null)
  195. {
  196. OnTaskStart(WaferId);
  197. }
  198. }
  199. sequence.State = RState.Running;
  200. sequence.StartTime = DateTime.Now;
  201. LOG.WriteLog(eEvent.EV_SEQUENCE, "System", $"{WaferId} Start {_currentSequenceIndex + 1} sequence {sequence.SchedulerModule.Module}");
  202. }
  203. }
  204. else
  205. {
  206. if (_sequenceConditionTrigger.Q)
  207. {
  208. LOG.WriteLog(eEvent.EV_SEQUENCE, "System", $"{WaferId} Start {_currentSequenceIndex + 1} sequence {sequence.SchedulerModule.Module} failed,{reason}");
  209. if (sequence.SchedulerModule.Module == ModuleName.EfemRobot)
  210. {
  211. AnalyseSchedulerSrdState(sequence);
  212. }
  213. }
  214. }
  215. }
  216. else if (sequence.State == RState.Running)
  217. {
  218. bool hasMatched=!string.IsNullOrEmpty(WaferTaskManager.Instance.GetMatchWaferIdByWaferId(WaferId));
  219. sequence.SchedulerModule.MonitorProcess(sequence,hasMatched);
  220. _sequenceErrorTigger.CLK = sequence.SchedulerModule.IsError;
  221. if (sequence.SchedulerModule.IsError)
  222. {
  223. if (_sequenceErrorTigger.Q)
  224. {
  225. AnalyseSchedulerErrorState(sequence);
  226. }
  227. }
  228. else if (sequence.SchedulerModule.IsIdle)
  229. {
  230. sequence.EndTime = DateTime.Now;
  231. sequence.State = RState.End;
  232. sequence.ProcessMilliSeconds = sequence.EndTime.Subtract(sequence.StartTime).TotalMilliseconds;
  233. LOG.WriteLog(eEvent.EV_SEQUENCE, "System", $"{WaferId} {_currentSequenceIndex + 1} sequence complete, time length {sequence.ProcessMilliSeconds}");
  234. if (sequence.IsProcessSequece)
  235. {
  236. UpdateWaferProcessingStatus();
  237. }
  238. if (sequence.IsLastProcessSequence)
  239. {
  240. UpdateWaferProcessComplete();
  241. }
  242. _currentSequenceIndex++;
  243. }
  244. }
  245. else if(sequence.State==RState.End)
  246. {
  247. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{WaferId} {_currentSequenceIndex + 1} sequence is End");
  248. _currentSequenceIndex++;
  249. }
  250. }
  251. }
  252. /// <summary>
  253. /// 分析错误状态下的调度
  254. /// </summary>
  255. private void AnalyseSchedulerErrorState(SchedulerSequence sequence)
  256. {
  257. if (sequence.ModuleType == ModuleType.PlatingCell)
  258. {
  259. AnalyseSchedulerPlatingCellErrorState(sequence);
  260. }
  261. }
  262. /// <summary>
  263. /// Metal出错重新调度,移至下一步调度
  264. /// </summary>
  265. /// <param name="sequence"></param>
  266. private void AnalyseSchedulerPlatingCellErrorState(SchedulerSequence sequence)
  267. {
  268. //当前步骤结束,WaferHolder状态
  269. UpdateWaferErrorStatus();
  270. sequence.EndTime = DateTime.Now;
  271. sequence.ProcessMilliSeconds = sequence.EndTime.Subtract(sequence.StartTime).TotalMilliseconds;
  272. sequence.State = RState.End;
  273. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{WaferId} PlatingCell meet error,rescheduler changed to next module");
  274. //跳过后面的metal
  275. SkipAfterMetal(sequence, true);
  276. //移除SRD调度
  277. RemoveSrdScheduler();
  278. _currentSequenceIndex++;
  279. }
  280. /// <summary>
  281. /// 跳过后面的Metal
  282. /// </summary>
  283. private void SkipAfterMetal(SchedulerSequence schedulerSequence, bool isSetLastSequenceSourceModule)
  284. {
  285. int startIndex = -1;
  286. int endIndex = -1;
  287. //从下一个Metal直到碰到Dryer
  288. for (int i = _currentSequenceIndex + 1; i < _schedulerSequences.Count; i++)
  289. {
  290. SchedulerSequence item = _schedulerSequences[i];
  291. if (item.ModuleType == ModuleType.PlatingCell && startIndex == -1)
  292. {
  293. startIndex = i;
  294. }
  295. if (item.ModuleType == ModuleType.SRD)
  296. {
  297. endIndex = i - 1;//SRD前一步骤为Robot,保留Dryer前面的Robot
  298. break;
  299. }
  300. }
  301. //将后面的Metal的步骤直接跳过,包含后面的Robot
  302. if (startIndex != -1)
  303. {
  304. for (int i = startIndex - 1; i < endIndex; i++)
  305. {
  306. SchedulerSequence item = _schedulerSequences[i];
  307. item.State = RState.End;
  308. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{WaferId} skip {i} sequence {item.ModuleType}");
  309. }
  310. }
  311. //是否设置最后调度的源模块
  312. if (isSetLastSequenceSourceModule && endIndex != -1)
  313. {
  314. SchedulerSequence lastSchedulerSequence = _schedulerSequences[endIndex];
  315. if (lastSchedulerSequence.ModuleType == ModuleType.EfemRobot)
  316. {
  317. MoveItem waferHolderMoveItem = lastSchedulerSequence.Parameters as MoveItem;
  318. if (schedulerSequence.SchedulerModule != null)
  319. {
  320. waferHolderMoveItem.SourceModule = schedulerSequence.ModuleName;
  321. waferHolderMoveItem.SourceType = schedulerSequence.ModuleType;
  322. }
  323. }
  324. }
  325. }
  326. /// <summary>
  327. /// 更新WaferHolder工序完成Wafer状态
  328. /// </summary>
  329. private void UpdateWaferProcessComplete()
  330. {
  331. WaferInfo waferInfo = WaferManager.Instance.GetWaferByWaferId(WaferId);
  332. if (waferInfo == null || waferInfo.IsEmpty)
  333. {
  334. return;
  335. }
  336. if (waferInfo.ProcessState == EnumWaferProcessStatus.InProcess)
  337. {
  338. WaferManager.Instance.UpdateWaferProcessStatus(WaferId, EnumWaferProcessStatus.Completed);
  339. }
  340. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{waferInfo.WaferID} Status changed to {EnumWaferProcessStatus.Completed}");
  341. }
  342. /// <summary>
  343. /// 更新WaferHolder工序完成Wafer状态
  344. /// </summary>
  345. private void UpdateWaferErrorStatus()
  346. {
  347. WaferInfo waferInfo = WaferManager.Instance.GetWaferByWaferId(WaferId);
  348. if (waferInfo == null || waferInfo.IsEmpty)
  349. {
  350. return;
  351. }
  352. if (waferInfo.ProcessState == EnumWaferProcessStatus.InProcess)
  353. {
  354. WaferManager.Instance.UpdateWaferProcessStatus(WaferId, EnumWaferProcessStatus.Failed);
  355. }
  356. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{waferInfo.WaferID} Status changed to {EnumWaferProcessStatus.Failed}");
  357. }
  358. /// <summary>
  359. /// 更新WaferHolder工序正在加工
  360. /// </summary>
  361. private void UpdateWaferProcessingStatus()
  362. {
  363. WaferInfo waferInfo = WaferManager.Instance.GetWaferByWaferId(WaferId);
  364. if (waferInfo == null || waferInfo.IsEmpty)
  365. {
  366. return;
  367. }
  368. if (waferInfo.ProcessState == EnumWaferProcessStatus.Idle)
  369. {
  370. WaferManager.Instance.UpdateWaferProcessStatus(WaferId, EnumWaferProcessStatus.InProcess);
  371. }
  372. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{waferInfo.WaferID} Status changed to {EnumWaferProcessStatus.InProcess}");
  373. }
  374. /// <summary>
  375. /// 分析错误状态下的调度
  376. /// </summary>
  377. private void AnalyseSchedulerSrdState(SchedulerSequence sequence)
  378. {
  379. if(!(sequence.Parameters is MoveItem))
  380. {
  381. return;
  382. }
  383. MoveItem moveItem = sequence.Parameters as MoveItem;
  384. bool exsitSRD = false;
  385. if (moveItem.DestinationType == ModuleType.SRD)
  386. {
  387. SRDEntity srdEntity1 = Singleton<RouteManager>.Instance.GetModule<SRDEntity>(ModuleName.SRD1.ToString());
  388. if (srdEntity1 != null&&(srdEntity1.IsBusy||srdEntity1.IsIdle)&&srdEntity1.IsAuto)
  389. {
  390. exsitSRD = true;
  391. return;
  392. }
  393. SRDEntity srdEntity2 = Singleton<RouteManager>.Instance.GetModule<SRDEntity>(ModuleName.SRD2.ToString());
  394. if (srdEntity2 != null && (srdEntity2.IsBusy || srdEntity2.IsIdle) && srdEntity2.IsAuto)
  395. {
  396. exsitSRD = true;
  397. return;
  398. }
  399. if (!exsitSRD)
  400. {
  401. WaferInfo waferInfo = WaferManager.Instance.GetWaferByWaferId(WaferId);
  402. if (waferInfo == null || waferInfo.IsEmpty)
  403. {
  404. return;
  405. }
  406. WaferManager.Instance.UpdateWaferProcessStatus(moveItem.SourceModule, moveItem.SourceSlot, EnumWaferProcessStatus.MisSrdProcess);
  407. MaterialTrackerManager.Instance.UpdateModuleMaterial(moveItem.SourceModule.ToString());
  408. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{waferInfo.WaferID} status changed to {EnumWaferProcessStatus.MisSrdProcess}");
  409. moveItem.DestinationModule = (ModuleName)waferInfo.OriginStation;
  410. moveItem.DestinationSlot = waferInfo.OriginSlot;
  411. moveItem.DestinationType = ModuleType.LoadPort;
  412. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{WaferId} has no avaible srd changed to {moveItem.DestinationModule}.{moveItem.DestinationSlot}");
  413. for(int i = _currentSequenceIndex + 1; i < _schedulerSequences.Count; i++)
  414. {
  415. SchedulerSequence item = _schedulerSequences[i];
  416. item.State = RState.End;
  417. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"{WaferId} skip {i + 1} sequence {item.ModuleType}");
  418. }
  419. }
  420. }
  421. }
  422. /// <summary>
  423. /// 释放资源
  424. /// </summary>
  425. public void Dispose()
  426. {
  427. _schedulerSequences.Clear();
  428. }
  429. /// <summary>
  430. /// 检验前置条件
  431. /// </summary>
  432. /// <returns></returns>
  433. private bool CheckStartCondition()
  434. {
  435. EfemEntity efemEntity = Singleton<RouteManager>.Instance.EFEM;
  436. if(!efemEntity.IsIdle)
  437. {
  438. return false;
  439. }
  440. SchedulerRobot schedulerEfemRobot = (SchedulerRobot)SchedulerManager.Instance.GetScheduler(ModuleName.EfemRobot);
  441. if(schedulerEfemRobot==null)
  442. {
  443. return false;
  444. }
  445. if(!schedulerEfemRobot.IsIdle)
  446. {
  447. return false;
  448. }
  449. if(WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot,0))
  450. {
  451. return false;
  452. }
  453. if(WaferManager.Instance.CheckHasWafer(ModuleName.Aligner1, 0))
  454. {
  455. return false;
  456. }
  457. if(!string.IsNullOrEmpty(MateWaferTask))
  458. {
  459. WaferTask mateTask=WaferTaskManager.Instance.GetWaferTask(MateWaferTask);
  460. if(mateTask!=null)
  461. {
  462. if(mateTask.State==WaferTaskState.Created)
  463. {
  464. return false;
  465. }
  466. }
  467. }
  468. return true;
  469. }
  470. /// <summary>
  471. /// 暂停
  472. /// </summary>
  473. public void Pause()
  474. {
  475. _pausedIndex = _currentSequenceIndex;
  476. }
  477. /// <summary>
  478. /// 恢复
  479. /// </summary>
  480. public void Resume()
  481. {
  482. _pausedIndex = -1;
  483. }
  484. /// <summary>
  485. /// 移除SRD调度
  486. /// </summary>
  487. public void RemoveSrdScheduler()
  488. {
  489. WaferInfo waferInfo=WaferManager.Instance.GetWaferByWaferId(WaferId);
  490. if (waferInfo != null && waferInfo.WaferType == WaferType.Production&&waferInfo.ProcessJob!=null
  491. &&waferInfo.ProcessJob.SequenceRecipe!=null)
  492. {
  493. if (SequenceRecipeManager.Instance.IsContainedSrd(waferInfo.ProcessJob.SequenceRecipe))
  494. {
  495. for(int i=_currentSequenceIndex;i<_schedulerSequences.Count;i++)
  496. {
  497. SchedulerSequence item= _schedulerSequences[i];
  498. if(item.ModuleType==ModuleType.SRD&&i+1<_schedulerSequences.Count&&i>0)
  499. {
  500. SchedulerSequence preSequence = _schedulerSequences[i - 1];
  501. SchedulerSequence nextSequence = _schedulerSequences[i + 1];
  502. if (preSequence.ModuleName == ModuleName.EfemRobot&&nextSequence.ModuleName==ModuleName.EfemRobot)
  503. {
  504. MoveItem moveItem=preSequence.Parameters as MoveItem;
  505. MoveItem nextMoveItem=nextSequence.Parameters as MoveItem;
  506. moveItem.DestinationModule = nextMoveItem.DestinationModule;
  507. moveItem.DestinationSlot= nextMoveItem.DestinationSlot;
  508. moveItem.DestinationType= nextMoveItem.DestinationType;
  509. _schedulerSequences.RemoveAt(i + 1);
  510. _schedulerSequences.RemoveAt(i);
  511. LOG.WriteLog(eEvent.EV_SCHEDULER, "System", $"Wafer {WaferId} remove SRD Scheduler");
  512. }
  513. break;
  514. }
  515. }
  516. }
  517. }
  518. }
  519. /// <summary>
  520. /// 获取任务索引
  521. /// </summary>
  522. /// <returns></returns>
  523. public int GetCurrentSchedulerIndex()
  524. {
  525. return _currentSequenceIndex;
  526. }
  527. /// <summary>
  528. /// 获取当前调度阶段
  529. /// </summary>
  530. /// <returns></returns>
  531. public SchedulerSequence GetCurrentSchedulerSequence()
  532. {
  533. return GetSchedulerSequenceByIndex(_currentSequenceIndex);
  534. }
  535. /// <summary>
  536. /// 根据索引获取Sequence
  537. /// </summary>
  538. /// <param name="index"></param>
  539. /// <returns></returns>
  540. public SchedulerSequence GetSchedulerSequenceByIndex(int index)
  541. {
  542. if (index >= _schedulerSequences.Count || index < 0)
  543. {
  544. return null;
  545. }
  546. return _schedulerSequences[index];
  547. }
  548. }
  549. }