using Aitex.Core.RT.Device; using Aitex.Core.RT.Log; using Aitex.Core.RT.Routine; using Aitex.Core.Util; using MECF.Framework.Common.Alarm; using MECF.Framework.Common.Beckhoff.Station; using MECF.Framework.Common.CommonData.PowerSupplier; using MECF.Framework.Common.RecipeCenter; using MECF.Framework.Common.Routine; using MECF.Framework.Common.Utilities; using PunkHPX8_Core; using PunkHPX8_RT.Devices.AXIS; using PunkHPX8_RT.Devices.PlatingCell; using System; using System.Collections.Generic; using System.Linq; using System.Text; using System.Threading.Tasks; namespace PunkHPX8_RT.Modules.PlatingCell { public class PlatingCellDepositionRoutine : RoutineBase, IRoutine { private enum RunRecipeStep { RunPowerStep, RunPowerStepWait, LoopRotationStart, LoopVerticalGotoOffSet, LoopVerticalGotoOffSetCheck, LoopRotationStartIfCurrentIsStoped,//如果当前电机是停止状态,启动起来 LoopRotationChangeSpeed, LoopRotationDelay, LoopRotationStopIfCurrentIsRuning, //如果当前电机是启动状态,则停止 LoopROtationStopCheck, LoopRotationBiRotation, LoopRotationBiRotationCheck, LoopEnd, RotationStartIfCurrentIsStoped, End } #region 常量 /// /// ROTATION电机转速比例 /// private const int SPEED_RATIO = 1; private const int ROTATION_FAR_POSITION = 12 * 60 * 60 * 500 * 6; //以500rmp 运行12个小时的位置 #endregion /// /// recipe /// private DepRecipe _recipe; /// /// Rotation axis /// private JetAxisBase _rotationAxis; /// /// Platingcell device /// private PlatingCellDevice _device; /// /// vertical axis entity /// private PlatingCellVerticalEntity _verticalEntity; /// /// 不通电 /// private bool _isZeroCurrent = false; /// /// 是否启动smart spin /// private bool _isSmartSpin = false; /// /// Power step集合 /// List _powerSupplierStepPeriodDatas = new List(); /// /// 双向旋转routine /// private RotationBiDirectionRoutine _rotationBiDirectionRoutine; /// /// Plating启动时间 /// private DateTime _platingStartTime; /// /// 当前执行到电镀步骤的索引 /// private int _depositionStepIndex = 0; /// /// 构造函数 /// /// public PlatingCellDepositionRoutine(string module) : base(module) { _rotationBiDirectionRoutine = new RotationBiDirectionRoutine(module); } /// /// 中止 /// public void Abort() { Runner.Stop("Manual Abort"); } /// /// 监控 /// /// public RState Monitor() { //没有上电保护,此刻给电 Runner.RunIf(RunRecipeStep.RunPowerStep, _recipe.IsEntryTypeCold, StartPowerStep, _delay_1ms) //检验步阶电流是否完成 .WaitWithStopCondition(RunRecipeStep.RunPowerStepWait, CheckRecipeStepEndStatus, CheckRecipeStepStopStatus, false, _delay_1ms) .LoopStart(RunRecipeStep.LoopRotationStart, "Start rotation cycle",_recipe.DepStepCount,NullFun) //vertical 调整位置(第一步不用调,entry过程已经走到位置了) .LoopRunIf(RunRecipeStep.LoopVerticalGotoOffSet, _recipe.DepSteps[_depositionStepIndex].PlatingZoffset!=0 && _depositionStepIndex!=0, () => StartVertical("Plate", _recipe.DepSteps[_depositionStepIndex].PlatingZoffset),_delay_1ms) .LoopRunIfWithStopStatus(RunRecipeStep.LoopVerticalGotoOffSetCheck, _recipe.DepSteps[_depositionStepIndex].PlatingZoffset!=0 && _depositionStepIndex != 0, CheckVerticalEnd, CheckVerticalError) //不带双向旋转,时间到了直接变速(如果当前电机是停止状态,启动起来) .LoopRunIf(RunRecipeStep.LoopRotationStartIfCurrentIsStoped, CheckRotationIsIdle() && !_recipe.DepSteps[_depositionStepIndex].BiDireaction, () => { return StartRotation(ROTATION_FAR_POSITION); }, _delay_1ms) .LoopRunIf(RunRecipeStep.LoopRotationChangeSpeed, !_recipe.DepSteps[_depositionStepIndex].BiDireaction,() => ChangeRotationSpeed(_recipe.DepSteps[_depositionStepIndex].PlatingSpeed),_delay_1ms) .LoopDelayIf(RunRecipeStep.LoopRotationDelay, !_recipe.DepSteps[_depositionStepIndex].BiDireaction, _recipe.DepSteps[_depositionStepIndex].DurartionSeconds *1000) //带双向旋转,启动双向旋转的routine(如果当前电机是启动状态,则停止) .LoopRunIf(RunRecipeStep.LoopRotationStopIfCurrentIsRuning, checkRotationIsRunning() && _recipe.DepSteps[_depositionStepIndex].BiDireaction, _rotationAxis.StopPositionOperation, _delay_1ms) .LoopRunIfWithStopStatus(RunRecipeStep.LoopROtationStopCheck, checkRotationIsRunning() && _recipe.DepSteps[_depositionStepIndex].BiDireaction, CheckRotationIsIdle, CheckRotationPositionRunStop) .LoopRunIf(RunRecipeStep.LoopRotationBiRotation, _recipe.DepSteps[_depositionStepIndex].BiDireaction, () => _rotationBiDirectionRoutine.Start(_recipe.DepSteps[_depositionStepIndex].DurartionSeconds, _recipe.DepSteps[_depositionStepIndex].BiDFrequency, _recipe.DepSteps[_depositionStepIndex].PlatingSpeed) == RState.Running,_delay_1ms) .LoopRunIfWithStopStatus(RunRecipeStep.LoopRotationBiRotationCheck, _recipe.DepSteps[_depositionStepIndex].BiDireaction, () => CommonFunction.CheckRoutineEndState(_rotationBiDirectionRoutine), () => CommonFunction.CheckRoutineStopState(_rotationBiDirectionRoutine)) .LoopEnd(RunRecipeStep.LoopEnd, UpdateDepositionIndex, _delay_1ms) //如果电镀最后一步带双向旋转,后续电机会停止,需要再把电机启动起来 .RunIf(RunRecipeStep.RotationStartIfCurrentIsStoped, CheckRotationIsIdle(), () => { return StartRotation(ROTATION_FAR_POSITION); }, _delay_1ms) .End(RunRecipeStep.End, NullFun); return Runner.Status; } /// /// 判断当前电机是否在转 /// /// private bool checkRotationIsRunning() { return _rotationAxis.Status == RState.Running; } /// /// 判断电机当前状态是否停止 /// /// private bool CheckRotationIsIdle() { return _rotationAxis.Status == RState.End; } /// /// 检验Rotation是否运动失败 /// /// private bool CheckRotationPositionRunStop() { return _rotationAxis.Status == RState.Failed || _rotationAxis.Status == RState.Timeout; } /// /// 更新电镀步骤索引 /// /// private bool UpdateDepositionIndex() { if (_depositionStepIndex < _recipe.DepStepCount - 1) { _depositionStepIndex++; } return true; } /// /// 启动PowerSupplier /// /// private bool StartPowerStep() { bool result = _device.PowerSupplier.StartSetStepPeriodNoWaitEnd(_powerSupplierStepPeriodDatas); if (!result) { _device.PowerSupplier.DisableOperation("", null); return false; } _platingStartTime = DateTime.Now; return true; } /// /// 检验Powerstep是否启动完成 /// /// private bool CheckRecipeStepEndStatus() { if (_isZeroCurrent) { return true; } return _device.PowerSupplier.Status == RState.End; } /// /// 检验Powerstep是否启动失败 /// /// private bool CheckRecipeStepStopStatus() { if (_isZeroCurrent) { return false; } return _device.PowerSupplier.Status == RState.Failed || _device.PowerSupplier.Status == RState.Timeout; } /// /// rotation开始旋转 /// /// /// private bool StartRotation(int targetPosition) { bool result = _rotationAxis.ProfilePosition(targetPosition, _recipe.IntervalRinseSpeed * SPEED_RATIO * 6, 0, 0); //rpm->deg/s if (!result) { NotifyError(eEvent.ERR_PLATINGCELL, "Start Rotation is failed", 0); return false; } return true; } /// /// rotation改变速度 /// /// /// private bool ChangeRotationSpeed(int speed) { double _scale = _rotationAxis.ScaleFactor; speed = (int)Math.Round(_scale * BeckhoffVelocityUtil.ConvertVelocityToDegPerSecondByRPM(speed), 0); return _rotationAxis.ChangeSpeed(speed); } /// /// vertical 运行 /// /// 目标位置名称 /// 偏移量 /// private bool StartVertical(string positionName, double offset) { return _verticalEntity.CheckToPostMessage(Aitex.Core.RT.Log.eEvent.INFO_PLATINGCELL, Module, (int)PlatingCellVerticalEntity.VerticalMsg.Position, positionName, offset); } /// /// 检验垂直电机是否运动完成 /// /// private bool CheckVerticalEnd() { return _verticalEntity.IsIdle; } /// /// 检验垂直是否出现错误 /// /// private bool CheckVerticalError() { return _verticalEntity.IsError; } /// /// 检验电流和电压合理性 /// /// /// /// /// private bool CheckSidePowerInvalid(double current, double voltage) { double maxVoltage = _recipe.DepMaxVoltageFault; double warnVoltage = _recipe.DepMaxVoltageWarning; if (voltage > maxVoltage) { NotifyError(eEvent.ERR_PLATINGCELL, $" voltage {voltage} is large than recipe max voltage {maxVoltage}", 0); return true; } if (voltage > warnVoltage) { string str = $" voltage is {voltage} in warning"; if (AlarmListManager.Instance.AddWarn(Module, $"voltage", str)) { LOG.WriteLog(eEvent.WARN_METAL, Module, str); } } double maxErrorCurrent = _powerSupplierStepPeriodDatas[_depositionStepIndex].Current * (double)(1 + _recipe.DepCurrentFault * 0.01); double minErrorCurrent = _powerSupplierStepPeriodDatas[_depositionStepIndex].Current * (double)(1 - _recipe.DepCurrentFault * 0.01); double maxWarnCurrent = _powerSupplierStepPeriodDatas[_depositionStepIndex].Current * (double)(1 + _recipe.DepCurrentWarning * 0.01); double minWarnCurrent = _powerSupplierStepPeriodDatas[_depositionStepIndex].Current * (double)(1 - _recipe.DepCurrentWarning * 0.01); if (current > maxErrorCurrent) { NotifyError(eEvent.ERR_PLATINGCELL, $" current {current} is large than recipe max current {maxErrorCurrent}", 0); return true; } if (current < minErrorCurrent) { NotifyError(eEvent.ERR_PLATINGCELL, $" current {current} is less than recipe min current {minErrorCurrent}", 0); return true; } if ((current <= maxErrorCurrent && current >= maxWarnCurrent) || (current >= minErrorCurrent && current <= minWarnCurrent)) { string str = $" current {current} is in warning"; if (AlarmListManager.Instance.AddWarn(Module, $" current", str)) { LOG.WriteLog(eEvent.ERR_PLATINGCELL, Module, str); } } return false; } /// /// 启动 /// /// /// public RState Start(params object[] objs) { _recipe = (DepRecipe)objs[0]; _isZeroCurrent = (bool)objs[1]; _powerSupplierStepPeriodDatas = (List)objs[2]; _rotationAxis = DEVICE.GetDevice($"{Module}.Rotation"); _device = DEVICE.GetDevice(Module); _depositionStepIndex = 0; //获取vertical entity string vertical = ModuleMatcherManager.Instance.GetPlatingVerticalByCell(Module); _verticalEntity = Singleton.Instance.GetModule(vertical); return Runner.Start(Module, "start Deposition routine"); } } }