AutoCycle.cs 142 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. Moved,
  39. // PM Status
  40. WaitProcess,
  41. StartProcess,
  42. Processing,
  43. StartIdleClean,
  44. IdleClean,
  45. WaitPreJobClean,
  46. StartPreJobClean,
  47. PreJobClean,
  48. WaitPostJobClean,
  49. StartPostJobClean,
  50. PostJobClean,
  51. WaitWTWClean,
  52. StartWTWClean,
  53. WTWClean,
  54. // Align Status
  55. WaitAlign,
  56. StartAlign,
  57. Aligning,
  58. }
  59. class ModuleFlag
  60. {
  61. public ModulePriority Priority { get; set; }
  62. public MovingStatus MovingStatus { get; set; }
  63. public bool InUsed { get; set; }
  64. public ModuleFlag(ModulePriority _priority)
  65. {
  66. Priority = _priority;
  67. MovingStatus = MovingStatus.Idle;
  68. InUsed = true;
  69. }
  70. }
  71. class AutoCycle : IRoutine
  72. {
  73. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  74. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  75. private RState _cycleState = RState.Init;
  76. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  77. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  78. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  79. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  80. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  81. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  82. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  85. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  86. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  89. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  90. int _LLASlotNumber = 4;
  91. int _LLBSlotNumber = 4;
  92. int _efemRobotSingleArmOption = 0;
  93. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  94. public SequenceLLInOutPath LLInOutPath { get { return _LLInOutPath; } }
  95. List<MoveItem> _movingItems = new List<MoveItem>();
  96. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  97. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  98. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  99. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  100. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  101. private SchedulerFACallback _faCallback;
  102. private SchedulerDBCallback _dbCallback;
  103. private bool _isCycleMode;
  104. private int _cycleSetPoint = 0;
  105. private int _cycledCount = 0;
  106. private int _cycledWafer = 0;
  107. private float _throughput = 0.0f;
  108. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  109. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  110. private Stopwatch _cycleWatch = new Stopwatch();
  111. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  112. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  113. private Dictionary<ModuleName, string> _waitWTWCleanPMs = new Dictionary<ModuleName, string>();
  114. private List<Guid> _lstReturnWafers = new List<Guid>();
  115. public bool HasJobRunning => _lstControlJobs.Count > 0;
  116. public RState CycleState => _cycleState;
  117. #region public interface
  118. public AutoCycle()
  119. {
  120. _faCallback = new SchedulerFACallback();
  121. _dbCallback = new SchedulerDBCallback();
  122. InitModules();
  123. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  124. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  125. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  126. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  127. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  128. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  129. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  130. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  132. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  133. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  134. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  135. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  136. }
  137. public RState Start(params object[] objs)
  138. {
  139. Clear();
  140. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  141. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  142. _cycledWafer = 0;
  143. _cycledCount = 0;
  144. _throughput = 0;
  145. _cycleWatch.Stop();
  146. _lpCycleWafer.Clear();
  147. _lpCycleCount.Clear();
  148. _cycleWatch.Start();
  149. return RState.Running;
  150. }
  151. public RState Monitor()
  152. {
  153. if (_cycleState == RState.Running)
  154. {
  155. prelude();
  156. driveAtmSystem();
  157. driveVacSystem();
  158. epilogue();
  159. }
  160. return _cycleState;
  161. }
  162. public void Abort()
  163. {
  164. }
  165. public void CreateJob(Dictionary<string, object> param)
  166. {
  167. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  168. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  169. string[] slotSequence = (string[])param["SlotSequence"];
  170. string jobId = (string)param["JobId"];
  171. string module = (string)param["Module"];
  172. //bool autoStart = (bool)param["AutoStart"];
  173. string lotId = jobId;
  174. if (param.ContainsKey("LotId"))
  175. lotId = (string)param["LotId"];
  176. string preCleanRecipe = param.ContainsKey("PreCleanRecipeName") ? (string)param["PreCleanRecipeName"] : string.Empty;
  177. string postCleanRecipe = param.ContainsKey("PostCleanRecipeName") ? (string)param["PostCleanRecipeName"] : string.Empty;
  178. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  179. {
  180. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}");
  181. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  182. return;
  183. }
  184. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  185. {
  186. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} should be LoadPort");
  187. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  188. return;
  189. }
  190. if (string.IsNullOrEmpty(jobId))
  191. {
  192. jobId = "CJ_Local_" + module;
  193. }
  194. if (_lstControlJobs.Exists(x => x.Name == jobId))
  195. {
  196. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{jobId} already created");
  197. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  198. return;
  199. }
  200. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  201. if (!lp.CheckReadyRunJob())
  202. {
  203. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} not ready");
  204. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  205. return;
  206. }
  207. ControlJobInfo cj = new ControlJobInfo();
  208. cj.Name = jobId;
  209. cj.Module = module;
  210. cj.LotName = lotId;
  211. cj.LotInnerId = Guid.NewGuid();
  212. cj.LotWafers = new List<WaferInfo>();
  213. cj.SetState(EnumControlJobState.WaitingForStart);
  214. cj.JetState = EnumJetCtrlJobState.Created;
  215. cj.PreJobClean = preCleanRecipe;
  216. cj.PostJobClean = postCleanRecipe;
  217. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  218. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  219. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  220. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  221. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  222. {
  223. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  224. continue;
  225. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  226. indexSequence[groupName] = slotSequence[i];
  227. if (!seqSlot.ContainsKey(groupName))
  228. {
  229. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  230. }
  231. if (!seqSlotWafers.ContainsKey(groupName))
  232. {
  233. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  234. }
  235. seqSlot[groupName][i] = true;
  236. if (!WaferManager.Instance.CheckHasWafer(module, i))
  237. {
  238. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} not in the carrier");
  239. return;
  240. }
  241. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  242. {
  243. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}");
  244. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  245. return;
  246. }
  247. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  248. {
  249. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}");
  250. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  251. return;
  252. }
  253. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  254. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  255. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  256. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  257. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  258. }
  259. if (seqSlotWafers.Count == 0)
  260. {
  261. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job has not assign wafer");
  262. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  263. return;
  264. }
  265. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  266. string[] seqs = seqSlot.Keys.ToArray();
  267. for (int i = 0; i < seqs.Length; i++)
  268. {
  269. ProcessJobInfo pj = new ProcessJobInfo();
  270. pj.Name = jobId + "_" + (i + 1);
  271. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  272. pj.ControlJobName = cj.Name;
  273. pj.LotName = lotId;
  274. pj.SlotWafers = seqSlotWafers[seqs[i]];
  275. pj.SetState(EnumProcessJobState.Queued);
  276. if (!CheckSequencePmReady(pj.Sequence, null, out _, out string reason))
  277. {
  278. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  279. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  280. return;
  281. }
  282. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  283. {
  284. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  285. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  286. return;
  287. }
  288. pjs.Add(pj);
  289. }
  290. _dbCallback.LotUpdate(cj);
  291. foreach (var pj in pjs)
  292. {
  293. cj.ProcessJobNameList.Add(pj.Name);
  294. _lstProcessJobs.Add(pj);
  295. }
  296. _lstControlJobs.Add(cj);
  297. //AssociatedPMWithLP(cj);
  298. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  299. }
  300. public bool CheckAllJobDone()
  301. {
  302. foreach (var cj in _lstControlJobs)
  303. {
  304. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  305. return false;
  306. }
  307. return true;
  308. }
  309. public bool CheckJobJustDone(out string sJobName)
  310. {
  311. foreach (var cj in _lstControlJobs)
  312. {
  313. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  314. {
  315. //LP;WaferSize;Lot;Number;Start;End;
  316. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  317. cj.BeenPosted = true;
  318. return true;
  319. }
  320. }
  321. sJobName = "NULL";
  322. return false;
  323. }
  324. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  325. {
  326. foreach (var pj in _lstProcessJobs)
  327. {
  328. if (pj.ControlJobName == cj.Name)
  329. return pj;
  330. }
  331. return null;
  332. }
  333. public void AbortJob(string jobName)
  334. {
  335. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  336. if (cj == null)
  337. {
  338. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"abort job rejected, not found job with id {jobName}");
  339. return;
  340. }
  341. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  342. foreach (var pj in _lstProcessJobs)
  343. {
  344. if (pj.ControlJobName == cj.Name)
  345. {
  346. pj.SetState(EnumProcessJobState.Aborting);
  347. pjAbortList.Add(pj);
  348. int unprocessed = 0;
  349. int aborted = 0;
  350. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  351. foreach (var waferInfo in wafers)
  352. {
  353. waferInfo.ProcessJob = null;
  354. waferInfo.NextSequenceStep = 0;
  355. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  356. unprocessed++;
  357. }
  358. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  359. }
  360. }
  361. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  362. _dbCallback.LotFinished(cj);
  363. foreach (var pj in pjAbortList)
  364. {
  365. _lstProcessJobs.Remove(pj);
  366. }
  367. _lstControlJobs.Remove(cj);
  368. }
  369. public void StopJob(string jobName)
  370. {
  371. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  372. if (cj == null)
  373. {
  374. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"stop job rejected, not found job with id {jobName}");
  375. return;
  376. }
  377. foreach (var pj in _lstProcessJobs)
  378. {
  379. if (pj.ControlJobName == cj.Name)
  380. {
  381. pj.SetState(EnumProcessJobState.Stopping);
  382. }
  383. }
  384. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  385. _dbCallback.LotFinished(cj);
  386. }
  387. public void ResumeJob(string jobName)
  388. {
  389. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  390. if (cj == null)
  391. {
  392. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  393. return;
  394. }
  395. if (cj.State == EnumControlJobState.Paused)
  396. {
  397. cj.SetState(EnumControlJobState.Executing);
  398. }
  399. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  400. _cycleState = RState.Running;
  401. }
  402. public void PauseJob(string jobName)
  403. {
  404. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  405. if (cj == null)
  406. {
  407. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  408. return;
  409. }
  410. if (cj.State == EnumControlJobState.Executing)
  411. {
  412. cj.SetState(EnumControlJobState.Paused);
  413. }
  414. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  415. if (!_lstControlJobs.Exists(job => job.State == EnumControlJobState.Executing))
  416. _cycleState = RState.Paused;
  417. }
  418. public void StartJob(string jobName)
  419. {
  420. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  421. if (cj == null)
  422. {
  423. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"start job rejected, not found job with id {jobName}");
  424. return;
  425. }
  426. if (cj.State == EnumControlJobState.WaitingForStart)
  427. {
  428. cj.SetState(EnumControlJobState.Executing);
  429. //PreJobClean(cj);
  430. cj.JetState = EnumJetCtrlJobState.Quequed;
  431. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  432. cj.StartTime = DateTime.Now;
  433. _dbCallback.LotCreated(cj);
  434. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  435. //if (!_blockingWatcher.IsRunning)
  436. // _blockingWatcher.Restart();
  437. //ResetTraceFlag();
  438. }
  439. if (!_cycleWatch.IsRunning)
  440. {
  441. _cycleWatch.Restart();
  442. }
  443. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  444. {
  445. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  446. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  447. }
  448. _cycleState = RState.Running;
  449. }
  450. public void Clear()
  451. {
  452. _vacWaferTargets.Clear();
  453. _atmWaferTargets.Clear();
  454. _movingItems.Clear();
  455. _efemMovingItems.Clear();
  456. _waitPreCleanPMs.Clear();
  457. _waitPostCleanPMs.Clear();
  458. _waitWTWCleanPMs.Clear();
  459. _vacMoveFinishTrig.RST = true;
  460. _atmMoveFinishTrig.RST = true;
  461. _efemRobot.ResetTask();
  462. _tmRobot.ResetTask();
  463. foreach (var module in _vacSchedulers)
  464. {
  465. module.Value.ResetTask();
  466. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  467. }
  468. foreach (var module in _atmSchedulers)
  469. {
  470. module.Value.ResetTask();
  471. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  472. }
  473. _lstControlJobs.Clear();
  474. _lstProcessJobs.Clear();
  475. _cycleState = RState.End;
  476. }
  477. public bool ManualReturnWafer(object[] objs)
  478. {
  479. ModuleName SourceModule = (ModuleName)objs[0];
  480. int SourceSlot = (int)objs[1];
  481. if (!_vacSchedulers.Keys.Contains(SourceModule) && !_atmSchedulers.Keys.Contains(SourceModule))
  482. {
  483. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  484. return false;
  485. }
  486. if (WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  487. {
  488. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  489. return false;
  490. }
  491. if (!_vacSchedulers.Keys.Contains(SourceModule) || !_vacSchedulers[SourceModule].IsIdle)
  492. {
  493. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  494. return false;
  495. }
  496. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  497. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  498. _lstReturnWafers.Add(wafer.InnerId);
  499. return true;
  500. }
  501. #endregion
  502. private void InitModules()
  503. {
  504. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  505. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  506. {
  507. if (ModuleHelper.IsInstalled(module))
  508. {
  509. if (ModuleHelper.IsLoadPort(module))
  510. {
  511. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  512. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  513. }
  514. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  515. {
  516. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  517. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  518. }
  519. }
  520. }
  521. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  522. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  523. {
  524. if (ModuleHelper.IsInstalled(module))
  525. {
  526. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  527. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  528. }
  529. }
  530. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  531. {
  532. if (ModuleHelper.IsInstalled(module))
  533. {
  534. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  535. _vacSchedulers[module] = llScheduler;
  536. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  537. _atmSchedulers[module] = llScheduler;
  538. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  539. }
  540. }
  541. }
  542. private void prelude()
  543. {
  544. }
  545. private void epilogue()
  546. {
  547. CheckWaferArrived();
  548. ProcessPMTask();
  549. ProcessAlignerTask();
  550. UpdateProcessJobStatus();
  551. UpdateControlJobStatus();
  552. //DispatchCtrlJobs();
  553. UpdateLLInOutPathProperty();
  554. }
  555. private void driveVacSystem()
  556. {
  557. if (_tmRobot.IsAvailable && _movingItems.Count == 0 && _tmRobot.RobotStatus != RState.Running)
  558. {
  559. RoutingInnerPart();
  560. RuningTMRobotTask();
  561. }
  562. }
  563. #region Vacuum System
  564. private void PumpingTMRobotTask()
  565. {
  566. if (!_tmRobot.IsAvailable || _tmRobot.RobotStatus == RState.Running)
  567. return;
  568. foreach (var mod in _vacSchedulers)
  569. {
  570. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  571. {
  572. if (ModuleHelper.IsLoadLock(mod.Key))
  573. {
  574. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  575. foreach (var slot in inSlots)
  576. {
  577. if (IsLoadLockReservedByEFEM(mod.Key))
  578. continue;
  579. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  580. {
  581. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  582. }
  583. }
  584. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  585. foreach (var slot in outSlots)
  586. {
  587. if (IsLoadLockReservedByEFEM(mod.Key))
  588. continue;
  589. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  590. {
  591. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  592. }
  593. }
  594. }
  595. else
  596. {
  597. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  598. {
  599. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  600. }
  601. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  602. {
  603. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  604. }
  605. }
  606. }
  607. }
  608. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  609. }
  610. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  611. {
  612. destSlot = new SlotItem(ModuleName.System, -1);
  613. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  614. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  615. return false;
  616. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  617. {
  618. var validSlots = GetModuleValidSlots(next_module);
  619. foreach (var nSlot in validSlots)
  620. {
  621. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  622. continue;
  623. foreach (var inItem in _vacReadyInSlots)
  624. {
  625. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus == MovingStatus.Idle && _vacSchedulers[next_module].IsAvailable)
  626. {
  627. destSlot.Module = next_module;
  628. destSlot.Slot = nSlot;
  629. return true;
  630. }
  631. }
  632. }
  633. }
  634. return false;
  635. }
  636. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  637. {
  638. replaceSlot = new SlotItem(ModuleName.System, -1);
  639. destSlot = new SlotItem(ModuleName.System, -1);
  640. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  641. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  642. return false;
  643. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  644. {
  645. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  646. continue;
  647. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  648. {
  649. replaceSlot.Module = next_module;
  650. replaceSlot.Slot = 0;
  651. return true;
  652. }
  653. }
  654. return false;
  655. }
  656. Queue<int> GetModuleValidSlots(ModuleName mod)
  657. {
  658. var validSlot = new Queue<int>();
  659. if (ModuleHelper.IsLoadLock(mod))
  660. {
  661. if (!IsLoadLockReservedByEFEM(mod))
  662. {
  663. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  664. foreach (var slot in inSlots)
  665. {
  666. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  667. validSlot.Enqueue(slot);
  668. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  669. validSlot.Enqueue(slot);
  670. }
  671. }
  672. }
  673. else if (ModuleHelper.IsPm(mod))
  674. {
  675. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  676. validSlot.Enqueue(0);
  677. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  678. validSlot.Enqueue(0);
  679. }
  680. return validSlot;
  681. }
  682. private int GetModuleSlotCount(ModuleName mod)
  683. {
  684. int nSlotCount = 1;
  685. if (ModuleHelper.IsLoadLock(mod))
  686. {
  687. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  688. }
  689. else if (ModuleHelper.IsLoadPort(mod))
  690. {
  691. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  692. }
  693. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  694. {
  695. nSlotCount = 2;
  696. }
  697. return nSlotCount;
  698. }
  699. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  700. {
  701. List<MoveItem> inSlots = new List<MoveItem>();
  702. var validSlots = GetModuleValidSlots(inModule);
  703. foreach (var slot in _vacReadyOutSlots)
  704. {
  705. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  706. continue;
  707. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  708. continue;
  709. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  710. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  711. continue;
  712. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  713. {
  714. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  715. {
  716. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  717. {
  718. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.Dequeue(), Hand.None));
  719. }
  720. }
  721. }
  722. }
  723. return inSlots;
  724. }
  725. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  726. {
  727. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  728. {
  729. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  730. }
  731. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  732. {
  733. _vacModules[moveItem.SourceModule].MovingStatus = status;
  734. }
  735. }
  736. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  737. {
  738. if (!ModuleHelper.IsTMRobot(module))
  739. {
  740. _vacModules[module].MovingStatus = status;
  741. }
  742. }
  743. private void ProcessTMRobotTask()
  744. {
  745. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  746. {
  747. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  748. {
  749. for (int i = 0; i < 2; i++)
  750. {
  751. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  752. {
  753. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  754. {
  755. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  756. UpdateModuleMovingStatus(destSlot.Module);
  757. }
  758. }
  759. }
  760. return;
  761. }
  762. foreach (var slot in _vacReadyOutSlots)
  763. {
  764. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  765. continue;
  766. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  767. {
  768. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  769. continue;
  770. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  771. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  772. {
  773. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  774. UpdateModuleMovingStatus(slot.Key.Module);
  775. UpdateModuleMovingStatus(destSlot.Module);
  776. if (llStatus.Item2 > 1)
  777. {
  778. // check whether match double pick pattern
  779. foreach (var item in _vacReadyOutSlots)
  780. {
  781. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  782. {
  783. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  784. {
  785. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  786. UpdateModuleMovingStatus(destSlot_2.Module);
  787. break;
  788. }
  789. }
  790. }
  791. if (_movingItems.Count == 1)
  792. {
  793. foreach (var item in _vacReadyOutSlots)
  794. {
  795. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  796. {
  797. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  798. {
  799. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  800. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  801. UpdateModuleMovingStatus(replaceSlot.Module);
  802. UpdateModuleMovingStatus(destSlot.Module);
  803. return;
  804. }
  805. }
  806. }
  807. }
  808. }
  809. // check whether match swap pattern
  810. int inCount = 0;
  811. var in_slots = SearchWaitInSlots(slot.Key.Module);
  812. foreach (var in_slot in in_slots)
  813. {
  814. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  815. {
  816. _movingItems.Add(in_slot);
  817. UpdateItemMovingStatus(in_slot);
  818. inCount++;
  819. }
  820. }
  821. return;
  822. }
  823. }
  824. else // PM
  825. {
  826. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  827. {
  828. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  829. UpdateModuleMovingStatus(slot.Key.Module);
  830. UpdateModuleMovingStatus(destSlot.Module);
  831. // check whether match double move pattern
  832. int inCount = 0;
  833. var same_dest = SearchWaitInSlots(destSlot.Module);
  834. foreach (var in_slot in same_dest)
  835. {
  836. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  837. {
  838. _movingItems.Add(in_slot);
  839. UpdateItemMovingStatus(in_slot);
  840. inCount++;
  841. }
  842. }
  843. // check whether match swap pattern
  844. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  845. {
  846. int swapCount = 0;
  847. var in_slots = SearchWaitInSlots(slot.Key.Module);
  848. foreach (var swap_slot in in_slots)
  849. {
  850. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  851. {
  852. _movingItems.Add(swap_slot);
  853. UpdateItemMovingStatus(swap_slot);
  854. swapCount++;
  855. }
  856. }
  857. }
  858. return;
  859. }
  860. }
  861. }
  862. _vacReadyOutSlots.Clear();
  863. _vacReadyInSlots.Clear();
  864. }
  865. }
  866. bool PushTMRobotWafers()
  867. {
  868. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  869. {
  870. for (int i = 0; i < 2; i++)
  871. {
  872. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i) && IsWaferCtrlJobRuning(ModuleName.TMRobot, i))
  873. {
  874. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  875. {
  876. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  877. UpdateModuleMovingStatus(destSlot.Module);
  878. }
  879. }
  880. }
  881. }
  882. return _movingItems.Count > 0;
  883. }
  884. bool PushPmWafers()
  885. {
  886. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  887. {
  888. foreach (var slot in _vacReadyOutSlots)
  889. {
  890. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  891. continue;
  892. if (ModuleHelper.IsPm(slot.Key.Module))
  893. {
  894. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  895. {
  896. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  897. UpdateModuleMovingStatus(slot.Key.Module);
  898. UpdateModuleMovingStatus(destSlot.Module);
  899. // check whether match double move pattern
  900. int inCount = 0;
  901. var same_dest = SearchWaitInSlots(destSlot.Module);
  902. foreach (var in_slot in same_dest)
  903. {
  904. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  905. {
  906. _movingItems.Add(in_slot);
  907. UpdateItemMovingStatus(in_slot);
  908. inCount++;
  909. }
  910. }
  911. // check whether match swap pattern
  912. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  913. {
  914. int swapCount = 0;
  915. var in_slots = SearchWaitInSlots(slot.Key.Module);
  916. foreach (var swap_slot in in_slots)
  917. {
  918. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  919. {
  920. _movingItems.Add(swap_slot);
  921. UpdateItemMovingStatus(swap_slot);
  922. swapCount++;
  923. }
  924. }
  925. }
  926. }
  927. }
  928. }
  929. }
  930. return _movingItems.Count > 0;
  931. }
  932. private bool PushLoadlockWafers()
  933. {
  934. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  935. {
  936. foreach (var slot in _vacReadyOutSlots)
  937. {
  938. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  939. continue;
  940. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  941. {
  942. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  943. continue;
  944. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  945. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  946. {
  947. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  948. UpdateModuleMovingStatus(slot.Key.Module);
  949. UpdateModuleMovingStatus(destSlot.Module);
  950. if (llStatus.Item2 > 1)
  951. {
  952. // check whether match double pick pattern
  953. foreach (var item in _vacReadyOutSlots)
  954. {
  955. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  956. {
  957. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  958. {
  959. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  960. UpdateModuleMovingStatus(destSlot_2.Module);
  961. break;
  962. }
  963. }
  964. }
  965. if (_movingItems.Count == 1)
  966. {
  967. foreach (var item in _vacReadyOutSlots)
  968. {
  969. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  970. {
  971. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  972. {
  973. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  974. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  975. UpdateModuleMovingStatus(replaceSlot.Module);
  976. UpdateModuleMovingStatus(destSlot.Module);
  977. return true;
  978. }
  979. }
  980. }
  981. }
  982. }
  983. // check whether match swap pattern
  984. int inCount = 0;
  985. var in_slots = SearchWaitInSlots(slot.Key.Module);
  986. foreach (var in_slot in in_slots)
  987. {
  988. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  989. {
  990. _movingItems.Add(in_slot);
  991. UpdateItemMovingStatus(in_slot);
  992. inCount++;
  993. }
  994. }
  995. return true;
  996. }
  997. }
  998. }
  999. }
  1000. return _movingItems.Count > 0;
  1001. }
  1002. private bool SearchOutLLSlot(ModuleName pm, ModuleName ll, out SlotItem outSlot)
  1003. {
  1004. outSlot = new SlotItem(ModuleName.System, -1);
  1005. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  1006. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1007. return false;
  1008. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(ll))
  1009. {
  1010. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1011. for (int slot = 0; slot < slotNumber; slot++)
  1012. {
  1013. if ((WaferManager.Instance.CheckNoWafer(ll, slot) && !_movingItems.Exists(item => item.DestinationModule == ll && item.DestinationSlot == slot)) ||
  1014. (WaferManager.Instance.CheckHasWafer(ll, slot) && _movingItems.Exists(item => item.SourceModule == ll && item.SourceSlot == slot)))
  1015. {
  1016. outSlot.Module = ll;
  1017. outSlot.Slot = slot;
  1018. return true;
  1019. }
  1020. }
  1021. }
  1022. return false;
  1023. }
  1024. private bool SearchValidInPM(ModuleName ll, int slot, out SlotItem inSlot)
  1025. {
  1026. inSlot = new SlotItem(ModuleName.System, -1);
  1027. var wafer = WaferManager.Instance.GetWafer(ll, slot);
  1028. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1029. return false;
  1030. foreach (var mod in _vacModules)
  1031. {
  1032. if (ModuleHelper.IsPm(mod.Key) && _vacSchedulers[mod.Key].IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  1033. {
  1034. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod.Key))
  1035. {
  1036. if ((WaferManager.Instance.CheckNoWafer(mod.Key, 0) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)) ||
  1037. (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _movingItems.Exists(item => item.SourceModule == mod.Key) && !_movingItems.Exists(item => item.DestinationModule == mod.Key) && !IsPMWaferNeedWTWClean(mod.Key, out string wtwClean)))
  1038. {
  1039. inSlot.Module = mod.Key;
  1040. inSlot.Slot = 0;
  1041. return true;
  1042. }
  1043. }
  1044. }
  1045. }
  1046. return false;
  1047. }
  1048. private bool ForwardPMsWaferToLL(ModuleName ll)
  1049. {
  1050. int outWaferCount = 0;
  1051. foreach (var module in _vacModules)
  1052. {
  1053. if (outWaferCount >= 2)
  1054. break;
  1055. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1056. {
  1057. if (IsWaferCtrlJobRuning(module.Key, 0))
  1058. {
  1059. if (SearchOutLLSlot(module.Key, ll, out SlotItem outSlot))
  1060. {
  1061. outWaferCount++;
  1062. _movingItems.Add(new MoveItem(module.Key, 0, outSlot.Module, outSlot.Slot, Hand.None));
  1063. }
  1064. }
  1065. }
  1066. }
  1067. return _movingItems.Count > 0;
  1068. }
  1069. private bool ForwardLLWaferToPMs(ModuleName ll)
  1070. {
  1071. int inWaferCount = 0;
  1072. var slots = (_vacSchedulers[ll] as SchedulerLoadLock).GetOrderedOutSlot();
  1073. foreach (var slot in slots)
  1074. {
  1075. if (slot >= (ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber))
  1076. continue;
  1077. if (inWaferCount >= 2)
  1078. break;
  1079. if (IsWaferCtrlJobRuning(ll, slot) && SearchValidInPM(ll, slot, out SlotItem inSlot))
  1080. {
  1081. inWaferCount++;
  1082. _movingItems.Add(new MoveItem(ll, slot, inSlot.Module, inSlot.Slot, Hand.None));
  1083. }
  1084. }
  1085. return _movingItems.Count > 0;
  1086. }
  1087. private bool ExchangeLLWafersWithPMs(ModuleName ll)
  1088. {
  1089. ForwardPMsWaferToLL(ll);
  1090. ForwardLLWaferToPMs(ll);
  1091. return _movingItems.Count > 0;
  1092. }
  1093. private bool ProcessVacManaulReturnWafers()
  1094. {
  1095. if (_lstReturnWafers.Count == 0)
  1096. return false;
  1097. Queue<SlotItem> returnSlots = new Queue<SlotItem>();
  1098. for (int i = 0; i < 2; i++)
  1099. {
  1100. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1101. {
  1102. var wafer_id = WaferManager.Instance.GetWafer(ModuleName.TMRobot, 0).InnerId;
  1103. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1104. {
  1105. returnSlots.Enqueue(new SlotItem(ModuleName.TMRobot, i));
  1106. }
  1107. }
  1108. }
  1109. foreach (var mod in _vacModules)
  1110. {
  1111. if (ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _vacSchedulers[mod.Key].IsIdle)
  1112. {
  1113. var wafer_id = WaferManager.Instance.GetWafer(mod.Key, 0).InnerId;
  1114. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1115. {
  1116. returnSlots.Enqueue(new SlotItem(mod.Key, 0));
  1117. }
  1118. }
  1119. }
  1120. if (returnSlots.Count == 0)
  1121. return false;
  1122. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1123. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1124. ModuleName destLL = ModuleName.System;
  1125. if (IsLoadReadyForTM(ModuleName.LLA) && llaSlotStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaSlotStatus.empty == llbSlotStatus.empty) || llaSlotStatus.empty > llbSlotStatus.empty))
  1126. {
  1127. destLL = ModuleName.LLA;
  1128. }
  1129. else if (IsLoadReadyForTM(ModuleName.LLB) && llbSlotStatus.empty > 0)
  1130. {
  1131. destLL = ModuleName.LLB;
  1132. }
  1133. if (destLL != ModuleName.System)
  1134. {
  1135. int slotNumber = destLL == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1136. for (int i = 0; i < slotNumber; i++)
  1137. {
  1138. if (WaferManager.Instance.CheckNoWafer(destLL, i))
  1139. {
  1140. if (_movingItems.Count >= 2 || returnSlots.Count == 0)
  1141. break;
  1142. var source = returnSlots.Dequeue();
  1143. _movingItems.Add(new MoveItem(source.Module, source.Slot, destLL, i, Hand.None));
  1144. }
  1145. }
  1146. }
  1147. return _movingItems.Count > 0;
  1148. }
  1149. private void RoutingInnerPart()
  1150. {
  1151. if (ProcessVacManaulReturnWafers())
  1152. return;
  1153. if (PushTMRobotWafers())
  1154. return;
  1155. var pmSlotStaus = GetPMValidSlotsStatus();
  1156. if (pmSlotStaus.Processed + pmSlotStaus.Empty == 0)
  1157. return;
  1158. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1159. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1160. if (LLInOutPath == SequenceLLInOutPath.AInBOut || LLInOutPath == SequenceLLInOutPath.BInAOut)
  1161. {
  1162. ModuleName InModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLA : ModuleName.LLB;
  1163. ModuleName OutModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLB : ModuleName.LLA;
  1164. int InNumber = Math.Min(InModule == ModuleName.LLA ? llaSlotStatus.unprocessed : llbSlotStatus.unprocessed, pmSlotStaus.Empty);
  1165. int OutNumber = Math.Min(OutModule == ModuleName.LLA ? llaSlotStatus.empty : llbSlotStatus.empty, pmSlotStaus.Processed);
  1166. if (InNumber + OutNumber == 0)
  1167. return;
  1168. if (IsLoadReadyForTM(InModule) && (!IsLoadReadyForTM(OutModule) || (!_vacSchedulers[OutModule].IsVac && InNumber == OutNumber) || InNumber > OutNumber))
  1169. {
  1170. // move in wafer
  1171. ForwardLLWaferToPMs(InModule);
  1172. }
  1173. else if (IsLoadReadyForTM(OutModule) && OutNumber > 0)
  1174. {
  1175. // move out wafer
  1176. ForwardPMsWaferToLL(OutModule);
  1177. }
  1178. }
  1179. else if (LLInOutPath == SequenceLLInOutPath.AInAOut || LLInOutPath == SequenceLLInOutPath.BInBOut)
  1180. {
  1181. ModuleName loadlock = LLInOutPath == SequenceLLInOutPath.AInAOut ? ModuleName.LLA : ModuleName.LLB;
  1182. if (IsLoadReadyForTM(loadlock))
  1183. {
  1184. // switch wafer
  1185. ExchangeLLWafersWithPMs(loadlock);
  1186. }
  1187. }
  1188. else // DInDOut or mix pattern
  1189. {
  1190. int llaOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llaSlotStatus.empty);
  1191. int llaInNumber = Math.Min(Math.Min(llaSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llaOutNumber);
  1192. int llaExchangeNumber = llaOutNumber + llaInNumber;
  1193. int llbOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llbSlotStatus.empty);
  1194. int llbInNumber = Math.Min(Math.Min(llbSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llbOutNumber);
  1195. int llbExchangeNumber = llbOutNumber + llbInNumber;
  1196. if (IsLoadReadyForTM(ModuleName.LLA) && ((!_vacSchedulers[ModuleName.LLB].IsVac && llaExchangeNumber == llbExchangeNumber) ||
  1197. (llaExchangeNumber > llbExchangeNumber) ||
  1198. (!IsLoadReadyForTM(ModuleName.LLB) && llaExchangeNumber > 0)))
  1199. {
  1200. ExchangeLLWafersWithPMs(ModuleName.LLA);
  1201. }
  1202. else if (IsLoadReadyForTM(ModuleName.LLB) && llbExchangeNumber > 0)
  1203. {
  1204. ExchangeLLWafersWithPMs(ModuleName.LLB);
  1205. }
  1206. }
  1207. }
  1208. private void RuningTMRobotTask()
  1209. {
  1210. if (_movingItems.Count > 0)
  1211. {
  1212. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  1213. {
  1214. foreach (var item in _movingItems)
  1215. {
  1216. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1217. if (wafer.IsEmpty)
  1218. {
  1219. // post alarm
  1220. _cycleState = RState.Failed;
  1221. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceSlot} Wafer Info failed");
  1222. return;
  1223. }
  1224. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1225. _vacWaferTargets[slot] = wafer.InnerId;
  1226. }
  1227. }
  1228. }
  1229. }
  1230. private void ProcessPMTask()
  1231. {
  1232. foreach (var mod in _vacModules)
  1233. {
  1234. if (ModuleHelper.IsPm(mod.Key))
  1235. {
  1236. if (_vacSchedulers[mod.Key].IsAvailable)
  1237. {
  1238. switch (mod.Value.MovingStatus)
  1239. {
  1240. case MovingStatus.WaitProcess:
  1241. {
  1242. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  1243. mod.Value.MovingStatus = MovingStatus.StartProcess;
  1244. }
  1245. break;
  1246. case MovingStatus.Processing:
  1247. {
  1248. if (IsPMWaferNeedWTWClean(mod.Key, out string WTWCleanRecipe))
  1249. {
  1250. _waitWTWCleanPMs.Add(mod.Key, WTWCleanRecipe);
  1251. }
  1252. mod.Value.MovingStatus = MovingStatus.Idle;
  1253. }
  1254. break;
  1255. case MovingStatus.IdleClean:
  1256. case MovingStatus.PreJobClean:
  1257. case MovingStatus.PostJobClean:
  1258. case MovingStatus.WTWClean:
  1259. mod.Value.MovingStatus = MovingStatus.Idle;
  1260. break;
  1261. case MovingStatus.Idle:
  1262. {
  1263. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1264. if (IsPMKeepEmpty(mod.Key))
  1265. {
  1266. if (_waitWTWCleanPMs.ContainsKey(mod.Key))
  1267. {
  1268. mod.Value.MovingStatus = MovingStatus.WaitWTWClean;
  1269. }
  1270. else if (_waitPreCleanPMs.Contains(mod.Key))
  1271. {
  1272. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  1273. }
  1274. else if (_waitPostCleanPMs.Contains(mod.Key))
  1275. {
  1276. mod.Value.MovingStatus = MovingStatus.WaitPostJobClean;
  1277. }
  1278. else if (pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  1279. {
  1280. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  1281. }
  1282. }
  1283. }
  1284. break;
  1285. case MovingStatus.WaitPreJobClean:
  1286. {
  1287. mod.Value.MovingStatus = MovingStatus.Idle;
  1288. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1289. if (IsPMKeepEmpty(mod.Key))
  1290. {
  1291. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  1292. {
  1293. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  1294. {
  1295. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  1296. }
  1297. _waitPreCleanPMs.Remove(mod.Key);
  1298. }
  1299. }
  1300. }
  1301. break;
  1302. case MovingStatus.WaitPostJobClean:
  1303. {
  1304. mod.Value.MovingStatus = MovingStatus.Idle;
  1305. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1306. if (IsPMKeepEmpty(mod.Key))
  1307. {
  1308. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  1309. {
  1310. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  1311. {
  1312. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  1313. }
  1314. _waitPostCleanPMs.Remove(mod.Key);
  1315. }
  1316. }
  1317. }
  1318. break;
  1319. case MovingStatus.WaitWTWClean:
  1320. {
  1321. mod.Value.MovingStatus = MovingStatus.Idle;
  1322. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1323. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.ContainsKey(mod.Key))
  1324. {
  1325. string WTWCleanRecipe = _waitWTWCleanPMs[mod.Key].Trim();
  1326. if (WTWCleanRecipe.Length > 0)
  1327. {
  1328. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  1329. {
  1330. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  1331. }
  1332. _waitWTWCleanPMs.Remove(mod.Key);
  1333. }
  1334. }
  1335. }
  1336. break;
  1337. }
  1338. }
  1339. else
  1340. {
  1341. switch (mod.Value.MovingStatus)
  1342. {
  1343. case MovingStatus.StartProcess:
  1344. mod.Value.MovingStatus = MovingStatus.Processing;
  1345. break;
  1346. case MovingStatus.StartIdleClean:
  1347. mod.Value.MovingStatus = MovingStatus.IdleClean;
  1348. break;
  1349. case MovingStatus.StartPreJobClean:
  1350. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  1351. break;
  1352. case MovingStatus.StartPostJobClean:
  1353. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  1354. break;
  1355. case MovingStatus.StartWTWClean:
  1356. mod.Value.MovingStatus = MovingStatus.WTWClean;
  1357. break;
  1358. }
  1359. }
  1360. }
  1361. }
  1362. }
  1363. private Hand GetTMRobotFreeHand()
  1364. {
  1365. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  1366. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  1367. if (blade1HasWafer && blade2HasWafer)
  1368. return Hand.None;
  1369. else if (!blade1HasWafer && !blade2HasWafer)
  1370. return Hand.Both;
  1371. else if (blade1HasWafer)
  1372. return Hand.Blade2;
  1373. else
  1374. return Hand.Blade1;
  1375. }
  1376. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  1377. {
  1378. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1379. if (wafer.IsEmpty)
  1380. return false;
  1381. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1382. return false;
  1383. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1384. {
  1385. // should not go here
  1386. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1387. return false;
  1388. }
  1389. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1390. return false;
  1391. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1392. {
  1393. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1394. return true;
  1395. }
  1396. return false;
  1397. }
  1398. #endregion Vacuum System
  1399. #region Atm System
  1400. private void driveAtmSystem()
  1401. {
  1402. if (_efemMovingItems.Count == 0 && _efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running)
  1403. {
  1404. PumpingEFEMRobotTask();
  1405. RuningEFEMRobotTask();
  1406. }
  1407. }
  1408. private void PumpingEFEMRobotTask()
  1409. {
  1410. if (ProcessAtmManaulReturnWafers())
  1411. return;
  1412. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1413. foreach (var aligner in aligners)
  1414. {
  1415. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1416. {
  1417. ProcessAlignerTask();
  1418. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1419. return;
  1420. }
  1421. if (ProcessAlignerEFEMRobotTask(aligner.Key))
  1422. return;
  1423. }
  1424. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && x.Value.IsAvailable && !IsLoadLockReservedByTM(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1425. foreach (var ll in lls)
  1426. {
  1427. if (ProcessLLEFEMRobotTask(ll.Key))
  1428. return;
  1429. }
  1430. var lps = _atmSchedulers.Where(x => ModuleHelper.IsLoadPort(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1431. foreach (var lp in lps)
  1432. {
  1433. if (ProcessLPEFEMRobotTask(lp.Key))
  1434. return;
  1435. }
  1436. }
  1437. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1438. {
  1439. var slots = new List<int>();
  1440. for (int i = 0; i < 2; i++)
  1441. {
  1442. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1443. continue;
  1444. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1445. if (wafer.IsEmpty)
  1446. continue;
  1447. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1448. continue;
  1449. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1450. {
  1451. // should not go here
  1452. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1453. continue;
  1454. }
  1455. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1456. {
  1457. slots.Add(i);
  1458. }
  1459. }
  1460. return slots;
  1461. }
  1462. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1463. {
  1464. if (!IsWaferCtrlJobRuning(mod, slot))
  1465. return false;
  1466. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1467. if (_lstReturnWafers.Contains(wafer.InnerId))
  1468. return false;
  1469. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1470. {
  1471. // should not go here
  1472. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number in IsAtmWaferReadyOut()");
  1473. return false;
  1474. }
  1475. else if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count)
  1476. {
  1477. if(wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1478. return false;
  1479. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1480. {
  1481. if (ModuleHelper.IsPm(module))
  1482. return false;
  1483. }
  1484. }
  1485. // Wafer Delay
  1486. if (ModuleHelper.IsLoadLock(mod) && (wafer.ProcessState == EnumWaferProcessStatus.Completed))
  1487. {
  1488. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter.ContainsKey("LLDelayTime"))
  1489. {
  1490. var delayTime = (string)wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter["LLDelayTime"];
  1491. int delay = int.Parse(delayTime);
  1492. return _atmSchedulers[mod].WaferArrivedTicks(slot) >= delay * 1000;
  1493. }
  1494. // need return
  1495. return true;
  1496. }
  1497. return true;
  1498. }
  1499. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1500. {
  1501. if (_vacModules[ll].MovingStatus != MovingStatus.Idle)
  1502. return false;
  1503. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1504. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1505. foreach (var slot in inSlots)
  1506. {
  1507. if (robotSlots.Count >= 1)
  1508. {
  1509. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1510. {
  1511. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1512. robotSlots.RemoveAt(0);
  1513. }
  1514. }
  1515. }
  1516. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1517. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1518. for (int i = 0; i < slotNumber; i++)
  1519. {
  1520. if (IsAtmWaferReadyOut(ll, i))
  1521. {
  1522. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1523. }
  1524. }
  1525. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1526. if (slot_delays.Count > 0)
  1527. {
  1528. var robotHand = GetEFEMRobotFreeHand();
  1529. if (robotHand != Hand.None)
  1530. {
  1531. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1532. }
  1533. if (slot_delays.Count > 1)
  1534. {
  1535. var secondHand = GetEFEMRobotFreeHand();
  1536. if (secondHand != Hand.None)
  1537. {
  1538. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1539. }
  1540. }
  1541. }
  1542. return _efemMovingItems.Count > 0;
  1543. }
  1544. private (int exist, int empty) GetPMWaferExistence()
  1545. {
  1546. int exist = 0;
  1547. int empty = 0;
  1548. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1549. foreach (var module in _vacModules)
  1550. {
  1551. if (ModuleHelper.IsPm(module.Key) && ((_vacSchedulers[module.Key].IsOnline && usedPMs.Contains(module.Key)) || _cycleState == RState.End))
  1552. {
  1553. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1554. exist++;
  1555. else
  1556. empty++;
  1557. }
  1558. }
  1559. return (exist, empty);
  1560. }
  1561. private (int Processed, int Empty) GetPMValidSlotsStatus()
  1562. {
  1563. int Processed = 0;
  1564. int Empty = 0;
  1565. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1566. foreach (var module in _vacModules)
  1567. {
  1568. if (ModuleHelper.IsPm(module.Key) && usedPMs.Contains(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1569. {
  1570. var wafer = WaferManager.Instance.GetWafer(module.Key, 0);
  1571. if (wafer.IsEmpty)
  1572. {
  1573. Empty++;
  1574. }
  1575. else if (wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1576. {
  1577. Processed++;
  1578. }
  1579. }
  1580. }
  1581. return (Processed, Empty);
  1582. }
  1583. private int GetTMRobotWaferCount()
  1584. {
  1585. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1586. }
  1587. private int GetEfemRoborWaferCount()
  1588. {
  1589. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1590. }
  1591. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1592. {
  1593. List<ModuleName> unfinished = new List<ModuleName>();
  1594. foreach (var item in _atmWaferTargets)
  1595. {
  1596. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1597. if (!unfinished.Contains(moving.SourceModule))
  1598. unfinished.Add(moving.SourceModule);
  1599. if (!unfinished.Contains(moving.DestinationModule))
  1600. unfinished.Add(moving.DestinationModule);
  1601. }
  1602. return unfinished.Contains(ll);
  1603. }
  1604. private bool IsLoadLockReservedByTM(ModuleName ll)
  1605. {
  1606. List<ModuleName> unfinished = new List<ModuleName>();
  1607. foreach (var item in _vacWaferTargets)
  1608. {
  1609. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1610. if (!unfinished.Contains(moving.SourceModule))
  1611. unfinished.Add(moving.SourceModule);
  1612. if (!unfinished.Contains(moving.DestinationModule))
  1613. unfinished.Add(moving.DestinationModule);
  1614. }
  1615. return unfinished.Contains(ll);
  1616. }
  1617. private bool IsLoadReadyForTM(ModuleName ll)
  1618. {
  1619. return _vacSchedulers[ll].IsAvailable && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByEFEM(ll);
  1620. }
  1621. private bool IsLoadLockReadyForEFEMManualMove(ModuleName ll)
  1622. {
  1623. return ((_vacSchedulers[ll].IsIdle && !_vacSchedulers[ll].IsOnline) || _vacSchedulers[ll].IsAvailable) && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByTM(ll);
  1624. }
  1625. private bool IsPMKeepEmpty(ModuleName pm)
  1626. {
  1627. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1628. }
  1629. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1630. {
  1631. preCleanRecipe = string.Empty;
  1632. foreach (var cj in _lstControlJobs)
  1633. {
  1634. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1635. {
  1636. preCleanRecipe = cj.PreJobClean;
  1637. return true;
  1638. }
  1639. }
  1640. return false;
  1641. }
  1642. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1643. {
  1644. postCleanRecipe = string.Empty;
  1645. foreach (var cj in _lstControlJobs)
  1646. {
  1647. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Contains(pm))
  1648. {
  1649. postCleanRecipe = cj.PostJobClean;
  1650. return true;
  1651. }
  1652. }
  1653. return false;
  1654. }
  1655. private (int processed, int unprocessed, int empty) GetLLProcessStatusCount(ModuleName ll)
  1656. {
  1657. int processedCount = 0;
  1658. int unprocessCount = 0;
  1659. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1660. if (ModuleHelper.IsLoadLock(ll))
  1661. {
  1662. for (int i = 0; i < slotCount; i++)
  1663. {
  1664. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1665. {
  1666. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1667. unprocessCount++;
  1668. else
  1669. processedCount++;
  1670. }
  1671. }
  1672. }
  1673. return (processedCount, unprocessCount, slotCount - processedCount - unprocessCount);
  1674. }
  1675. private int GetAtmInerWaferCount()
  1676. {
  1677. int nCount = 0;
  1678. foreach (var atmModule in _atmModules)
  1679. {
  1680. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1681. nCount++;
  1682. }
  1683. return nCount;
  1684. }
  1685. private int CanPushInWaferNumber()
  1686. {
  1687. if (_tmRobot.RobotStatus == RState.Running)
  1688. return 0;
  1689. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1690. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1691. var pmWaferStatus = GetPMWaferExistence();
  1692. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1693. {
  1694. if (_atmSchedulers[ModuleName.LLB].IsAtm && llbWaferStatus.processed >= 2)
  1695. return 0;
  1696. int canPushIn = llbWaferStatus.processed == _LLBSlotNumber ? 0 :
  1697. pmWaferStatus.empty + llaWaferStatus.empty
  1698. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1699. // 修正 单手臂占用影响Throughput的问题
  1700. if (canPushIn == 1/* && llbWaferStatus.processed >= 2*/)
  1701. return 0;
  1702. return canPushIn;
  1703. }
  1704. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1705. {
  1706. if (_atmSchedulers[ModuleName.LLA].IsAtm && llaWaferStatus.processed >= 2)
  1707. return 0;
  1708. int canPushIn = llaWaferStatus.processed == _LLASlotNumber ? 0 :
  1709. pmWaferStatus.empty + llbWaferStatus.empty
  1710. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1711. if (canPushIn == 1 && llaWaferStatus.processed >= 2)
  1712. return 0;
  1713. return canPushIn;
  1714. }
  1715. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1716. {
  1717. return llaWaferStatus.processed > 0 ? 0 :
  1718. _LLASlotNumber / 2 + pmWaferStatus.empty - llaWaferStatus.unprocessed
  1719. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1720. }
  1721. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1722. {
  1723. return llbWaferStatus.processed > 0 ? 0 :
  1724. _LLBSlotNumber / 2 + pmWaferStatus.empty - llbWaferStatus.unprocessed
  1725. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1726. }
  1727. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1728. {
  1729. return llaWaferStatus.processed + llbWaferStatus.processed > 1 ? 0 :
  1730. (llaWaferStatus.empty + llbWaferStatus.empty) / 2 + pmWaferStatus.empty
  1731. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1732. }
  1733. else
  1734. {
  1735. _cycleState = RState.Failed;
  1736. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1737. return 0;
  1738. }
  1739. }
  1740. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1741. {
  1742. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1743. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1744. return false;
  1745. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1746. {
  1747. var SlotNumber = GetModuleSlotCount(next_module);
  1748. for (int i = 0; i < SlotNumber; i++)
  1749. {
  1750. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1751. return false;
  1752. }
  1753. }
  1754. return true;
  1755. }
  1756. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1757. {
  1758. // check return
  1759. for (int i = 0; i < 2; i++)
  1760. {
  1761. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1762. continue;
  1763. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1764. {
  1765. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1766. if (returnWafer.IsEmpty)
  1767. continue;
  1768. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1769. continue;
  1770. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1771. {
  1772. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1773. }
  1774. }
  1775. }
  1776. var canPushInWafers = CanPushInWaferNumber();
  1777. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1778. {
  1779. var outSlots = GetNextWaferInJobQueue(lp);
  1780. var hand = GetEFEMRobotFreeHand();
  1781. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1782. {
  1783. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1784. }
  1785. if (canPushInWafers > 1)
  1786. {
  1787. hand = GetEFEMRobotFreeHand();
  1788. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1789. {
  1790. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1791. }
  1792. }
  1793. }
  1794. return _efemMovingItems.Count > 0;
  1795. }
  1796. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1797. {
  1798. var inSlots = new List<int>();
  1799. foreach (var cj in _lstControlJobs)
  1800. {
  1801. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1802. continue;
  1803. if (cj.State == EnumControlJobState.Executing)
  1804. {
  1805. foreach (var pj in _lstProcessJobs)
  1806. {
  1807. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1808. {
  1809. foreach (var pjSlotWafer in pj.SlotWafers)
  1810. {
  1811. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1812. {
  1813. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1814. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1815. {
  1816. inSlots.Add(pjSlotWafer.Item2);
  1817. }
  1818. }
  1819. }
  1820. }
  1821. }
  1822. }
  1823. }
  1824. return inSlots.OrderBy(item => item).Take(2).ToList();
  1825. }
  1826. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1827. {
  1828. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1829. {
  1830. var hand = GetEFEMRobotFreeHand();
  1831. if (hand != Hand.None)
  1832. {
  1833. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1834. }
  1835. //// check with whether another robot arm wafer wait go to aligner
  1836. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1837. //if (robotSlots.Count > 0)
  1838. //{
  1839. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1840. //}
  1841. }
  1842. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1843. {
  1844. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1845. if (robotSlots.Count > 0)
  1846. {
  1847. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1848. }
  1849. }
  1850. return _efemMovingItems.Count > 0;
  1851. }
  1852. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1853. {
  1854. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1855. {
  1856. var hand = GetEFEMRobotFreeHand();
  1857. if (hand != Hand.None)
  1858. {
  1859. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1860. }
  1861. }
  1862. else
  1863. {
  1864. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1865. if (robotSlots.Count > 0)
  1866. {
  1867. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1868. }
  1869. }
  1870. return _efemMovingItems.Count > 0;
  1871. }
  1872. private void RuningEFEMRobotTask()
  1873. {
  1874. if (_efemMovingItems.Count > 0)
  1875. {
  1876. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1877. {
  1878. foreach (var item in _efemMovingItems)
  1879. {
  1880. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1881. if (wafer.IsEmpty)
  1882. {
  1883. // post alarm
  1884. _cycleState = RState.Failed;
  1885. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1886. return;
  1887. }
  1888. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1889. _atmWaferTargets[slot] = wafer.InnerId;
  1890. if (ModuleHelper.IsLoadLock(item.Module))
  1891. {
  1892. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1893. }
  1894. }
  1895. }
  1896. }
  1897. }
  1898. private Hand GetEFEMRobotFreeHand()
  1899. {
  1900. for (int i = 0; i < 2; i++)
  1901. {
  1902. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1903. continue;
  1904. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1905. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1906. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1907. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1908. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1909. return (Hand)i;
  1910. }
  1911. return Hand.None;
  1912. }
  1913. private void ProcessAlignerTask()
  1914. {
  1915. foreach (var align in _atmModules)
  1916. {
  1917. if (ModuleHelper.IsAligner(align.Key))
  1918. {
  1919. switch (align.Value.MovingStatus)
  1920. {
  1921. case MovingStatus.WaitAlign:
  1922. if (_efemRobot.IsAvailable)
  1923. {
  1924. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1925. if (!wafer.IsEmpty)
  1926. {
  1927. if (_efemRobot.Align(0))
  1928. {
  1929. align.Value.MovingStatus = MovingStatus.StartAlign;
  1930. return;
  1931. }
  1932. }
  1933. align.Value.MovingStatus = MovingStatus.Idle;
  1934. }
  1935. break;
  1936. case MovingStatus.StartAlign:
  1937. if (!_efemRobot.IsAvailable)
  1938. {
  1939. align.Value.MovingStatus = MovingStatus.Aligning;
  1940. }
  1941. break;
  1942. case MovingStatus.Aligning:
  1943. {
  1944. if (_efemRobot.IsAvailable)
  1945. {
  1946. align.Value.MovingStatus = MovingStatus.Idle;
  1947. }
  1948. }
  1949. break;
  1950. }
  1951. }
  1952. }
  1953. }
  1954. private bool ProcessAtmManaulReturnWafers()
  1955. {
  1956. if (_lstReturnWafers.Count == 0)
  1957. return false;
  1958. for (int i = 0; i < 2; i++)
  1959. {
  1960. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1961. {
  1962. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1963. if (_lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1964. {
  1965. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i));
  1966. _lstReturnWafers.Remove(wafer.InnerId);
  1967. }
  1968. }
  1969. }
  1970. if (_efemMovingItems.Count > 0)
  1971. return true;
  1972. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1973. foreach (var ll in lls)
  1974. {
  1975. int slotNumber = ll.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1976. for (int i = 0; i < slotNumber; i++)
  1977. {
  1978. if (_efemMovingItems.Count >= 2)
  1979. return true;
  1980. if (WaferManager.Instance.CheckHasWafer(ll.Key, i))
  1981. {
  1982. var wafer = WaferManager.Instance.GetWafer(ll.Key, i);
  1983. var robotHand = GetEFEMRobotFreeHand();
  1984. if (robotHand != Hand.None && _lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1985. {
  1986. _efemMovingItems.Add(new MoveItem(ll.Key, i, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1987. }
  1988. }
  1989. }
  1990. }
  1991. return _efemMovingItems.Count > 0;
  1992. }
  1993. #endregion Atm System
  1994. #region Sequence validation
  1995. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  1996. {
  1997. pmUsed = new List<ModuleName>();
  1998. reason = "";
  1999. bool pmIsReady = true;
  2000. for (int i = 0; i < seq.Steps.Count; i++)
  2001. {
  2002. SequenceStepInfo stepInfo = seq.Steps[i];
  2003. bool hasPm = false;
  2004. foreach (var module in stepInfo.StepModules)
  2005. {
  2006. if (!ModuleHelper.IsPm(module))
  2007. {
  2008. hasPm = true;
  2009. break;
  2010. }
  2011. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  2012. {
  2013. hasPm = true;
  2014. }
  2015. if (!pmUsed.Contains(module))
  2016. pmUsed.Add(module);
  2017. }
  2018. if (pmIsReady && !hasPm)
  2019. {
  2020. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  2021. pmIsReady = false;
  2022. }
  2023. }
  2024. return pmIsReady;
  2025. }
  2026. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  2027. {
  2028. for (int i = 0; i < seq.Steps.Count; i++)
  2029. {
  2030. SequenceStepInfo stepInfo = seq.Steps[i];
  2031. foreach (var module in stepInfo.StepModules)
  2032. {
  2033. if (ModuleHelper.IsPm(module))
  2034. {
  2035. string attr = $"{module}Recipe";
  2036. if (stepInfo.StepParameter.ContainsKey(attr)
  2037. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  2038. {
  2039. var recipeName = (string)stepInfo.StepParameter[attr];
  2040. if (!string.IsNullOrEmpty(recipeName))
  2041. {
  2042. var recipeContent =
  2043. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false, "Process");
  2044. if (string.IsNullOrEmpty(recipeContent))
  2045. {
  2046. reason = $"Can not find recipe file{recipeName}";
  2047. return false;
  2048. }
  2049. }
  2050. }
  2051. }
  2052. }
  2053. }
  2054. reason = "";
  2055. return true;
  2056. }
  2057. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  2058. {
  2059. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  2060. if (wafer.IsEmpty)
  2061. return false;
  2062. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2063. return false;
  2064. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2065. return false;
  2066. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2067. {
  2068. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  2069. {
  2070. if (!_vacSchedulers.Keys.Contains(stepModule))
  2071. continue;
  2072. if (!_vacSchedulers[stepModule].IsOnline)
  2073. continue;
  2074. if (ModuleHelper.IsPm(stepModule))
  2075. {
  2076. if (stepModule == processIn || processIn == ModuleName.System)
  2077. return true;
  2078. }
  2079. else
  2080. break;
  2081. }
  2082. }
  2083. return false;
  2084. }
  2085. private List<ModuleName> GetPmUsedInRunningPj()
  2086. {
  2087. var pmUsed = new List<ModuleName>();
  2088. foreach (var cj in _lstControlJobs)
  2089. {
  2090. if (cj.JetState != EnumJetCtrlJobState.PreJobClean && cj.JetState != EnumJetCtrlJobState.PostJobClean && cj.JetState != EnumJetCtrlJobState.Processing)
  2091. continue;
  2092. foreach (var pj in _lstProcessJobs)
  2093. {
  2094. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  2095. {
  2096. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  2097. {
  2098. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  2099. foreach (var module in stepInfo.StepModules)
  2100. {
  2101. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  2102. pmUsed.Add(module);
  2103. }
  2104. }
  2105. }
  2106. }
  2107. }
  2108. return pmUsed;
  2109. }
  2110. private void UpateSequenceStep(List<MoveItem> items)
  2111. {
  2112. foreach (var item in items)
  2113. {
  2114. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  2115. {
  2116. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  2117. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  2118. {
  2119. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  2120. wafer.NextSequenceStep++;
  2121. }
  2122. else
  2123. {
  2124. // should not go here
  2125. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  2126. }
  2127. }
  2128. }
  2129. }
  2130. private void CheckWaferArrived()
  2131. {
  2132. if (_cycleState != RState.Running)
  2133. return;
  2134. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2135. {
  2136. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2137. foreach (var tar in tars)
  2138. {
  2139. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2140. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2141. continue;
  2142. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2143. {
  2144. // wafer arrive
  2145. _vacWaferTargets.Remove(tar.Key);
  2146. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2147. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2148. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2149. if (ModuleHelper.IsPm(tar.Key.Module))
  2150. {
  2151. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  2152. }
  2153. else
  2154. {
  2155. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  2156. if (ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  2157. {
  2158. if (_waitWTWCleanPMs.ContainsKey(curItem.SourceModule))
  2159. {
  2160. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  2161. }
  2162. else if (_waitPostCleanPMs.Contains(curItem.SourceModule))
  2163. {
  2164. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  2165. }
  2166. }
  2167. }
  2168. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2169. wafer.NextSequenceStep++;
  2170. }
  2171. }
  2172. if (ModuleHelper.IsLoadLock(mod.Key))
  2173. {
  2174. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2175. {
  2176. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2177. }
  2178. }
  2179. }
  2180. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2181. if (_vacMoveFinishTrig.Q)
  2182. {
  2183. foreach (var item in _movingItems)
  2184. {
  2185. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2186. {
  2187. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2188. }
  2189. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2190. {
  2191. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2192. }
  2193. }
  2194. //UpateSequenceStep(_movingItems);
  2195. _movingItems.Clear();
  2196. }
  2197. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2198. {
  2199. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2200. foreach (var tar in tars)
  2201. {
  2202. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2203. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2204. continue;
  2205. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2206. {
  2207. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2208. // wafer arrive
  2209. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2210. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2211. _atmWaferTargets.Remove(tar.Key);
  2212. if (ModuleHelper.IsAligner(tar.Key.Module))
  2213. {
  2214. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2215. }
  2216. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2217. wafer.NextSequenceStep++;
  2218. }
  2219. }
  2220. if (ModuleHelper.IsLoadLock(mod.Key))
  2221. {
  2222. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2223. {
  2224. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2225. }
  2226. }
  2227. }
  2228. //_atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  2229. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2230. {
  2231. foreach (var item in _efemMovingItems)
  2232. {
  2233. if (ModuleHelper.IsLoadLock(item.Module))
  2234. {
  2235. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2236. }
  2237. }
  2238. //UpateSequenceStep(_efemMovingItems);
  2239. _efemMovingItems.Clear();
  2240. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"All EFEM commands complete!");
  2241. }
  2242. }
  2243. private bool ActiveProcessJob(ProcessJobInfo pj)
  2244. {
  2245. foreach (var pjSlotWafer in pj.SlotWafers)
  2246. {
  2247. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2248. wafer.ProcessJob = pj;
  2249. wafer.NextSequenceStep = 0;
  2250. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  2251. }
  2252. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  2253. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  2254. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  2255. pj.SetState(EnumProcessJobState.Processing);
  2256. return true;
  2257. }
  2258. private void DispatchCtrlJobs()
  2259. {
  2260. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2261. if (quequedJobs.Count > 0)
  2262. {
  2263. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2264. if (runingJobs.Count >= 2)
  2265. return;
  2266. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  2267. {
  2268. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2269. if (IsCtrlJobNeedPreClean(startJob))
  2270. {
  2271. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  2272. _waitPreCleanPMs.Clear();
  2273. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  2274. foreach (var pm in PMs)
  2275. {
  2276. _waitPreCleanPMs.Add(pm);
  2277. }
  2278. }
  2279. else
  2280. {
  2281. startJob.JetState = EnumJetCtrlJobState.Processing;
  2282. foreach (var pjName in startJob.ProcessJobNameList)
  2283. {
  2284. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2285. if (pj == null)
  2286. {
  2287. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  2288. continue;
  2289. }
  2290. if (pj.State == EnumProcessJobState.Queued)
  2291. {
  2292. ActiveProcessJob(pj);
  2293. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2294. }
  2295. }
  2296. }
  2297. }
  2298. }
  2299. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  2300. if (preJobClean != null && _waitPreCleanPMs.Count == 0)
  2301. {
  2302. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  2303. foreach (var pjName in preJobClean.ProcessJobNameList)
  2304. {
  2305. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2306. if (pj == null)
  2307. {
  2308. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  2309. continue;
  2310. }
  2311. if (pj.State == EnumProcessJobState.Queued)
  2312. {
  2313. ActiveProcessJob(pj);
  2314. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2315. }
  2316. }
  2317. }
  2318. }
  2319. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  2320. {
  2321. if (wafer.IsEmpty)
  2322. return false;
  2323. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2324. return false;
  2325. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2326. return false;
  2327. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2328. {
  2329. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  2330. .Contains(module))
  2331. return true;
  2332. }
  2333. return false;
  2334. }
  2335. private bool IsWaferCtrlJobRuning(ModuleName mod, int slot)
  2336. {
  2337. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  2338. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2339. return false;
  2340. var waferCtrlJob = _lstControlJobs.Find(item => (int)ModuleHelper.Converter(item.Module) == wafer.OriginStation);
  2341. if(waferCtrlJob != null)
  2342. {
  2343. return waferCtrlJob.State == EnumControlJobState.Executing;
  2344. }
  2345. return false;
  2346. }
  2347. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  2348. {
  2349. bool allWaferReturn = true;
  2350. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  2351. {
  2352. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  2353. if (wafer.IsEmpty)
  2354. {
  2355. allWaferReturn = false;
  2356. continue;
  2357. }
  2358. foreach (var mod in _vacModules)
  2359. {
  2360. if (ModuleHelper.IsPm(mod.Key))
  2361. {
  2362. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  2363. {
  2364. allWaferReturn = false;
  2365. }
  2366. }
  2367. }
  2368. }
  2369. return allWaferReturn;
  2370. }
  2371. private void UpdateProcessJobStatus()
  2372. {
  2373. if (_efemRobot.RobotStatus == RState.Running ||_tmRobot.RobotStatus == RState.Running)
  2374. return;
  2375. foreach (var pj in _lstProcessJobs)
  2376. {
  2377. if (pj.State == EnumProcessJobState.Processing)
  2378. {
  2379. if (CheckAllWaferReturned(pj, true))
  2380. {
  2381. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2382. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2383. }
  2384. }
  2385. else if (pj.State == EnumProcessJobState.Stopping)
  2386. {
  2387. if (CheckAllWaferReturned(pj, false))
  2388. {
  2389. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2390. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2391. }
  2392. }
  2393. }
  2394. }
  2395. private void UpdateControlJobStatus()
  2396. {
  2397. if (_lstControlJobs.Count == 0)
  2398. return;
  2399. if (_efemRobot.RobotStatus == RState.Running || _tmRobot.RobotStatus == RState.Running)
  2400. return;
  2401. bool allControlJobComplete = true;
  2402. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  2403. foreach (var cj in _lstControlJobs)
  2404. {
  2405. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  2406. {
  2407. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2408. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  2409. {
  2410. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2411. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2412. if(firstQuequeJob.InnerId == cj.InnerId)
  2413. {
  2414. if (IsCtrlJobNeedPreClean(cj))
  2415. {
  2416. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  2417. _waitPreCleanPMs.Clear();
  2418. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2419. foreach (var pm in PMs)
  2420. {
  2421. _waitPreCleanPMs.Add(pm);
  2422. }
  2423. }
  2424. else
  2425. {
  2426. cj.JetState = EnumJetCtrlJobState.Processing;
  2427. foreach (var pjName in cj.ProcessJobNameList)
  2428. {
  2429. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2430. if (pj == null)
  2431. {
  2432. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2433. continue;
  2434. }
  2435. if (pj.State == EnumProcessJobState.Queued)
  2436. {
  2437. ActiveProcessJob(pj);
  2438. }
  2439. }
  2440. }
  2441. }
  2442. }
  2443. }
  2444. else if(IsCtrlJobRuning(cj))
  2445. {
  2446. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2447. {
  2448. if (_waitPreCleanPMs.Count == 0)
  2449. {
  2450. cj.JetState = EnumJetCtrlJobState.Processing;
  2451. foreach (var pjName in cj.ProcessJobNameList)
  2452. {
  2453. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2454. if (pj == null)
  2455. {
  2456. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2457. continue;
  2458. }
  2459. if (pj.State == EnumProcessJobState.Queued)
  2460. {
  2461. ActiveProcessJob(pj);
  2462. }
  2463. }
  2464. }
  2465. }
  2466. else
  2467. {
  2468. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2469. {
  2470. if (IsAllJobWaferProcessedOrProcessing(cj))
  2471. {
  2472. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2473. _waitPostCleanPMs.Clear();
  2474. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2475. foreach (var pm in PMs)
  2476. {
  2477. _waitPostCleanPMs.Add(pm);
  2478. }
  2479. }
  2480. }
  2481. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2482. {
  2483. cj.JetState = EnumJetCtrlJobState.Completed;
  2484. cj.SetState(EnumControlJobState.Completed);
  2485. cj.EndTime = DateTime.Now;
  2486. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2487. _dbCallback.LotFinished(cj);
  2488. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2489. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2490. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2491. }
  2492. }
  2493. int countProcessed = 0;
  2494. foreach (var pjName in cj.ProcessJobNameList)
  2495. {
  2496. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2497. if (pj == null)
  2498. {
  2499. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2500. continue;
  2501. }
  2502. // caculate process wafer by process
  2503. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2504. {
  2505. foreach (var pjSlotWafer in pj.SlotWafers)
  2506. {
  2507. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2508. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  2509. countProcessed++;
  2510. }
  2511. }
  2512. }
  2513. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + (cj.JetState == EnumJetCtrlJobState.Completed && cj.LotWafers.Count == countProcessed ? 0 : countProcessed);
  2514. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2515. {
  2516. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2517. }
  2518. }
  2519. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2520. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2521. {
  2522. cjRemoveList.Add(cj);
  2523. }
  2524. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2525. }
  2526. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2527. {
  2528. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2529. if (totolCycleWafer != _cycledWafer || _lpCycleCount.Sum(item => item.Value) > 0 && _throughput < 0.01) // refresh _throughput in time
  2530. {
  2531. _cycledWafer = totolCycleWafer;
  2532. if (_cycledCount > 0)
  2533. {
  2534. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2535. }
  2536. else
  2537. {
  2538. _throughput = 0;
  2539. }
  2540. }
  2541. if (allControlJobComplete)
  2542. {
  2543. _cycledCount++;
  2544. if (_cycledCount < _cycleSetPoint)
  2545. {
  2546. foreach (var cj in _lstControlJobs)
  2547. {
  2548. cj.SetState(EnumControlJobState.Executing);
  2549. cj.JetState = EnumJetCtrlJobState.Quequed;
  2550. cj.LotInnerId = Guid.NewGuid();
  2551. _dbCallback.LotCreated(cj);
  2552. }
  2553. foreach (var pj in _lstProcessJobs)
  2554. {
  2555. pj.SetState(EnumProcessJobState.Queued);
  2556. pj.InnerId = Guid.NewGuid();
  2557. foreach (var pjSlotWafer in pj.SlotWafers)
  2558. {
  2559. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2560. wafer.ProcessJob = null;
  2561. wafer.NextSequenceStep = 0;
  2562. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2563. }
  2564. }
  2565. }
  2566. else
  2567. _cycleState = RState.End;
  2568. }
  2569. }
  2570. foreach (var cj in cjRemoveList)
  2571. {
  2572. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2573. foreach (var pj in _lstProcessJobs)
  2574. {
  2575. if (pj.ControlJobName == cj.Name)
  2576. pjRemoveList.Add(pj);
  2577. }
  2578. foreach (var pj in pjRemoveList)
  2579. {
  2580. _lstProcessJobs.Remove(pj);
  2581. }
  2582. _lstControlJobs.Remove(cj);
  2583. }
  2584. }
  2585. private void UpdateLLInOutPathProperty()
  2586. {
  2587. if (_lstControlJobs.Count == 0)
  2588. return;
  2589. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2590. foreach (var cj in _lstControlJobs)
  2591. {
  2592. if (cj.State == EnumControlJobState.Executing)
  2593. {
  2594. foreach (var pjName in cj.ProcessJobNameList)
  2595. {
  2596. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2597. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2598. continue;
  2599. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2600. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2601. }
  2602. }
  2603. }
  2604. if (inOutPaths.Count == 1)
  2605. {
  2606. _LLInOutPath = inOutPaths[0];
  2607. }
  2608. }
  2609. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2610. {
  2611. List<ModuleName> allModules = _vacModules.Keys.ToList().Union(_atmModules.Keys.ToList()).ToList();
  2612. allModules.Add(ModuleName.EfemRobot);
  2613. allModules.Add(ModuleName.TMRobot);
  2614. int original = (int)ModuleHelper.Converter(cj.Module);
  2615. foreach (var mod in allModules)
  2616. {
  2617. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  2618. continue;
  2619. var wafers = WaferManager.Instance.GetWafers(mod);
  2620. foreach (var wafer in wafers)
  2621. {
  2622. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.ControlJobName != cj.Name)
  2623. continue;
  2624. if (wafer.ProcessState != EnumWaferProcessStatus.Completed && wafer.ProcessState != EnumWaferProcessStatus.InProcess)
  2625. return false; ;
  2626. }
  2627. }
  2628. return true;
  2629. }
  2630. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2631. {
  2632. foreach(var pj in _lstProcessJobs)
  2633. {
  2634. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2635. {
  2636. return false;
  2637. }
  2638. }
  2639. return true;
  2640. }
  2641. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2642. {
  2643. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2644. cj.JetState == EnumJetCtrlJobState.Processing ||
  2645. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2646. }
  2647. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2648. {
  2649. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2650. (cj.JetState == EnumJetCtrlJobState.Processing
  2651. && IsAllJobWaferProcessedOrProcessing(cj)
  2652. && !IsCtrlJobNeedPostClean(cj));
  2653. }
  2654. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2655. {
  2656. return cj.PreJobClean.Trim().Length > 0;
  2657. }
  2658. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2659. {
  2660. return cj.PostJobClean.Trim().Length > 0;
  2661. }
  2662. private bool IsPMWaferNeedWTWClean(ModuleName pm, out string WTWCleanRecipe)
  2663. {
  2664. WTWCleanRecipe = string.Empty;
  2665. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  2666. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.Sequence.WTWCleanRecipe.Trim().Length == 0)
  2667. return false;
  2668. WTWCleanRecipe = wafer.ProcessJob.Sequence.WTWCleanRecipe;
  2669. return true;
  2670. }
  2671. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2672. {
  2673. var pmlist = new List<ModuleName>();
  2674. foreach(var pj in _lstProcessJobs)
  2675. {
  2676. if(pj.ControlJobName == cj.Name)
  2677. {
  2678. foreach(var pm in pj.Sequence.PMs)
  2679. {
  2680. if (!pmlist.Contains(pm))
  2681. pmlist.Add(pm);
  2682. }
  2683. }
  2684. }
  2685. return pmlist;
  2686. }
  2687. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2688. {
  2689. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2690. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2691. return Wafer;
  2692. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2693. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2694. return Wafer;
  2695. return cloneWafer;
  2696. }
  2697. #endregion
  2698. #region Manual Return All Wafer
  2699. public RState CheckManualReturnWafer()
  2700. {
  2701. if(!_tmRobot.IsIdle && (GetPMWaferExistence().exist + GetTMRobotWaferCount() > 0))
  2702. {
  2703. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  2704. return RState.Failed;
  2705. }
  2706. if (!_efemRobot.IsIdle)
  2707. {
  2708. LOG.Write(eEvent.ERR_ROUTER, ModuleName.EfemRobot, $"The EFEM Robot is not ready for return wafer.");
  2709. return RState.Failed;
  2710. }
  2711. var schedulers = _vacSchedulers.Concat(_atmSchedulers);
  2712. foreach(var mod in schedulers)
  2713. {
  2714. if (ModuleHelper.IsLoadPort(mod.Key))
  2715. continue;
  2716. int nSlotNumber = ModuleHelper.IsLoadLock(mod.Key) ? (mod.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber) : (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsEFEMRobot(mod.Key) ? 2 : 1);
  2717. for(int slot = 0; slot < nSlotNumber; slot++)
  2718. {
  2719. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  2720. if (wafer.IsEmpty)
  2721. continue;
  2722. if(!mod.Value.IsIdle)
  2723. {
  2724. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  2725. return RState.Failed;
  2726. }
  2727. var destLP = (ModuleName)wafer.OriginStation;
  2728. if(!_atmSchedulers[destLP].IsAvailable)
  2729. {
  2730. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  2731. return RState.Failed;
  2732. }
  2733. }
  2734. }
  2735. Clear();
  2736. return RState.Running;
  2737. }
  2738. public RState ReturnAllWafers()
  2739. {
  2740. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2741. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2742. var pmWaferStatus = GetPMWaferExistence();
  2743. if (pmWaferStatus.exist + (_LLASlotNumber - llaWaferStatus.empty) + (_LLBSlotNumber - llbWaferStatus.empty) + GetTMRobotWaferCount() + GetAtmInerWaferCount() + GetEfemRoborWaferCount() == 0)
  2744. {
  2745. Clear();
  2746. return RState.End;
  2747. }
  2748. ReturnAtmWafers();
  2749. ReturnVacWafers();
  2750. CheckReturnWafersArrived();
  2751. return RState.Running;
  2752. }
  2753. private void ReturnVacWafers()
  2754. {
  2755. if(_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running && _movingItems.Count == 0)
  2756. {
  2757. var tmRobotWaferCount = GetTMRobotWaferCount();
  2758. if(tmRobotWaferCount > 0 || GetPMWaferExistence().exist > 0)
  2759. {
  2760. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2761. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2762. if (IsLoadReadyForTM(ModuleName.LLA) && llaWaferStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaWaferStatus.empty == llbWaferStatus.empty) || llaWaferStatus.empty > llbWaferStatus.empty))
  2763. {
  2764. if (tmRobotWaferCount > 0)
  2765. ReturnTMRobotWafersToLL(ModuleName.LLA);
  2766. else
  2767. ReturnPMWafersToLL(ModuleName.LLA);
  2768. }
  2769. else if (IsLoadReadyForTM(ModuleName.LLB) && llbWaferStatus.empty > 0)
  2770. {
  2771. if (tmRobotWaferCount > 0)
  2772. ReturnTMRobotWafersToLL(ModuleName.LLB);
  2773. else
  2774. ReturnPMWafersToLL(ModuleName.LLB);
  2775. }
  2776. }
  2777. RuningTMRobotTask();
  2778. }
  2779. }
  2780. private void ReturnAtmWafers()
  2781. {
  2782. if(_efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count == 0)
  2783. {
  2784. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable && WaferManager.Instance.CheckHasWafer(x.Key, 0)).ToDictionary(k => k.Key, v => v.Value);
  2785. var lls = _vacSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key) && GetLLProcessStatusCount(x.Key).processed + GetLLProcessStatusCount(x.Key).unprocessed > 0).ToDictionary(k => k.Key, v => v.Value);
  2786. if (GetEfemRoborWaferCount() > 0)
  2787. {
  2788. for(int slot = 0; slot < 2; slot++)
  2789. {
  2790. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, slot);
  2791. if(!wafer.IsEmpty)
  2792. {
  2793. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, slot, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)slot));
  2794. }
  2795. }
  2796. }
  2797. else if(aligners.Count > 0)
  2798. {
  2799. foreach(var align in aligners)
  2800. {
  2801. var wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  2802. var hand = GetEFEMRobotFreeHand();
  2803. if (!wafer.IsEmpty && hand != Hand.None)
  2804. {
  2805. _efemMovingItems.Add(new MoveItem(align.Key, 0, ModuleName.EfemRobot, (int)hand, hand));
  2806. }
  2807. }
  2808. }
  2809. else if(lls.Count > 0)
  2810. {
  2811. ModuleName source = lls.First().Key;
  2812. if(lls.Count > 1)
  2813. {
  2814. if (GetLLProcessStatusCount(ModuleName.LLB).empty < GetLLProcessStatusCount(ModuleName.LLA).empty)
  2815. source = ModuleName.LLB;
  2816. else
  2817. source = ModuleName.LLA;
  2818. }
  2819. int slotNumber = source == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2820. for(int i = 0; i < slotNumber; i++)
  2821. {
  2822. var wafer = WaferManager.Instance.GetWafer(source, i);
  2823. var hand = GetEFEMRobotFreeHand();
  2824. if (!wafer.IsEmpty && hand != Hand.None)
  2825. {
  2826. _efemMovingItems.Add(new MoveItem(source, i, ModuleName.EfemRobot, (int)hand, hand));
  2827. }
  2828. }
  2829. }
  2830. RuningEFEMRobotTask();
  2831. }
  2832. }
  2833. private void ReturnPMWafersToLL(ModuleName ll)
  2834. {
  2835. var validSlots = GetModuleValidSlots(ll);
  2836. foreach(var pm in _vacSchedulers)
  2837. {
  2838. if (!ModuleHelper.IsPm(pm.Key))
  2839. continue;
  2840. if(pm.Value.IsIdle && WaferManager.Instance.CheckHasWafer(pm.Key, 0) && validSlots.Count > 0)
  2841. {
  2842. _movingItems.Add(new MoveItem( pm.Key, 0, ll, validSlots.Dequeue(), Hand.None));
  2843. if (_movingItems.Count >= 2)
  2844. return;
  2845. }
  2846. }
  2847. }
  2848. private void ReturnTMRobotWafersToLL(ModuleName ll)
  2849. {
  2850. var validSlots = GetModuleValidSlots(ll);
  2851. for(int slot = 0; slot < 2; slot++)
  2852. {
  2853. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, slot))
  2854. {
  2855. _movingItems.Add(new MoveItem(ModuleName.TMRobot, slot, ll, validSlots.Dequeue(), (Hand)slot));
  2856. }
  2857. }
  2858. }
  2859. private void CheckReturnWafersArrived()
  2860. {
  2861. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2862. {
  2863. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2864. foreach (var tar in tars)
  2865. {
  2866. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2867. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2868. continue;
  2869. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2870. {
  2871. // wafer arrive
  2872. _vacWaferTargets.Remove(tar.Key);
  2873. }
  2874. }
  2875. if (ModuleHelper.IsLoadLock(mod.Key))
  2876. {
  2877. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2878. {
  2879. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2880. }
  2881. }
  2882. }
  2883. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2884. if (_vacMoveFinishTrig.Q)
  2885. {
  2886. foreach (var item in _movingItems)
  2887. {
  2888. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2889. {
  2890. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2891. }
  2892. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2893. {
  2894. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2895. }
  2896. }
  2897. _movingItems.Clear();
  2898. }
  2899. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2900. {
  2901. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2902. foreach (var tar in tars)
  2903. {
  2904. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2905. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2906. continue;
  2907. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2908. {
  2909. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2910. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2911. _atmWaferTargets.Remove(tar.Key);
  2912. if (ModuleHelper.IsAligner(tar.Key.Module))
  2913. {
  2914. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2915. }
  2916. }
  2917. }
  2918. if (ModuleHelper.IsLoadLock(mod.Key))
  2919. {
  2920. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2921. {
  2922. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2923. }
  2924. }
  2925. }
  2926. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2927. {
  2928. foreach (var item in _efemMovingItems)
  2929. {
  2930. if (ModuleHelper.IsLoadLock(item.Module))
  2931. {
  2932. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2933. }
  2934. }
  2935. _efemMovingItems.Clear();
  2936. }
  2937. }
  2938. #endregion
  2939. }
  2940. }