AutoCycle.cs 144 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. Moved,
  39. // PM Status
  40. WaitProcess,
  41. StartProcess,
  42. Processing,
  43. StartIdleClean,
  44. IdleClean,
  45. WaitPreJobClean,
  46. StartPreJobClean,
  47. PreJobClean,
  48. WaitPostJobClean,
  49. StartPostJobClean,
  50. PostJobClean,
  51. WaitWTWClean,
  52. StartWTWClean,
  53. WTWClean,
  54. // Align Status
  55. WaitAlign,
  56. StartAlign,
  57. Aligning,
  58. }
  59. class ModuleFlag
  60. {
  61. public ModulePriority Priority { get; set; }
  62. public MovingStatus MovingStatus { get; set; }
  63. public bool InUsed { get; set; }
  64. public ModuleFlag(ModulePriority _priority)
  65. {
  66. Priority = _priority;
  67. MovingStatus = MovingStatus.Idle;
  68. InUsed = true;
  69. }
  70. }
  71. class AutoCycle : IRoutine
  72. {
  73. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  74. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  75. private RState _cycleState = RState.Init;
  76. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  77. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  78. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  79. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  80. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  81. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  82. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  85. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  86. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  89. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  90. int _LLASlotNumber = 4;
  91. int _LLBSlotNumber = 4;
  92. int _efemRobotSingleArmOption = 0;
  93. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  94. public SequenceLLInOutPath LLInOutPath { get { return _LLInOutPath; } }
  95. List<MoveItem> _movingItems = new List<MoveItem>();
  96. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  97. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  98. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  99. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  100. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  101. private SchedulerFACallback _faCallback;
  102. private SchedulerDBCallback _dbCallback;
  103. private bool _isCycleMode;
  104. private int _cycleSetPoint = 0;
  105. private int _cycledCount = 0;
  106. private int _cycledWafer = 0;
  107. private float _throughput = 0.0f;
  108. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  109. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  110. private Stopwatch _cycleWatch = new Stopwatch();
  111. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  112. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  113. private List<ModuleName> _waitWTWCleanPMs = new List<ModuleName>();
  114. private List<Guid> _lstReturnWafers = new List<Guid>();
  115. public bool HasJobRunning => _lstControlJobs.Count > 0;
  116. public RState CycleState => _cycleState;
  117. #region public interface
  118. public AutoCycle()
  119. {
  120. _faCallback = new SchedulerFACallback();
  121. _dbCallback = new SchedulerDBCallback();
  122. InitModules();
  123. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  124. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  125. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  126. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  127. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  128. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  129. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  130. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  132. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  133. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  134. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  135. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  136. }
  137. public RState Start(params object[] objs)
  138. {
  139. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  140. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  141. _cycledWafer = 0;
  142. _cycledCount = 0;
  143. _throughput = 0;
  144. _cycleWatch.Stop();
  145. _lpCycleWafer.Clear();
  146. _lpCycleCount.Clear();
  147. return RState.Running;
  148. }
  149. public RState Monitor()
  150. {
  151. if (_cycleState == RState.Running)
  152. {
  153. prelude();
  154. driveAtmSystem();
  155. driveVacSystem();
  156. epilogue();
  157. }
  158. return _cycleState;
  159. }
  160. public void Abort()
  161. {
  162. }
  163. public void CreateJob(Dictionary<string, object> param)
  164. {
  165. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  166. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  167. string[] slotSequence = (string[])param["SlotSequence"];
  168. string jobId = (string)param["JobId"];
  169. string module = (string)param["Module"];
  170. //bool autoStart = (bool)param["AutoStart"];
  171. string lotId = jobId;
  172. if (param.ContainsKey("LotId"))
  173. lotId = (string)param["LotId"];
  174. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  175. {
  176. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}");
  177. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  178. return;
  179. }
  180. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  181. {
  182. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} should be LoadPort");
  183. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  184. return;
  185. }
  186. if (string.IsNullOrEmpty(jobId))
  187. {
  188. jobId = "CJ_Local_" + module;
  189. }
  190. if (_lstControlJobs.Exists(x => x.Name == jobId))
  191. {
  192. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{jobId} already created");
  193. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  194. return;
  195. }
  196. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  197. if (!lp.CheckReadyRunJob())
  198. {
  199. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} not ready");
  200. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  201. return;
  202. }
  203. ControlJobInfo cj = new ControlJobInfo();
  204. cj.Name = jobId;
  205. cj.Module = module;
  206. cj.LotName = lotId;
  207. cj.LotInnerId = Guid.NewGuid();
  208. cj.LotWafers = new List<WaferInfo>();
  209. cj.SetState(EnumControlJobState.WaitingForStart);
  210. cj.JetState = EnumJetCtrlJobState.Created;
  211. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  212. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  213. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  214. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  215. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  216. {
  217. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  218. continue;
  219. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  220. indexSequence[groupName] = slotSequence[i];
  221. if (!seqSlot.ContainsKey(groupName))
  222. {
  223. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  224. }
  225. if (!seqSlotWafers.ContainsKey(groupName))
  226. {
  227. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  228. }
  229. seqSlot[groupName][i] = true;
  230. if (!WaferManager.Instance.CheckHasWafer(module, i))
  231. {
  232. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} not in the carrier");
  233. return;
  234. }
  235. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  236. {
  237. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}");
  238. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  239. return;
  240. }
  241. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  242. {
  243. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}");
  244. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  245. return;
  246. }
  247. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  248. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  249. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  250. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  251. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  252. }
  253. if (seqSlotWafers.Count == 0)
  254. {
  255. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job has not assign wafer");
  256. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  257. return;
  258. }
  259. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  260. string[] seqs = seqSlot.Keys.ToArray();
  261. for (int i = 0; i < seqs.Length; i++)
  262. {
  263. ProcessJobInfo pj = new ProcessJobInfo();
  264. pj.Name = jobId + "_" + (i + 1);
  265. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  266. pj.ControlJobName = cj.Name;
  267. pj.LotName = lotId;
  268. pj.SlotWafers = seqSlotWafers[seqs[i]];
  269. pj.SetState(EnumProcessJobState.Queued);
  270. if (!CheckSequencePmReady(pj.Sequence, null, out _, out string reason))
  271. {
  272. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  273. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  274. return;
  275. }
  276. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  277. {
  278. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  279. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  280. return;
  281. }
  282. pjs.Add(pj);
  283. }
  284. _dbCallback.LotUpdate(cj);
  285. foreach (var pj in pjs)
  286. {
  287. cj.ProcessJobNameList.Add(pj.Name);
  288. _lstProcessJobs.Add(pj);
  289. }
  290. _lstControlJobs.Add(cj);
  291. //AssociatedPMWithLP(cj);
  292. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  293. }
  294. public bool CheckAllJobDone()
  295. {
  296. foreach (var cj in _lstControlJobs)
  297. {
  298. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  299. return false;
  300. }
  301. return true;
  302. }
  303. public bool CheckJobJustDone(out string sJobName)
  304. {
  305. foreach (var cj in _lstControlJobs)
  306. {
  307. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  308. {
  309. //LP;WaferSize;Lot;Number;Start;End;
  310. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  311. cj.BeenPosted = true;
  312. return true;
  313. }
  314. }
  315. sJobName = "NULL";
  316. return false;
  317. }
  318. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  319. {
  320. foreach (var pj in _lstProcessJobs)
  321. {
  322. if (pj.ControlJobName == cj.Name)
  323. return pj;
  324. }
  325. return null;
  326. }
  327. public void AbortJob(string jobName)
  328. {
  329. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  330. if (cj == null)
  331. {
  332. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"abort job rejected, not found job with id {jobName}");
  333. return;
  334. }
  335. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  336. foreach (var pj in _lstProcessJobs)
  337. {
  338. if (pj.ControlJobName == cj.Name)
  339. {
  340. pj.SetState(EnumProcessJobState.Aborting);
  341. pjAbortList.Add(pj);
  342. int unprocessed = 0;
  343. int aborted = 0;
  344. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  345. foreach (var waferInfo in wafers)
  346. {
  347. waferInfo.ProcessJob = null;
  348. waferInfo.NextSequenceStep = 0;
  349. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  350. unprocessed++;
  351. }
  352. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  353. }
  354. }
  355. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  356. _dbCallback.LotFinished(cj);
  357. foreach (var pj in pjAbortList)
  358. {
  359. _lstProcessJobs.Remove(pj);
  360. }
  361. _lstControlJobs.Remove(cj);
  362. }
  363. public void StopJob(string jobName)
  364. {
  365. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  366. if (cj == null)
  367. {
  368. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"stop job rejected, not found job with id {jobName}");
  369. return;
  370. }
  371. foreach (var pj in _lstProcessJobs)
  372. {
  373. if (pj.ControlJobName == cj.Name)
  374. {
  375. pj.SetState(EnumProcessJobState.Stopping);
  376. }
  377. }
  378. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  379. _dbCallback.LotFinished(cj);
  380. }
  381. public void ResumeJob(string jobName)
  382. {
  383. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  384. if (cj == null)
  385. {
  386. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  387. return;
  388. }
  389. if (cj.State == EnumControlJobState.Paused)
  390. {
  391. cj.SetState(EnumControlJobState.Executing);
  392. }
  393. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  394. _cycleState = RState.Running;
  395. }
  396. public void PauseJob(string jobName)
  397. {
  398. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  399. if (cj == null)
  400. {
  401. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  402. return;
  403. }
  404. if (cj.State == EnumControlJobState.Executing)
  405. {
  406. cj.SetState(EnumControlJobState.Paused);
  407. }
  408. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  409. _cycleState = RState.Paused;
  410. }
  411. public void StartJob(string jobName)
  412. {
  413. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  414. if (cj == null)
  415. {
  416. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"start job rejected, not found job with id {jobName}");
  417. return;
  418. }
  419. if (cj.State == EnumControlJobState.WaitingForStart)
  420. {
  421. cj.SetState(EnumControlJobState.Executing);
  422. //PreJobClean(cj);
  423. cj.JetState = EnumJetCtrlJobState.Quequed;
  424. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  425. cj.StartTime = DateTime.Now;
  426. _dbCallback.LotCreated(cj);
  427. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  428. //if (!_blockingWatcher.IsRunning)
  429. // _blockingWatcher.Restart();
  430. //ResetTraceFlag();
  431. }
  432. if (!_cycleWatch.IsRunning)
  433. {
  434. _cycleWatch.Restart();
  435. }
  436. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  437. {
  438. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  439. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  440. }
  441. _cycleState = RState.Running;
  442. }
  443. public void Clear()
  444. {
  445. _vacWaferTargets.Clear();
  446. _atmWaferTargets.Clear();
  447. _movingItems.Clear();
  448. _efemMovingItems.Clear();
  449. _vacMoveFinishTrig.RST = true;
  450. _atmMoveFinishTrig.RST = true;
  451. _efemRobot.ResetTask();
  452. _tmRobot.ResetTask();
  453. foreach (var module in _vacSchedulers)
  454. {
  455. module.Value.ResetTask();
  456. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  457. }
  458. foreach (var module in _atmSchedulers)
  459. {
  460. module.Value.ResetTask();
  461. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  462. }
  463. _lstControlJobs.Clear();
  464. _lstProcessJobs.Clear();
  465. _cycleState = RState.End;
  466. }
  467. public bool ManualReturnWafer(object[] objs)
  468. {
  469. ModuleName SourceModule = (ModuleName)objs[0];
  470. int SourceSlot = (int)objs[1];
  471. if (!_vacSchedulers.Keys.Contains(SourceModule) && !_atmSchedulers.Keys.Contains(SourceModule))
  472. {
  473. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  474. return false;
  475. }
  476. if(WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  477. {
  478. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  479. return false;
  480. }
  481. if(!_vacSchedulers.Keys.Contains(SourceModule) || !_vacSchedulers[SourceModule].IsIdle)
  482. {
  483. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  484. return false;
  485. }
  486. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  487. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  488. _lstReturnWafers.Add(wafer.InnerId);
  489. return true;
  490. }
  491. #endregion
  492. private void InitModules()
  493. {
  494. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  495. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  496. {
  497. if (ModuleHelper.IsInstalled(module))
  498. {
  499. if (ModuleHelper.IsLoadPort(module))
  500. {
  501. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  502. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  503. }
  504. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  505. {
  506. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  507. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  508. }
  509. }
  510. }
  511. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  512. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  513. {
  514. if (ModuleHelper.IsInstalled(module))
  515. {
  516. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  517. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  518. }
  519. }
  520. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  521. {
  522. if (ModuleHelper.IsInstalled(module))
  523. {
  524. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  525. _vacSchedulers[module] = llScheduler;
  526. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  527. _atmSchedulers[module] = llScheduler;
  528. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  529. }
  530. }
  531. }
  532. private void prelude()
  533. {
  534. }
  535. private void epilogue()
  536. {
  537. CheckWaferArrived();
  538. ProcessPMTask();
  539. ProcessAlignerTask();
  540. UpdateProcessJobStatus();
  541. UpdateControlJobStatus();
  542. //DispatchCtrlJobs();
  543. UpdateLLInOutPathProperty();
  544. }
  545. private void driveVacSystem()
  546. {
  547. if (_tmRobot.IsAvailable && _movingItems.Count == 0 && _tmRobot.RobotStatus != RState.Running)
  548. {
  549. RoutingInnerPart();
  550. RuningTMRobotTask();
  551. }
  552. }
  553. #region Vacuum System
  554. private void PumpingTMRobotTask()
  555. {
  556. if (!_tmRobot.IsAvailable || _tmRobot.RobotStatus == RState.Running)
  557. return;
  558. foreach (var mod in _vacSchedulers)
  559. {
  560. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  561. {
  562. if (ModuleHelper.IsLoadLock(mod.Key))
  563. {
  564. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  565. foreach (var slot in inSlots)
  566. {
  567. if (IsLoadLockReservedByEFEM(mod.Key))
  568. continue;
  569. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  570. {
  571. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  572. }
  573. }
  574. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  575. foreach (var slot in outSlots)
  576. {
  577. if (IsLoadLockReservedByEFEM(mod.Key))
  578. continue;
  579. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  580. {
  581. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  582. }
  583. }
  584. }
  585. else
  586. {
  587. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  588. {
  589. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  590. }
  591. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  592. {
  593. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  594. }
  595. }
  596. }
  597. }
  598. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  599. }
  600. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  601. {
  602. destSlot = new SlotItem(ModuleName.System, -1);
  603. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  604. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  605. return false;
  606. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  607. {
  608. var validSlots = GetModuleValidSlots(next_module);
  609. foreach (var nSlot in validSlots)
  610. {
  611. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  612. continue;
  613. foreach (var inItem in _vacReadyInSlots)
  614. {
  615. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus == MovingStatus.Idle && _vacSchedulers[next_module].IsAvailable)
  616. {
  617. destSlot.Module = next_module;
  618. destSlot.Slot = nSlot;
  619. return true;
  620. }
  621. }
  622. }
  623. }
  624. return false;
  625. }
  626. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  627. {
  628. replaceSlot = new SlotItem(ModuleName.System, -1);
  629. destSlot = new SlotItem(ModuleName.System, -1);
  630. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  631. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  632. return false;
  633. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  634. {
  635. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  636. continue;
  637. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  638. {
  639. replaceSlot.Module = next_module;
  640. replaceSlot.Slot = 0;
  641. return true;
  642. }
  643. }
  644. return false;
  645. }
  646. Queue<int> GetModuleValidSlots(ModuleName mod)
  647. {
  648. var validSlot = new Queue<int>();
  649. if (ModuleHelper.IsLoadLock(mod))
  650. {
  651. if (!IsLoadLockReservedByEFEM(mod))
  652. {
  653. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  654. foreach (var slot in inSlots)
  655. {
  656. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  657. validSlot.Enqueue(slot);
  658. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  659. validSlot.Enqueue(slot);
  660. }
  661. }
  662. }
  663. else if (ModuleHelper.IsPm(mod))
  664. {
  665. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  666. validSlot.Enqueue(0);
  667. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  668. validSlot.Enqueue(0);
  669. }
  670. return validSlot;
  671. }
  672. private int GetModuleSlotCount(ModuleName mod)
  673. {
  674. int nSlotCount = 1;
  675. if (ModuleHelper.IsLoadLock(mod))
  676. {
  677. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  678. }
  679. else if (ModuleHelper.IsLoadPort(mod))
  680. {
  681. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  682. }
  683. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  684. {
  685. nSlotCount = 2;
  686. }
  687. return nSlotCount;
  688. }
  689. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  690. {
  691. List<MoveItem> inSlots = new List<MoveItem>();
  692. var validSlots = GetModuleValidSlots(inModule);
  693. foreach (var slot in _vacReadyOutSlots)
  694. {
  695. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  696. continue;
  697. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  698. continue;
  699. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  700. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  701. continue;
  702. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  703. {
  704. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  705. {
  706. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  707. {
  708. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.Dequeue(), Hand.None));
  709. }
  710. }
  711. }
  712. }
  713. return inSlots;
  714. }
  715. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  716. {
  717. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  718. {
  719. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  720. }
  721. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  722. {
  723. _vacModules[moveItem.SourceModule].MovingStatus = status;
  724. }
  725. }
  726. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  727. {
  728. if (!ModuleHelper.IsTMRobot(module))
  729. {
  730. _vacModules[module].MovingStatus = status;
  731. }
  732. }
  733. private void ProcessTMRobotTask()
  734. {
  735. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  736. {
  737. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  738. {
  739. for (int i = 0; i < 2; i++)
  740. {
  741. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  742. {
  743. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  744. {
  745. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  746. UpdateModuleMovingStatus(destSlot.Module);
  747. }
  748. }
  749. }
  750. return;
  751. }
  752. foreach (var slot in _vacReadyOutSlots)
  753. {
  754. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  755. continue;
  756. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  757. {
  758. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  759. continue;
  760. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  761. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  762. {
  763. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  764. UpdateModuleMovingStatus(slot.Key.Module);
  765. UpdateModuleMovingStatus(destSlot.Module);
  766. if (llStatus.Item2 > 1)
  767. {
  768. // check whether match double pick pattern
  769. foreach (var item in _vacReadyOutSlots)
  770. {
  771. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  772. {
  773. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  774. {
  775. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  776. UpdateModuleMovingStatus(destSlot_2.Module);
  777. break;
  778. }
  779. }
  780. }
  781. if (_movingItems.Count == 1)
  782. {
  783. foreach (var item in _vacReadyOutSlots)
  784. {
  785. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  786. {
  787. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  788. {
  789. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  790. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  791. UpdateModuleMovingStatus(replaceSlot.Module);
  792. UpdateModuleMovingStatus(destSlot.Module);
  793. return;
  794. }
  795. }
  796. }
  797. }
  798. }
  799. // check whether match swap pattern
  800. int inCount = 0;
  801. var in_slots = SearchWaitInSlots(slot.Key.Module);
  802. foreach (var in_slot in in_slots)
  803. {
  804. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  805. {
  806. _movingItems.Add(in_slot);
  807. UpdateItemMovingStatus(in_slot);
  808. inCount++;
  809. }
  810. }
  811. return;
  812. }
  813. }
  814. else // PM
  815. {
  816. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  817. {
  818. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  819. UpdateModuleMovingStatus(slot.Key.Module);
  820. UpdateModuleMovingStatus(destSlot.Module);
  821. // check whether match double move pattern
  822. int inCount = 0;
  823. var same_dest = SearchWaitInSlots(destSlot.Module);
  824. foreach (var in_slot in same_dest)
  825. {
  826. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  827. {
  828. _movingItems.Add(in_slot);
  829. UpdateItemMovingStatus(in_slot);
  830. inCount++;
  831. }
  832. }
  833. // check whether match swap pattern
  834. if (inCount == 0 && !IsPMNeedWTWClean(slot.Key.Module))
  835. {
  836. int swapCount = 0;
  837. var in_slots = SearchWaitInSlots(slot.Key.Module);
  838. foreach (var swap_slot in in_slots)
  839. {
  840. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  841. {
  842. _movingItems.Add(swap_slot);
  843. UpdateItemMovingStatus(swap_slot);
  844. swapCount++;
  845. }
  846. }
  847. }
  848. return;
  849. }
  850. }
  851. }
  852. _vacReadyOutSlots.Clear();
  853. _vacReadyInSlots.Clear();
  854. }
  855. }
  856. bool PushTMRobotWafers()
  857. {
  858. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  859. {
  860. for (int i = 0; i < 2; i++)
  861. {
  862. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  863. {
  864. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  865. {
  866. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  867. UpdateModuleMovingStatus(destSlot.Module);
  868. }
  869. }
  870. }
  871. }
  872. return _movingItems.Count > 0;
  873. }
  874. bool PushPmWafers()
  875. {
  876. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  877. {
  878. foreach (var slot in _vacReadyOutSlots)
  879. {
  880. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  881. continue;
  882. if (ModuleHelper.IsPm(slot.Key.Module))
  883. {
  884. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  885. {
  886. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  887. UpdateModuleMovingStatus(slot.Key.Module);
  888. UpdateModuleMovingStatus(destSlot.Module);
  889. // check whether match double move pattern
  890. int inCount = 0;
  891. var same_dest = SearchWaitInSlots(destSlot.Module);
  892. foreach (var in_slot in same_dest)
  893. {
  894. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  895. {
  896. _movingItems.Add(in_slot);
  897. UpdateItemMovingStatus(in_slot);
  898. inCount++;
  899. }
  900. }
  901. // check whether match swap pattern
  902. if (inCount == 0 && !IsPMNeedWTWClean(slot.Key.Module))
  903. {
  904. int swapCount = 0;
  905. var in_slots = SearchWaitInSlots(slot.Key.Module);
  906. foreach (var swap_slot in in_slots)
  907. {
  908. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  909. {
  910. _movingItems.Add(swap_slot);
  911. UpdateItemMovingStatus(swap_slot);
  912. swapCount++;
  913. }
  914. }
  915. }
  916. }
  917. }
  918. }
  919. }
  920. return _movingItems.Count > 0;
  921. }
  922. private bool PushLoadlockWafers()
  923. {
  924. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  925. {
  926. foreach (var slot in _vacReadyOutSlots)
  927. {
  928. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  929. continue;
  930. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  931. {
  932. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  933. continue;
  934. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  935. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  936. {
  937. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  938. UpdateModuleMovingStatus(slot.Key.Module);
  939. UpdateModuleMovingStatus(destSlot.Module);
  940. if (llStatus.Item2 > 1)
  941. {
  942. // check whether match double pick pattern
  943. foreach (var item in _vacReadyOutSlots)
  944. {
  945. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  946. {
  947. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  948. {
  949. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  950. UpdateModuleMovingStatus(destSlot_2.Module);
  951. break;
  952. }
  953. }
  954. }
  955. if (_movingItems.Count == 1)
  956. {
  957. foreach (var item in _vacReadyOutSlots)
  958. {
  959. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  960. {
  961. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  962. {
  963. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  964. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  965. UpdateModuleMovingStatus(replaceSlot.Module);
  966. UpdateModuleMovingStatus(destSlot.Module);
  967. return true;
  968. }
  969. }
  970. }
  971. }
  972. }
  973. // check whether match swap pattern
  974. int inCount = 0;
  975. var in_slots = SearchWaitInSlots(slot.Key.Module);
  976. foreach (var in_slot in in_slots)
  977. {
  978. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  979. {
  980. _movingItems.Add(in_slot);
  981. UpdateItemMovingStatus(in_slot);
  982. inCount++;
  983. }
  984. }
  985. return true;
  986. }
  987. }
  988. }
  989. }
  990. return _movingItems.Count > 0;
  991. }
  992. private bool SearchOutLLSlot(ModuleName pm, ModuleName ll, out SlotItem outSlot)
  993. {
  994. outSlot = new SlotItem(ModuleName.System, -1);
  995. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  996. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  997. return false;
  998. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(ll))
  999. {
  1000. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1001. for (int slot = 0; slot < slotNumber; slot++)
  1002. {
  1003. if ((WaferManager.Instance.CheckNoWafer(ll, slot) && !_movingItems.Exists(item => item.DestinationModule == ll && item.DestinationSlot == slot)) ||
  1004. (WaferManager.Instance.CheckHasWafer(ll, slot) && _movingItems.Exists(item => item.SourceModule == ll && item.SourceSlot == slot)))
  1005. {
  1006. outSlot.Module = ll;
  1007. outSlot.Slot = slot;
  1008. return true;
  1009. }
  1010. }
  1011. }
  1012. return false;
  1013. }
  1014. private bool SearchValidInPM(ModuleName ll, int slot, out SlotItem inSlot)
  1015. {
  1016. inSlot = new SlotItem(ModuleName.System, -1);
  1017. var wafer = WaferManager.Instance.GetWafer(ll, slot);
  1018. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1019. return false;
  1020. foreach (var mod in _vacModules)
  1021. {
  1022. if (ModuleHelper.IsPm(mod.Key) && _vacSchedulers[mod.Key].IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  1023. {
  1024. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod.Key))
  1025. {
  1026. if ((WaferManager.Instance.CheckNoWafer(mod.Key, 0) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)) ||
  1027. (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _movingItems.Exists(item => item.SourceModule == mod.Key) && !_movingItems.Exists(item => item.DestinationModule == mod.Key) && !IsPMNeedWTWClean(mod.Key)))
  1028. {
  1029. inSlot.Module = mod.Key;
  1030. inSlot.Slot = 0;
  1031. return true;
  1032. }
  1033. }
  1034. }
  1035. }
  1036. return false;
  1037. }
  1038. private bool ForwardPMsWaferToLL(ModuleName ll)
  1039. {
  1040. int outWaferCount = 0;
  1041. foreach (var module in _vacModules)
  1042. {
  1043. if (outWaferCount >= 2)
  1044. break;
  1045. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1046. {
  1047. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1048. {
  1049. if (SearchOutLLSlot(module.Key, ll, out SlotItem outSlot))
  1050. {
  1051. outWaferCount++;
  1052. _movingItems.Add(new MoveItem(module.Key, 0, outSlot.Module, outSlot.Slot, Hand.None));
  1053. }
  1054. }
  1055. }
  1056. }
  1057. return _movingItems.Count > 0;
  1058. }
  1059. private bool ForwardLLWaferToPMs(ModuleName ll)
  1060. {
  1061. int inWaferCount = 0;
  1062. var slots = (_vacSchedulers[ll] as SchedulerLoadLock).GetOrderedOutSlot();
  1063. foreach (var slot in slots)
  1064. {
  1065. if (slot >= (ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber))
  1066. continue;
  1067. if (inWaferCount >= 2)
  1068. break;
  1069. if (SearchValidInPM(ll, slot, out SlotItem inSlot))
  1070. {
  1071. inWaferCount++;
  1072. _movingItems.Add(new MoveItem(ll, slot, inSlot.Module, inSlot.Slot, Hand.None));
  1073. }
  1074. }
  1075. return _movingItems.Count > 0;
  1076. }
  1077. private bool ExchangeLLWafersWithPMs(ModuleName ll)
  1078. {
  1079. ForwardPMsWaferToLL(ll);
  1080. ForwardLLWaferToPMs(ll);
  1081. return _movingItems.Count > 0;
  1082. }
  1083. private bool ProcessVacManaulReturnWafers()
  1084. {
  1085. if (_lstReturnWafers.Count == 0)
  1086. return false;
  1087. Queue<SlotItem> returnSlots = new Queue<SlotItem>();
  1088. for(int i = 0; i< 2; i++)
  1089. {
  1090. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1091. {
  1092. var wafer_id = WaferManager.Instance.GetWafer(ModuleName.TMRobot, 0).InnerId;
  1093. if(_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1094. {
  1095. returnSlots.Enqueue(new SlotItem(ModuleName.TMRobot, i));
  1096. }
  1097. }
  1098. }
  1099. foreach(var mod in _vacModules)
  1100. {
  1101. if(ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _vacSchedulers[mod.Key].IsIdle)
  1102. {
  1103. var wafer_id = WaferManager.Instance.GetWafer(mod.Key, 0).InnerId;
  1104. if(_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1105. {
  1106. returnSlots.Enqueue(new SlotItem(mod.Key, 0));
  1107. }
  1108. }
  1109. }
  1110. if (returnSlots.Count == 0)
  1111. return false;
  1112. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1113. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1114. ModuleName destLL = ModuleName.System;
  1115. if (IsLoadReadyForTM(ModuleName.LLA) && llaSlotStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaSlotStatus.empty == llbSlotStatus.empty) || llaSlotStatus.empty > llbSlotStatus.empty))
  1116. {
  1117. destLL = ModuleName.LLA;
  1118. }
  1119. else if(IsLoadReadyForTM(ModuleName.LLB) && llbSlotStatus.empty > 0)
  1120. {
  1121. destLL = ModuleName.LLB;
  1122. }
  1123. if(destLL != ModuleName.System)
  1124. {
  1125. int slotNumber = destLL == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1126. for(int i = 0; i < slotNumber; i++)
  1127. {
  1128. if(WaferManager.Instance.CheckNoWafer(destLL, i))
  1129. {
  1130. if (_movingItems.Count >= 2 || returnSlots.Count == 0)
  1131. break;
  1132. var source = returnSlots.Dequeue();
  1133. _movingItems.Add(new MoveItem(source.Module, source.Slot, destLL, i, Hand.None));
  1134. }
  1135. }
  1136. }
  1137. return _movingItems.Count > 0;
  1138. }
  1139. private void RoutingInnerPart()
  1140. {
  1141. if (ProcessVacManaulReturnWafers())
  1142. return;
  1143. if (PushTMRobotWafers())
  1144. return;
  1145. var pmSlotStaus = GetPMValidSlotsStatus();
  1146. if (pmSlotStaus.Processed + pmSlotStaus.Empty == 0)
  1147. return;
  1148. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1149. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1150. if(LLInOutPath == SequenceLLInOutPath.AInBOut || LLInOutPath == SequenceLLInOutPath.BInAOut)
  1151. {
  1152. ModuleName InModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLA : ModuleName.LLB;
  1153. ModuleName OutModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLB : ModuleName.LLA;
  1154. int InNumber = Math.Min(InModule == ModuleName.LLA ? llaSlotStatus.unprocessed : llbSlotStatus.unprocessed, pmSlotStaus.Empty);
  1155. int OutNumber = Math.Min(OutModule == ModuleName.LLA ? llaSlotStatus.empty : llbSlotStatus.empty, pmSlotStaus.Processed);
  1156. if (InNumber + OutNumber == 0)
  1157. return;
  1158. if(IsLoadReadyForTM(InModule) && (!IsLoadReadyForTM(OutModule) || (!_vacSchedulers[OutModule].IsVac && InNumber == OutNumber) || InNumber > OutNumber))
  1159. {
  1160. // move in wafer
  1161. ForwardLLWaferToPMs(InModule);
  1162. }
  1163. else if(IsLoadReadyForTM(OutModule) && OutNumber > 0)
  1164. {
  1165. // move out wafer
  1166. ForwardPMsWaferToLL(OutModule);
  1167. }
  1168. }
  1169. else if(LLInOutPath == SequenceLLInOutPath.AInAOut || LLInOutPath == SequenceLLInOutPath.BInBOut)
  1170. {
  1171. ModuleName loadlock = LLInOutPath == SequenceLLInOutPath.AInAOut ? ModuleName.LLA : ModuleName.LLB;
  1172. if(IsLoadReadyForTM(loadlock))
  1173. {
  1174. // switch wafer
  1175. ExchangeLLWafersWithPMs(loadlock);
  1176. }
  1177. }
  1178. else // DInDOut or mix pattern
  1179. {
  1180. int llaOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llaSlotStatus.empty);
  1181. int llaInNumber = Math.Min(Math.Min(llaSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llaOutNumber);
  1182. int llaExchangeNumber = llaOutNumber + llaInNumber;
  1183. int llbOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llbSlotStatus.empty);
  1184. int llbInNumber = Math.Min(Math.Min(llbSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llbOutNumber);
  1185. int llbExchangeNumber = llbOutNumber + llbInNumber;
  1186. if (IsLoadReadyForTM(ModuleName.LLA) && ((!_vacSchedulers[ModuleName.LLB].IsVac && llaExchangeNumber == llbExchangeNumber) ||
  1187. (llaExchangeNumber > llbExchangeNumber) ||
  1188. (!IsLoadReadyForTM(ModuleName.LLB) && llaExchangeNumber > 0)))
  1189. {
  1190. ExchangeLLWafersWithPMs(ModuleName.LLA);
  1191. }
  1192. else if(IsLoadReadyForTM(ModuleName.LLB) && llbExchangeNumber > 0)
  1193. {
  1194. ExchangeLLWafersWithPMs(ModuleName.LLB);
  1195. }
  1196. }
  1197. }
  1198. private void RuningTMRobotTask()
  1199. {
  1200. if (_movingItems.Count > 0)
  1201. {
  1202. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  1203. {
  1204. foreach (var item in _movingItems)
  1205. {
  1206. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1207. if (wafer.IsEmpty)
  1208. {
  1209. // post alarm
  1210. _cycleState = RState.Failed;
  1211. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceSlot} Wafer Info failed");
  1212. return;
  1213. }
  1214. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1215. _vacWaferTargets[slot] = wafer.InnerId;
  1216. }
  1217. }
  1218. }
  1219. }
  1220. private void ProcessPMTask()
  1221. {
  1222. foreach (var mod in _vacModules)
  1223. {
  1224. if (ModuleHelper.IsPm(mod.Key))
  1225. {
  1226. if (_vacSchedulers[mod.Key].IsAvailable)
  1227. {
  1228. switch (mod.Value.MovingStatus)
  1229. {
  1230. case MovingStatus.WaitProcess:
  1231. {
  1232. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  1233. mod.Value.MovingStatus = MovingStatus.StartProcess;
  1234. }
  1235. break;
  1236. case MovingStatus.Processing:
  1237. {
  1238. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1239. string WTWCleanRecipe = string.Empty;
  1240. var wtwJob = _lstControlJobs.Find(cj => cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedWTWClean(cj, mod.Key, out WTWCleanRecipe) && !IsAllJobWaferProcessedOrProcessing(cj));
  1241. if(wtwJob != null && WTWCleanRecipe.Length > 0)
  1242. {
  1243. _waitWTWCleanPMs.Add(mod.Key);
  1244. }
  1245. mod.Value.MovingStatus = MovingStatus.Idle;
  1246. }
  1247. break;
  1248. case MovingStatus.IdleClean:
  1249. case MovingStatus.PreJobClean:
  1250. case MovingStatus.PostJobClean:
  1251. case MovingStatus.WTWClean:
  1252. mod.Value.MovingStatus = MovingStatus.Idle;
  1253. break;
  1254. case MovingStatus.Idle:
  1255. {
  1256. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1257. if (IsPMKeepEmpty(mod.Key))
  1258. {
  1259. if(_waitPreCleanPMs.Contains(mod.Key))
  1260. {
  1261. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  1262. }
  1263. else if(_lstControlJobs.FindIndex(cj => cj.JetState == EnumJetCtrlJobState.PostJobClean) != -1 && _waitPostCleanPMs.Contains(mod.Key))
  1264. {
  1265. mod.Value.MovingStatus = MovingStatus.WaitPostJobClean;
  1266. }
  1267. else if(pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  1268. {
  1269. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  1270. }
  1271. }
  1272. }
  1273. break;
  1274. case MovingStatus.WaitPreJobClean:
  1275. {
  1276. mod.Value.MovingStatus = MovingStatus.Idle;
  1277. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1278. if (IsPMKeepEmpty(mod.Key))
  1279. {
  1280. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  1281. {
  1282. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  1283. {
  1284. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  1285. }
  1286. _waitPreCleanPMs.Remove(mod.Key);
  1287. }
  1288. }
  1289. }
  1290. break;
  1291. case MovingStatus.WaitPostJobClean:
  1292. {
  1293. mod.Value.MovingStatus = MovingStatus.Idle;
  1294. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1295. if (IsPMKeepEmpty(mod.Key))
  1296. {
  1297. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  1298. {
  1299. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  1300. {
  1301. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  1302. }
  1303. _waitPostCleanPMs.Remove(mod.Key);
  1304. }
  1305. }
  1306. }
  1307. break;
  1308. case MovingStatus.WaitWTWClean:
  1309. {
  1310. mod.Value.MovingStatus = MovingStatus.Idle;
  1311. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1312. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.Contains(mod.Key))
  1313. {
  1314. string WTWCleanRecipe = string.Empty;
  1315. var wtwJob = _lstControlJobs.Find(cj => cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedWTWClean(cj, mod.Key, out WTWCleanRecipe) && !IsAllJobWaferProcessedOrProcessing(cj));
  1316. if (wtwJob != null && WTWCleanRecipe.Length > 0)
  1317. {
  1318. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  1319. {
  1320. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  1321. }
  1322. _waitWTWCleanPMs.Remove(mod.Key);
  1323. }
  1324. }
  1325. }
  1326. break;
  1327. }
  1328. }
  1329. else
  1330. {
  1331. switch (mod.Value.MovingStatus)
  1332. {
  1333. case MovingStatus.StartProcess:
  1334. mod.Value.MovingStatus = MovingStatus.Processing;
  1335. break;
  1336. case MovingStatus.StartIdleClean:
  1337. mod.Value.MovingStatus = MovingStatus.IdleClean;
  1338. break;
  1339. case MovingStatus.StartPreJobClean:
  1340. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  1341. break;
  1342. case MovingStatus.StartPostJobClean:
  1343. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  1344. break;
  1345. case MovingStatus.StartWTWClean:
  1346. mod.Value.MovingStatus = MovingStatus.WTWClean;
  1347. break;
  1348. }
  1349. }
  1350. }
  1351. }
  1352. }
  1353. private Hand GetTMRobotFreeHand()
  1354. {
  1355. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  1356. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  1357. if (blade1HasWafer && blade2HasWafer)
  1358. return Hand.None;
  1359. else if (!blade1HasWafer && !blade2HasWafer)
  1360. return Hand.Both;
  1361. else if (blade1HasWafer)
  1362. return Hand.Blade2;
  1363. else
  1364. return Hand.Blade1;
  1365. }
  1366. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  1367. {
  1368. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1369. if (wafer.IsEmpty)
  1370. return false;
  1371. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1372. return false;
  1373. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1374. {
  1375. // should not go here
  1376. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1377. return false;
  1378. }
  1379. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1380. return false;
  1381. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1382. {
  1383. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1384. return true;
  1385. }
  1386. return false;
  1387. }
  1388. #endregion Vacuum System
  1389. #region Atm System
  1390. private void driveAtmSystem()
  1391. {
  1392. if(_efemMovingItems.Count == 0 && _efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running)
  1393. {
  1394. PumpingEFEMRobotTask();
  1395. RuningEFEMRobotTask();
  1396. }
  1397. }
  1398. private void PumpingEFEMRobotTask()
  1399. {
  1400. if (ProcessAtmManaulReturnWafers())
  1401. return;
  1402. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1403. foreach (var aligner in aligners)
  1404. {
  1405. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1406. {
  1407. ProcessAlignerTask();
  1408. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1409. return;
  1410. }
  1411. if (ProcessAlignerEFEMRobotTask(aligner.Key))
  1412. return;
  1413. }
  1414. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && x.Value.IsAvailable && !IsLoadLockReservedByTM(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1415. foreach(var ll in lls)
  1416. {
  1417. if (ProcessLLEFEMRobotTask(ll.Key))
  1418. return;
  1419. }
  1420. var lps = _atmSchedulers.Where(x => ModuleHelper.IsLoadPort(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1421. foreach(var lp in lps)
  1422. {
  1423. if (ProcessLPEFEMRobotTask(lp.Key))
  1424. return;
  1425. }
  1426. }
  1427. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1428. {
  1429. var slots = new List<int>();
  1430. for (int i = 0; i < 2; i++)
  1431. {
  1432. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1433. continue;
  1434. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1435. if (wafer.IsEmpty)
  1436. continue;
  1437. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1438. continue;
  1439. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1440. {
  1441. // should not go here
  1442. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1443. continue;
  1444. }
  1445. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1446. {
  1447. slots.Add(i);
  1448. }
  1449. }
  1450. return slots;
  1451. }
  1452. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1453. {
  1454. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1455. if (wafer.IsEmpty)
  1456. return false;
  1457. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1458. return false;
  1459. if (_lstReturnWafers.Contains(wafer.InnerId))
  1460. return false;
  1461. if (wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1462. {
  1463. // need return
  1464. return true;
  1465. }
  1466. else if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1467. {
  1468. // should not go here
  1469. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number in IsAtmWaferReadyOut()");
  1470. return false;
  1471. }
  1472. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1473. return false;
  1474. if (ModuleHelper.IsLoadLock(mod))
  1475. {
  1476. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1477. {
  1478. if (ModuleHelper.IsPm(module))
  1479. return false;
  1480. }
  1481. }
  1482. return true;
  1483. }
  1484. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1485. {
  1486. if (_vacModules[ll].MovingStatus != MovingStatus.Idle)
  1487. return false;
  1488. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1489. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1490. foreach (var slot in inSlots)
  1491. {
  1492. if (robotSlots.Count >= 1)
  1493. {
  1494. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1495. {
  1496. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1497. robotSlots.RemoveAt(0);
  1498. }
  1499. }
  1500. }
  1501. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1502. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1503. for (int i = 0; i < slotNumber; i++)
  1504. {
  1505. if (IsAtmWaferReadyOut(ll, i))
  1506. {
  1507. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1508. }
  1509. }
  1510. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1511. if (slot_delays.Count > 0)
  1512. {
  1513. var robotHand = GetEFEMRobotFreeHand();
  1514. if (robotHand != Hand.None)
  1515. {
  1516. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1517. }
  1518. if (slot_delays.Count > 1)
  1519. {
  1520. var secondHand = GetEFEMRobotFreeHand();
  1521. if (secondHand != Hand.None)
  1522. {
  1523. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1524. }
  1525. }
  1526. }
  1527. return _efemMovingItems.Count > 0;
  1528. }
  1529. private (int exist, int empty) GetPMWaferExistence()
  1530. {
  1531. int exist = 0;
  1532. int empty = 0;
  1533. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1534. foreach (var module in _vacModules)
  1535. {
  1536. if (ModuleHelper.IsPm(module.Key) && ((_vacSchedulers[module.Key].IsOnline && usedPMs.Contains(module.Key)) || _cycleState == RState.End ))
  1537. {
  1538. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1539. exist++;
  1540. else
  1541. empty++;
  1542. }
  1543. }
  1544. return (exist, empty);
  1545. }
  1546. private (int Processed, int Empty) GetPMValidSlotsStatus()
  1547. {
  1548. int Processed = 0;
  1549. int Empty = 0;
  1550. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1551. foreach (var module in _vacModules)
  1552. {
  1553. if (ModuleHelper.IsPm(module.Key) && usedPMs.Contains(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1554. {
  1555. var wafer = WaferManager.Instance.GetWafer(module.Key, 0);
  1556. if(wafer.IsEmpty)
  1557. {
  1558. Empty++;
  1559. }
  1560. else if(wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1561. {
  1562. Processed++;
  1563. }
  1564. }
  1565. }
  1566. return (Processed, Empty);
  1567. }
  1568. private int GetTMRobotWaferCount()
  1569. {
  1570. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1571. }
  1572. private int GetEfemRoborWaferCount()
  1573. {
  1574. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1575. }
  1576. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1577. {
  1578. List<ModuleName> unfinished = new List<ModuleName>();
  1579. foreach (var item in _atmWaferTargets)
  1580. {
  1581. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1582. if (!unfinished.Contains(moving.SourceModule))
  1583. unfinished.Add(moving.SourceModule);
  1584. if (!unfinished.Contains(moving.DestinationModule))
  1585. unfinished.Add(moving.DestinationModule);
  1586. }
  1587. return unfinished.Contains(ll);
  1588. }
  1589. private bool IsLoadLockReservedByTM(ModuleName ll)
  1590. {
  1591. List<ModuleName> unfinished = new List<ModuleName>();
  1592. foreach (var item in _vacWaferTargets)
  1593. {
  1594. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1595. if (!unfinished.Contains(moving.SourceModule))
  1596. unfinished.Add(moving.SourceModule);
  1597. if (!unfinished.Contains(moving.DestinationModule))
  1598. unfinished.Add(moving.DestinationModule);
  1599. }
  1600. return unfinished.Contains(ll);
  1601. }
  1602. private bool IsLoadReadyForTM(ModuleName ll)
  1603. {
  1604. return _vacSchedulers[ll].IsAvailable && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByEFEM(ll);
  1605. }
  1606. private bool IsLoadLockReadyForEFEMManualMove(ModuleName ll)
  1607. {
  1608. return ((_vacSchedulers[ll].IsIdle && !_vacSchedulers[ll].IsOnline) || _vacSchedulers[ll].IsAvailable) && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByTM(ll);
  1609. }
  1610. private bool IsPMKeepEmpty(ModuleName pm)
  1611. {
  1612. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1613. }
  1614. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1615. {
  1616. preCleanRecipe = string.Empty;
  1617. foreach (var cj in _lstControlJobs)
  1618. {
  1619. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1620. {
  1621. preCleanRecipe = GetFirstProcessJob(cj).Sequence.PreCleanRecipe;
  1622. return true;
  1623. }
  1624. }
  1625. return false;
  1626. }
  1627. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1628. {
  1629. postCleanRecipe = string.Empty;
  1630. foreach (var cj in _lstControlJobs)
  1631. {
  1632. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Contains(pm))
  1633. {
  1634. postCleanRecipe = GetFirstProcessJob(cj).Sequence.PostCleanRecipe;
  1635. return true;
  1636. }
  1637. }
  1638. return false;
  1639. }
  1640. private bool IsWTWJobCleanPending(ModuleName pm, out string wtwCleanRecipe)
  1641. {
  1642. wtwCleanRecipe = string.Empty;
  1643. foreach (var cj in _lstControlJobs)
  1644. {
  1645. if (cj.JetState == EnumJetCtrlJobState.Processing && _waitWTWCleanPMs.Contains(pm))
  1646. {
  1647. wtwCleanRecipe = GetFirstProcessJob(cj).Sequence.WTWCleanRecipe;
  1648. return true;
  1649. }
  1650. }
  1651. return false;
  1652. }
  1653. private (int processed, int unprocessed, int empty) GetLLProcessStatusCount(ModuleName ll)
  1654. {
  1655. int processedCount = 0;
  1656. int unprocessCount = 0;
  1657. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1658. if (ModuleHelper.IsLoadLock(ll))
  1659. {
  1660. for (int i = 0; i < slotCount; i++)
  1661. {
  1662. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1663. {
  1664. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1665. unprocessCount++;
  1666. else
  1667. processedCount++;
  1668. }
  1669. }
  1670. }
  1671. return (processedCount, unprocessCount, slotCount - processedCount - unprocessCount);
  1672. }
  1673. private int GetAtmInerWaferCount()
  1674. {
  1675. int nCount = 0;
  1676. foreach (var atmModule in _atmModules)
  1677. {
  1678. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1679. nCount++;
  1680. }
  1681. return nCount;
  1682. }
  1683. private int CanPushInWaferNumber()
  1684. {
  1685. if (_tmRobot.RobotStatus == RState.Running)
  1686. return 0;
  1687. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1688. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1689. var pmWaferStatus = GetPMWaferExistence();
  1690. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1691. {
  1692. if (_atmSchedulers[ModuleName.LLB].IsAtm && llbWaferStatus.processed >= 2)
  1693. return 0;
  1694. int canPushIn = llbWaferStatus.processed == _LLBSlotNumber ? 0 :
  1695. pmWaferStatus.empty + llaWaferStatus.empty
  1696. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1697. // 修正 单手臂占用影响Throughput的问题
  1698. if (canPushIn == 1/* && llbWaferStatus.processed >= 2*/)
  1699. return 0;
  1700. return canPushIn;
  1701. }
  1702. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1703. {
  1704. if (_atmSchedulers[ModuleName.LLA].IsAtm && llaWaferStatus.processed >= 2)
  1705. return 0;
  1706. int canPushIn = llaWaferStatus.processed == _LLASlotNumber ? 0 :
  1707. pmWaferStatus.empty + llbWaferStatus.empty
  1708. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1709. if (canPushIn == 1 && llaWaferStatus.processed >= 2)
  1710. return 0;
  1711. return canPushIn;
  1712. }
  1713. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1714. {
  1715. return llaWaferStatus.processed > 0 ? 0 :
  1716. _LLASlotNumber / 2 + pmWaferStatus.empty - llaWaferStatus.unprocessed
  1717. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1718. }
  1719. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1720. {
  1721. return llbWaferStatus.processed > 0 ? 0 :
  1722. _LLBSlotNumber / 2 + pmWaferStatus.empty - llbWaferStatus.unprocessed
  1723. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1724. }
  1725. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1726. {
  1727. return llaWaferStatus.processed + llbWaferStatus.processed > 1 ? 0 :
  1728. (llaWaferStatus.empty + llbWaferStatus.empty) / 2 + pmWaferStatus.empty
  1729. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1730. }
  1731. else
  1732. {
  1733. _cycleState = RState.Failed;
  1734. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1735. return 0;
  1736. }
  1737. }
  1738. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1739. {
  1740. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1741. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1742. return false;
  1743. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1744. {
  1745. var SlotNumber = GetModuleSlotCount(next_module);
  1746. for (int i = 0; i < SlotNumber; i++)
  1747. {
  1748. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1749. return false;
  1750. }
  1751. }
  1752. return true;
  1753. }
  1754. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1755. {
  1756. // check return
  1757. for (int i = 0; i < 2; i++)
  1758. {
  1759. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1760. continue;
  1761. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1762. {
  1763. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1764. if (returnWafer.IsEmpty)
  1765. continue;
  1766. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1767. continue;
  1768. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1769. {
  1770. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1771. }
  1772. }
  1773. }
  1774. var canPushInWafers = CanPushInWaferNumber();
  1775. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1776. {
  1777. var outSlots = GetNextWaferInJobQueue(lp);
  1778. var hand = GetEFEMRobotFreeHand();
  1779. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1780. {
  1781. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1782. }
  1783. if (canPushInWafers > 1)
  1784. {
  1785. hand = GetEFEMRobotFreeHand();
  1786. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1787. {
  1788. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1789. }
  1790. }
  1791. }
  1792. return _efemMovingItems.Count > 0;
  1793. }
  1794. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1795. {
  1796. var inSlots = new List<int>();
  1797. foreach (var cj in _lstControlJobs)
  1798. {
  1799. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1800. continue;
  1801. if (cj.State == EnumControlJobState.Executing)
  1802. {
  1803. foreach (var pj in _lstProcessJobs)
  1804. {
  1805. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1806. {
  1807. foreach (var pjSlotWafer in pj.SlotWafers)
  1808. {
  1809. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1810. {
  1811. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1812. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1813. {
  1814. inSlots.Add(pjSlotWafer.Item2);
  1815. if (inSlots.Count >= 2)
  1816. return inSlots;
  1817. }
  1818. }
  1819. }
  1820. }
  1821. }
  1822. }
  1823. }
  1824. return inSlots;
  1825. }
  1826. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1827. {
  1828. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1829. {
  1830. var hand = GetEFEMRobotFreeHand();
  1831. if (hand != Hand.None)
  1832. {
  1833. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1834. }
  1835. //// check with whether another robot arm wafer wait go to aligner
  1836. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1837. //if (robotSlots.Count > 0)
  1838. //{
  1839. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1840. //}
  1841. }
  1842. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1843. {
  1844. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1845. if (robotSlots.Count > 0)
  1846. {
  1847. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1848. }
  1849. }
  1850. return _efemMovingItems.Count > 0;
  1851. }
  1852. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1853. {
  1854. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1855. {
  1856. var hand = GetEFEMRobotFreeHand();
  1857. if (hand != Hand.None)
  1858. {
  1859. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1860. }
  1861. }
  1862. else
  1863. {
  1864. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1865. if (robotSlots.Count > 0)
  1866. {
  1867. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1868. }
  1869. }
  1870. return _efemMovingItems.Count > 0;
  1871. }
  1872. private void RuningEFEMRobotTask()
  1873. {
  1874. if (_efemMovingItems.Count > 0)
  1875. {
  1876. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1877. {
  1878. foreach (var item in _efemMovingItems)
  1879. {
  1880. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1881. if (wafer.IsEmpty)
  1882. {
  1883. // post alarm
  1884. _cycleState = RState.Failed;
  1885. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1886. return;
  1887. }
  1888. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1889. _atmWaferTargets[slot] = wafer.InnerId;
  1890. if (ModuleHelper.IsLoadLock(item.Module))
  1891. {
  1892. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1893. }
  1894. }
  1895. }
  1896. }
  1897. }
  1898. private Hand GetEFEMRobotFreeHand()
  1899. {
  1900. for (int i = 0; i < 2; i++)
  1901. {
  1902. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1903. continue;
  1904. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1905. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1906. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1907. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1908. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1909. return (Hand)i;
  1910. }
  1911. return Hand.None;
  1912. }
  1913. private void ProcessAlignerTask()
  1914. {
  1915. foreach (var align in _atmModules)
  1916. {
  1917. if (ModuleHelper.IsAligner(align.Key))
  1918. {
  1919. switch (align.Value.MovingStatus)
  1920. {
  1921. case MovingStatus.WaitAlign:
  1922. if (_efemRobot.IsAvailable)
  1923. {
  1924. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1925. if (!wafer.IsEmpty)
  1926. {
  1927. int step = wafer.NextSequenceStep;
  1928. if (step >= wafer.ProcessJob.Sequence.Steps.Count || !wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(align.Key))
  1929. {
  1930. step = wafer.NextSequenceStep - 1;
  1931. }
  1932. string attr = "AlignAngle";
  1933. if (wafer.ProcessJob.Sequence.Steps[step].StepParameter.ContainsKey(attr))
  1934. {
  1935. string angle;
  1936. angle = (string)wafer.ProcessJob.Sequence.Steps[step].StepParameter[attr];
  1937. if (_efemRobot.Align(float.Parse(angle)))
  1938. {
  1939. align.Value.MovingStatus = MovingStatus.StartAlign;
  1940. return;
  1941. }
  1942. }
  1943. }
  1944. align.Value.MovingStatus = MovingStatus.Idle;
  1945. }
  1946. break;
  1947. case MovingStatus.StartAlign:
  1948. if (!_efemRobot.IsAvailable)
  1949. {
  1950. align.Value.MovingStatus = MovingStatus.Aligning;
  1951. }
  1952. break;
  1953. case MovingStatus.Aligning:
  1954. {
  1955. if (_efemRobot.IsAvailable)
  1956. {
  1957. align.Value.MovingStatus = MovingStatus.Idle;
  1958. }
  1959. }
  1960. break;
  1961. }
  1962. }
  1963. }
  1964. }
  1965. private bool ProcessAtmManaulReturnWafers()
  1966. {
  1967. if (_lstReturnWafers.Count == 0)
  1968. return false;
  1969. for(int i = 0; i < 2; i++)
  1970. {
  1971. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1972. {
  1973. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1974. if (_lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1975. {
  1976. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i));
  1977. _lstReturnWafers.Remove(wafer.InnerId);
  1978. }
  1979. }
  1980. }
  1981. if (_efemMovingItems.Count > 0)
  1982. return true;
  1983. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1984. foreach (var ll in lls)
  1985. {
  1986. int slotNumber = ll.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1987. for(int i = 0; i < slotNumber; i++)
  1988. {
  1989. if (_efemMovingItems.Count >= 2)
  1990. return true;
  1991. if(WaferManager.Instance.CheckHasWafer(ll.Key, i))
  1992. {
  1993. var wafer = WaferManager.Instance.GetWafer(ll.Key, i);
  1994. var robotHand = GetEFEMRobotFreeHand();
  1995. if (robotHand != Hand.None && _lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1996. {
  1997. _efemMovingItems.Add(new MoveItem(ll.Key, i, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1998. }
  1999. }
  2000. }
  2001. }
  2002. return _efemMovingItems.Count > 0;
  2003. }
  2004. #endregion Atm System
  2005. #region Sequence validation
  2006. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  2007. {
  2008. pmUsed = new List<ModuleName>();
  2009. reason = "";
  2010. bool pmIsReady = true;
  2011. for (int i = 0; i < seq.Steps.Count; i++)
  2012. {
  2013. SequenceStepInfo stepInfo = seq.Steps[i];
  2014. bool hasPm = false;
  2015. foreach (var module in stepInfo.StepModules)
  2016. {
  2017. if (!ModuleHelper.IsPm(module))
  2018. {
  2019. hasPm = true;
  2020. break;
  2021. }
  2022. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  2023. {
  2024. hasPm = true;
  2025. }
  2026. if (!pmUsed.Contains(module))
  2027. pmUsed.Add(module);
  2028. }
  2029. if (pmIsReady && !hasPm)
  2030. {
  2031. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  2032. pmIsReady = false;
  2033. }
  2034. }
  2035. return pmIsReady;
  2036. }
  2037. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  2038. {
  2039. for (int i = 0; i < seq.Steps.Count; i++)
  2040. {
  2041. SequenceStepInfo stepInfo = seq.Steps[i];
  2042. foreach (var module in stepInfo.StepModules)
  2043. {
  2044. if (ModuleHelper.IsPm(module))
  2045. {
  2046. string attr = $"{module}Recipe";
  2047. if (stepInfo.StepParameter.ContainsKey(attr)
  2048. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  2049. {
  2050. var recipeName = (string)stepInfo.StepParameter[attr];
  2051. if (!string.IsNullOrEmpty(recipeName))
  2052. {
  2053. var recipeContent =
  2054. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false,"Process");
  2055. if (string.IsNullOrEmpty(recipeContent))
  2056. {
  2057. reason = $"Can not find recipe file{recipeName}";
  2058. return false;
  2059. }
  2060. }
  2061. }
  2062. }
  2063. }
  2064. }
  2065. reason = "";
  2066. return true;
  2067. }
  2068. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  2069. {
  2070. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  2071. if (wafer.IsEmpty)
  2072. return false;
  2073. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2074. return false;
  2075. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2076. return false;
  2077. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2078. {
  2079. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  2080. {
  2081. if (!_vacSchedulers.Keys.Contains(stepModule))
  2082. continue;
  2083. if (!_vacSchedulers[stepModule].IsOnline)
  2084. continue;
  2085. if (ModuleHelper.IsPm(stepModule))
  2086. {
  2087. if (stepModule == processIn || processIn == ModuleName.System)
  2088. return true;
  2089. }
  2090. else
  2091. break;
  2092. }
  2093. }
  2094. return false;
  2095. }
  2096. private List<ModuleName> GetPmUsedInRunningPj()
  2097. {
  2098. var pmUsed = new List<ModuleName>();
  2099. foreach (var cj in _lstControlJobs)
  2100. {
  2101. if (cj.JetState != EnumJetCtrlJobState.PreJobClean && cj.JetState != EnumJetCtrlJobState.PostJobClean && cj.JetState != EnumJetCtrlJobState.Processing)
  2102. continue;
  2103. foreach (var pj in _lstProcessJobs)
  2104. {
  2105. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  2106. {
  2107. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  2108. {
  2109. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  2110. foreach (var module in stepInfo.StepModules)
  2111. {
  2112. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  2113. pmUsed.Add(module);
  2114. }
  2115. }
  2116. }
  2117. }
  2118. }
  2119. return pmUsed;
  2120. }
  2121. private void UpateSequenceStep(List<MoveItem> items)
  2122. {
  2123. foreach (var item in items)
  2124. {
  2125. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  2126. {
  2127. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  2128. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  2129. {
  2130. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  2131. wafer.NextSequenceStep++;
  2132. }
  2133. else
  2134. {
  2135. // should not go here
  2136. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  2137. }
  2138. }
  2139. }
  2140. }
  2141. private void CheckWaferArrived()
  2142. {
  2143. if (_cycleState != RState.Running)
  2144. return;
  2145. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2146. {
  2147. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2148. foreach (var tar in tars)
  2149. {
  2150. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2151. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2152. continue;
  2153. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2154. {
  2155. // wafer arrive
  2156. _vacWaferTargets.Remove(tar.Key);
  2157. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2158. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2159. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2160. if (ModuleHelper.IsPm(tar.Key.Module))
  2161. {
  2162. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  2163. }
  2164. else
  2165. {
  2166. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  2167. if(ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  2168. {
  2169. if(_waitPostCleanPMs.Contains(curItem.SourceModule))
  2170. {
  2171. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  2172. }
  2173. else if(_waitWTWCleanPMs.Contains(curItem.SourceModule))
  2174. {
  2175. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  2176. }
  2177. }
  2178. }
  2179. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2180. wafer.NextSequenceStep++;
  2181. }
  2182. }
  2183. if (ModuleHelper.IsLoadLock(mod.Key))
  2184. {
  2185. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2186. {
  2187. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2188. }
  2189. }
  2190. }
  2191. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2192. if (_vacMoveFinishTrig.Q)
  2193. {
  2194. foreach (var item in _movingItems)
  2195. {
  2196. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2197. {
  2198. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2199. }
  2200. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2201. {
  2202. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2203. }
  2204. }
  2205. //UpateSequenceStep(_movingItems);
  2206. _movingItems.Clear();
  2207. }
  2208. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2209. {
  2210. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2211. foreach (var tar in tars)
  2212. {
  2213. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2214. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2215. continue;
  2216. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2217. {
  2218. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2219. // wafer arrive
  2220. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2221. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2222. _atmWaferTargets.Remove(tar.Key);
  2223. if (ModuleHelper.IsAligner(tar.Key.Module))
  2224. {
  2225. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2226. }
  2227. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2228. wafer.NextSequenceStep++;
  2229. }
  2230. }
  2231. if (ModuleHelper.IsLoadLock(mod.Key))
  2232. {
  2233. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2234. {
  2235. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2236. }
  2237. }
  2238. }
  2239. //_atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  2240. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2241. {
  2242. foreach (var item in _efemMovingItems)
  2243. {
  2244. if (ModuleHelper.IsLoadLock(item.Module))
  2245. {
  2246. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2247. }
  2248. }
  2249. //UpateSequenceStep(_efemMovingItems);
  2250. _efemMovingItems.Clear();
  2251. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"All EFEM commands complete!");
  2252. }
  2253. }
  2254. private bool ActiveProcessJob(ProcessJobInfo pj)
  2255. {
  2256. foreach (var pjSlotWafer in pj.SlotWafers)
  2257. {
  2258. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2259. wafer.ProcessJob = pj;
  2260. wafer.NextSequenceStep = 0;
  2261. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  2262. }
  2263. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  2264. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  2265. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  2266. pj.SetState(EnumProcessJobState.Processing);
  2267. return true;
  2268. }
  2269. private void DispatchCtrlJobs()
  2270. {
  2271. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2272. if (quequedJobs.Count > 0)
  2273. {
  2274. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2275. if (runingJobs.Count >= 2)
  2276. return;
  2277. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  2278. {
  2279. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2280. if (IsCtrlJobNeedPreClean(startJob))
  2281. {
  2282. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  2283. _waitPreCleanPMs.Clear();
  2284. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  2285. foreach(var pm in PMs)
  2286. {
  2287. _waitPreCleanPMs.Add(pm);
  2288. }
  2289. }
  2290. else
  2291. {
  2292. startJob.JetState = EnumJetCtrlJobState.Processing;
  2293. foreach (var pjName in startJob.ProcessJobNameList)
  2294. {
  2295. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2296. if (pj == null)
  2297. {
  2298. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  2299. continue;
  2300. }
  2301. if (pj.State == EnumProcessJobState.Queued)
  2302. {
  2303. ActiveProcessJob(pj);
  2304. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2305. }
  2306. }
  2307. }
  2308. }
  2309. }
  2310. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  2311. if(preJobClean != null && _waitPreCleanPMs.Count == 0)
  2312. {
  2313. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  2314. foreach (var pjName in preJobClean.ProcessJobNameList)
  2315. {
  2316. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2317. if (pj == null)
  2318. {
  2319. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  2320. continue;
  2321. }
  2322. if (pj.State == EnumProcessJobState.Queued)
  2323. {
  2324. ActiveProcessJob(pj);
  2325. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2326. }
  2327. }
  2328. }
  2329. }
  2330. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  2331. {
  2332. if (wafer.IsEmpty)
  2333. return false;
  2334. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2335. return false;
  2336. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2337. return false;
  2338. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2339. {
  2340. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  2341. .Contains(module))
  2342. return true;
  2343. }
  2344. return false;
  2345. }
  2346. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  2347. {
  2348. bool allWaferReturn = true;
  2349. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  2350. {
  2351. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  2352. if (wafer.IsEmpty)
  2353. {
  2354. allWaferReturn = false;
  2355. continue;
  2356. }
  2357. foreach (var mod in _vacModules)
  2358. {
  2359. if (ModuleHelper.IsPm(mod.Key))
  2360. {
  2361. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  2362. {
  2363. allWaferReturn = false;
  2364. }
  2365. }
  2366. }
  2367. }
  2368. return allWaferReturn;
  2369. }
  2370. private void UpdateProcessJobStatus()
  2371. {
  2372. if (_efemRobot.RobotStatus == RState.Running ||_tmRobot.RobotStatus == RState.Running)
  2373. return;
  2374. foreach (var pj in _lstProcessJobs)
  2375. {
  2376. if (pj.State == EnumProcessJobState.Processing)
  2377. {
  2378. if (CheckAllWaferReturned(pj, true))
  2379. {
  2380. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2381. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2382. }
  2383. }
  2384. else if (pj.State == EnumProcessJobState.Stopping)
  2385. {
  2386. if (CheckAllWaferReturned(pj, false))
  2387. {
  2388. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2389. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2390. }
  2391. }
  2392. }
  2393. }
  2394. private void UpdateControlJobStatus()
  2395. {
  2396. if (_lstControlJobs.Count == 0)
  2397. return;
  2398. if (_efemRobot.RobotStatus == RState.Running || _tmRobot.RobotStatus == RState.Running)
  2399. return;
  2400. bool allControlJobComplete = true;
  2401. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  2402. foreach (var cj in _lstControlJobs)
  2403. {
  2404. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  2405. {
  2406. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2407. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  2408. {
  2409. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2410. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2411. if(firstQuequeJob.InnerId == cj.InnerId)
  2412. {
  2413. if (IsCtrlJobNeedPreClean(cj))
  2414. {
  2415. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  2416. _waitPreCleanPMs.Clear();
  2417. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2418. foreach (var pm in PMs)
  2419. {
  2420. _waitPreCleanPMs.Add(pm);
  2421. }
  2422. }
  2423. else
  2424. {
  2425. cj.JetState = EnumJetCtrlJobState.Processing;
  2426. foreach (var pjName in cj.ProcessJobNameList)
  2427. {
  2428. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2429. if (pj == null)
  2430. {
  2431. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2432. continue;
  2433. }
  2434. if (pj.State == EnumProcessJobState.Queued)
  2435. {
  2436. ActiveProcessJob(pj);
  2437. }
  2438. }
  2439. }
  2440. }
  2441. }
  2442. }
  2443. else if(IsCtrlJobRuning(cj))
  2444. {
  2445. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2446. {
  2447. if (_waitPreCleanPMs.Count == 0)
  2448. {
  2449. cj.JetState = EnumJetCtrlJobState.Processing;
  2450. foreach (var pjName in cj.ProcessJobNameList)
  2451. {
  2452. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2453. if (pj == null)
  2454. {
  2455. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2456. continue;
  2457. }
  2458. if (pj.State == EnumProcessJobState.Queued)
  2459. {
  2460. ActiveProcessJob(pj);
  2461. }
  2462. }
  2463. }
  2464. }
  2465. else
  2466. {
  2467. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2468. {
  2469. if (IsAllJobWaferProcessedOrProcessing(cj))
  2470. {
  2471. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2472. _waitPostCleanPMs.Clear();
  2473. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2474. foreach (var pm in PMs)
  2475. {
  2476. _waitPostCleanPMs.Add(pm);
  2477. }
  2478. }
  2479. }
  2480. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2481. {
  2482. cj.JetState = EnumJetCtrlJobState.Completed;
  2483. cj.SetState(EnumControlJobState.Completed);
  2484. cj.EndTime = DateTime.Now;
  2485. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2486. _dbCallback.LotFinished(cj);
  2487. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2488. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2489. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2490. }
  2491. }
  2492. int countProcessed = 0;
  2493. foreach (var pjName in cj.ProcessJobNameList)
  2494. {
  2495. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2496. if (pj == null)
  2497. {
  2498. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2499. continue;
  2500. }
  2501. // caculate process wafer by process
  2502. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2503. {
  2504. foreach (var pjSlotWafer in pj.SlotWafers)
  2505. {
  2506. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2507. if (!wafer.IsEmpty && wafer.ProcessJob != null && wafer.ProcessJob.Sequence != null
  2508. && !IsWaferNeedGotoModule(wafer, ModuleName.PMA)
  2509. && !IsWaferNeedGotoModule(wafer, ModuleName.PMB)
  2510. && !IsWaferNeedGotoModule(wafer, ModuleName.PMC)
  2511. && !IsWaferNeedGotoModule(wafer, ModuleName.PMD))
  2512. countProcessed++;
  2513. }
  2514. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + countProcessed;
  2515. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2516. {
  2517. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2518. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2519. _cycledCount = _lpCycleCount.Sum(item => item.Value);
  2520. if (totolCycleWafer != _cycledWafer)
  2521. {
  2522. _cycledWafer = totolCycleWafer;
  2523. if (_cycledWafer >= 25)
  2524. {
  2525. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2526. }
  2527. else
  2528. {
  2529. _throughput = 0;
  2530. }
  2531. }
  2532. }
  2533. }
  2534. }
  2535. }
  2536. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2537. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2538. {
  2539. cjRemoveList.Add(cj);
  2540. }
  2541. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2542. }
  2543. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2544. {
  2545. if (allControlJobComplete)
  2546. {
  2547. // _cycledCount++;
  2548. if (_cycledCount < _cycleSetPoint)
  2549. {
  2550. foreach (var cj in _lstControlJobs)
  2551. {
  2552. cj.SetState(EnumControlJobState.Executing);
  2553. cj.JetState = EnumJetCtrlJobState.Quequed;
  2554. cj.LotInnerId = Guid.NewGuid();
  2555. _dbCallback.LotCreated(cj);
  2556. }
  2557. foreach (var pj in _lstProcessJobs)
  2558. {
  2559. pj.SetState(EnumProcessJobState.Queued);
  2560. pj.InnerId = Guid.NewGuid();
  2561. foreach (var pjSlotWafer in pj.SlotWafers)
  2562. {
  2563. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2564. wafer.ProcessJob = null;
  2565. wafer.NextSequenceStep = 0;
  2566. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2567. }
  2568. }
  2569. }
  2570. else
  2571. _cycleState = RState.End;
  2572. }
  2573. }
  2574. foreach (var cj in cjRemoveList)
  2575. {
  2576. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2577. foreach (var pj in _lstProcessJobs)
  2578. {
  2579. if (pj.ControlJobName == cj.Name)
  2580. pjRemoveList.Add(pj);
  2581. }
  2582. foreach (var pj in pjRemoveList)
  2583. {
  2584. _lstProcessJobs.Remove(pj);
  2585. }
  2586. _lstControlJobs.Remove(cj);
  2587. }
  2588. }
  2589. private void UpdateLLInOutPathProperty()
  2590. {
  2591. if (_lstControlJobs.Count == 0)
  2592. return;
  2593. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2594. foreach (var cj in _lstControlJobs)
  2595. {
  2596. if (cj.State == EnumControlJobState.Executing)
  2597. {
  2598. bool allPjCompleted = true;
  2599. foreach (var pjName in cj.ProcessJobNameList)
  2600. {
  2601. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2602. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2603. continue;
  2604. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2605. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2606. }
  2607. }
  2608. }
  2609. if (inOutPaths.Count == 1)
  2610. {
  2611. _LLInOutPath = inOutPaths[0];
  2612. }
  2613. }
  2614. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2615. {
  2616. List<ModuleName> allModules = _vacModules.Keys.ToList().Union(_atmModules.Keys.ToList()).ToList();
  2617. allModules.Add(ModuleName.EfemRobot);
  2618. allModules.Add(ModuleName.TMRobot);
  2619. int original = (int)ModuleHelper.Converter(cj.Module);
  2620. foreach(var mod in allModules)
  2621. {
  2622. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  2623. continue;
  2624. var wafers = WaferManager.Instance.GetWafers(mod);
  2625. foreach(var wafer in wafers)
  2626. {
  2627. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.OriginStation != original)
  2628. continue;
  2629. if (IsWaferNeedGotoModule(wafer, ModuleName.PMA) ||
  2630. IsWaferNeedGotoModule(wafer, ModuleName.PMB) ||
  2631. IsWaferNeedGotoModule(wafer, ModuleName.PMC) ||
  2632. IsWaferNeedGotoModule(wafer, ModuleName.PMD))
  2633. {
  2634. return false;
  2635. }
  2636. }
  2637. }
  2638. return true;
  2639. }
  2640. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2641. {
  2642. foreach(var pj in _lstProcessJobs)
  2643. {
  2644. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2645. {
  2646. return false;
  2647. }
  2648. }
  2649. return true;
  2650. }
  2651. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2652. {
  2653. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2654. cj.JetState == EnumJetCtrlJobState.Processing ||
  2655. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2656. }
  2657. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2658. {
  2659. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2660. (cj.JetState == EnumJetCtrlJobState.Processing
  2661. && IsAllJobWaferProcessedOrProcessing(cj)
  2662. && !IsCtrlJobNeedPostClean(cj));
  2663. }
  2664. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2665. {
  2666. if (cj.ProcessJobNameList.Count != 1)
  2667. return false;
  2668. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2669. if (processJob == null || processJob.Sequence == null || processJob.Sequence.PreCleanRecipe == null)
  2670. return false;
  2671. return processJob.Sequence.PreCleanRecipe.Trim().Length > 0;
  2672. }
  2673. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2674. {
  2675. if (cj.ProcessJobNameList.Count != 1)
  2676. return false;
  2677. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2678. if (processJob == null || processJob.Sequence == null || processJob.Sequence.PostCleanRecipe == null)
  2679. return false;
  2680. return processJob.Sequence.PostCleanRecipe.Trim().Length > 0;
  2681. }
  2682. private bool IsPMNeedWTWClean(ModuleName pm)
  2683. {
  2684. foreach(var cj in _lstControlJobs)
  2685. {
  2686. if(IsCtrlJobNeedWTWClean(cj, pm, out string wtwClean))
  2687. {
  2688. return true;
  2689. }
  2690. }
  2691. return false;
  2692. }
  2693. private bool IsCtrlJobNeedWTWClean(ControlJobInfo cj, ModuleName pm, out string WTWCleanRecipe)
  2694. {
  2695. WTWCleanRecipe = string.Empty;
  2696. if (cj.ProcessJobNameList.Count != 1)
  2697. return false;
  2698. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2699. if (processJob == null || processJob.Sequence == null || processJob.Sequence.WTWCleanRecipe == null)
  2700. return false;
  2701. WTWCleanRecipe = processJob.Sequence.WTWCleanRecipe.Trim();
  2702. return processJob.Sequence.PMs.Contains(pm) && WTWCleanRecipe.Length > 0;
  2703. }
  2704. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2705. {
  2706. if (cj.ProcessJobNameList.Count != 1)
  2707. return new List<ModuleName>();
  2708. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2709. return processJob.Sequence.PMs;
  2710. }
  2711. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2712. {
  2713. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2714. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2715. return Wafer;
  2716. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2717. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2718. return Wafer;
  2719. return cloneWafer;
  2720. }
  2721. #endregion
  2722. #region Manual Return All Wafer
  2723. public RState CheckManualReturnWafer()
  2724. {
  2725. if(!_tmRobot.IsIdle && (GetPMWaferExistence().exist + GetTMRobotWaferCount() > 0))
  2726. {
  2727. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  2728. return RState.Failed;
  2729. }
  2730. if (!_efemRobot.IsIdle)
  2731. {
  2732. LOG.Write(eEvent.ERR_ROUTER, ModuleName.EfemRobot, $"The EFEM Robot is not ready for return wafer.");
  2733. return RState.Failed;
  2734. }
  2735. var schedulers = _vacSchedulers.Concat(_atmSchedulers);
  2736. foreach(var mod in schedulers)
  2737. {
  2738. if (ModuleHelper.IsLoadPort(mod.Key))
  2739. continue;
  2740. int nSlotNumber = ModuleHelper.IsLoadLock(mod.Key) ? (mod.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber) : (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsEFEMRobot(mod.Key) ? 2 : 1);
  2741. for(int slot = 0; slot < nSlotNumber; slot++)
  2742. {
  2743. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  2744. if (wafer.IsEmpty)
  2745. continue;
  2746. if(!mod.Value.IsIdle)
  2747. {
  2748. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  2749. return RState.Failed;
  2750. }
  2751. var destLP = (ModuleName)wafer.OriginStation;
  2752. if(!_atmSchedulers[destLP].IsAvailable)
  2753. {
  2754. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  2755. return RState.Failed;
  2756. }
  2757. }
  2758. }
  2759. Clear();
  2760. return RState.Running;
  2761. }
  2762. public RState ReturnAllWafers()
  2763. {
  2764. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2765. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2766. var pmWaferStatus = GetPMWaferExistence();
  2767. if (pmWaferStatus.exist + (_LLASlotNumber - llaWaferStatus.empty) + (_LLBSlotNumber - llbWaferStatus.empty) + GetTMRobotWaferCount() + GetAtmInerWaferCount() + GetEfemRoborWaferCount() == 0)
  2768. {
  2769. Clear();
  2770. return RState.End;
  2771. }
  2772. ReturnAtmWafers();
  2773. ReturnVacWafers();
  2774. CheckReturnWafersArrived();
  2775. return RState.Running;
  2776. }
  2777. private void ReturnVacWafers()
  2778. {
  2779. if(_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running && _movingItems.Count == 0)
  2780. {
  2781. var tmRobotWaferCount = GetTMRobotWaferCount();
  2782. if(tmRobotWaferCount > 0 || GetPMWaferExistence().exist > 0)
  2783. {
  2784. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2785. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2786. if (IsLoadReadyForTM(ModuleName.LLA) && llaWaferStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaWaferStatus.empty == llbWaferStatus.empty) || llaWaferStatus.empty > llbWaferStatus.empty))
  2787. {
  2788. if (tmRobotWaferCount > 0)
  2789. ReturnTMRobotWafersToLL(ModuleName.LLA);
  2790. else
  2791. ReturnPMWafersToLL(ModuleName.LLA);
  2792. }
  2793. else if (IsLoadReadyForTM(ModuleName.LLB) && llbWaferStatus.empty > 0)
  2794. {
  2795. if (tmRobotWaferCount > 0)
  2796. ReturnTMRobotWafersToLL(ModuleName.LLB);
  2797. else
  2798. ReturnPMWafersToLL(ModuleName.LLB);
  2799. }
  2800. }
  2801. RuningTMRobotTask();
  2802. }
  2803. }
  2804. private void ReturnAtmWafers()
  2805. {
  2806. if(_efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count == 0)
  2807. {
  2808. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable && WaferManager.Instance.CheckHasWafer(x.Key, 0)).ToDictionary(k => k.Key, v => v.Value);
  2809. var lls = _vacSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key) && GetLLProcessStatusCount(x.Key).processed + GetLLProcessStatusCount(x.Key).unprocessed > 0).ToDictionary(k => k.Key, v => v.Value);
  2810. if (GetEfemRoborWaferCount() > 0)
  2811. {
  2812. for(int slot = 0; slot < 2; slot++)
  2813. {
  2814. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, slot);
  2815. if(!wafer.IsEmpty)
  2816. {
  2817. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, slot, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)slot));
  2818. }
  2819. }
  2820. }
  2821. else if(aligners.Count > 0)
  2822. {
  2823. foreach(var align in aligners)
  2824. {
  2825. var wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  2826. var hand = GetEFEMRobotFreeHand();
  2827. if (!wafer.IsEmpty && hand != Hand.None)
  2828. {
  2829. _efemMovingItems.Add(new MoveItem(align.Key, 0, ModuleName.EfemRobot, (int)hand, hand));
  2830. }
  2831. }
  2832. }
  2833. else if(lls.Count > 0)
  2834. {
  2835. ModuleName source = lls.First().Key;
  2836. if(lls.Count > 1)
  2837. {
  2838. if (GetLLProcessStatusCount(ModuleName.LLB).empty < GetLLProcessStatusCount(ModuleName.LLA).empty)
  2839. source = ModuleName.LLB;
  2840. else
  2841. source = ModuleName.LLA;
  2842. }
  2843. int slotNumber = source == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2844. for(int i = 0; i < slotNumber; i++)
  2845. {
  2846. var wafer = WaferManager.Instance.GetWafer(source, i);
  2847. var hand = GetEFEMRobotFreeHand();
  2848. if (!wafer.IsEmpty && hand != Hand.None)
  2849. {
  2850. _efemMovingItems.Add(new MoveItem(source, i, ModuleName.EfemRobot, (int)hand, hand));
  2851. }
  2852. }
  2853. }
  2854. RuningEFEMRobotTask();
  2855. }
  2856. }
  2857. private void ReturnPMWafersToLL(ModuleName ll)
  2858. {
  2859. var validSlots = GetModuleValidSlots(ll);
  2860. foreach(var pm in _vacSchedulers)
  2861. {
  2862. if (!ModuleHelper.IsPm(pm.Key))
  2863. continue;
  2864. if(pm.Value.IsIdle && WaferManager.Instance.CheckHasWafer(pm.Key, 0) && validSlots.Count > 0)
  2865. {
  2866. _movingItems.Add(new MoveItem( pm.Key, 0, ll, validSlots.Dequeue(), Hand.None));
  2867. if (_movingItems.Count >= 2)
  2868. return;
  2869. }
  2870. }
  2871. }
  2872. private void ReturnTMRobotWafersToLL(ModuleName ll)
  2873. {
  2874. var validSlots = GetModuleValidSlots(ll);
  2875. for(int slot = 0; slot < 2; slot++)
  2876. {
  2877. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, slot))
  2878. {
  2879. _movingItems.Add(new MoveItem(ModuleName.TMRobot, slot, ll, validSlots.Dequeue(), (Hand)slot));
  2880. }
  2881. }
  2882. }
  2883. private void CheckReturnWafersArrived()
  2884. {
  2885. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2886. {
  2887. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2888. foreach (var tar in tars)
  2889. {
  2890. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2891. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2892. continue;
  2893. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2894. {
  2895. // wafer arrive
  2896. _vacWaferTargets.Remove(tar.Key);
  2897. }
  2898. }
  2899. if (ModuleHelper.IsLoadLock(mod.Key))
  2900. {
  2901. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2902. {
  2903. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2904. }
  2905. }
  2906. }
  2907. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2908. if (_vacMoveFinishTrig.Q)
  2909. {
  2910. foreach (var item in _movingItems)
  2911. {
  2912. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2913. {
  2914. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2915. }
  2916. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2917. {
  2918. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2919. }
  2920. }
  2921. _movingItems.Clear();
  2922. }
  2923. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2924. {
  2925. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2926. foreach (var tar in tars)
  2927. {
  2928. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2929. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2930. continue;
  2931. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2932. {
  2933. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2934. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2935. _atmWaferTargets.Remove(tar.Key);
  2936. if (ModuleHelper.IsAligner(tar.Key.Module))
  2937. {
  2938. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2939. }
  2940. }
  2941. }
  2942. if (ModuleHelper.IsLoadLock(mod.Key))
  2943. {
  2944. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2945. {
  2946. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2947. }
  2948. }
  2949. }
  2950. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2951. {
  2952. foreach (var item in _efemMovingItems)
  2953. {
  2954. if (ModuleHelper.IsLoadLock(item.Module))
  2955. {
  2956. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2957. }
  2958. }
  2959. _efemMovingItems.Clear();
  2960. }
  2961. }
  2962. #endregion
  2963. }
  2964. }