VenusDispatcher.cs 87 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using MECF.Framework.RT.EquipmentLibrary.HardwareUnits.Robot;
  24. namespace Venus_RT.Modules
  25. {
  26. class VCETask : ModuleTask
  27. {
  28. public VCETask(ModuleName mod) : base(mod)
  29. {
  30. }
  31. }
  32. class VenusPMTask : ModuleTask
  33. {
  34. public enum RecipeJobType
  35. {
  36. PreClean,
  37. Process,
  38. PostClean,
  39. WtwClean,
  40. }
  41. public override int TimeToReady
  42. {
  43. get
  44. {
  45. switch (Status)
  46. {
  47. case ModuleStatus.Idle:
  48. case ModuleStatus.IdleClean:
  49. case ModuleStatus.PreJobClean:
  50. case ModuleStatus.PostJobClean:
  51. case ModuleStatus.WTWClean:
  52. case ModuleStatus.Processing:
  53. {
  54. return Scheduler.IsAvailable ? 0 : (Scheduler.TimeToReady + 500) / 1000;
  55. }
  56. }
  57. return int.MaxValue;
  58. }
  59. }
  60. private WaferTask _wafer;
  61. private SchedulerPM _pmScheduler => Scheduler as SchedulerPM;
  62. Queue<KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>> _pendingWaferTasks = new Queue<KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>> ();
  63. KeyValuePair<Guid, Queue<KeyValuePair <RecipeJobType, string>>> _runingWaferTask = new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>> (Guid.Empty, new Queue<KeyValuePair<RecipeJobType, string>>());
  64. public VenusPMTask(ModuleName mod) : base(mod)
  65. { }
  66. public override RState Run()
  67. {
  68. if(_runingWaferTask.Value.Count == 0)
  69. {
  70. if(_pendingWaferTasks.Count > 0)
  71. {
  72. _runingWaferTask = _pendingWaferTasks.Dequeue();
  73. }
  74. else
  75. {
  76. if(Scheduler.IsIdle && Status == ModuleStatus.Idle)
  77. {
  78. if (WaferManager.Instance.CheckNoWafer(Module, 0) && Scheduler.IsOnline)
  79. {
  80. if (_pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  81. {
  82. Status = ModuleStatus.StartIdleClean;
  83. }
  84. }
  85. }
  86. }
  87. }
  88. else
  89. {
  90. if(Scheduler.IsIdle && Status == ModuleStatus.Idle)
  91. {
  92. switch(_runingWaferTask.Value.First().Key)
  93. {
  94. case RecipeJobType.PreClean:
  95. {
  96. if(WaferManager.Instance.CheckNoWafer(Module,0))
  97. {
  98. if (_pmScheduler.RunJobCleanTask(_runingWaferTask.Value.First().Value))
  99. {
  100. Status = ModuleStatus.StartPreJobClean;
  101. }
  102. else
  103. {
  104. LOG.Write(eEvent.WARN_ROUTER, Module, $"Run Prejob clean recipe {_runingWaferTask.Value.First().Value} failed");
  105. TryDequeueRuningTask(Status);
  106. Status = ModuleStatus.Idle;
  107. }
  108. }
  109. }
  110. break;
  111. case RecipeJobType.Process:
  112. {
  113. if (WaferManager.Instance.CheckHasWafer(Module, 0))
  114. {
  115. if(_wafer.waferId == _runingWaferTask.Key)
  116. {
  117. Scheduler.EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, Module, 0));
  118. Status = ModuleStatus.StartProcess;
  119. }
  120. else
  121. {
  122. LOG.Write(eEvent.WARN_ROUTER, Module, $"wafer id dismatch while launch {_wafer.sourceMod}.{_wafer.sourceSlot + 1} process recipe");
  123. }
  124. }
  125. }
  126. break;
  127. case RecipeJobType.PostClean:
  128. {
  129. if (WaferManager.Instance.CheckNoWafer(Module, 0))
  130. {
  131. if (_pmScheduler.RunJobCleanTask(_runingWaferTask.Value.First().Value))
  132. {
  133. Status = ModuleStatus.StartPostJobClean;
  134. }
  135. else
  136. {
  137. LOG.Write(eEvent.WARN_ROUTER, Module, $"Run Postjob clean recipe {_runingWaferTask.Value.First().Value} failed");
  138. TryDequeueRuningTask(Status);
  139. Status = ModuleStatus.Idle;
  140. }
  141. }
  142. }
  143. break;
  144. case RecipeJobType.WtwClean:
  145. {
  146. if (WaferManager.Instance.CheckNoWafer(Module, 0))
  147. {
  148. if (_pmScheduler.RunJobCleanTask(_runingWaferTask.Value.First().Value))
  149. {
  150. Status = ModuleStatus.StartWTWClean;
  151. }
  152. else
  153. {
  154. LOG.Write(eEvent.WARN_ROUTER, Module, $"Run WTW clean recipe {_runingWaferTask.Value.First().Value} failed");
  155. TryDequeueRuningTask(Status);
  156. Status = ModuleStatus.Idle;
  157. }
  158. }
  159. }
  160. break;
  161. }
  162. }
  163. }
  164. if(_runingWaferTask.Value.Count > 0 || Status != ModuleStatus.Idle)
  165. {
  166. if (Scheduler.IsIdle)
  167. {
  168. switch (Status)
  169. {
  170. case ModuleStatus.Processing:
  171. {
  172. var wafer = WaferManager.Instance.GetWafer(Module, 0);
  173. if (Scheduler.IsOnline)
  174. {
  175. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  176. {
  177. _wafer.Return();
  178. TryDequeueRuningTask(Status);
  179. Status = ModuleStatus.Idle;
  180. }
  181. }
  182. else // handle offline exception situation
  183. {
  184. TryDequeueRuningTask(Status);
  185. Status = ModuleStatus.Idle;
  186. }
  187. }
  188. break;
  189. case ModuleStatus.PreJobClean:
  190. case ModuleStatus.PostJobClean:
  191. case ModuleStatus.WTWClean:
  192. {
  193. TryDequeueRuningTask(Status);
  194. Status = ModuleStatus.Idle;
  195. }
  196. break;
  197. case ModuleStatus.IdleClean:
  198. {
  199. Status = ModuleStatus.Idle;
  200. }
  201. break;
  202. case ModuleStatus.StartProcess:
  203. {
  204. if (RouteManager.IsATMMode)
  205. {
  206. Status = ModuleStatus.Processing;
  207. }
  208. }
  209. break;
  210. }
  211. }
  212. else
  213. {
  214. switch (Status)
  215. {
  216. case ModuleStatus.StartProcess:
  217. Status = ModuleStatus.Processing;
  218. break;
  219. case ModuleStatus.StartIdleClean:
  220. Status = ModuleStatus.IdleClean;
  221. break;
  222. case ModuleStatus.StartPreJobClean:
  223. Status = ModuleStatus.PreJobClean;
  224. break;
  225. case ModuleStatus.StartPostJobClean:
  226. Status = ModuleStatus.PostJobClean;
  227. break;
  228. case ModuleStatus.StartWTWClean:
  229. Status = ModuleStatus.WTWClean;
  230. break;
  231. }
  232. }
  233. }
  234. return RState.Running;
  235. }
  236. void TryDequeueRuningTask( ModuleStatus status)
  237. {
  238. bool bMatch = false;
  239. if (_runingWaferTask.Value.Count > 0)
  240. {
  241. switch(status)
  242. {
  243. case ModuleStatus.PreJobClean:
  244. if(_runingWaferTask.Value.First().Key == RecipeJobType.PreClean)
  245. {
  246. _runingWaferTask.Value.Dequeue();
  247. bMatch = true;
  248. }
  249. break;
  250. case ModuleStatus.Processing:
  251. if(_runingWaferTask.Value.First().Key == RecipeJobType.Process)
  252. {
  253. _runingWaferTask.Value.Dequeue();
  254. bMatch = true;
  255. }
  256. break;
  257. case ModuleStatus.PostJobClean:
  258. if(_runingWaferTask.Value.First().Key == RecipeJobType.PostClean)
  259. {
  260. _runingWaferTask.Value.Dequeue();
  261. bMatch = true;
  262. }
  263. break;
  264. case ModuleStatus.WTWClean:
  265. if(_runingWaferTask.Value.First().Key == RecipeJobType.WtwClean)
  266. {
  267. _runingWaferTask.Value.Dequeue();
  268. bMatch = true;
  269. }
  270. break;
  271. case ModuleStatus.WaitPreJobClean:
  272. case ModuleStatus.WaitProcess:
  273. case ModuleStatus.WaitPostJobClean:
  274. case ModuleStatus.WaitWTWClean:
  275. case ModuleStatus.Idle:
  276. _runingWaferTask.Value.Dequeue();
  277. break;
  278. }
  279. }
  280. if(!bMatch)
  281. {
  282. string runingTask = _runingWaferTask.Value.Count > 0 ? _runingWaferTask.Value.First().ToString() : "Empty";
  283. LOG.Write(eEvent.WARN_ROUTER, Module, $"TryDequeueRuningTask() failed, PM Status: {status}, runing task : {runingTask}");
  284. }
  285. }
  286. public override void WaferArrived(WaferTask wafer, int slot)
  287. {
  288. _wafer = wafer;
  289. }
  290. public override void WaferLeaved(WaferTask wafer, int slot)
  291. {
  292. _wafer = null;
  293. }
  294. public void SubscribeWaferTask(WaferTask waferTask)
  295. {
  296. var waferRecipes = new Queue<KeyValuePair<RecipeJobType, string>>();
  297. if (!string.IsNullOrWhiteSpace(waferTask.processRecipe))
  298. {
  299. waferRecipes.Enqueue(new KeyValuePair<RecipeJobType, string>(RecipeJobType.Process, waferTask.processRecipe));
  300. }
  301. if (!string.IsNullOrWhiteSpace(waferTask.wtwCleanRecipe))
  302. {
  303. waferRecipes.Enqueue(new KeyValuePair<RecipeJobType, string>(RecipeJobType.WtwClean, waferTask.wtwCleanRecipe));
  304. }
  305. if(_runingWaferTask.Key == waferTask.waferId || _pendingWaferTasks.ToList().Exists(kv => kv.Key == waferTask.waferId))
  306. {
  307. LOG.Write(eEvent.WARN_ROUTER, Module, $"wafer {waferTask.sourceMod}.{waferTask.sourceSlot + 1} already subscribe job task.");
  308. }
  309. else if (_runingWaferTask.Key == Guid.Empty || _runingWaferTask.Value.Count == 0)
  310. {
  311. _runingWaferTask = new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(waferTask.waferId, waferRecipes);
  312. }
  313. else
  314. {
  315. _pendingWaferTasks.Enqueue(new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(waferTask.waferId, waferRecipes));
  316. }
  317. }
  318. public void SubscribeLotCleanTask(ControlJobInfo cj, RecipeJobType cleanType)
  319. {
  320. var lotCleanRecipes = new Queue<KeyValuePair<RecipeJobType, string>>();
  321. if(cleanType == RecipeJobType.PreClean && !string.IsNullOrWhiteSpace(cj.PreJobClean))
  322. {
  323. lotCleanRecipes.Enqueue(new KeyValuePair<RecipeJobType, string>(cleanType, cj.PreJobClean));
  324. }
  325. else if(cleanType == RecipeJobType.PostClean && !string.IsNullOrWhiteSpace (cj.PostJobClean))
  326. {
  327. lotCleanRecipes.Enqueue(new KeyValuePair<RecipeJobType, string>(cleanType, cj.PostJobClean));
  328. }
  329. else
  330. {
  331. return;
  332. }
  333. if ((_runingWaferTask.Key == cj.InnerId && _runingWaferTask.Value.ToList().Exists(pv => pv.Key == cleanType)) || _pendingWaferTasks.ToList().Exists(task => task.Key == cj.InnerId && task.Value.ToList().Exists(pv => pv.Key == cleanType)))
  334. {
  335. LOG.Write(eEvent.WARN_ROUTER, Module, $"Control job {cj.Name} already subscribe {cleanType} task.");
  336. }
  337. else if (_runingWaferTask.Key == Guid.Empty || _runingWaferTask.Value.Count == 0)
  338. {
  339. _runingWaferTask = new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(cj.InnerId, lotCleanRecipes);
  340. }
  341. else
  342. {
  343. _pendingWaferTasks.Enqueue(new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(cj.InnerId, lotCleanRecipes));
  344. }
  345. }
  346. public bool ReadyMoveIn(WaferTask wafer)
  347. {
  348. return _runingWaferTask.Key == wafer.waferId && _runingWaferTask.Value.Count > 0 && _runingWaferTask.Value.First().Key == RecipeJobType.Process;
  349. }
  350. public bool IsAllJobCompleted()
  351. {
  352. return Status == ModuleStatus.Idle && (_runingWaferTask.Key == Guid.Empty || _runingWaferTask.Value.Count == 0) && _pendingWaferTasks.Count == 0;
  353. }
  354. public override void ResetTask()
  355. {
  356. base.ResetTask();
  357. _wafer = null;
  358. _pendingWaferTasks.Clear();
  359. _runingWaferTask = new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(Guid.Empty, new Queue<KeyValuePair<RecipeJobType, string>>());
  360. }
  361. }
  362. class PreAlignTask : ModuleTask
  363. {
  364. private WaferTask _wafer;
  365. public PreAlignTask(ModuleName aligner) : base(aligner)
  366. {
  367. }
  368. public override RState Run()
  369. {
  370. var tmRobot = Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot) as SchedulerSETMRobot;
  371. if (tmRobot == null || !tmRobot.IsAvailable)
  372. return RState.Running;
  373. switch (Status)
  374. {
  375. case ModuleStatus.WaitAlign:
  376. {
  377. tmRobot.Align(0);
  378. Status = ModuleStatus.Aligning;
  379. }
  380. break;
  381. case ModuleStatus.Aligning:
  382. {
  383. _wafer.IsAligned = true;
  384. Status = ModuleStatus.Idle;
  385. }
  386. break;
  387. }
  388. return RState.Running;
  389. }
  390. public override void WaferArrived(WaferTask wafer, int slot)
  391. {
  392. _wafer = wafer;
  393. Status = ModuleStatus.WaitAlign;
  394. }
  395. public override void WaferLeaved(WaferTask wafer, int slot)
  396. {
  397. _wafer = null;
  398. }
  399. }
  400. class VenusTMRobotTask : ModuleTask
  401. {
  402. public VenusTMRobotTask(ModuleName mod) : base(mod) { }
  403. public override RState Run()
  404. {
  405. return base.Run();
  406. }
  407. }
  408. class VenusDispatcher : ICycle
  409. {
  410. private RState _tmRobotStatus { get { return (_dictModuleTask[ModuleName.TMRobot].Scheduler as SchedulerSETMRobot).RobotStatus; } }
  411. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  412. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  413. private List<WaferTask> _lstWaferTasks = new List<WaferTask>();
  414. private Dictionary<ModuleName, ModuleTask> _dictModuleTask = new Dictionary<ModuleName, ModuleTask>();
  415. private Queue<WaferInfo> _qeReturnWafers = new Queue<WaferInfo>();
  416. private Queue<List<MoveItem>> _tmSchdActions = new Queue<List<MoveItem>>();
  417. private List<MoveItem> _curTmAction = new List<MoveItem>();
  418. private bool _isCycleMode;
  419. private int _cycleSetPoint = 0;
  420. private int _cycledCount = 0;
  421. private int _cycledWafer = 0;
  422. private float _throughput = 0.0f;
  423. private int _tmRobotSingleArmOption = 0;
  424. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  425. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  426. private Stopwatch _cycleWatch = new Stopwatch();
  427. private SchedulerFACallback _faCallback;
  428. private SchedulerDBCallback _dbCallback;
  429. public SequenceLLInOutPath LLInOutPath => SequenceLLInOutPath.DInDOut;
  430. public bool HasJobRunning => _lstControlJobs.Count > 0;
  431. private RState _cycleState = RState.Init;
  432. public RState CycleState => _cycleState;
  433. private Dictionary<string, ControlJobInfo> _loadportControlJobDic = new Dictionary<string, ControlJobInfo>();
  434. public List<string> InUseRecipes = new List<string>();
  435. public VenusDispatcher()
  436. {
  437. _faCallback = new SchedulerFACallback();
  438. _dbCallback = new SchedulerDBCallback();
  439. InitModules();
  440. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  441. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  442. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  443. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  444. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  445. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  446. DATA.Subscribe("Scheduler.InUsingRecipe", () => InUseRecipes);
  447. for (int i = 1; i <= 3; i++)
  448. {
  449. _loadportControlJobDic[$"LP{i}"] = null;
  450. string lp = $"LP{i}";
  451. DATA.Subscribe($"{lp}.CurrentControlJob", () => _loadportControlJobDic[lp], SubscriptionAttribute.FLAG.IgnoreSaveDB);
  452. }
  453. }
  454. #region public interface
  455. /// <summary>
  456. /// 获取lp当前的ControlJob
  457. /// </summary>
  458. /// <param name="lp"></param>
  459. /// <returns></returns>
  460. public ControlJobInfo GetLoadPortCurrentControlJob(ModuleName lp)
  461. {
  462. if (ModuleHelper.IsLoadPort(lp))
  463. {
  464. return _loadportControlJobDic.ContainsKey(lp.ToString()) ? _loadportControlJobDic[lp.ToString()] : null;
  465. }
  466. else
  467. {
  468. return null;
  469. }
  470. }
  471. public RState Start(params object[] objs)
  472. {
  473. if (WaferManager.Instance.HasDuplicatedWafer)
  474. {
  475. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "System has dummy wafers, please verify all the wafer position, and delete the invalid wafer");
  476. return RState.Failed;
  477. }
  478. _tmRobotSingleArmOption = SC.GetValue<int>("TM.SingleArmOption");
  479. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  480. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  481. _cycledWafer = 0;
  482. _cycledCount = 0;
  483. _throughput = 0;
  484. Clear();
  485. _cycleWatch.Stop();
  486. _lpCycleWafer.Clear();
  487. _lpCycleCount.Clear();
  488. return RState.Running;
  489. }
  490. public bool CreateJob(Dictionary<string, object> param, out string reason)
  491. {
  492. reason = "";
  493. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  494. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  495. string[] slotSequence = (string[])param["SlotSequence"];
  496. string jobId = (string)param["JobId"];
  497. string module = (string)param["Module"];
  498. if (string.IsNullOrEmpty(jobId))
  499. {
  500. jobId = "CJ_Local_" + module;
  501. }
  502. //bool autoStart = (bool)param["AutoStart"];
  503. string lotId = jobId;
  504. if (param.ContainsKey("LotId"))
  505. lotId = (string)param["LotId"];
  506. string preCleanRecipe = param.ContainsKey("PreCleanRecipeName") ? (string)param["PreCleanRecipeName"] : string.Empty;
  507. string postCleanRecipe = param.ContainsKey("PostCleanRecipeName") ? (string)param["PostCleanRecipeName"] : string.Empty;
  508. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  509. {
  510. reason = $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}";
  511. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  512. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  513. return false;
  514. }
  515. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  516. {
  517. reason = $"{module} should be LoadPort";
  518. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  519. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  520. return false;
  521. }
  522. if (_lstControlJobs.Exists(x => x.Name == jobId))
  523. {
  524. reason = $"{jobId} already created";
  525. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  526. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  527. return false;
  528. }
  529. ControlJobInfo cj = new ControlJobInfo();
  530. cj.Name = jobId;
  531. cj.Module = module;
  532. cj.LotName = lotId;
  533. cj.LotInnerId = Guid.NewGuid();
  534. cj.LotWafers = new List<WaferInfo>();
  535. cj.SetState(EnumControlJobState.WaitingForStart);
  536. cj.JetState = EnumJetCtrlJobState.Created;
  537. cj.PreJobClean = preCleanRecipe;
  538. cj.PostJobClean = postCleanRecipe;
  539. cj.SequenceNameList = slotSequence;
  540. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  541. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  542. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  543. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  544. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  545. {
  546. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  547. continue;
  548. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  549. indexSequence[groupName] = slotSequence[i];
  550. if (!seqSlot.ContainsKey(groupName))
  551. {
  552. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  553. }
  554. if (!seqSlotWafers.ContainsKey(groupName))
  555. {
  556. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  557. }
  558. seqSlot[groupName][i] = true;
  559. if (!WaferManager.Instance.CheckHasWafer(module, i))
  560. {
  561. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} not in the carrier");
  562. return false;
  563. }
  564. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  565. {
  566. reason = $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}";
  567. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  568. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  569. return false;
  570. }
  571. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  572. {
  573. reason = $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}";
  574. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  575. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  576. return false;
  577. }
  578. //--- 2024-03-21 增加了waferinfo 相应的lotId信息 start---
  579. WaferInfo waferInfo = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i);
  580. cj.LotWafers.Add(waferInfo);
  581. waferInfo.SequenceName = slotSequence[i];
  582. waferInfo.LotId = lotId;
  583. //--- 2024-03-21 增加了waferinfo 相应的lotId信息 end---
  584. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  585. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  586. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  587. }
  588. if (seqSlotWafers.Count == 0)
  589. {
  590. reason = $"job has not assign wafer";
  591. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  592. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  593. return false;
  594. }
  595. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  596. string[] seqs = seqSlot.Keys.ToArray();
  597. for (int i = 0; i < seqs.Length; i++)
  598. {
  599. ProcessJobInfo pj = new ProcessJobInfo();
  600. pj.Name = jobId + "_" + (i + 1);
  601. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  602. if (pj.Sequence == null)
  603. {
  604. reason = $"invalid sequence[{indexSequence[seqs[i]]}]";
  605. return false;
  606. }
  607. pj.ControlJobName = cj.Name;
  608. pj.LotName = lotId;
  609. pj.SlotWafers = seqSlotWafers[seqs[i]];
  610. pj.SetState(EnumProcessJobState.Queued);
  611. if (!CheckSequencePmReady(pj.Sequence, out reason))
  612. {
  613. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  614. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  615. return false;
  616. }
  617. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  618. {
  619. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  620. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  621. return false;
  622. }
  623. pjs.Add(pj);
  624. }
  625. _dbCallback.LotUpdate(cj);
  626. foreach (var pj in pjs)
  627. {
  628. cj.ProcessJobNameList.Add(pj.Name);
  629. _lstProcessJobs.Add(pj);
  630. }
  631. _lstControlJobs.Add(cj);
  632. //AssociatedPMWithLP(cj);
  633. _loadportControlJobDic[cj.Module] = cj;
  634. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  635. return true;
  636. }
  637. public bool CheckAllJobDone()
  638. {
  639. foreach (var cj in _lstControlJobs)
  640. {
  641. if (cj.State != EnumControlJobState.Completed)
  642. return false;
  643. }
  644. InUseRecipes.Clear();
  645. return true;
  646. }
  647. public bool CheckJobJustDone(out string sJobName)
  648. {
  649. foreach (var cj in _lstControlJobs)
  650. {
  651. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  652. {
  653. //LP;WaferSize;Lot;Number;Start;End;
  654. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  655. cj.BeenPosted = true;
  656. return true;
  657. }
  658. }
  659. sJobName = "NULL";
  660. return false;
  661. }
  662. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  663. {
  664. foreach (var pj in _lstProcessJobs)
  665. {
  666. if (pj.ControlJobName == cj.Name)
  667. return pj;
  668. }
  669. return null;
  670. }
  671. public bool AbortJob(string jobName, out string reason)
  672. {
  673. reason = "";
  674. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  675. if (cj == null)
  676. {
  677. reason = $"abort job rejected, not found job with id {jobName}";
  678. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  679. return false;
  680. }
  681. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  682. foreach (var pj in _lstProcessJobs)
  683. {
  684. if (pj.ControlJobName == cj.Name)
  685. {
  686. pj.SetState(EnumProcessJobState.Aborting);
  687. pjAbortList.Add(pj);
  688. int unprocessed = 0;
  689. int aborted = 0;
  690. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  691. foreach (var waferInfo in wafers)
  692. {
  693. waferInfo.ProcessJob = null;
  694. waferInfo.NextSequenceStep = 0;
  695. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  696. unprocessed++;
  697. }
  698. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  699. }
  700. }
  701. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  702. _dbCallback.LotFinished(cj);
  703. foreach (var pj in pjAbortList)
  704. {
  705. _lstProcessJobs.Remove(pj);
  706. }
  707. _lstControlJobs.Remove(cj);
  708. if (_loadportControlJobDic.ContainsKey(cj.Module))
  709. {
  710. _loadportControlJobDic[cj.Module] = null;
  711. }
  712. return true;
  713. }
  714. public bool StopJob(string jobName, out string reason)
  715. {
  716. reason = "";
  717. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  718. if (cj == null)
  719. {
  720. reason = $"stop job rejected, not found job with id {jobName}";
  721. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  722. return false;
  723. }
  724. foreach (var pj in _lstProcessJobs)
  725. {
  726. if (pj.ControlJobName == cj.Name)
  727. {
  728. pj.SetState(EnumProcessJobState.Stopping);
  729. }
  730. }
  731. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  732. _dbCallback.LotFinished(cj);
  733. if (_loadportControlJobDic.ContainsKey(cj.Module))
  734. {
  735. _loadportControlJobDic[cj.Module] = null;
  736. }
  737. return true;
  738. }
  739. public bool ResumeJob(string jobName, out string reason)
  740. {
  741. reason = "";
  742. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  743. if (cj == null)
  744. {
  745. reason = $"resume job rejected, not found job with id {jobName}";
  746. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  747. return false;
  748. }
  749. if (cj.State == EnumControlJobState.Paused)
  750. {
  751. cj.SetState(EnumControlJobState.Executing);
  752. }
  753. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  754. _cycleState = RState.Running;
  755. return true;
  756. }
  757. public bool PauseJob(string jobName, out string reason)
  758. {
  759. reason = "";
  760. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  761. if (cj == null)
  762. {
  763. reason = $"pause job rejected, not found job with id {jobName}";
  764. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  765. return false;
  766. }
  767. if (cj.State == EnumControlJobState.Executing)
  768. {
  769. cj.SetState(EnumControlJobState.Paused);
  770. }
  771. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  772. if (!_lstControlJobs.Exists(job => job.State == EnumControlJobState.Executing))
  773. _cycleState = RState.Paused;
  774. return true;
  775. }
  776. public bool StartJob(string jobName, out string reason)
  777. {
  778. reason = "";
  779. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  780. if (cj == null)
  781. {
  782. reason = $"start job rejected, not found job with id {jobName}";
  783. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  784. return false;
  785. }
  786. if (cj.State == EnumControlJobState.WaitingForStart)
  787. {
  788. cj.SetState(EnumControlJobState.Queued);
  789. //PreJobClean(cj);
  790. cj.StartTime = DateTime.Now;
  791. _dbCallback.LotCreated(cj);
  792. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  793. //if (!_blockingWatcher.IsRunning)
  794. // _blockingWatcher.Restart();
  795. //ResetTraceFlag();
  796. }
  797. if (!_cycleWatch.IsRunning)
  798. {
  799. _cycleWatch.Restart();
  800. }
  801. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  802. {
  803. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  804. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  805. }
  806. _cycleState = RState.Running;
  807. return true;
  808. }
  809. public RState Monitor()
  810. {
  811. prelude();
  812. RunWaferTask();
  813. RunModuleTasks();
  814. RoutingWafers();
  815. epilogue();
  816. return _cycleState;
  817. }
  818. public void Abort()
  819. {
  820. }
  821. public void Clear()
  822. {
  823. foreach (var module in _dictModuleTask)
  824. {
  825. module.Value.Status = ModuleStatus.Idle;
  826. module.Value.Scheduler.ResetTask();
  827. module.Value.ResetTask();
  828. }
  829. List<string> keys = _loadportControlJobDic.Keys.ToList();
  830. foreach (var key in keys)
  831. {
  832. _loadportControlJobDic[key] = null;
  833. }
  834. _lstWaferTasks.Clear();
  835. _tmSchdActions.Clear();
  836. _curTmAction.Clear();
  837. _lstControlJobs.Clear();
  838. _lstProcessJobs.Clear();
  839. InUseRecipes.Clear();
  840. _cycleState = RState.End;
  841. }
  842. #endregion
  843. #region manual return wafer
  844. // manual return one wafer while system is auto running
  845. public bool ManualReturnWafer(object[] objs)
  846. {
  847. ModuleName SourceModule = (ModuleName)objs[0];
  848. int SourceSlot = (int)objs[1];
  849. if (!_dictModuleTask.Keys.Contains(SourceModule))
  850. {
  851. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  852. return false;
  853. }
  854. if (WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  855. {
  856. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  857. return false;
  858. }
  859. if (!_dictModuleTask[SourceModule].Scheduler.IsIdle)
  860. {
  861. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  862. return false;
  863. }
  864. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  865. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  866. _qeReturnWafers.Enqueue(wafer);
  867. return true;
  868. }
  869. public RState CheckManualReturnWafer()
  870. {
  871. var pmWaferCount = _dictModuleTask.Where(mod => ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0)).Count();
  872. var tmRobotWaferCount = (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  873. if (!_dictModuleTask[ModuleName.TMRobot].Scheduler.IsIdle && (pmWaferCount > 0 || tmRobotWaferCount > 0))
  874. {
  875. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  876. return RState.Failed;
  877. }
  878. foreach (var mod in _dictModuleTask)
  879. {
  880. if (ModuleHelper.IsLoadPort(mod.Key))
  881. continue;
  882. if (!ModuleHelper.IsAligner(mod.Key) && !mod.Value.Scheduler.IsIdle)
  883. {
  884. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  885. return RState.Failed;
  886. }
  887. int nSlotNumber = (ModuleHelper.IsTMRobot(mod.Key) ? 2 : 1);
  888. for (int slot = 0; slot < nSlotNumber; slot++)
  889. {
  890. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  891. if (wafer.IsEmpty)
  892. continue;
  893. var destLP = (ModuleName)wafer.OriginStation;
  894. if (!_dictModuleTask[destLP].Scheduler.IsAvailable)
  895. {
  896. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  897. return RState.Failed;
  898. }
  899. if (!ModuleHelper.IsLoadPort(destLP))
  900. {
  901. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"The wafer {wafer.WaferOrigin} cannot be return, please manually drag it.");
  902. return RState.Failed;
  903. }
  904. }
  905. }
  906. Clear();
  907. return RState.Running;
  908. }
  909. public RState ReturnAllWafers()
  910. {
  911. int systemWaferCount = 0;
  912. foreach (var mod in _dictModuleTask)
  913. {
  914. if (ModuleHelper.IsLoadPort(mod.Key))
  915. continue;
  916. int nSlotNumber = ModuleHelper.IsTMRobot(mod.Key) ? 2 : 1;
  917. for (int slot = 0; slot < nSlotNumber; slot++)
  918. {
  919. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  920. if (!wafer.IsEmpty)
  921. systemWaferCount++;
  922. }
  923. }
  924. if (systemWaferCount == 0)
  925. return RState.End;
  926. ReturnInternalWafers();
  927. return RState.Running;
  928. }
  929. #endregion
  930. #region internal implementation
  931. private void InitModules()
  932. {
  933. foreach (var module in ModuleHelper.InstalledModules)
  934. {
  935. if (ModuleHelper.IsInstalled(module))
  936. {
  937. if (ModuleHelper.IsPm(module))
  938. {
  939. _dictModuleTask[module] = new VenusPMTask(module);
  940. }
  941. else if (ModuleHelper.IsTMRobot(module))
  942. {
  943. _dictModuleTask[module] = new VenusTMRobotTask(module);
  944. }
  945. else if (ModuleHelper.IsAligner(module))
  946. {
  947. _dictModuleTask[module] = new PreAlignTask(module);
  948. }
  949. else if (ModuleHelper.IsLoadPort(module))
  950. {
  951. _dictModuleTask[module] = new LoadPortTask(module);
  952. }
  953. }
  954. }
  955. }
  956. private void prelude()
  957. {
  958. bool available = true;
  959. foreach (var mod in _dictModuleTask)
  960. {
  961. available = mod.Value.Scheduler.IsAvailable; // force scheduler update
  962. }
  963. }
  964. private void epilogue()
  965. {
  966. UpdateProcessJobStatus();
  967. UpdateControlJobStatus();
  968. CreateNewWaferTask();
  969. _lstWaferTasks.RemoveAll(item => ModuleHelper.IsLoadPort(item.destMod) && ModuleHelper.IsLoadPort(item.currentMod) && item.pressureStatus == RState.End);
  970. }
  971. private void RunWaferTask()
  972. {
  973. foreach (var task in _lstWaferTasks)
  974. {
  975. task.Run();
  976. }
  977. }
  978. private void RunModuleTasks()
  979. {
  980. foreach (var task in _dictModuleTask)
  981. {
  982. task.Value.Run();
  983. }
  984. }
  985. private void RoutingWafers()
  986. {
  987. if (_tmSchdActions.Count > 0 || _curTmAction.Count > 0)
  988. {
  989. RunSchdTMActions();
  990. return;
  991. }
  992. if (_tmRobotStatus != RState.End)
  993. return;
  994. if (_tmRobotSingleArmOption != 0)
  995. {
  996. RoutingWaferWithSingleArm();
  997. return;
  998. }
  999. var waitInWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsLoadPort(wt.currentMod) && ModuleHelper.IsPm(wt.destMod)).OrderBy(wt => wt.currentSlot).ToList();
  1000. var readyReturnWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsPm(wt.currentMod) && ModuleHelper.IsLoadPort(wt.destMod)).ToList();
  1001. var emptyAndReadyIn20sPMs = _dictModuleTask.Where(pm => ModuleHelper.IsPm(pm.Key) && !_lstWaferTasks.Exists(wt => wt.currentMod == pm.Key) && pm.Value.TimeToReady < 20).OrderBy(pm => pm.Value.TimeToReady).Select(pm => pm.Key).ToList();
  1002. var robotWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsTMRobot(wt.currentMod)).ToList();
  1003. var aligner = _dictModuleTask.Where(mod => ModuleHelper.IsAligner(mod.Key)).ToList();
  1004. if(robotWafers.Count == 0)
  1005. {
  1006. if(readyReturnWafers.Count > 0)
  1007. {
  1008. if(readyReturnWafers.Count == 1)
  1009. {
  1010. // return one wafer
  1011. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers.First().currentMod, 0, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1) });
  1012. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, readyReturnWafers.First().destMod, readyReturnWafers.First().destSlot, Hand.Blade1) });
  1013. }
  1014. else
  1015. {
  1016. // return two wafer
  1017. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers[0].currentMod, 0, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1) });
  1018. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers[1].currentMod, 0, ModuleName.TMRobot, (int)Hand.Blade2, Hand.Blade2) });
  1019. var doublePlaceActions = new List<MoveItem>
  1020. {
  1021. new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, readyReturnWafers[0].destMod, readyReturnWafers[0].destSlot, Hand.Blade1),
  1022. new MoveItem(ModuleName.TMRobot, (int)Hand.Blade2, readyReturnWafers[1].destMod, readyReturnWafers[1].destSlot, Hand.Blade2)
  1023. };
  1024. _tmSchdActions.Enqueue(doublePlaceActions);
  1025. }
  1026. }
  1027. else if (_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1028. {
  1029. var alignerWafer = _lstWaferTasks.Where(wt => ModuleHelper.IsAligner(wt.currentMod)).First();
  1030. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(alignerWafer.currentMod, alignerWafer.currentSlot, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1) });
  1031. if (emptyAndReadyIn20sPMs.Contains(alignerWafer.destMod))
  1032. {
  1033. var pmTask = _dictModuleTask[alignerWafer.destMod] as VenusPMTask;
  1034. if(pmTask.ReadyMoveIn(alignerWafer))
  1035. {
  1036. // move aligner wafer to PM
  1037. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, alignerWafer.destMod, alignerWafer.destSlot, Hand.Blade1) });
  1038. }
  1039. }
  1040. }
  1041. else
  1042. {
  1043. if(emptyAndReadyIn20sPMs.Count >= 2 && waitInWafers.Count >= 2)
  1044. {
  1045. var doublePickActions = new List<MoveItem>()
  1046. {
  1047. new MoveItem(waitInWafers[0].currentMod, waitInWafers[0].currentSlot, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1),
  1048. new MoveItem(waitInWafers[1].currentMod, waitInWafers[1].currentSlot, ModuleName.TMRobot, (int)Hand.Blade2, Hand.Blade2)
  1049. };
  1050. _tmSchdActions.Enqueue(doublePickActions);
  1051. if(aligner.Count > 0)
  1052. {
  1053. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, aligner.First().Key, 0, Hand.Blade1) });
  1054. }
  1055. }
  1056. else if(emptyAndReadyIn20sPMs.Count >= 1 && waitInWafers.Count >= 1)
  1057. {
  1058. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(waitInWafers[0].currentMod, waitInWafers[0].currentSlot, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1) });
  1059. if (aligner.Count > 0)
  1060. {
  1061. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, aligner.First().Key, 0, Hand.Blade1) });
  1062. }
  1063. }
  1064. }
  1065. }
  1066. else if(robotWafers.Count == 1)
  1067. {
  1068. var freeHand = robotWafers.First().currentSlot == 0 ? Hand.Blade2 : Hand.Blade1;
  1069. if (readyReturnWafers.Count >= 1)
  1070. {
  1071. // return one wafer
  1072. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers.First().currentMod, 0, ModuleName.TMRobot, (int)freeHand, freeHand) });
  1073. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)freeHand, readyReturnWafers.First().destMod, readyReturnWafers.First().destSlot, freeHand) });
  1074. }
  1075. else
  1076. {
  1077. if (_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1078. {
  1079. var alignerWafer = _lstWaferTasks.Where(wt => ModuleHelper.IsAligner(wt.currentMod)).First();
  1080. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(alignerWafer.currentMod, alignerWafer.currentSlot, ModuleName.TMRobot, (int)freeHand, freeHand) });
  1081. if(!robotWafers.First().IsAligned)
  1082. {
  1083. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, robotWafers.First().currentSlot, aligner.First().Key, 0, (Hand)robotWafers.First().currentSlot) });
  1084. }
  1085. if (emptyAndReadyIn20sPMs.Contains(alignerWafer.destMod))
  1086. {
  1087. var pmTask = _dictModuleTask[alignerWafer.destMod] as VenusPMTask;
  1088. if (pmTask.ReadyMoveIn(alignerWafer))
  1089. {
  1090. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)freeHand, alignerWafer.destMod, alignerWafer.destSlot, freeHand) });
  1091. }
  1092. }
  1093. }
  1094. else
  1095. {
  1096. if (ModuleHelper.IsPm(robotWafers.First().destMod))
  1097. {
  1098. if (!robotWafers.First().IsAligned)
  1099. {
  1100. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, robotWafers.First().currentSlot, aligner.First().Key, 0, (Hand)robotWafers.First().currentSlot) });
  1101. }
  1102. else if (emptyAndReadyIn20sPMs.Contains(robotWafers.First().destMod))
  1103. {
  1104. var pmTask = _dictModuleTask[robotWafers.First().destMod] as VenusPMTask;
  1105. if (pmTask.ReadyMoveIn(robotWafers.First()))
  1106. {
  1107. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, robotWafers.First().currentSlot, robotWafers.First().destMod, robotWafers.First().destSlot, (Hand)(robotWafers.First().currentSlot)) });
  1108. }
  1109. }
  1110. }
  1111. else if (ModuleHelper.IsLoadPort(robotWafers.First().destMod) && _dictModuleTask[robotWafers.First().destMod].Scheduler.IsAvailable)
  1112. {
  1113. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, robotWafers.First().currentSlot, robotWafers.First().destMod, robotWafers.First().destSlot, (Hand)(robotWafers.First().currentSlot)) });
  1114. }
  1115. }
  1116. }
  1117. }
  1118. else // had better not go here
  1119. {
  1120. foreach(var wafer in robotWafers)
  1121. {
  1122. if (ModuleHelper.IsPm(wafer.destMod))
  1123. {
  1124. if (!wafer.IsAligned)
  1125. {
  1126. if (!_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1127. {
  1128. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, aligner.First().Key, 0, (Hand)wafer.currentSlot) });
  1129. }
  1130. }
  1131. else if (emptyAndReadyIn20sPMs.Contains(wafer.destMod))
  1132. {
  1133. var pmTask = _dictModuleTask[wafer.destMod] as VenusPMTask;
  1134. if (pmTask.ReadyMoveIn(wafer))
  1135. {
  1136. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, wafer.destMod, wafer.destSlot, (Hand)(wafer.currentSlot)) });
  1137. }
  1138. }
  1139. }
  1140. else if (ModuleHelper.IsLoadPort(wafer.destMod) && _dictModuleTask[wafer.destMod].Scheduler.IsAvailable)
  1141. {
  1142. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, wafer.destMod, wafer.destSlot, (Hand)(wafer.currentSlot)) });
  1143. }
  1144. }
  1145. }
  1146. }
  1147. private void RoutingWaferWithSingleArm()
  1148. {
  1149. var waitInWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsLoadPort(wt.currentMod) && ModuleHelper.IsPm(wt.destMod)).OrderBy(wt => wt.currentSlot).ToList();
  1150. var readyReturnWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsPm(wt.currentMod) && ModuleHelper.IsLoadPort(wt.destMod)).ToList();
  1151. var emptyAndReadyIn20sPMs = _dictModuleTask.Where(pm => ModuleHelper.IsPm(pm.Key) && !_lstWaferTasks.Exists(wt => wt.currentMod == pm.Key) && pm.Value.TimeToReady < 20).OrderBy(pm => pm.Value.TimeToReady).Select(pm => pm.Key).ToList();
  1152. var aligner = _dictModuleTask.Where(mod => ModuleHelper.IsAligner(mod.Key)).ToList();
  1153. var validHand = _tmRobotSingleArmOption == 1 ? Hand.Blade1 : Hand.Blade2;
  1154. var robotWafers = _lstWaferTasks.Where(wt => wt.currentMod == ModuleName.TMRobot && wt.currentSlot == (int)validHand).ToList();
  1155. if (robotWafers.Count == 0)
  1156. {
  1157. if (readyReturnWafers.Count > 0)
  1158. {
  1159. // return one wafer
  1160. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers.First().currentMod, 0, ModuleName.TMRobot, (int)validHand, validHand) });
  1161. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)validHand, readyReturnWafers.First().destMod, readyReturnWafers.First().destSlot, validHand) });
  1162. }
  1163. else
  1164. {
  1165. if(_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1166. {
  1167. var alignerWafer = _lstWaferTasks.Find(wt => ModuleHelper.IsAligner(wt.currentMod));
  1168. if(emptyAndReadyIn20sPMs.Contains(alignerWafer.destMod))
  1169. {
  1170. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(alignerWafer.currentMod, 0, ModuleName.TMRobot, (int)validHand, validHand) });
  1171. // move aligner wafer to PM
  1172. var pmTask = _dictModuleTask[alignerWafer.destMod] as VenusPMTask;
  1173. if (pmTask.ReadyMoveIn(alignerWafer))
  1174. {
  1175. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)validHand, alignerWafer.destMod, alignerWafer.destSlot, validHand) });
  1176. }
  1177. }
  1178. }
  1179. else
  1180. {
  1181. foreach(var wafer in waitInWafers)
  1182. {
  1183. if(emptyAndReadyIn20sPMs.Contains(wafer.destMod))
  1184. {
  1185. // move one wafer from LP to aligner
  1186. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(wafer.currentMod, wafer.currentSlot, ModuleName.TMRobot, (int)validHand, validHand) });
  1187. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)validHand, aligner.First().Key, 0, validHand) });
  1188. }
  1189. }
  1190. }
  1191. }
  1192. }
  1193. else
  1194. {
  1195. var wafer = robotWafers[0];
  1196. if (ModuleHelper.IsPm(wafer.destMod))
  1197. {
  1198. if (!wafer.IsAligned)
  1199. {
  1200. if (!_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1201. {
  1202. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, aligner.First().Key, 0, (Hand)wafer.currentSlot) });
  1203. }
  1204. }
  1205. else if (emptyAndReadyIn20sPMs.Contains(wafer.destMod))
  1206. {
  1207. var pmTask = _dictModuleTask[wafer.destMod] as VenusPMTask;
  1208. if (pmTask.ReadyMoveIn(wafer))
  1209. {
  1210. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, wafer.destMod, wafer.destSlot, (Hand)(wafer.currentSlot)) });
  1211. }
  1212. }
  1213. }
  1214. else if (ModuleHelper.IsLoadPort(wafer.destMod) && _dictModuleTask[wafer.destMod].Scheduler.IsAvailable)
  1215. {
  1216. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, wafer.destMod, wafer.destSlot, (Hand)(wafer.currentSlot)) });
  1217. }
  1218. }
  1219. }
  1220. private void RunSchdTMActions()
  1221. {
  1222. if (_dictModuleTask[ModuleName.TMRobot].IsIdle)
  1223. {
  1224. if (_tmSchdActions.Count > 0)
  1225. {
  1226. if (_curTmAction.Count == 0 || IsMovingActionsDone(_curTmAction))
  1227. {
  1228. var nextActions = _tmSchdActions.First();
  1229. if (nextActions.Exists(action => !_lstWaferTasks.Exists(wafer => (wafer.movingStatus == RState.End || wafer.movingStatus == RState.Init) && wafer.currentMod == action.SourceModule && wafer.currentSlot == action.SourceSlot)))
  1230. return;
  1231. if (ModuleHelper.IsPm(nextActions.First().Module) && !_dictModuleTask[nextActions.First().Module].IsIdle) /// wait PMTask status update to idle
  1232. return;
  1233. _curTmAction = _tmSchdActions.Dequeue();
  1234. foreach (var action in _curTmAction)
  1235. {
  1236. var waferTask = _lstWaferTasks.Find(wafer => (wafer.movingStatus == RState.End || wafer.movingStatus == RState.Init) && wafer.currentMod == action.SourceModule && wafer.currentSlot == action.SourceSlot);
  1237. waferTask.MoveTo(action.DestinationModule, action.DestinationSlot);
  1238. }
  1239. (_dictModuleTask[ModuleName.TMRobot].Scheduler as SchedulerSETMRobot).SendMoveItems(_curTmAction.ToArray());
  1240. }
  1241. }
  1242. else if (_curTmAction.Count >= 0 && IsMovingActionsDone(_curTmAction)) // all scheduled actions done
  1243. {
  1244. _curTmAction.Clear();
  1245. }
  1246. }
  1247. }
  1248. private bool isReturnActionsDone(List<MoveItem> items)
  1249. {
  1250. foreach (var item in items)
  1251. {
  1252. if (WaferManager.Instance.CheckHasWafer(item.SourceModule, item.SourceSlot) || WaferManager.Instance.CheckNoWafer(item.DestinationModule, item.DestinationSlot))
  1253. return false;
  1254. }
  1255. return true;
  1256. }
  1257. private bool IsMovingActionsDone(List<MoveItem> actions)
  1258. {
  1259. bool CheckWaferExistence(ModuleName mod, int slot)
  1260. {
  1261. return ModuleHelper.IsLoadPort(mod) ? WaferManager.Instance.CheckHasWafer(mod, slot) : _lstWaferTasks.Exists(wt => wt.currentMod == mod && wt.currentSlot == slot);
  1262. }
  1263. if (actions.Count == 1)
  1264. {
  1265. if (CheckWaferExistence(actions.First().SourceModule, actions.First().SourceSlot) ||
  1266. !CheckWaferExistence(actions.First().DestinationModule, actions.First().DestinationSlot))
  1267. return false;
  1268. }
  1269. else
  1270. {
  1271. // initialize all the wafer existance before move
  1272. var slotWafers = new Dictionary<KeyValuePair<ModuleName, int>, bool>();
  1273. foreach (var ac in actions)
  1274. {
  1275. var scrSlot = new KeyValuePair<ModuleName, int>(ac.SourceModule, ac.SourceSlot);
  1276. var destSlot = new KeyValuePair<ModuleName, int>(ac.DestinationModule, ac.DestinationSlot);
  1277. if (!slotWafers.ContainsKey(scrSlot))
  1278. {
  1279. slotWafers[scrSlot] = true;
  1280. }
  1281. if (!slotWafers.ContainsKey(destSlot))
  1282. {
  1283. slotWafers[destSlot] = false;
  1284. }
  1285. }
  1286. // simulate moved result
  1287. foreach (var ac in actions)
  1288. {
  1289. var scrSlot = new KeyValuePair<ModuleName, int>(ac.SourceModule, ac.SourceSlot);
  1290. var destSlot = new KeyValuePair<ModuleName, int>(ac.DestinationModule, ac.DestinationSlot);
  1291. if (!slotWafers[scrSlot])
  1292. {
  1293. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{slotWafers[scrSlot]} do not has a wafer");
  1294. }
  1295. else
  1296. {
  1297. slotWafers[scrSlot] = false;
  1298. }
  1299. if (slotWafers[destSlot])
  1300. {
  1301. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{slotWafers[destSlot]} has a wafer");
  1302. }
  1303. else
  1304. {
  1305. slotWafers[destSlot] = true;
  1306. }
  1307. }
  1308. foreach (var slot in slotWafers)
  1309. {
  1310. if (slot.Value != CheckWaferExistence(slot.Key.Key, slot.Key.Value))
  1311. return false;
  1312. }
  1313. }
  1314. return true;
  1315. }
  1316. private void WaferArrived(WaferTask wafer, MoveItem item)
  1317. {
  1318. _dictModuleTask[item.DestinationModule].WaferArrived(wafer, item.DestinationSlot);
  1319. //--2024-03-21 增加了PortJobWaferEnd 上报事件 start--
  1320. if (ModuleHelper.IsLoadPort(item.DestinationModule))
  1321. {
  1322. ControlJobInfo currentControlJob = GetLoadPortCurrentControlJob(item.DestinationModule);
  1323. if (currentControlJob != null)
  1324. {
  1325. _faCallback.JobWaferEnd(currentControlJob, item.SourceSlot);
  1326. }
  1327. }
  1328. //--2024-03-21 增加了PortJobWaferEnd 上报事件 end--
  1329. }
  1330. private void WaferLeaved(WaferTask wafer, MoveItem item)
  1331. {
  1332. _dictModuleTask[item.SourceModule].WaferLeaved(wafer, item.DestinationSlot);
  1333. //--2024-03-21 增加了PortJobWaferStart 上报事件 start--
  1334. if (ModuleHelper.IsLoadPort(item.SourceModule))
  1335. {
  1336. (_dictModuleTask[wafer.destMod] as VenusPMTask).SubscribeWaferTask(wafer);
  1337. ControlJobInfo currentControlJob = GetLoadPortCurrentControlJob(item.SourceModule);
  1338. if (currentControlJob != null)
  1339. {
  1340. _faCallback.JobWaferStart(currentControlJob, item.SourceSlot);
  1341. }
  1342. }
  1343. //--2024-03-21 增加了PortJobWaferStart 上报事件 end--
  1344. }
  1345. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  1346. {
  1347. bool allWaferReturn = true;
  1348. foreach (var slot in pj.SlotWafers)
  1349. {
  1350. var wafer = WaferManager.Instance.GetWafer(slot.Item1, slot.Item2);
  1351. if (wafer.IsEmpty || (wafer.ProcessState != EnumWaferProcessStatus.Completed && checkAllProcessed))
  1352. {
  1353. allWaferReturn = false;
  1354. break;
  1355. }
  1356. }
  1357. return allWaferReturn;
  1358. }
  1359. private void ReturnInternalWafers()
  1360. {
  1361. if (_tmSchdActions.Count > 0 || _curTmAction.Count > 0)
  1362. {
  1363. RunSchdTMReturnActions();
  1364. return;
  1365. }
  1366. if (_tmRobotStatus != RState.End)
  1367. return;
  1368. for (int i = 0; i < 2; i++)
  1369. {
  1370. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1371. {
  1372. var wafer = WaferManager.Instance.GetWafer(ModuleName.TMRobot, i);
  1373. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i) });
  1374. return;
  1375. }
  1376. }
  1377. foreach(var mod in _dictModuleTask)
  1378. {
  1379. if (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsLoadPort(mod.Key))
  1380. continue;
  1381. if(WaferManager.Instance.CheckHasWafer(mod.Key, 0))
  1382. {
  1383. var wafer = WaferManager.Instance.GetWafer(mod.Key, 0);
  1384. var freeHands = GetTMFreeHand();
  1385. if(freeHands.Count > 0)
  1386. {
  1387. var hand = freeHands[0];
  1388. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(mod.Key, 0, ModuleName.TMRobot, (int)hand, hand) });
  1389. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)hand, (ModuleName)wafer.OriginStation, wafer.OriginSlot, hand) });
  1390. return;
  1391. }
  1392. }
  1393. }
  1394. }
  1395. private List<Hand> GetTMFreeHand()
  1396. {
  1397. var lstHands = new List<Hand>();
  1398. if (WaferManager.Instance.CheckNoWafer(ModuleName.TMRobot, 0) && _tmRobotSingleArmOption != 2)
  1399. lstHands.Add(Hand.Blade1);
  1400. if (WaferManager.Instance.CheckNoWafer(ModuleName.TMRobot, 1) && _tmRobotSingleArmOption != 1)
  1401. lstHands.Add(Hand.Blade2);
  1402. return lstHands;
  1403. }
  1404. private void UpdateProcessJobStatus()
  1405. {
  1406. if (_tmRobotStatus == RState.Running)
  1407. return;
  1408. foreach (var pj in _lstProcessJobs)
  1409. {
  1410. if (CheckAllWaferReturned(pj, pj.State != EnumProcessJobState.Stopping))
  1411. {
  1412. pj.SetState(EnumProcessJobState.ProcessingComplete);
  1413. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  1414. }
  1415. }
  1416. }
  1417. private void UpdateControlJobStatus()
  1418. {
  1419. if (_lstControlJobs.Count == 0 || _tmRobotStatus == RState.Running)
  1420. return;
  1421. bool allControlJobComplete = true;
  1422. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  1423. var runingJobs = _lstControlJobs.FindAll(cj => cj.State == EnumControlJobState.Executing);
  1424. foreach(var runingjob in runingJobs)
  1425. {
  1426. int countProcessed = 0;
  1427. foreach (var pjName in runingjob.ProcessJobNameList)
  1428. {
  1429. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1430. if (pj == null)
  1431. {
  1432. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {runingjob.Name}");
  1433. continue;
  1434. }
  1435. // caculate process wafer by process
  1436. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  1437. {
  1438. foreach (var pjSlotWafer in pj.SlotWafers)
  1439. {
  1440. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1441. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1442. countProcessed++;
  1443. }
  1444. }
  1445. }
  1446. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(runingjob.Module)] * runingjob.LotWafers.Count + (runingjob.State == EnumControlJobState.Completed&& runingjob.LotWafers.Count == countProcessed ? 0 : countProcessed);
  1447. if (_lpCycleCount[ModuleHelper.Converter(runingjob.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(runingjob.Module)])
  1448. {
  1449. _lpCycleWafer[ModuleHelper.Converter(runingjob.Module)] = lpCycleWafer;
  1450. }
  1451. if (IsAllProcessJobComplete(runingjob))
  1452. {
  1453. var PMs = GetWaitPreCleanPMsByCtrlJob(runingjob);
  1454. if (runingjob.JetState == EnumJetCtrlJobState.Processing)
  1455. {
  1456. // subscribe clean task
  1457. foreach (var pm in PMs)
  1458. {
  1459. var pmTask = _dictModuleTask[pm] as VenusPMTask;
  1460. if (pmTask != null && pmTask.Scheduler.IsOnline)
  1461. {
  1462. pmTask.SubscribeLotCleanTask(runingjob, VenusPMTask.RecipeJobType.PostClean);
  1463. }
  1464. }
  1465. runingjob.JetState = EnumJetCtrlJobState.PostJobClean;
  1466. }
  1467. else if (runingjob.JetState == EnumJetCtrlJobState.PostJobClean)
  1468. {
  1469. foreach (var pm in PMs)
  1470. {
  1471. var pmTask = _dictModuleTask[pm] as VenusPMTask;
  1472. if (pmTask != null && pmTask.Scheduler.IsOnline && !pmTask.IsAllJobCompleted())
  1473. return;
  1474. }
  1475. runingjob.JetState = EnumJetCtrlJobState.Completed;
  1476. runingjob.SetState(EnumControlJobState.Completed);
  1477. runingjob.EndTime = DateTime.Now;
  1478. _faCallback.JobFinished(runingjob, GetFirstProcessJob(runingjob));
  1479. _dbCallback.LotFinished(runingjob);
  1480. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  1481. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(runingjob.Module)) as SchedulerLoadPort).NoteJobComplete();
  1482. _lpCycleCount[ModuleHelper.Converter(runingjob.Module)]++;
  1483. }
  1484. }
  1485. }
  1486. var pendingJobs = _lstControlJobs.FindAll(cj => cj.State == EnumControlJobState.Queued).OrderBy(cj => cj.StartTime);
  1487. if(pendingJobs.Count() > 0)
  1488. {
  1489. if (runingJobs.Count == 0)
  1490. {
  1491. pendingJobs.First().JetState = EnumJetCtrlJobState.Processing;
  1492. ActiveControlJob(pendingJobs.First());
  1493. // subscribe clean task
  1494. var PMs = GetWaitPreCleanPMsByCtrlJob(pendingJobs.First());
  1495. foreach (var pm in PMs)
  1496. {
  1497. var pmTask = _dictModuleTask[pm] as VenusPMTask;
  1498. if (pmTask != null && pmTask.Scheduler.IsOnline)
  1499. {
  1500. pmTask.SubscribeLotCleanTask(pendingJobs.First(), VenusPMTask.RecipeJobType.PreClean);
  1501. }
  1502. }
  1503. }
  1504. }
  1505. foreach(var cj in _lstControlJobs)
  1506. {
  1507. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  1508. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal)
  1509. {
  1510. cjRemoveList.Add(cj);
  1511. }
  1512. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  1513. }
  1514. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  1515. {
  1516. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  1517. if (totolCycleWafer != _cycledWafer || _lpCycleCount.Sum(item => item.Value) > 0 && _throughput < 0.01) // refresh _throughput in time
  1518. {
  1519. _cycledWafer = totolCycleWafer;
  1520. if (_cycledCount > 0 || allControlJobComplete)
  1521. {
  1522. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  1523. }
  1524. else
  1525. {
  1526. _throughput = 0;
  1527. }
  1528. }
  1529. if (allControlJobComplete)
  1530. {
  1531. _cycledCount++;
  1532. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Cycle Count: {_cycledCount}, Total Processed Wafer: {_cycledWafer}, Throughput: {_throughput}");
  1533. if (_cycledCount < _cycleSetPoint)
  1534. {
  1535. foreach (var cj in _lstControlJobs)
  1536. {
  1537. cj.SetState(EnumControlJobState.Queued);
  1538. cj.LotInnerId = Guid.NewGuid();
  1539. _dbCallback.LotCreated(cj);
  1540. }
  1541. foreach (var pj in _lstProcessJobs)
  1542. {
  1543. pj.SetState(EnumProcessJobState.Queued);
  1544. pj.InnerId = Guid.NewGuid();
  1545. foreach (var pjSlotWafer in pj.SlotWafers)
  1546. {
  1547. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1548. wafer.ProcessJob = null;
  1549. wafer.NextSequenceStep = 0;
  1550. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  1551. }
  1552. }
  1553. _lstWaferTasks.Clear();
  1554. }
  1555. else
  1556. {
  1557. _cycleState = RState.End;
  1558. }
  1559. }
  1560. }
  1561. foreach (var cj in cjRemoveList)
  1562. {
  1563. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  1564. foreach (var pj in _lstProcessJobs)
  1565. {
  1566. if (pj.ControlJobName == cj.Name)
  1567. pjRemoveList.Add(pj);
  1568. }
  1569. foreach (var pj in pjRemoveList)
  1570. {
  1571. _lstProcessJobs.Remove(pj);
  1572. }
  1573. _lstControlJobs.Remove(cj);
  1574. }
  1575. }
  1576. private bool ActiveProcessJob(ProcessJobInfo pj)
  1577. {
  1578. foreach (var pjSlotWafer in pj.SlotWafers)
  1579. {
  1580. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1581. wafer.ProcessJob = pj;
  1582. wafer.NextSequenceStep = 0;
  1583. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  1584. }
  1585. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  1586. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  1587. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  1588. pj.SetState(EnumProcessJobState.Processing);
  1589. return true;
  1590. }
  1591. private bool ActiveControlJob(ControlJobInfo cj)
  1592. {
  1593. cj.SetState(EnumControlJobState.Executing);
  1594. foreach (var pjName in cj.ProcessJobNameList)
  1595. {
  1596. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1597. if (pj == null)
  1598. {
  1599. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  1600. continue;
  1601. }
  1602. if (pj.State == EnumProcessJobState.Queued)
  1603. {
  1604. ActiveProcessJob(pj);
  1605. }
  1606. }
  1607. return true;
  1608. }
  1609. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  1610. {
  1611. foreach (var pj in _lstProcessJobs)
  1612. {
  1613. if (pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  1614. {
  1615. return false;
  1616. }
  1617. }
  1618. return true;
  1619. }
  1620. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  1621. {
  1622. List<ModuleName> allModules = _dictModuleTask.Keys.ToList();
  1623. int original = (int)ModuleHelper.Converter(cj.Module);
  1624. foreach (var mod in allModules)
  1625. {
  1626. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  1627. continue;
  1628. var wafers = WaferManager.Instance.GetWafers(mod);
  1629. foreach (var wafer in wafers)
  1630. {
  1631. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.ControlJobName != cj.Name)
  1632. continue;
  1633. if (wafer.ProcessState != EnumWaferProcessStatus.Completed && wafer.ProcessState != EnumWaferProcessStatus.InProcess)
  1634. return false; ;
  1635. }
  1636. }
  1637. return true;
  1638. }
  1639. private ModuleName GetComingAvailablePM(ControlJobInfo cj)
  1640. {
  1641. var lstInProcessPMs = new List<ModuleName>();
  1642. foreach (var wafer in cj.LotWafers)
  1643. {
  1644. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0 && wafer.ProcessJob != null)
  1645. {
  1646. foreach (var pm in wafer.ProcessJob.Sequence.PMs)
  1647. {
  1648. if (!lstInProcessPMs.Contains(pm) && _dictModuleTask[pm].Scheduler.IsOnline)
  1649. lstInProcessPMs.Add(pm);
  1650. }
  1651. }
  1652. }
  1653. Dictionary<ModuleName, int> pmAssociatedWaferCount = new Dictionary<ModuleName, int>();
  1654. foreach (var mod in _dictModuleTask)
  1655. {
  1656. if (ModuleHelper.IsPm(mod.Key) && mod.Value.Scheduler.IsOnline && lstInProcessPMs.Contains(mod.Key))
  1657. {
  1658. pmAssociatedWaferCount[mod.Key] = 0;
  1659. }
  1660. }
  1661. var unprocessedWafer = _lstWaferTasks.Where(task => ModuleHelper.IsPm(task.destMod));
  1662. foreach (var wafer in unprocessedWafer)
  1663. {
  1664. if (ModuleHelper.IsPm(wafer.destMod) && _dictModuleTask[wafer.destMod].Scheduler.IsOnline && lstInProcessPMs.Contains(wafer.destMod))
  1665. {
  1666. pmAssociatedWaferCount[wafer.destMod]++;
  1667. }
  1668. }
  1669. var oderedPMCount = pmAssociatedWaferCount.OrderBy(p => p.Value).ToDictionary(p => p.Key, o => o.Value);
  1670. if (oderedPMCount.Count > 0 && oderedPMCount.First().Value < 2)
  1671. return oderedPMCount.First().Key;
  1672. return ModuleName.System;
  1673. }
  1674. private void CreateNewWaferTask()
  1675. {
  1676. var cj = _lstControlJobs.Find(job => job.State == EnumControlJobState.Executing);
  1677. if (cj != null)
  1678. {
  1679. var pm = GetComingAvailablePM(cj);
  1680. if (pm != ModuleName.System)
  1681. {
  1682. foreach (var wafer in cj.LotWafers)
  1683. {
  1684. if (wafer.IsEmpty || wafer.ProcessJob == null)
  1685. continue;
  1686. if (wafer.ProcessJob.Sequence.PMs.Contains(pm) && wafer.NextSequenceStep == 0 && !_lstWaferTasks.Exists(task => task.sourceMod == (ModuleName)wafer.OriginStation && task.sourceSlot == wafer.OriginSlot))
  1687. {
  1688. CreateWaferTasks(wafer, pm);
  1689. return;
  1690. }
  1691. }
  1692. }
  1693. }
  1694. }
  1695. private void CreateWaferTasks(WaferInfo wafer, ModuleName pm)
  1696. {
  1697. var recipeName = wafer.ProcessJob.Sequence.GetRecipe(pm);
  1698. var recipeContent = RecipeFileManager.Instance.LoadRecipe(pm.ToString(), recipeName, false, RecipeType.Process.ToString());
  1699. Recipe recipe = Recipe.Load(recipeContent);
  1700. int temperature = 0;
  1701. if (int.TryParse(recipe.Header.Temperature, out int temp))
  1702. {
  1703. temperature = temp;
  1704. }
  1705. var waferTask = new WaferTask((ModuleName)wafer.OriginStation,
  1706. wafer.OriginSlot,
  1707. pm,
  1708. 0,
  1709. temperature,
  1710. wafer.InnerId,
  1711. recipeName,
  1712. wafer.ProcessJob.Sequence.WTWCleanRecipe,
  1713. wafer.ProcessJob.Sequence.LLInOutPath,
  1714. wafer.ProcessJob.Sequence.LLDelayTime,
  1715. IsSequenceNeedAlign(wafer.ProcessJob.Sequence)); // post clean
  1716. waferTask.OnWaferArrived += WaferArrived;
  1717. waferTask.OnWaferLeaved += WaferLeaved;
  1718. _lstWaferTasks.Add(waferTask);
  1719. }
  1720. private bool IsSequenceNeedAlign(SequenceInfo sequence)
  1721. {
  1722. // check wether need align
  1723. foreach (var step in sequence.Steps)
  1724. {
  1725. foreach (var mod in step.StepModules)
  1726. {
  1727. if (ModuleHelper.IsAligner(mod))
  1728. return true;
  1729. }
  1730. }
  1731. return false;
  1732. }
  1733. private void RunSchdTMReturnActions()
  1734. {
  1735. var tmRobot = Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot) as SchedulerSETMRobot;
  1736. if (tmRobot == null || !tmRobot.IsAvailable)
  1737. return;
  1738. if (_tmSchdActions.Count > 0)
  1739. {
  1740. if (_curTmAction.Count == 0 || isReturnActionsDone(_curTmAction))
  1741. {
  1742. var nextActions = _tmSchdActions.First();
  1743. var nextModule = nextActions.First().Module;
  1744. if (!_dictModuleTask[nextModule].IsIdle)
  1745. return;
  1746. _curTmAction = _tmSchdActions.Dequeue();
  1747. tmRobot.SendMoveItems(_curTmAction.ToArray());
  1748. }
  1749. }
  1750. else if (_curTmAction.Count >= 0 && isReturnActionsDone(_curTmAction)) // all scheduled actions done
  1751. {
  1752. _curTmAction.Clear();
  1753. }
  1754. }
  1755. #endregion internal implementation
  1756. #region sequence/recipe validation
  1757. private bool CheckSequencePmReady(SequenceInfo seq, out string reason)
  1758. {
  1759. reason = "";
  1760. foreach (var pm in seq.PMs)
  1761. {
  1762. if (ModuleHelper.IsInstalled(pm) && (_dictModuleTask[pm].Scheduler.IsOnline || !Singleton<RouteManager>.Instance.IsAutoMode))
  1763. return true;
  1764. }
  1765. reason = $"Sequence {seq.Name} no valid PM, " + string.Join("|", seq.PMs);
  1766. return false;
  1767. }
  1768. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  1769. {
  1770. for (int i = 0; i < seq.Steps.Count; i++)
  1771. {
  1772. SequenceStepInfo stepInfo = seq.Steps[i];
  1773. foreach (var module in stepInfo.StepModules)
  1774. {
  1775. if (ModuleHelper.IsPm(module))
  1776. {
  1777. string attr = $"{module}Recipe";
  1778. if (stepInfo.StepParameter.ContainsKey(attr)
  1779. && !string.IsNullOrWhiteSpace((string)stepInfo.StepParameter[attr]))
  1780. {
  1781. var recipeName = (string)stepInfo.StepParameter[attr];
  1782. if (!string.IsNullOrWhiteSpace(recipeName))
  1783. {
  1784. var recipeContent =
  1785. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false, "Process");
  1786. if (string.IsNullOrWhiteSpace(recipeContent))
  1787. {
  1788. reason = $"Can not find recipe file{recipeName}";
  1789. return false;
  1790. }
  1791. }
  1792. }
  1793. }
  1794. }
  1795. }
  1796. reason = "";
  1797. return true;
  1798. }
  1799. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  1800. {
  1801. var pmlist = new List<ModuleName>();
  1802. foreach (var pj in _lstProcessJobs)
  1803. {
  1804. if (pj.ControlJobName == cj.Name)
  1805. {
  1806. foreach (var pm in pj.Sequence.PMs)
  1807. {
  1808. if (!pmlist.Contains(pm))
  1809. pmlist.Add(pm);
  1810. }
  1811. }
  1812. }
  1813. return pmlist;
  1814. }
  1815. #endregion
  1816. }
  1817. }