PendulumValve.cs 20 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Diagnostics;
  4. using Venus_RT.Modules;
  5. using MECF.Framework.Common.Communications;
  6. using MECF.Framework.Common.Equipment;
  7. using Venus_Core;
  8. using Aitex.Core.RT.SCCore;
  9. using Aitex.Core.RT.Event;
  10. using Aitex.Core.RT.Device;
  11. using Aitex.Core.RT.Log;
  12. using System.Threading.Tasks;
  13. using System.Collections.Concurrent;
  14. using Aitex.Core.Common.DeviceData;
  15. using MECF.Framework.Common.CommonData.DeviceData;
  16. using Aitex.Core.RT.DataCenter;
  17. using Venus_RT.Modules.PMs;
  18. namespace Venus_RT.Devices
  19. {
  20. class PendulumValve : IDevice
  21. {
  22. public enum Operation
  23. {
  24. SetPosition,
  25. GetPositionSP,
  26. Hold,
  27. OpenValve,
  28. CloseValve,
  29. SetPressure,
  30. GetPressureSP,
  31. GetAssembly,
  32. GetPosition,
  33. GetPressure,
  34. GetSensor1Data,
  35. GetSensor2Data,
  36. GetPressureCtrlStatus,
  37. GetDeviceStatus,
  38. GetWarnings,
  39. GetSensorOffset,
  40. GetSensor1Offset,
  41. GetSensor2Offset,
  42. GetLearnStatus,
  43. GetLearnPressureLimit,
  44. GetErrorStatus,
  45. GetFatalErrorStatus,
  46. GetThrottleCycleCounter,
  47. GetIsolationCycleCounter,
  48. GetPowerUpCounter,
  49. GetHardwareConfiguration,
  50. GetFirmwareConfiguration,
  51. GetIdentification,
  52. SetAccessMode,
  53. SetInterfaceConfiguration,
  54. SetValveConfiguration,
  55. SetSensorConfiguration,
  56. SetRangeConfiguration,
  57. SetZero,
  58. SetPressureAlignment,
  59. SetLearn,
  60. DownloadLearnData,
  61. UploadLearnData,
  62. SetPIDConfiguration,
  63. GetPIDConfiguration,
  64. SetValveSpeed,
  65. GetValveSpeed,
  66. Reset,
  67. Invalid,
  68. SetP,
  69. SetI,
  70. GetP,
  71. GetI
  72. }
  73. private readonly Dictionary<Operation, string> _noneParaCommandOp = new Dictionary<Operation, string>
  74. {
  75. {Operation.GetPositionSP, "i:38" },
  76. {Operation.Hold, "H:" },
  77. {Operation.CloseValve, "C:" },
  78. {Operation.OpenValve, "O:" },
  79. {Operation.GetPressureSP, "i:38" },
  80. {Operation.GetAssembly, "i:76" },
  81. {Operation.GetPosition, "A:" },
  82. {Operation.GetPressure, "P:" },
  83. {Operation.GetSensor1Data, "i:64" },
  84. {Operation.GetSensor2Data, "i:65" },
  85. {Operation.GetPressureCtrlStatus, "i:36" },
  86. {Operation.GetDeviceStatus, "i:30" },
  87. {Operation.GetWarnings, "i:35" },
  88. {Operation.GetSensorOffset, "i:62" },
  89. {Operation.GetSensor1Offset, "i:60" },
  90. {Operation.GetSensor2Offset, "i:61" },
  91. {Operation.GetLearnStatus, "i:32" },
  92. {Operation.GetLearnPressureLimit, "i:34" },
  93. {Operation.GetErrorStatus, "i:52" },
  94. {Operation.GetFatalErrorStatus, "i:50" },
  95. {Operation.GetThrottleCycleCounter, "i:70" },
  96. {Operation.GetIsolationCycleCounter, "i:71" },
  97. {Operation.GetPowerUpCounter, "i:72" },
  98. {Operation.GetHardwareConfiguration, "i:80" },
  99. {Operation.GetFirmwareConfiguration, "i:82" },
  100. {Operation.GetIdentification, "i:83" },
  101. {Operation.GetP, "i:02B04" },
  102. {Operation.GetI, "i:02B05" },
  103. };
  104. private readonly Dictionary<Operation, string> _singleParaCommandOp = new Dictionary<Operation, string>
  105. {
  106. {Operation.SetPosition, "R:{0:D6}" },
  107. {Operation.SetPressure, "S:{0:D8}" },
  108. {Operation.SetAccessMode, "c:01{0:D2}" },
  109. {Operation.SetInterfaceConfiguration, "s:20{0:D8}" },
  110. {Operation.SetValveConfiguration, "s:04{0:D2}000000" },
  111. {Operation.SetSensorConfiguration, "s:01{0:D8}" },
  112. {Operation.SetRangeConfiguration, "s:21{0:D8}" },
  113. {Operation.SetPressureAlignment, "c:6002{0:D8}" },
  114. {Operation.SetLearn, "L:{0:D8}" },
  115. {Operation.UploadLearnData, "u:{0:D3}" },
  116. {Operation.SetPIDConfiguration, "s:02{0:D8}" },
  117. {Operation.SetValveSpeed, "V:00{0:D4}" },
  118. {Operation.SetP, "s:02B04{0}" },
  119. {Operation.SetI, "s:02B05{0}" }
  120. };
  121. private readonly Dictionary<Operation, string> _twoParaCommandOp = new Dictionary<Operation, string>
  122. {
  123. {Operation.DownloadLearnData, "d:{0:D3}{1:D8}" }
  124. };
  125. private readonly Dictionary<string, string> _deviceError = new Dictionary<string, string>
  126. {
  127. {"000001", "Parity error" },
  128. {"000002", "Input buffer overflow (to many characters) " },
  129. {"000003", "Framing error (data length, number of stop bits)" },
  130. {"000010", "<CR> or <LF> missing" },
  131. {"000011", ": missing" },
  132. {"000012", "Invalid number of characters (between : and [CR][LF])" },
  133. {"000020", "Unknown command" },
  134. {"000021", "Unknown command" },
  135. {"000022", "Invalid value" },
  136. {"000023", "Invalid value" },
  137. {"000030", "Value out of range" },
  138. {"000041", "Command not applicable for hardware configuration" },
  139. {"000060", "ZERO disabled" },
  140. {"000080", "Command not accepted due to local operation" },
  141. {"000082", "Command not accepted due to synchronization, CLOSED or OPEN by digital input, safety mode or fatal error" },
  142. };
  143. public string Module { get; set; }
  144. public string Name { get; set; }
  145. public float Pressure { get; private set; }
  146. public int Position { get; private set; }
  147. public string Status { get; private set; }
  148. public bool IsOpen { get; private set; }
  149. private readonly string EOF = "\r\n";
  150. private readonly int _readInterval = 1000;
  151. private readonly int _position_unit = 100;
  152. private readonly float _pressure_ful_range = 500;
  153. private readonly int _foreLinePressureLimit = 750;
  154. private readonly int _chamberPressureLimit = 600;
  155. private readonly int _turboPumpSpeedLimit = 100;
  156. private int _queryFlag = 0;
  157. private readonly AsyncSerialPort _serial;
  158. private Stopwatch _queryWatch = new Stopwatch();
  159. private string _lastAlarmString = string.Empty;
  160. private Operation[] _querys = new Operation[] { Operation.GetPressure, Operation.GetPosition, Operation.GetDeviceStatus, Operation.GetPressureSP };
  161. BlockingCollection<string> blockingCollection = new BlockingCollection<string>();
  162. private JetChamber m_JetChamber;
  163. private PressureType m_PressureType;
  164. public float PValue;
  165. public float IValue;
  166. public AITPendulumValveData DeviceData
  167. {
  168. get
  169. {
  170. AITPendulumValveData deviceData = new AITPendulumValveData
  171. {
  172. DeviceName = Name,
  173. Module = Module,
  174. Pressure = Pressure,
  175. IsOpen = IsOpen || Position > 0,
  176. Position = IsOpen ? Position : 0,
  177. PValue = PValue,
  178. IValue = IValue,
  179. };
  180. return deviceData;
  181. }
  182. }
  183. public PendulumValve(ModuleName mod)
  184. {
  185. Name = VenusDevice.PendulumValve.ToString();
  186. Module = mod.ToString();
  187. var _PortNum = SC.GetStringValue($"{mod}.PendulumValve.Port");
  188. _serial = new AsyncSerialPort(_PortNum, 9600, 8, System.IO.Ports.Parity.None, System.IO.Ports.StopBits.One, EOF);
  189. _pressure_ful_range = SC.GetValue<int>($"{mod}.PendulumValve.PressureFullRange");
  190. _foreLinePressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ForelinePressureLimit");
  191. _chamberPressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ChamberPressureLimit");
  192. _turboPumpSpeedLimit = SC.GetValue<int>($"{mod}.PendulumValve.TurboPumpSpeedLimit");
  193. IsOpen = false;
  194. Task.Run(() =>
  195. {
  196. foreach (var data in blockingCollection.GetConsumingEnumerable())
  197. {
  198. _serial?.Write(data);
  199. System.Threading.Thread.Sleep(100);
  200. }
  201. });
  202. //m_PressureType = (PressureType)SC.GetValue<int>("System.PressureUnitType");
  203. m_JetChamber = (JetChamber)SC.GetValue<int>($"{mod}.ChamberType");
  204. if (m_JetChamber == JetChamber.Kepler2200A || m_JetChamber == JetChamber.Kepler2200B)
  205. {
  206. m_PressureType = PressureType.Pa;
  207. }
  208. }
  209. public bool Initialize()
  210. {
  211. DATA.Subscribe($"{Module}.{Name}.DeviceData", () => DeviceData);
  212. if (!_serial.Open())
  213. {
  214. _noRepeatAlarm("Pendulum Valve 串口无法打开");
  215. return false;
  216. }
  217. _serial.OnDataChanged += OnPortDataChanged;
  218. _serial.OnErrorHappened += OnErrorOccurred;
  219. _queryWatch.Restart();
  220. return true;
  221. }
  222. public void Monitor()
  223. {
  224. if (_queryWatch.ElapsedMilliseconds > _readInterval)
  225. {
  226. SendCommand(_querys[_queryFlag++ % 4]);
  227. _queryWatch.Restart();
  228. }
  229. //var isopen = _serial.IsOpen();
  230. }
  231. public void Reset()
  232. {
  233. }
  234. public void Terminate()
  235. {
  236. if (IsOpen)
  237. {
  238. TurnValve(false);
  239. }
  240. _serial?.Close();
  241. }
  242. private void OnErrorOccurred(string obj)
  243. {
  244. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{obj}]");
  245. }
  246. private void OnPortDataChanged(string obj)
  247. {
  248. if (string.IsNullOrEmpty(obj))
  249. {
  250. _noRepeatAlarm("VAT Pendulum Valve receive empty message");
  251. return;
  252. }
  253. try
  254. {
  255. var data = obj.TrimEnd().Split(':');
  256. switch (data[0])
  257. {
  258. case "P":
  259. {
  260. int pressure;
  261. if (int.TryParse(data[1], out pressure))
  262. {
  263. if ((m_JetChamber == JetChamber.Kepler2200A || m_JetChamber == JetChamber.Kepler2200B))
  264. {
  265. Pressure =Convert.ToSingle( ConvertPressureUnit.ConvertPaTomtorr( pressure * _pressure_ful_range / 1000000));
  266. }
  267. else
  268. {
  269. Pressure = pressure * _pressure_ful_range / 1000000;
  270. }
  271. }
  272. }
  273. break;
  274. case "A":
  275. {
  276. int position;
  277. if (int.TryParse(data[1], out position))
  278. Position = position / _position_unit;
  279. }
  280. break;
  281. case "i":
  282. {
  283. _tryParseInqueryData(obj);
  284. }
  285. break;
  286. case "C":
  287. IsOpen = false;
  288. break;
  289. case "O":
  290. IsOpen = true;
  291. break;
  292. case "H":
  293. case "R":
  294. case "S":
  295. break;
  296. case "E":
  297. {
  298. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve device error: {_deviceError[data[1]]}");
  299. }
  300. break;
  301. default:
  302. {
  303. _noRepeatAlarm($"VAT Pendulum Valve: unrecognized received data: {obj}");
  304. break;
  305. }
  306. }
  307. }
  308. catch (Exception ex)
  309. {
  310. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{ex.Message}], Data: {obj}");
  311. }
  312. }
  313. private bool SendCommand(Operation op)
  314. {
  315. if (_noneParaCommandOp.ContainsKey(op))
  316. {
  317. blockingCollection.Add(_noneParaCommandOp[op] + EOF);
  318. return true;
  319. }
  320. else
  321. {
  322. return false;
  323. }
  324. }
  325. private bool SendCommand(Operation op, int data)
  326. {
  327. if (_singleParaCommandOp.ContainsKey(op))
  328. {
  329. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  330. return _sendCmd(cmd);
  331. }
  332. else
  333. {
  334. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  335. return false;
  336. }
  337. }
  338. private bool SendCommand(Operation op, float data)
  339. {
  340. if (_singleParaCommandOp.ContainsKey(op))
  341. {
  342. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  343. return _sendCmd(cmd);
  344. }
  345. else
  346. {
  347. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  348. return false;
  349. }
  350. }
  351. private bool _sendCmd(string cmd)
  352. {
  353. blockingCollection.Add(cmd);
  354. return true;
  355. //return _serial.Write(cmd);
  356. }
  357. private void _noRepeatAlarm(string alarm)
  358. {
  359. if (_lastAlarmString != alarm)
  360. {
  361. _lastAlarmString = alarm;
  362. LOG.Write(eEvent.ERR_PENDULUM_VALVE, ModuleHelper.Converter(Module), alarm);
  363. EV.PostAlarmLog(Module, alarm);
  364. }
  365. }
  366. private bool _tryParseInqueryData(string data)
  367. {
  368. var cmdPrix = data.Substring(0, 4);
  369. if (cmdPrix == "i:02")
  370. {
  371. var pi = data.Substring(5, 2);
  372. if (pi == "04")
  373. {
  374. float s;
  375. float.TryParse(data.Substring(7, data.Length - 9), out s);
  376. PValue = s;
  377. }
  378. else if (pi == "05")
  379. {
  380. float s;
  381. float.TryParse(data.Substring(7, data.Length - 9), out s);
  382. IValue = s;
  383. }
  384. }
  385. else
  386. {
  387. Operation oper = Operation.Invalid;
  388. foreach (var item in _noneParaCommandOp)
  389. {
  390. if (item.Value == cmdPrix)
  391. {
  392. oper = item.Key;
  393. break;
  394. }
  395. }
  396. if (oper == Operation.Invalid)
  397. {
  398. return false;
  399. }
  400. switch (oper)
  401. {
  402. case Operation.GetDeviceStatus:
  403. {
  404. Status = data.Substring(4, 8);
  405. if (Status[1] == 'E')
  406. {
  407. // Fatal Error
  408. _noRepeatAlarm($"Device Status error:{Status}");
  409. }
  410. else if (Status[3] == '1')
  411. {
  412. // Warning Present
  413. _noRepeatAlarm($"Device Warning Present:{Status}");
  414. }
  415. else if (Status[1] == '3')
  416. {
  417. IsOpen = false;
  418. }
  419. else if (Status[1] == '4')
  420. {
  421. IsOpen = true;
  422. }
  423. }
  424. break;
  425. case Operation.GetPressureSP:
  426. case Operation.GetPositionSP:
  427. {
  428. string Pressure = data.Substring(4, 8);
  429. //LOG.Write(eEvent.EV_DEVICE_INFO, Module, $" PV Pressure SetPoint: {Pressure}");
  430. }
  431. break;
  432. default:
  433. break;
  434. }
  435. }
  436. return true;
  437. }
  438. public bool SetPosition(int postion)
  439. {
  440. if (_CheckStatus())
  441. {
  442. return SendCommand(Operation.SetPosition, postion * _position_unit);
  443. }
  444. return false;
  445. }
  446. public bool SetPressure(float pressure)
  447. {
  448. if (_CheckStatus())
  449. {
  450. if ((m_JetChamber == JetChamber.Kepler2200A || m_JetChamber == JetChamber.Kepler2200B))
  451. {
  452. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / ConvertPressureUnit.ConvertPaTomtorr(_pressure_ful_range)));
  453. }
  454. else
  455. {
  456. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / _pressure_ful_range));
  457. }
  458. }
  459. return false;
  460. }
  461. public bool Hold()
  462. {
  463. return SendCommand(Operation.Hold);
  464. }
  465. public bool TurnValve(bool on)
  466. {
  467. if (on == false)
  468. {
  469. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  470. }
  471. else
  472. {
  473. if (_CheckStatus(on))
  474. {
  475. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  476. }
  477. }
  478. return false;
  479. }
  480. public bool SetPValue(float pValue)
  481. {
  482. return SendCommand(Operation.SetP, pValue);
  483. }
  484. public bool SetIValue(float pValue)
  485. {
  486. return SendCommand(Operation.SetI, pValue);
  487. }
  488. bool _CheckStatus(bool bTurnOn = false)
  489. {
  490. if (Status != null && Status[1] == 'E')
  491. {
  492. _noRepeatAlarm($"PendulumValve is error status, can do turn on/off operation.");
  493. return false;
  494. }
  495. var _chamber = DEVICE.GetDevice<JetPMBase>(Module);
  496. if (bTurnOn && !_chamber.IsTurboPumpAtSpeed)
  497. {
  498. _noRepeatAlarm($"Turbo Pump not at speed, can not turn on pendulum valve.");
  499. return false;
  500. }
  501. if (_chamber.ForelinePressure > _foreLinePressureLimit)
  502. {
  503. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Foreline Pressure:{_chamber.ForelinePressure} is higher than {_foreLinePressureLimit}{m_PressureType}, can not turn on pendulum valve.");
  504. return false;
  505. }
  506. if (_chamber.ChamberPressure > _chamberPressureLimit && _chamber.TurboPumpSpeed > _turboPumpSpeedLimit)
  507. {
  508. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber Pressure:{_chamber.ChamberPressure} is higher than {_chamberPressureLimit}{m_PressureType} and Chamber.TurboPumpSpeed is higher than {_turboPumpSpeedLimit}, can not turn on pendulum valve.");
  509. return false;
  510. }
  511. return true;
  512. }
  513. }
  514. }