SimulatorSystem.cs 36 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752753754755
  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.IOCore;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.Util;
  5. using MECF.Framework.Common.Equipment;
  6. using MECF.Framework.Simulator.Core.Driver;
  7. using System;
  8. using System.Collections.Generic;
  9. using Venus_Simulator.Devices;
  10. using System.Threading;
  11. namespace Venus_Simulator.Instances
  12. {
  13. public class SimulatorSystem : Singleton<SimulatorSystem>
  14. {
  15. private PeriodicJob _thread;
  16. private Random _rd = new Random();
  17. private RD_TRIG _trigATM = new RD_TRIG();
  18. private RD_TRIG _trigVAC = new RD_TRIG();
  19. private R_TRIG _trigLLExtend = new R_TRIG();
  20. private R_TRIG _trigLLRetract = new R_TRIG();
  21. private static int count = 0;
  22. private readonly float ATM_THRESHOLD = 750000;
  23. private readonly float ATM_PRESSURE = 760000;
  24. private readonly float ATM_LoadLock_PRESSURE = 760000;
  25. private readonly uint VAC_SW_PRESSURE = 9500;
  26. private readonly uint PROCESS_GAUGE = 10000;
  27. private Dictionary<ModuleName, DeviceSimulator> _MockDevices = new Dictionary<ModuleName, DeviceSimulator>();
  28. public SimulatorSystem()
  29. {
  30. //_MockDevices.Add(ModuleName.PMB, new SkyPumpMock());
  31. //_MockDevices.Add(ModuleName.PMB, new AdTecGeneratorMock());
  32. //_MockDevices.Add(ModuleName.PMB, new AdTecMatchMock());
  33. // TODO
  34. }
  35. ~SimulatorSystem()
  36. {
  37. _thread?.Stop();
  38. }
  39. public void Initialize()
  40. {
  41. SetDefaultValue(ModuleName.PMA);
  42. SetDefaultValue(ModuleName.PMB);
  43. SetTMDefaultValue();
  44. Singleton<DataManager>.Instance.Initialize(false);
  45. _thread = new PeriodicJob(500, OnMonitor, nameof(SimulatorSystem), true);
  46. }
  47. private void SetDefaultValue(ModuleName mod)
  48. {
  49. // chamber
  50. IO.DI[$"{mod}.DI_PM_Lid_Closed"].Value = true;
  51. IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = false;
  52. IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = true;
  53. IO.DI[$"{mod}.DI_PCW_Flow_SW"].Value = true;
  54. IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
  55. IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = false;
  56. IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = true;
  57. IO.DI[$"{mod}.DI_RF_Generator_Interlock"].Value = true;
  58. IO.DI[$"{mod}.DI_Source_RF_Fan"].Value = true;
  59. IO.DI[$"{mod}.DI_Turbo_Pump_Interlock"].Value = true;
  60. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
  61. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
  62. IO.DI[$"{mod}.DI_CDA_Pressure"].Value = true;
  63. IO.DI[$"{mod}.DI_Coolant_Inlet_TC_Broken_Alarm"].Value = false;
  64. IO.DI[$"{mod}.DI_Coolant_Outlet_TC_Broken_Alarm"].Value = true;
  65. IO.DI[$"{mod}.DI_Process_VAC_Gauge_High_Alarm"].Value = false;
  66. IO.DI[$"{mod}.DI_Process_VAC_Gauge_Low_Alarm"].Value = false;
  67. IO.DI[$"{mod}.DI_Chamber_VAC_Gauge_Alarm"].Value = false;
  68. IO.DI[$"{mod}.DI_Foreline_Vacuum_Gauge_Alarm"].Value = false;
  69. IO.DI[$"{mod}.DI_Loadlock_Vacuum_Gauge_Alarm"].Value = false;
  70. IO.DI[$"{mod}.DI_ESC_He_VAC_Gauge_Alarm"].Value = false;
  71. IO.DI[$"{mod}.DI_Valve_TC_Deviation_out_of_range"].Value = false;
  72. IO.DI[$"{mod}.DI_Valve_Control_TC_Broken_Alarm"].Value = false;
  73. IO.DI[$"{mod}.DI_Valve_Monitor_TC_Broken_Alarm"].Value = false;
  74. IO.DI[$"{mod}.DI_Valve_Heater_On_FB"].Value = false;
  75. IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
  76. IO.DI[$"{mod}.DI_Foreline_Control_TC_Broken_Alarm"].Value = false;
  77. IO.DI[$"{mod}.DI_Foreline_Monitor_TC_Broken_Alarm"].Value = false;
  78. IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = false;
  79. IO.DI[$"{mod}.DI_CHB_Wall_TC_Deviation_out_of_range"].Value = false;
  80. IO.DI[$"{mod}.DI_CHB_Wall_Control_TC_Broken_Alarm"].Value = false;
  81. IO.DI[$"{mod}.DI_CHB_Wall_Monitor_TC_Broken_Alarm"].Value = false;
  82. IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = false;
  83. IO.DI[$"{mod}.DI_CHB_Wall_OT_SW_Alarm"].Value = false;
  84. IO.DI[$"{mod}.DI_PN2_Pressure_SW"].Value = true;
  85. IO.DI[$"{mod}.DI_MFC1_Pressure_SW"].Value = true;
  86. IO.DI[$"{mod}.DI_MFC2_Pressure_SW"].Value = true;
  87. IO.DI[$"{mod}.DI_MFC3_Pressure_SW"].Value = true;
  88. IO.DI[$"{mod}.DI_MFC4_Pressure_SW"].Value = true;
  89. IO.DI[$"{mod}.DI_MFC5_Pressure_SW"].Value = true;
  90. IO.DI[$"{mod}.DI_MFC6_Pressure_SW"].Value = true;
  91. IO.DI[$"{mod}.DI_MFC7_Pressure_SW"].Value = true;
  92. IO.DI[$"{mod}.DI_MFC8_Pressure_SW"].Value = true;
  93. IO.DI[$"{mod}.DI_He_Pressure_SW"].Value = true;
  94. IO.DI[$"{mod}.DI_ESC_He_VAC_Gauge_Alarm"].Value = false;
  95. IO.DI[$"{mod}.DI_Loadlock_Lid_Closed"].Value = true;
  96. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
  97. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
  98. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  99. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  100. IO.DI[$"{mod}.DI_Loadlock_ATM_SW"].Value = false;
  101. IO.DI[$"{mod}.DI_Gas_Box_Door_SW"].Value = true;
  102. IO.DI[$"{mod}.DI_Gas_Box_Pressure_SW"].Value = true;
  103. //// pressure
  104. SetAiValue($"{mod}.AI_Foreline_Pressure", 5000);
  105. //SetAiValue($"{mod}.AI_Chamber_Pressure", ATM_PRESSURE);
  106. SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
  107. SetAiValue($"{mod}.AI_Chamber_Pressure", 5000);
  108. SetAiValue($"{mod}.AI_Loadlock_Pressure", ATM_LoadLock_PRESSURE);
  109. //// Temperature
  110. SetAiValue($"{mod}.AI_Valve_Control_TC_Temp", 28);
  111. SetAiValue($"{mod}.AI_Valve_Monitor_TC_Temp", 27);
  112. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", 28);
  113. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", 27);
  114. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", 28);
  115. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", 27);
  116. SetAiValue($"{mod}.AI_Coolant_Inlet_Temp", 28);
  117. if (mod == ModuleName.PMA)
  118. {
  119. SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 29);
  120. }
  121. else if (mod == ModuleName.PMB)
  122. {
  123. SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 30);
  124. }
  125. // Datetime
  126. SetAiValue($"{mod}.AI_Year", DateTime.Today.Year);
  127. SetAiValue($"{mod}.AI_Month", DateTime.Today.Month);
  128. SetAiValue($"{mod}.AI_Day", DateTime.Today.Day);
  129. SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
  130. SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
  131. SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
  132. }
  133. private void SetTMDefaultValue()
  134. {
  135. ModuleName mod = ModuleName.TM;
  136. IO.DI[$"{mod}.DI_TM_Power_On"].Value = true;
  137. IO.DI[$"{mod}.DI_TM_In_Safety"].Value = true;
  138. IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
  139. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMA"].Value = true;
  140. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMB"].Value = true;
  141. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMC"].Value = true;
  142. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMD"].Value = true;
  143. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_LLA"].Value = true;
  144. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_LLB"].Value = true;
  145. IO.DI[$"{mod}.DI_EFEM_RB_Not_Extend_LLA"].Value = true;
  146. IO.DI[$"{mod}.DI_EFEM_RB_Not_Extend_LLB"].Value = true;
  147. IO.DI[$"{mod}.DI_EFEM_Side_Door_Closed"].Value = true;
  148. IO.DI[$"{mod}.DI_TM_CHB_PCW_Flow_Switch"].Value = true;
  149. IO.DI[$"{mod}.DI_LLA_PCW_Flow_Switch"].Value = true;
  150. IO.DI[$"{mod}.DI_LLB_PCW_Flow_Switch"].Value = true;
  151. IO.DI[$"{mod}.DI_TM_CHB_Door_Closed"].Value = true;
  152. IO.DI[$"{mod}.DI_CDA_Pressure_Switch"].Value = true;
  153. IO.DI[$"{mod}.DI_Vaccum_Pressure_Switch"].Value = true;
  154. IO.DI[$"{mod}.DI_N2_Pressure_Switch"].Value = true;
  155. IO.DI[$"{mod}.DI_TM_Chamber_VAC_Gauge_Alarm"].Value = true;
  156. IO.DI[$"{mod}.DI_TM_Foreline_VAC_Gauge_Alarm"].Value = true;
  157. IO.DI[$"{mod}.DI_LLA_Chamber_VAC_Gauge_Alarm"].Value = true;
  158. IO.DI[$"{mod}.DI_LLA_Foreline_VAC_Gauge_Alarm"].Value = true;
  159. IO.DI[$"{mod}.DI_LLB_Chamber_VAC_Gauge_Alarm"].Value = true;
  160. IO.DI[$"{mod}.DI_LLB_Foreline_VAC_Gauge_Alarm"].Value = true;
  161. }
  162. private bool OnMonitor()
  163. {
  164. try
  165. {
  166. // PMA
  167. MonitorSlitDoor(ModuleName.PMA);
  168. MonitorPin(ModuleName.PMA);
  169. MonitorPressure(ModuleName.PMA);
  170. MonitorExtendAndRetract(ModuleName.PMA);
  171. //MonitorTemperature(ModuleName.PMA);
  172. MonitorGas(ModuleName.PMA);
  173. //MonitorRF(ModuleName.PMA);
  174. //ChangeTime(ModuleName.PMA);
  175. //MonitorIOPumpCtrl(ModuleName.PMA);
  176. //// PMB
  177. //MonitorSlitDoor(ModuleName.PMB);
  178. //MonitorPin(ModuleName.PMB);
  179. //MonitorPressure(ModuleName.PMB);
  180. //MonitorTemperature(ModuleName.PMB);
  181. //MonitorGas(ModuleName.PMB);
  182. //MonitorRF(ModuleName.PMB);
  183. //ChangeTime(ModuleName.PMB);
  184. //MonitorIOPumpCtrl(ModuleName.PMB);
  185. }
  186. catch (Exception e)
  187. {
  188. LOG.WriteExeption(e);
  189. }
  190. return true;
  191. }
  192. private void ChangeTime(ModuleName mod)
  193. {
  194. // Heartbeat with PLC
  195. SetAiValue($"{mod}.AI_Heartbeat_FB", GetAoValue($"{mod}.AO_Heartbeat"));
  196. SetAiValue($"{mod}.AI_Year", DateTime.Now.Year);
  197. SetAiValue($"{mod}.AI_Month", DateTime.Now.Month);
  198. SetAiValue($"{mod}.AI_Day", DateTime.Now.Day);
  199. SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
  200. SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
  201. SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
  202. }
  203. void MonitorSlitDoor(ModuleName mod)
  204. {
  205. // slit door open
  206. if (IO.DO[$"{mod}.DO_Slit_Door_Open"].Value)
  207. {
  208. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = true;
  209. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = false;
  210. }
  211. // slit door close
  212. if (IO.DO[$"{mod}.DO_Slit_Door_Close"].Value)
  213. {
  214. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
  215. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
  216. }
  217. }
  218. void MonitorPin(ModuleName mod)
  219. {
  220. // lift pin up
  221. if (IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value != IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value)
  222. {
  223. IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value;
  224. IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value;
  225. }
  226. }
  227. void MonitorExtendAndRetract(ModuleName mod)
  228. {
  229. // Extend
  230. _trigLLExtend.CLK = IO.DO[$"{mod}.DO_Loadlock_Arm_Extend"].Value;
  231. if (_trigLLExtend.Q)
  232. {
  233. _trigLLRetract.RST = true;
  234. Thread.Sleep(500);
  235. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = true;
  236. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = false;
  237. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  238. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  239. }
  240. // Retract
  241. _trigLLRetract.CLK = IO.DO[$"{mod}.DO_Loadlock_Arm_Retract"].Value;
  242. if (_trigLLRetract.Q)
  243. {
  244. count++;
  245. _trigLLExtend.RST = true;
  246. Thread.Sleep(500);
  247. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
  248. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
  249. if (count == 1)
  250. {
  251. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  252. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  253. }
  254. else if (count == 2)
  255. {
  256. count = 0;
  257. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = true;
  258. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  259. }
  260. }
  261. }
  262. void MonitorPressure(ModuleName mod)
  263. {
  264. // pressure
  265. string sAI_Foreline = "AI_Foreline_Pressure";
  266. // Loadlock pressure
  267. string sAI_LoadLockPressure = "AI_Loadlock_Pressure";
  268. // Foreline
  269. if (SkyPumpMockPMA._simPumpStatus == SkyPumpMockPMA.SimPumpStatus.Open || EdwardsPumpMockPMA._simPumpStatus == EdwardsPumpMockPMA.SimEdwardsPumpStatus.Open)
  270. {
  271. SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") - _rd.Next(500, 600));
  272. }
  273. else
  274. {
  275. SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") + _rd.Next(500, 600));
  276. }
  277. // PLC 模拟量范围[0,4000], 电压[0, 10V], 压力[0, 760Torr]
  278. string sAI_ChamberPressure = "AI_Chamber_Pressure";
  279. string sAI_ProcessPressure = "AI_Process_Pressure";
  280. //float chamber_pressure = GetMockChamberPressure(mod);
  281. //float process_pressure = GetAiValue($"{mod}.AI_Process_Pressure");
  282. // soft pump & fast pump
  283. DOAccessor fast_pump_vlv = IO.DO[$"{mod}.DO_Fast_Pumping_Valve"];
  284. DOAccessor soft_pump_vlv = IO.DO[$"{mod}.DO_Soft_Pumping_Valve"];
  285. DOAccessor turbo_pump_vlv = IO.DO[$"{mod}.DO_Turbo_Pump_Pumping_Valve"];
  286. if (fast_pump_vlv.Value || soft_pump_vlv.Value || turbo_pump_vlv.Value)
  287. {
  288. if (fast_pump_vlv.Value && soft_pump_vlv.Value)
  289. {
  290. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  291. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  292. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  293. {
  294. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 30000);
  295. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  296. }
  297. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  298. {
  299. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  300. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
  301. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
  302. }
  303. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(15000, 16000));
  304. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(150, 160));
  305. }
  306. else if (fast_pump_vlv.Value)
  307. {
  308. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  309. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  310. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  311. {
  312. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 25000);
  313. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  314. }
  315. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  316. {
  317. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  318. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
  319. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
  320. }
  321. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(12000, 13000));
  322. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(120, 130));
  323. }
  324. else if (soft_pump_vlv.Value)
  325. {
  326. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  327. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  328. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  329. {
  330. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 22000);
  331. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  332. }
  333. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  334. {
  335. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  336. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
  337. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
  338. }
  339. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(13000, 14000));
  340. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(100, 110));
  341. }
  342. else if (turbo_pump_vlv.Value)
  343. {
  344. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  345. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  346. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  347. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 500);
  348. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 500);
  349. }
  350. }
  351. // fast vent & purge
  352. DOAccessor vent_vlv = IO.DO[$"{mod}.DO_N2_Valve"];
  353. //DOAccessor purge_vlv = IO.DO[$"{mod}.DO_Chamber_purge_valve"];
  354. //if (vent_vlv.Value || purge_vlv.Value)
  355. //{
  356. // if (vent_vlv.Value && purge_vlv.Value)
  357. // {
  358. // float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  359. // float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  360. // if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  361. // {
  362. // SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 30000);
  363. // //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  364. // }
  365. // else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  366. // {
  367. // getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  368. // SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1500);
  369. // SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1500);
  370. // }
  371. // //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(45000, 50000));
  372. // //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(150, 160));
  373. // }
  374. // else
  375. //
  376. if (vent_vlv.Value)
  377. {
  378. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  379. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  380. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  381. {
  382. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
  383. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  384. }
  385. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  386. {
  387. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  388. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
  389. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
  390. }
  391. else
  392. {
  393. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
  394. }
  395. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(25000, 30000));
  396. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(130, 150));
  397. }
  398. // Loadlock Pumping Valve
  399. DOAccessor Loadlock_pump_vlv = IO.DO[$"{mod}.DO_Loadlock_Pumping_Valve"];
  400. if (Loadlock_pump_vlv.Value)
  401. {
  402. SetAiValue($"{mod}.{sAI_LoadLockPressure}", GetAiValue($"{mod}.{sAI_LoadLockPressure}") - 30000);
  403. }
  404. // Loadlock vent
  405. DOAccessor Loadlock_vent_vlv = IO.DO[$"{mod}.DO_Loadlock_Vent_Valve"];
  406. if (Loadlock_vent_vlv.Value)
  407. {
  408. SetAiValue($"{mod}.{sAI_LoadLockPressure}", GetAiValue($"{mod}.{sAI_LoadLockPressure}") + 30000);
  409. }
  410. // 压力值越界,复位
  411. float chamber_pressure1 = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  412. if (chamber_pressure1 > ATM_PRESSURE)
  413. {
  414. SetAiValue($"{mod}.AI_Chamber_Pressure", ATM_PRESSURE);
  415. }
  416. else if (chamber_pressure1 < 20)
  417. {
  418. SetAiValue($"{mod}.AI_Chamber_Pressure", 20);
  419. }
  420. float process_pressure1 = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  421. if (process_pressure1 > PROCESS_GAUGE)
  422. {
  423. SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
  424. }
  425. else if (process_pressure1 < 20)
  426. {
  427. SetAiValue($"{mod}.AI_Process_Pressure", 20);
  428. }
  429. float foreline_pressure = GetAiValue($"{mod}.{sAI_Foreline}");
  430. if (foreline_pressure > 10000)
  431. {
  432. SetAiValue($"{mod}.AI_Foreline_Pressure", 10000);
  433. }
  434. else if (foreline_pressure < 150)
  435. {
  436. SetAiValue($"{mod}.AI_Foreline_Pressure", 150);
  437. }
  438. // LoadLock压力值越界,复位
  439. float LoadLock_pressure1 = GetAiValue($"{mod}.{sAI_LoadLockPressure}");
  440. if (LoadLock_pressure1 > ATM_LoadLock_PRESSURE)
  441. {
  442. SetAiValue($"{mod}.AI_Loadlock_Pressure", ATM_LoadLock_PRESSURE);
  443. }
  444. else if (LoadLock_pressure1 < 20)
  445. {
  446. SetAiValue($"{mod}.AI_Loadlock_Pressure", 20);
  447. }
  448. // 模拟压力计漂移
  449. //int p1 = (int)GetMockChamberPressure(mod);
  450. //int new_p1 = _rd.Next(p1 - 2, p1 + 2);
  451. //SetAiValue($"{mod}.AI_Chamber_Pressure", new_p1);
  452. //int p2 = (int)GetAiValue($"{mod}.AI_Foreline_Pressure");
  453. //int new_p2 = _rd.Next(p2 - 1, p2 + 1);
  454. //SetAiValue($"{mod}.AI_Foreline_Pressure", new_p2);
  455. //int p3 = (int)GetAiValue($"{mod}.AI_Process_Pressure");
  456. //int new_p3 = _rd.Next(p3 - 1, p3 + 1);
  457. //SetAiValue($"{mod}.AI_Process_Pressure", new_p3);
  458. // 根据当前压力值设定信号
  459. //float chamber_pressure2 = GetMockChamberPressure(mod);
  460. // ATM switch
  461. IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") > ATM_THRESHOLD;
  462. // VAC switch
  463. IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") < VAC_SW_PRESSURE;
  464. // Throttle valve
  465. //var pos_sp = IO.AO[$"{mod}.AO_Throttle_Valve_Pressure_Setpoint"].Value;
  466. //var mock_pos_fb = _rd.Next(pos_sp - 2, pos_sp + 2);
  467. ////IO.AI[$"{mod}.AI_Throttle_Valve_Real_Pressure"].Value = (short)mock_pos_fb;
  468. //SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", mock_pos_fb);
  469. // 压力值
  470. //if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") < GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  471. //{
  472. // short increase = (short)_rd.Next(20, 30);
  473. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") + increase);
  474. // if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") > GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  475. // {
  476. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"));
  477. // }
  478. //}
  479. //else
  480. //{
  481. // short increase = (short)_rd.Next(20, 30);
  482. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") - increase);
  483. // if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") < GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  484. // {
  485. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"));
  486. // }
  487. //}
  488. //// 位置值
  489. //if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") < GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  490. //{
  491. // short increase = (short)_rd.Next(20, 30);
  492. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") + increase);
  493. // if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") > GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  494. // {
  495. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"));
  496. // }
  497. //}
  498. //else
  499. //{
  500. // short increase = (short)_rd.Next(20, 30);
  501. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") - increase);
  502. // if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") < GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  503. // {
  504. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"));
  505. // }
  506. //}
  507. }
  508. //float GetMockChamberPressure(ModuleName mod)
  509. //{
  510. // return GetAiValue($"{mod}.AI_Chamber_Pressure");
  511. //}
  512. //void SetMockChamberPressure(ModuleName mod, float val)
  513. //{
  514. // SetAiValue($"{mod}.AI_Chamber_Pressure", val);
  515. //}
  516. void SetAiValue(string name, float value)
  517. {
  518. byte[] flow = BitConverter.GetBytes(value);
  519. short high1 = BitConverter.ToInt16(flow, 0);
  520. short low1 = BitConverter.ToInt16(flow, 2);
  521. IO.AI[name].Buffer[IO.AI[name].Index] = BitConverter.ToInt16(flow, 0);
  522. IO.AI[name].Buffer[IO.AI[name].Index + 1] = BitConverter.ToInt16(flow, 2);
  523. byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
  524. byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
  525. float readback = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  526. }
  527. float GetAiValue(string name)
  528. {
  529. byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
  530. byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
  531. float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  532. return flow;
  533. }
  534. float GetAoValue(string name)
  535. {
  536. byte[] high = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index]);
  537. byte[] low = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index + 1]);
  538. float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  539. return flow;
  540. }
  541. void MonitorTemperature(ModuleName mod)
  542. {
  543. //IO.DI[$"{mod}.DI_Substrate_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value;
  544. IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Forline_Heater_On"].Value;
  545. IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value;
  546. IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
  547. IO.DI[$"{mod}.DI_Substrate_TC_Deviation_out_of_range"].Value = false;
  548. // 底座
  549. //if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
  550. // GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") < GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
  551. //{
  552. // SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") + _rd.Next(1, 2));
  553. // SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") + _rd.Next(1, 2));
  554. //}
  555. //else if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
  556. // GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
  557. //{
  558. // SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") - _rd.Next(1, 2));
  559. // SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") - _rd.Next(1, 2));
  560. //}
  561. // Foreline
  562. if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
  563. GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") < GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
  564. {
  565. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") + _rd.Next(1, 2));
  566. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp") + _rd.Next(1, 2));
  567. }
  568. else if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
  569. GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") > GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
  570. {
  571. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") - _rd.Next(1, 2));
  572. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp") - _rd.Next(1, 2));
  573. }
  574. // Wall
  575. if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
  576. GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") < GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
  577. {
  578. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") + _rd.Next(1, 2));
  579. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") + _rd.Next(1, 2));
  580. }
  581. else if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
  582. GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
  583. {
  584. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") - _rd.Next(1, 2));
  585. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") - _rd.Next(1, 2));
  586. }
  587. }
  588. void MonitorGas(ModuleName mod)
  589. {
  590. // gas
  591. this.SimulateMFC(ModuleName.PMA, 1);
  592. this.SimulateMFC(ModuleName.PMA, 2);
  593. this.SimulateMFC(ModuleName.PMA, 3);
  594. this.SimulateMFC(ModuleName.PMA, 4);
  595. this.SimulateMFC(ModuleName.PMA, 5);
  596. this.SimulateMFC(ModuleName.PMA, 6);
  597. this.SimulateMFC(ModuleName.PMA, 7);
  598. this.SimulateMFC(ModuleName.PMA, 8);
  599. this.SimulateN2(ModuleName.PMA);
  600. this.SimulateHe(ModuleName.PMA);
  601. }
  602. private void SimulateMFC(ModuleName mod, byte gasNum)
  603. {
  604. var sp = GetAoValue($"{mod}.AO_MFC{gasNum}_Flow_Setpoint");
  605. if (gasNum == 3)
  606. {
  607. sp = Math.Max(0, sp - 150);
  608. }
  609. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  610. SetAiValue($"{mod}.AI_MFC{gasNum}_Flow", (float)mock_fb);
  611. }
  612. private void SimulateN2(ModuleName mod)
  613. {
  614. var sp = GetAoValue($"{mod}.AO_Turbo_Pump_N2_Flow_Setpoint");
  615. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  616. SetAiValue($"{mod}.AI_Turbo_Pump_N2_Flow", (float)mock_fb);
  617. }
  618. private void SimulateHe(ModuleName mod)
  619. {
  620. var sp = GetAoValue($"{mod}.AO_He_Flow_Setpoint");
  621. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  622. SetAiValue($"{mod}.AI_He_Flow", (float)mock_fb);
  623. }
  624. void MonitorRF(ModuleName mod)
  625. {
  626. // RF generator
  627. var sp = GetAoValue($"{mod}.AO_Generator_Power_Setpoint");
  628. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  629. //var mock_sp = _rd.Next(sp - 3, sp + 3);
  630. SetAiValue($"{mod}.AI_Generator_Forward_Power", (float)mock_fb);
  631. //IO.DI[$"{mod}.DI_Generator_Power_Status"].Value = IO.DO[$"{mod}.DO_Generator_Power_ON"].Value;
  632. }
  633. void MonitorIOPumpCtrl(ModuleName mod)
  634. {
  635. if (IO.DO[$"{mod}.DO_Pump_Run"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = true;
  636. if (IO.DO[$"{mod}.DO_Pump_Stop"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = false;
  637. }
  638. public void Terminate()
  639. {
  640. _thread.Stop();
  641. }
  642. ////////////////////////////////////////////////////////////////////////
  643. ////////////////////////////////////////////////////////////////////////
  644. public void SetCoolantOutletTemp(string module, int Temp)
  645. {
  646. SetAiValue($"{module}.AI_Coolant_Outlet_Temp", Temp);
  647. }
  648. }
  649. }