AutoCycle.cs 144 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. Moved,
  39. // PM Status
  40. WaitProcess,
  41. StartProcess,
  42. Processing,
  43. StartIdleClean,
  44. IdleClean,
  45. WaitPreJobClean,
  46. StartPreJobClean,
  47. PreJobClean,
  48. WaitPostJobClean,
  49. StartPostJobClean,
  50. PostJobClean,
  51. WaitWTWClean,
  52. StartWTWClean,
  53. WTWClean,
  54. // Align Status
  55. WaitAlign,
  56. StartAlign,
  57. Aligning,
  58. }
  59. class ModuleFlag
  60. {
  61. public ModulePriority Priority { get; set; }
  62. public MovingStatus MovingStatus { get; set; }
  63. public bool InUsed { get; set; }
  64. public ModuleFlag(ModulePriority _priority)
  65. {
  66. Priority = _priority;
  67. MovingStatus = MovingStatus.Idle;
  68. InUsed = true;
  69. }
  70. }
  71. class AutoCycle : IRoutine
  72. {
  73. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  74. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  75. private RState _cycleState = RState.Init;
  76. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  77. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  78. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  79. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  80. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  81. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  82. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  85. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  86. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  89. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  90. int _LLASlotNumber = 4;
  91. int _LLBSlotNumber = 4;
  92. int _efemRobotSingleArmOption = 0;
  93. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  94. public SequenceLLInOutPath LLInOutPath { get { return _LLInOutPath; } }
  95. List<MoveItem> _movingItems = new List<MoveItem>();
  96. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  97. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  98. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  99. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  100. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  101. private SchedulerFACallback _faCallback;
  102. private SchedulerDBCallback _dbCallback;
  103. private bool _isCycleMode;
  104. private int _cycleSetPoint = 0;
  105. private int _cycledCount = 0;
  106. private int _cycledWafer = 0;
  107. private float _throughput = 0.0f;
  108. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  109. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  110. private Stopwatch _cycleWatch = new Stopwatch();
  111. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  112. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  113. private List<ModuleName> _waitWTWCleanPMs = new List<ModuleName>();
  114. private List<Guid> _lstReturnWafers = new List<Guid>();
  115. public bool HasJobRunning => _lstControlJobs.Count > 0;
  116. public RState CycleState => _cycleState;
  117. #region public interface
  118. public AutoCycle()
  119. {
  120. _faCallback = new SchedulerFACallback();
  121. _dbCallback = new SchedulerDBCallback();
  122. InitModules();
  123. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  124. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  125. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  126. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  127. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  128. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  129. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  130. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  132. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  133. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  134. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  135. }
  136. public RState Start(params object[] objs)
  137. {
  138. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  139. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  140. _cycledWafer = 0;
  141. _cycledCount = 0;
  142. _throughput = 0;
  143. _cycleWatch.Stop();
  144. _lpCycleWafer.Clear();
  145. _lpCycleCount.Clear();
  146. return RState.Running;
  147. }
  148. public RState Monitor()
  149. {
  150. if (_cycleState == RState.Running)
  151. {
  152. prelude();
  153. driveAtmSystem();
  154. driveVacSystem();
  155. epilogue();
  156. }
  157. return _cycleState;
  158. }
  159. public void Abort()
  160. {
  161. }
  162. public void CreateJob(Dictionary<string, object> param)
  163. {
  164. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  165. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  166. string[] slotSequence = (string[])param["SlotSequence"];
  167. string jobId = (string)param["JobId"];
  168. string module = (string)param["Module"];
  169. //bool autoStart = (bool)param["AutoStart"];
  170. string lotId = jobId;
  171. if (param.ContainsKey("LotId"))
  172. lotId = (string)param["LotId"];
  173. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  174. {
  175. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}");
  176. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  177. return;
  178. }
  179. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  180. {
  181. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} should be LoadPort");
  182. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  183. return;
  184. }
  185. if (string.IsNullOrEmpty(jobId))
  186. {
  187. jobId = "CJ_Local_" + module;
  188. }
  189. if (_lstControlJobs.Exists(x => x.Name == jobId))
  190. {
  191. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{jobId} already created");
  192. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  193. return;
  194. }
  195. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  196. if (!lp.CheckReadyRunJob())
  197. {
  198. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} not ready");
  199. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  200. return;
  201. }
  202. ControlJobInfo cj = new ControlJobInfo();
  203. cj.Name = jobId;
  204. cj.Module = module;
  205. cj.LotName = lotId;
  206. cj.LotInnerId = Guid.NewGuid();
  207. cj.LotWafers = new List<WaferInfo>();
  208. cj.SetState(EnumControlJobState.WaitingForStart);
  209. cj.JetState = EnumJetCtrlJobState.Created;
  210. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  211. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  212. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  213. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  214. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  215. {
  216. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  217. continue;
  218. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  219. indexSequence[groupName] = slotSequence[i];
  220. if (!seqSlot.ContainsKey(groupName))
  221. {
  222. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  223. }
  224. if (!seqSlotWafers.ContainsKey(groupName))
  225. {
  226. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  227. }
  228. seqSlot[groupName][i] = true;
  229. if (!WaferManager.Instance.CheckHasWafer(module, i))
  230. {
  231. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} not in the carrier");
  232. return;
  233. }
  234. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  235. {
  236. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}");
  237. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  238. return;
  239. }
  240. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  241. {
  242. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}");
  243. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  244. return;
  245. }
  246. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  247. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  248. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  249. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  250. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  251. }
  252. if (seqSlotWafers.Count == 0)
  253. {
  254. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job has not assign wafer");
  255. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  256. return;
  257. }
  258. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  259. string[] seqs = seqSlot.Keys.ToArray();
  260. for (int i = 0; i < seqs.Length; i++)
  261. {
  262. ProcessJobInfo pj = new ProcessJobInfo();
  263. pj.Name = jobId + "_" + (i + 1);
  264. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  265. pj.ControlJobName = cj.Name;
  266. pj.LotName = lotId;
  267. pj.SlotWafers = seqSlotWafers[seqs[i]];
  268. pj.SetState(EnumProcessJobState.Queued);
  269. if (!CheckSequencePmReady(pj.Sequence, null, out _, out string reason))
  270. {
  271. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  272. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  273. return;
  274. }
  275. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  276. {
  277. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  278. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  279. return;
  280. }
  281. pjs.Add(pj);
  282. }
  283. _dbCallback.LotUpdate(cj);
  284. foreach (var pj in pjs)
  285. {
  286. cj.ProcessJobNameList.Add(pj.Name);
  287. _lstProcessJobs.Add(pj);
  288. }
  289. _lstControlJobs.Add(cj);
  290. //AssociatedPMWithLP(cj);
  291. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  292. }
  293. public bool CheckAllJobDone()
  294. {
  295. foreach (var cj in _lstControlJobs)
  296. {
  297. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  298. return false;
  299. }
  300. return true;
  301. }
  302. public bool CheckJobJustDone(out string sJobName)
  303. {
  304. foreach (var cj in _lstControlJobs)
  305. {
  306. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  307. {
  308. //LP;WaferSize;Lot;Number;Start;End;
  309. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  310. cj.BeenPosted = true;
  311. return true;
  312. }
  313. }
  314. sJobName = "NULL";
  315. return false;
  316. }
  317. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  318. {
  319. foreach (var pj in _lstProcessJobs)
  320. {
  321. if (pj.ControlJobName == cj.Name)
  322. return pj;
  323. }
  324. return null;
  325. }
  326. public void AbortJob(string jobName)
  327. {
  328. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  329. if (cj == null)
  330. {
  331. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"abort job rejected, not found job with id {jobName}");
  332. return;
  333. }
  334. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  335. foreach (var pj in _lstProcessJobs)
  336. {
  337. if (pj.ControlJobName == cj.Name)
  338. {
  339. pj.SetState(EnumProcessJobState.Aborting);
  340. pjAbortList.Add(pj);
  341. int unprocessed = 0;
  342. int aborted = 0;
  343. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  344. foreach (var waferInfo in wafers)
  345. {
  346. waferInfo.ProcessJob = null;
  347. waferInfo.NextSequenceStep = 0;
  348. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  349. unprocessed++;
  350. }
  351. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  352. }
  353. }
  354. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  355. _dbCallback.LotFinished(cj);
  356. foreach (var pj in pjAbortList)
  357. {
  358. _lstProcessJobs.Remove(pj);
  359. }
  360. _lstControlJobs.Remove(cj);
  361. }
  362. public void StopJob(string jobName)
  363. {
  364. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  365. if (cj == null)
  366. {
  367. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"stop job rejected, not found job with id {jobName}");
  368. return;
  369. }
  370. foreach (var pj in _lstProcessJobs)
  371. {
  372. if (pj.ControlJobName == cj.Name)
  373. {
  374. pj.SetState(EnumProcessJobState.Stopping);
  375. }
  376. }
  377. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  378. _dbCallback.LotFinished(cj);
  379. }
  380. public void ResumeJob(string jobName)
  381. {
  382. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  383. if (cj == null)
  384. {
  385. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  386. return;
  387. }
  388. if (cj.State == EnumControlJobState.Paused)
  389. {
  390. cj.SetState(EnumControlJobState.Executing);
  391. }
  392. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  393. _cycleState = RState.Running;
  394. }
  395. public void PauseJob(string jobName)
  396. {
  397. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  398. if (cj == null)
  399. {
  400. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  401. return;
  402. }
  403. if (cj.State == EnumControlJobState.Executing)
  404. {
  405. cj.SetState(EnumControlJobState.Paused);
  406. }
  407. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  408. _cycleState = RState.Paused;
  409. }
  410. public void StartJob(string jobName)
  411. {
  412. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  413. if (cj == null)
  414. {
  415. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"start job rejected, not found job with id {jobName}");
  416. return;
  417. }
  418. if (cj.State == EnumControlJobState.WaitingForStart)
  419. {
  420. cj.SetState(EnumControlJobState.Executing);
  421. //PreJobClean(cj);
  422. cj.JetState = EnumJetCtrlJobState.Quequed;
  423. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  424. cj.StartTime = DateTime.Now;
  425. _dbCallback.LotCreated(cj);
  426. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  427. //if (!_blockingWatcher.IsRunning)
  428. // _blockingWatcher.Restart();
  429. //ResetTraceFlag();
  430. }
  431. if (!_cycleWatch.IsRunning)
  432. {
  433. _cycleWatch.Restart();
  434. }
  435. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  436. {
  437. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  438. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  439. }
  440. _cycleState = RState.Running;
  441. }
  442. public void Clear()
  443. {
  444. _vacWaferTargets.Clear();
  445. _atmWaferTargets.Clear();
  446. _movingItems.Clear();
  447. _efemMovingItems.Clear();
  448. _vacMoveFinishTrig.RST = true;
  449. _atmMoveFinishTrig.RST = true;
  450. _efemRobot.ResetTask();
  451. _tmRobot.ResetTask();
  452. foreach (var module in _vacSchedulers)
  453. {
  454. module.Value.ResetTask();
  455. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  456. }
  457. foreach (var module in _atmSchedulers)
  458. {
  459. module.Value.ResetTask();
  460. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  461. }
  462. _lstControlJobs.Clear();
  463. _lstProcessJobs.Clear();
  464. _cycleState = RState.End;
  465. }
  466. public bool ManualReturnWafer(object[] objs)
  467. {
  468. ModuleName SourceModule = (ModuleName)objs[0];
  469. int SourceSlot = (int)objs[1];
  470. if (!_vacSchedulers.Keys.Contains(SourceModule) && !_atmSchedulers.Keys.Contains(SourceModule))
  471. {
  472. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  473. return false;
  474. }
  475. if(WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  476. {
  477. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  478. return false;
  479. }
  480. if(!_vacSchedulers.Keys.Contains(SourceModule) || !_vacSchedulers[SourceModule].IsIdle)
  481. {
  482. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  483. return false;
  484. }
  485. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  486. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  487. _lstReturnWafers.Add(wafer.InnerId);
  488. return true;
  489. }
  490. #endregion
  491. private void InitModules()
  492. {
  493. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  494. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  495. {
  496. if (ModuleHelper.IsInstalled(module))
  497. {
  498. if (ModuleHelper.IsLoadPort(module))
  499. {
  500. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  501. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  502. }
  503. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  504. {
  505. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  506. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  507. }
  508. }
  509. }
  510. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  511. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  512. {
  513. if (ModuleHelper.IsInstalled(module))
  514. {
  515. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  516. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  517. }
  518. }
  519. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  520. {
  521. if (ModuleHelper.IsInstalled(module))
  522. {
  523. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  524. _vacSchedulers[module] = llScheduler;
  525. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  526. _atmSchedulers[module] = llScheduler;
  527. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  528. }
  529. }
  530. }
  531. private void prelude()
  532. {
  533. }
  534. private void epilogue()
  535. {
  536. CheckWaferArrived();
  537. ProcessPMTask();
  538. ProcessAlignerTask();
  539. UpdateProcessJobStatus();
  540. UpdateControlJobStatus();
  541. //DispatchCtrlJobs();
  542. UpdateLLInOutPathProperty();
  543. }
  544. private void driveVacSystem()
  545. {
  546. if (_tmRobot.IsAvailable && _movingItems.Count == 0 && _tmRobot.RobotStatus != RState.Running)
  547. {
  548. RoutingInnerPart();
  549. RuningTMRobotTask();
  550. }
  551. }
  552. #region Vacuum System
  553. private void PumpingTMRobotTask()
  554. {
  555. if (!_tmRobot.IsAvailable || _tmRobot.RobotStatus == RState.Running)
  556. return;
  557. foreach (var mod in _vacSchedulers)
  558. {
  559. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  560. {
  561. if (ModuleHelper.IsLoadLock(mod.Key))
  562. {
  563. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  564. foreach (var slot in inSlots)
  565. {
  566. if (IsLoadLockReservedByEFEM(mod.Key))
  567. continue;
  568. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  569. {
  570. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  571. }
  572. }
  573. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  574. foreach (var slot in outSlots)
  575. {
  576. if (IsLoadLockReservedByEFEM(mod.Key))
  577. continue;
  578. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  579. {
  580. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  581. }
  582. }
  583. }
  584. else
  585. {
  586. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  587. {
  588. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  589. }
  590. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  591. {
  592. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  593. }
  594. }
  595. }
  596. }
  597. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  598. }
  599. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  600. {
  601. destSlot = new SlotItem(ModuleName.System, -1);
  602. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  603. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  604. return false;
  605. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  606. {
  607. var validSlots = GetModuleValidSlots(next_module);
  608. foreach (var nSlot in validSlots)
  609. {
  610. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  611. continue;
  612. foreach (var inItem in _vacReadyInSlots)
  613. {
  614. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus == MovingStatus.Idle && _vacSchedulers[next_module].IsAvailable)
  615. {
  616. destSlot.Module = next_module;
  617. destSlot.Slot = nSlot;
  618. return true;
  619. }
  620. }
  621. }
  622. }
  623. return false;
  624. }
  625. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  626. {
  627. replaceSlot = new SlotItem(ModuleName.System, -1);
  628. destSlot = new SlotItem(ModuleName.System, -1);
  629. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  630. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  631. return false;
  632. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  633. {
  634. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  635. continue;
  636. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  637. {
  638. replaceSlot.Module = next_module;
  639. replaceSlot.Slot = 0;
  640. return true;
  641. }
  642. }
  643. return false;
  644. }
  645. Queue<int> GetModuleValidSlots(ModuleName mod)
  646. {
  647. var validSlot = new Queue<int>();
  648. if (ModuleHelper.IsLoadLock(mod))
  649. {
  650. if (!IsLoadLockReservedByEFEM(mod))
  651. {
  652. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  653. foreach (var slot in inSlots)
  654. {
  655. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  656. validSlot.Enqueue(slot);
  657. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  658. validSlot.Enqueue(slot);
  659. }
  660. }
  661. }
  662. else if (ModuleHelper.IsPm(mod))
  663. {
  664. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  665. validSlot.Enqueue(0);
  666. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  667. validSlot.Enqueue(0);
  668. }
  669. return validSlot;
  670. }
  671. private int GetModuleSlotCount(ModuleName mod)
  672. {
  673. int nSlotCount = 1;
  674. if (ModuleHelper.IsLoadLock(mod))
  675. {
  676. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  677. }
  678. else if (ModuleHelper.IsLoadPort(mod))
  679. {
  680. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  681. }
  682. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  683. {
  684. nSlotCount = 2;
  685. }
  686. return nSlotCount;
  687. }
  688. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  689. {
  690. List<MoveItem> inSlots = new List<MoveItem>();
  691. var validSlots = GetModuleValidSlots(inModule);
  692. foreach (var slot in _vacReadyOutSlots)
  693. {
  694. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  695. continue;
  696. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  697. continue;
  698. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  699. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  700. continue;
  701. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  702. {
  703. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  704. {
  705. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  706. {
  707. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.Dequeue(), Hand.None));
  708. }
  709. }
  710. }
  711. }
  712. return inSlots;
  713. }
  714. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  715. {
  716. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  717. {
  718. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  719. }
  720. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  721. {
  722. _vacModules[moveItem.SourceModule].MovingStatus = status;
  723. }
  724. }
  725. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  726. {
  727. if (!ModuleHelper.IsTMRobot(module))
  728. {
  729. _vacModules[module].MovingStatus = status;
  730. }
  731. }
  732. private void ProcessTMRobotTask()
  733. {
  734. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  735. {
  736. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  737. {
  738. for (int i = 0; i < 2; i++)
  739. {
  740. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  741. {
  742. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  743. {
  744. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  745. UpdateModuleMovingStatus(destSlot.Module);
  746. }
  747. }
  748. }
  749. return;
  750. }
  751. foreach (var slot in _vacReadyOutSlots)
  752. {
  753. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  754. continue;
  755. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  756. {
  757. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  758. continue;
  759. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  760. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  761. {
  762. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  763. UpdateModuleMovingStatus(slot.Key.Module);
  764. UpdateModuleMovingStatus(destSlot.Module);
  765. if (llStatus.Item2 > 1)
  766. {
  767. // check whether match double pick pattern
  768. foreach (var item in _vacReadyOutSlots)
  769. {
  770. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  771. {
  772. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  773. {
  774. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  775. UpdateModuleMovingStatus(destSlot_2.Module);
  776. break;
  777. }
  778. }
  779. }
  780. if (_movingItems.Count == 1)
  781. {
  782. foreach (var item in _vacReadyOutSlots)
  783. {
  784. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  785. {
  786. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  787. {
  788. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  789. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  790. UpdateModuleMovingStatus(replaceSlot.Module);
  791. UpdateModuleMovingStatus(destSlot.Module);
  792. return;
  793. }
  794. }
  795. }
  796. }
  797. }
  798. // check whether match swap pattern
  799. int inCount = 0;
  800. var in_slots = SearchWaitInSlots(slot.Key.Module);
  801. foreach (var in_slot in in_slots)
  802. {
  803. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  804. {
  805. _movingItems.Add(in_slot);
  806. UpdateItemMovingStatus(in_slot);
  807. inCount++;
  808. }
  809. }
  810. return;
  811. }
  812. }
  813. else // PM
  814. {
  815. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  816. {
  817. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  818. UpdateModuleMovingStatus(slot.Key.Module);
  819. UpdateModuleMovingStatus(destSlot.Module);
  820. // check whether match double move pattern
  821. int inCount = 0;
  822. var same_dest = SearchWaitInSlots(destSlot.Module);
  823. foreach (var in_slot in same_dest)
  824. {
  825. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  826. {
  827. _movingItems.Add(in_slot);
  828. UpdateItemMovingStatus(in_slot);
  829. inCount++;
  830. }
  831. }
  832. // check whether match swap pattern
  833. if (inCount == 0 && !IsPMNeedWTWClean(slot.Key.Module))
  834. {
  835. int swapCount = 0;
  836. var in_slots = SearchWaitInSlots(slot.Key.Module);
  837. foreach (var swap_slot in in_slots)
  838. {
  839. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  840. {
  841. _movingItems.Add(swap_slot);
  842. UpdateItemMovingStatus(swap_slot);
  843. swapCount++;
  844. }
  845. }
  846. }
  847. return;
  848. }
  849. }
  850. }
  851. _vacReadyOutSlots.Clear();
  852. _vacReadyInSlots.Clear();
  853. }
  854. }
  855. bool PushTMRobotWafers()
  856. {
  857. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  858. {
  859. for (int i = 0; i < 2; i++)
  860. {
  861. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  862. {
  863. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  864. {
  865. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  866. UpdateModuleMovingStatus(destSlot.Module);
  867. }
  868. }
  869. }
  870. }
  871. return _movingItems.Count > 0;
  872. }
  873. bool PushPmWafers()
  874. {
  875. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  876. {
  877. foreach (var slot in _vacReadyOutSlots)
  878. {
  879. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  880. continue;
  881. if (ModuleHelper.IsPm(slot.Key.Module))
  882. {
  883. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  884. {
  885. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  886. UpdateModuleMovingStatus(slot.Key.Module);
  887. UpdateModuleMovingStatus(destSlot.Module);
  888. // check whether match double move pattern
  889. int inCount = 0;
  890. var same_dest = SearchWaitInSlots(destSlot.Module);
  891. foreach (var in_slot in same_dest)
  892. {
  893. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  894. {
  895. _movingItems.Add(in_slot);
  896. UpdateItemMovingStatus(in_slot);
  897. inCount++;
  898. }
  899. }
  900. // check whether match swap pattern
  901. if (inCount == 0 && !IsPMNeedWTWClean(slot.Key.Module))
  902. {
  903. int swapCount = 0;
  904. var in_slots = SearchWaitInSlots(slot.Key.Module);
  905. foreach (var swap_slot in in_slots)
  906. {
  907. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  908. {
  909. _movingItems.Add(swap_slot);
  910. UpdateItemMovingStatus(swap_slot);
  911. swapCount++;
  912. }
  913. }
  914. }
  915. }
  916. }
  917. }
  918. }
  919. return _movingItems.Count > 0;
  920. }
  921. private bool PushLoadlockWafers()
  922. {
  923. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  924. {
  925. foreach (var slot in _vacReadyOutSlots)
  926. {
  927. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  928. continue;
  929. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  930. {
  931. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  932. continue;
  933. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  934. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  935. {
  936. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  937. UpdateModuleMovingStatus(slot.Key.Module);
  938. UpdateModuleMovingStatus(destSlot.Module);
  939. if (llStatus.Item2 > 1)
  940. {
  941. // check whether match double pick pattern
  942. foreach (var item in _vacReadyOutSlots)
  943. {
  944. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  945. {
  946. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  947. {
  948. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  949. UpdateModuleMovingStatus(destSlot_2.Module);
  950. break;
  951. }
  952. }
  953. }
  954. if (_movingItems.Count == 1)
  955. {
  956. foreach (var item in _vacReadyOutSlots)
  957. {
  958. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  959. {
  960. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  961. {
  962. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  963. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  964. UpdateModuleMovingStatus(replaceSlot.Module);
  965. UpdateModuleMovingStatus(destSlot.Module);
  966. return true;
  967. }
  968. }
  969. }
  970. }
  971. }
  972. // check whether match swap pattern
  973. int inCount = 0;
  974. var in_slots = SearchWaitInSlots(slot.Key.Module);
  975. foreach (var in_slot in in_slots)
  976. {
  977. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  978. {
  979. _movingItems.Add(in_slot);
  980. UpdateItemMovingStatus(in_slot);
  981. inCount++;
  982. }
  983. }
  984. return true;
  985. }
  986. }
  987. }
  988. }
  989. return _movingItems.Count > 0;
  990. }
  991. private bool SearchOutLLSlot(ModuleName pm, ModuleName ll, out SlotItem outSlot)
  992. {
  993. outSlot = new SlotItem(ModuleName.System, -1);
  994. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  995. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  996. return false;
  997. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(ll))
  998. {
  999. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1000. for (int slot = 0; slot < slotNumber; slot++)
  1001. {
  1002. if ((WaferManager.Instance.CheckNoWafer(ll, slot) && !_movingItems.Exists(item => item.DestinationModule == ll && item.DestinationSlot == slot)) ||
  1003. (WaferManager.Instance.CheckHasWafer(ll, slot) && _movingItems.Exists(item => item.SourceModule == ll && item.SourceSlot == slot)))
  1004. {
  1005. outSlot.Module = ll;
  1006. outSlot.Slot = slot;
  1007. return true;
  1008. }
  1009. }
  1010. }
  1011. return false;
  1012. }
  1013. private bool SearchValidInPM(ModuleName ll, int slot, out SlotItem inSlot)
  1014. {
  1015. inSlot = new SlotItem(ModuleName.System, -1);
  1016. var wafer = WaferManager.Instance.GetWafer(ll, slot);
  1017. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1018. return false;
  1019. foreach (var mod in _vacModules)
  1020. {
  1021. if (ModuleHelper.IsPm(mod.Key) && _vacSchedulers[mod.Key].IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  1022. {
  1023. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod.Key))
  1024. {
  1025. if ((WaferManager.Instance.CheckNoWafer(mod.Key, 0) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)) ||
  1026. (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _movingItems.Exists(item => item.SourceModule == mod.Key) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)))
  1027. {
  1028. inSlot.Module = mod.Key;
  1029. inSlot.Slot = 0;
  1030. return true;
  1031. }
  1032. }
  1033. }
  1034. }
  1035. return false;
  1036. }
  1037. private bool ForwardPMsWaferToLL(ModuleName ll)
  1038. {
  1039. int outWaferCount = 0;
  1040. foreach (var module in _vacModules)
  1041. {
  1042. if (outWaferCount >= 2)
  1043. break;
  1044. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1045. {
  1046. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1047. {
  1048. if (SearchOutLLSlot(module.Key, ll, out SlotItem outSlot))
  1049. {
  1050. outWaferCount++;
  1051. _movingItems.Add(new MoveItem(module.Key, 0, outSlot.Module, outSlot.Slot, Hand.None));
  1052. }
  1053. }
  1054. }
  1055. }
  1056. return _movingItems.Count > 0;
  1057. }
  1058. private bool ForwardLLWaferToPMs(ModuleName ll)
  1059. {
  1060. int inWaferCount = 0;
  1061. var slots = (_vacSchedulers[ll] as SchedulerLoadLock).GetOrderedOutSlot();
  1062. foreach (var slot in slots)
  1063. {
  1064. if (slot >= (ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber))
  1065. continue;
  1066. if (inWaferCount >= 2)
  1067. break;
  1068. if (SearchValidInPM(ll, slot, out SlotItem inSlot))
  1069. {
  1070. inWaferCount++;
  1071. _movingItems.Add(new MoveItem(ll, slot, inSlot.Module, inSlot.Slot, Hand.None));
  1072. }
  1073. }
  1074. return _movingItems.Count > 0;
  1075. }
  1076. private bool ExchangeLLWafersWithPMs(ModuleName ll)
  1077. {
  1078. ForwardPMsWaferToLL(ll);
  1079. ForwardLLWaferToPMs(ll);
  1080. return _movingItems.Count > 0;
  1081. }
  1082. private bool ProcessVacManaulReturnWafers()
  1083. {
  1084. if (_lstReturnWafers.Count == 0)
  1085. return false;
  1086. Queue<SlotItem> returnSlots = new Queue<SlotItem>();
  1087. for(int i = 0; i< 2; i++)
  1088. {
  1089. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1090. {
  1091. var wafer_id = WaferManager.Instance.GetWafer(ModuleName.TMRobot, 0).InnerId;
  1092. if(_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1093. {
  1094. returnSlots.Enqueue(new SlotItem(ModuleName.TMRobot, i));
  1095. }
  1096. }
  1097. }
  1098. foreach(var mod in _vacModules)
  1099. {
  1100. if(ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _vacSchedulers[mod.Key].IsIdle)
  1101. {
  1102. var wafer_id = WaferManager.Instance.GetWafer(mod.Key, 0).InnerId;
  1103. if(_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1104. {
  1105. returnSlots.Enqueue(new SlotItem(mod.Key, 0));
  1106. }
  1107. }
  1108. }
  1109. if (returnSlots.Count == 0)
  1110. return false;
  1111. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1112. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1113. ModuleName destLL = ModuleName.System;
  1114. if (IsLoadReadyForTM(ModuleName.LLA) && llaSlotStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaSlotStatus.empty == llbSlotStatus.empty) || llaSlotStatus.empty > llbSlotStatus.empty))
  1115. {
  1116. destLL = ModuleName.LLA;
  1117. }
  1118. else if(IsLoadReadyForTM(ModuleName.LLB) && llbSlotStatus.empty > 0)
  1119. {
  1120. destLL = ModuleName.LLB;
  1121. }
  1122. if(destLL != ModuleName.System)
  1123. {
  1124. int slotNumber = destLL == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1125. for(int i = 0; i < slotNumber; i++)
  1126. {
  1127. if(WaferManager.Instance.CheckNoWafer(destLL, i))
  1128. {
  1129. if (_movingItems.Count >= 2 || returnSlots.Count == 0)
  1130. break;
  1131. var source = returnSlots.Dequeue();
  1132. _movingItems.Add(new MoveItem(source.Module, source.Slot, destLL, i, Hand.None));
  1133. }
  1134. }
  1135. }
  1136. return _movingItems.Count > 0;
  1137. }
  1138. private void RoutingInnerPart()
  1139. {
  1140. if (ProcessVacManaulReturnWafers())
  1141. return;
  1142. if (PushTMRobotWafers())
  1143. return;
  1144. var pmSlotStaus = GetPMValidSlotsStatus();
  1145. if (pmSlotStaus.Processed + pmSlotStaus.Empty == 0)
  1146. return;
  1147. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1148. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1149. if(LLInOutPath == SequenceLLInOutPath.AInBOut || LLInOutPath == SequenceLLInOutPath.BInAOut)
  1150. {
  1151. ModuleName InModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLA : ModuleName.LLB;
  1152. ModuleName OutModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLB : ModuleName.LLA;
  1153. int InNumber = Math.Min(InModule == ModuleName.LLA ? llaSlotStatus.unprocessed : llbSlotStatus.unprocessed, pmSlotStaus.Empty);
  1154. int OutNumber = Math.Min(OutModule == ModuleName.LLA ? llaSlotStatus.empty : llbSlotStatus.empty, pmSlotStaus.Processed);
  1155. if (InNumber + OutNumber == 0)
  1156. return;
  1157. if(IsLoadReadyForTM(InModule) && (!IsLoadReadyForTM(OutModule) || (!_vacSchedulers[OutModule].IsVac && InNumber == OutNumber) || InNumber > OutNumber))
  1158. {
  1159. // move in wafer
  1160. ForwardLLWaferToPMs(InModule);
  1161. }
  1162. else if(IsLoadReadyForTM(OutModule) && OutNumber > 0)
  1163. {
  1164. // move out wafer
  1165. ForwardPMsWaferToLL(OutModule);
  1166. }
  1167. }
  1168. else if(LLInOutPath == SequenceLLInOutPath.AInAOut || LLInOutPath == SequenceLLInOutPath.BInBOut)
  1169. {
  1170. ModuleName loadlock = LLInOutPath == SequenceLLInOutPath.AInAOut ? ModuleName.LLA : ModuleName.LLB;
  1171. if(IsLoadReadyForTM(loadlock))
  1172. {
  1173. // switch wafer
  1174. ExchangeLLWafersWithPMs(loadlock);
  1175. }
  1176. }
  1177. else // DInDOut or mix pattern
  1178. {
  1179. int llaOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llaSlotStatus.empty);
  1180. int llaInNumber = Math.Min(Math.Min(llaSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llaOutNumber);
  1181. int llaExchangeNumber = llaOutNumber + llaInNumber;
  1182. int llbOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llbSlotStatus.empty);
  1183. int llbInNumber = Math.Min(Math.Min(llbSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llbOutNumber);
  1184. int llbExchangeNumber = llbOutNumber + llbInNumber;
  1185. if (IsLoadReadyForTM(ModuleName.LLA) && ((!_vacSchedulers[ModuleName.LLB].IsVac && llaExchangeNumber == llbExchangeNumber) ||
  1186. (llaExchangeNumber > llbExchangeNumber) ||
  1187. (!IsLoadReadyForTM(ModuleName.LLB) && llaExchangeNumber > 0)))
  1188. {
  1189. ExchangeLLWafersWithPMs(ModuleName.LLA);
  1190. }
  1191. else if(IsLoadReadyForTM(ModuleName.LLB) && llbExchangeNumber > 0)
  1192. {
  1193. ExchangeLLWafersWithPMs(ModuleName.LLB);
  1194. }
  1195. }
  1196. }
  1197. private void RuningTMRobotTask()
  1198. {
  1199. if (_movingItems.Count > 0)
  1200. {
  1201. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  1202. {
  1203. foreach (var item in _movingItems)
  1204. {
  1205. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1206. if (wafer.IsEmpty)
  1207. {
  1208. // post alarm
  1209. _cycleState = RState.Failed;
  1210. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceSlot} Wafer Info failed");
  1211. return;
  1212. }
  1213. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1214. _vacWaferTargets[slot] = wafer.InnerId;
  1215. }
  1216. }
  1217. }
  1218. }
  1219. private void ProcessPMTask()
  1220. {
  1221. foreach (var mod in _vacModules)
  1222. {
  1223. if (ModuleHelper.IsPm(mod.Key))
  1224. {
  1225. if (_vacSchedulers[mod.Key].IsAvailable)
  1226. {
  1227. switch (mod.Value.MovingStatus)
  1228. {
  1229. case MovingStatus.WaitProcess:
  1230. {
  1231. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  1232. mod.Value.MovingStatus = MovingStatus.StartProcess;
  1233. }
  1234. break;
  1235. case MovingStatus.Processing:
  1236. {
  1237. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1238. string WTWCleanRecipe = string.Empty;
  1239. var wtwJob = _lstControlJobs.Find(cj => cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedWTWClean(cj, mod.Key, out WTWCleanRecipe) && !IsAllJobWaferProcessedOrProcessing(cj));
  1240. if(wtwJob != null && WTWCleanRecipe.Length > 0)
  1241. {
  1242. _waitWTWCleanPMs.Add(mod.Key);
  1243. }
  1244. mod.Value.MovingStatus = MovingStatus.Idle;
  1245. }
  1246. break;
  1247. case MovingStatus.IdleClean:
  1248. case MovingStatus.PreJobClean:
  1249. case MovingStatus.PostJobClean:
  1250. case MovingStatus.WTWClean:
  1251. mod.Value.MovingStatus = MovingStatus.Idle;
  1252. break;
  1253. case MovingStatus.Idle:
  1254. {
  1255. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1256. if (IsPMKeepEmpty(mod.Key))
  1257. {
  1258. if(_waitPreCleanPMs.Contains(mod.Key))
  1259. {
  1260. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  1261. }
  1262. else if(_lstControlJobs.FindIndex(cj => cj.JetState == EnumJetCtrlJobState.PostJobClean) != -1 && _waitPostCleanPMs.Contains(mod.Key))
  1263. {
  1264. mod.Value.MovingStatus = MovingStatus.WaitPostJobClean;
  1265. }
  1266. else if(pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  1267. {
  1268. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  1269. }
  1270. }
  1271. }
  1272. break;
  1273. case MovingStatus.WaitPreJobClean:
  1274. {
  1275. mod.Value.MovingStatus = MovingStatus.Idle;
  1276. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1277. if (IsPMKeepEmpty(mod.Key))
  1278. {
  1279. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  1280. {
  1281. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  1282. {
  1283. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  1284. }
  1285. _waitPreCleanPMs.Remove(mod.Key);
  1286. }
  1287. }
  1288. }
  1289. break;
  1290. case MovingStatus.WaitPostJobClean:
  1291. {
  1292. mod.Value.MovingStatus = MovingStatus.Idle;
  1293. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1294. if (IsPMKeepEmpty(mod.Key))
  1295. {
  1296. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  1297. {
  1298. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  1299. {
  1300. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  1301. }
  1302. _waitPostCleanPMs.Remove(mod.Key);
  1303. }
  1304. }
  1305. }
  1306. break;
  1307. case MovingStatus.WaitWTWClean:
  1308. {
  1309. mod.Value.MovingStatus = MovingStatus.Idle;
  1310. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1311. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.Contains(mod.Key))
  1312. {
  1313. string WTWCleanRecipe = string.Empty;
  1314. var wtwJob = _lstControlJobs.Find(cj => cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedWTWClean(cj, mod.Key, out WTWCleanRecipe) && !IsAllJobWaferProcessedOrProcessing(cj));
  1315. if (wtwJob != null && WTWCleanRecipe.Length > 0)
  1316. {
  1317. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  1318. {
  1319. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  1320. }
  1321. _waitWTWCleanPMs.Remove(mod.Key);
  1322. }
  1323. }
  1324. }
  1325. break;
  1326. }
  1327. }
  1328. else
  1329. {
  1330. switch (mod.Value.MovingStatus)
  1331. {
  1332. case MovingStatus.StartProcess:
  1333. mod.Value.MovingStatus = MovingStatus.Processing;
  1334. break;
  1335. case MovingStatus.StartIdleClean:
  1336. mod.Value.MovingStatus = MovingStatus.IdleClean;
  1337. break;
  1338. case MovingStatus.StartPreJobClean:
  1339. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  1340. break;
  1341. case MovingStatus.StartPostJobClean:
  1342. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  1343. break;
  1344. case MovingStatus.StartWTWClean:
  1345. mod.Value.MovingStatus = MovingStatus.WTWClean;
  1346. break;
  1347. }
  1348. }
  1349. }
  1350. }
  1351. }
  1352. private Hand GetTMRobotFreeHand()
  1353. {
  1354. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  1355. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  1356. if (blade1HasWafer && blade2HasWafer)
  1357. return Hand.None;
  1358. else if (!blade1HasWafer && !blade2HasWafer)
  1359. return Hand.Both;
  1360. else if (blade1HasWafer)
  1361. return Hand.Blade2;
  1362. else
  1363. return Hand.Blade1;
  1364. }
  1365. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  1366. {
  1367. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1368. if (wafer.IsEmpty)
  1369. return false;
  1370. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1371. return false;
  1372. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1373. {
  1374. // should not go here
  1375. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1376. return false;
  1377. }
  1378. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1379. return false;
  1380. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1381. {
  1382. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1383. return true;
  1384. }
  1385. return false;
  1386. }
  1387. #endregion Vacuum System
  1388. #region Atm System
  1389. private void driveAtmSystem()
  1390. {
  1391. if(_efemMovingItems.Count == 0 && _efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running)
  1392. {
  1393. PumpingEFEMRobotTask();
  1394. RuningEFEMRobotTask();
  1395. }
  1396. }
  1397. private void PumpingEFEMRobotTask()
  1398. {
  1399. if (ProcessAtmManaulReturnWafers())
  1400. return;
  1401. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1402. foreach (var aligner in aligners)
  1403. {
  1404. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1405. {
  1406. ProcessAlignerTask();
  1407. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1408. return;
  1409. }
  1410. if (ProcessAlignerEFEMRobotTask(aligner.Key))
  1411. return;
  1412. }
  1413. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && x.Value.IsAvailable && !IsLoadLockReservedByTM(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1414. foreach(var ll in lls)
  1415. {
  1416. if (ProcessLLEFEMRobotTask(ll.Key))
  1417. return;
  1418. }
  1419. var lps = _atmSchedulers.Where(x => ModuleHelper.IsLoadPort(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1420. foreach(var lp in lps)
  1421. {
  1422. if (ProcessLPEFEMRobotTask(lp.Key))
  1423. return;
  1424. }
  1425. }
  1426. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1427. {
  1428. var slots = new List<int>();
  1429. for (int i = 0; i < 2; i++)
  1430. {
  1431. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1432. continue;
  1433. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1434. if (wafer.IsEmpty)
  1435. continue;
  1436. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1437. continue;
  1438. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1439. {
  1440. // should not go here
  1441. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1442. continue;
  1443. }
  1444. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1445. {
  1446. slots.Add(i);
  1447. }
  1448. }
  1449. return slots;
  1450. }
  1451. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1452. {
  1453. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1454. if (wafer.IsEmpty)
  1455. return false;
  1456. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1457. return false;
  1458. if (_lstReturnWafers.Contains(wafer.InnerId))
  1459. return false;
  1460. if (wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1461. {
  1462. // need return
  1463. return true;
  1464. }
  1465. else if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1466. {
  1467. // should not go here
  1468. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number in IsAtmWaferReadyOut()");
  1469. return false;
  1470. }
  1471. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1472. return false;
  1473. if (ModuleHelper.IsLoadLock(mod))
  1474. {
  1475. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1476. {
  1477. if (ModuleHelper.IsPm(module))
  1478. return false;
  1479. }
  1480. }
  1481. return true;
  1482. }
  1483. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1484. {
  1485. if (_vacModules[ll].MovingStatus != MovingStatus.Idle)
  1486. return false;
  1487. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1488. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1489. foreach (var slot in inSlots)
  1490. {
  1491. if (robotSlots.Count >= 1)
  1492. {
  1493. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1494. {
  1495. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1496. robotSlots.RemoveAt(0);
  1497. }
  1498. }
  1499. }
  1500. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1501. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1502. for (int i = 0; i < slotNumber; i++)
  1503. {
  1504. if (IsAtmWaferReadyOut(ll, i))
  1505. {
  1506. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1507. }
  1508. }
  1509. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1510. if (slot_delays.Count > 0)
  1511. {
  1512. var robotHand = GetEFEMRobotFreeHand();
  1513. if (robotHand != Hand.None)
  1514. {
  1515. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1516. }
  1517. if (slot_delays.Count > 1)
  1518. {
  1519. var secondHand = GetEFEMRobotFreeHand();
  1520. if (secondHand != Hand.None)
  1521. {
  1522. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1523. }
  1524. }
  1525. }
  1526. return _efemMovingItems.Count > 0;
  1527. }
  1528. private (int exist, int empty) GetPMWaferExistence()
  1529. {
  1530. int exist = 0;
  1531. int empty = 0;
  1532. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1533. foreach (var module in _vacModules)
  1534. {
  1535. if (ModuleHelper.IsPm(module.Key) && ((_vacSchedulers[module.Key].IsOnline && usedPMs.Contains(module.Key)) || _cycleState == RState.End ))
  1536. {
  1537. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1538. exist++;
  1539. else
  1540. empty++;
  1541. }
  1542. }
  1543. return (exist, empty);
  1544. }
  1545. private (int Processed, int Empty) GetPMValidSlotsStatus()
  1546. {
  1547. int Processed = 0;
  1548. int Empty = 0;
  1549. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1550. foreach (var module in _vacModules)
  1551. {
  1552. if (ModuleHelper.IsPm(module.Key) && usedPMs.Contains(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1553. {
  1554. var wafer = WaferManager.Instance.GetWafer(module.Key, 0);
  1555. if(wafer.IsEmpty)
  1556. {
  1557. Empty++;
  1558. }
  1559. else if(wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1560. {
  1561. Processed++;
  1562. }
  1563. }
  1564. }
  1565. return (Processed, Empty);
  1566. }
  1567. private int GetTMRobotWaferCount()
  1568. {
  1569. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1570. }
  1571. private int GetEfemRoborWaferCount()
  1572. {
  1573. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1574. }
  1575. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1576. {
  1577. List<ModuleName> unfinished = new List<ModuleName>();
  1578. foreach (var item in _atmWaferTargets)
  1579. {
  1580. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1581. if (!unfinished.Contains(moving.SourceModule))
  1582. unfinished.Add(moving.SourceModule);
  1583. if (!unfinished.Contains(moving.DestinationModule))
  1584. unfinished.Add(moving.DestinationModule);
  1585. }
  1586. return unfinished.Contains(ll);
  1587. }
  1588. private bool IsLoadLockReservedByTM(ModuleName ll)
  1589. {
  1590. List<ModuleName> unfinished = new List<ModuleName>();
  1591. foreach (var item in _vacWaferTargets)
  1592. {
  1593. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1594. if (!unfinished.Contains(moving.SourceModule))
  1595. unfinished.Add(moving.SourceModule);
  1596. if (!unfinished.Contains(moving.DestinationModule))
  1597. unfinished.Add(moving.DestinationModule);
  1598. }
  1599. return unfinished.Contains(ll);
  1600. }
  1601. private bool IsLoadReadyForTM(ModuleName ll)
  1602. {
  1603. return _vacSchedulers[ll].IsAvailable && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByEFEM(ll);
  1604. }
  1605. private bool IsLoadLockReadyForEFEMManualMove(ModuleName ll)
  1606. {
  1607. return ((_vacSchedulers[ll].IsIdle && !_vacSchedulers[ll].IsOnline) || _vacSchedulers[ll].IsAvailable) && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByTM(ll);
  1608. }
  1609. private bool IsPMKeepEmpty(ModuleName pm)
  1610. {
  1611. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1612. }
  1613. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1614. {
  1615. preCleanRecipe = string.Empty;
  1616. foreach (var cj in _lstControlJobs)
  1617. {
  1618. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1619. {
  1620. preCleanRecipe = GetFirstProcessJob(cj).Sequence.PreCleanRecipe;
  1621. return true;
  1622. }
  1623. }
  1624. return false;
  1625. }
  1626. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1627. {
  1628. postCleanRecipe = string.Empty;
  1629. foreach (var cj in _lstControlJobs)
  1630. {
  1631. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Contains(pm))
  1632. {
  1633. postCleanRecipe = GetFirstProcessJob(cj).Sequence.PostCleanRecipe;
  1634. return true;
  1635. }
  1636. }
  1637. return false;
  1638. }
  1639. private bool IsWTWJobCleanPending(ModuleName pm, out string wtwCleanRecipe)
  1640. {
  1641. wtwCleanRecipe = string.Empty;
  1642. foreach (var cj in _lstControlJobs)
  1643. {
  1644. if (cj.JetState == EnumJetCtrlJobState.Processing && _waitWTWCleanPMs.Contains(pm))
  1645. {
  1646. wtwCleanRecipe = GetFirstProcessJob(cj).Sequence.WTWCleanRecipe;
  1647. return true;
  1648. }
  1649. }
  1650. return false;
  1651. }
  1652. private (int processed, int unprocessed, int empty) GetLLProcessStatusCount(ModuleName ll)
  1653. {
  1654. int processedCount = 0;
  1655. int unprocessCount = 0;
  1656. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1657. if (ModuleHelper.IsLoadLock(ll))
  1658. {
  1659. for (int i = 0; i < slotCount; i++)
  1660. {
  1661. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1662. {
  1663. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1664. unprocessCount++;
  1665. else
  1666. processedCount++;
  1667. }
  1668. }
  1669. }
  1670. return (processedCount, unprocessCount, slotCount - processedCount - unprocessCount);
  1671. }
  1672. private int GetAtmInerWaferCount()
  1673. {
  1674. int nCount = 0;
  1675. foreach (var atmModule in _atmModules)
  1676. {
  1677. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1678. nCount++;
  1679. }
  1680. return nCount;
  1681. }
  1682. private int CanPushInWaferNumber()
  1683. {
  1684. if (_tmRobot.RobotStatus == RState.Running)
  1685. return 0;
  1686. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1687. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1688. var pmWaferStatus = GetPMWaferExistence();
  1689. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1690. {
  1691. if (_atmSchedulers[ModuleName.LLB].IsAtm && llbWaferStatus.processed >= 2)
  1692. return 0;
  1693. int canPushIn = llbWaferStatus.processed == _LLBSlotNumber ? 0 :
  1694. pmWaferStatus.empty + llaWaferStatus.empty
  1695. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1696. // 修正 单手臂占用影响Throughput的问题
  1697. if (canPushIn == 1/* && llbWaferStatus.processed >= 2*/)
  1698. return 0;
  1699. return canPushIn;
  1700. }
  1701. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1702. {
  1703. if (_atmSchedulers[ModuleName.LLA].IsAtm && llaWaferStatus.processed >= 2)
  1704. return 0;
  1705. int canPushIn = llaWaferStatus.processed == _LLASlotNumber ? 0 :
  1706. pmWaferStatus.empty + llbWaferStatus.empty
  1707. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1708. if (canPushIn == 1 && llaWaferStatus.processed >= 2)
  1709. return 0;
  1710. return canPushIn;
  1711. }
  1712. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1713. {
  1714. return llaWaferStatus.processed > 0 ? 0 :
  1715. _LLASlotNumber / 2 + pmWaferStatus.empty - llaWaferStatus.unprocessed
  1716. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1717. }
  1718. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1719. {
  1720. return llbWaferStatus.processed > 0 ? 0 :
  1721. _LLBSlotNumber / 2 + pmWaferStatus.empty - llbWaferStatus.unprocessed
  1722. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1723. }
  1724. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1725. {
  1726. return llaWaferStatus.processed + llbWaferStatus.processed > 1 ? 0 :
  1727. (llaWaferStatus.empty + llbWaferStatus.empty) / 2 + pmWaferStatus.empty
  1728. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1729. }
  1730. else
  1731. {
  1732. _cycleState = RState.Failed;
  1733. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1734. return 0;
  1735. }
  1736. }
  1737. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1738. {
  1739. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1740. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1741. return false;
  1742. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1743. {
  1744. var SlotNumber = GetModuleSlotCount(next_module);
  1745. for (int i = 0; i < SlotNumber; i++)
  1746. {
  1747. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1748. return false;
  1749. }
  1750. }
  1751. return true;
  1752. }
  1753. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1754. {
  1755. // check return
  1756. for (int i = 0; i < 2; i++)
  1757. {
  1758. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1759. continue;
  1760. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1761. {
  1762. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1763. if (returnWafer.IsEmpty)
  1764. continue;
  1765. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1766. continue;
  1767. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1768. {
  1769. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1770. }
  1771. }
  1772. }
  1773. var canPushInWafers = CanPushInWaferNumber();
  1774. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1775. {
  1776. var outSlots = GetNextWaferInJobQueue(lp);
  1777. var hand = GetEFEMRobotFreeHand();
  1778. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1779. {
  1780. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1781. }
  1782. if (canPushInWafers > 1)
  1783. {
  1784. hand = GetEFEMRobotFreeHand();
  1785. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1786. {
  1787. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1788. }
  1789. }
  1790. }
  1791. return _efemMovingItems.Count > 0;
  1792. }
  1793. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1794. {
  1795. var inSlots = new List<int>();
  1796. foreach (var cj in _lstControlJobs)
  1797. {
  1798. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1799. continue;
  1800. if (cj.State == EnumControlJobState.Executing)
  1801. {
  1802. foreach (var pj in _lstProcessJobs)
  1803. {
  1804. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1805. {
  1806. foreach (var pjSlotWafer in pj.SlotWafers)
  1807. {
  1808. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1809. {
  1810. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1811. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1812. {
  1813. inSlots.Add(pjSlotWafer.Item2);
  1814. if (inSlots.Count >= 2)
  1815. return inSlots;
  1816. }
  1817. }
  1818. }
  1819. }
  1820. }
  1821. }
  1822. }
  1823. return inSlots;
  1824. }
  1825. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1826. {
  1827. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1828. {
  1829. var hand = GetEFEMRobotFreeHand();
  1830. if (hand != Hand.None)
  1831. {
  1832. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1833. }
  1834. //// check with whether another robot arm wafer wait go to aligner
  1835. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1836. //if (robotSlots.Count > 0)
  1837. //{
  1838. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1839. //}
  1840. }
  1841. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1842. {
  1843. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1844. if (robotSlots.Count > 0)
  1845. {
  1846. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1847. }
  1848. }
  1849. return _efemMovingItems.Count > 0;
  1850. }
  1851. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1852. {
  1853. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1854. {
  1855. var hand = GetEFEMRobotFreeHand();
  1856. if (hand != Hand.None)
  1857. {
  1858. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1859. }
  1860. }
  1861. else
  1862. {
  1863. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1864. if (robotSlots.Count > 0)
  1865. {
  1866. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1867. }
  1868. }
  1869. return _efemMovingItems.Count > 0;
  1870. }
  1871. private void RuningEFEMRobotTask()
  1872. {
  1873. if (_efemMovingItems.Count > 0)
  1874. {
  1875. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1876. {
  1877. foreach (var item in _efemMovingItems)
  1878. {
  1879. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1880. if (wafer.IsEmpty)
  1881. {
  1882. // post alarm
  1883. _cycleState = RState.Failed;
  1884. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1885. return;
  1886. }
  1887. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1888. _atmWaferTargets[slot] = wafer.InnerId;
  1889. if (ModuleHelper.IsLoadLock(item.Module))
  1890. {
  1891. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1892. }
  1893. }
  1894. }
  1895. }
  1896. }
  1897. private Hand GetEFEMRobotFreeHand()
  1898. {
  1899. for (int i = 0; i < 2; i++)
  1900. {
  1901. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1902. continue;
  1903. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1904. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1905. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1906. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1907. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1908. return (Hand)i;
  1909. }
  1910. return Hand.None;
  1911. }
  1912. private void ProcessAlignerTask()
  1913. {
  1914. foreach (var align in _atmModules)
  1915. {
  1916. if (ModuleHelper.IsAligner(align.Key))
  1917. {
  1918. switch (align.Value.MovingStatus)
  1919. {
  1920. case MovingStatus.WaitAlign:
  1921. if (_efemRobot.IsAvailable)
  1922. {
  1923. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1924. if (!wafer.IsEmpty)
  1925. {
  1926. int step = wafer.NextSequenceStep;
  1927. if (step >= wafer.ProcessJob.Sequence.Steps.Count || !wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(align.Key))
  1928. {
  1929. step = wafer.NextSequenceStep - 1;
  1930. }
  1931. string attr = "AlignAngle";
  1932. if (wafer.ProcessJob.Sequence.Steps[step].StepParameter.ContainsKey(attr))
  1933. {
  1934. string angle;
  1935. angle = (string)wafer.ProcessJob.Sequence.Steps[step].StepParameter[attr];
  1936. if (_efemRobot.Align(float.Parse(angle)))
  1937. {
  1938. align.Value.MovingStatus = MovingStatus.StartAlign;
  1939. return;
  1940. }
  1941. }
  1942. }
  1943. align.Value.MovingStatus = MovingStatus.Idle;
  1944. }
  1945. break;
  1946. case MovingStatus.StartAlign:
  1947. if (!_efemRobot.IsAvailable)
  1948. {
  1949. align.Value.MovingStatus = MovingStatus.Aligning;
  1950. }
  1951. break;
  1952. case MovingStatus.Aligning:
  1953. {
  1954. if (_efemRobot.IsAvailable)
  1955. {
  1956. align.Value.MovingStatus = MovingStatus.Idle;
  1957. }
  1958. }
  1959. break;
  1960. }
  1961. }
  1962. }
  1963. }
  1964. private bool ProcessAtmManaulReturnWafers()
  1965. {
  1966. if (_lstReturnWafers.Count == 0)
  1967. return false;
  1968. for(int i = 0; i < 2; i++)
  1969. {
  1970. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1971. {
  1972. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1973. if (_lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1974. {
  1975. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i));
  1976. _lstReturnWafers.Remove(wafer.InnerId);
  1977. }
  1978. }
  1979. }
  1980. if (_efemMovingItems.Count > 0)
  1981. return true;
  1982. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1983. foreach (var ll in lls)
  1984. {
  1985. int slotNumber = ll.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1986. for(int i = 0; i < slotNumber; i++)
  1987. {
  1988. if (_efemMovingItems.Count >= 2)
  1989. return true;
  1990. if(WaferManager.Instance.CheckHasWafer(ll.Key, i))
  1991. {
  1992. var wafer = WaferManager.Instance.GetWafer(ll.Key, i);
  1993. var robotHand = GetEFEMRobotFreeHand();
  1994. if (robotHand != Hand.None && _lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1995. {
  1996. _efemMovingItems.Add(new MoveItem(ll.Key, i, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1997. }
  1998. }
  1999. }
  2000. }
  2001. return _efemMovingItems.Count > 0;
  2002. }
  2003. #endregion Atm System
  2004. #region Sequence validation
  2005. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  2006. {
  2007. pmUsed = new List<ModuleName>();
  2008. reason = "";
  2009. bool pmIsReady = true;
  2010. for (int i = 0; i < seq.Steps.Count; i++)
  2011. {
  2012. SequenceStepInfo stepInfo = seq.Steps[i];
  2013. bool hasPm = false;
  2014. foreach (var module in stepInfo.StepModules)
  2015. {
  2016. if (!ModuleHelper.IsPm(module))
  2017. {
  2018. hasPm = true;
  2019. break;
  2020. }
  2021. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  2022. {
  2023. hasPm = true;
  2024. }
  2025. if (!pmUsed.Contains(module))
  2026. pmUsed.Add(module);
  2027. }
  2028. if (pmIsReady && !hasPm)
  2029. {
  2030. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  2031. pmIsReady = false;
  2032. }
  2033. }
  2034. return pmIsReady;
  2035. }
  2036. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  2037. {
  2038. for (int i = 0; i < seq.Steps.Count; i++)
  2039. {
  2040. SequenceStepInfo stepInfo = seq.Steps[i];
  2041. foreach (var module in stepInfo.StepModules)
  2042. {
  2043. if (ModuleHelper.IsPm(module))
  2044. {
  2045. string attr = $"{module}Recipe";
  2046. if (stepInfo.StepParameter.ContainsKey(attr)
  2047. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  2048. {
  2049. var recipeName = (string)stepInfo.StepParameter[attr];
  2050. if (!string.IsNullOrEmpty(recipeName))
  2051. {
  2052. var recipeContent =
  2053. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false,"Process");
  2054. if (string.IsNullOrEmpty(recipeContent))
  2055. {
  2056. reason = $"Can not find recipe file{recipeName}";
  2057. return false;
  2058. }
  2059. }
  2060. }
  2061. }
  2062. }
  2063. }
  2064. reason = "";
  2065. return true;
  2066. }
  2067. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  2068. {
  2069. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  2070. if (wafer.IsEmpty)
  2071. return false;
  2072. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2073. return false;
  2074. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2075. return false;
  2076. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2077. {
  2078. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  2079. {
  2080. if (!_vacSchedulers.Keys.Contains(stepModule))
  2081. continue;
  2082. if (!_vacSchedulers[stepModule].IsOnline)
  2083. continue;
  2084. if (ModuleHelper.IsPm(stepModule))
  2085. {
  2086. if (stepModule == processIn || processIn == ModuleName.System)
  2087. return true;
  2088. }
  2089. else
  2090. break;
  2091. }
  2092. }
  2093. return false;
  2094. }
  2095. private List<ModuleName> GetPmUsedInRunningPj()
  2096. {
  2097. var pmUsed = new List<ModuleName>();
  2098. foreach (var cj in _lstControlJobs)
  2099. {
  2100. if (cj.JetState != EnumJetCtrlJobState.PreJobClean && cj.JetState != EnumJetCtrlJobState.PostJobClean && cj.JetState != EnumJetCtrlJobState.Processing)
  2101. continue;
  2102. foreach (var pj in _lstProcessJobs)
  2103. {
  2104. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  2105. {
  2106. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  2107. {
  2108. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  2109. foreach (var module in stepInfo.StepModules)
  2110. {
  2111. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  2112. pmUsed.Add(module);
  2113. }
  2114. }
  2115. }
  2116. }
  2117. }
  2118. return pmUsed;
  2119. }
  2120. private void UpateSequenceStep(List<MoveItem> items)
  2121. {
  2122. foreach (var item in items)
  2123. {
  2124. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  2125. {
  2126. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  2127. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  2128. {
  2129. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  2130. wafer.NextSequenceStep++;
  2131. }
  2132. else
  2133. {
  2134. // should not go here
  2135. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  2136. }
  2137. }
  2138. }
  2139. }
  2140. private void CheckWaferArrived()
  2141. {
  2142. if (_cycleState != RState.Running)
  2143. return;
  2144. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2145. {
  2146. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2147. foreach (var tar in tars)
  2148. {
  2149. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2150. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2151. continue;
  2152. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2153. {
  2154. // wafer arrive
  2155. _vacWaferTargets.Remove(tar.Key);
  2156. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2157. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2158. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2159. if (ModuleHelper.IsPm(tar.Key.Module))
  2160. {
  2161. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  2162. }
  2163. else
  2164. {
  2165. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  2166. if(ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  2167. {
  2168. if(_waitPostCleanPMs.Contains(curItem.SourceModule))
  2169. {
  2170. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  2171. }
  2172. else if(_waitWTWCleanPMs.Contains(curItem.SourceModule))
  2173. {
  2174. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  2175. }
  2176. }
  2177. }
  2178. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2179. wafer.NextSequenceStep++;
  2180. }
  2181. }
  2182. if (ModuleHelper.IsLoadLock(mod.Key))
  2183. {
  2184. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2185. {
  2186. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2187. }
  2188. }
  2189. }
  2190. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2191. if (_vacMoveFinishTrig.Q)
  2192. {
  2193. foreach (var item in _movingItems)
  2194. {
  2195. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2196. {
  2197. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2198. }
  2199. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2200. {
  2201. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2202. }
  2203. }
  2204. //UpateSequenceStep(_movingItems);
  2205. _movingItems.Clear();
  2206. }
  2207. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2208. {
  2209. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2210. foreach (var tar in tars)
  2211. {
  2212. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2213. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2214. continue;
  2215. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2216. {
  2217. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2218. // wafer arrive
  2219. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2220. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2221. _atmWaferTargets.Remove(tar.Key);
  2222. if (ModuleHelper.IsAligner(tar.Key.Module))
  2223. {
  2224. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2225. }
  2226. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2227. wafer.NextSequenceStep++;
  2228. }
  2229. }
  2230. if (ModuleHelper.IsLoadLock(mod.Key))
  2231. {
  2232. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2233. {
  2234. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2235. }
  2236. }
  2237. }
  2238. //_atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  2239. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2240. {
  2241. foreach (var item in _efemMovingItems)
  2242. {
  2243. if (ModuleHelper.IsLoadLock(item.Module))
  2244. {
  2245. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2246. }
  2247. }
  2248. //UpateSequenceStep(_efemMovingItems);
  2249. _efemMovingItems.Clear();
  2250. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"All EFEM commands complete!");
  2251. }
  2252. }
  2253. private bool ActiveProcessJob(ProcessJobInfo pj)
  2254. {
  2255. foreach (var pjSlotWafer in pj.SlotWafers)
  2256. {
  2257. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2258. wafer.ProcessJob = pj;
  2259. wafer.NextSequenceStep = 0;
  2260. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  2261. }
  2262. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  2263. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  2264. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  2265. pj.SetState(EnumProcessJobState.Processing);
  2266. return true;
  2267. }
  2268. private void DispatchCtrlJobs()
  2269. {
  2270. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2271. if (quequedJobs.Count > 0)
  2272. {
  2273. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2274. if (runingJobs.Count >= 2)
  2275. return;
  2276. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  2277. {
  2278. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2279. if (IsCtrlJobNeedPreClean(startJob))
  2280. {
  2281. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  2282. _waitPreCleanPMs.Clear();
  2283. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  2284. foreach(var pm in PMs)
  2285. {
  2286. _waitPreCleanPMs.Add(pm);
  2287. }
  2288. }
  2289. else
  2290. {
  2291. startJob.JetState = EnumJetCtrlJobState.Processing;
  2292. foreach (var pjName in startJob.ProcessJobNameList)
  2293. {
  2294. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2295. if (pj == null)
  2296. {
  2297. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  2298. continue;
  2299. }
  2300. if (pj.State == EnumProcessJobState.Queued)
  2301. {
  2302. ActiveProcessJob(pj);
  2303. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2304. }
  2305. }
  2306. }
  2307. }
  2308. }
  2309. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  2310. if(preJobClean != null && _waitPreCleanPMs.Count == 0)
  2311. {
  2312. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  2313. foreach (var pjName in preJobClean.ProcessJobNameList)
  2314. {
  2315. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2316. if (pj == null)
  2317. {
  2318. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  2319. continue;
  2320. }
  2321. if (pj.State == EnumProcessJobState.Queued)
  2322. {
  2323. ActiveProcessJob(pj);
  2324. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2325. }
  2326. }
  2327. }
  2328. }
  2329. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  2330. {
  2331. if (wafer.IsEmpty)
  2332. return false;
  2333. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2334. return false;
  2335. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2336. return false;
  2337. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2338. {
  2339. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  2340. .Contains(module))
  2341. return true;
  2342. }
  2343. return false;
  2344. }
  2345. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  2346. {
  2347. bool allWaferReturn = true;
  2348. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  2349. {
  2350. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  2351. if (wafer.IsEmpty)
  2352. {
  2353. allWaferReturn = false;
  2354. continue;
  2355. }
  2356. foreach (var mod in _vacModules)
  2357. {
  2358. if (ModuleHelper.IsPm(mod.Key))
  2359. {
  2360. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  2361. {
  2362. allWaferReturn = false;
  2363. }
  2364. }
  2365. }
  2366. }
  2367. return allWaferReturn;
  2368. }
  2369. private void UpdateProcessJobStatus()
  2370. {
  2371. if (_efemRobot.RobotStatus == RState.Running ||_tmRobot.RobotStatus == RState.Running)
  2372. return;
  2373. foreach (var pj in _lstProcessJobs)
  2374. {
  2375. if (pj.State == EnumProcessJobState.Processing)
  2376. {
  2377. if (CheckAllWaferReturned(pj, true))
  2378. {
  2379. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2380. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2381. }
  2382. }
  2383. else if (pj.State == EnumProcessJobState.Stopping)
  2384. {
  2385. if (CheckAllWaferReturned(pj, false))
  2386. {
  2387. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2388. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2389. }
  2390. }
  2391. }
  2392. }
  2393. private void UpdateControlJobStatus()
  2394. {
  2395. if (_lstControlJobs.Count == 0)
  2396. return;
  2397. if (_efemRobot.RobotStatus == RState.Running || _tmRobot.RobotStatus == RState.Running)
  2398. return;
  2399. bool allControlJobComplete = true;
  2400. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  2401. foreach (var cj in _lstControlJobs)
  2402. {
  2403. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  2404. {
  2405. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2406. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  2407. {
  2408. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2409. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2410. if(firstQuequeJob.InnerId == cj.InnerId)
  2411. {
  2412. if (IsCtrlJobNeedPreClean(cj))
  2413. {
  2414. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  2415. _waitPreCleanPMs.Clear();
  2416. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2417. foreach (var pm in PMs)
  2418. {
  2419. _waitPreCleanPMs.Add(pm);
  2420. }
  2421. }
  2422. else
  2423. {
  2424. cj.JetState = EnumJetCtrlJobState.Processing;
  2425. foreach (var pjName in cj.ProcessJobNameList)
  2426. {
  2427. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2428. if (pj == null)
  2429. {
  2430. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2431. continue;
  2432. }
  2433. if (pj.State == EnumProcessJobState.Queued)
  2434. {
  2435. ActiveProcessJob(pj);
  2436. }
  2437. }
  2438. }
  2439. }
  2440. }
  2441. }
  2442. else if(IsCtrlJobRuning(cj))
  2443. {
  2444. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2445. {
  2446. if (_waitPreCleanPMs.Count == 0)
  2447. {
  2448. cj.JetState = EnumJetCtrlJobState.Processing;
  2449. foreach (var pjName in cj.ProcessJobNameList)
  2450. {
  2451. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2452. if (pj == null)
  2453. {
  2454. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2455. continue;
  2456. }
  2457. if (pj.State == EnumProcessJobState.Queued)
  2458. {
  2459. ActiveProcessJob(pj);
  2460. }
  2461. }
  2462. }
  2463. }
  2464. else
  2465. {
  2466. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2467. {
  2468. if (IsAllJobWaferProcessedOrProcessing(cj))
  2469. {
  2470. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2471. _waitPostCleanPMs.Clear();
  2472. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2473. foreach (var pm in PMs)
  2474. {
  2475. _waitPostCleanPMs.Add(pm);
  2476. }
  2477. }
  2478. }
  2479. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2480. {
  2481. cj.JetState = EnumJetCtrlJobState.Completed;
  2482. cj.SetState(EnumControlJobState.Completed);
  2483. cj.EndTime = DateTime.Now;
  2484. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2485. _dbCallback.LotFinished(cj);
  2486. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2487. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2488. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2489. }
  2490. }
  2491. int countProcessed = 0;
  2492. foreach (var pjName in cj.ProcessJobNameList)
  2493. {
  2494. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2495. if (pj == null)
  2496. {
  2497. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2498. continue;
  2499. }
  2500. // caculate process wafer by process
  2501. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2502. {
  2503. foreach (var pjSlotWafer in pj.SlotWafers)
  2504. {
  2505. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2506. if (!wafer.IsEmpty && wafer.ProcessJob != null && wafer.ProcessJob.Sequence != null
  2507. && !IsWaferNeedGotoModule(wafer, ModuleName.PMA)
  2508. && !IsWaferNeedGotoModule(wafer, ModuleName.PMB)
  2509. && !IsWaferNeedGotoModule(wafer, ModuleName.PMC)
  2510. && !IsWaferNeedGotoModule(wafer, ModuleName.PMD))
  2511. countProcessed++;
  2512. }
  2513. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + countProcessed;
  2514. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2515. {
  2516. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2517. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2518. _cycledCount = _lpCycleCount.Sum(item => item.Value);
  2519. if (totolCycleWafer != _cycledWafer)
  2520. {
  2521. _cycledWafer = totolCycleWafer;
  2522. if (_cycledWafer >= 25)
  2523. {
  2524. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2525. }
  2526. else
  2527. {
  2528. _throughput = 0;
  2529. }
  2530. }
  2531. }
  2532. }
  2533. }
  2534. }
  2535. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2536. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2537. {
  2538. cjRemoveList.Add(cj);
  2539. }
  2540. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2541. }
  2542. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2543. {
  2544. if (allControlJobComplete)
  2545. {
  2546. // _cycledCount++;
  2547. if (_cycledCount < _cycleSetPoint)
  2548. {
  2549. foreach (var cj in _lstControlJobs)
  2550. {
  2551. cj.SetState(EnumControlJobState.Executing);
  2552. cj.JetState = EnumJetCtrlJobState.Quequed;
  2553. cj.LotInnerId = Guid.NewGuid();
  2554. _dbCallback.LotCreated(cj);
  2555. }
  2556. foreach (var pj in _lstProcessJobs)
  2557. {
  2558. pj.SetState(EnumProcessJobState.Queued);
  2559. pj.InnerId = Guid.NewGuid();
  2560. foreach (var pjSlotWafer in pj.SlotWafers)
  2561. {
  2562. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2563. wafer.ProcessJob = null;
  2564. wafer.NextSequenceStep = 0;
  2565. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2566. }
  2567. }
  2568. }
  2569. else
  2570. _cycleState = RState.End;
  2571. }
  2572. }
  2573. foreach (var cj in cjRemoveList)
  2574. {
  2575. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2576. foreach (var pj in _lstProcessJobs)
  2577. {
  2578. if (pj.ControlJobName == cj.Name)
  2579. pjRemoveList.Add(pj);
  2580. }
  2581. foreach (var pj in pjRemoveList)
  2582. {
  2583. _lstProcessJobs.Remove(pj);
  2584. }
  2585. _lstControlJobs.Remove(cj);
  2586. }
  2587. }
  2588. private void UpdateLLInOutPathProperty()
  2589. {
  2590. if (_lstControlJobs.Count == 0)
  2591. return;
  2592. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2593. foreach (var cj in _lstControlJobs)
  2594. {
  2595. if (cj.State == EnumControlJobState.Executing)
  2596. {
  2597. bool allPjCompleted = true;
  2598. foreach (var pjName in cj.ProcessJobNameList)
  2599. {
  2600. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2601. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2602. continue;
  2603. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2604. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2605. }
  2606. }
  2607. }
  2608. if (inOutPaths.Count == 1)
  2609. {
  2610. _LLInOutPath = inOutPaths[0];
  2611. }
  2612. }
  2613. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2614. {
  2615. List<ModuleName> allModules = _vacModules.Keys.ToList().Union(_atmModules.Keys.ToList()).ToList();
  2616. allModules.Add(ModuleName.EfemRobot);
  2617. allModules.Add(ModuleName.TMRobot);
  2618. int original = (int)ModuleHelper.Converter(cj.Module);
  2619. foreach(var mod in allModules)
  2620. {
  2621. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  2622. continue;
  2623. var wafers = WaferManager.Instance.GetWafers(mod);
  2624. foreach(var wafer in wafers)
  2625. {
  2626. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.OriginStation != original)
  2627. continue;
  2628. if (IsWaferNeedGotoModule(wafer, ModuleName.PMA) ||
  2629. IsWaferNeedGotoModule(wafer, ModuleName.PMB) ||
  2630. IsWaferNeedGotoModule(wafer, ModuleName.PMC) ||
  2631. IsWaferNeedGotoModule(wafer, ModuleName.PMD))
  2632. {
  2633. return false;
  2634. }
  2635. }
  2636. }
  2637. return true;
  2638. }
  2639. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2640. {
  2641. foreach(var pj in _lstProcessJobs)
  2642. {
  2643. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2644. {
  2645. return false;
  2646. }
  2647. }
  2648. return true;
  2649. }
  2650. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2651. {
  2652. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2653. cj.JetState == EnumJetCtrlJobState.Processing ||
  2654. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2655. }
  2656. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2657. {
  2658. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2659. (cj.JetState == EnumJetCtrlJobState.Processing
  2660. && IsAllJobWaferProcessedOrProcessing(cj)
  2661. && !IsCtrlJobNeedPostClean(cj));
  2662. }
  2663. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2664. {
  2665. if (cj.ProcessJobNameList.Count != 1)
  2666. return false;
  2667. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2668. if (processJob == null || processJob.Sequence == null || processJob.Sequence.PreCleanRecipe == null)
  2669. return false;
  2670. return processJob.Sequence.PreCleanRecipe.Trim().Length > 0;
  2671. }
  2672. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2673. {
  2674. if (cj.ProcessJobNameList.Count != 1)
  2675. return false;
  2676. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2677. if (processJob == null || processJob.Sequence == null || processJob.Sequence.PostCleanRecipe == null)
  2678. return false;
  2679. return processJob.Sequence.PostCleanRecipe.Trim().Length > 0;
  2680. }
  2681. private bool IsPMNeedWTWClean(ModuleName pm)
  2682. {
  2683. foreach(var cj in _lstControlJobs)
  2684. {
  2685. if(IsCtrlJobNeedWTWClean(cj, pm, out string wtwClean))
  2686. {
  2687. return true;
  2688. }
  2689. }
  2690. return false;
  2691. }
  2692. private bool IsCtrlJobNeedWTWClean(ControlJobInfo cj, ModuleName pm, out string WTWCleanRecipe)
  2693. {
  2694. WTWCleanRecipe = string.Empty;
  2695. if (cj.ProcessJobNameList.Count != 1)
  2696. return false;
  2697. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2698. if (processJob == null || processJob.Sequence == null || processJob.Sequence.WTWCleanRecipe == null)
  2699. return false;
  2700. WTWCleanRecipe = processJob.Sequence.WTWCleanRecipe.Trim();
  2701. return processJob.Sequence.PMs.Contains(pm) && WTWCleanRecipe.Length > 0;
  2702. }
  2703. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2704. {
  2705. if (cj.ProcessJobNameList.Count != 1)
  2706. return new List<ModuleName>();
  2707. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2708. return processJob.Sequence.PMs;
  2709. }
  2710. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2711. {
  2712. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2713. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2714. return Wafer;
  2715. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2716. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2717. return Wafer;
  2718. return cloneWafer;
  2719. }
  2720. #endregion
  2721. #region Manual Return All Wafer
  2722. public RState CheckManualReturnWafer()
  2723. {
  2724. if(!_tmRobot.IsIdle && (GetPMWaferExistence().exist + GetTMRobotWaferCount() > 0))
  2725. {
  2726. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  2727. return RState.Failed;
  2728. }
  2729. if (!_efemRobot.IsIdle)
  2730. {
  2731. LOG.Write(eEvent.ERR_ROUTER, ModuleName.EfemRobot, $"The EFEM Robot is not ready for return wafer.");
  2732. return RState.Failed;
  2733. }
  2734. var schedulers = _vacSchedulers.Concat(_atmSchedulers);
  2735. foreach(var mod in schedulers)
  2736. {
  2737. if (ModuleHelper.IsLoadPort(mod.Key))
  2738. continue;
  2739. int nSlotNumber = ModuleHelper.IsLoadLock(mod.Key) ? (mod.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber) : (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsEFEMRobot(mod.Key) ? 2 : 1);
  2740. for(int slot = 0; slot < nSlotNumber; slot++)
  2741. {
  2742. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  2743. if (wafer.IsEmpty)
  2744. continue;
  2745. if(!mod.Value.IsIdle)
  2746. {
  2747. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  2748. return RState.Failed;
  2749. }
  2750. var destLP = (ModuleName)wafer.OriginStation;
  2751. if(!_atmSchedulers[destLP].IsAvailable)
  2752. {
  2753. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  2754. return RState.Failed;
  2755. }
  2756. }
  2757. }
  2758. Clear();
  2759. return RState.Running;
  2760. }
  2761. public RState ReturnAllWafers()
  2762. {
  2763. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2764. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2765. var pmWaferStatus = GetPMWaferExistence();
  2766. if (pmWaferStatus.exist + (_LLASlotNumber - llaWaferStatus.empty) + (_LLBSlotNumber - llbWaferStatus.empty) + GetTMRobotWaferCount() + GetAtmInerWaferCount() + GetEfemRoborWaferCount() == 0)
  2767. {
  2768. Clear();
  2769. return RState.End;
  2770. }
  2771. ReturnAtmWafers();
  2772. ReturnVacWafers();
  2773. CheckReturnWafersArrived();
  2774. return RState.Running;
  2775. }
  2776. private void ReturnVacWafers()
  2777. {
  2778. if(_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running && _movingItems.Count == 0)
  2779. {
  2780. var tmRobotWaferCount = GetTMRobotWaferCount();
  2781. if(tmRobotWaferCount > 0 || GetPMWaferExistence().exist > 0)
  2782. {
  2783. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2784. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2785. if (IsLoadReadyForTM(ModuleName.LLA) && llaWaferStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaWaferStatus.empty == llbWaferStatus.empty) || llaWaferStatus.empty > llbWaferStatus.empty))
  2786. {
  2787. if (tmRobotWaferCount > 0)
  2788. ReturnTMRobotWafersToLL(ModuleName.LLA);
  2789. else
  2790. ReturnPMWafersToLL(ModuleName.LLA);
  2791. }
  2792. else if (IsLoadReadyForTM(ModuleName.LLB) && llbWaferStatus.empty > 0)
  2793. {
  2794. if (tmRobotWaferCount > 0)
  2795. ReturnTMRobotWafersToLL(ModuleName.LLB);
  2796. else
  2797. ReturnPMWafersToLL(ModuleName.LLB);
  2798. }
  2799. }
  2800. RuningTMRobotTask();
  2801. }
  2802. }
  2803. private void ReturnAtmWafers()
  2804. {
  2805. if(_efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count == 0)
  2806. {
  2807. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable && WaferManager.Instance.CheckHasWafer(x.Key, 0)).ToDictionary(k => k.Key, v => v.Value);
  2808. var lls = _vacSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key) && GetLLProcessStatusCount(x.Key).processed + GetLLProcessStatusCount(x.Key).unprocessed > 0).ToDictionary(k => k.Key, v => v.Value);
  2809. if (GetEfemRoborWaferCount() > 0)
  2810. {
  2811. for(int slot = 0; slot < 2; slot++)
  2812. {
  2813. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, slot);
  2814. if(!wafer.IsEmpty)
  2815. {
  2816. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, slot, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)slot));
  2817. }
  2818. }
  2819. }
  2820. else if(aligners.Count > 0)
  2821. {
  2822. foreach(var align in aligners)
  2823. {
  2824. var wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  2825. var hand = GetEFEMRobotFreeHand();
  2826. if (!wafer.IsEmpty && hand != Hand.None)
  2827. {
  2828. _efemMovingItems.Add(new MoveItem(align.Key, 0, ModuleName.EfemRobot, (int)hand, hand));
  2829. }
  2830. }
  2831. }
  2832. else if(lls.Count > 0)
  2833. {
  2834. ModuleName source = lls.First().Key;
  2835. if(lls.Count > 1)
  2836. {
  2837. if (GetLLProcessStatusCount(ModuleName.LLB).empty < GetLLProcessStatusCount(ModuleName.LLA).empty)
  2838. source = ModuleName.LLB;
  2839. else
  2840. source = ModuleName.LLA;
  2841. }
  2842. int slotNumber = source == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2843. for(int i = 0; i < slotNumber; i++)
  2844. {
  2845. var wafer = WaferManager.Instance.GetWafer(source, i);
  2846. var hand = GetEFEMRobotFreeHand();
  2847. if (!wafer.IsEmpty && hand != Hand.None)
  2848. {
  2849. _efemMovingItems.Add(new MoveItem(source, i, ModuleName.EfemRobot, (int)hand, hand));
  2850. }
  2851. }
  2852. }
  2853. RuningEFEMRobotTask();
  2854. }
  2855. }
  2856. private void ReturnPMWafersToLL(ModuleName ll)
  2857. {
  2858. var validSlots = GetModuleValidSlots(ll);
  2859. foreach(var pm in _vacSchedulers)
  2860. {
  2861. if (!ModuleHelper.IsPm(pm.Key))
  2862. continue;
  2863. if(pm.Value.IsIdle && WaferManager.Instance.CheckHasWafer(pm.Key, 0) && validSlots.Count > 0)
  2864. {
  2865. _movingItems.Add(new MoveItem( pm.Key, 0, ll, validSlots.Dequeue(), Hand.None));
  2866. if (_movingItems.Count >= 2)
  2867. return;
  2868. }
  2869. }
  2870. }
  2871. private void ReturnTMRobotWafersToLL(ModuleName ll)
  2872. {
  2873. var validSlots = GetModuleValidSlots(ll);
  2874. for(int slot = 0; slot < 2; slot++)
  2875. {
  2876. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, slot))
  2877. {
  2878. _movingItems.Add(new MoveItem(ModuleName.TMRobot, slot, ll, validSlots.Dequeue(), (Hand)slot));
  2879. }
  2880. }
  2881. }
  2882. private void CheckReturnWafersArrived()
  2883. {
  2884. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2885. {
  2886. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2887. foreach (var tar in tars)
  2888. {
  2889. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2890. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2891. continue;
  2892. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2893. {
  2894. // wafer arrive
  2895. _vacWaferTargets.Remove(tar.Key);
  2896. }
  2897. }
  2898. if (ModuleHelper.IsLoadLock(mod.Key))
  2899. {
  2900. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2901. {
  2902. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2903. }
  2904. }
  2905. }
  2906. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2907. if (_vacMoveFinishTrig.Q)
  2908. {
  2909. foreach (var item in _movingItems)
  2910. {
  2911. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2912. {
  2913. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2914. }
  2915. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2916. {
  2917. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2918. }
  2919. }
  2920. _movingItems.Clear();
  2921. }
  2922. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2923. {
  2924. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2925. foreach (var tar in tars)
  2926. {
  2927. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2928. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2929. continue;
  2930. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2931. {
  2932. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2933. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2934. _atmWaferTargets.Remove(tar.Key);
  2935. if (ModuleHelper.IsAligner(tar.Key.Module))
  2936. {
  2937. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2938. }
  2939. }
  2940. }
  2941. if (ModuleHelper.IsLoadLock(mod.Key))
  2942. {
  2943. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2944. {
  2945. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2946. }
  2947. }
  2948. }
  2949. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2950. {
  2951. foreach (var item in _efemMovingItems)
  2952. {
  2953. if (ModuleHelper.IsLoadLock(item.Module))
  2954. {
  2955. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2956. }
  2957. }
  2958. _efemMovingItems.Clear();
  2959. }
  2960. }
  2961. #endregion
  2962. }
  2963. }