AutoCycle.cs 141 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. Moved,
  39. // PM Status
  40. WaitProcess,
  41. StartProcess,
  42. Processing,
  43. StartIdleClean,
  44. IdleClean,
  45. WaitPreJobClean,
  46. StartPreJobClean,
  47. PreJobClean,
  48. WaitPostJobClean,
  49. StartPostJobClean,
  50. PostJobClean,
  51. WaitWTWClean,
  52. StartWTWClean,
  53. WTWClean,
  54. // Align Status
  55. WaitAlign,
  56. StartAlign,
  57. Aligning,
  58. }
  59. class ModuleFlag
  60. {
  61. public ModulePriority Priority { get; set; }
  62. public MovingStatus MovingStatus { get; set; }
  63. public bool InUsed { get; set; }
  64. public ModuleFlag(ModulePriority _priority)
  65. {
  66. Priority = _priority;
  67. MovingStatus = MovingStatus.Idle;
  68. InUsed = true;
  69. }
  70. }
  71. class AutoCycle : IRoutine
  72. {
  73. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  74. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  75. private RState _cycleState = RState.Init;
  76. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  77. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  78. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  79. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  80. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  81. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  82. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  85. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  86. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  89. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  90. int _LLASlotNumber = 4;
  91. int _LLBSlotNumber = 4;
  92. int _efemRobotSingleArmOption = 0;
  93. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  94. public SequenceLLInOutPath LLInOutPath { get { return _LLInOutPath; } }
  95. List<MoveItem> _movingItems = new List<MoveItem>();
  96. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  97. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  98. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  99. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  100. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  101. private SchedulerFACallback _faCallback;
  102. private SchedulerDBCallback _dbCallback;
  103. private bool _isCycleMode;
  104. private int _cycleSetPoint = 0;
  105. private int _cycledCount = 0;
  106. private int _cycledWafer = 0;
  107. private float _throughput = 0.0f;
  108. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  109. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  110. private Stopwatch _cycleWatch = new Stopwatch();
  111. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  112. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  113. private Dictionary<ModuleName, string> _waitWTWCleanPMs = new Dictionary<ModuleName, string>();
  114. private List<Guid> _lstReturnWafers = new List<Guid>();
  115. public bool HasJobRunning => _lstControlJobs.Count > 0;
  116. public RState CycleState => _cycleState;
  117. #region public interface
  118. public AutoCycle()
  119. {
  120. _faCallback = new SchedulerFACallback();
  121. _dbCallback = new SchedulerDBCallback();
  122. InitModules();
  123. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  124. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  125. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  126. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  127. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  128. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  129. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  130. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  132. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  133. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  134. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  135. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  136. }
  137. public RState Start(params object[] objs)
  138. {
  139. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  140. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  141. _cycledWafer = 0;
  142. _cycledCount = 0;
  143. _throughput = 0;
  144. _cycleWatch.Stop();
  145. _lpCycleWafer.Clear();
  146. _lpCycleCount.Clear();
  147. return RState.Running;
  148. }
  149. public RState Monitor()
  150. {
  151. if (_cycleState == RState.Running)
  152. {
  153. prelude();
  154. driveAtmSystem();
  155. driveVacSystem();
  156. epilogue();
  157. }
  158. return _cycleState;
  159. }
  160. public void Abort()
  161. {
  162. }
  163. public void CreateJob(Dictionary<string, object> param)
  164. {
  165. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  166. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  167. string[] slotSequence = (string[])param["SlotSequence"];
  168. string jobId = (string)param["JobId"];
  169. string module = (string)param["Module"];
  170. //bool autoStart = (bool)param["AutoStart"];
  171. string lotId = jobId;
  172. if (param.ContainsKey("LotId"))
  173. lotId = (string)param["LotId"];
  174. string preCleanRecipe = param.ContainsKey("PreCleanRecipeName") ? (string)param["PreCleanRecipeName"] : string.Empty;
  175. string postCleanRecipe = param.ContainsKey("PostCleanRecipeName") ? (string)param["PostCleanRecipeName"] : string.Empty;
  176. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  177. {
  178. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}");
  179. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  180. return;
  181. }
  182. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  183. {
  184. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} should be LoadPort");
  185. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  186. return;
  187. }
  188. if (string.IsNullOrEmpty(jobId))
  189. {
  190. jobId = "CJ_Local_" + module;
  191. }
  192. if (_lstControlJobs.Exists(x => x.Name == jobId))
  193. {
  194. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{jobId} already created");
  195. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  196. return;
  197. }
  198. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  199. if (!lp.CheckReadyRunJob())
  200. {
  201. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} not ready");
  202. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  203. return;
  204. }
  205. ControlJobInfo cj = new ControlJobInfo();
  206. cj.Name = jobId;
  207. cj.Module = module;
  208. cj.LotName = lotId;
  209. cj.LotInnerId = Guid.NewGuid();
  210. cj.LotWafers = new List<WaferInfo>();
  211. cj.SetState(EnumControlJobState.WaitingForStart);
  212. cj.JetState = EnumJetCtrlJobState.Created;
  213. cj.PreJobClean = preCleanRecipe;
  214. cj.PostJobClean = postCleanRecipe;
  215. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  216. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  217. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  218. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  219. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  220. {
  221. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  222. continue;
  223. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  224. indexSequence[groupName] = slotSequence[i];
  225. if (!seqSlot.ContainsKey(groupName))
  226. {
  227. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  228. }
  229. if (!seqSlotWafers.ContainsKey(groupName))
  230. {
  231. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  232. }
  233. seqSlot[groupName][i] = true;
  234. if (!WaferManager.Instance.CheckHasWafer(module, i))
  235. {
  236. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} not in the carrier");
  237. return;
  238. }
  239. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  240. {
  241. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}");
  242. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  243. return;
  244. }
  245. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  246. {
  247. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}");
  248. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  249. return;
  250. }
  251. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  252. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  253. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  254. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  255. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  256. }
  257. if (seqSlotWafers.Count == 0)
  258. {
  259. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job has not assign wafer");
  260. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  261. return;
  262. }
  263. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  264. string[] seqs = seqSlot.Keys.ToArray();
  265. for (int i = 0; i < seqs.Length; i++)
  266. {
  267. ProcessJobInfo pj = new ProcessJobInfo();
  268. pj.Name = jobId + "_" + (i + 1);
  269. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  270. pj.ControlJobName = cj.Name;
  271. pj.LotName = lotId;
  272. pj.SlotWafers = seqSlotWafers[seqs[i]];
  273. pj.SetState(EnumProcessJobState.Queued);
  274. if (!CheckSequencePmReady(pj.Sequence, null, out _, out string reason))
  275. {
  276. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  277. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  278. return;
  279. }
  280. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  281. {
  282. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  283. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  284. return;
  285. }
  286. pjs.Add(pj);
  287. }
  288. _dbCallback.LotUpdate(cj);
  289. foreach (var pj in pjs)
  290. {
  291. cj.ProcessJobNameList.Add(pj.Name);
  292. _lstProcessJobs.Add(pj);
  293. }
  294. _lstControlJobs.Add(cj);
  295. //AssociatedPMWithLP(cj);
  296. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  297. }
  298. public bool CheckAllJobDone()
  299. {
  300. foreach (var cj in _lstControlJobs)
  301. {
  302. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  303. return false;
  304. }
  305. return true;
  306. }
  307. public bool CheckJobJustDone(out string sJobName)
  308. {
  309. foreach (var cj in _lstControlJobs)
  310. {
  311. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  312. {
  313. //LP;WaferSize;Lot;Number;Start;End;
  314. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  315. cj.BeenPosted = true;
  316. return true;
  317. }
  318. }
  319. sJobName = "NULL";
  320. return false;
  321. }
  322. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  323. {
  324. foreach (var pj in _lstProcessJobs)
  325. {
  326. if (pj.ControlJobName == cj.Name)
  327. return pj;
  328. }
  329. return null;
  330. }
  331. public void AbortJob(string jobName)
  332. {
  333. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  334. if (cj == null)
  335. {
  336. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"abort job rejected, not found job with id {jobName}");
  337. return;
  338. }
  339. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  340. foreach (var pj in _lstProcessJobs)
  341. {
  342. if (pj.ControlJobName == cj.Name)
  343. {
  344. pj.SetState(EnumProcessJobState.Aborting);
  345. pjAbortList.Add(pj);
  346. int unprocessed = 0;
  347. int aborted = 0;
  348. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  349. foreach (var waferInfo in wafers)
  350. {
  351. waferInfo.ProcessJob = null;
  352. waferInfo.NextSequenceStep = 0;
  353. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  354. unprocessed++;
  355. }
  356. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  357. }
  358. }
  359. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  360. _dbCallback.LotFinished(cj);
  361. foreach (var pj in pjAbortList)
  362. {
  363. _lstProcessJobs.Remove(pj);
  364. }
  365. _lstControlJobs.Remove(cj);
  366. }
  367. public void StopJob(string jobName)
  368. {
  369. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  370. if (cj == null)
  371. {
  372. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"stop job rejected, not found job with id {jobName}");
  373. return;
  374. }
  375. foreach (var pj in _lstProcessJobs)
  376. {
  377. if (pj.ControlJobName == cj.Name)
  378. {
  379. pj.SetState(EnumProcessJobState.Stopping);
  380. }
  381. }
  382. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  383. _dbCallback.LotFinished(cj);
  384. }
  385. public void ResumeJob(string jobName)
  386. {
  387. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  388. if (cj == null)
  389. {
  390. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  391. return;
  392. }
  393. if (cj.State == EnumControlJobState.Paused)
  394. {
  395. cj.SetState(EnumControlJobState.Executing);
  396. }
  397. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  398. _cycleState = RState.Running;
  399. }
  400. public void PauseJob(string jobName)
  401. {
  402. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  403. if (cj == null)
  404. {
  405. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  406. return;
  407. }
  408. if (cj.State == EnumControlJobState.Executing)
  409. {
  410. cj.SetState(EnumControlJobState.Paused);
  411. }
  412. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  413. if (!_lstControlJobs.Exists(job => job.State == EnumControlJobState.Executing))
  414. _cycleState = RState.Paused;
  415. }
  416. public void StartJob(string jobName)
  417. {
  418. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  419. if (cj == null)
  420. {
  421. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"start job rejected, not found job with id {jobName}");
  422. return;
  423. }
  424. if (cj.State == EnumControlJobState.WaitingForStart)
  425. {
  426. cj.SetState(EnumControlJobState.Executing);
  427. //PreJobClean(cj);
  428. cj.JetState = EnumJetCtrlJobState.Quequed;
  429. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  430. cj.StartTime = DateTime.Now;
  431. _dbCallback.LotCreated(cj);
  432. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  433. //if (!_blockingWatcher.IsRunning)
  434. // _blockingWatcher.Restart();
  435. //ResetTraceFlag();
  436. }
  437. if (!_cycleWatch.IsRunning)
  438. {
  439. _cycleWatch.Restart();
  440. }
  441. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  442. {
  443. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  444. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  445. }
  446. _cycleState = RState.Running;
  447. }
  448. public void Clear()
  449. {
  450. _vacWaferTargets.Clear();
  451. _atmWaferTargets.Clear();
  452. _movingItems.Clear();
  453. _efemMovingItems.Clear();
  454. _waitPreCleanPMs.Clear();
  455. _waitPostCleanPMs.Clear();
  456. _waitWTWCleanPMs.Clear();
  457. _vacMoveFinishTrig.RST = true;
  458. _atmMoveFinishTrig.RST = true;
  459. _efemRobot.ResetTask();
  460. _tmRobot.ResetTask();
  461. foreach (var module in _vacSchedulers)
  462. {
  463. module.Value.ResetTask();
  464. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  465. }
  466. foreach (var module in _atmSchedulers)
  467. {
  468. module.Value.ResetTask();
  469. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  470. }
  471. _lstControlJobs.Clear();
  472. _lstProcessJobs.Clear();
  473. _cycleState = RState.End;
  474. }
  475. public bool ManualReturnWafer(object[] objs)
  476. {
  477. ModuleName SourceModule = (ModuleName)objs[0];
  478. int SourceSlot = (int)objs[1];
  479. if (!_vacSchedulers.Keys.Contains(SourceModule) && !_atmSchedulers.Keys.Contains(SourceModule))
  480. {
  481. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  482. return false;
  483. }
  484. if (WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  485. {
  486. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  487. return false;
  488. }
  489. if (!_vacSchedulers.Keys.Contains(SourceModule) || !_vacSchedulers[SourceModule].IsIdle)
  490. {
  491. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  492. return false;
  493. }
  494. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  495. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  496. _lstReturnWafers.Add(wafer.InnerId);
  497. return true;
  498. }
  499. #endregion
  500. private void InitModules()
  501. {
  502. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  503. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  504. {
  505. if (ModuleHelper.IsInstalled(module))
  506. {
  507. if (ModuleHelper.IsLoadPort(module))
  508. {
  509. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  510. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  511. }
  512. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  513. {
  514. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  515. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  516. }
  517. }
  518. }
  519. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  520. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  521. {
  522. if (ModuleHelper.IsInstalled(module))
  523. {
  524. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  525. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  526. }
  527. }
  528. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  529. {
  530. if (ModuleHelper.IsInstalled(module))
  531. {
  532. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  533. _vacSchedulers[module] = llScheduler;
  534. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  535. _atmSchedulers[module] = llScheduler;
  536. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  537. }
  538. }
  539. }
  540. private void prelude()
  541. {
  542. }
  543. private void epilogue()
  544. {
  545. CheckWaferArrived();
  546. ProcessPMTask();
  547. ProcessAlignerTask();
  548. UpdateProcessJobStatus();
  549. UpdateControlJobStatus();
  550. //DispatchCtrlJobs();
  551. UpdateLLInOutPathProperty();
  552. }
  553. private void driveVacSystem()
  554. {
  555. if (_tmRobot.IsAvailable && _movingItems.Count == 0 && _tmRobot.RobotStatus != RState.Running)
  556. {
  557. RoutingInnerPart();
  558. RuningTMRobotTask();
  559. }
  560. }
  561. #region Vacuum System
  562. private void PumpingTMRobotTask()
  563. {
  564. if (!_tmRobot.IsAvailable || _tmRobot.RobotStatus == RState.Running)
  565. return;
  566. foreach (var mod in _vacSchedulers)
  567. {
  568. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  569. {
  570. if (ModuleHelper.IsLoadLock(mod.Key))
  571. {
  572. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  573. foreach (var slot in inSlots)
  574. {
  575. if (IsLoadLockReservedByEFEM(mod.Key))
  576. continue;
  577. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  578. {
  579. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  580. }
  581. }
  582. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  583. foreach (var slot in outSlots)
  584. {
  585. if (IsLoadLockReservedByEFEM(mod.Key))
  586. continue;
  587. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  588. {
  589. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  590. }
  591. }
  592. }
  593. else
  594. {
  595. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  596. {
  597. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  598. }
  599. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  600. {
  601. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  602. }
  603. }
  604. }
  605. }
  606. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  607. }
  608. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  609. {
  610. destSlot = new SlotItem(ModuleName.System, -1);
  611. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  612. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  613. return false;
  614. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  615. {
  616. var validSlots = GetModuleValidSlots(next_module);
  617. foreach (var nSlot in validSlots)
  618. {
  619. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  620. continue;
  621. foreach (var inItem in _vacReadyInSlots)
  622. {
  623. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus == MovingStatus.Idle && _vacSchedulers[next_module].IsAvailable)
  624. {
  625. destSlot.Module = next_module;
  626. destSlot.Slot = nSlot;
  627. return true;
  628. }
  629. }
  630. }
  631. }
  632. return false;
  633. }
  634. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  635. {
  636. replaceSlot = new SlotItem(ModuleName.System, -1);
  637. destSlot = new SlotItem(ModuleName.System, -1);
  638. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  639. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  640. return false;
  641. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  642. {
  643. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  644. continue;
  645. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  646. {
  647. replaceSlot.Module = next_module;
  648. replaceSlot.Slot = 0;
  649. return true;
  650. }
  651. }
  652. return false;
  653. }
  654. Queue<int> GetModuleValidSlots(ModuleName mod)
  655. {
  656. var validSlot = new Queue<int>();
  657. if (ModuleHelper.IsLoadLock(mod))
  658. {
  659. if (!IsLoadLockReservedByEFEM(mod))
  660. {
  661. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  662. foreach (var slot in inSlots)
  663. {
  664. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  665. validSlot.Enqueue(slot);
  666. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  667. validSlot.Enqueue(slot);
  668. }
  669. }
  670. }
  671. else if (ModuleHelper.IsPm(mod))
  672. {
  673. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  674. validSlot.Enqueue(0);
  675. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  676. validSlot.Enqueue(0);
  677. }
  678. return validSlot;
  679. }
  680. private int GetModuleSlotCount(ModuleName mod)
  681. {
  682. int nSlotCount = 1;
  683. if (ModuleHelper.IsLoadLock(mod))
  684. {
  685. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  686. }
  687. else if (ModuleHelper.IsLoadPort(mod))
  688. {
  689. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  690. }
  691. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  692. {
  693. nSlotCount = 2;
  694. }
  695. return nSlotCount;
  696. }
  697. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  698. {
  699. List<MoveItem> inSlots = new List<MoveItem>();
  700. var validSlots = GetModuleValidSlots(inModule);
  701. foreach (var slot in _vacReadyOutSlots)
  702. {
  703. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  704. continue;
  705. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  706. continue;
  707. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  708. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  709. continue;
  710. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  711. {
  712. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  713. {
  714. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  715. {
  716. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.Dequeue(), Hand.None));
  717. }
  718. }
  719. }
  720. }
  721. return inSlots;
  722. }
  723. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  724. {
  725. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  726. {
  727. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  728. }
  729. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  730. {
  731. _vacModules[moveItem.SourceModule].MovingStatus = status;
  732. }
  733. }
  734. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  735. {
  736. if (!ModuleHelper.IsTMRobot(module))
  737. {
  738. _vacModules[module].MovingStatus = status;
  739. }
  740. }
  741. private void ProcessTMRobotTask()
  742. {
  743. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  744. {
  745. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  746. {
  747. for (int i = 0; i < 2; i++)
  748. {
  749. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  750. {
  751. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  752. {
  753. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  754. UpdateModuleMovingStatus(destSlot.Module);
  755. }
  756. }
  757. }
  758. return;
  759. }
  760. foreach (var slot in _vacReadyOutSlots)
  761. {
  762. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  763. continue;
  764. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  765. {
  766. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  767. continue;
  768. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  769. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  770. {
  771. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  772. UpdateModuleMovingStatus(slot.Key.Module);
  773. UpdateModuleMovingStatus(destSlot.Module);
  774. if (llStatus.Item2 > 1)
  775. {
  776. // check whether match double pick pattern
  777. foreach (var item in _vacReadyOutSlots)
  778. {
  779. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  780. {
  781. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  782. {
  783. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  784. UpdateModuleMovingStatus(destSlot_2.Module);
  785. break;
  786. }
  787. }
  788. }
  789. if (_movingItems.Count == 1)
  790. {
  791. foreach (var item in _vacReadyOutSlots)
  792. {
  793. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  794. {
  795. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  796. {
  797. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  798. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  799. UpdateModuleMovingStatus(replaceSlot.Module);
  800. UpdateModuleMovingStatus(destSlot.Module);
  801. return;
  802. }
  803. }
  804. }
  805. }
  806. }
  807. // check whether match swap pattern
  808. int inCount = 0;
  809. var in_slots = SearchWaitInSlots(slot.Key.Module);
  810. foreach (var in_slot in in_slots)
  811. {
  812. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  813. {
  814. _movingItems.Add(in_slot);
  815. UpdateItemMovingStatus(in_slot);
  816. inCount++;
  817. }
  818. }
  819. return;
  820. }
  821. }
  822. else // PM
  823. {
  824. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  825. {
  826. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  827. UpdateModuleMovingStatus(slot.Key.Module);
  828. UpdateModuleMovingStatus(destSlot.Module);
  829. // check whether match double move pattern
  830. int inCount = 0;
  831. var same_dest = SearchWaitInSlots(destSlot.Module);
  832. foreach (var in_slot in same_dest)
  833. {
  834. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  835. {
  836. _movingItems.Add(in_slot);
  837. UpdateItemMovingStatus(in_slot);
  838. inCount++;
  839. }
  840. }
  841. // check whether match swap pattern
  842. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  843. {
  844. int swapCount = 0;
  845. var in_slots = SearchWaitInSlots(slot.Key.Module);
  846. foreach (var swap_slot in in_slots)
  847. {
  848. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  849. {
  850. _movingItems.Add(swap_slot);
  851. UpdateItemMovingStatus(swap_slot);
  852. swapCount++;
  853. }
  854. }
  855. }
  856. return;
  857. }
  858. }
  859. }
  860. _vacReadyOutSlots.Clear();
  861. _vacReadyInSlots.Clear();
  862. }
  863. }
  864. bool PushTMRobotWafers()
  865. {
  866. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  867. {
  868. for (int i = 0; i < 2; i++)
  869. {
  870. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i) && IsWaferCtrlJobRuning(ModuleName.TMRobot, i))
  871. {
  872. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  873. {
  874. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  875. UpdateModuleMovingStatus(destSlot.Module);
  876. }
  877. }
  878. }
  879. }
  880. return _movingItems.Count > 0;
  881. }
  882. bool PushPmWafers()
  883. {
  884. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  885. {
  886. foreach (var slot in _vacReadyOutSlots)
  887. {
  888. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  889. continue;
  890. if (ModuleHelper.IsPm(slot.Key.Module))
  891. {
  892. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  893. {
  894. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  895. UpdateModuleMovingStatus(slot.Key.Module);
  896. UpdateModuleMovingStatus(destSlot.Module);
  897. // check whether match double move pattern
  898. int inCount = 0;
  899. var same_dest = SearchWaitInSlots(destSlot.Module);
  900. foreach (var in_slot in same_dest)
  901. {
  902. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  903. {
  904. _movingItems.Add(in_slot);
  905. UpdateItemMovingStatus(in_slot);
  906. inCount++;
  907. }
  908. }
  909. // check whether match swap pattern
  910. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  911. {
  912. int swapCount = 0;
  913. var in_slots = SearchWaitInSlots(slot.Key.Module);
  914. foreach (var swap_slot in in_slots)
  915. {
  916. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  917. {
  918. _movingItems.Add(swap_slot);
  919. UpdateItemMovingStatus(swap_slot);
  920. swapCount++;
  921. }
  922. }
  923. }
  924. }
  925. }
  926. }
  927. }
  928. return _movingItems.Count > 0;
  929. }
  930. private bool PushLoadlockWafers()
  931. {
  932. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  933. {
  934. foreach (var slot in _vacReadyOutSlots)
  935. {
  936. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  937. continue;
  938. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  939. {
  940. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  941. continue;
  942. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  943. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  944. {
  945. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  946. UpdateModuleMovingStatus(slot.Key.Module);
  947. UpdateModuleMovingStatus(destSlot.Module);
  948. if (llStatus.Item2 > 1)
  949. {
  950. // check whether match double pick pattern
  951. foreach (var item in _vacReadyOutSlots)
  952. {
  953. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  954. {
  955. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  956. {
  957. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  958. UpdateModuleMovingStatus(destSlot_2.Module);
  959. break;
  960. }
  961. }
  962. }
  963. if (_movingItems.Count == 1)
  964. {
  965. foreach (var item in _vacReadyOutSlots)
  966. {
  967. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  968. {
  969. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  970. {
  971. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  972. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  973. UpdateModuleMovingStatus(replaceSlot.Module);
  974. UpdateModuleMovingStatus(destSlot.Module);
  975. return true;
  976. }
  977. }
  978. }
  979. }
  980. }
  981. // check whether match swap pattern
  982. int inCount = 0;
  983. var in_slots = SearchWaitInSlots(slot.Key.Module);
  984. foreach (var in_slot in in_slots)
  985. {
  986. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  987. {
  988. _movingItems.Add(in_slot);
  989. UpdateItemMovingStatus(in_slot);
  990. inCount++;
  991. }
  992. }
  993. return true;
  994. }
  995. }
  996. }
  997. }
  998. return _movingItems.Count > 0;
  999. }
  1000. private bool SearchOutLLSlot(ModuleName pm, ModuleName ll, out SlotItem outSlot)
  1001. {
  1002. outSlot = new SlotItem(ModuleName.System, -1);
  1003. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  1004. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1005. return false;
  1006. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(ll))
  1007. {
  1008. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1009. for (int slot = 0; slot < slotNumber; slot++)
  1010. {
  1011. if ((WaferManager.Instance.CheckNoWafer(ll, slot) && !_movingItems.Exists(item => item.DestinationModule == ll && item.DestinationSlot == slot)) ||
  1012. (WaferManager.Instance.CheckHasWafer(ll, slot) && _movingItems.Exists(item => item.SourceModule == ll && item.SourceSlot == slot)))
  1013. {
  1014. outSlot.Module = ll;
  1015. outSlot.Slot = slot;
  1016. return true;
  1017. }
  1018. }
  1019. }
  1020. return false;
  1021. }
  1022. private bool SearchValidInPM(ModuleName ll, int slot, out SlotItem inSlot)
  1023. {
  1024. inSlot = new SlotItem(ModuleName.System, -1);
  1025. var wafer = WaferManager.Instance.GetWafer(ll, slot);
  1026. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1027. return false;
  1028. foreach (var mod in _vacModules)
  1029. {
  1030. if (ModuleHelper.IsPm(mod.Key) && _vacSchedulers[mod.Key].IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  1031. {
  1032. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod.Key))
  1033. {
  1034. if ((WaferManager.Instance.CheckNoWafer(mod.Key, 0) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)) ||
  1035. (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _movingItems.Exists(item => item.SourceModule == mod.Key) && !_movingItems.Exists(item => item.DestinationModule == mod.Key) && !IsPMWaferNeedWTWClean(mod.Key, out string wtwClean)))
  1036. {
  1037. inSlot.Module = mod.Key;
  1038. inSlot.Slot = 0;
  1039. return true;
  1040. }
  1041. }
  1042. }
  1043. }
  1044. return false;
  1045. }
  1046. private bool ForwardPMsWaferToLL(ModuleName ll)
  1047. {
  1048. int outWaferCount = 0;
  1049. foreach (var module in _vacModules)
  1050. {
  1051. if (outWaferCount >= 2)
  1052. break;
  1053. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1054. {
  1055. if (IsWaferCtrlJobRuning(module.Key, 0))
  1056. {
  1057. if (SearchOutLLSlot(module.Key, ll, out SlotItem outSlot))
  1058. {
  1059. outWaferCount++;
  1060. _movingItems.Add(new MoveItem(module.Key, 0, outSlot.Module, outSlot.Slot, Hand.None));
  1061. }
  1062. }
  1063. }
  1064. }
  1065. return _movingItems.Count > 0;
  1066. }
  1067. private bool ForwardLLWaferToPMs(ModuleName ll)
  1068. {
  1069. int inWaferCount = 0;
  1070. var slots = (_vacSchedulers[ll] as SchedulerLoadLock).GetOrderedOutSlot();
  1071. foreach (var slot in slots)
  1072. {
  1073. if (slot >= (ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber))
  1074. continue;
  1075. if (inWaferCount >= 2)
  1076. break;
  1077. if (IsWaferCtrlJobRuning(ll, slot) && SearchValidInPM(ll, slot, out SlotItem inSlot))
  1078. {
  1079. inWaferCount++;
  1080. _movingItems.Add(new MoveItem(ll, slot, inSlot.Module, inSlot.Slot, Hand.None));
  1081. }
  1082. }
  1083. return _movingItems.Count > 0;
  1084. }
  1085. private bool ExchangeLLWafersWithPMs(ModuleName ll)
  1086. {
  1087. ForwardPMsWaferToLL(ll);
  1088. ForwardLLWaferToPMs(ll);
  1089. return _movingItems.Count > 0;
  1090. }
  1091. private bool ProcessVacManaulReturnWafers()
  1092. {
  1093. if (_lstReturnWafers.Count == 0)
  1094. return false;
  1095. Queue<SlotItem> returnSlots = new Queue<SlotItem>();
  1096. for (int i = 0; i < 2; i++)
  1097. {
  1098. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1099. {
  1100. var wafer_id = WaferManager.Instance.GetWafer(ModuleName.TMRobot, 0).InnerId;
  1101. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1102. {
  1103. returnSlots.Enqueue(new SlotItem(ModuleName.TMRobot, i));
  1104. }
  1105. }
  1106. }
  1107. foreach (var mod in _vacModules)
  1108. {
  1109. if (ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _vacSchedulers[mod.Key].IsIdle)
  1110. {
  1111. var wafer_id = WaferManager.Instance.GetWafer(mod.Key, 0).InnerId;
  1112. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1113. {
  1114. returnSlots.Enqueue(new SlotItem(mod.Key, 0));
  1115. }
  1116. }
  1117. }
  1118. if (returnSlots.Count == 0)
  1119. return false;
  1120. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1121. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1122. ModuleName destLL = ModuleName.System;
  1123. if (IsLoadReadyForTM(ModuleName.LLA) && llaSlotStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaSlotStatus.empty == llbSlotStatus.empty) || llaSlotStatus.empty > llbSlotStatus.empty))
  1124. {
  1125. destLL = ModuleName.LLA;
  1126. }
  1127. else if (IsLoadReadyForTM(ModuleName.LLB) && llbSlotStatus.empty > 0)
  1128. {
  1129. destLL = ModuleName.LLB;
  1130. }
  1131. if (destLL != ModuleName.System)
  1132. {
  1133. int slotNumber = destLL == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1134. for (int i = 0; i < slotNumber; i++)
  1135. {
  1136. if (WaferManager.Instance.CheckNoWafer(destLL, i))
  1137. {
  1138. if (_movingItems.Count >= 2 || returnSlots.Count == 0)
  1139. break;
  1140. var source = returnSlots.Dequeue();
  1141. _movingItems.Add(new MoveItem(source.Module, source.Slot, destLL, i, Hand.None));
  1142. }
  1143. }
  1144. }
  1145. return _movingItems.Count > 0;
  1146. }
  1147. private void RoutingInnerPart()
  1148. {
  1149. if (ProcessVacManaulReturnWafers())
  1150. return;
  1151. if (PushTMRobotWafers())
  1152. return;
  1153. var pmSlotStaus = GetPMValidSlotsStatus();
  1154. if (pmSlotStaus.Processed + pmSlotStaus.Empty == 0)
  1155. return;
  1156. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1157. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1158. if (LLInOutPath == SequenceLLInOutPath.AInBOut || LLInOutPath == SequenceLLInOutPath.BInAOut)
  1159. {
  1160. ModuleName InModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLA : ModuleName.LLB;
  1161. ModuleName OutModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLB : ModuleName.LLA;
  1162. int InNumber = Math.Min(InModule == ModuleName.LLA ? llaSlotStatus.unprocessed : llbSlotStatus.unprocessed, pmSlotStaus.Empty);
  1163. int OutNumber = Math.Min(OutModule == ModuleName.LLA ? llaSlotStatus.empty : llbSlotStatus.empty, pmSlotStaus.Processed);
  1164. if (InNumber + OutNumber == 0)
  1165. return;
  1166. if (IsLoadReadyForTM(InModule) && (!IsLoadReadyForTM(OutModule) || (!_vacSchedulers[OutModule].IsVac && InNumber == OutNumber) || InNumber > OutNumber))
  1167. {
  1168. // move in wafer
  1169. ForwardLLWaferToPMs(InModule);
  1170. }
  1171. else if (IsLoadReadyForTM(OutModule) && OutNumber > 0)
  1172. {
  1173. // move out wafer
  1174. ForwardPMsWaferToLL(OutModule);
  1175. }
  1176. }
  1177. else if (LLInOutPath == SequenceLLInOutPath.AInAOut || LLInOutPath == SequenceLLInOutPath.BInBOut)
  1178. {
  1179. ModuleName loadlock = LLInOutPath == SequenceLLInOutPath.AInAOut ? ModuleName.LLA : ModuleName.LLB;
  1180. if (IsLoadReadyForTM(loadlock))
  1181. {
  1182. // switch wafer
  1183. ExchangeLLWafersWithPMs(loadlock);
  1184. }
  1185. }
  1186. else // DInDOut or mix pattern
  1187. {
  1188. int llaOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llaSlotStatus.empty);
  1189. int llaInNumber = Math.Min(Math.Min(llaSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llaOutNumber);
  1190. int llaExchangeNumber = llaOutNumber + llaInNumber;
  1191. int llbOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llbSlotStatus.empty);
  1192. int llbInNumber = Math.Min(Math.Min(llbSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llbOutNumber);
  1193. int llbExchangeNumber = llbOutNumber + llbInNumber;
  1194. if (IsLoadReadyForTM(ModuleName.LLA) && ((!_vacSchedulers[ModuleName.LLB].IsVac && llaExchangeNumber == llbExchangeNumber) ||
  1195. (llaExchangeNumber > llbExchangeNumber) ||
  1196. (!IsLoadReadyForTM(ModuleName.LLB) && llaExchangeNumber > 0)))
  1197. {
  1198. ExchangeLLWafersWithPMs(ModuleName.LLA);
  1199. }
  1200. else if (IsLoadReadyForTM(ModuleName.LLB) && llbExchangeNumber > 0)
  1201. {
  1202. ExchangeLLWafersWithPMs(ModuleName.LLB);
  1203. }
  1204. }
  1205. }
  1206. private void RuningTMRobotTask()
  1207. {
  1208. if (_movingItems.Count > 0)
  1209. {
  1210. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  1211. {
  1212. foreach (var item in _movingItems)
  1213. {
  1214. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1215. if (wafer.IsEmpty)
  1216. {
  1217. // post alarm
  1218. _cycleState = RState.Failed;
  1219. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceSlot} Wafer Info failed");
  1220. return;
  1221. }
  1222. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1223. _vacWaferTargets[slot] = wafer.InnerId;
  1224. }
  1225. }
  1226. }
  1227. }
  1228. private void ProcessPMTask()
  1229. {
  1230. foreach (var mod in _vacModules)
  1231. {
  1232. if (ModuleHelper.IsPm(mod.Key))
  1233. {
  1234. if (_vacSchedulers[mod.Key].IsAvailable)
  1235. {
  1236. switch (mod.Value.MovingStatus)
  1237. {
  1238. case MovingStatus.WaitProcess:
  1239. {
  1240. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  1241. mod.Value.MovingStatus = MovingStatus.StartProcess;
  1242. }
  1243. break;
  1244. case MovingStatus.Processing:
  1245. {
  1246. if (IsPMWaferNeedWTWClean(mod.Key, out string WTWCleanRecipe))
  1247. {
  1248. _waitWTWCleanPMs.Add(mod.Key, WTWCleanRecipe);
  1249. }
  1250. mod.Value.MovingStatus = MovingStatus.Idle;
  1251. }
  1252. break;
  1253. case MovingStatus.IdleClean:
  1254. case MovingStatus.PreJobClean:
  1255. case MovingStatus.PostJobClean:
  1256. case MovingStatus.WTWClean:
  1257. mod.Value.MovingStatus = MovingStatus.Idle;
  1258. break;
  1259. case MovingStatus.Idle:
  1260. {
  1261. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1262. if (IsPMKeepEmpty(mod.Key))
  1263. {
  1264. if (_waitWTWCleanPMs.ContainsKey(mod.Key))
  1265. {
  1266. mod.Value.MovingStatus = MovingStatus.WaitWTWClean;
  1267. }
  1268. else if (_waitPreCleanPMs.Contains(mod.Key))
  1269. {
  1270. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  1271. }
  1272. else if (_waitPostCleanPMs.Contains(mod.Key))
  1273. {
  1274. mod.Value.MovingStatus = MovingStatus.WaitPostJobClean;
  1275. }
  1276. else if (pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  1277. {
  1278. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  1279. }
  1280. }
  1281. }
  1282. break;
  1283. case MovingStatus.WaitPreJobClean:
  1284. {
  1285. mod.Value.MovingStatus = MovingStatus.Idle;
  1286. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1287. if (IsPMKeepEmpty(mod.Key))
  1288. {
  1289. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  1290. {
  1291. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  1292. {
  1293. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  1294. }
  1295. _waitPreCleanPMs.Remove(mod.Key);
  1296. }
  1297. }
  1298. }
  1299. break;
  1300. case MovingStatus.WaitPostJobClean:
  1301. {
  1302. mod.Value.MovingStatus = MovingStatus.Idle;
  1303. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1304. if (IsPMKeepEmpty(mod.Key))
  1305. {
  1306. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  1307. {
  1308. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  1309. {
  1310. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  1311. }
  1312. _waitPostCleanPMs.Remove(mod.Key);
  1313. }
  1314. }
  1315. }
  1316. break;
  1317. case MovingStatus.WaitWTWClean:
  1318. {
  1319. mod.Value.MovingStatus = MovingStatus.Idle;
  1320. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1321. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.ContainsKey(mod.Key))
  1322. {
  1323. string WTWCleanRecipe = _waitWTWCleanPMs[mod.Key].Trim();
  1324. if (WTWCleanRecipe.Length > 0)
  1325. {
  1326. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  1327. {
  1328. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  1329. }
  1330. _waitWTWCleanPMs.Remove(mod.Key);
  1331. }
  1332. }
  1333. }
  1334. break;
  1335. }
  1336. }
  1337. else
  1338. {
  1339. switch (mod.Value.MovingStatus)
  1340. {
  1341. case MovingStatus.StartProcess:
  1342. mod.Value.MovingStatus = MovingStatus.Processing;
  1343. break;
  1344. case MovingStatus.StartIdleClean:
  1345. mod.Value.MovingStatus = MovingStatus.IdleClean;
  1346. break;
  1347. case MovingStatus.StartPreJobClean:
  1348. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  1349. break;
  1350. case MovingStatus.StartPostJobClean:
  1351. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  1352. break;
  1353. case MovingStatus.StartWTWClean:
  1354. mod.Value.MovingStatus = MovingStatus.WTWClean;
  1355. break;
  1356. }
  1357. }
  1358. }
  1359. }
  1360. }
  1361. private Hand GetTMRobotFreeHand()
  1362. {
  1363. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  1364. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  1365. if (blade1HasWafer && blade2HasWafer)
  1366. return Hand.None;
  1367. else if (!blade1HasWafer && !blade2HasWafer)
  1368. return Hand.Both;
  1369. else if (blade1HasWafer)
  1370. return Hand.Blade2;
  1371. else
  1372. return Hand.Blade1;
  1373. }
  1374. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  1375. {
  1376. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1377. if (wafer.IsEmpty)
  1378. return false;
  1379. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1380. return false;
  1381. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1382. {
  1383. // should not go here
  1384. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1385. return false;
  1386. }
  1387. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1388. return false;
  1389. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1390. {
  1391. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1392. return true;
  1393. }
  1394. return false;
  1395. }
  1396. #endregion Vacuum System
  1397. #region Atm System
  1398. private void driveAtmSystem()
  1399. {
  1400. if (_efemMovingItems.Count == 0 && _efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running)
  1401. {
  1402. PumpingEFEMRobotTask();
  1403. RuningEFEMRobotTask();
  1404. }
  1405. }
  1406. private void PumpingEFEMRobotTask()
  1407. {
  1408. if (ProcessAtmManaulReturnWafers())
  1409. return;
  1410. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1411. foreach (var aligner in aligners)
  1412. {
  1413. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1414. {
  1415. ProcessAlignerTask();
  1416. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1417. return;
  1418. }
  1419. if (ProcessAlignerEFEMRobotTask(aligner.Key))
  1420. return;
  1421. }
  1422. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && x.Value.IsAvailable && !IsLoadLockReservedByTM(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1423. foreach (var ll in lls)
  1424. {
  1425. if (ProcessLLEFEMRobotTask(ll.Key))
  1426. return;
  1427. }
  1428. var lps = _atmSchedulers.Where(x => ModuleHelper.IsLoadPort(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1429. foreach (var lp in lps)
  1430. {
  1431. if (ProcessLPEFEMRobotTask(lp.Key))
  1432. return;
  1433. }
  1434. }
  1435. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1436. {
  1437. var slots = new List<int>();
  1438. for (int i = 0; i < 2; i++)
  1439. {
  1440. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1441. continue;
  1442. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1443. if (wafer.IsEmpty)
  1444. continue;
  1445. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1446. continue;
  1447. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1448. {
  1449. // should not go here
  1450. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1451. continue;
  1452. }
  1453. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1454. {
  1455. slots.Add(i);
  1456. }
  1457. }
  1458. return slots;
  1459. }
  1460. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1461. {
  1462. if (!IsWaferCtrlJobRuning(mod, slot))
  1463. return false;
  1464. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1465. if (_lstReturnWafers.Contains(wafer.InnerId))
  1466. return false;
  1467. if (wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1468. {
  1469. // need return
  1470. return true;
  1471. }
  1472. else if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1473. {
  1474. // should not go here
  1475. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number in IsAtmWaferReadyOut()");
  1476. return false;
  1477. }
  1478. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1479. return false;
  1480. if (ModuleHelper.IsLoadLock(mod))
  1481. {
  1482. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1483. {
  1484. if (ModuleHelper.IsPm(module))
  1485. return false;
  1486. }
  1487. }
  1488. return true;
  1489. }
  1490. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1491. {
  1492. if (_vacModules[ll].MovingStatus != MovingStatus.Idle)
  1493. return false;
  1494. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1495. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1496. foreach (var slot in inSlots)
  1497. {
  1498. if (robotSlots.Count >= 1)
  1499. {
  1500. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1501. {
  1502. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1503. robotSlots.RemoveAt(0);
  1504. }
  1505. }
  1506. }
  1507. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1508. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1509. for (int i = 0; i < slotNumber; i++)
  1510. {
  1511. if (IsAtmWaferReadyOut(ll, i))
  1512. {
  1513. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1514. }
  1515. }
  1516. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1517. if (slot_delays.Count > 0)
  1518. {
  1519. var robotHand = GetEFEMRobotFreeHand();
  1520. if (robotHand != Hand.None)
  1521. {
  1522. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1523. }
  1524. if (slot_delays.Count > 1)
  1525. {
  1526. var secondHand = GetEFEMRobotFreeHand();
  1527. if (secondHand != Hand.None)
  1528. {
  1529. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1530. }
  1531. }
  1532. }
  1533. return _efemMovingItems.Count > 0;
  1534. }
  1535. private (int exist, int empty) GetPMWaferExistence()
  1536. {
  1537. int exist = 0;
  1538. int empty = 0;
  1539. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1540. foreach (var module in _vacModules)
  1541. {
  1542. if (ModuleHelper.IsPm(module.Key) && ((_vacSchedulers[module.Key].IsOnline && usedPMs.Contains(module.Key)) || _cycleState == RState.End))
  1543. {
  1544. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1545. exist++;
  1546. else
  1547. empty++;
  1548. }
  1549. }
  1550. return (exist, empty);
  1551. }
  1552. private (int Processed, int Empty) GetPMValidSlotsStatus()
  1553. {
  1554. int Processed = 0;
  1555. int Empty = 0;
  1556. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1557. foreach (var module in _vacModules)
  1558. {
  1559. if (ModuleHelper.IsPm(module.Key) && usedPMs.Contains(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1560. {
  1561. var wafer = WaferManager.Instance.GetWafer(module.Key, 0);
  1562. if (wafer.IsEmpty)
  1563. {
  1564. Empty++;
  1565. }
  1566. else if (wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1567. {
  1568. Processed++;
  1569. }
  1570. }
  1571. }
  1572. return (Processed, Empty);
  1573. }
  1574. private int GetTMRobotWaferCount()
  1575. {
  1576. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1577. }
  1578. private int GetEfemRoborWaferCount()
  1579. {
  1580. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1581. }
  1582. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1583. {
  1584. List<ModuleName> unfinished = new List<ModuleName>();
  1585. foreach (var item in _atmWaferTargets)
  1586. {
  1587. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1588. if (!unfinished.Contains(moving.SourceModule))
  1589. unfinished.Add(moving.SourceModule);
  1590. if (!unfinished.Contains(moving.DestinationModule))
  1591. unfinished.Add(moving.DestinationModule);
  1592. }
  1593. return unfinished.Contains(ll);
  1594. }
  1595. private bool IsLoadLockReservedByTM(ModuleName ll)
  1596. {
  1597. List<ModuleName> unfinished = new List<ModuleName>();
  1598. foreach (var item in _vacWaferTargets)
  1599. {
  1600. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1601. if (!unfinished.Contains(moving.SourceModule))
  1602. unfinished.Add(moving.SourceModule);
  1603. if (!unfinished.Contains(moving.DestinationModule))
  1604. unfinished.Add(moving.DestinationModule);
  1605. }
  1606. return unfinished.Contains(ll);
  1607. }
  1608. private bool IsLoadReadyForTM(ModuleName ll)
  1609. {
  1610. return _vacSchedulers[ll].IsAvailable && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByEFEM(ll);
  1611. }
  1612. private bool IsLoadLockReadyForEFEMManualMove(ModuleName ll)
  1613. {
  1614. return ((_vacSchedulers[ll].IsIdle && !_vacSchedulers[ll].IsOnline) || _vacSchedulers[ll].IsAvailable) && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByTM(ll);
  1615. }
  1616. private bool IsPMKeepEmpty(ModuleName pm)
  1617. {
  1618. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1619. }
  1620. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1621. {
  1622. preCleanRecipe = string.Empty;
  1623. foreach (var cj in _lstControlJobs)
  1624. {
  1625. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1626. {
  1627. preCleanRecipe = cj.PreJobClean;
  1628. return true;
  1629. }
  1630. }
  1631. return false;
  1632. }
  1633. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1634. {
  1635. postCleanRecipe = string.Empty;
  1636. foreach (var cj in _lstControlJobs)
  1637. {
  1638. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Contains(pm))
  1639. {
  1640. postCleanRecipe = cj.PostJobClean;
  1641. return true;
  1642. }
  1643. }
  1644. return false;
  1645. }
  1646. private (int processed, int unprocessed, int empty) GetLLProcessStatusCount(ModuleName ll)
  1647. {
  1648. int processedCount = 0;
  1649. int unprocessCount = 0;
  1650. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1651. if (ModuleHelper.IsLoadLock(ll))
  1652. {
  1653. for (int i = 0; i < slotCount; i++)
  1654. {
  1655. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1656. {
  1657. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1658. unprocessCount++;
  1659. else
  1660. processedCount++;
  1661. }
  1662. }
  1663. }
  1664. return (processedCount, unprocessCount, slotCount - processedCount - unprocessCount);
  1665. }
  1666. private int GetAtmInerWaferCount()
  1667. {
  1668. int nCount = 0;
  1669. foreach (var atmModule in _atmModules)
  1670. {
  1671. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1672. nCount++;
  1673. }
  1674. return nCount;
  1675. }
  1676. private int CanPushInWaferNumber()
  1677. {
  1678. if (_tmRobot.RobotStatus == RState.Running)
  1679. return 0;
  1680. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1681. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1682. var pmWaferStatus = GetPMWaferExistence();
  1683. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1684. {
  1685. if (_atmSchedulers[ModuleName.LLB].IsAtm && llbWaferStatus.processed >= 2)
  1686. return 0;
  1687. int canPushIn = llbWaferStatus.processed == _LLBSlotNumber ? 0 :
  1688. pmWaferStatus.empty + llaWaferStatus.empty
  1689. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1690. // 修正 单手臂占用影响Throughput的问题
  1691. if (canPushIn == 1/* && llbWaferStatus.processed >= 2*/)
  1692. return 0;
  1693. return canPushIn;
  1694. }
  1695. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1696. {
  1697. if (_atmSchedulers[ModuleName.LLA].IsAtm && llaWaferStatus.processed >= 2)
  1698. return 0;
  1699. int canPushIn = llaWaferStatus.processed == _LLASlotNumber ? 0 :
  1700. pmWaferStatus.empty + llbWaferStatus.empty
  1701. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1702. if (canPushIn == 1 && llaWaferStatus.processed >= 2)
  1703. return 0;
  1704. return canPushIn;
  1705. }
  1706. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1707. {
  1708. return llaWaferStatus.processed > 0 ? 0 :
  1709. _LLASlotNumber / 2 + pmWaferStatus.empty - llaWaferStatus.unprocessed
  1710. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1711. }
  1712. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1713. {
  1714. return llbWaferStatus.processed > 0 ? 0 :
  1715. _LLBSlotNumber / 2 + pmWaferStatus.empty - llbWaferStatus.unprocessed
  1716. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1717. }
  1718. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1719. {
  1720. return llaWaferStatus.processed + llbWaferStatus.processed > 1 ? 0 :
  1721. (llaWaferStatus.empty + llbWaferStatus.empty) / 2 + pmWaferStatus.empty
  1722. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1723. }
  1724. else
  1725. {
  1726. _cycleState = RState.Failed;
  1727. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1728. return 0;
  1729. }
  1730. }
  1731. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1732. {
  1733. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1734. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1735. return false;
  1736. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1737. {
  1738. var SlotNumber = GetModuleSlotCount(next_module);
  1739. for (int i = 0; i < SlotNumber; i++)
  1740. {
  1741. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1742. return false;
  1743. }
  1744. }
  1745. return true;
  1746. }
  1747. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1748. {
  1749. // check return
  1750. for (int i = 0; i < 2; i++)
  1751. {
  1752. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1753. continue;
  1754. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1755. {
  1756. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1757. if (returnWafer.IsEmpty)
  1758. continue;
  1759. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1760. continue;
  1761. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1762. {
  1763. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1764. }
  1765. }
  1766. }
  1767. var canPushInWafers = CanPushInWaferNumber();
  1768. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1769. {
  1770. var outSlots = GetNextWaferInJobQueue(lp);
  1771. var hand = GetEFEMRobotFreeHand();
  1772. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1773. {
  1774. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1775. }
  1776. if (canPushInWafers > 1)
  1777. {
  1778. hand = GetEFEMRobotFreeHand();
  1779. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1780. {
  1781. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1782. }
  1783. }
  1784. }
  1785. return _efemMovingItems.Count > 0;
  1786. }
  1787. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1788. {
  1789. var inSlots = new List<int>();
  1790. foreach (var cj in _lstControlJobs)
  1791. {
  1792. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1793. continue;
  1794. if (cj.State == EnumControlJobState.Executing)
  1795. {
  1796. foreach (var pj in _lstProcessJobs)
  1797. {
  1798. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1799. {
  1800. foreach (var pjSlotWafer in pj.SlotWafers)
  1801. {
  1802. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1803. {
  1804. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1805. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1806. {
  1807. inSlots.Add(pjSlotWafer.Item2);
  1808. }
  1809. }
  1810. }
  1811. }
  1812. }
  1813. }
  1814. }
  1815. return inSlots.OrderBy(item => item).Take(2).ToList();
  1816. }
  1817. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1818. {
  1819. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1820. {
  1821. var hand = GetEFEMRobotFreeHand();
  1822. if (hand != Hand.None)
  1823. {
  1824. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1825. }
  1826. //// check with whether another robot arm wafer wait go to aligner
  1827. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1828. //if (robotSlots.Count > 0)
  1829. //{
  1830. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1831. //}
  1832. }
  1833. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1834. {
  1835. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1836. if (robotSlots.Count > 0)
  1837. {
  1838. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1839. }
  1840. }
  1841. return _efemMovingItems.Count > 0;
  1842. }
  1843. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1844. {
  1845. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1846. {
  1847. var hand = GetEFEMRobotFreeHand();
  1848. if (hand != Hand.None)
  1849. {
  1850. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1851. }
  1852. }
  1853. else
  1854. {
  1855. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1856. if (robotSlots.Count > 0)
  1857. {
  1858. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1859. }
  1860. }
  1861. return _efemMovingItems.Count > 0;
  1862. }
  1863. private void RuningEFEMRobotTask()
  1864. {
  1865. if (_efemMovingItems.Count > 0)
  1866. {
  1867. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1868. {
  1869. foreach (var item in _efemMovingItems)
  1870. {
  1871. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1872. if (wafer.IsEmpty)
  1873. {
  1874. // post alarm
  1875. _cycleState = RState.Failed;
  1876. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1877. return;
  1878. }
  1879. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1880. _atmWaferTargets[slot] = wafer.InnerId;
  1881. if (ModuleHelper.IsLoadLock(item.Module))
  1882. {
  1883. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1884. }
  1885. }
  1886. }
  1887. }
  1888. }
  1889. private Hand GetEFEMRobotFreeHand()
  1890. {
  1891. for (int i = 0; i < 2; i++)
  1892. {
  1893. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1894. continue;
  1895. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1896. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1897. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1898. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1899. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1900. return (Hand)i;
  1901. }
  1902. return Hand.None;
  1903. }
  1904. private void ProcessAlignerTask()
  1905. {
  1906. foreach (var align in _atmModules)
  1907. {
  1908. if (ModuleHelper.IsAligner(align.Key))
  1909. {
  1910. switch (align.Value.MovingStatus)
  1911. {
  1912. case MovingStatus.WaitAlign:
  1913. if (_efemRobot.IsAvailable)
  1914. {
  1915. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1916. if (!wafer.IsEmpty)
  1917. {
  1918. if (_efemRobot.Align(0))
  1919. {
  1920. align.Value.MovingStatus = MovingStatus.StartAlign;
  1921. return;
  1922. }
  1923. }
  1924. align.Value.MovingStatus = MovingStatus.Idle;
  1925. }
  1926. break;
  1927. case MovingStatus.StartAlign:
  1928. if (!_efemRobot.IsAvailable)
  1929. {
  1930. align.Value.MovingStatus = MovingStatus.Aligning;
  1931. }
  1932. break;
  1933. case MovingStatus.Aligning:
  1934. {
  1935. if (_efemRobot.IsAvailable)
  1936. {
  1937. align.Value.MovingStatus = MovingStatus.Idle;
  1938. }
  1939. }
  1940. break;
  1941. }
  1942. }
  1943. }
  1944. }
  1945. private bool ProcessAtmManaulReturnWafers()
  1946. {
  1947. if (_lstReturnWafers.Count == 0)
  1948. return false;
  1949. for (int i = 0; i < 2; i++)
  1950. {
  1951. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1952. {
  1953. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1954. if (_lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1955. {
  1956. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i));
  1957. _lstReturnWafers.Remove(wafer.InnerId);
  1958. }
  1959. }
  1960. }
  1961. if (_efemMovingItems.Count > 0)
  1962. return true;
  1963. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1964. foreach (var ll in lls)
  1965. {
  1966. int slotNumber = ll.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1967. for (int i = 0; i < slotNumber; i++)
  1968. {
  1969. if (_efemMovingItems.Count >= 2)
  1970. return true;
  1971. if (WaferManager.Instance.CheckHasWafer(ll.Key, i))
  1972. {
  1973. var wafer = WaferManager.Instance.GetWafer(ll.Key, i);
  1974. var robotHand = GetEFEMRobotFreeHand();
  1975. if (robotHand != Hand.None && _lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1976. {
  1977. _efemMovingItems.Add(new MoveItem(ll.Key, i, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1978. }
  1979. }
  1980. }
  1981. }
  1982. return _efemMovingItems.Count > 0;
  1983. }
  1984. #endregion Atm System
  1985. #region Sequence validation
  1986. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  1987. {
  1988. pmUsed = new List<ModuleName>();
  1989. reason = "";
  1990. bool pmIsReady = true;
  1991. for (int i = 0; i < seq.Steps.Count; i++)
  1992. {
  1993. SequenceStepInfo stepInfo = seq.Steps[i];
  1994. bool hasPm = false;
  1995. foreach (var module in stepInfo.StepModules)
  1996. {
  1997. if (!ModuleHelper.IsPm(module))
  1998. {
  1999. hasPm = true;
  2000. break;
  2001. }
  2002. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  2003. {
  2004. hasPm = true;
  2005. }
  2006. if (!pmUsed.Contains(module))
  2007. pmUsed.Add(module);
  2008. }
  2009. if (pmIsReady && !hasPm)
  2010. {
  2011. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  2012. pmIsReady = false;
  2013. }
  2014. }
  2015. return pmIsReady;
  2016. }
  2017. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  2018. {
  2019. for (int i = 0; i < seq.Steps.Count; i++)
  2020. {
  2021. SequenceStepInfo stepInfo = seq.Steps[i];
  2022. foreach (var module in stepInfo.StepModules)
  2023. {
  2024. if (ModuleHelper.IsPm(module))
  2025. {
  2026. string attr = $"{module}Recipe";
  2027. if (stepInfo.StepParameter.ContainsKey(attr)
  2028. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  2029. {
  2030. var recipeName = (string)stepInfo.StepParameter[attr];
  2031. if (!string.IsNullOrEmpty(recipeName))
  2032. {
  2033. var recipeContent =
  2034. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false, "Process");
  2035. if (string.IsNullOrEmpty(recipeContent))
  2036. {
  2037. reason = $"Can not find recipe file{recipeName}";
  2038. return false;
  2039. }
  2040. }
  2041. }
  2042. }
  2043. }
  2044. }
  2045. reason = "";
  2046. return true;
  2047. }
  2048. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  2049. {
  2050. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  2051. if (wafer.IsEmpty)
  2052. return false;
  2053. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2054. return false;
  2055. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2056. return false;
  2057. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2058. {
  2059. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  2060. {
  2061. if (!_vacSchedulers.Keys.Contains(stepModule))
  2062. continue;
  2063. if (!_vacSchedulers[stepModule].IsOnline)
  2064. continue;
  2065. if (ModuleHelper.IsPm(stepModule))
  2066. {
  2067. if (stepModule == processIn || processIn == ModuleName.System)
  2068. return true;
  2069. }
  2070. else
  2071. break;
  2072. }
  2073. }
  2074. return false;
  2075. }
  2076. private List<ModuleName> GetPmUsedInRunningPj()
  2077. {
  2078. var pmUsed = new List<ModuleName>();
  2079. foreach (var cj in _lstControlJobs)
  2080. {
  2081. if (cj.JetState != EnumJetCtrlJobState.PreJobClean && cj.JetState != EnumJetCtrlJobState.PostJobClean && cj.JetState != EnumJetCtrlJobState.Processing)
  2082. continue;
  2083. foreach (var pj in _lstProcessJobs)
  2084. {
  2085. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  2086. {
  2087. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  2088. {
  2089. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  2090. foreach (var module in stepInfo.StepModules)
  2091. {
  2092. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  2093. pmUsed.Add(module);
  2094. }
  2095. }
  2096. }
  2097. }
  2098. }
  2099. return pmUsed;
  2100. }
  2101. private void UpateSequenceStep(List<MoveItem> items)
  2102. {
  2103. foreach (var item in items)
  2104. {
  2105. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  2106. {
  2107. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  2108. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  2109. {
  2110. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  2111. wafer.NextSequenceStep++;
  2112. }
  2113. else
  2114. {
  2115. // should not go here
  2116. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  2117. }
  2118. }
  2119. }
  2120. }
  2121. private void CheckWaferArrived()
  2122. {
  2123. if (_cycleState != RState.Running)
  2124. return;
  2125. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2126. {
  2127. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2128. foreach (var tar in tars)
  2129. {
  2130. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2131. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2132. continue;
  2133. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2134. {
  2135. // wafer arrive
  2136. _vacWaferTargets.Remove(tar.Key);
  2137. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2138. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2139. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2140. if (ModuleHelper.IsPm(tar.Key.Module))
  2141. {
  2142. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  2143. }
  2144. else
  2145. {
  2146. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  2147. if (ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  2148. {
  2149. if (_waitWTWCleanPMs.ContainsKey(curItem.SourceModule))
  2150. {
  2151. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  2152. }
  2153. else if (_waitPostCleanPMs.Contains(curItem.SourceModule))
  2154. {
  2155. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  2156. }
  2157. }
  2158. }
  2159. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2160. wafer.NextSequenceStep++;
  2161. }
  2162. }
  2163. if (ModuleHelper.IsLoadLock(mod.Key))
  2164. {
  2165. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2166. {
  2167. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2168. }
  2169. }
  2170. }
  2171. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2172. if (_vacMoveFinishTrig.Q)
  2173. {
  2174. foreach (var item in _movingItems)
  2175. {
  2176. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2177. {
  2178. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2179. }
  2180. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2181. {
  2182. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2183. }
  2184. }
  2185. //UpateSequenceStep(_movingItems);
  2186. _movingItems.Clear();
  2187. }
  2188. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2189. {
  2190. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2191. foreach (var tar in tars)
  2192. {
  2193. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2194. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2195. continue;
  2196. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2197. {
  2198. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2199. // wafer arrive
  2200. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2201. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2202. _atmWaferTargets.Remove(tar.Key);
  2203. if (ModuleHelper.IsAligner(tar.Key.Module))
  2204. {
  2205. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2206. }
  2207. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2208. wafer.NextSequenceStep++;
  2209. }
  2210. }
  2211. if (ModuleHelper.IsLoadLock(mod.Key))
  2212. {
  2213. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2214. {
  2215. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2216. }
  2217. }
  2218. }
  2219. //_atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  2220. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2221. {
  2222. foreach (var item in _efemMovingItems)
  2223. {
  2224. if (ModuleHelper.IsLoadLock(item.Module))
  2225. {
  2226. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2227. }
  2228. }
  2229. //UpateSequenceStep(_efemMovingItems);
  2230. _efemMovingItems.Clear();
  2231. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"All EFEM commands complete!");
  2232. }
  2233. }
  2234. private bool ActiveProcessJob(ProcessJobInfo pj)
  2235. {
  2236. foreach (var pjSlotWafer in pj.SlotWafers)
  2237. {
  2238. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2239. wafer.ProcessJob = pj;
  2240. wafer.NextSequenceStep = 0;
  2241. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  2242. }
  2243. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  2244. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  2245. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  2246. pj.SetState(EnumProcessJobState.Processing);
  2247. return true;
  2248. }
  2249. private void DispatchCtrlJobs()
  2250. {
  2251. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2252. if (quequedJobs.Count > 0)
  2253. {
  2254. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2255. if (runingJobs.Count >= 2)
  2256. return;
  2257. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  2258. {
  2259. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2260. if (IsCtrlJobNeedPreClean(startJob))
  2261. {
  2262. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  2263. _waitPreCleanPMs.Clear();
  2264. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  2265. foreach (var pm in PMs)
  2266. {
  2267. _waitPreCleanPMs.Add(pm);
  2268. }
  2269. }
  2270. else
  2271. {
  2272. startJob.JetState = EnumJetCtrlJobState.Processing;
  2273. foreach (var pjName in startJob.ProcessJobNameList)
  2274. {
  2275. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2276. if (pj == null)
  2277. {
  2278. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  2279. continue;
  2280. }
  2281. if (pj.State == EnumProcessJobState.Queued)
  2282. {
  2283. ActiveProcessJob(pj);
  2284. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2285. }
  2286. }
  2287. }
  2288. }
  2289. }
  2290. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  2291. if (preJobClean != null && _waitPreCleanPMs.Count == 0)
  2292. {
  2293. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  2294. foreach (var pjName in preJobClean.ProcessJobNameList)
  2295. {
  2296. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2297. if (pj == null)
  2298. {
  2299. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  2300. continue;
  2301. }
  2302. if (pj.State == EnumProcessJobState.Queued)
  2303. {
  2304. ActiveProcessJob(pj);
  2305. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2306. }
  2307. }
  2308. }
  2309. }
  2310. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  2311. {
  2312. if (wafer.IsEmpty)
  2313. return false;
  2314. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2315. return false;
  2316. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2317. return false;
  2318. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2319. {
  2320. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  2321. .Contains(module))
  2322. return true;
  2323. }
  2324. return false;
  2325. }
  2326. private bool IsWaferCtrlJobRuning(ModuleName mod, int slot)
  2327. {
  2328. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  2329. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2330. return false;
  2331. var waferCtrlJob = _lstControlJobs.Find(item => (int)ModuleHelper.Converter(item.Module) == wafer.OriginStation);
  2332. if(waferCtrlJob != null)
  2333. {
  2334. return waferCtrlJob.State == EnumControlJobState.Executing;
  2335. }
  2336. return false;
  2337. }
  2338. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  2339. {
  2340. bool allWaferReturn = true;
  2341. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  2342. {
  2343. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  2344. if (wafer.IsEmpty)
  2345. {
  2346. allWaferReturn = false;
  2347. continue;
  2348. }
  2349. foreach (var mod in _vacModules)
  2350. {
  2351. if (ModuleHelper.IsPm(mod.Key))
  2352. {
  2353. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  2354. {
  2355. allWaferReturn = false;
  2356. }
  2357. }
  2358. }
  2359. }
  2360. return allWaferReturn;
  2361. }
  2362. private void UpdateProcessJobStatus()
  2363. {
  2364. if (_efemRobot.RobotStatus == RState.Running ||_tmRobot.RobotStatus == RState.Running)
  2365. return;
  2366. foreach (var pj in _lstProcessJobs)
  2367. {
  2368. if (pj.State == EnumProcessJobState.Processing)
  2369. {
  2370. if (CheckAllWaferReturned(pj, true))
  2371. {
  2372. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2373. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2374. }
  2375. }
  2376. else if (pj.State == EnumProcessJobState.Stopping)
  2377. {
  2378. if (CheckAllWaferReturned(pj, false))
  2379. {
  2380. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2381. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2382. }
  2383. }
  2384. }
  2385. }
  2386. private void UpdateControlJobStatus()
  2387. {
  2388. if (_lstControlJobs.Count == 0)
  2389. return;
  2390. if (_efemRobot.RobotStatus == RState.Running || _tmRobot.RobotStatus == RState.Running)
  2391. return;
  2392. bool allControlJobComplete = true;
  2393. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  2394. foreach (var cj in _lstControlJobs)
  2395. {
  2396. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  2397. {
  2398. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2399. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  2400. {
  2401. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2402. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2403. if(firstQuequeJob.InnerId == cj.InnerId)
  2404. {
  2405. if (IsCtrlJobNeedPreClean(cj))
  2406. {
  2407. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  2408. _waitPreCleanPMs.Clear();
  2409. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2410. foreach (var pm in PMs)
  2411. {
  2412. _waitPreCleanPMs.Add(pm);
  2413. }
  2414. }
  2415. else
  2416. {
  2417. cj.JetState = EnumJetCtrlJobState.Processing;
  2418. foreach (var pjName in cj.ProcessJobNameList)
  2419. {
  2420. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2421. if (pj == null)
  2422. {
  2423. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2424. continue;
  2425. }
  2426. if (pj.State == EnumProcessJobState.Queued)
  2427. {
  2428. ActiveProcessJob(pj);
  2429. }
  2430. }
  2431. }
  2432. }
  2433. }
  2434. }
  2435. else if(IsCtrlJobRuning(cj))
  2436. {
  2437. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2438. {
  2439. if (_waitPreCleanPMs.Count == 0)
  2440. {
  2441. cj.JetState = EnumJetCtrlJobState.Processing;
  2442. foreach (var pjName in cj.ProcessJobNameList)
  2443. {
  2444. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2445. if (pj == null)
  2446. {
  2447. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2448. continue;
  2449. }
  2450. if (pj.State == EnumProcessJobState.Queued)
  2451. {
  2452. ActiveProcessJob(pj);
  2453. }
  2454. }
  2455. }
  2456. }
  2457. else
  2458. {
  2459. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2460. {
  2461. if (IsAllJobWaferProcessedOrProcessing(cj))
  2462. {
  2463. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2464. _waitPostCleanPMs.Clear();
  2465. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2466. foreach (var pm in PMs)
  2467. {
  2468. _waitPostCleanPMs.Add(pm);
  2469. }
  2470. }
  2471. }
  2472. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2473. {
  2474. cj.JetState = EnumJetCtrlJobState.Completed;
  2475. cj.SetState(EnumControlJobState.Completed);
  2476. cj.EndTime = DateTime.Now;
  2477. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2478. _dbCallback.LotFinished(cj);
  2479. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2480. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2481. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2482. }
  2483. }
  2484. int countProcessed = 0;
  2485. foreach (var pjName in cj.ProcessJobNameList)
  2486. {
  2487. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2488. if (pj == null)
  2489. {
  2490. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2491. continue;
  2492. }
  2493. // caculate process wafer by process
  2494. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2495. {
  2496. foreach (var pjSlotWafer in pj.SlotWafers)
  2497. {
  2498. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2499. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  2500. countProcessed++;
  2501. }
  2502. }
  2503. }
  2504. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + (cj.JetState == EnumJetCtrlJobState.Completed && cj.LotWafers.Count == countProcessed ? 0 : countProcessed);
  2505. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2506. {
  2507. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2508. }
  2509. }
  2510. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2511. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2512. {
  2513. cjRemoveList.Add(cj);
  2514. }
  2515. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2516. }
  2517. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2518. {
  2519. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2520. if (totolCycleWafer != _cycledWafer || _lpCycleCount.Sum(item => item.Value) > 0 && _throughput < 0.01) // refresh _throughput in time
  2521. {
  2522. _cycledWafer = totolCycleWafer;
  2523. if (_cycledCount > 0)
  2524. {
  2525. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2526. }
  2527. else
  2528. {
  2529. _throughput = 0;
  2530. }
  2531. }
  2532. if (allControlJobComplete)
  2533. {
  2534. _cycledCount++;
  2535. if (_cycledCount < _cycleSetPoint)
  2536. {
  2537. foreach (var cj in _lstControlJobs)
  2538. {
  2539. cj.SetState(EnumControlJobState.Executing);
  2540. cj.JetState = EnumJetCtrlJobState.Quequed;
  2541. cj.LotInnerId = Guid.NewGuid();
  2542. _dbCallback.LotCreated(cj);
  2543. }
  2544. foreach (var pj in _lstProcessJobs)
  2545. {
  2546. pj.SetState(EnumProcessJobState.Queued);
  2547. pj.InnerId = Guid.NewGuid();
  2548. foreach (var pjSlotWafer in pj.SlotWafers)
  2549. {
  2550. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2551. wafer.ProcessJob = null;
  2552. wafer.NextSequenceStep = 0;
  2553. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2554. }
  2555. }
  2556. }
  2557. else
  2558. _cycleState = RState.End;
  2559. }
  2560. }
  2561. foreach (var cj in cjRemoveList)
  2562. {
  2563. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2564. foreach (var pj in _lstProcessJobs)
  2565. {
  2566. if (pj.ControlJobName == cj.Name)
  2567. pjRemoveList.Add(pj);
  2568. }
  2569. foreach (var pj in pjRemoveList)
  2570. {
  2571. _lstProcessJobs.Remove(pj);
  2572. }
  2573. _lstControlJobs.Remove(cj);
  2574. }
  2575. }
  2576. private void UpdateLLInOutPathProperty()
  2577. {
  2578. if (_lstControlJobs.Count == 0)
  2579. return;
  2580. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2581. foreach (var cj in _lstControlJobs)
  2582. {
  2583. if (cj.State == EnumControlJobState.Executing)
  2584. {
  2585. foreach (var pjName in cj.ProcessJobNameList)
  2586. {
  2587. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2588. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2589. continue;
  2590. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2591. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2592. }
  2593. }
  2594. }
  2595. if (inOutPaths.Count == 1)
  2596. {
  2597. _LLInOutPath = inOutPaths[0];
  2598. }
  2599. }
  2600. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2601. {
  2602. List<ModuleName> allModules = _vacModules.Keys.ToList().Union(_atmModules.Keys.ToList()).ToList();
  2603. allModules.Add(ModuleName.EfemRobot);
  2604. allModules.Add(ModuleName.TMRobot);
  2605. int original = (int)ModuleHelper.Converter(cj.Module);
  2606. foreach (var mod in allModules)
  2607. {
  2608. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  2609. continue;
  2610. var wafers = WaferManager.Instance.GetWafers(mod);
  2611. foreach (var wafer in wafers)
  2612. {
  2613. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.ControlJobName != cj.Name)
  2614. continue;
  2615. if (wafer.ProcessState != EnumWaferProcessStatus.Completed && wafer.ProcessState != EnumWaferProcessStatus.InProcess)
  2616. return false; ;
  2617. }
  2618. }
  2619. return true;
  2620. }
  2621. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2622. {
  2623. foreach(var pj in _lstProcessJobs)
  2624. {
  2625. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2626. {
  2627. return false;
  2628. }
  2629. }
  2630. return true;
  2631. }
  2632. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2633. {
  2634. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2635. cj.JetState == EnumJetCtrlJobState.Processing ||
  2636. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2637. }
  2638. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2639. {
  2640. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2641. (cj.JetState == EnumJetCtrlJobState.Processing
  2642. && IsAllJobWaferProcessedOrProcessing(cj)
  2643. && !IsCtrlJobNeedPostClean(cj));
  2644. }
  2645. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2646. {
  2647. return cj.PreJobClean.Trim().Length > 0;
  2648. }
  2649. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2650. {
  2651. return cj.PostJobClean.Trim().Length > 0;
  2652. }
  2653. private bool IsPMWaferNeedWTWClean(ModuleName pm, out string WTWCleanRecipe)
  2654. {
  2655. WTWCleanRecipe = string.Empty;
  2656. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  2657. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.Sequence.WTWCleanRecipe.Trim().Length == 0)
  2658. return false;
  2659. WTWCleanRecipe = wafer.ProcessJob.Sequence.WTWCleanRecipe;
  2660. return true;
  2661. }
  2662. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2663. {
  2664. var pmlist = new List<ModuleName>();
  2665. foreach(var pj in _lstProcessJobs)
  2666. {
  2667. if(pj.ControlJobName == cj.Name)
  2668. {
  2669. foreach(var pm in pj.Sequence.PMs)
  2670. {
  2671. if (!pmlist.Contains(pm))
  2672. pmlist.Add(pm);
  2673. }
  2674. }
  2675. }
  2676. return pmlist;
  2677. }
  2678. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2679. {
  2680. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2681. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2682. return Wafer;
  2683. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2684. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2685. return Wafer;
  2686. return cloneWafer;
  2687. }
  2688. #endregion
  2689. #region Manual Return All Wafer
  2690. public RState CheckManualReturnWafer()
  2691. {
  2692. if(!_tmRobot.IsIdle && (GetPMWaferExistence().exist + GetTMRobotWaferCount() > 0))
  2693. {
  2694. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  2695. return RState.Failed;
  2696. }
  2697. if (!_efemRobot.IsIdle)
  2698. {
  2699. LOG.Write(eEvent.ERR_ROUTER, ModuleName.EfemRobot, $"The EFEM Robot is not ready for return wafer.");
  2700. return RState.Failed;
  2701. }
  2702. var schedulers = _vacSchedulers.Concat(_atmSchedulers);
  2703. foreach(var mod in schedulers)
  2704. {
  2705. if (ModuleHelper.IsLoadPort(mod.Key))
  2706. continue;
  2707. int nSlotNumber = ModuleHelper.IsLoadLock(mod.Key) ? (mod.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber) : (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsEFEMRobot(mod.Key) ? 2 : 1);
  2708. for(int slot = 0; slot < nSlotNumber; slot++)
  2709. {
  2710. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  2711. if (wafer.IsEmpty)
  2712. continue;
  2713. if(!mod.Value.IsIdle)
  2714. {
  2715. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  2716. return RState.Failed;
  2717. }
  2718. var destLP = (ModuleName)wafer.OriginStation;
  2719. if(!_atmSchedulers[destLP].IsAvailable)
  2720. {
  2721. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  2722. return RState.Failed;
  2723. }
  2724. }
  2725. }
  2726. Clear();
  2727. return RState.Running;
  2728. }
  2729. public RState ReturnAllWafers()
  2730. {
  2731. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2732. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2733. var pmWaferStatus = GetPMWaferExistence();
  2734. if (pmWaferStatus.exist + (_LLASlotNumber - llaWaferStatus.empty) + (_LLBSlotNumber - llbWaferStatus.empty) + GetTMRobotWaferCount() + GetAtmInerWaferCount() + GetEfemRoborWaferCount() == 0)
  2735. {
  2736. Clear();
  2737. return RState.End;
  2738. }
  2739. ReturnAtmWafers();
  2740. ReturnVacWafers();
  2741. CheckReturnWafersArrived();
  2742. return RState.Running;
  2743. }
  2744. private void ReturnVacWafers()
  2745. {
  2746. if(_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running && _movingItems.Count == 0)
  2747. {
  2748. var tmRobotWaferCount = GetTMRobotWaferCount();
  2749. if(tmRobotWaferCount > 0 || GetPMWaferExistence().exist > 0)
  2750. {
  2751. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2752. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2753. if (IsLoadReadyForTM(ModuleName.LLA) && llaWaferStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaWaferStatus.empty == llbWaferStatus.empty) || llaWaferStatus.empty > llbWaferStatus.empty))
  2754. {
  2755. if (tmRobotWaferCount > 0)
  2756. ReturnTMRobotWafersToLL(ModuleName.LLA);
  2757. else
  2758. ReturnPMWafersToLL(ModuleName.LLA);
  2759. }
  2760. else if (IsLoadReadyForTM(ModuleName.LLB) && llbWaferStatus.empty > 0)
  2761. {
  2762. if (tmRobotWaferCount > 0)
  2763. ReturnTMRobotWafersToLL(ModuleName.LLB);
  2764. else
  2765. ReturnPMWafersToLL(ModuleName.LLB);
  2766. }
  2767. }
  2768. RuningTMRobotTask();
  2769. }
  2770. }
  2771. private void ReturnAtmWafers()
  2772. {
  2773. if(_efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count == 0)
  2774. {
  2775. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable && WaferManager.Instance.CheckHasWafer(x.Key, 0)).ToDictionary(k => k.Key, v => v.Value);
  2776. var lls = _vacSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key) && GetLLProcessStatusCount(x.Key).processed + GetLLProcessStatusCount(x.Key).unprocessed > 0).ToDictionary(k => k.Key, v => v.Value);
  2777. if (GetEfemRoborWaferCount() > 0)
  2778. {
  2779. for(int slot = 0; slot < 2; slot++)
  2780. {
  2781. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, slot);
  2782. if(!wafer.IsEmpty)
  2783. {
  2784. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, slot, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)slot));
  2785. }
  2786. }
  2787. }
  2788. else if(aligners.Count > 0)
  2789. {
  2790. foreach(var align in aligners)
  2791. {
  2792. var wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  2793. var hand = GetEFEMRobotFreeHand();
  2794. if (!wafer.IsEmpty && hand != Hand.None)
  2795. {
  2796. _efemMovingItems.Add(new MoveItem(align.Key, 0, ModuleName.EfemRobot, (int)hand, hand));
  2797. }
  2798. }
  2799. }
  2800. else if(lls.Count > 0)
  2801. {
  2802. ModuleName source = lls.First().Key;
  2803. if(lls.Count > 1)
  2804. {
  2805. if (GetLLProcessStatusCount(ModuleName.LLB).empty < GetLLProcessStatusCount(ModuleName.LLA).empty)
  2806. source = ModuleName.LLB;
  2807. else
  2808. source = ModuleName.LLA;
  2809. }
  2810. int slotNumber = source == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2811. for(int i = 0; i < slotNumber; i++)
  2812. {
  2813. var wafer = WaferManager.Instance.GetWafer(source, i);
  2814. var hand = GetEFEMRobotFreeHand();
  2815. if (!wafer.IsEmpty && hand != Hand.None)
  2816. {
  2817. _efemMovingItems.Add(new MoveItem(source, i, ModuleName.EfemRobot, (int)hand, hand));
  2818. }
  2819. }
  2820. }
  2821. RuningEFEMRobotTask();
  2822. }
  2823. }
  2824. private void ReturnPMWafersToLL(ModuleName ll)
  2825. {
  2826. var validSlots = GetModuleValidSlots(ll);
  2827. foreach(var pm in _vacSchedulers)
  2828. {
  2829. if (!ModuleHelper.IsPm(pm.Key))
  2830. continue;
  2831. if(pm.Value.IsIdle && WaferManager.Instance.CheckHasWafer(pm.Key, 0) && validSlots.Count > 0)
  2832. {
  2833. _movingItems.Add(new MoveItem( pm.Key, 0, ll, validSlots.Dequeue(), Hand.None));
  2834. if (_movingItems.Count >= 2)
  2835. return;
  2836. }
  2837. }
  2838. }
  2839. private void ReturnTMRobotWafersToLL(ModuleName ll)
  2840. {
  2841. var validSlots = GetModuleValidSlots(ll);
  2842. for(int slot = 0; slot < 2; slot++)
  2843. {
  2844. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, slot))
  2845. {
  2846. _movingItems.Add(new MoveItem(ModuleName.TMRobot, slot, ll, validSlots.Dequeue(), (Hand)slot));
  2847. }
  2848. }
  2849. }
  2850. private void CheckReturnWafersArrived()
  2851. {
  2852. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2853. {
  2854. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2855. foreach (var tar in tars)
  2856. {
  2857. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2858. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2859. continue;
  2860. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2861. {
  2862. // wafer arrive
  2863. _vacWaferTargets.Remove(tar.Key);
  2864. }
  2865. }
  2866. if (ModuleHelper.IsLoadLock(mod.Key))
  2867. {
  2868. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2869. {
  2870. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2871. }
  2872. }
  2873. }
  2874. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2875. if (_vacMoveFinishTrig.Q)
  2876. {
  2877. foreach (var item in _movingItems)
  2878. {
  2879. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2880. {
  2881. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2882. }
  2883. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2884. {
  2885. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2886. }
  2887. }
  2888. _movingItems.Clear();
  2889. }
  2890. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2891. {
  2892. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2893. foreach (var tar in tars)
  2894. {
  2895. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2896. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2897. continue;
  2898. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2899. {
  2900. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2901. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2902. _atmWaferTargets.Remove(tar.Key);
  2903. if (ModuleHelper.IsAligner(tar.Key.Module))
  2904. {
  2905. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2906. }
  2907. }
  2908. }
  2909. if (ModuleHelper.IsLoadLock(mod.Key))
  2910. {
  2911. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2912. {
  2913. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2914. }
  2915. }
  2916. }
  2917. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2918. {
  2919. foreach (var item in _efemMovingItems)
  2920. {
  2921. if (ModuleHelper.IsLoadLock(item.Module))
  2922. {
  2923. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2924. }
  2925. }
  2926. _efemMovingItems.Clear();
  2927. }
  2928. }
  2929. #endregion
  2930. }
  2931. }