PMLeakCheckRoutine.cs 5.9 KB

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  1. using Aitex.Core.RT.Routine;
  2. using Aitex.Core.RT.SCCore;
  3. using Venus_RT.Devices;
  4. using MECF.Framework.Common.Routine;
  5. using System.Diagnostics;
  6. using Venus_Core;
  7. using System;
  8. using Venus_Unity;
  9. using MECF.Framework.Common.DBCore;
  10. namespace Venus_RT.Modules.PMs
  11. {
  12. class PMLeakCheckRoutine : PMRoutineBase, IRoutine
  13. {
  14. private enum LeakCheckStep
  15. {
  16. kPumpToBasePressure,
  17. kPumpingDelay,
  18. kLeakCheckDelay,
  19. kEnd,
  20. }
  21. public double LeakRate { get; private set; }
  22. private int _basePressure = 100;
  23. private int _leakcheckPumpTime = 180;
  24. private int _leakcheckHoldTime = 300;
  25. private double _startPressure = 0;
  26. private double _endPressure = 0;
  27. private double _leakRate = 30.0;
  28. private double _leakCheckBasePressure = 1;
  29. public string CurrentStep;
  30. Stopwatch _leakCheckTimer = new Stopwatch();
  31. PMLeakCheckResult pMLeakCheckResult;
  32. Stopwatch _routineTimer = new Stopwatch();
  33. public PMLeakCheckRoutine(JetPMBase chamber) : base(chamber)
  34. {
  35. Name = "PM Leakcheck";
  36. }
  37. public RState Start(params object[] objs)
  38. {
  39. if (CheckLid() &&
  40. CheckSlitDoor() &&
  41. CheckTurboPump())
  42. {
  43. CurrentStep = "Pump To BasePressure";
  44. Reset();
  45. _basePressure = SC.GetValue<int>($"{Module}.Pump.PumpBasePressure");
  46. //_leakcheckPumpTime = SC.GetValue<int>($"{Module}.Pump.LeakCheckPumpingTime");
  47. //_leakcheckHoldTime = SC.GetValue<int>($"{Module}.Pump.LeakCheckHoldTime");
  48. //_leakRate = SC.GetValue<double>($"{Module}.Pump.LeakRate");
  49. _leakcheckPumpTime = (int)(objs[0]);
  50. _leakcheckHoldTime = (int)(objs[1]);
  51. _leakRate = (double)(objs[2]);
  52. _leakCheckBasePressure = SC.GetValue<double>($"{Module}.Pump.LeakCheckBasePressure");
  53. PreSetValves();
  54. pMLeakCheckResult = new PMLeakCheckResult();
  55. pMLeakCheckResult.CheckDate = DateTime.Now.ToString("yyyyMMddHHmm");
  56. pMLeakCheckResult.CheckMode = "ChamberOnly";
  57. _routineTimer.Restart();
  58. return Runner.Start(Module, Name);
  59. }
  60. return RState.Failed;
  61. }
  62. public RState Monitor()
  63. {
  64. Runner.Wait(LeakCheckStep.kPumpToBasePressure, PumpingToBasePressure)
  65. .Run(LeakCheckStep.kPumpingDelay, StartPumpDelay, PumpingDelay)
  66. .Run(LeakCheckStep.kLeakCheckDelay, StartLeakCheck, _leakcheckHoldTime * 1000)
  67. .End(LeakCheckStep.kEnd, CalcLeakCheckResult, _delay_50ms);
  68. return Runner.Status;
  69. }
  70. public void Abort()
  71. {
  72. CloseAllValves();
  73. }
  74. private bool PumpingToBasePressure()
  75. {
  76. if (_chamber.ProcessPressure <= _basePressure)
  77. {
  78. _leakCheckTimer.Restart();
  79. return true;
  80. }
  81. else
  82. return false;
  83. }
  84. private bool PumpingDelay()
  85. {
  86. if (_leakCheckTimer.ElapsedMilliseconds >= _leakcheckPumpTime * 1000)
  87. {
  88. if (_chamber.ProcessPressure <= _leakCheckBasePressure)
  89. return true;
  90. else
  91. {
  92. Runner.Stop($"PM Leakcheck失败, 工艺压力 [{_chamber.ProcessPressure}]mTor, 高于LeakCheck Base Pressure: [{_leakCheckBasePressure}] mTor");
  93. }
  94. }
  95. return false;
  96. }
  97. private bool StartPumpDelay()
  98. {
  99. _chamber.OpenValve(ValveType.GasFinal, false);
  100. CurrentStep = "Check Pump";
  101. return true;
  102. }
  103. private bool StartLeakCheck()
  104. {
  105. CurrentStep = "Leak Check";
  106. _startPressure = _chamber.ProcessPressure;
  107. pMLeakCheckResult.StartPressure = _startPressure;
  108. Notify($"PM 压力开始值 {_startPressure} mt");
  109. _chamber.TurnPendulumValve(false);
  110. return true;
  111. }
  112. private bool CalcLeakCheckResult()
  113. {
  114. _endPressure = _chamber.ProcessPressure;
  115. pMLeakCheckResult.EndPressure = _endPressure;
  116. LeakRate = (_endPressure - _startPressure) * 60.0 / _leakcheckHoldTime;
  117. pMLeakCheckResult.LeakRate = LeakRate;
  118. if (LeakRate < _leakRate)
  119. {
  120. Notify($"PM Leakcheck完成, 压力结束值: {_startPressure} mt, 漏率:{LeakRate} mt/min");
  121. pMLeakCheckResult.Result = "Success";
  122. }
  123. else
  124. {
  125. Stop($"PM Leakcheck失败, 腔体漏率 [{LeakRate}] mt/min, 高于 [{_leakRate}] mt/min");
  126. pMLeakCheckResult.Result = "Fail";
  127. }
  128. LeakCheckDataRecorder.Add(_leakcheckHoldTime, Math.Round(_startPressure,1) , Math.Round(_endPressure, 1) , LeakRate, pMLeakCheckResult.Result, "ChamberOnly", _chamber.Name);
  129. _chamber.OpenValve(ValveType.GasFinal, true);
  130. _chamber.TurnPendulumValve(true);
  131. pMLeakCheckResult.LeakCheckTime = (int)_routineTimer.ElapsedMilliseconds / 1000;
  132. //SerializeHelper.Instance.WriteToJsonFile<PMLeakCheckResult>(pMLeakCheckResult, $"LeakCheck/PM/{DateTime.Now.ToString("yyyyMMddHHmm")}.json");
  133. return true;
  134. }
  135. private void PreSetValves()
  136. {
  137. _chamber.OpenValve(ValveType.FastPump, false);
  138. _chamber.OpenValve(ValveType.SoftPump, false);
  139. _chamber.OpenValve(ValveType.TurboPumpPumping, true);
  140. _chamber.OpenValve(ValveType.Guage, true);
  141. _chamber.OpenValve(ValveType.GasFinal, true);
  142. _chamber.TurnPendulumValve(true);
  143. }
  144. }
  145. }