AutoCycle.cs 143 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. // PM Status
  39. WaitProcess,
  40. StartProcess,
  41. Processing,
  42. StartIdleClean,
  43. IdleClean,
  44. WaitPreJobClean,
  45. StartPreJobClean,
  46. PreJobClean,
  47. WaitPostJobClean,
  48. StartPostJobClean,
  49. PostJobClean,
  50. WaitWTWClean,
  51. StartWTWClean,
  52. WTWClean,
  53. // Align Status
  54. WaitAlign,
  55. StartAlign,
  56. Aligning,
  57. }
  58. class ModuleFlag
  59. {
  60. public ModulePriority Priority { get; set; }
  61. public MovingStatus MovingStatus { get; set; }
  62. public bool InUsed { get; set; }
  63. public ModuleFlag(ModulePriority _priority)
  64. {
  65. Priority = _priority;
  66. MovingStatus = MovingStatus.Idle;
  67. InUsed = true;
  68. }
  69. }
  70. class AutoCycle : ICycle
  71. {
  72. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  73. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  74. private RState _cycleState = RState.Init;
  75. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  76. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  77. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  78. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  79. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  80. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  81. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  82. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  85. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  86. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  89. int _LLASlotNumber = 4;
  90. int _LLBSlotNumber = 4;
  91. int _efemRobotSingleArmOption = 0;
  92. List<MoveItem> _movingItems = new List<MoveItem>();
  93. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  94. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  95. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  96. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  97. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  98. private SchedulerFACallback _faCallback;
  99. private SchedulerDBCallback _dbCallback;
  100. private bool _isCycleMode;
  101. private int _cycleSetPoint = 0;
  102. private int _cycledCount = 0;
  103. private int _cycledWafer = 0;
  104. private float _throughput = 0.0f;
  105. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  106. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  107. private Stopwatch _cycleWatch = new Stopwatch();
  108. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  109. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  110. private Dictionary<ModuleName, string> _waitWTWCleanPMs = new Dictionary<ModuleName, string>();
  111. private List<Guid> _lstReturnWafers = new List<Guid>();
  112. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  113. public SequenceLLInOutPath LLInOutPath { get { return _LLInOutPath; } }
  114. public bool HasJobRunning => _lstControlJobs.Count > 0;
  115. public RState CycleState => _cycleState;
  116. #region public interface
  117. public AutoCycle()
  118. {
  119. _faCallback = new SchedulerFACallback();
  120. _dbCallback = new SchedulerDBCallback();
  121. InitModules();
  122. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  123. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  124. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  125. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  126. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  127. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  128. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  129. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  130. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  132. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  133. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  134. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  135. }
  136. public RState Start(params object[] objs)
  137. {
  138. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  139. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  140. _cycledWafer = 0;
  141. _cycledCount = 0;
  142. _throughput = 0;
  143. _cycleWatch.Stop();
  144. _lpCycleWafer.Clear();
  145. _lpCycleCount.Clear();
  146. return RState.Running;
  147. }
  148. public RState Monitor()
  149. {
  150. if (_cycleState == RState.Running)
  151. {
  152. prelude();
  153. driveAtmSystem();
  154. driveVacSystem();
  155. epilogue();
  156. }
  157. return _cycleState;
  158. }
  159. public void Abort()
  160. {
  161. }
  162. public bool CreateJob(Dictionary<string, object> param,out string reason)
  163. {
  164. reason = "";
  165. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  166. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  167. string[] slotSequence = (string[])param["SlotSequence"];
  168. string jobId = (string)param["JobId"];
  169. string module = (string)param["Module"];
  170. //bool autoStart = (bool)param["AutoStart"];
  171. string lotId = jobId;
  172. if (param.ContainsKey("LotId"))
  173. lotId = (string)param["LotId"];
  174. string preCleanRecipe = param.ContainsKey("PreCleanRecipeName") ? (string)param["PreCleanRecipeName"] : string.Empty;
  175. string postCleanRecipe = param.ContainsKey("PostCleanRecipeName") ? (string)param["PostCleanRecipeName"] : string.Empty;
  176. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  177. {
  178. reason = $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}";
  179. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  180. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  181. return false;
  182. }
  183. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  184. {
  185. reason = $"{module} should be LoadPort";
  186. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  187. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  188. return false;
  189. }
  190. if (string.IsNullOrEmpty(jobId))
  191. {
  192. jobId = "CJ_Local_" + module;
  193. }
  194. if (_lstControlJobs.Exists(x => x.Name == jobId))
  195. {
  196. reason = $"{jobId} already created";
  197. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System,reason);
  198. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  199. return false;
  200. }
  201. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  202. if (!lp.CheckReadyRunJob())
  203. {
  204. reason = $"{module} not ready";
  205. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  206. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  207. return false;
  208. }
  209. ControlJobInfo cj = new ControlJobInfo();
  210. cj.Name = jobId;
  211. cj.Module = module;
  212. cj.LotName = lotId;
  213. cj.LotInnerId = Guid.NewGuid();
  214. cj.LotWafers = new List<WaferInfo>();
  215. cj.SetState(EnumControlJobState.WaitingForStart);
  216. cj.JetState = EnumJetCtrlJobState.Created;
  217. cj.PreJobClean = preCleanRecipe;
  218. cj.PostJobClean = postCleanRecipe;
  219. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  220. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  221. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  222. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  223. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  224. {
  225. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  226. continue;
  227. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  228. indexSequence[groupName] = slotSequence[i];
  229. if (!seqSlot.ContainsKey(groupName))
  230. {
  231. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  232. }
  233. if (!seqSlotWafers.ContainsKey(groupName))
  234. {
  235. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  236. }
  237. seqSlot[groupName][i] = true;
  238. if (!WaferManager.Instance.CheckHasWafer(module, i))
  239. {
  240. reason = $"job wafer: {module} slot {i + 1} not in the carrier";
  241. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  242. return false;
  243. }
  244. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  245. {
  246. reason = $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}";
  247. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  248. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  249. return false;
  250. }
  251. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  252. {
  253. reason = $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}";
  254. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  255. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  256. return false;
  257. }
  258. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  259. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  260. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  261. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  262. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  263. }
  264. if (seqSlotWafers.Count == 0)
  265. {
  266. reason = $"job has not assign wafer";
  267. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  268. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  269. return false;
  270. }
  271. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  272. string[] seqs = seqSlot.Keys.ToArray();
  273. for (int i = 0; i < seqs.Length; i++)
  274. {
  275. ProcessJobInfo pj = new ProcessJobInfo();
  276. pj.Name = jobId + "_" + (i + 1);
  277. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  278. if(pj.Sequence==null)
  279. {
  280. reason = $"invalid sequence[{seqs[i]}]";
  281. return false;
  282. }
  283. pj.ControlJobName = cj.Name;
  284. pj.LotName = lotId;
  285. pj.SlotWafers = seqSlotWafers[seqs[i]];
  286. pj.SetState(EnumProcessJobState.Queued);
  287. if (!CheckSequencePmReady(pj.Sequence, null, out _, out reason))
  288. {
  289. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  290. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  291. return false;
  292. }
  293. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  294. {
  295. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  296. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  297. return false;
  298. }
  299. pjs.Add(pj);
  300. }
  301. _dbCallback.LotUpdate(cj);
  302. foreach (var pj in pjs)
  303. {
  304. cj.ProcessJobNameList.Add(pj.Name);
  305. _lstProcessJobs.Add(pj);
  306. }
  307. _lstControlJobs.Add(cj);
  308. //AssociatedPMWithLP(cj);
  309. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  310. return true;
  311. }
  312. public bool CheckAllJobDone()
  313. {
  314. foreach (var cj in _lstControlJobs)
  315. {
  316. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  317. return false;
  318. }
  319. return true;
  320. }
  321. public bool CheckJobJustDone(out string sJobName)
  322. {
  323. foreach (var cj in _lstControlJobs)
  324. {
  325. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  326. {
  327. //LP;WaferSize;Lot;Number;Start;End;
  328. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  329. cj.BeenPosted = true;
  330. return true;
  331. }
  332. }
  333. sJobName = "NULL";
  334. return false;
  335. }
  336. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  337. {
  338. foreach (var pj in _lstProcessJobs)
  339. {
  340. if (pj.ControlJobName == cj.Name)
  341. return pj;
  342. }
  343. return null;
  344. }
  345. public void AbortJob(string jobName)
  346. {
  347. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  348. if (cj == null)
  349. {
  350. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"abort job rejected, not found job with id {jobName}");
  351. return;
  352. }
  353. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  354. foreach (var pj in _lstProcessJobs)
  355. {
  356. if (pj.ControlJobName == cj.Name)
  357. {
  358. pj.SetState(EnumProcessJobState.Aborting);
  359. pjAbortList.Add(pj);
  360. int unprocessed = 0;
  361. int aborted = 0;
  362. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  363. foreach (var waferInfo in wafers)
  364. {
  365. waferInfo.ProcessJob = null;
  366. waferInfo.NextSequenceStep = 0;
  367. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  368. unprocessed++;
  369. }
  370. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  371. }
  372. }
  373. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  374. _dbCallback.LotFinished(cj);
  375. foreach (var pj in pjAbortList)
  376. {
  377. _lstProcessJobs.Remove(pj);
  378. }
  379. _lstControlJobs.Remove(cj);
  380. }
  381. public void StopJob(string jobName)
  382. {
  383. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  384. if (cj == null)
  385. {
  386. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"stop job rejected, not found job with id {jobName}");
  387. return;
  388. }
  389. foreach (var pj in _lstProcessJobs)
  390. {
  391. if (pj.ControlJobName == cj.Name)
  392. {
  393. pj.SetState(EnumProcessJobState.Stopping);
  394. }
  395. }
  396. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  397. _dbCallback.LotFinished(cj);
  398. }
  399. public void ResumeJob(string jobName)
  400. {
  401. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  402. if (cj == null)
  403. {
  404. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  405. return;
  406. }
  407. if (cj.State == EnumControlJobState.Paused)
  408. {
  409. cj.SetState(EnumControlJobState.Executing);
  410. }
  411. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  412. _cycleState = RState.Running;
  413. }
  414. public void PauseJob(string jobName)
  415. {
  416. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  417. if (cj == null)
  418. {
  419. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  420. return;
  421. }
  422. if (cj.State == EnumControlJobState.Executing)
  423. {
  424. cj.SetState(EnumControlJobState.Paused);
  425. }
  426. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  427. if (!_lstControlJobs.Exists(job => job.State == EnumControlJobState.Executing))
  428. _cycleState = RState.Paused;
  429. }
  430. public bool StartJob(string jobName,out string reason)
  431. {
  432. reason = "";
  433. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  434. if (cj == null)
  435. {
  436. reason = $"start job rejected, not found job with id {jobName}";
  437. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  438. return false;
  439. }
  440. if (cj.State == EnumControlJobState.WaitingForStart)
  441. {
  442. cj.SetState(EnumControlJobState.Executing);
  443. //PreJobClean(cj);
  444. cj.JetState = EnumJetCtrlJobState.Quequed;
  445. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  446. cj.StartTime = DateTime.Now;
  447. _dbCallback.LotCreated(cj);
  448. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  449. //if (!_blockingWatcher.IsRunning)
  450. // _blockingWatcher.Restart();
  451. //ResetTraceFlag();
  452. }
  453. if (!_cycleWatch.IsRunning)
  454. {
  455. _cycleWatch.Restart();
  456. }
  457. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  458. {
  459. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  460. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  461. }
  462. _cycleState = RState.Running;
  463. return true;
  464. }
  465. public void Clear()
  466. {
  467. _vacWaferTargets.Clear();
  468. _atmWaferTargets.Clear();
  469. _movingItems.Clear();
  470. _efemMovingItems.Clear();
  471. _waitPreCleanPMs.Clear();
  472. _waitPostCleanPMs.Clear();
  473. _waitWTWCleanPMs.Clear();
  474. _vacMoveFinishTrig.RST = true;
  475. _atmMoveFinishTrig.RST = true;
  476. _efemRobot.ResetTask();
  477. _tmRobot.ResetTask();
  478. foreach (var module in _vacSchedulers)
  479. {
  480. module.Value.ResetTask();
  481. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  482. }
  483. foreach (var module in _atmSchedulers)
  484. {
  485. module.Value.ResetTask();
  486. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  487. }
  488. _lstControlJobs.Clear();
  489. _lstProcessJobs.Clear();
  490. _cycleState = RState.End;
  491. }
  492. public bool ManualReturnWafer(object[] objs)
  493. {
  494. ModuleName SourceModule = (ModuleName)objs[0];
  495. int SourceSlot = (int)objs[1];
  496. if (!_vacSchedulers.Keys.Contains(SourceModule) && !_atmSchedulers.Keys.Contains(SourceModule))
  497. {
  498. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  499. return false;
  500. }
  501. if (WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  502. {
  503. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  504. return false;
  505. }
  506. if (!_vacSchedulers.Keys.Contains(SourceModule) || !_vacSchedulers[SourceModule].IsIdle)
  507. {
  508. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  509. return false;
  510. }
  511. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  512. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  513. _lstReturnWafers.Add(wafer.InnerId);
  514. return true;
  515. }
  516. #endregion
  517. private void InitModules()
  518. {
  519. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  520. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  521. {
  522. if (ModuleHelper.IsInstalled(module))
  523. {
  524. if (ModuleHelper.IsLoadPort(module))
  525. {
  526. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  527. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  528. }
  529. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  530. {
  531. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  532. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  533. }
  534. }
  535. }
  536. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  537. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  538. {
  539. if (ModuleHelper.IsInstalled(module))
  540. {
  541. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  542. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  543. }
  544. }
  545. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  546. {
  547. if (ModuleHelper.IsInstalled(module))
  548. {
  549. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  550. _vacSchedulers[module] = llScheduler;
  551. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  552. _atmSchedulers[module] = llScheduler;
  553. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  554. }
  555. }
  556. }
  557. private void prelude()
  558. {
  559. }
  560. private void epilogue()
  561. {
  562. CheckWaferArrived();
  563. ProcessPMTask();
  564. ProcessAlignerTask();
  565. UpdateProcessJobStatus();
  566. UpdateControlJobStatus();
  567. //DispatchCtrlJobs();
  568. UpdateLLInOutPathProperty();
  569. }
  570. private void driveVacSystem()
  571. {
  572. if (_tmRobot.IsAvailable && _movingItems.Count == 0 && _tmRobot.RobotStatus != RState.Running)
  573. {
  574. RoutingInnerPart();
  575. RuningTMRobotTask();
  576. }
  577. }
  578. #region Vacuum System
  579. private void PumpingTMRobotTask()
  580. {
  581. if (!_tmRobot.IsAvailable || _tmRobot.RobotStatus == RState.Running)
  582. return;
  583. foreach (var mod in _vacSchedulers)
  584. {
  585. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  586. {
  587. if (ModuleHelper.IsLoadLock(mod.Key))
  588. {
  589. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  590. foreach (var slot in inSlots)
  591. {
  592. if (IsLoadLockReservedByEFEM(mod.Key))
  593. continue;
  594. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  595. {
  596. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  597. }
  598. }
  599. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  600. foreach (var slot in outSlots)
  601. {
  602. if (IsLoadLockReservedByEFEM(mod.Key))
  603. continue;
  604. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  605. {
  606. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  607. }
  608. }
  609. }
  610. else
  611. {
  612. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  613. {
  614. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  615. }
  616. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  617. {
  618. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  619. }
  620. }
  621. }
  622. }
  623. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  624. }
  625. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  626. {
  627. destSlot = new SlotItem(ModuleName.System, -1);
  628. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  629. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  630. return false;
  631. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  632. {
  633. var validSlots = GetModuleValidSlots(next_module);
  634. foreach (var nSlot in validSlots)
  635. {
  636. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  637. continue;
  638. foreach (var inItem in _vacReadyInSlots)
  639. {
  640. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus == MovingStatus.Idle && _vacSchedulers[next_module].IsAvailable)
  641. {
  642. destSlot.Module = next_module;
  643. destSlot.Slot = nSlot;
  644. return true;
  645. }
  646. }
  647. }
  648. }
  649. return false;
  650. }
  651. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  652. {
  653. replaceSlot = new SlotItem(ModuleName.System, -1);
  654. destSlot = new SlotItem(ModuleName.System, -1);
  655. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  656. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  657. return false;
  658. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  659. {
  660. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  661. continue;
  662. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  663. {
  664. replaceSlot.Module = next_module;
  665. replaceSlot.Slot = 0;
  666. return true;
  667. }
  668. }
  669. return false;
  670. }
  671. Queue<int> GetModuleValidSlots(ModuleName mod)
  672. {
  673. var validSlot = new Queue<int>();
  674. if (ModuleHelper.IsLoadLock(mod))
  675. {
  676. if (!IsLoadLockReservedByEFEM(mod))
  677. {
  678. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  679. foreach (var slot in inSlots)
  680. {
  681. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  682. validSlot.Enqueue(slot);
  683. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  684. validSlot.Enqueue(slot);
  685. }
  686. }
  687. }
  688. else if (ModuleHelper.IsPm(mod))
  689. {
  690. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  691. validSlot.Enqueue(0);
  692. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  693. validSlot.Enqueue(0);
  694. }
  695. return validSlot;
  696. }
  697. private int GetModuleSlotCount(ModuleName mod)
  698. {
  699. int nSlotCount = 1;
  700. if (ModuleHelper.IsLoadLock(mod))
  701. {
  702. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  703. }
  704. else if (ModuleHelper.IsLoadPort(mod))
  705. {
  706. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  707. }
  708. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  709. {
  710. nSlotCount = 2;
  711. }
  712. return nSlotCount;
  713. }
  714. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  715. {
  716. List<MoveItem> inSlots = new List<MoveItem>();
  717. var validSlots = GetModuleValidSlots(inModule);
  718. foreach (var slot in _vacReadyOutSlots)
  719. {
  720. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  721. continue;
  722. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  723. continue;
  724. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  725. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  726. continue;
  727. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  728. {
  729. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  730. {
  731. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  732. {
  733. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.Dequeue(), Hand.None));
  734. }
  735. }
  736. }
  737. }
  738. return inSlots;
  739. }
  740. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  741. {
  742. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  743. {
  744. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  745. }
  746. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  747. {
  748. _vacModules[moveItem.SourceModule].MovingStatus = status;
  749. }
  750. }
  751. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  752. {
  753. if (!ModuleHelper.IsTMRobot(module))
  754. {
  755. _vacModules[module].MovingStatus = status;
  756. }
  757. }
  758. private void ProcessTMRobotTask()
  759. {
  760. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  761. {
  762. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  763. {
  764. for (int i = 0; i < 2; i++)
  765. {
  766. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  767. {
  768. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  769. {
  770. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  771. UpdateModuleMovingStatus(destSlot.Module);
  772. }
  773. }
  774. }
  775. return;
  776. }
  777. foreach (var slot in _vacReadyOutSlots)
  778. {
  779. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  780. continue;
  781. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  782. {
  783. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  784. continue;
  785. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  786. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  787. {
  788. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  789. UpdateModuleMovingStatus(slot.Key.Module);
  790. UpdateModuleMovingStatus(destSlot.Module);
  791. if (llStatus.Item2 > 1)
  792. {
  793. // check whether match double pick pattern
  794. foreach (var item in _vacReadyOutSlots)
  795. {
  796. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  797. {
  798. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  799. {
  800. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  801. UpdateModuleMovingStatus(destSlot_2.Module);
  802. break;
  803. }
  804. }
  805. }
  806. if (_movingItems.Count == 1)
  807. {
  808. foreach (var item in _vacReadyOutSlots)
  809. {
  810. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  811. {
  812. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  813. {
  814. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  815. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  816. UpdateModuleMovingStatus(replaceSlot.Module);
  817. UpdateModuleMovingStatus(destSlot.Module);
  818. return;
  819. }
  820. }
  821. }
  822. }
  823. }
  824. // check whether match swap pattern
  825. int inCount = 0;
  826. var in_slots = SearchWaitInSlots(slot.Key.Module);
  827. foreach (var in_slot in in_slots)
  828. {
  829. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  830. {
  831. _movingItems.Add(in_slot);
  832. UpdateItemMovingStatus(in_slot);
  833. inCount++;
  834. }
  835. }
  836. return;
  837. }
  838. }
  839. else // PM
  840. {
  841. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  842. {
  843. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  844. UpdateModuleMovingStatus(slot.Key.Module);
  845. UpdateModuleMovingStatus(destSlot.Module);
  846. // check whether match double move pattern
  847. int inCount = 0;
  848. var same_dest = SearchWaitInSlots(destSlot.Module);
  849. foreach (var in_slot in same_dest)
  850. {
  851. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  852. {
  853. _movingItems.Add(in_slot);
  854. UpdateItemMovingStatus(in_slot);
  855. inCount++;
  856. }
  857. }
  858. // check whether match swap pattern
  859. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  860. {
  861. int swapCount = 0;
  862. var in_slots = SearchWaitInSlots(slot.Key.Module);
  863. foreach (var swap_slot in in_slots)
  864. {
  865. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  866. {
  867. _movingItems.Add(swap_slot);
  868. UpdateItemMovingStatus(swap_slot);
  869. swapCount++;
  870. }
  871. }
  872. }
  873. return;
  874. }
  875. }
  876. }
  877. _vacReadyOutSlots.Clear();
  878. _vacReadyInSlots.Clear();
  879. }
  880. }
  881. bool PushTMRobotWafers()
  882. {
  883. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  884. {
  885. for (int i = 0; i < 2; i++)
  886. {
  887. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i) && IsWaferCtrlJobRuning(ModuleName.TMRobot, i))
  888. {
  889. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  890. {
  891. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  892. UpdateModuleMovingStatus(destSlot.Module);
  893. }
  894. }
  895. }
  896. }
  897. return _movingItems.Count > 0;
  898. }
  899. bool PushPmWafers()
  900. {
  901. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  902. {
  903. foreach (var slot in _vacReadyOutSlots)
  904. {
  905. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  906. continue;
  907. if (ModuleHelper.IsPm(slot.Key.Module))
  908. {
  909. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  910. {
  911. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  912. UpdateModuleMovingStatus(slot.Key.Module);
  913. UpdateModuleMovingStatus(destSlot.Module);
  914. // check whether match double move pattern
  915. int inCount = 0;
  916. var same_dest = SearchWaitInSlots(destSlot.Module);
  917. foreach (var in_slot in same_dest)
  918. {
  919. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  920. {
  921. _movingItems.Add(in_slot);
  922. UpdateItemMovingStatus(in_slot);
  923. inCount++;
  924. }
  925. }
  926. // check whether match swap pattern
  927. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  928. {
  929. int swapCount = 0;
  930. var in_slots = SearchWaitInSlots(slot.Key.Module);
  931. foreach (var swap_slot in in_slots)
  932. {
  933. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  934. {
  935. _movingItems.Add(swap_slot);
  936. UpdateItemMovingStatus(swap_slot);
  937. swapCount++;
  938. }
  939. }
  940. }
  941. }
  942. }
  943. }
  944. }
  945. return _movingItems.Count > 0;
  946. }
  947. private bool PushLoadlockWafers()
  948. {
  949. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  950. {
  951. foreach (var slot in _vacReadyOutSlots)
  952. {
  953. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  954. continue;
  955. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  956. {
  957. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  958. continue;
  959. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  960. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  961. {
  962. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  963. UpdateModuleMovingStatus(slot.Key.Module);
  964. UpdateModuleMovingStatus(destSlot.Module);
  965. if (llStatus.Item2 > 1)
  966. {
  967. // check whether match double pick pattern
  968. foreach (var item in _vacReadyOutSlots)
  969. {
  970. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  971. {
  972. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  973. {
  974. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  975. UpdateModuleMovingStatus(destSlot_2.Module);
  976. break;
  977. }
  978. }
  979. }
  980. if (_movingItems.Count == 1)
  981. {
  982. foreach (var item in _vacReadyOutSlots)
  983. {
  984. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  985. {
  986. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  987. {
  988. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  989. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  990. UpdateModuleMovingStatus(replaceSlot.Module);
  991. UpdateModuleMovingStatus(destSlot.Module);
  992. return true;
  993. }
  994. }
  995. }
  996. }
  997. }
  998. // check whether match swap pattern
  999. int inCount = 0;
  1000. var in_slots = SearchWaitInSlots(slot.Key.Module);
  1001. foreach (var in_slot in in_slots)
  1002. {
  1003. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  1004. {
  1005. _movingItems.Add(in_slot);
  1006. UpdateItemMovingStatus(in_slot);
  1007. inCount++;
  1008. }
  1009. }
  1010. return true;
  1011. }
  1012. }
  1013. }
  1014. }
  1015. return _movingItems.Count > 0;
  1016. }
  1017. private bool SearchOutLLSlot(ModuleName pm, ModuleName ll, out SlotItem outSlot)
  1018. {
  1019. outSlot = new SlotItem(ModuleName.System, -1);
  1020. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  1021. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1022. return false;
  1023. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(ll))
  1024. {
  1025. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1026. for (int slot = 0; slot < slotNumber; slot++)
  1027. {
  1028. if ((WaferManager.Instance.CheckNoWafer(ll, slot) && !_movingItems.Exists(item => item.DestinationModule == ll && item.DestinationSlot == slot)) ||
  1029. (WaferManager.Instance.CheckHasWafer(ll, slot) && _movingItems.Exists(item => item.SourceModule == ll && item.SourceSlot == slot)))
  1030. {
  1031. outSlot.Module = ll;
  1032. outSlot.Slot = slot;
  1033. return true;
  1034. }
  1035. }
  1036. }
  1037. return false;
  1038. }
  1039. private bool SearchValidInPM(ModuleName ll, int slot, out SlotItem inSlot)
  1040. {
  1041. inSlot = new SlotItem(ModuleName.System, -1);
  1042. var wafer = WaferManager.Instance.GetWafer(ll, slot);
  1043. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1044. return false;
  1045. foreach (var mod in _vacModules)
  1046. {
  1047. if (ModuleHelper.IsPm(mod.Key) && _vacSchedulers[mod.Key].IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  1048. {
  1049. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod.Key))
  1050. {
  1051. if ((WaferManager.Instance.CheckNoWafer(mod.Key, 0) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)) ||
  1052. (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _movingItems.Exists(item => item.SourceModule == mod.Key) && !_movingItems.Exists(item => item.DestinationModule == mod.Key) && !IsPMWaferNeedWTWClean(mod.Key, out string wtwClean)))
  1053. {
  1054. inSlot.Module = mod.Key;
  1055. inSlot.Slot = 0;
  1056. return true;
  1057. }
  1058. }
  1059. }
  1060. }
  1061. return false;
  1062. }
  1063. private bool ForwardPMsWaferToLL(ModuleName ll)
  1064. {
  1065. int outWaferCount = 0;
  1066. foreach (var module in _vacModules)
  1067. {
  1068. if (outWaferCount >= 2)
  1069. break;
  1070. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1071. {
  1072. if (IsWaferCtrlJobRuning(module.Key, 0))
  1073. {
  1074. if (SearchOutLLSlot(module.Key, ll, out SlotItem outSlot))
  1075. {
  1076. outWaferCount++;
  1077. _movingItems.Add(new MoveItem(module.Key, 0, outSlot.Module, outSlot.Slot, Hand.None));
  1078. }
  1079. }
  1080. }
  1081. }
  1082. return _movingItems.Count > 0;
  1083. }
  1084. private bool ForwardLLWaferToPMs(ModuleName ll)
  1085. {
  1086. int inWaferCount = 0;
  1087. var slots = (_vacSchedulers[ll] as SchedulerLoadLock).GetOrderedOutSlot();
  1088. foreach (var slot in slots)
  1089. {
  1090. if (slot >= (ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber))
  1091. continue;
  1092. if (inWaferCount >= 2)
  1093. break;
  1094. if (IsWaferCtrlJobRuning(ll, slot) && SearchValidInPM(ll, slot, out SlotItem inSlot))
  1095. {
  1096. inWaferCount++;
  1097. _movingItems.Add(new MoveItem(ll, slot, inSlot.Module, inSlot.Slot, Hand.None));
  1098. }
  1099. }
  1100. return _movingItems.Count > 0;
  1101. }
  1102. private bool ExchangeLLWafersWithPMs(ModuleName ll)
  1103. {
  1104. ForwardPMsWaferToLL(ll);
  1105. ForwardLLWaferToPMs(ll);
  1106. return _movingItems.Count > 0;
  1107. }
  1108. private bool ProcessVacManaulReturnWafers()
  1109. {
  1110. if (_lstReturnWafers.Count == 0)
  1111. return false;
  1112. Queue<SlotItem> returnSlots = new Queue<SlotItem>();
  1113. for (int i = 0; i < 2; i++)
  1114. {
  1115. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1116. {
  1117. var wafer_id = WaferManager.Instance.GetWafer(ModuleName.TMRobot, 0).InnerId;
  1118. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1119. {
  1120. returnSlots.Enqueue(new SlotItem(ModuleName.TMRobot, i));
  1121. }
  1122. }
  1123. }
  1124. foreach (var mod in _vacModules)
  1125. {
  1126. if (ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _vacSchedulers[mod.Key].IsIdle)
  1127. {
  1128. var wafer_id = WaferManager.Instance.GetWafer(mod.Key, 0).InnerId;
  1129. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1130. {
  1131. returnSlots.Enqueue(new SlotItem(mod.Key, 0));
  1132. }
  1133. }
  1134. }
  1135. if (returnSlots.Count == 0)
  1136. return false;
  1137. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1138. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1139. ModuleName destLL = ModuleName.System;
  1140. if (IsLoadReadyForTM(ModuleName.LLA) && llaSlotStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaSlotStatus.empty == llbSlotStatus.empty) || llaSlotStatus.empty > llbSlotStatus.empty))
  1141. {
  1142. destLL = ModuleName.LLA;
  1143. }
  1144. else if (IsLoadReadyForTM(ModuleName.LLB) && llbSlotStatus.empty > 0)
  1145. {
  1146. destLL = ModuleName.LLB;
  1147. }
  1148. if (destLL != ModuleName.System)
  1149. {
  1150. int slotNumber = destLL == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1151. for (int i = 0; i < slotNumber; i++)
  1152. {
  1153. if (WaferManager.Instance.CheckNoWafer(destLL, i))
  1154. {
  1155. if (_movingItems.Count >= 2 || returnSlots.Count == 0)
  1156. break;
  1157. var source = returnSlots.Dequeue();
  1158. _movingItems.Add(new MoveItem(source.Module, source.Slot, destLL, i, Hand.None));
  1159. }
  1160. }
  1161. }
  1162. return _movingItems.Count > 0;
  1163. }
  1164. private void RoutingInnerPart()
  1165. {
  1166. if (ProcessVacManaulReturnWafers())
  1167. return;
  1168. if (PushTMRobotWafers())
  1169. return;
  1170. var pmSlotStaus = GetPMValidSlotsStatus();
  1171. if (pmSlotStaus.Processed + pmSlotStaus.Empty == 0)
  1172. return;
  1173. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1174. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1175. if (LLInOutPath == SequenceLLInOutPath.AInBOut || LLInOutPath == SequenceLLInOutPath.BInAOut)
  1176. {
  1177. ModuleName InModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLA : ModuleName.LLB;
  1178. ModuleName OutModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLB : ModuleName.LLA;
  1179. int InNumber = Math.Min(InModule == ModuleName.LLA ? llaSlotStatus.unprocessed : llbSlotStatus.unprocessed, pmSlotStaus.Empty);
  1180. int OutNumber = Math.Min(OutModule == ModuleName.LLA ? llaSlotStatus.empty : llbSlotStatus.empty, pmSlotStaus.Processed);
  1181. if (InNumber + OutNumber == 0)
  1182. return;
  1183. if (IsLoadReadyForTM(InModule) && (!IsLoadReadyForTM(OutModule) || (!_vacSchedulers[OutModule].IsVac && InNumber == OutNumber) || InNumber > OutNumber))
  1184. {
  1185. // move in wafer
  1186. ForwardLLWaferToPMs(InModule);
  1187. }
  1188. else if (IsLoadReadyForTM(OutModule) && OutNumber > 0)
  1189. {
  1190. // move out wafer
  1191. ForwardPMsWaferToLL(OutModule);
  1192. }
  1193. }
  1194. else if (LLInOutPath == SequenceLLInOutPath.AInAOut || LLInOutPath == SequenceLLInOutPath.BInBOut)
  1195. {
  1196. ModuleName loadlock = LLInOutPath == SequenceLLInOutPath.AInAOut ? ModuleName.LLA : ModuleName.LLB;
  1197. if (IsLoadReadyForTM(loadlock))
  1198. {
  1199. // switch wafer
  1200. ExchangeLLWafersWithPMs(loadlock);
  1201. }
  1202. }
  1203. else // DInDOut or mix pattern
  1204. {
  1205. int llaOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llaSlotStatus.empty);
  1206. int llaInNumber = Math.Min(Math.Min(llaSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llaOutNumber);
  1207. int llaExchangeNumber = llaOutNumber + llaInNumber;
  1208. int llbOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llbSlotStatus.empty);
  1209. int llbInNumber = Math.Min(Math.Min(llbSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llbOutNumber);
  1210. int llbExchangeNumber = llbOutNumber + llbInNumber;
  1211. if (IsLoadReadyForTM(ModuleName.LLA) && ((!_vacSchedulers[ModuleName.LLB].IsVac && llaExchangeNumber == llbExchangeNumber) ||
  1212. (llaExchangeNumber > llbExchangeNumber) ||
  1213. (!IsLoadReadyForTM(ModuleName.LLB) && llaExchangeNumber > 0)))
  1214. {
  1215. ExchangeLLWafersWithPMs(ModuleName.LLA);
  1216. }
  1217. else if (IsLoadReadyForTM(ModuleName.LLB) && llbExchangeNumber > 0)
  1218. {
  1219. ExchangeLLWafersWithPMs(ModuleName.LLB);
  1220. }
  1221. }
  1222. }
  1223. private void RuningTMRobotTask()
  1224. {
  1225. if (_movingItems.Count > 0)
  1226. {
  1227. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  1228. {
  1229. foreach (var item in _movingItems)
  1230. {
  1231. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1232. if (wafer.IsEmpty)
  1233. {
  1234. // post alarm
  1235. _cycleState = RState.Failed;
  1236. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceSlot} Wafer Info failed");
  1237. return;
  1238. }
  1239. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1240. _vacWaferTargets[slot] = wafer.InnerId;
  1241. }
  1242. }
  1243. }
  1244. }
  1245. private void ProcessPMTask()
  1246. {
  1247. foreach (var mod in _vacModules)
  1248. {
  1249. if (ModuleHelper.IsPm(mod.Key))
  1250. {
  1251. if (_vacSchedulers[mod.Key].IsAvailable)
  1252. {
  1253. switch (mod.Value.MovingStatus)
  1254. {
  1255. case MovingStatus.WaitProcess:
  1256. {
  1257. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  1258. mod.Value.MovingStatus = MovingStatus.StartProcess;
  1259. }
  1260. break;
  1261. case MovingStatus.Processing:
  1262. {
  1263. if (IsPMWaferNeedWTWClean(mod.Key, out string WTWCleanRecipe))
  1264. {
  1265. _waitWTWCleanPMs.Add(mod.Key, WTWCleanRecipe);
  1266. }
  1267. mod.Value.MovingStatus = MovingStatus.Idle;
  1268. }
  1269. break;
  1270. case MovingStatus.IdleClean:
  1271. case MovingStatus.PreJobClean:
  1272. case MovingStatus.PostJobClean:
  1273. case MovingStatus.WTWClean:
  1274. mod.Value.MovingStatus = MovingStatus.Idle;
  1275. break;
  1276. case MovingStatus.Idle:
  1277. {
  1278. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1279. if (IsPMKeepEmpty(mod.Key))
  1280. {
  1281. if (_waitWTWCleanPMs.ContainsKey(mod.Key))
  1282. {
  1283. mod.Value.MovingStatus = MovingStatus.WaitWTWClean;
  1284. }
  1285. else if (_waitPreCleanPMs.Contains(mod.Key))
  1286. {
  1287. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  1288. }
  1289. else if (_waitPostCleanPMs.Contains(mod.Key))
  1290. {
  1291. mod.Value.MovingStatus = MovingStatus.WaitPostJobClean;
  1292. }
  1293. else if (pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  1294. {
  1295. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  1296. }
  1297. }
  1298. }
  1299. break;
  1300. case MovingStatus.WaitPreJobClean:
  1301. {
  1302. mod.Value.MovingStatus = MovingStatus.Idle;
  1303. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1304. if (IsPMKeepEmpty(mod.Key))
  1305. {
  1306. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  1307. {
  1308. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  1309. {
  1310. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  1311. }
  1312. _waitPreCleanPMs.Remove(mod.Key);
  1313. }
  1314. }
  1315. }
  1316. break;
  1317. case MovingStatus.WaitPostJobClean:
  1318. {
  1319. mod.Value.MovingStatus = MovingStatus.Idle;
  1320. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1321. if (IsPMKeepEmpty(mod.Key))
  1322. {
  1323. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  1324. {
  1325. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  1326. {
  1327. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  1328. }
  1329. _waitPostCleanPMs.Remove(mod.Key);
  1330. }
  1331. }
  1332. }
  1333. break;
  1334. case MovingStatus.WaitWTWClean:
  1335. {
  1336. mod.Value.MovingStatus = MovingStatus.Idle;
  1337. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1338. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.ContainsKey(mod.Key))
  1339. {
  1340. string WTWCleanRecipe = _waitWTWCleanPMs[mod.Key].Trim();
  1341. if (WTWCleanRecipe.Length > 0)
  1342. {
  1343. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  1344. {
  1345. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  1346. }
  1347. _waitWTWCleanPMs.Remove(mod.Key);
  1348. }
  1349. }
  1350. }
  1351. break;
  1352. }
  1353. }
  1354. else
  1355. {
  1356. switch (mod.Value.MovingStatus)
  1357. {
  1358. case MovingStatus.StartProcess:
  1359. mod.Value.MovingStatus = MovingStatus.Processing;
  1360. break;
  1361. case MovingStatus.StartIdleClean:
  1362. mod.Value.MovingStatus = MovingStatus.IdleClean;
  1363. break;
  1364. case MovingStatus.StartPreJobClean:
  1365. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  1366. break;
  1367. case MovingStatus.StartPostJobClean:
  1368. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  1369. break;
  1370. case MovingStatus.StartWTWClean:
  1371. mod.Value.MovingStatus = MovingStatus.WTWClean;
  1372. break;
  1373. }
  1374. }
  1375. }
  1376. }
  1377. }
  1378. private Hand GetTMRobotFreeHand()
  1379. {
  1380. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  1381. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  1382. if (blade1HasWafer && blade2HasWafer)
  1383. return Hand.None;
  1384. else if (!blade1HasWafer && !blade2HasWafer)
  1385. return Hand.Both;
  1386. else if (blade1HasWafer)
  1387. return Hand.Blade2;
  1388. else
  1389. return Hand.Blade1;
  1390. }
  1391. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  1392. {
  1393. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1394. if (wafer.IsEmpty)
  1395. return false;
  1396. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1397. return false;
  1398. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1399. {
  1400. // should not go here
  1401. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1402. return false;
  1403. }
  1404. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1405. return false;
  1406. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1407. {
  1408. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1409. return true;
  1410. }
  1411. return false;
  1412. }
  1413. #endregion Vacuum System
  1414. #region Atm System
  1415. private void driveAtmSystem()
  1416. {
  1417. if (_efemMovingItems.Count == 0 && _efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running)
  1418. {
  1419. PumpingEFEMRobotTask();
  1420. RuningEFEMRobotTask();
  1421. }
  1422. }
  1423. private void PumpingEFEMRobotTask()
  1424. {
  1425. if (ProcessAtmManaulReturnWafers())
  1426. return;
  1427. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1428. foreach (var aligner in aligners)
  1429. {
  1430. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1431. {
  1432. ProcessAlignerTask();
  1433. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1434. return;
  1435. }
  1436. if (ProcessAlignerEFEMRobotTask(aligner.Key))
  1437. return;
  1438. }
  1439. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && x.Value.IsAvailable && !IsLoadLockReservedByTM(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1440. foreach (var ll in lls)
  1441. {
  1442. if (ProcessLLEFEMRobotTask(ll.Key))
  1443. return;
  1444. }
  1445. var lps = _atmSchedulers.Where(x => ModuleHelper.IsLoadPort(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1446. foreach (var lp in lps)
  1447. {
  1448. if (ProcessLPEFEMRobotTask(lp.Key))
  1449. return;
  1450. }
  1451. }
  1452. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1453. {
  1454. var slots = new List<int>();
  1455. for (int i = 0; i < 2; i++)
  1456. {
  1457. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1458. continue;
  1459. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1460. if (wafer.IsEmpty)
  1461. continue;
  1462. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1463. continue;
  1464. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1465. {
  1466. // should not go here
  1467. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1468. continue;
  1469. }
  1470. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1471. {
  1472. slots.Add(i);
  1473. }
  1474. }
  1475. return slots;
  1476. }
  1477. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1478. {
  1479. if (!IsWaferCtrlJobRuning(mod, slot))
  1480. return false;
  1481. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1482. if (_lstReturnWafers.Contains(wafer.InnerId))
  1483. return false;
  1484. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1485. {
  1486. // should not go here
  1487. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number in IsAtmWaferReadyOut()");
  1488. return false;
  1489. }
  1490. else if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count)
  1491. {
  1492. if(wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1493. return false;
  1494. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1495. {
  1496. if (ModuleHelper.IsPm(module))
  1497. return false;
  1498. }
  1499. }
  1500. // Wafer Delay
  1501. if (ModuleHelper.IsLoadLock(mod) && (wafer.ProcessState == EnumWaferProcessStatus.Completed))
  1502. {
  1503. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter.ContainsKey("LLDelayTime"))
  1504. {
  1505. var delayTime = (string)wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter["LLDelayTime"];
  1506. int delay = int.Parse(delayTime);
  1507. return _atmSchedulers[mod].WaferArrivedTicks(slot) >= delay * 1000;
  1508. }
  1509. // need return
  1510. return true;
  1511. }
  1512. return true;
  1513. }
  1514. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1515. {
  1516. if (_vacModules[ll].MovingStatus != MovingStatus.Idle)
  1517. return false;
  1518. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1519. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1520. foreach (var slot in inSlots)
  1521. {
  1522. if (robotSlots.Count >= 1)
  1523. {
  1524. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1525. {
  1526. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1527. robotSlots.RemoveAt(0);
  1528. }
  1529. }
  1530. }
  1531. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1532. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1533. for (int i = 0; i < slotNumber; i++)
  1534. {
  1535. if (IsAtmWaferReadyOut(ll, i))
  1536. {
  1537. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1538. }
  1539. }
  1540. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1541. if (slot_delays.Count > 0)
  1542. {
  1543. var robotHand = GetEFEMRobotFreeHand();
  1544. if (robotHand != Hand.None)
  1545. {
  1546. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1547. }
  1548. if (slot_delays.Count > 1)
  1549. {
  1550. var secondHand = GetEFEMRobotFreeHand();
  1551. if (secondHand != Hand.None)
  1552. {
  1553. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1554. }
  1555. }
  1556. }
  1557. return _efemMovingItems.Count > 0;
  1558. }
  1559. private (int exist, int empty) GetPMWaferExistence()
  1560. {
  1561. int exist = 0;
  1562. int empty = 0;
  1563. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1564. foreach (var module in _vacModules)
  1565. {
  1566. if (ModuleHelper.IsPm(module.Key) && ((_vacSchedulers[module.Key].IsOnline && usedPMs.Contains(module.Key)) || _cycleState == RState.End))
  1567. {
  1568. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1569. exist++;
  1570. else
  1571. empty++;
  1572. }
  1573. }
  1574. return (exist, empty);
  1575. }
  1576. private (int Processed, int Empty) GetPMValidSlotsStatus()
  1577. {
  1578. int Processed = 0;
  1579. int Empty = 0;
  1580. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1581. foreach (var module in _vacModules)
  1582. {
  1583. if (ModuleHelper.IsPm(module.Key) && usedPMs.Contains(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1584. {
  1585. var wafer = WaferManager.Instance.GetWafer(module.Key, 0);
  1586. if (wafer.IsEmpty)
  1587. {
  1588. Empty++;
  1589. }
  1590. else if (wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1591. {
  1592. Processed++;
  1593. }
  1594. }
  1595. }
  1596. return (Processed, Empty);
  1597. }
  1598. private int GetTMRobotWaferCount()
  1599. {
  1600. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1601. }
  1602. private int GetEfemRoborWaferCount()
  1603. {
  1604. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1605. }
  1606. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1607. {
  1608. List<ModuleName> unfinished = new List<ModuleName>();
  1609. foreach (var item in _atmWaferTargets)
  1610. {
  1611. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1612. if (!unfinished.Contains(moving.SourceModule))
  1613. unfinished.Add(moving.SourceModule);
  1614. if (!unfinished.Contains(moving.DestinationModule))
  1615. unfinished.Add(moving.DestinationModule);
  1616. }
  1617. return unfinished.Contains(ll);
  1618. }
  1619. private bool IsLoadLockReservedByTM(ModuleName ll)
  1620. {
  1621. List<ModuleName> unfinished = new List<ModuleName>();
  1622. foreach (var item in _vacWaferTargets)
  1623. {
  1624. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1625. if (!unfinished.Contains(moving.SourceModule))
  1626. unfinished.Add(moving.SourceModule);
  1627. if (!unfinished.Contains(moving.DestinationModule))
  1628. unfinished.Add(moving.DestinationModule);
  1629. }
  1630. return unfinished.Contains(ll);
  1631. }
  1632. private bool IsLoadReadyForTM(ModuleName ll)
  1633. {
  1634. return _vacSchedulers[ll].IsAvailable && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByEFEM(ll);
  1635. }
  1636. private bool IsLoadLockReadyForEFEMManualMove(ModuleName ll)
  1637. {
  1638. return ((_vacSchedulers[ll].IsIdle && !_vacSchedulers[ll].IsOnline) || _vacSchedulers[ll].IsAvailable) && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByTM(ll);
  1639. }
  1640. private bool IsPMKeepEmpty(ModuleName pm)
  1641. {
  1642. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1643. }
  1644. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1645. {
  1646. preCleanRecipe = string.Empty;
  1647. foreach (var cj in _lstControlJobs)
  1648. {
  1649. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1650. {
  1651. preCleanRecipe = cj.PreJobClean;
  1652. return true;
  1653. }
  1654. }
  1655. return false;
  1656. }
  1657. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1658. {
  1659. postCleanRecipe = string.Empty;
  1660. foreach (var cj in _lstControlJobs)
  1661. {
  1662. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Contains(pm))
  1663. {
  1664. postCleanRecipe = cj.PostJobClean;
  1665. return true;
  1666. }
  1667. }
  1668. return false;
  1669. }
  1670. private (int processed, int unprocessed, int empty) GetLLProcessStatusCount(ModuleName ll)
  1671. {
  1672. int processedCount = 0;
  1673. int unprocessCount = 0;
  1674. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1675. if (ModuleHelper.IsLoadLock(ll))
  1676. {
  1677. for (int i = 0; i < slotCount; i++)
  1678. {
  1679. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1680. {
  1681. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1682. unprocessCount++;
  1683. else
  1684. processedCount++;
  1685. }
  1686. }
  1687. }
  1688. return (processedCount, unprocessCount, slotCount - processedCount - unprocessCount);
  1689. }
  1690. private int GetAtmInerWaferCount()
  1691. {
  1692. int nCount = 0;
  1693. foreach (var atmModule in _atmModules)
  1694. {
  1695. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1696. nCount++;
  1697. }
  1698. return nCount;
  1699. }
  1700. private int CanPushInWaferNumber()
  1701. {
  1702. if (_tmRobot.RobotStatus == RState.Running)
  1703. return 0;
  1704. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1705. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1706. var pmWaferStatus = GetPMWaferExistence();
  1707. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1708. {
  1709. if (_atmSchedulers[ModuleName.LLB].IsAtm && llbWaferStatus.processed >= 2)
  1710. return 0;
  1711. int canPushIn = llbWaferStatus.processed == _LLBSlotNumber ? 0 :
  1712. pmWaferStatus.empty + llaWaferStatus.empty
  1713. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1714. // 修正 单手臂占用影响Throughput的问题
  1715. if (canPushIn == 1/* && llbWaferStatus.processed >= 2*/)
  1716. return 0;
  1717. return canPushIn;
  1718. }
  1719. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1720. {
  1721. if (_atmSchedulers[ModuleName.LLA].IsAtm && llaWaferStatus.processed >= 2)
  1722. return 0;
  1723. int canPushIn = llaWaferStatus.processed == _LLASlotNumber ? 0 :
  1724. pmWaferStatus.empty + llbWaferStatus.empty
  1725. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1726. if (canPushIn == 1 && llaWaferStatus.processed >= 2)
  1727. return 0;
  1728. return canPushIn;
  1729. }
  1730. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1731. {
  1732. return llaWaferStatus.processed > 0 ? 0 :
  1733. _LLASlotNumber / 2 + pmWaferStatus.empty - llaWaferStatus.unprocessed
  1734. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1735. }
  1736. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1737. {
  1738. return llbWaferStatus.processed > 0 ? 0 :
  1739. _LLBSlotNumber / 2 + pmWaferStatus.empty - llbWaferStatus.unprocessed
  1740. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1741. }
  1742. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1743. {
  1744. return llaWaferStatus.processed + llbWaferStatus.processed > 1 ? 0 :
  1745. (llaWaferStatus.empty + llbWaferStatus.empty) / 2 + pmWaferStatus.empty
  1746. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1747. }
  1748. else
  1749. {
  1750. _cycleState = RState.Failed;
  1751. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1752. return 0;
  1753. }
  1754. }
  1755. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1756. {
  1757. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1758. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1759. return false;
  1760. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1761. {
  1762. var SlotNumber = GetModuleSlotCount(next_module);
  1763. for (int i = 0; i < SlotNumber; i++)
  1764. {
  1765. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1766. return false;
  1767. }
  1768. }
  1769. return true;
  1770. }
  1771. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1772. {
  1773. // check return
  1774. for (int i = 0; i < 2; i++)
  1775. {
  1776. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1777. continue;
  1778. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1779. {
  1780. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1781. if (returnWafer.IsEmpty)
  1782. continue;
  1783. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1784. continue;
  1785. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1786. {
  1787. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1788. }
  1789. }
  1790. }
  1791. var canPushInWafers = CanPushInWaferNumber();
  1792. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1793. {
  1794. var outSlots = GetNextWaferInJobQueue(lp);
  1795. var hand = GetEFEMRobotFreeHand();
  1796. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1797. {
  1798. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1799. }
  1800. if (canPushInWafers > 1)
  1801. {
  1802. hand = GetEFEMRobotFreeHand();
  1803. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1804. {
  1805. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1806. }
  1807. }
  1808. }
  1809. return _efemMovingItems.Count > 0;
  1810. }
  1811. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1812. {
  1813. var inSlots = new List<int>();
  1814. foreach (var cj in _lstControlJobs)
  1815. {
  1816. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1817. continue;
  1818. if (cj.State == EnumControlJobState.Executing)
  1819. {
  1820. foreach (var pj in _lstProcessJobs)
  1821. {
  1822. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1823. {
  1824. foreach (var pjSlotWafer in pj.SlotWafers)
  1825. {
  1826. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1827. {
  1828. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1829. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1830. {
  1831. inSlots.Add(pjSlotWafer.Item2);
  1832. }
  1833. }
  1834. }
  1835. }
  1836. }
  1837. }
  1838. }
  1839. return inSlots.OrderBy(item => item).Take(2).ToList();
  1840. }
  1841. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1842. {
  1843. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1844. {
  1845. var hand = GetEFEMRobotFreeHand();
  1846. if (hand != Hand.None)
  1847. {
  1848. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1849. }
  1850. //// check with whether another robot arm wafer wait go to aligner
  1851. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1852. //if (robotSlots.Count > 0)
  1853. //{
  1854. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1855. //}
  1856. }
  1857. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1858. {
  1859. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1860. if (robotSlots.Count > 0)
  1861. {
  1862. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1863. }
  1864. }
  1865. return _efemMovingItems.Count > 0;
  1866. }
  1867. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1868. {
  1869. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1870. {
  1871. var hand = GetEFEMRobotFreeHand();
  1872. if (hand != Hand.None)
  1873. {
  1874. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1875. }
  1876. }
  1877. else
  1878. {
  1879. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1880. if (robotSlots.Count > 0)
  1881. {
  1882. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1883. }
  1884. }
  1885. return _efemMovingItems.Count > 0;
  1886. }
  1887. private void RuningEFEMRobotTask()
  1888. {
  1889. if (_efemMovingItems.Count > 0)
  1890. {
  1891. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1892. {
  1893. foreach (var item in _efemMovingItems)
  1894. {
  1895. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1896. if (wafer.IsEmpty)
  1897. {
  1898. // post alarm
  1899. _cycleState = RState.Failed;
  1900. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1901. return;
  1902. }
  1903. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1904. _atmWaferTargets[slot] = wafer.InnerId;
  1905. if (ModuleHelper.IsLoadLock(item.Module))
  1906. {
  1907. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1908. }
  1909. }
  1910. }
  1911. }
  1912. }
  1913. private Hand GetEFEMRobotFreeHand()
  1914. {
  1915. for (int i = 0; i < 2; i++)
  1916. {
  1917. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1918. continue;
  1919. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1920. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1921. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1922. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1923. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1924. return (Hand)i;
  1925. }
  1926. return Hand.None;
  1927. }
  1928. private void ProcessAlignerTask()
  1929. {
  1930. foreach (var align in _atmModules)
  1931. {
  1932. if (ModuleHelper.IsAligner(align.Key))
  1933. {
  1934. switch (align.Value.MovingStatus)
  1935. {
  1936. case MovingStatus.WaitAlign:
  1937. if (_efemRobot.IsAvailable)
  1938. {
  1939. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1940. if (!wafer.IsEmpty)
  1941. {
  1942. if (_efemRobot.Align(0))
  1943. {
  1944. align.Value.MovingStatus = MovingStatus.StartAlign;
  1945. return;
  1946. }
  1947. }
  1948. align.Value.MovingStatus = MovingStatus.Idle;
  1949. }
  1950. break;
  1951. case MovingStatus.StartAlign:
  1952. if (!_efemRobot.IsAvailable)
  1953. {
  1954. align.Value.MovingStatus = MovingStatus.Aligning;
  1955. }
  1956. break;
  1957. case MovingStatus.Aligning:
  1958. {
  1959. if (_efemRobot.IsAvailable)
  1960. {
  1961. align.Value.MovingStatus = MovingStatus.Idle;
  1962. }
  1963. }
  1964. break;
  1965. }
  1966. }
  1967. }
  1968. }
  1969. private bool ProcessAtmManaulReturnWafers()
  1970. {
  1971. if (_lstReturnWafers.Count == 0)
  1972. return false;
  1973. for (int i = 0; i < 2; i++)
  1974. {
  1975. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1976. {
  1977. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1978. if (_lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  1979. {
  1980. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i));
  1981. _lstReturnWafers.Remove(wafer.InnerId);
  1982. }
  1983. }
  1984. }
  1985. if (_efemMovingItems.Count > 0)
  1986. return true;
  1987. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1988. foreach (var ll in lls)
  1989. {
  1990. int slotNumber = ll.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1991. for (int i = 0; i < slotNumber; i++)
  1992. {
  1993. if (_efemMovingItems.Count >= 2)
  1994. return true;
  1995. if (WaferManager.Instance.CheckHasWafer(ll.Key, i))
  1996. {
  1997. var wafer = WaferManager.Instance.GetWafer(ll.Key, i);
  1998. var robotHand = GetEFEMRobotFreeHand();
  1999. if (robotHand != Hand.None && _lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  2000. {
  2001. _efemMovingItems.Add(new MoveItem(ll.Key, i, ModuleName.EfemRobot, (int)robotHand, robotHand));
  2002. }
  2003. }
  2004. }
  2005. }
  2006. return _efemMovingItems.Count > 0;
  2007. }
  2008. #endregion Atm System
  2009. #region Sequence validation
  2010. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  2011. {
  2012. pmUsed = new List<ModuleName>();
  2013. reason = "";
  2014. bool pmIsReady = true;
  2015. for (int i = 0; i < seq.Steps.Count; i++)
  2016. {
  2017. SequenceStepInfo stepInfo = seq.Steps[i];
  2018. bool hasPm = false;
  2019. foreach (var module in stepInfo.StepModules)
  2020. {
  2021. if (!ModuleHelper.IsPm(module))
  2022. {
  2023. hasPm = true;
  2024. break;
  2025. }
  2026. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  2027. {
  2028. hasPm = true;
  2029. }
  2030. if (!pmUsed.Contains(module))
  2031. pmUsed.Add(module);
  2032. }
  2033. if (pmIsReady && !hasPm)
  2034. {
  2035. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  2036. pmIsReady = false;
  2037. }
  2038. }
  2039. return pmIsReady;
  2040. }
  2041. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  2042. {
  2043. for (int i = 0; i < seq.Steps.Count; i++)
  2044. {
  2045. SequenceStepInfo stepInfo = seq.Steps[i];
  2046. foreach (var module in stepInfo.StepModules)
  2047. {
  2048. if (ModuleHelper.IsPm(module))
  2049. {
  2050. string attr = $"{module}Recipe";
  2051. if (stepInfo.StepParameter.ContainsKey(attr)
  2052. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  2053. {
  2054. var recipeName = (string)stepInfo.StepParameter[attr];
  2055. if (!string.IsNullOrEmpty(recipeName))
  2056. {
  2057. var recipeContent =
  2058. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false, "Process");
  2059. if (string.IsNullOrEmpty(recipeContent))
  2060. {
  2061. reason = $"Can not find recipe file{recipeName}";
  2062. return false;
  2063. }
  2064. }
  2065. }
  2066. }
  2067. }
  2068. }
  2069. reason = "";
  2070. return true;
  2071. }
  2072. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  2073. {
  2074. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  2075. if (wafer.IsEmpty)
  2076. return false;
  2077. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2078. return false;
  2079. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2080. return false;
  2081. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2082. {
  2083. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  2084. {
  2085. if (!_vacSchedulers.Keys.Contains(stepModule))
  2086. continue;
  2087. if (!_vacSchedulers[stepModule].IsOnline)
  2088. continue;
  2089. if (ModuleHelper.IsPm(stepModule))
  2090. {
  2091. if (stepModule == processIn || processIn == ModuleName.System)
  2092. return true;
  2093. }
  2094. else
  2095. break;
  2096. }
  2097. }
  2098. return false;
  2099. }
  2100. private List<ModuleName> GetPmUsedInRunningPj()
  2101. {
  2102. var pmUsed = new List<ModuleName>();
  2103. foreach (var cj in _lstControlJobs)
  2104. {
  2105. if (cj.JetState != EnumJetCtrlJobState.PreJobClean && cj.JetState != EnumJetCtrlJobState.PostJobClean && cj.JetState != EnumJetCtrlJobState.Processing)
  2106. continue;
  2107. foreach (var pj in _lstProcessJobs)
  2108. {
  2109. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  2110. {
  2111. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  2112. {
  2113. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  2114. foreach (var module in stepInfo.StepModules)
  2115. {
  2116. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  2117. pmUsed.Add(module);
  2118. }
  2119. }
  2120. }
  2121. }
  2122. }
  2123. return pmUsed;
  2124. }
  2125. private void UpateSequenceStep(List<MoveItem> items)
  2126. {
  2127. foreach (var item in items)
  2128. {
  2129. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  2130. {
  2131. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  2132. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  2133. {
  2134. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  2135. wafer.NextSequenceStep++;
  2136. }
  2137. else
  2138. {
  2139. // should not go here
  2140. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  2141. }
  2142. }
  2143. }
  2144. }
  2145. private void CheckWaferArrived()
  2146. {
  2147. if (_cycleState != RState.Running)
  2148. return;
  2149. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2150. {
  2151. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2152. foreach (var tar in tars)
  2153. {
  2154. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2155. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2156. continue;
  2157. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2158. {
  2159. // wafer arrive
  2160. _vacWaferTargets.Remove(tar.Key);
  2161. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2162. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2163. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2164. if (ModuleHelper.IsPm(tar.Key.Module))
  2165. {
  2166. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  2167. }
  2168. else
  2169. {
  2170. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  2171. if (ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  2172. {
  2173. if (_waitWTWCleanPMs.ContainsKey(curItem.SourceModule))
  2174. {
  2175. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  2176. }
  2177. else if (_waitPostCleanPMs.Contains(curItem.SourceModule))
  2178. {
  2179. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  2180. }
  2181. }
  2182. }
  2183. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2184. wafer.NextSequenceStep++;
  2185. }
  2186. }
  2187. if (ModuleHelper.IsLoadLock(mod.Key))
  2188. {
  2189. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2190. {
  2191. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2192. }
  2193. }
  2194. }
  2195. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2196. if (_vacMoveFinishTrig.Q)
  2197. {
  2198. foreach (var item in _movingItems)
  2199. {
  2200. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2201. {
  2202. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2203. }
  2204. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2205. {
  2206. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2207. }
  2208. }
  2209. //UpateSequenceStep(_movingItems);
  2210. _movingItems.Clear();
  2211. }
  2212. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2213. {
  2214. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2215. foreach (var tar in tars)
  2216. {
  2217. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2218. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2219. continue;
  2220. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2221. {
  2222. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2223. // wafer arrive
  2224. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2225. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2226. _atmWaferTargets.Remove(tar.Key);
  2227. if (ModuleHelper.IsAligner(tar.Key.Module))
  2228. {
  2229. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2230. }
  2231. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2232. wafer.NextSequenceStep++;
  2233. }
  2234. }
  2235. if (ModuleHelper.IsLoadLock(mod.Key))
  2236. {
  2237. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2238. {
  2239. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2240. }
  2241. }
  2242. }
  2243. //_atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  2244. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2245. {
  2246. foreach (var item in _efemMovingItems)
  2247. {
  2248. if (ModuleHelper.IsLoadLock(item.Module))
  2249. {
  2250. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2251. }
  2252. }
  2253. //UpateSequenceStep(_efemMovingItems);
  2254. _efemMovingItems.Clear();
  2255. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"All EFEM commands complete!");
  2256. }
  2257. }
  2258. private bool ActiveProcessJob(ProcessJobInfo pj)
  2259. {
  2260. foreach (var pjSlotWafer in pj.SlotWafers)
  2261. {
  2262. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2263. wafer.ProcessJob = pj;
  2264. wafer.NextSequenceStep = 0;
  2265. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  2266. }
  2267. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  2268. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  2269. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  2270. pj.SetState(EnumProcessJobState.Processing);
  2271. return true;
  2272. }
  2273. private void DispatchCtrlJobs()
  2274. {
  2275. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2276. if (quequedJobs.Count > 0)
  2277. {
  2278. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2279. if (runingJobs.Count >= 2)
  2280. return;
  2281. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  2282. {
  2283. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2284. if (IsCtrlJobNeedPreClean(startJob))
  2285. {
  2286. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  2287. _waitPreCleanPMs.Clear();
  2288. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  2289. foreach (var pm in PMs)
  2290. {
  2291. _waitPreCleanPMs.Add(pm);
  2292. }
  2293. }
  2294. else
  2295. {
  2296. startJob.JetState = EnumJetCtrlJobState.Processing;
  2297. foreach (var pjName in startJob.ProcessJobNameList)
  2298. {
  2299. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2300. if (pj == null)
  2301. {
  2302. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  2303. continue;
  2304. }
  2305. if (pj.State == EnumProcessJobState.Queued)
  2306. {
  2307. ActiveProcessJob(pj);
  2308. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2309. }
  2310. }
  2311. }
  2312. }
  2313. }
  2314. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  2315. if (preJobClean != null && _waitPreCleanPMs.Count == 0)
  2316. {
  2317. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  2318. foreach (var pjName in preJobClean.ProcessJobNameList)
  2319. {
  2320. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2321. if (pj == null)
  2322. {
  2323. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  2324. continue;
  2325. }
  2326. if (pj.State == EnumProcessJobState.Queued)
  2327. {
  2328. ActiveProcessJob(pj);
  2329. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2330. }
  2331. }
  2332. }
  2333. }
  2334. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  2335. {
  2336. if (wafer.IsEmpty)
  2337. return false;
  2338. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2339. return false;
  2340. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2341. return false;
  2342. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2343. {
  2344. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  2345. .Contains(module))
  2346. return true;
  2347. }
  2348. return false;
  2349. }
  2350. private bool IsWaferCtrlJobRuning(ModuleName mod, int slot)
  2351. {
  2352. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  2353. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2354. return false;
  2355. var waferCtrlJob = _lstControlJobs.Find(item => (int)ModuleHelper.Converter(item.Module) == wafer.OriginStation);
  2356. if(waferCtrlJob != null)
  2357. {
  2358. return waferCtrlJob.State == EnumControlJobState.Executing;
  2359. }
  2360. return false;
  2361. }
  2362. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  2363. {
  2364. bool allWaferReturn = true;
  2365. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  2366. {
  2367. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  2368. if (wafer.IsEmpty)
  2369. {
  2370. allWaferReturn = false;
  2371. continue;
  2372. }
  2373. foreach (var mod in _vacModules)
  2374. {
  2375. if (ModuleHelper.IsPm(mod.Key))
  2376. {
  2377. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  2378. {
  2379. allWaferReturn = false;
  2380. }
  2381. }
  2382. }
  2383. }
  2384. return allWaferReturn;
  2385. }
  2386. private void UpdateProcessJobStatus()
  2387. {
  2388. if (_efemRobot.RobotStatus == RState.Running ||_tmRobot.RobotStatus == RState.Running)
  2389. return;
  2390. foreach (var pj in _lstProcessJobs)
  2391. {
  2392. if (pj.State == EnumProcessJobState.Processing)
  2393. {
  2394. if (CheckAllWaferReturned(pj, true))
  2395. {
  2396. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2397. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2398. }
  2399. }
  2400. else if (pj.State == EnumProcessJobState.Stopping)
  2401. {
  2402. if (CheckAllWaferReturned(pj, false))
  2403. {
  2404. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2405. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2406. }
  2407. }
  2408. }
  2409. }
  2410. private void UpdateControlJobStatus()
  2411. {
  2412. if (_lstControlJobs.Count == 0)
  2413. return;
  2414. if (_efemRobot.RobotStatus == RState.Running || _tmRobot.RobotStatus == RState.Running)
  2415. return;
  2416. bool allControlJobComplete = true;
  2417. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  2418. foreach (var cj in _lstControlJobs)
  2419. {
  2420. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  2421. {
  2422. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2423. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  2424. {
  2425. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2426. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2427. if(firstQuequeJob.InnerId == cj.InnerId)
  2428. {
  2429. if (IsCtrlJobNeedPreClean(cj))
  2430. {
  2431. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  2432. _waitPreCleanPMs.Clear();
  2433. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2434. foreach (var pm in PMs)
  2435. {
  2436. _waitPreCleanPMs.Add(pm);
  2437. }
  2438. }
  2439. else
  2440. {
  2441. cj.JetState = EnumJetCtrlJobState.Processing;
  2442. foreach (var pjName in cj.ProcessJobNameList)
  2443. {
  2444. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2445. if (pj == null)
  2446. {
  2447. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2448. continue;
  2449. }
  2450. if (pj.State == EnumProcessJobState.Queued)
  2451. {
  2452. ActiveProcessJob(pj);
  2453. }
  2454. }
  2455. }
  2456. }
  2457. }
  2458. }
  2459. else if(IsCtrlJobRuning(cj))
  2460. {
  2461. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2462. {
  2463. if (_waitPreCleanPMs.Count == 0)
  2464. {
  2465. cj.JetState = EnumJetCtrlJobState.Processing;
  2466. foreach (var pjName in cj.ProcessJobNameList)
  2467. {
  2468. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2469. if (pj == null)
  2470. {
  2471. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2472. continue;
  2473. }
  2474. if (pj.State == EnumProcessJobState.Queued)
  2475. {
  2476. ActiveProcessJob(pj);
  2477. }
  2478. }
  2479. }
  2480. }
  2481. else
  2482. {
  2483. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2484. {
  2485. if (IsAllJobWaferProcessedOrProcessing(cj))
  2486. {
  2487. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2488. _waitPostCleanPMs.Clear();
  2489. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2490. foreach (var pm in PMs)
  2491. {
  2492. _waitPostCleanPMs.Add(pm);
  2493. }
  2494. }
  2495. }
  2496. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2497. {
  2498. cj.JetState = EnumJetCtrlJobState.Completed;
  2499. cj.SetState(EnumControlJobState.Completed);
  2500. cj.EndTime = DateTime.Now;
  2501. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2502. _dbCallback.LotFinished(cj);
  2503. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2504. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2505. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2506. }
  2507. }
  2508. int countProcessed = 0;
  2509. foreach (var pjName in cj.ProcessJobNameList)
  2510. {
  2511. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2512. if (pj == null)
  2513. {
  2514. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2515. continue;
  2516. }
  2517. // caculate process wafer by process
  2518. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2519. {
  2520. foreach (var pjSlotWafer in pj.SlotWafers)
  2521. {
  2522. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2523. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  2524. countProcessed++;
  2525. }
  2526. }
  2527. }
  2528. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + (cj.JetState == EnumJetCtrlJobState.Completed && cj.LotWafers.Count == countProcessed ? 0 : countProcessed);
  2529. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2530. {
  2531. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2532. }
  2533. }
  2534. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2535. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2536. {
  2537. cjRemoveList.Add(cj);
  2538. }
  2539. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2540. }
  2541. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2542. {
  2543. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2544. if (totolCycleWafer != _cycledWafer || _lpCycleCount.Sum(item => item.Value) > 0 && _throughput < 0.01) // refresh _throughput in time
  2545. {
  2546. _cycledWafer = totolCycleWafer;
  2547. if (_cycledCount > 0)
  2548. {
  2549. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2550. }
  2551. else
  2552. {
  2553. _throughput = 0;
  2554. }
  2555. }
  2556. if (allControlJobComplete)
  2557. {
  2558. _cycledCount++;
  2559. if (_cycledCount < _cycleSetPoint)
  2560. {
  2561. foreach (var cj in _lstControlJobs)
  2562. {
  2563. cj.SetState(EnumControlJobState.Executing);
  2564. cj.JetState = EnumJetCtrlJobState.Quequed;
  2565. cj.LotInnerId = Guid.NewGuid();
  2566. _dbCallback.LotCreated(cj);
  2567. }
  2568. foreach (var pj in _lstProcessJobs)
  2569. {
  2570. pj.SetState(EnumProcessJobState.Queued);
  2571. pj.InnerId = Guid.NewGuid();
  2572. foreach (var pjSlotWafer in pj.SlotWafers)
  2573. {
  2574. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2575. wafer.ProcessJob = null;
  2576. wafer.NextSequenceStep = 0;
  2577. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2578. }
  2579. }
  2580. }
  2581. else
  2582. _cycleState = RState.End;
  2583. }
  2584. }
  2585. foreach (var cj in cjRemoveList)
  2586. {
  2587. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2588. foreach (var pj in _lstProcessJobs)
  2589. {
  2590. if (pj.ControlJobName == cj.Name)
  2591. pjRemoveList.Add(pj);
  2592. }
  2593. foreach (var pj in pjRemoveList)
  2594. {
  2595. _lstProcessJobs.Remove(pj);
  2596. }
  2597. _lstControlJobs.Remove(cj);
  2598. }
  2599. }
  2600. private void UpdateLLInOutPathProperty()
  2601. {
  2602. if (_lstControlJobs.Count == 0)
  2603. return;
  2604. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2605. foreach (var cj in _lstControlJobs)
  2606. {
  2607. if (cj.State == EnumControlJobState.Executing)
  2608. {
  2609. foreach (var pjName in cj.ProcessJobNameList)
  2610. {
  2611. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2612. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2613. continue;
  2614. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2615. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2616. }
  2617. }
  2618. }
  2619. if (inOutPaths.Count == 1)
  2620. {
  2621. _LLInOutPath = inOutPaths[0];
  2622. }
  2623. }
  2624. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2625. {
  2626. List<ModuleName> allModules = _vacModules.Keys.ToList().Union(_atmModules.Keys.ToList()).ToList();
  2627. allModules.Add(ModuleName.EfemRobot);
  2628. allModules.Add(ModuleName.TMRobot);
  2629. int original = (int)ModuleHelper.Converter(cj.Module);
  2630. foreach (var mod in allModules)
  2631. {
  2632. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  2633. continue;
  2634. var wafers = WaferManager.Instance.GetWafers(mod);
  2635. foreach (var wafer in wafers)
  2636. {
  2637. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.ControlJobName != cj.Name)
  2638. continue;
  2639. if (wafer.ProcessState != EnumWaferProcessStatus.Completed && wafer.ProcessState != EnumWaferProcessStatus.InProcess)
  2640. return false; ;
  2641. }
  2642. }
  2643. return true;
  2644. }
  2645. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2646. {
  2647. foreach(var pj in _lstProcessJobs)
  2648. {
  2649. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2650. {
  2651. return false;
  2652. }
  2653. }
  2654. return true;
  2655. }
  2656. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2657. {
  2658. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2659. cj.JetState == EnumJetCtrlJobState.Processing ||
  2660. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2661. }
  2662. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2663. {
  2664. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2665. (cj.JetState == EnumJetCtrlJobState.Processing
  2666. && IsAllJobWaferProcessedOrProcessing(cj)
  2667. && !IsCtrlJobNeedPostClean(cj));
  2668. }
  2669. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2670. {
  2671. return cj.PreJobClean.Trim().Length > 0;
  2672. }
  2673. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2674. {
  2675. return cj.PostJobClean.Trim().Length > 0;
  2676. }
  2677. private bool IsPMWaferNeedWTWClean(ModuleName pm, out string WTWCleanRecipe)
  2678. {
  2679. WTWCleanRecipe = string.Empty;
  2680. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  2681. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.Sequence.WTWCleanRecipe.Trim().Length == 0)
  2682. return false;
  2683. WTWCleanRecipe = wafer.ProcessJob.Sequence.WTWCleanRecipe;
  2684. return true;
  2685. }
  2686. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2687. {
  2688. var pmlist = new List<ModuleName>();
  2689. foreach(var pj in _lstProcessJobs)
  2690. {
  2691. if(pj.ControlJobName == cj.Name)
  2692. {
  2693. foreach(var pm in pj.Sequence.PMs)
  2694. {
  2695. if (!pmlist.Contains(pm))
  2696. pmlist.Add(pm);
  2697. }
  2698. }
  2699. }
  2700. return pmlist;
  2701. }
  2702. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2703. {
  2704. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2705. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2706. return Wafer;
  2707. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2708. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2709. return Wafer;
  2710. return cloneWafer;
  2711. }
  2712. #endregion
  2713. #region Manual Return All Wafer
  2714. public RState CheckManualReturnWafer()
  2715. {
  2716. if(!_tmRobot.IsIdle && (GetPMWaferExistence().exist + GetTMRobotWaferCount() > 0))
  2717. {
  2718. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  2719. return RState.Failed;
  2720. }
  2721. if (!_efemRobot.IsIdle)
  2722. {
  2723. LOG.Write(eEvent.ERR_ROUTER, ModuleName.EfemRobot, $"The EFEM Robot is not ready for return wafer.");
  2724. return RState.Failed;
  2725. }
  2726. var schedulers = _vacSchedulers.Concat(_atmSchedulers);
  2727. foreach(var mod in schedulers)
  2728. {
  2729. if (ModuleHelper.IsLoadPort(mod.Key))
  2730. continue;
  2731. int nSlotNumber = ModuleHelper.IsLoadLock(mod.Key) ? (mod.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber) : (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsEFEMRobot(mod.Key) ? 2 : 1);
  2732. for(int slot = 0; slot < nSlotNumber; slot++)
  2733. {
  2734. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  2735. if (wafer.IsEmpty)
  2736. continue;
  2737. if(!mod.Value.IsIdle)
  2738. {
  2739. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  2740. return RState.Failed;
  2741. }
  2742. var destLP = (ModuleName)wafer.OriginStation;
  2743. if(!_atmSchedulers[destLP].IsAvailable)
  2744. {
  2745. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  2746. return RState.Failed;
  2747. }
  2748. }
  2749. }
  2750. Clear();
  2751. return RState.Running;
  2752. }
  2753. public RState ReturnAllWafers()
  2754. {
  2755. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2756. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2757. var pmWaferStatus = GetPMWaferExistence();
  2758. if (pmWaferStatus.exist + (_LLASlotNumber - llaWaferStatus.empty) + (_LLBSlotNumber - llbWaferStatus.empty) + GetTMRobotWaferCount() + GetAtmInerWaferCount() + GetEfemRoborWaferCount() == 0)
  2759. {
  2760. Clear();
  2761. return RState.End;
  2762. }
  2763. ReturnAtmWafers();
  2764. ReturnVacWafers();
  2765. CheckReturnWafersArrived();
  2766. return RState.Running;
  2767. }
  2768. private void ReturnVacWafers()
  2769. {
  2770. if(_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running && _movingItems.Count == 0)
  2771. {
  2772. var tmRobotWaferCount = GetTMRobotWaferCount();
  2773. if(tmRobotWaferCount > 0 || GetPMWaferExistence().exist > 0)
  2774. {
  2775. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2776. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2777. if (IsLoadReadyForTM(ModuleName.LLA) && llaWaferStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaWaferStatus.empty == llbWaferStatus.empty) || llaWaferStatus.empty > llbWaferStatus.empty))
  2778. {
  2779. if (tmRobotWaferCount > 0)
  2780. ReturnTMRobotWafersToLL(ModuleName.LLA);
  2781. else
  2782. ReturnPMWafersToLL(ModuleName.LLA);
  2783. }
  2784. else if (IsLoadReadyForTM(ModuleName.LLB) && llbWaferStatus.empty > 0)
  2785. {
  2786. if (tmRobotWaferCount > 0)
  2787. ReturnTMRobotWafersToLL(ModuleName.LLB);
  2788. else
  2789. ReturnPMWafersToLL(ModuleName.LLB);
  2790. }
  2791. }
  2792. RuningTMRobotTask();
  2793. }
  2794. }
  2795. private void ReturnAtmWafers()
  2796. {
  2797. if(_efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count == 0)
  2798. {
  2799. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable && WaferManager.Instance.CheckHasWafer(x.Key, 0)).ToDictionary(k => k.Key, v => v.Value);
  2800. var lls = _vacSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key) && GetLLProcessStatusCount(x.Key).processed + GetLLProcessStatusCount(x.Key).unprocessed > 0).ToDictionary(k => k.Key, v => v.Value);
  2801. if (GetEfemRoborWaferCount() > 0)
  2802. {
  2803. for(int slot = 0; slot < 2; slot++)
  2804. {
  2805. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, slot);
  2806. if(!wafer.IsEmpty)
  2807. {
  2808. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, slot, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)slot));
  2809. }
  2810. }
  2811. }
  2812. else if(aligners.Count > 0)
  2813. {
  2814. foreach(var align in aligners)
  2815. {
  2816. var wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  2817. var hand = GetEFEMRobotFreeHand();
  2818. if (!wafer.IsEmpty && hand != Hand.None)
  2819. {
  2820. _efemMovingItems.Add(new MoveItem(align.Key, 0, ModuleName.EfemRobot, (int)hand, hand));
  2821. }
  2822. }
  2823. }
  2824. else if(lls.Count > 0)
  2825. {
  2826. ModuleName source = lls.First().Key;
  2827. if(lls.Count > 1)
  2828. {
  2829. if (GetLLProcessStatusCount(ModuleName.LLB).empty < GetLLProcessStatusCount(ModuleName.LLA).empty)
  2830. source = ModuleName.LLB;
  2831. else
  2832. source = ModuleName.LLA;
  2833. }
  2834. int slotNumber = source == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2835. for(int i = 0; i < slotNumber; i++)
  2836. {
  2837. var wafer = WaferManager.Instance.GetWafer(source, i);
  2838. var hand = GetEFEMRobotFreeHand();
  2839. if (!wafer.IsEmpty && hand != Hand.None)
  2840. {
  2841. _efemMovingItems.Add(new MoveItem(source, i, ModuleName.EfemRobot, (int)hand, hand));
  2842. }
  2843. }
  2844. }
  2845. RuningEFEMRobotTask();
  2846. }
  2847. }
  2848. private void ReturnPMWafersToLL(ModuleName ll)
  2849. {
  2850. var validSlots = GetModuleValidSlots(ll);
  2851. foreach(var pm in _vacSchedulers)
  2852. {
  2853. if (!ModuleHelper.IsPm(pm.Key))
  2854. continue;
  2855. if(pm.Value.IsIdle && WaferManager.Instance.CheckHasWafer(pm.Key, 0) && validSlots.Count > 0)
  2856. {
  2857. _movingItems.Add(new MoveItem( pm.Key, 0, ll, validSlots.Dequeue(), Hand.None));
  2858. if (_movingItems.Count >= 2)
  2859. return;
  2860. }
  2861. }
  2862. }
  2863. private void ReturnTMRobotWafersToLL(ModuleName ll)
  2864. {
  2865. var validSlots = GetModuleValidSlots(ll);
  2866. for(int slot = 0; slot < 2; slot++)
  2867. {
  2868. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, slot))
  2869. {
  2870. _movingItems.Add(new MoveItem(ModuleName.TMRobot, slot, ll, validSlots.Dequeue(), (Hand)slot));
  2871. }
  2872. }
  2873. }
  2874. private void CheckReturnWafersArrived()
  2875. {
  2876. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2877. {
  2878. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2879. foreach (var tar in tars)
  2880. {
  2881. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2882. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2883. continue;
  2884. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2885. {
  2886. // wafer arrive
  2887. _vacWaferTargets.Remove(tar.Key);
  2888. }
  2889. }
  2890. if (ModuleHelper.IsLoadLock(mod.Key))
  2891. {
  2892. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2893. {
  2894. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2895. }
  2896. }
  2897. }
  2898. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2899. if (_vacMoveFinishTrig.Q)
  2900. {
  2901. foreach (var item in _movingItems)
  2902. {
  2903. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2904. {
  2905. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2906. }
  2907. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2908. {
  2909. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2910. }
  2911. }
  2912. _movingItems.Clear();
  2913. }
  2914. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2915. {
  2916. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2917. foreach (var tar in tars)
  2918. {
  2919. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2920. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2921. continue;
  2922. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2923. {
  2924. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2925. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2926. _atmWaferTargets.Remove(tar.Key);
  2927. if (ModuleHelper.IsAligner(tar.Key.Module))
  2928. {
  2929. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2930. }
  2931. }
  2932. }
  2933. if (ModuleHelper.IsLoadLock(mod.Key))
  2934. {
  2935. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2936. {
  2937. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2938. }
  2939. }
  2940. }
  2941. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2942. {
  2943. foreach (var item in _efemMovingItems)
  2944. {
  2945. if (ModuleHelper.IsLoadLock(item.Module))
  2946. {
  2947. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2948. }
  2949. }
  2950. _efemMovingItems.Clear();
  2951. }
  2952. }
  2953. #endregion
  2954. }
  2955. }