AutoCycle.cs 108 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. Moved,
  39. // PM Status
  40. WaitProcess,
  41. StartProcess,
  42. Processing,
  43. StartIdleClean,
  44. IdleClean,
  45. WaitPreJobClean,
  46. StartPreJobClean,
  47. PreJobClean,
  48. WaitPostJobClean,
  49. StartPostJobClean,
  50. PostJobClean,
  51. WaitWTWClean,
  52. StartWTWClean,
  53. WTWClean,
  54. // Align Status
  55. WaitAlign,
  56. StartAlign,
  57. Aligning,
  58. }
  59. class ModuleFlag
  60. {
  61. public ModulePriority Priority { get; set; }
  62. public MovingStatus MovingStatus { get; set; }
  63. public bool InUsed { get; set; }
  64. public ModuleFlag(ModulePriority _priority)
  65. {
  66. Priority = _priority;
  67. MovingStatus = MovingStatus.Idle;
  68. InUsed = true;
  69. }
  70. }
  71. class AutoCycle : IRoutine
  72. {
  73. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  74. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  75. private RState _cycleState = RState.Init;
  76. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  77. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  78. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  79. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  80. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  81. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  82. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  85. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  86. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  89. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  90. int _LLASlotNumber = 4;
  91. int _LLBSlotNumber = 4;
  92. int _efemRobotSingleArmOption = 0;
  93. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  94. List<MoveItem> _movingItems = new List<MoveItem>();
  95. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  96. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  97. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  98. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  99. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  100. private SchedulerFACallback _faCallback;
  101. private SchedulerDBCallback _dbCallback;
  102. private bool _isCycleMode;
  103. private int _cycleSetPoint = 0;
  104. private int _cycledCount = 0;
  105. private int _cycledWafer = 0;
  106. private float _throughput = 0.0f;
  107. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  108. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  109. private Stopwatch _cycleWatch = new Stopwatch();
  110. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  111. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  112. private List<ModuleName> _waitWTWCleanPMs = new List<ModuleName>();
  113. public bool HasJobRunning => _lstControlJobs.Count > 0;
  114. #region public interface
  115. public AutoCycle()
  116. {
  117. _faCallback = new SchedulerFACallback();
  118. _dbCallback = new SchedulerDBCallback();
  119. InitModules();
  120. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  121. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  122. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  123. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  124. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  125. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  126. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  127. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  128. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  129. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  130. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  132. }
  133. public RState Start(params object[] objs)
  134. {
  135. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  136. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  137. _cycledWafer = 0;
  138. _cycledCount = 0;
  139. _throughput = 0;
  140. _cycleWatch.Stop();
  141. _lpCycleWafer.Clear();
  142. _lpCycleCount.Clear();
  143. return RState.Running;
  144. }
  145. public RState Monitor()
  146. {
  147. if (_cycleState == RState.Running)
  148. {
  149. prelude();
  150. driveAtmSystem();
  151. driveVacSystem();
  152. epilogue();
  153. }
  154. return _cycleState;
  155. }
  156. public void Abort()
  157. {
  158. }
  159. public void CreateJob(Dictionary<string, object> param)
  160. {
  161. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  162. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  163. string[] slotSequence = (string[])param["SlotSequence"];
  164. string jobId = (string)param["JobId"];
  165. string module = (string)param["Module"];
  166. //bool autoStart = (bool)param["AutoStart"];
  167. string lotId = jobId;
  168. if (param.ContainsKey("LotId"))
  169. lotId = (string)param["LotId"];
  170. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  171. {
  172. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}");
  173. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  174. return;
  175. }
  176. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  177. {
  178. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} should be LoadPort");
  179. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  180. return;
  181. }
  182. if (string.IsNullOrEmpty(jobId))
  183. {
  184. jobId = "CJ_Local_" + module;
  185. }
  186. if (_lstControlJobs.Exists(x => x.Name == jobId))
  187. {
  188. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{jobId} already created");
  189. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  190. return;
  191. }
  192. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  193. if (!lp.CheckReadyRunJob())
  194. {
  195. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} not ready");
  196. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  197. return;
  198. }
  199. ControlJobInfo cj = new ControlJobInfo();
  200. cj.Name = jobId;
  201. cj.Module = module;
  202. cj.LotName = lotId;
  203. cj.LotInnerId = Guid.NewGuid();
  204. cj.LotWafers = new List<WaferInfo>();
  205. cj.SetState(EnumControlJobState.WaitingForStart);
  206. cj.JetState = EnumJetCtrlJobState.Created;
  207. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  208. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  209. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  210. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  211. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  212. {
  213. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  214. continue;
  215. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  216. indexSequence[groupName] = slotSequence[i];
  217. if (!seqSlot.ContainsKey(groupName))
  218. {
  219. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  220. }
  221. if (!seqSlotWafers.ContainsKey(groupName))
  222. {
  223. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  224. }
  225. seqSlot[groupName][i] = true;
  226. if (!WaferManager.Instance.CheckHasWafer(module, i))
  227. {
  228. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} not in the carrier");
  229. return;
  230. }
  231. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  232. {
  233. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}");
  234. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  235. return;
  236. }
  237. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  238. {
  239. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}");
  240. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  241. return;
  242. }
  243. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  244. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  245. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  246. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  247. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  248. }
  249. if (seqSlotWafers.Count == 0)
  250. {
  251. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job has not assign wafer");
  252. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  253. return;
  254. }
  255. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  256. string[] seqs = seqSlot.Keys.ToArray();
  257. for (int i = 0; i < seqs.Length; i++)
  258. {
  259. ProcessJobInfo pj = new ProcessJobInfo();
  260. pj.Name = jobId + "_" + (i + 1);
  261. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  262. pj.ControlJobName = cj.Name;
  263. pj.LotName = lotId;
  264. pj.SlotWafers = seqSlotWafers[seqs[i]];
  265. pj.SetState(EnumProcessJobState.Queued);
  266. if (!CheckSequencePmReady(pj.Sequence, null, out _, out string reason))
  267. {
  268. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  269. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  270. return;
  271. }
  272. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  273. {
  274. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  275. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  276. return;
  277. }
  278. pjs.Add(pj);
  279. }
  280. _dbCallback.LotUpdate(cj);
  281. foreach (var pj in pjs)
  282. {
  283. cj.ProcessJobNameList.Add(pj.Name);
  284. _lstProcessJobs.Add(pj);
  285. }
  286. _lstControlJobs.Add(cj);
  287. //AssociatedPMWithLP(cj);
  288. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  289. }
  290. public bool CheckAllJobDone()
  291. {
  292. foreach (var cj in _lstControlJobs)
  293. {
  294. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  295. return false;
  296. }
  297. return true;
  298. }
  299. public bool CheckJobJustDone(out string sJobName)
  300. {
  301. foreach (var cj in _lstControlJobs)
  302. {
  303. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  304. {
  305. //LP;WaferSize;Lot;Number;Start;End;
  306. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  307. cj.BeenPosted = true;
  308. return true;
  309. }
  310. }
  311. sJobName = "NULL";
  312. return false;
  313. }
  314. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  315. {
  316. foreach (var pj in _lstProcessJobs)
  317. {
  318. if (pj.ControlJobName == cj.Name)
  319. return pj;
  320. }
  321. return null;
  322. }
  323. public void AbortJob(string jobName)
  324. {
  325. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  326. if (cj == null)
  327. {
  328. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"abort job rejected, not found job with id {jobName}");
  329. return;
  330. }
  331. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  332. foreach (var pj in _lstProcessJobs)
  333. {
  334. if (pj.ControlJobName == cj.Name)
  335. {
  336. pj.SetState(EnumProcessJobState.Aborting);
  337. pjAbortList.Add(pj);
  338. int unprocessed = 0;
  339. int aborted = 0;
  340. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  341. foreach (var waferInfo in wafers)
  342. {
  343. waferInfo.ProcessJob = null;
  344. waferInfo.NextSequenceStep = 0;
  345. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  346. unprocessed++;
  347. }
  348. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  349. }
  350. }
  351. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  352. _dbCallback.LotFinished(cj);
  353. foreach (var pj in pjAbortList)
  354. {
  355. _lstProcessJobs.Remove(pj);
  356. }
  357. _lstControlJobs.Remove(cj);
  358. }
  359. public void StopJob(string jobName)
  360. {
  361. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  362. if (cj == null)
  363. {
  364. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"stop job rejected, not found job with id {jobName}");
  365. return;
  366. }
  367. foreach (var pj in _lstProcessJobs)
  368. {
  369. if (pj.ControlJobName == cj.Name)
  370. {
  371. pj.SetState(EnumProcessJobState.Stopping);
  372. }
  373. }
  374. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  375. _dbCallback.LotFinished(cj);
  376. }
  377. public void ResumeJob(string jobName)
  378. {
  379. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  380. if (cj == null)
  381. {
  382. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  383. return;
  384. }
  385. if (cj.State == EnumControlJobState.Paused)
  386. {
  387. cj.SetState(EnumControlJobState.Executing);
  388. }
  389. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  390. }
  391. public void PauseJob(string jobName)
  392. {
  393. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  394. if (cj == null)
  395. {
  396. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  397. return;
  398. }
  399. if (cj.State == EnumControlJobState.Executing)
  400. {
  401. cj.SetState(EnumControlJobState.Paused);
  402. }
  403. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  404. }
  405. public void StartJob(string jobName)
  406. {
  407. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  408. if (cj == null)
  409. {
  410. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"start job rejected, not found job with id {jobName}");
  411. return;
  412. }
  413. if (cj.State == EnumControlJobState.WaitingForStart)
  414. {
  415. cj.SetState(EnumControlJobState.Executing);
  416. //PreJobClean(cj);
  417. cj.JetState = EnumJetCtrlJobState.Quequed;
  418. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  419. cj.StartTime = DateTime.Now;
  420. _dbCallback.LotCreated(cj);
  421. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  422. //if (!_blockingWatcher.IsRunning)
  423. // _blockingWatcher.Restart();
  424. //ResetTraceFlag();
  425. }
  426. if (!_cycleWatch.IsRunning)
  427. {
  428. _cycleWatch.Restart();
  429. }
  430. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  431. {
  432. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  433. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  434. }
  435. _cycleState = RState.Running;
  436. }
  437. public void Clear()
  438. {
  439. _vacWaferTargets.Clear();
  440. _atmWaferTargets.Clear();
  441. _movingItems.Clear();
  442. _efemMovingItems.Clear();
  443. _vacMoveFinishTrig.RST = true;
  444. _atmMoveFinishTrig.RST = true;
  445. _efemRobot.ResetTask();
  446. _tmRobot.ResetTask();
  447. foreach (var module in _vacSchedulers)
  448. {
  449. module.Value.ResetTask();
  450. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  451. }
  452. foreach (var module in _atmSchedulers)
  453. {
  454. module.Value.ResetTask();
  455. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  456. }
  457. _lstControlJobs.Clear();
  458. _lstProcessJobs.Clear();
  459. _cycleState = RState.End;
  460. }
  461. #endregion
  462. private void InitModules()
  463. {
  464. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  465. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  466. {
  467. if (ModuleHelper.IsInstalled(module))
  468. {
  469. if (ModuleHelper.IsLoadPort(module))
  470. {
  471. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  472. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  473. }
  474. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  475. {
  476. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  477. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  478. }
  479. }
  480. }
  481. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  482. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  483. {
  484. if (ModuleHelper.IsInstalled(module))
  485. {
  486. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  487. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  488. }
  489. }
  490. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  491. {
  492. if (ModuleHelper.IsInstalled(module))
  493. {
  494. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  495. _vacSchedulers[module] = llScheduler;
  496. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  497. _atmSchedulers[module] = llScheduler;
  498. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  499. }
  500. }
  501. }
  502. private void prelude()
  503. {
  504. }
  505. private void epilogue()
  506. {
  507. CheckWaferArrived();
  508. ProcessPMTask();
  509. ProcessAlignerTask();
  510. UpdateProcessJobStatus();
  511. UpdateControlJobStatus();
  512. //DispatchCtrlJobs();
  513. UpdateLLInOutPathProperty();
  514. }
  515. private void driveVacSystem()
  516. {
  517. PumpingTMRobotTask();
  518. ProcessTMRobotTask();
  519. RuningTMRobotTask();
  520. }
  521. #region Vacuum System
  522. private void PumpingTMRobotTask()
  523. {
  524. if (!_tmRobot.IsAvailable)
  525. return;
  526. foreach (var mod in _vacSchedulers)
  527. {
  528. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  529. {
  530. if (ModuleHelper.IsLoadLock(mod.Key))
  531. {
  532. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  533. foreach (var slot in inSlots)
  534. {
  535. if (IsLoadLockReservedByEFEM(mod.Key))
  536. continue;
  537. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  538. {
  539. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  540. }
  541. }
  542. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  543. foreach (var slot in outSlots)
  544. {
  545. if (IsLoadLockReservedByEFEM(mod.Key))
  546. continue;
  547. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  548. {
  549. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  550. }
  551. }
  552. }
  553. else
  554. {
  555. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  556. {
  557. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  558. }
  559. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  560. {
  561. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  562. }
  563. }
  564. }
  565. }
  566. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  567. }
  568. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  569. {
  570. destSlot = new SlotItem(ModuleName.System, -1);
  571. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  572. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  573. return false;
  574. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  575. {
  576. var validSlots = GetModuleValidSlots(next_module);
  577. foreach (var nSlot in validSlots)
  578. {
  579. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  580. continue;
  581. foreach (var inItem in _vacReadyInSlots)
  582. {
  583. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus != MovingStatus.Moving)
  584. {
  585. destSlot.Module = next_module;
  586. destSlot.Slot = nSlot;
  587. return true;
  588. }
  589. }
  590. }
  591. }
  592. return false;
  593. }
  594. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  595. {
  596. replaceSlot = new SlotItem(ModuleName.System, -1);
  597. destSlot = new SlotItem(ModuleName.System, -1);
  598. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  599. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  600. return false;
  601. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  602. {
  603. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  604. continue;
  605. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  606. {
  607. replaceSlot.Module = next_module;
  608. replaceSlot.Slot = 0;
  609. return true;
  610. }
  611. }
  612. return false;
  613. }
  614. List<int> GetModuleValidSlots(ModuleName mod)
  615. {
  616. var validSlot = new List<int>();
  617. if (ModuleHelper.IsLoadLock(mod))
  618. {
  619. if (!IsLoadLockReservedByEFEM(mod))
  620. {
  621. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  622. foreach (var slot in inSlots)
  623. {
  624. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  625. validSlot.Add(slot);
  626. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  627. validSlot.Add(slot);
  628. }
  629. }
  630. }
  631. else if (ModuleHelper.IsPm(mod))
  632. {
  633. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  634. validSlot.Add(0);
  635. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  636. validSlot.Add(0);
  637. }
  638. return validSlot.Distinct().ToList();
  639. }
  640. private int GetModuleSlotCount(ModuleName mod)
  641. {
  642. int nSlotCount = 1;
  643. if (ModuleHelper.IsLoadLock(mod))
  644. {
  645. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  646. }
  647. else if (ModuleHelper.IsLoadPort(mod))
  648. {
  649. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  650. }
  651. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  652. {
  653. nSlotCount = 2;
  654. }
  655. return nSlotCount;
  656. }
  657. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  658. {
  659. List<MoveItem> inSlots = new List<MoveItem>();
  660. var validSlots = GetModuleValidSlots(inModule);
  661. foreach (var slot in _vacReadyOutSlots)
  662. {
  663. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  664. continue;
  665. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  666. continue;
  667. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  668. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  669. continue;
  670. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  671. {
  672. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  673. {
  674. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  675. {
  676. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.First(), Hand.None));
  677. }
  678. validSlots.RemoveAt(0);
  679. }
  680. }
  681. }
  682. return inSlots;
  683. }
  684. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  685. {
  686. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  687. {
  688. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  689. }
  690. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  691. {
  692. _vacModules[moveItem.SourceModule].MovingStatus = status;
  693. }
  694. }
  695. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  696. {
  697. if (!ModuleHelper.IsTMRobot(module))
  698. {
  699. _vacModules[module].MovingStatus = status;
  700. }
  701. }
  702. private void ProcessTMRobotTask()
  703. {
  704. if (_tmRobot.IsAvailable)
  705. {
  706. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  707. {
  708. for (int i = 0; i < 2; i++)
  709. {
  710. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  711. {
  712. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  713. {
  714. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  715. UpdateModuleMovingStatus(destSlot.Module);
  716. }
  717. }
  718. }
  719. return;
  720. }
  721. foreach (var slot in _vacReadyOutSlots)
  722. {
  723. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  724. continue;
  725. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  726. {
  727. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  728. continue;
  729. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  730. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  731. {
  732. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  733. UpdateModuleMovingStatus(slot.Key.Module);
  734. UpdateModuleMovingStatus(destSlot.Module);
  735. if (llStatus.Item2 > 1)
  736. {
  737. // check whether match double pick pattern
  738. foreach (var item in _vacReadyOutSlots)
  739. {
  740. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  741. {
  742. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  743. {
  744. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  745. UpdateModuleMovingStatus(destSlot_2.Module);
  746. break;
  747. }
  748. }
  749. }
  750. if (_movingItems.Count == 1)
  751. {
  752. foreach (var item in _vacReadyOutSlots)
  753. {
  754. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  755. {
  756. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  757. {
  758. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  759. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  760. UpdateModuleMovingStatus(replaceSlot.Module);
  761. UpdateModuleMovingStatus(destSlot.Module);
  762. return;
  763. }
  764. }
  765. }
  766. }
  767. }
  768. // check whether match swap pattern
  769. int inCount = 0;
  770. var in_slots = SearchWaitInSlots(slot.Key.Module);
  771. foreach (var in_slot in in_slots)
  772. {
  773. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  774. {
  775. _movingItems.Add(in_slot);
  776. UpdateItemMovingStatus(in_slot);
  777. inCount++;
  778. }
  779. }
  780. return;
  781. }
  782. }
  783. else // PM
  784. {
  785. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  786. {
  787. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  788. UpdateModuleMovingStatus(slot.Key.Module);
  789. UpdateModuleMovingStatus(destSlot.Module);
  790. // check whether match swap pattern
  791. int swapCount = 0;
  792. var in_slots = SearchWaitInSlots(slot.Key.Module);
  793. foreach (var swap_slot in in_slots)
  794. {
  795. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  796. {
  797. _movingItems.Add(swap_slot);
  798. UpdateItemMovingStatus(swap_slot);
  799. swapCount++;
  800. }
  801. }
  802. if (swapCount == 0)
  803. {
  804. // check whether match double move pattern
  805. int inCount = 0;
  806. var same_dest = SearchWaitInSlots(destSlot.Module);
  807. foreach (var in_slot in same_dest)
  808. {
  809. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  810. {
  811. _movingItems.Add(in_slot);
  812. UpdateItemMovingStatus(in_slot);
  813. inCount++;
  814. }
  815. }
  816. }
  817. return;
  818. }
  819. }
  820. }
  821. _vacReadyOutSlots.Clear();
  822. _vacReadyInSlots.Clear();
  823. }
  824. }
  825. private void RuningTMRobotTask()
  826. {
  827. if (_tmRobot.IsAvailable)
  828. {
  829. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  830. {
  831. foreach (var item in _movingItems)
  832. {
  833. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  834. if (wafer.IsEmpty)
  835. {
  836. // post alarm
  837. _cycleState = RState.Failed;
  838. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  839. return;
  840. }
  841. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  842. _vacWaferTargets[slot] = wafer.InnerId;
  843. }
  844. }
  845. }
  846. }
  847. private void ProcessPMTask()
  848. {
  849. foreach (var mod in _vacModules)
  850. {
  851. if (ModuleHelper.IsPm(mod.Key))
  852. {
  853. if (_vacSchedulers[mod.Key].IsAvailable)
  854. {
  855. switch (mod.Value.MovingStatus)
  856. {
  857. case MovingStatus.WaitProcess:
  858. {
  859. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  860. mod.Value.MovingStatus = MovingStatus.StartProcess;
  861. }
  862. break;
  863. case MovingStatus.Processing:
  864. {
  865. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  866. string WTWCleanRecipe = string.Empty;
  867. var wtwJob = _lstControlJobs.Find(cj => cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedWTWClean(cj, mod.Key, out WTWCleanRecipe) && !IsAllJobWaferProcessedOrProcessing(cj));
  868. if(wtwJob != null && WTWCleanRecipe.Length > 0)
  869. {
  870. _waitWTWCleanPMs.Add(mod.Key);
  871. }
  872. mod.Value.MovingStatus = MovingStatus.Idle;
  873. }
  874. break;
  875. case MovingStatus.IdleClean:
  876. case MovingStatus.PreJobClean:
  877. case MovingStatus.PostJobClean:
  878. case MovingStatus.WTWClean:
  879. mod.Value.MovingStatus = MovingStatus.Idle;
  880. break;
  881. case MovingStatus.Idle:
  882. {
  883. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  884. if (IsPMKeepEmpty(mod.Key))
  885. {
  886. if(_waitPreCleanPMs.Contains(mod.Key))
  887. {
  888. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  889. }
  890. else if(pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  891. {
  892. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  893. }
  894. }
  895. }
  896. break;
  897. case MovingStatus.WaitPreJobClean:
  898. {
  899. mod.Value.MovingStatus = MovingStatus.Idle;
  900. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  901. if (IsPMKeepEmpty(mod.Key))
  902. {
  903. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  904. {
  905. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  906. {
  907. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  908. }
  909. _waitPreCleanPMs.Remove(mod.Key);
  910. }
  911. }
  912. }
  913. break;
  914. case MovingStatus.WaitPostJobClean:
  915. {
  916. mod.Value.MovingStatus = MovingStatus.Idle;
  917. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  918. if (IsPMKeepEmpty(mod.Key))
  919. {
  920. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  921. {
  922. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  923. {
  924. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  925. }
  926. _waitPostCleanPMs.Remove(mod.Key);
  927. }
  928. }
  929. }
  930. break;
  931. case MovingStatus.WaitWTWClean:
  932. {
  933. mod.Value.MovingStatus = MovingStatus.Idle;
  934. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  935. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.Contains(mod.Key))
  936. {
  937. string WTWCleanRecipe = string.Empty;
  938. var wtwJob = _lstControlJobs.Find(cj => cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedWTWClean(cj, mod.Key, out WTWCleanRecipe) && !IsAllJobWaferProcessedOrProcessing(cj));
  939. if (wtwJob != null && WTWCleanRecipe.Length > 0)
  940. {
  941. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  942. {
  943. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  944. }
  945. _waitWTWCleanPMs.Remove(mod.Key);
  946. }
  947. }
  948. }
  949. break;
  950. }
  951. }
  952. else
  953. {
  954. switch (mod.Value.MovingStatus)
  955. {
  956. case MovingStatus.StartProcess:
  957. mod.Value.MovingStatus = MovingStatus.Processing;
  958. break;
  959. case MovingStatus.StartIdleClean:
  960. mod.Value.MovingStatus = MovingStatus.IdleClean;
  961. break;
  962. case MovingStatus.StartPreJobClean:
  963. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  964. break;
  965. case MovingStatus.StartPostJobClean:
  966. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  967. break;
  968. case MovingStatus.StartWTWClean:
  969. mod.Value.MovingStatus = MovingStatus.WTWClean;
  970. break;
  971. }
  972. }
  973. }
  974. }
  975. }
  976. private Hand GetTMRobotFreeHand()
  977. {
  978. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  979. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  980. if (blade1HasWafer && blade2HasWafer)
  981. return Hand.None;
  982. else if (!blade1HasWafer && !blade2HasWafer)
  983. return Hand.Both;
  984. else if (blade1HasWafer)
  985. return Hand.Blade2;
  986. else
  987. return Hand.Blade1;
  988. }
  989. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  990. {
  991. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  992. if (wafer.IsEmpty)
  993. return false;
  994. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  995. return false;
  996. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  997. {
  998. // should not go here
  999. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1000. return false;
  1001. }
  1002. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1003. return false;
  1004. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1005. {
  1006. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1007. return true;
  1008. }
  1009. return false;
  1010. }
  1011. #endregion Vacuum System
  1012. #region Atm System
  1013. private void driveAtmSystem()
  1014. {
  1015. PumpingEFEMRobotTask();
  1016. RuningEFEMRobotTask();
  1017. }
  1018. private void PumpingEFEMRobotTask()
  1019. {
  1020. if (!_efemRobot.IsAvailable)
  1021. return;
  1022. foreach (var scheduler in _atmSchedulers)
  1023. {
  1024. if (!scheduler.Value.IsAvailable)
  1025. continue;
  1026. if (ModuleHelper.IsAligner(scheduler.Key))
  1027. {
  1028. if (_atmModules[scheduler.Key].MovingStatus != MovingStatus.Idle)
  1029. {
  1030. ProcessAlignerTask();
  1031. if (_atmModules[scheduler.Key].MovingStatus != MovingStatus.Idle)
  1032. return;
  1033. }
  1034. if (ProcessAlignerEFEMRobotTask(scheduler.Key))
  1035. return;
  1036. }
  1037. else if (ModuleHelper.IsLoadLock(scheduler.Key))
  1038. {
  1039. if (ProcessLLEFEMRobotTask(scheduler.Key))
  1040. return;
  1041. }
  1042. else if (ModuleHelper.IsCooling(scheduler.Key))
  1043. {
  1044. if (ProcessCoolingEFEMRobotTask(scheduler.Key))
  1045. return;
  1046. }
  1047. else if (ModuleHelper.IsLoadPort(scheduler.Key))
  1048. {
  1049. if (ProcessLPEFEMRobotTask(scheduler.Key))
  1050. return;
  1051. }
  1052. else
  1053. {
  1054. // should not go here
  1055. LOG.Write(eEvent.ERR_ROUTER, $"Wrong Module: {scheduler.Key} in ATM System");
  1056. }
  1057. }
  1058. }
  1059. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1060. {
  1061. var slots = new List<int>();
  1062. for (int i = 0; i < 2; i++)
  1063. {
  1064. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1065. continue;
  1066. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1067. if (wafer.IsEmpty)
  1068. continue;
  1069. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1070. continue;
  1071. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1072. {
  1073. // should not go here
  1074. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1075. continue;
  1076. }
  1077. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1078. {
  1079. slots.Add(i);
  1080. }
  1081. }
  1082. return slots;
  1083. }
  1084. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1085. {
  1086. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1087. if (wafer.IsEmpty)
  1088. return false;
  1089. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1090. return false;
  1091. if (wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1092. {
  1093. // need return
  1094. return true;
  1095. }
  1096. else if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1097. {
  1098. // should not go here
  1099. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1100. return false;
  1101. }
  1102. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1103. return false;
  1104. if (ModuleHelper.IsLoadLock(mod))
  1105. {
  1106. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1107. {
  1108. if (ModuleHelper.IsPm(module))
  1109. return false;
  1110. }
  1111. }
  1112. return true;
  1113. }
  1114. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1115. {
  1116. if (_vacModules[ll].MovingStatus != MovingStatus.Idle || IsLoadLockReservedByTM(ll))
  1117. return false;
  1118. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1119. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1120. foreach (var slot in inSlots)
  1121. {
  1122. if (robotSlots.Count >= 1)
  1123. {
  1124. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1125. {
  1126. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1127. robotSlots.RemoveAt(0);
  1128. }
  1129. }
  1130. }
  1131. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1132. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1133. for (int i = 0; i < slotNumber; i++)
  1134. {
  1135. if (IsAtmWaferReadyOut(ll, i))
  1136. {
  1137. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1138. }
  1139. }
  1140. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1141. if (slot_delays.Count > 0)
  1142. {
  1143. var robotHand = GetEFEMRobotFreeHand();
  1144. if (robotHand != Hand.None)
  1145. {
  1146. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1147. }
  1148. if (slot_delays.Count > 1)
  1149. {
  1150. var secondHand = GetEFEMRobotFreeHand();
  1151. if (secondHand != Hand.None)
  1152. {
  1153. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1154. }
  1155. }
  1156. }
  1157. return _efemMovingItems.Count > 0;
  1158. }
  1159. private Tuple<int, int> GetPMWaferExistence()
  1160. {
  1161. int exist = 0;
  1162. int empty = 0;
  1163. foreach (var module in _vacModules)
  1164. {
  1165. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsOnline)
  1166. {
  1167. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1168. exist++;
  1169. else
  1170. empty++;
  1171. }
  1172. }
  1173. return new Tuple<int, int>(exist, empty);
  1174. }
  1175. private int GetTMRobotWaferCount()
  1176. {
  1177. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1178. }
  1179. private int GetEfemRoborWaferCount()
  1180. {
  1181. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1182. }
  1183. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1184. {
  1185. List<ModuleName> unfinished = new List<ModuleName>();
  1186. foreach (var item in _atmWaferTargets)
  1187. {
  1188. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1189. if (!unfinished.Contains(moving.SourceModule))
  1190. unfinished.Add(moving.SourceModule);
  1191. if (!unfinished.Contains(moving.DestinationModule))
  1192. unfinished.Add(moving.DestinationModule);
  1193. }
  1194. return unfinished.Contains(ll);
  1195. }
  1196. private bool IsLoadLockReservedByTM(ModuleName ll)
  1197. {
  1198. List<ModuleName> unfinished = new List<ModuleName>();
  1199. foreach (var item in _vacWaferTargets)
  1200. {
  1201. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1202. if (!unfinished.Contains(moving.SourceModule))
  1203. unfinished.Add(moving.SourceModule);
  1204. if (!unfinished.Contains(moving.DestinationModule))
  1205. unfinished.Add(moving.DestinationModule);
  1206. }
  1207. return unfinished.Contains(ll);
  1208. }
  1209. private bool IsPMKeepEmpty(ModuleName pm)
  1210. {
  1211. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1212. }
  1213. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1214. {
  1215. preCleanRecipe = string.Empty;
  1216. foreach (var cj in _lstControlJobs)
  1217. {
  1218. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1219. {
  1220. preCleanRecipe = GetFirstProcessJob(cj).Sequence.PreCleanRecipe;
  1221. return true;
  1222. }
  1223. }
  1224. return false;
  1225. }
  1226. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1227. {
  1228. postCleanRecipe = string.Empty;
  1229. foreach (var cj in _lstControlJobs)
  1230. {
  1231. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPreCleanPMs.Contains(pm))
  1232. {
  1233. postCleanRecipe = GetFirstProcessJob(cj).Sequence.PreCleanRecipe;
  1234. return true;
  1235. }
  1236. }
  1237. return false;
  1238. }
  1239. private bool IsWTWJobCleanPending(ModuleName pm, out string wtwCleanRecipe)
  1240. {
  1241. wtwCleanRecipe = string.Empty;
  1242. foreach (var cj in _lstControlJobs)
  1243. {
  1244. if (cj.JetState == EnumJetCtrlJobState.Processing && _waitWTWCleanPMs.Contains(pm))
  1245. {
  1246. wtwCleanRecipe = GetFirstProcessJob(cj).Sequence.WTWCleanRecipe;
  1247. return true;
  1248. }
  1249. }
  1250. return false;
  1251. }
  1252. private Tuple<int, int> GetLLProcessStatusCount(ModuleName ll)
  1253. {
  1254. int processedCount = 0;
  1255. int unprocessCount = 0;
  1256. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1257. if (ModuleHelper.IsLoadLock(ll))
  1258. {
  1259. for (int i = 0; i < slotCount; i++)
  1260. {
  1261. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1262. {
  1263. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1264. unprocessCount++;
  1265. else
  1266. processedCount++;
  1267. }
  1268. }
  1269. }
  1270. return new Tuple<int, int>(processedCount, unprocessCount);
  1271. }
  1272. private int GetAtmInerWaferCount()
  1273. {
  1274. int nCount = 0;
  1275. foreach (var atmModule in _atmModules)
  1276. {
  1277. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1278. nCount++;
  1279. }
  1280. return nCount;
  1281. }
  1282. private int CanPushInWaferNumber()
  1283. {
  1284. if (_tmRobot.RobotStatus == RState.Running)
  1285. return 0;
  1286. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1287. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1288. var pmWaferStatus = GetPMWaferExistence();
  1289. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1290. {
  1291. return llbWaferStatus.Item1 == _LLBSlotNumber ? 0 :
  1292. _LLASlotNumber + pmWaferStatus.Item2 - llaWaferStatus.Item1 - llaWaferStatus.Item2
  1293. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1294. }
  1295. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1296. {
  1297. return llaWaferStatus.Item1 == _LLASlotNumber ? 0 :
  1298. _LLBSlotNumber + pmWaferStatus.Item2 - llbWaferStatus.Item1 - llbWaferStatus.Item2
  1299. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1300. }
  1301. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1302. {
  1303. return llaWaferStatus.Item1 > 0 ? 0 :
  1304. _LLASlotNumber / 2 + pmWaferStatus.Item2 - llaWaferStatus.Item2
  1305. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1306. }
  1307. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1308. {
  1309. return llbWaferStatus.Item1 > 0 ? 0 :
  1310. _LLBSlotNumber / 2 + pmWaferStatus.Item2 - llbWaferStatus.Item2
  1311. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1312. }
  1313. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1314. {
  1315. return llaWaferStatus.Item1 + llbWaferStatus.Item1 > 1 ? 0 :
  1316. (_LLASlotNumber + _LLBSlotNumber) / 2 + pmWaferStatus.Item2
  1317. - llaWaferStatus.Item1 - llaWaferStatus.Item2 - llbWaferStatus.Item1 - llbWaferStatus.Item2
  1318. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1319. }
  1320. else
  1321. {
  1322. _cycleState = RState.Failed;
  1323. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1324. return 0;
  1325. }
  1326. }
  1327. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1328. {
  1329. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1330. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1331. return false;
  1332. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1333. {
  1334. var SlotNumber = GetModuleSlotCount(next_module);
  1335. for (int i = 0; i < SlotNumber; i++)
  1336. {
  1337. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1338. return false;
  1339. }
  1340. }
  1341. return true;
  1342. }
  1343. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1344. {
  1345. // check return
  1346. for (int i = 0; i < 2; i++)
  1347. {
  1348. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1349. continue;
  1350. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1351. {
  1352. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1353. if (returnWafer.IsEmpty)
  1354. continue;
  1355. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1356. continue;
  1357. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1358. {
  1359. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1360. }
  1361. }
  1362. }
  1363. var canPushInWafers = CanPushInWaferNumber();
  1364. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1365. {
  1366. var outSlots = GetNextWaferInJobQueue(lp);
  1367. var hand = GetEFEMRobotFreeHand();
  1368. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1369. {
  1370. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1371. }
  1372. if (canPushInWafers > 1)
  1373. {
  1374. hand = GetEFEMRobotFreeHand();
  1375. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1376. {
  1377. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1378. }
  1379. }
  1380. }
  1381. return _efemMovingItems.Count > 0;
  1382. }
  1383. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1384. {
  1385. var inSlots = new List<int>();
  1386. foreach (var cj in _lstControlJobs)
  1387. {
  1388. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1389. continue;
  1390. if (cj.State == EnumControlJobState.Executing)
  1391. {
  1392. foreach (var pj in _lstProcessJobs)
  1393. {
  1394. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1395. {
  1396. foreach (var pjSlotWafer in pj.SlotWafers)
  1397. {
  1398. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1399. {
  1400. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1401. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1402. {
  1403. inSlots.Add(pjSlotWafer.Item2);
  1404. if (inSlots.Count >= 2)
  1405. return inSlots;
  1406. }
  1407. }
  1408. }
  1409. }
  1410. }
  1411. }
  1412. }
  1413. return inSlots;
  1414. }
  1415. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1416. {
  1417. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1418. {
  1419. var hand = GetEFEMRobotFreeHand();
  1420. if (hand != Hand.None)
  1421. {
  1422. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1423. }
  1424. //// check with whether another robot arm wafer wait go to aligner
  1425. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1426. //if (robotSlots.Count > 0)
  1427. //{
  1428. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1429. //}
  1430. }
  1431. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1432. {
  1433. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1434. if (robotSlots.Count > 0)
  1435. {
  1436. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1437. }
  1438. }
  1439. return _efemMovingItems.Count > 0;
  1440. }
  1441. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1442. {
  1443. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1444. {
  1445. var hand = GetEFEMRobotFreeHand();
  1446. if (hand != Hand.None)
  1447. {
  1448. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1449. }
  1450. }
  1451. else
  1452. {
  1453. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1454. if (robotSlots.Count > 0)
  1455. {
  1456. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1457. }
  1458. }
  1459. return _efemMovingItems.Count > 0;
  1460. }
  1461. private void RuningEFEMRobotTask()
  1462. {
  1463. if (_efemRobot.IsAvailable && _efemMovingItems.Count > 0)
  1464. {
  1465. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1466. {
  1467. foreach (var item in _efemMovingItems)
  1468. {
  1469. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1470. if (wafer.IsEmpty)
  1471. {
  1472. // post alarm
  1473. _cycleState = RState.Failed;
  1474. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1475. return;
  1476. }
  1477. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1478. _atmWaferTargets[slot] = wafer.InnerId;
  1479. if (ModuleHelper.IsLoadLock(item.Module))
  1480. {
  1481. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1482. }
  1483. }
  1484. }
  1485. }
  1486. }
  1487. private Hand GetEFEMRobotFreeHand()
  1488. {
  1489. for (int i = 0; i < 2; i++)
  1490. {
  1491. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1492. continue;
  1493. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1494. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1495. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1496. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1497. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1498. return (Hand)i;
  1499. }
  1500. return Hand.None;
  1501. }
  1502. private void ProcessAlignerTask()
  1503. {
  1504. foreach (var align in _atmModules)
  1505. {
  1506. if (ModuleHelper.IsAligner(align.Key))
  1507. {
  1508. switch (align.Value.MovingStatus)
  1509. {
  1510. case MovingStatus.WaitAlign:
  1511. if (_efemRobot.IsAvailable)
  1512. {
  1513. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1514. if (!wafer.IsEmpty)
  1515. {
  1516. string attr = "AlignAngle";
  1517. string angle = string.Empty;
  1518. int step = wafer.NextSequenceStep;
  1519. if (!wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(align.Key))
  1520. {
  1521. step = wafer.NextSequenceStep - 1;
  1522. }
  1523. if (wafer.ProcessJob.Sequence.Steps[step].StepParameter.ContainsKey(attr))
  1524. {
  1525. angle = (string)wafer.ProcessJob.Sequence.Steps[step].StepParameter[attr];
  1526. if (_efemRobot.Align(float.Parse(angle)))
  1527. {
  1528. align.Value.MovingStatus = MovingStatus.StartAlign;
  1529. return;
  1530. }
  1531. }
  1532. }
  1533. align.Value.MovingStatus = MovingStatus.Idle;
  1534. }
  1535. break;
  1536. case MovingStatus.StartAlign:
  1537. if (!_efemRobot.IsAvailable)
  1538. {
  1539. align.Value.MovingStatus = MovingStatus.Aligning;
  1540. }
  1541. break;
  1542. case MovingStatus.Aligning:
  1543. {
  1544. if (_efemRobot.IsAvailable)
  1545. {
  1546. align.Value.MovingStatus = MovingStatus.Idle;
  1547. }
  1548. }
  1549. break;
  1550. }
  1551. }
  1552. }
  1553. }
  1554. #endregion Atm System
  1555. #region Sequence validation
  1556. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  1557. {
  1558. pmUsed = new List<ModuleName>();
  1559. reason = "";
  1560. bool pmIsReady = true;
  1561. for (int i = 0; i < seq.Steps.Count; i++)
  1562. {
  1563. SequenceStepInfo stepInfo = seq.Steps[i];
  1564. bool hasPm = false;
  1565. foreach (var module in stepInfo.StepModules)
  1566. {
  1567. if (!ModuleHelper.IsPm(module))
  1568. {
  1569. hasPm = true;
  1570. break;
  1571. }
  1572. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  1573. {
  1574. hasPm = true;
  1575. }
  1576. if (!pmUsed.Contains(module))
  1577. pmUsed.Add(module);
  1578. }
  1579. if (pmIsReady && !hasPm)
  1580. {
  1581. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  1582. pmIsReady = false;
  1583. }
  1584. }
  1585. return pmIsReady;
  1586. }
  1587. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  1588. {
  1589. for (int i = 0; i < seq.Steps.Count; i++)
  1590. {
  1591. SequenceStepInfo stepInfo = seq.Steps[i];
  1592. foreach (var module in stepInfo.StepModules)
  1593. {
  1594. if (ModuleHelper.IsPm(module))
  1595. {
  1596. string attr = $"{module}Recipe";
  1597. if (stepInfo.StepParameter.ContainsKey(attr)
  1598. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  1599. {
  1600. var recipeName = (string)stepInfo.StepParameter[attr];
  1601. if (!string.IsNullOrEmpty(recipeName))
  1602. {
  1603. var recipeContent =
  1604. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false,"Process");
  1605. if (string.IsNullOrEmpty(recipeContent))
  1606. {
  1607. reason = $"Can not find recipe file{recipeName}";
  1608. return false;
  1609. }
  1610. }
  1611. }
  1612. }
  1613. }
  1614. }
  1615. reason = "";
  1616. return true;
  1617. }
  1618. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  1619. {
  1620. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  1621. if (wafer.IsEmpty)
  1622. return false;
  1623. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1624. return false;
  1625. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1626. return false;
  1627. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  1628. {
  1629. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  1630. {
  1631. if (!ModuleHelper.IsPm(stepModule))
  1632. break;
  1633. if (!_vacSchedulers.Keys.Contains(stepModule))
  1634. continue;
  1635. if (!_vacSchedulers[stepModule].IsOnline)
  1636. continue;
  1637. }
  1638. if (processIn == ModuleName.System)
  1639. return true;
  1640. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  1641. .Contains(processIn))
  1642. return true;
  1643. }
  1644. return false;
  1645. }
  1646. private List<ModuleName> GetPmUsedInRunningPj()
  1647. {
  1648. var pmUsed = new List<ModuleName>();
  1649. foreach (var cj in _lstControlJobs)
  1650. {
  1651. if (cj.State != EnumControlJobState.Executing && cj.State != EnumControlJobState.Paused)
  1652. continue;
  1653. foreach (var pj in _lstProcessJobs)
  1654. {
  1655. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  1656. {
  1657. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  1658. {
  1659. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  1660. foreach (var module in stepInfo.StepModules)
  1661. {
  1662. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  1663. pmUsed.Add(module);
  1664. }
  1665. }
  1666. }
  1667. }
  1668. }
  1669. return pmUsed;
  1670. }
  1671. private List<SchedulerPM> GetPmNeeded(ControlJobInfo cj)
  1672. {
  1673. List<SchedulerPM> result = new List<SchedulerPM>();
  1674. foreach (var pj in _lstProcessJobs)
  1675. {
  1676. if (pj.ControlJobName != cj.Name)
  1677. continue;
  1678. var seq = pj.Sequence;
  1679. for (int i = 0; i < seq.Steps.Count; i++)
  1680. {
  1681. SequenceStepInfo stepInfo = seq.Steps[i];
  1682. foreach (var module in stepInfo.StepModules)
  1683. {
  1684. if (ModuleHelper.IsPm(module) && _vacSchedulers.ContainsKey(module))
  1685. {
  1686. var pm = _vacSchedulers[module] as SchedulerPM;
  1687. if (pm != null && !result.Contains(pm))
  1688. {
  1689. result.Add(pm);
  1690. }
  1691. }
  1692. }
  1693. }
  1694. }
  1695. return result;
  1696. }
  1697. private void UpateSequenceStep(List<MoveItem> items)
  1698. {
  1699. foreach (var item in items)
  1700. {
  1701. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  1702. {
  1703. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  1704. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  1705. {
  1706. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  1707. wafer.NextSequenceStep++;
  1708. }
  1709. else
  1710. {
  1711. // should not go here
  1712. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  1713. }
  1714. }
  1715. }
  1716. }
  1717. private void CheckWaferArrived()
  1718. {
  1719. if (_cycleState != RState.Running)
  1720. return;
  1721. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  1722. {
  1723. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  1724. foreach (var tar in tars)
  1725. {
  1726. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  1727. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1728. continue;
  1729. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  1730. {
  1731. // wafer arrive
  1732. _vacWaferTargets.Remove(tar.Key);
  1733. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  1734. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  1735. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  1736. if (ModuleHelper.IsPm(tar.Key.Module))
  1737. {
  1738. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  1739. }
  1740. else
  1741. {
  1742. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  1743. if(ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  1744. {
  1745. if(_waitPostCleanPMs.Contains(curItem.SourceModule))
  1746. {
  1747. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  1748. }
  1749. else if(_waitWTWCleanPMs.Contains(curItem.SourceModule))
  1750. {
  1751. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  1752. }
  1753. }
  1754. }
  1755. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  1756. wafer.NextSequenceStep++;
  1757. }
  1758. }
  1759. if (ModuleHelper.IsLoadLock(mod.Key))
  1760. {
  1761. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  1762. {
  1763. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  1764. }
  1765. }
  1766. }
  1767. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  1768. if (_vacMoveFinishTrig.Q)
  1769. {
  1770. foreach (var item in _movingItems)
  1771. {
  1772. if (_vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  1773. {
  1774. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  1775. }
  1776. if (_vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  1777. {
  1778. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  1779. }
  1780. }
  1781. //UpateSequenceStep(_movingItems);
  1782. _movingItems.Clear();
  1783. }
  1784. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  1785. {
  1786. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  1787. foreach (var tar in tars)
  1788. {
  1789. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  1790. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1791. continue;
  1792. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  1793. {
  1794. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  1795. // wafer arrive
  1796. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  1797. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  1798. _atmWaferTargets.Remove(tar.Key);
  1799. if (ModuleHelper.IsAligner(tar.Key.Module))
  1800. {
  1801. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  1802. }
  1803. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  1804. wafer.NextSequenceStep++;
  1805. }
  1806. }
  1807. if (ModuleHelper.IsLoadLock(mod.Key))
  1808. {
  1809. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  1810. {
  1811. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  1812. }
  1813. }
  1814. }
  1815. _atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  1816. if (_atmMoveFinishTrig.Q)
  1817. {
  1818. foreach (var item in _efemMovingItems)
  1819. {
  1820. if (ModuleHelper.IsLoadLock(item.Module))
  1821. {
  1822. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  1823. }
  1824. }
  1825. //UpateSequenceStep(_efemMovingItems);
  1826. _efemMovingItems.Clear();
  1827. }
  1828. }
  1829. private bool ActiveProcessJob(ProcessJobInfo pj)
  1830. {
  1831. foreach (var pjSlotWafer in pj.SlotWafers)
  1832. {
  1833. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1834. wafer.ProcessJob = pj;
  1835. wafer.NextSequenceStep = 0;
  1836. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  1837. }
  1838. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  1839. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  1840. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  1841. pj.SetState(EnumProcessJobState.Processing);
  1842. return true;
  1843. }
  1844. private void DispatchCtrlJobs()
  1845. {
  1846. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  1847. if (quequedJobs.Count > 0)
  1848. {
  1849. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  1850. if (runingJobs.Count >= 2)
  1851. return;
  1852. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  1853. {
  1854. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  1855. if (IsCtrlJobNeedPreClean(startJob))
  1856. {
  1857. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  1858. _waitPreCleanPMs.Clear();
  1859. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  1860. foreach(var pm in PMs)
  1861. {
  1862. _waitPreCleanPMs.Add(pm);
  1863. }
  1864. }
  1865. else
  1866. {
  1867. startJob.JetState = EnumJetCtrlJobState.Processing;
  1868. foreach (var pjName in startJob.ProcessJobNameList)
  1869. {
  1870. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1871. if (pj == null)
  1872. {
  1873. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  1874. continue;
  1875. }
  1876. if (pj.State == EnumProcessJobState.Queued)
  1877. {
  1878. ActiveProcessJob(pj);
  1879. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  1880. }
  1881. }
  1882. }
  1883. }
  1884. }
  1885. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  1886. if(preJobClean != null && _waitPreCleanPMs.Count == 0)
  1887. {
  1888. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  1889. foreach (var pjName in preJobClean.ProcessJobNameList)
  1890. {
  1891. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1892. if (pj == null)
  1893. {
  1894. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  1895. continue;
  1896. }
  1897. if (pj.State == EnumProcessJobState.Queued)
  1898. {
  1899. ActiveProcessJob(pj);
  1900. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  1901. }
  1902. }
  1903. }
  1904. }
  1905. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  1906. {
  1907. if (wafer.IsEmpty)
  1908. return false;
  1909. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1910. return false;
  1911. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1912. return false;
  1913. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  1914. {
  1915. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  1916. .Contains(module))
  1917. return true;
  1918. }
  1919. return false;
  1920. }
  1921. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  1922. {
  1923. bool allWaferReturn = true;
  1924. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  1925. {
  1926. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  1927. if (wafer.IsEmpty)
  1928. {
  1929. allWaferReturn = false;
  1930. continue;
  1931. }
  1932. foreach (var mod in _vacModules)
  1933. {
  1934. if (ModuleHelper.IsPm(mod.Key))
  1935. {
  1936. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  1937. {
  1938. allWaferReturn = false;
  1939. }
  1940. }
  1941. }
  1942. }
  1943. return allWaferReturn;
  1944. }
  1945. private void UpdateProcessJobStatus()
  1946. {
  1947. if (_efemRobot.RobotStatus == RState.Running)
  1948. return;
  1949. foreach (var pj in _lstProcessJobs)
  1950. {
  1951. if (pj.State == EnumProcessJobState.Processing)
  1952. {
  1953. if (CheckAllWaferReturned(pj, true))
  1954. {
  1955. pj.SetState(EnumProcessJobState.ProcessingComplete);
  1956. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  1957. }
  1958. }
  1959. else if (pj.State == EnumProcessJobState.Stopping)
  1960. {
  1961. if (CheckAllWaferReturned(pj, false))
  1962. {
  1963. pj.SetState(EnumProcessJobState.ProcessingComplete);
  1964. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  1965. }
  1966. }
  1967. }
  1968. }
  1969. private void UpdateControlJobStatus()
  1970. {
  1971. if (_lstControlJobs.Count == 0)
  1972. return;
  1973. if (_efemRobot.RobotStatus == RState.Running)
  1974. return;
  1975. bool allControlJobComplete = true;
  1976. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  1977. foreach (var cj in _lstControlJobs)
  1978. {
  1979. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  1980. {
  1981. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  1982. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  1983. {
  1984. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  1985. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  1986. if(firstQuequeJob.InnerId == cj.InnerId)
  1987. {
  1988. if (IsCtrlJobNeedPreClean(cj))
  1989. {
  1990. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  1991. _waitPreCleanPMs.Clear();
  1992. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  1993. foreach (var pm in PMs)
  1994. {
  1995. _waitPreCleanPMs.Add(pm);
  1996. }
  1997. }
  1998. else
  1999. {
  2000. cj.JetState = EnumJetCtrlJobState.Processing;
  2001. foreach (var pjName in cj.ProcessJobNameList)
  2002. {
  2003. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2004. if (pj == null)
  2005. {
  2006. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2007. continue;
  2008. }
  2009. if (pj.State == EnumProcessJobState.Queued)
  2010. {
  2011. ActiveProcessJob(pj);
  2012. }
  2013. }
  2014. }
  2015. }
  2016. }
  2017. }
  2018. else if(IsCtrlJobRuning(cj))
  2019. {
  2020. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2021. {
  2022. if (_waitPreCleanPMs.Count == 0)
  2023. {
  2024. cj.JetState = EnumJetCtrlJobState.Processing;
  2025. foreach (var pjName in cj.ProcessJobNameList)
  2026. {
  2027. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2028. if (pj == null)
  2029. {
  2030. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2031. continue;
  2032. }
  2033. if (pj.State == EnumProcessJobState.Queued)
  2034. {
  2035. ActiveProcessJob(pj);
  2036. }
  2037. }
  2038. }
  2039. }
  2040. else
  2041. {
  2042. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2043. {
  2044. if (IsAllJobWaferProcessedOrProcessing(cj))
  2045. {
  2046. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2047. _waitPostCleanPMs.Clear();
  2048. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2049. foreach (var pm in PMs)
  2050. {
  2051. _waitPostCleanPMs.Add(pm);
  2052. }
  2053. }
  2054. }
  2055. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2056. {
  2057. cj.JetState = EnumJetCtrlJobState.Completed;
  2058. cj.SetState(EnumControlJobState.Completed);
  2059. cj.EndTime = DateTime.Now;
  2060. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2061. _dbCallback.LotFinished(cj);
  2062. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2063. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2064. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2065. }
  2066. }
  2067. int countProcessed = 0;
  2068. foreach (var pjName in cj.ProcessJobNameList)
  2069. {
  2070. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2071. if (pj == null)
  2072. {
  2073. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2074. continue;
  2075. }
  2076. // caculate process wafer by process
  2077. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2078. {
  2079. foreach (var pjSlotWafer in pj.SlotWafers)
  2080. {
  2081. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2082. if (!wafer.IsEmpty && wafer.ProcessJob != null && wafer.ProcessJob.Sequence != null
  2083. && !IsWaferNeedGotoModule(wafer, ModuleName.PMA)
  2084. && !IsWaferNeedGotoModule(wafer, ModuleName.PMB)
  2085. && !IsWaferNeedGotoModule(wafer, ModuleName.PMC)
  2086. && !IsWaferNeedGotoModule(wafer, ModuleName.PMD))
  2087. countProcessed++;
  2088. }
  2089. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + countProcessed;
  2090. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2091. {
  2092. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2093. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2094. _cycledCount = _lpCycleCount.Sum(item => item.Value);
  2095. if (totolCycleWafer != _cycledWafer)
  2096. {
  2097. _cycledWafer = totolCycleWafer;
  2098. if (_cycledWafer >= 25)
  2099. {
  2100. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2101. }
  2102. else
  2103. {
  2104. _throughput = 0;
  2105. }
  2106. }
  2107. }
  2108. }
  2109. }
  2110. }
  2111. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2112. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2113. {
  2114. cjRemoveList.Add(cj);
  2115. }
  2116. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2117. }
  2118. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2119. {
  2120. if (allControlJobComplete)
  2121. {
  2122. // _cycledCount++;
  2123. if (_cycledCount < _cycleSetPoint)
  2124. {
  2125. foreach (var cj in _lstControlJobs)
  2126. {
  2127. cj.SetState(EnumControlJobState.Executing);
  2128. cj.JetState = EnumJetCtrlJobState.Quequed;
  2129. cj.LotInnerId = Guid.NewGuid();
  2130. _dbCallback.LotCreated(cj);
  2131. }
  2132. foreach (var pj in _lstProcessJobs)
  2133. {
  2134. pj.SetState(EnumProcessJobState.Queued);
  2135. pj.InnerId = Guid.NewGuid();
  2136. foreach (var pjSlotWafer in pj.SlotWafers)
  2137. {
  2138. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2139. wafer.ProcessJob = null;
  2140. wafer.NextSequenceStep = 0;
  2141. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2142. }
  2143. }
  2144. }
  2145. else
  2146. _cycleState = RState.End;
  2147. }
  2148. }
  2149. foreach (var cj in cjRemoveList)
  2150. {
  2151. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2152. foreach (var pj in _lstProcessJobs)
  2153. {
  2154. if (pj.ControlJobName == cj.Name)
  2155. pjRemoveList.Add(pj);
  2156. }
  2157. foreach (var pj in pjRemoveList)
  2158. {
  2159. _lstProcessJobs.Remove(pj);
  2160. }
  2161. _lstControlJobs.Remove(cj);
  2162. }
  2163. }
  2164. private void UpdateLLInOutPathProperty()
  2165. {
  2166. if (_lstControlJobs.Count == 0)
  2167. return;
  2168. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2169. foreach (var cj in _lstControlJobs)
  2170. {
  2171. if (cj.State == EnumControlJobState.Executing)
  2172. {
  2173. bool allPjCompleted = true;
  2174. foreach (var pjName in cj.ProcessJobNameList)
  2175. {
  2176. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2177. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2178. continue;
  2179. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2180. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2181. }
  2182. }
  2183. }
  2184. if (inOutPaths.Count == 1)
  2185. {
  2186. _LLInOutPath = inOutPaths[0];
  2187. }
  2188. }
  2189. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2190. {
  2191. foreach(var wafer in cj.LotWafers)
  2192. {
  2193. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2194. continue;
  2195. if (IsWaferNeedGotoModule(wafer, ModuleName.PMA) ||
  2196. IsWaferNeedGotoModule(wafer, ModuleName.PMB) ||
  2197. IsWaferNeedGotoModule(wafer, ModuleName.PMC) ||
  2198. IsWaferNeedGotoModule(wafer, ModuleName.PMD))
  2199. {
  2200. return false;
  2201. }
  2202. }
  2203. return true;
  2204. }
  2205. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2206. {
  2207. foreach(var pj in _lstProcessJobs)
  2208. {
  2209. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2210. {
  2211. return false;
  2212. }
  2213. }
  2214. return true;
  2215. }
  2216. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2217. {
  2218. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2219. cj.JetState == EnumJetCtrlJobState.Processing ||
  2220. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2221. }
  2222. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2223. {
  2224. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2225. (cj.JetState == EnumJetCtrlJobState.Processing
  2226. && IsAllJobWaferProcessedOrProcessing(cj)
  2227. && !IsCtrlJobNeedPostClean(cj));
  2228. }
  2229. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2230. {
  2231. if (cj.ProcessJobNameList.Count != 1)
  2232. return false;
  2233. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2234. if (processJob == null || processJob.Sequence == null || processJob.Sequence.PreCleanRecipe == null)
  2235. return false;
  2236. return processJob.Sequence.PreCleanRecipe.Trim().Length > 0;
  2237. }
  2238. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2239. {
  2240. if (cj.ProcessJobNameList.Count != 1)
  2241. return false;
  2242. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2243. if (processJob == null || processJob.Sequence == null || processJob.Sequence.PostCleanRecipe == null)
  2244. return false;
  2245. return processJob.Sequence.PostCleanRecipe.Trim().Length > 0;
  2246. }
  2247. private bool IsCtrlJobNeedWTWClean(ControlJobInfo cj, ModuleName pm, out string WTWCleanRecipe)
  2248. {
  2249. WTWCleanRecipe = string.Empty;
  2250. if (cj.ProcessJobNameList.Count != 1)
  2251. return false;
  2252. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2253. if (processJob == null || processJob.Sequence == null || processJob.Sequence.WTWCleanRecipe == null)
  2254. return false;
  2255. WTWCleanRecipe = processJob.Sequence.WTWCleanRecipe.Trim();
  2256. return processJob.Sequence.PMs.Contains(pm) && WTWCleanRecipe.Length > 0;
  2257. }
  2258. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2259. {
  2260. if (cj.ProcessJobNameList.Count != 1)
  2261. return new List<ModuleName>();
  2262. var processJob = _lstProcessJobs.Find(pj => pj.Name == cj.ProcessJobNameList.First());
  2263. return processJob.Sequence.PMs;
  2264. }
  2265. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2266. {
  2267. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2268. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2269. return Wafer;
  2270. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2271. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2272. return Wafer;
  2273. return cloneWafer;
  2274. }
  2275. #endregion
  2276. }
  2277. }