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- using Aitex.Core.RT.DataCenter;
- using Aitex.Core.RT.IOCore;
- using Aitex.Core.RT.Log;
- using Aitex.Core.Util;
- using MECF.Framework.Common.Equipment;
- using MECF.Framework.Simulator.Core.Driver;
- using System;
- using System.Collections.Generic;
- using Venus_Simulator.Devices;
- using System.Threading;
- namespace Venus_Simulator.Instances
- {
- public class SimulatorSystem : Singleton<SimulatorSystem>
- {
- private PeriodicJob _thread;
- private Random _rd = new Random();
- private RD_TRIG _trigATM = new RD_TRIG();
- private RD_TRIG _trigVAC = new RD_TRIG();
- private R_TRIG _trigLLExtend = new R_TRIG();
- private R_TRIG _trigLLRetract = new R_TRIG();
- private static int count = 0;
- private readonly float ATM_THRESHOLD = 750000;
- private readonly float ATM_PRESSURE = 760000;
- private readonly float ATM_LoadLock_PRESSURE = 760000;
- private readonly uint VAC_SW_PRESSURE = 9500;
- private readonly uint PROCESS_GAUGE = 10000;
- private Dictionary<ModuleName, DeviceSimulator> _MockDevices = new Dictionary<ModuleName, DeviceSimulator>();
- public SimulatorSystem()
- {
- //_MockDevices.Add(ModuleName.PMB, new SkyPumpMock());
- //_MockDevices.Add(ModuleName.PMB, new AdTecGeneratorMock());
- //_MockDevices.Add(ModuleName.PMB, new AdTecMatchMock());
- // TODO
- }
- ~SimulatorSystem()
- {
- _thread?.Stop();
- }
- public void Initialize()
- {
- SetDefaultValue(ModuleName.PMA);
- SetDefaultValue(ModuleName.PMB);
- SetTMDefaultValue();
- Singleton<DataManager>.Instance.Initialize(false);
- _thread = new PeriodicJob(500, OnMonitor, nameof(SimulatorSystem), true);
- }
- private void SetDefaultValue(ModuleName mod)
- {
- // chamber
- IO.DI[$"{mod}.DI_PM_Lid_Closed"].Value = true;
- IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = false;
- IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = true;
- IO.DI[$"{mod}.DI_PCW_Flow_SW"].Value = true;
- IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
- IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = false;
- IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = true;
- IO.DI[$"{mod}.DI_RF_Generator_Interlock"].Value = true;
- IO.DI[$"{mod}.DI_Source_RF_Fan"].Value = true;
- IO.DI[$"{mod}.DI_Turbo_Pump_Interlock"].Value = true;
- IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
- IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
- IO.DI[$"{mod}.DI_CDA_Pressure"].Value = true;
- IO.DI[$"{mod}.DI_Coolant_Inlet_TC_Broken_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Coolant_Outlet_TC_Broken_Alarm"].Value = true;
- IO.DI[$"{mod}.DI_Process_VAC_Gauge_High_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Process_VAC_Gauge_Low_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Chamber_VAC_Gauge_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Foreline_Vacuum_Gauge_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Loadlock_Vacuum_Gauge_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_ESC_He_VAC_Gauge_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Valve_TC_Deviation_out_of_range"].Value = false;
- IO.DI[$"{mod}.DI_Valve_Control_TC_Broken_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Valve_Monitor_TC_Broken_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Valve_Heater_On_FB"].Value = false;
- IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
- IO.DI[$"{mod}.DI_Foreline_Control_TC_Broken_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Foreline_Monitor_TC_Broken_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = false;
- IO.DI[$"{mod}.DI_CHB_Wall_TC_Deviation_out_of_range"].Value = false;
- IO.DI[$"{mod}.DI_CHB_Wall_Control_TC_Broken_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_CHB_Wall_Monitor_TC_Broken_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = false;
- IO.DI[$"{mod}.DI_CHB_Wall_OT_SW_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_PN2_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_MFC1_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_MFC2_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_MFC3_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_MFC4_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_MFC5_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_MFC6_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_MFC7_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_MFC8_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_He_Pressure_SW"].Value = true;
- IO.DI[$"{mod}.DI_ESC_He_VAC_Gauge_Alarm"].Value = false;
- IO.DI[$"{mod}.DI_Loadlock_Lid_Closed"].Value = true;
- IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
- IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
- IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
- IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
- IO.DI[$"{mod}.DI_Loadlock_ATM_SW"].Value = false;
- IO.DI[$"{mod}.DI_Gas_Box_Door_SW"].Value = true;
- IO.DI[$"{mod}.DI_Gas_Box_Pressure_SW"].Value = true;
- //// pressure
- SetAiValue($"{mod}.AI_Foreline_Pressure", 5000);
- //SetAiValue($"{mod}.AI_Chamber_Pressure", ATM_PRESSURE);
- SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
- SetAiValue($"{mod}.AI_Chamber_Pressure", 5000);
- SetAiValue($"{mod}.AI_Loadlock_Pressure", ATM_LoadLock_PRESSURE);
- //// Temperature
- SetAiValue($"{mod}.AI_Valve_Control_TC_Temp", 28);
- SetAiValue($"{mod}.AI_Valve_Monitor_TC_Temp", 27);
- SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", 28);
- SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", 27);
- SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", 28);
- SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", 27);
- SetAiValue($"{mod}.AI_Coolant_Inlet_Temp", 28);
- if (mod == ModuleName.PMA)
- {
- SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 29);
- }
- else if (mod == ModuleName.PMB)
- {
- SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 30);
- }
- // Datetime
- SetAiValue($"{mod}.AI_Year", DateTime.Today.Year);
- SetAiValue($"{mod}.AI_Month", DateTime.Today.Month);
- SetAiValue($"{mod}.AI_Day", DateTime.Today.Day);
- SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
- SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
- SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
- }
- private void SetTMDefaultValue()
- {
- ModuleName mod = ModuleName.TM;
-
- IO.DI[$"{mod}.DI_TM_Power_On"].Value = true;
- IO.DI[$"{mod}.DI_TM_In_Safety"].Value = true;
- IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
- IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMA"].Value = true;
- IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMB"].Value = true;
- IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMC"].Value = true;
- IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMD"].Value = true;
- IO.DI[$"{mod}.DI_TM_RB_Not_Extend_LLA"].Value = true;
- IO.DI[$"{mod}.DI_TM_RB_Not_Extend_LLB"].Value = true;
- IO.DI[$"{mod}.DI_EFEM_RB_Not_Extend_LLA"].Value = true;
- IO.DI[$"{mod}.DI_EFEM_RB_Not_Extend_LLB"].Value = true;
- IO.DI[$"{mod}.DI_EFEM_Side_Door_Closed"].Value = true;
- IO.DI[$"{mod}.DI_TM_CHB_PCW_Flow_Switch"].Value = true;
- IO.DI[$"{mod}.DI_LLA_PCW_Flow_Switch"].Value = true;
- IO.DI[$"{mod}.DI_LLB_PCW_Flow_Switch"].Value = true;
- IO.DI[$"{mod}.DI_TM_CHB_Door_Closed"].Value = true;
- IO.DI[$"{mod}.DI_CDA_Pressure_Switch"].Value = true;
- IO.DI[$"{mod}.DI_Vaccum_Pressure_Switch"].Value = true;
- IO.DI[$"{mod}.DI_N2_Pressure_Switch"].Value = true;
- IO.DI[$"{mod}.DI_TM_Chamber_VAC_Gauge_Alarm"].Value = true;
- IO.DI[$"{mod}.DI_TM_Foreline_VAC_Gauge_Alarm"].Value = true;
- IO.DI[$"{mod}.DI_LLA_Chamber_VAC_Gauge_Alarm"].Value = true;
- IO.DI[$"{mod}.DI_LLA_Foreline_VAC_Gauge_Alarm"].Value = true;
- IO.DI[$"{mod}.DI_LLB_Chamber_VAC_Gauge_Alarm"].Value = true;
- IO.DI[$"{mod}.DI_LLB_Foreline_VAC_Gauge_Alarm"].Value = true;
- IO.DI[$"{mod}.DI_LLA_Lid_Door_Closed"].Value = true;
- IO.DI[$"{mod}.DI_LLB_Lid_Door_Closed"].Value = true;
- SetAiValue($"{mod}.AI_TM_CHB_Pressure", 100);
- SetAiValue($"{mod}.AI_LLA_CHB_Pressure", 100);
- SetAiValue($"{mod}.AI_LLB_CHB_Pressure", 100);
- }
- private bool OnMonitor()
- {
- try
- {
- // PMA
- MonitorSlitDoor(ModuleName.PMA);
- MonitorPin(ModuleName.PMA);
- MonitorPressure(ModuleName.PMA);
- MonitorExtendAndRetract(ModuleName.PMA);
- //MonitorTemperature(ModuleName.PMA);
- MonitorGas(ModuleName.PMA);
- //MonitorRF(ModuleName.PMA);
- ChangeTime(ModuleName.PMA);
- //MonitorIOPumpCtrl(ModuleName.PMA);
- //// PMB
- //MonitorSlitDoor(ModuleName.PMB);
- //MonitorPin(ModuleName.PMB);
- //MonitorPressure(ModuleName.PMB);
- //MonitorTemperature(ModuleName.PMB);
- //MonitorGas(ModuleName.PMB);
- //MonitorRF(ModuleName.PMB);
- //ChangeTime(ModuleName.PMB);
- //MonitorIOPumpCtrl(ModuleName.PMB);
- ChangeTime(ModuleName.TM);
- MonitorMFPressure(ModuleName.TM);
- MonitorMFPressure(ModuleName.LLA);
- MonitorMFPressure(ModuleName.LLB);
- }
- catch (Exception e)
- {
- LOG.WriteExeption(e);
- }
- return true;
- }
- private void ChangeTime(ModuleName mod)
- {
- // Heartbeat with PLC
- SetAiValue($"{mod}.AI_Heartbeat_FB", GetAoValue($"{mod}.AO_Heartbeat"));
- SetAiValue($"{mod}.AI_Year", DateTime.Now.Year);
- SetAiValue($"{mod}.AI_Month", DateTime.Now.Month);
- SetAiValue($"{mod}.AI_Day", DateTime.Now.Day);
- SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
- SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
- SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
- }
- void MonitorSlitDoor(ModuleName mod)
- {
- // slit door open
- if (IO.DO[$"{mod}.DO_Slit_Door_Open"].Value)
- {
- IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = true;
- IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = false;
- }
- // slit door close
- if (IO.DO[$"{mod}.DO_Slit_Door_Close"].Value)
- {
- IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
- IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
- }
- }
- void MonitorPin(ModuleName mod)
- {
- // lift pin up
- if (IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value != IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value)
- {
- IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value;
- IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value;
- }
- }
- void MonitorExtendAndRetract(ModuleName mod)
- {
- // Extend
- _trigLLExtend.CLK = IO.DO[$"{mod}.DO_Loadlock_Arm_Extend"].Value;
- if (_trigLLExtend.Q)
- {
- _trigLLRetract.RST = true;
- Thread.Sleep(500);
- IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = true;
- IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = false;
- IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
- IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
- }
- // Retract
- _trigLLRetract.CLK = IO.DO[$"{mod}.DO_Loadlock_Arm_Retract"].Value;
- if (_trigLLRetract.Q)
- {
- count++;
- _trigLLExtend.RST = true;
- Thread.Sleep(500);
- IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
- IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
- if (count == 1)
- {
- IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
- IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
- }
- else if (count == 2)
- {
- count = 0;
- IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = true;
- IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
- }
- }
- }
- void MonitorPressure(ModuleName mod)
- {
- // pressure
- string sAI_Foreline = "AI_Foreline_Pressure";
- // Loadlock pressure
- string sAI_LoadLockPressure = "AI_Loadlock_Pressure";
- // Foreline
- if (SkyPumpMockPMA._simPumpStatus == SkyPumpMockPMA.SimPumpStatus.Open || EdwardsPumpMockPMA._simPumpStatus == EdwardsPumpMockPMA.SimEdwardsPumpStatus.Open)
- {
- SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") - _rd.Next(500, 600));
- }
- else
- {
- SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") + _rd.Next(500, 600));
- }
- // PLC 模拟量范围[0,4000], 电压[0, 10V], 压力[0, 760Torr]
- string sAI_ChamberPressure = "AI_Chamber_Pressure";
- string sAI_ProcessPressure = "AI_Process_Pressure";
- //float chamber_pressure = GetMockChamberPressure(mod);
- //float process_pressure = GetAiValue($"{mod}.AI_Process_Pressure");
- // soft pump & fast pump
- DOAccessor fast_pump_vlv = IO.DO[$"{mod}.DO_Fast_Pumping_Valve"];
- DOAccessor soft_pump_vlv = IO.DO[$"{mod}.DO_Soft_Pumping_Valve"];
- DOAccessor turbo_pump_vlv = IO.DO[$"{mod}.DO_Turbo_Pump_Pumping_Valve"];
- if (fast_pump_vlv.Value || soft_pump_vlv.Value || turbo_pump_vlv.Value)
- {
- if (fast_pump_vlv.Value && soft_pump_vlv.Value)
- {
- float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
- float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
- if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
- {
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 30000);
- //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
- }
- else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
- {
- getAiValue_ProcessPressure = getAiValue_ChamberPressure;
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
- SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
- }
- //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(15000, 16000));
- //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(150, 160));
- }
- else if (fast_pump_vlv.Value)
- {
- float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
- float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
- if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
- {
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 25000);
- //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
- }
- else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
- {
- getAiValue_ProcessPressure = getAiValue_ChamberPressure;
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
- SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
- }
- //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(12000, 13000));
- //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(120, 130));
- }
- else if (soft_pump_vlv.Value)
- {
- float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
- float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
- if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
- {
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 22000);
- //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
- }
- else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
- {
- getAiValue_ProcessPressure = getAiValue_ChamberPressure;
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
- SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
- }
- //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(13000, 14000));
- //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(100, 110));
- }
- else if (turbo_pump_vlv.Value)
- {
- float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
- float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
- getAiValue_ProcessPressure = getAiValue_ChamberPressure;
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 500);
- SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 500);
- }
- }
- // fast vent & purge
- DOAccessor vent_vlv = IO.DO[$"{mod}.DO_N2_Valve"];
- //DOAccessor purge_vlv = IO.DO[$"{mod}.DO_Chamber_purge_valve"];
- if (vent_vlv.Value)
- {
- float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
- float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
- if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
- {
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
- //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
- }
- else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
- {
- getAiValue_ProcessPressure = getAiValue_ChamberPressure;
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
- SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
- }
- else
- {
- SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
- }
- //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(25000, 30000));
- //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(130, 150));
- }
- // Loadlock Pumping Valve
- DOAccessor Loadlock_pump_vlv = IO.DO[$"{mod}.DO_Loadlock_Pumping_Valve"];
- if (Loadlock_pump_vlv.Value)
- {
- SetAiValue($"{mod}.{sAI_LoadLockPressure}", GetAiValue($"{mod}.{sAI_LoadLockPressure}") - 30000);
- }
- // Loadlock vent
- DOAccessor Loadlock_vent_vlv = IO.DO[$"{mod}.DO_Loadlock_Vent_Valve"];
- if (Loadlock_vent_vlv.Value)
- {
- SetAiValue($"{mod}.{sAI_LoadLockPressure}", GetAiValue($"{mod}.{sAI_LoadLockPressure}") + 30000);
- }
- // 压力值越界,复位
- float chamber_pressure1 = GetAiValue($"{mod}.{sAI_ChamberPressure}");
- if (chamber_pressure1 > ATM_PRESSURE)
- {
- SetAiValue($"{mod}.AI_Chamber_Pressure", ATM_PRESSURE);
- }
- else if (chamber_pressure1 < 20)
- {
- SetAiValue($"{mod}.AI_Chamber_Pressure", 20);
- }
- float process_pressure1 = GetAiValue($"{mod}.{sAI_ProcessPressure}");
- if (process_pressure1 > PROCESS_GAUGE)
- {
- SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
- }
- else if (process_pressure1 < 20)
- {
- SetAiValue($"{mod}.AI_Process_Pressure", 20);
- }
- float foreline_pressure = GetAiValue($"{mod}.{sAI_Foreline}");
- if (foreline_pressure > 10000)
- {
- SetAiValue($"{mod}.AI_Foreline_Pressure", 10000);
- }
- else if (foreline_pressure < 150)
- {
- SetAiValue($"{mod}.AI_Foreline_Pressure", 150);
- }
- // LoadLock压力值越界,复位
- float LoadLock_pressure1 = GetAiValue($"{mod}.{sAI_LoadLockPressure}");
- if (LoadLock_pressure1 > ATM_LoadLock_PRESSURE)
- {
- SetAiValue($"{mod}.AI_Loadlock_Pressure", ATM_LoadLock_PRESSURE);
- }
- else if (LoadLock_pressure1 < 20)
- {
- SetAiValue($"{mod}.AI_Loadlock_Pressure", 20);
- }
- // ATM switch
- IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") > ATM_THRESHOLD;
- // VAC switch
- IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") < VAC_SW_PRESSURE;
- }
- void MonitorMFPressure(ModuleName mod)
- {
- DOAccessor doSoftPump, doFastPump, doVent;
- DIAccessor diATM, diVac;
- string strAIPressure;
- double basePressure = SystemConfig.Instance.GetValue<double>($"{mod}.PumpBasePressure");
- if(mod == ModuleName.LLA)
- {
- doSoftPump = IO.DO[$"TM.DO_Soft_Pumping_Valve_LLA"];
- doFastPump = IO.DO[$"TM.DO_Fast_Pumping_Valve_LLA"];
- doVent = IO.DO[$"TM.DO_Vent_Valve_LLA"];
- diATM = IO.DI[$"TM.DI_LLA_ATM_Switch"];
- diVac = IO.DI[$"TM.DI_LLA_VAC_Switch"];
- strAIPressure = $"TM.AI_LLA_CHB_Pressure";
- }
- else if(mod == ModuleName.LLB)
- {
- doSoftPump = IO.DO[$"TM.DO_Soft_Pumping_Valve_LLB"];
- doFastPump = IO.DO[$"TM.DO_Fast_Pumping_Valve_LLB"];
- doVent = IO.DO[$"TM.DO_Vent_Valve_LLB"];
- diATM = IO.DI[$"TM.DI_LLB_ATM_Switch"];
- diVac = IO.DI[$"TM.DI_LLB_VAC_Switch"];
- strAIPressure = $"TM.AI_LLB_CHB_Pressure";
- }
- else
- {
- doSoftPump = IO.DO[$"TM.DO_Soft_Pumping_Valve_TM"];
- doFastPump = IO.DO[$"TM.DO_Fast_Pumping_Valve_TM"];
- doVent = IO.DO[$"TM.DO_Vent_Valve_TM"];
- diATM = IO.DI[$"TM.DI_TM_ATM_Switch"];
- diVac = IO.DI[$"TM.DI_TM_VAC_Switch"];
- strAIPressure = $"TM.AI_TM_CHB_Pressure";
- }
- if(doVent.Value)
- {
- if(GetAiValue(strAIPressure) < 500)
- SetAiValue(strAIPressure, GetAiValue(strAIPressure) + 100 + _rd.Next(-10, 10));
- else if(GetAiValue(strAIPressure) < 5000)
- SetAiValue(strAIPressure, GetAiValue(strAIPressure) + 1000 + _rd.Next(-20, 20));
- else if(GetAiValue(strAIPressure) < 100000)
- SetAiValue(strAIPressure, GetAiValue(strAIPressure) + 25000 + _rd.Next(-50, 50));
- else if (GetAiValue(strAIPressure) < ATM_PRESSURE)
- SetAiValue(strAIPressure, GetAiValue(strAIPressure) + 50000 + _rd.Next(-100, 100));
- else
- SetAiValue(strAIPressure, ATM_PRESSURE);
- }
- else if(doSoftPump.Value || doFastPump.Value)
- {
- if(GetAiValue(strAIPressure) < basePressure + 10)
- SetAiValue(strAIPressure, (int)basePressure);
- else if (GetAiValue(strAIPressure) < 2000)
- SetAiValue(strAIPressure, GetAiValue(strAIPressure) - 100 + _rd.Next(-2, 3));
- else if (GetAiValue(strAIPressure) < 67000)
- SetAiValue(strAIPressure, GetAiValue(strAIPressure) - 2000 + _rd.Next(-8, 10));
- else
- SetAiValue(strAIPressure, GetAiValue(strAIPressure) - 65000 + _rd.Next(-500, 500));
- }
- if(GetAiValue(strAIPressure) > 20)
- SetAiValue(strAIPressure, GetAiValue(strAIPressure) + _rd.Next(-2, 3));
- if (GetAiValue(strAIPressure) > ATM_THRESHOLD)
- {
- diATM.Value = true;
- diVac.Value = false;
- }
- else if(GetAiValue(strAIPressure) < VAC_SW_PRESSURE)
- {
- diATM.Value = false;
- diVac.Value = true;
- }
- else
- {
- diATM.Value = false;
- diVac.Value = false;
- }
- }
- void SetAiValue(string name, float value)
- {
- byte[] flow = BitConverter.GetBytes(value);
- short high1 = BitConverter.ToInt16(flow, 0);
- short low1 = BitConverter.ToInt16(flow, 2);
- IO.AI[name].Buffer[IO.AI[name].Index] = BitConverter.ToInt16(flow, 0);
- IO.AI[name].Buffer[IO.AI[name].Index + 1] = BitConverter.ToInt16(flow, 2);
- byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
- byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
- float readback = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
- }
- float GetAiValue(string name)
- {
- byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
- byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
- float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
- return flow;
- }
- float GetAoValue(string name)
- {
- byte[] high = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index]);
- byte[] low = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index + 1]);
- float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
- return flow;
- }
- void MonitorTemperature(ModuleName mod)
- {
- //IO.DI[$"{mod}.DI_Substrate_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value;
- IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Forline_Heater_On"].Value;
- IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value;
- IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
- IO.DI[$"{mod}.DI_Substrate_TC_Deviation_out_of_range"].Value = false;
- // 底座
- //if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
- // GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") < GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
- //{
- // SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") + _rd.Next(1, 2));
- // SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") + _rd.Next(1, 2));
- //}
- //else if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
- // GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
- //{
- // SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") - _rd.Next(1, 2));
- // SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") - _rd.Next(1, 2));
- //}
- // Foreline
- if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
- GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") < GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
- {
- SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") + _rd.Next(1, 2));
- SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp") + _rd.Next(1, 2));
- }
- else if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
- GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") > GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
- {
- SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") - _rd.Next(1, 2));
- SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp") - _rd.Next(1, 2));
- }
- // Wall
- if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
- GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") < GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
- {
- SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") + _rd.Next(1, 2));
- SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") + _rd.Next(1, 2));
- }
- else if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
- GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
- {
- SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") - _rd.Next(1, 2));
- SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") - _rd.Next(1, 2));
- }
- }
- void MonitorGas(ModuleName mod)
- {
- // gas
- this.SimulateMFC(ModuleName.PMA, 1);
- this.SimulateMFC(ModuleName.PMA, 2);
- this.SimulateMFC(ModuleName.PMA, 3);
- this.SimulateMFC(ModuleName.PMA, 4);
- this.SimulateMFC(ModuleName.PMA, 5);
- this.SimulateMFC(ModuleName.PMA, 6);
- this.SimulateMFC(ModuleName.PMA, 7);
- this.SimulateMFC(ModuleName.PMA, 8);
- this.SimulateN2(ModuleName.PMA);
- this.SimulateHe(ModuleName.PMA);
- }
- private void SimulateMFC(ModuleName mod, byte gasNum)
- {
- var sp = GetAoValue($"{mod}.AO_MFC{gasNum}_Flow_Setpoint");
- if (gasNum == 3)
- {
- sp = Math.Max(0, sp - 150);
- }
- var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
- SetAiValue($"{mod}.AI_MFC{gasNum}_Flow", (float)mock_fb);
- }
- private void SimulateN2(ModuleName mod)
- {
- var sp = GetAoValue($"{mod}.AO_Turbo_Pump_N2_Flow_Setpoint");
- var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
- SetAiValue($"{mod}.AI_Turbo_Pump_N2_Flow", (float)mock_fb);
- }
- private void SimulateHe(ModuleName mod)
- {
- var sp = GetAoValue($"{mod}.AO_He_Flow_Setpoint");
- var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
- SetAiValue($"{mod}.AI_He_Flow", (float)mock_fb);
- }
- void MonitorRF(ModuleName mod)
- {
- // RF generator
- var sp = GetAoValue($"{mod}.AO_Generator_Power_Setpoint");
- var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
- //var mock_sp = _rd.Next(sp - 3, sp + 3);
- SetAiValue($"{mod}.AI_Generator_Forward_Power", (float)mock_fb);
- //IO.DI[$"{mod}.DI_Generator_Power_Status"].Value = IO.DO[$"{mod}.DO_Generator_Power_ON"].Value;
- }
- void MonitorIOPumpCtrl(ModuleName mod)
- {
- if (IO.DO[$"{mod}.DO_Pump_Run"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = true;
- if (IO.DO[$"{mod}.DO_Pump_Stop"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = false;
- }
- public void Terminate()
- {
- _thread.Stop();
- }
- ////////////////////////////////////////////////////////////////////////
- ////////////////////////////////////////////////////////////////////////
- public void SetCoolantOutletTemp(string module, int Temp)
- {
- SetAiValue($"{module}.AI_Coolant_Outlet_Temp", Temp);
- }
- }
- }
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