SimulatorSystem.cs 34 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.IOCore;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.Util;
  5. using MECF.Framework.Common.Equipment;
  6. using MECF.Framework.Simulator.Core.Driver;
  7. using System;
  8. using System.Collections.Generic;
  9. using Venus_Simulator.Devices;
  10. using System.Threading;
  11. namespace Venus_Simulator.Instances
  12. {
  13. public class SimulatorSystem : Singleton<SimulatorSystem>
  14. {
  15. private PeriodicJob _thread;
  16. private Random _rd = new Random();
  17. private RD_TRIG _trigATM = new RD_TRIG();
  18. private RD_TRIG _trigVAC = new RD_TRIG();
  19. private R_TRIG _trigLLExtend = new R_TRIG();
  20. private R_TRIG _trigLLRetract = new R_TRIG();
  21. private static int count = 0;
  22. private readonly float ATM_THRESHOLD = 750000;
  23. private readonly float ATM_PRESSURE = 760000;
  24. private readonly float ATM_LoadLock_PRESSURE = 760000;
  25. private readonly uint VAC_SW_PRESSURE = 9500;
  26. private readonly uint PROCESS_GAUGE = 10000;
  27. private Dictionary<ModuleName, DeviceSimulator> _MockDevices = new Dictionary<ModuleName, DeviceSimulator>();
  28. public SimulatorSystem()
  29. {
  30. //_MockDevices.Add(ModuleName.PMB, new SkyPumpMock());
  31. //_MockDevices.Add(ModuleName.PMB, new AdTecGeneratorMock());
  32. //_MockDevices.Add(ModuleName.PMB, new AdTecMatchMock());
  33. // TODO
  34. }
  35. ~SimulatorSystem()
  36. {
  37. _thread?.Stop();
  38. }
  39. public void Initialize()
  40. {
  41. SetDefaultValue(ModuleName.PMA);
  42. SetDefaultValue(ModuleName.PMB);
  43. SetTMDefaultValue();
  44. Singleton<DataManager>.Instance.Initialize(false);
  45. _thread = new PeriodicJob(500, OnMonitor, nameof(SimulatorSystem), true);
  46. }
  47. private void SetDefaultValue(ModuleName mod)
  48. {
  49. // chamber
  50. IO.DI[$"{mod}.DI_PM_Lid_Closed"].Value = true;
  51. IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = false;
  52. IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = true;
  53. IO.DI[$"{mod}.DI_PCW_Flow_SW"].Value = true;
  54. IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
  55. IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = false;
  56. IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = true;
  57. IO.DI[$"{mod}.DI_RF_Generator_Interlock"].Value = true;
  58. IO.DI[$"{mod}.DI_Source_RF_Fan"].Value = true;
  59. IO.DI[$"{mod}.DI_Turbo_Pump_Interlock"].Value = true;
  60. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
  61. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
  62. IO.DI[$"{mod}.DI_CDA_Pressure"].Value = true;
  63. IO.DI[$"{mod}.DI_Coolant_Inlet_TC_Broken_Alarm"].Value = false;
  64. IO.DI[$"{mod}.DI_Coolant_Outlet_TC_Broken_Alarm"].Value = true;
  65. IO.DI[$"{mod}.DI_Process_VAC_Gauge_High_Alarm"].Value = false;
  66. IO.DI[$"{mod}.DI_Process_VAC_Gauge_Low_Alarm"].Value = false;
  67. IO.DI[$"{mod}.DI_Chamber_VAC_Gauge_Alarm"].Value = false;
  68. IO.DI[$"{mod}.DI_Foreline_Vacuum_Gauge_Alarm"].Value = false;
  69. IO.DI[$"{mod}.DI_Loadlock_Vacuum_Gauge_Alarm"].Value = false;
  70. IO.DI[$"{mod}.DI_ESC_He_VAC_Gauge_Alarm"].Value = false;
  71. IO.DI[$"{mod}.DI_Valve_TC_Deviation_out_of_range"].Value = false;
  72. IO.DI[$"{mod}.DI_Valve_Control_TC_Broken_Alarm"].Value = false;
  73. IO.DI[$"{mod}.DI_Valve_Monitor_TC_Broken_Alarm"].Value = false;
  74. IO.DI[$"{mod}.DI_Valve_Heater_On_FB"].Value = false;
  75. IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
  76. IO.DI[$"{mod}.DI_Foreline_Control_TC_Broken_Alarm"].Value = false;
  77. IO.DI[$"{mod}.DI_Foreline_Monitor_TC_Broken_Alarm"].Value = false;
  78. IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = false;
  79. IO.DI[$"{mod}.DI_CHB_Wall_TC_Deviation_out_of_range"].Value = false;
  80. IO.DI[$"{mod}.DI_CHB_Wall_Control_TC_Broken_Alarm"].Value = false;
  81. IO.DI[$"{mod}.DI_CHB_Wall_Monitor_TC_Broken_Alarm"].Value = false;
  82. IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = false;
  83. IO.DI[$"{mod}.DI_CHB_Wall_OT_SW_Alarm"].Value = false;
  84. IO.DI[$"{mod}.DI_PN2_Pressure_SW"].Value = true;
  85. IO.DI[$"{mod}.DI_MFC1_Pressure_SW"].Value = true;
  86. IO.DI[$"{mod}.DI_MFC2_Pressure_SW"].Value = true;
  87. IO.DI[$"{mod}.DI_MFC3_Pressure_SW"].Value = true;
  88. IO.DI[$"{mod}.DI_MFC4_Pressure_SW"].Value = true;
  89. IO.DI[$"{mod}.DI_MFC5_Pressure_SW"].Value = true;
  90. IO.DI[$"{mod}.DI_MFC6_Pressure_SW"].Value = true;
  91. IO.DI[$"{mod}.DI_MFC7_Pressure_SW"].Value = true;
  92. IO.DI[$"{mod}.DI_MFC8_Pressure_SW"].Value = true;
  93. IO.DI[$"{mod}.DI_He_Pressure_SW"].Value = true;
  94. IO.DI[$"{mod}.DI_ESC_He_VAC_Gauge_Alarm"].Value = false;
  95. IO.DI[$"{mod}.DI_Loadlock_Lid_Closed"].Value = true;
  96. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
  97. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
  98. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  99. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  100. IO.DI[$"{mod}.DI_Loadlock_ATM_SW"].Value = false;
  101. IO.DI[$"{mod}.DI_Gas_Box_Door_SW"].Value = true;
  102. IO.DI[$"{mod}.DI_Gas_Box_Pressure_SW"].Value = true;
  103. //// pressure
  104. SetAiValue($"{mod}.AI_Foreline_Pressure", 5000);
  105. //SetAiValue($"{mod}.AI_Chamber_Pressure", ATM_PRESSURE);
  106. SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
  107. SetAiValue($"{mod}.AI_Chamber_Pressure", 5000);
  108. SetAiValue($"{mod}.AI_Loadlock_Pressure", ATM_LoadLock_PRESSURE);
  109. //// Temperature
  110. SetAiValue($"{mod}.AI_Valve_Control_TC_Temp", 28);
  111. SetAiValue($"{mod}.AI_Valve_Monitor_TC_Temp", 27);
  112. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", 28);
  113. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", 27);
  114. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", 28);
  115. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", 27);
  116. SetAiValue($"{mod}.AI_Coolant_Inlet_Temp", 28);
  117. if (mod == ModuleName.PMA)
  118. {
  119. SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 29);
  120. }
  121. else if (mod == ModuleName.PMB)
  122. {
  123. SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 30);
  124. }
  125. // Datetime
  126. SetAiValue($"{mod}.AI_Year", DateTime.Today.Year);
  127. SetAiValue($"{mod}.AI_Month", DateTime.Today.Month);
  128. SetAiValue($"{mod}.AI_Day", DateTime.Today.Day);
  129. SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
  130. SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
  131. SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
  132. }
  133. private void SetTMDefaultValue()
  134. {
  135. ModuleName mod = ModuleName.TM;
  136. IO.DI[$"{mod}.DI_TM_Power_On"].Value = true;
  137. IO.DI[$"{mod}.DI_TM_In_Safety"].Value = true;
  138. IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
  139. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMA"].Value = true;
  140. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMB"].Value = true;
  141. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMC"].Value = true;
  142. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMD"].Value = true;
  143. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_LLA"].Value = true;
  144. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_LLB"].Value = true;
  145. IO.DI[$"{mod}.DI_EFEM_RB_Not_Extend_LLA"].Value = true;
  146. IO.DI[$"{mod}.DI_EFEM_RB_Not_Extend_LLB"].Value = true;
  147. IO.DI[$"{mod}.DI_EFEM_Side_Door_Closed"].Value = true;
  148. IO.DI[$"{mod}.DI_TM_CHB_PCW_Flow_Switch"].Value = true;
  149. IO.DI[$"{mod}.DI_LLA_PCW_Flow_Switch"].Value = true;
  150. IO.DI[$"{mod}.DI_LLB_PCW_Flow_Switch"].Value = true;
  151. IO.DI[$"{mod}.DI_TM_CHB_Door_Closed"].Value = true;
  152. IO.DI[$"{mod}.DI_CDA_Pressure_Switch"].Value = true;
  153. IO.DI[$"{mod}.DI_Vaccum_Pressure_Switch"].Value = true;
  154. IO.DI[$"{mod}.DI_N2_Pressure_Switch"].Value = true;
  155. IO.DI[$"{mod}.DI_TM_Chamber_VAC_Gauge_Alarm"].Value = true;
  156. IO.DI[$"{mod}.DI_TM_Foreline_VAC_Gauge_Alarm"].Value = true;
  157. IO.DI[$"{mod}.DI_LLA_Chamber_VAC_Gauge_Alarm"].Value = true;
  158. IO.DI[$"{mod}.DI_LLA_Foreline_VAC_Gauge_Alarm"].Value = true;
  159. IO.DI[$"{mod}.DI_LLB_Chamber_VAC_Gauge_Alarm"].Value = true;
  160. IO.DI[$"{mod}.DI_LLB_Foreline_VAC_Gauge_Alarm"].Value = true;
  161. IO.DI[$"{mod}.DI_LLA_Lid_Door_Closed"].Value = true;
  162. IO.DI[$"{mod}.DI_LLB_Lid_Door_Closed"].Value = true;
  163. SetAiValue($"{mod}.AI_TM_CHB_Pressure", 100);
  164. SetAiValue($"{mod}.AI_LLA_CHB_Pressure", 100);
  165. SetAiValue($"{mod}.AI_LLB_CHB_Pressure", 100);
  166. }
  167. private bool OnMonitor()
  168. {
  169. try
  170. {
  171. // PMA
  172. MonitorSlitDoor(ModuleName.PMA);
  173. MonitorPin(ModuleName.PMA);
  174. MonitorPressure(ModuleName.PMA);
  175. MonitorExtendAndRetract(ModuleName.PMA);
  176. //MonitorTemperature(ModuleName.PMA);
  177. MonitorGas(ModuleName.PMA);
  178. //MonitorRF(ModuleName.PMA);
  179. ChangeTime(ModuleName.PMA);
  180. //MonitorIOPumpCtrl(ModuleName.PMA);
  181. //// PMB
  182. //MonitorSlitDoor(ModuleName.PMB);
  183. //MonitorPin(ModuleName.PMB);
  184. //MonitorPressure(ModuleName.PMB);
  185. //MonitorTemperature(ModuleName.PMB);
  186. //MonitorGas(ModuleName.PMB);
  187. //MonitorRF(ModuleName.PMB);
  188. //ChangeTime(ModuleName.PMB);
  189. //MonitorIOPumpCtrl(ModuleName.PMB);
  190. ChangeTime(ModuleName.TM);
  191. MonitorMFPressure(ModuleName.TM);
  192. MonitorMFPressure(ModuleName.LLA);
  193. MonitorMFPressure(ModuleName.LLB);
  194. }
  195. catch (Exception e)
  196. {
  197. LOG.WriteExeption(e);
  198. }
  199. return true;
  200. }
  201. private void ChangeTime(ModuleName mod)
  202. {
  203. // Heartbeat with PLC
  204. SetAiValue($"{mod}.AI_Heartbeat_FB", GetAoValue($"{mod}.AO_Heartbeat"));
  205. SetAiValue($"{mod}.AI_Year", DateTime.Now.Year);
  206. SetAiValue($"{mod}.AI_Month", DateTime.Now.Month);
  207. SetAiValue($"{mod}.AI_Day", DateTime.Now.Day);
  208. SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
  209. SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
  210. SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
  211. }
  212. void MonitorSlitDoor(ModuleName mod)
  213. {
  214. // slit door open
  215. if (IO.DO[$"{mod}.DO_Slit_Door_Open"].Value)
  216. {
  217. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = true;
  218. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = false;
  219. }
  220. // slit door close
  221. if (IO.DO[$"{mod}.DO_Slit_Door_Close"].Value)
  222. {
  223. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
  224. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
  225. }
  226. }
  227. void MonitorPin(ModuleName mod)
  228. {
  229. // lift pin up
  230. if (IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value != IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value)
  231. {
  232. IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value;
  233. IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value;
  234. }
  235. }
  236. void MonitorExtendAndRetract(ModuleName mod)
  237. {
  238. // Extend
  239. _trigLLExtend.CLK = IO.DO[$"{mod}.DO_Loadlock_Arm_Extend"].Value;
  240. if (_trigLLExtend.Q)
  241. {
  242. _trigLLRetract.RST = true;
  243. Thread.Sleep(500);
  244. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = true;
  245. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = false;
  246. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  247. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  248. }
  249. // Retract
  250. _trigLLRetract.CLK = IO.DO[$"{mod}.DO_Loadlock_Arm_Retract"].Value;
  251. if (_trigLLRetract.Q)
  252. {
  253. count++;
  254. _trigLLExtend.RST = true;
  255. Thread.Sleep(500);
  256. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
  257. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
  258. if (count == 1)
  259. {
  260. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  261. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  262. }
  263. else if (count == 2)
  264. {
  265. count = 0;
  266. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = true;
  267. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  268. }
  269. }
  270. }
  271. void MonitorPressure(ModuleName mod)
  272. {
  273. // pressure
  274. string sAI_Foreline = "AI_Foreline_Pressure";
  275. // Loadlock pressure
  276. string sAI_LoadLockPressure = "AI_Loadlock_Pressure";
  277. // Foreline
  278. if (SkyPumpMockPMA._simPumpStatus == SkyPumpMockPMA.SimPumpStatus.Open || EdwardsPumpMockPMA._simPumpStatus == EdwardsPumpMockPMA.SimEdwardsPumpStatus.Open)
  279. {
  280. SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") - _rd.Next(500, 600));
  281. }
  282. else
  283. {
  284. SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") + _rd.Next(500, 600));
  285. }
  286. // PLC 模拟量范围[0,4000], 电压[0, 10V], 压力[0, 760Torr]
  287. string sAI_ChamberPressure = "AI_Chamber_Pressure";
  288. string sAI_ProcessPressure = "AI_Process_Pressure";
  289. //float chamber_pressure = GetMockChamberPressure(mod);
  290. //float process_pressure = GetAiValue($"{mod}.AI_Process_Pressure");
  291. // soft pump & fast pump
  292. DOAccessor fast_pump_vlv = IO.DO[$"{mod}.DO_Fast_Pumping_Valve"];
  293. DOAccessor soft_pump_vlv = IO.DO[$"{mod}.DO_Soft_Pumping_Valve"];
  294. DOAccessor turbo_pump_vlv = IO.DO[$"{mod}.DO_Turbo_Pump_Pumping_Valve"];
  295. if (fast_pump_vlv.Value || soft_pump_vlv.Value || turbo_pump_vlv.Value)
  296. {
  297. if (fast_pump_vlv.Value && soft_pump_vlv.Value)
  298. {
  299. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  300. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  301. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  302. {
  303. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 30000);
  304. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  305. }
  306. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  307. {
  308. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  309. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
  310. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
  311. }
  312. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(15000, 16000));
  313. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(150, 160));
  314. }
  315. else if (fast_pump_vlv.Value)
  316. {
  317. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  318. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  319. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  320. {
  321. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 25000);
  322. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  323. }
  324. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  325. {
  326. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  327. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
  328. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
  329. }
  330. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(12000, 13000));
  331. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(120, 130));
  332. }
  333. else if (soft_pump_vlv.Value)
  334. {
  335. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  336. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  337. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  338. {
  339. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 22000);
  340. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  341. }
  342. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  343. {
  344. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  345. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
  346. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
  347. }
  348. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(13000, 14000));
  349. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(100, 110));
  350. }
  351. else if (turbo_pump_vlv.Value)
  352. {
  353. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  354. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  355. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  356. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 500);
  357. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 500);
  358. }
  359. }
  360. // fast vent & purge
  361. DOAccessor vent_vlv = IO.DO[$"{mod}.DO_N2_Valve"];
  362. //DOAccessor purge_vlv = IO.DO[$"{mod}.DO_Chamber_purge_valve"];
  363. if (vent_vlv.Value)
  364. {
  365. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  366. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  367. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  368. {
  369. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
  370. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  371. }
  372. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  373. {
  374. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  375. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
  376. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
  377. }
  378. else
  379. {
  380. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
  381. }
  382. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(25000, 30000));
  383. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(130, 150));
  384. }
  385. // Loadlock Pumping Valve
  386. DOAccessor Loadlock_pump_vlv = IO.DO[$"{mod}.DO_Loadlock_Pumping_Valve"];
  387. if (Loadlock_pump_vlv.Value)
  388. {
  389. SetAiValue($"{mod}.{sAI_LoadLockPressure}", GetAiValue($"{mod}.{sAI_LoadLockPressure}") - 30000);
  390. }
  391. // Loadlock vent
  392. DOAccessor Loadlock_vent_vlv = IO.DO[$"{mod}.DO_Loadlock_Vent_Valve"];
  393. if (Loadlock_vent_vlv.Value)
  394. {
  395. SetAiValue($"{mod}.{sAI_LoadLockPressure}", GetAiValue($"{mod}.{sAI_LoadLockPressure}") + 30000);
  396. }
  397. // 压力值越界,复位
  398. float chamber_pressure1 = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  399. if (chamber_pressure1 > ATM_PRESSURE)
  400. {
  401. SetAiValue($"{mod}.AI_Chamber_Pressure", ATM_PRESSURE);
  402. }
  403. else if (chamber_pressure1 < 20)
  404. {
  405. SetAiValue($"{mod}.AI_Chamber_Pressure", 20);
  406. }
  407. float process_pressure1 = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  408. if (process_pressure1 > PROCESS_GAUGE)
  409. {
  410. SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
  411. }
  412. else if (process_pressure1 < 20)
  413. {
  414. SetAiValue($"{mod}.AI_Process_Pressure", 20);
  415. }
  416. float foreline_pressure = GetAiValue($"{mod}.{sAI_Foreline}");
  417. if (foreline_pressure > 10000)
  418. {
  419. SetAiValue($"{mod}.AI_Foreline_Pressure", 10000);
  420. }
  421. else if (foreline_pressure < 150)
  422. {
  423. SetAiValue($"{mod}.AI_Foreline_Pressure", 150);
  424. }
  425. // LoadLock压力值越界,复位
  426. float LoadLock_pressure1 = GetAiValue($"{mod}.{sAI_LoadLockPressure}");
  427. if (LoadLock_pressure1 > ATM_LoadLock_PRESSURE)
  428. {
  429. SetAiValue($"{mod}.AI_Loadlock_Pressure", ATM_LoadLock_PRESSURE);
  430. }
  431. else if (LoadLock_pressure1 < 20)
  432. {
  433. SetAiValue($"{mod}.AI_Loadlock_Pressure", 20);
  434. }
  435. // ATM switch
  436. IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") > ATM_THRESHOLD;
  437. // VAC switch
  438. IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") < VAC_SW_PRESSURE;
  439. }
  440. void MonitorMFPressure(ModuleName mod)
  441. {
  442. DOAccessor doSoftPump, doFastPump, doVent;
  443. DIAccessor diATM, diVac;
  444. string strAIPressure;
  445. double basePressure = SystemConfig.Instance.GetValue<double>($"{mod}.PumpBasePressure");
  446. if(mod == ModuleName.LLA)
  447. {
  448. doSoftPump = IO.DO[$"TM.DO_Soft_Pumping_Valve_LLA"];
  449. doFastPump = IO.DO[$"TM.DO_Fast_Pumping_Valve_LLA"];
  450. doVent = IO.DO[$"TM.DO_Vent_Valve_LLA"];
  451. diATM = IO.DI[$"TM.DI_LLA_ATM_Switch"];
  452. diVac = IO.DI[$"TM.DI_LLA_VAC_Switch"];
  453. strAIPressure = $"TM.AI_LLA_CHB_Pressure";
  454. }
  455. else if(mod == ModuleName.LLB)
  456. {
  457. doSoftPump = IO.DO[$"TM.DO_Soft_Pumping_Valve_LLB"];
  458. doFastPump = IO.DO[$"TM.DO_Fast_Pumping_Valve_LLB"];
  459. doVent = IO.DO[$"TM.DO_Vent_Valve_LLB"];
  460. diATM = IO.DI[$"TM.DI_LLB_ATM_Switch"];
  461. diVac = IO.DI[$"TM.DI_LLB_VAC_Switch"];
  462. strAIPressure = $"TM.AI_LLB_CHB_Pressure";
  463. }
  464. else
  465. {
  466. doSoftPump = IO.DO[$"TM.DO_Soft_Pumping_Valve_TM"];
  467. doFastPump = IO.DO[$"TM.DO_Fast_Pumping_Valve_TM"];
  468. doVent = IO.DO[$"TM.DO_Vent_Valve_TM"];
  469. diATM = IO.DI[$"TM.DI_TM_ATM_Switch"];
  470. diVac = IO.DI[$"TM.DI_TM_VAC_Switch"];
  471. strAIPressure = $"TM.AI_TM_CHB_Pressure";
  472. }
  473. if(doVent.Value)
  474. {
  475. if(GetAiValue(strAIPressure) < 500)
  476. SetAiValue(strAIPressure, GetAiValue(strAIPressure) + 100 + _rd.Next(-10, 10));
  477. else if(GetAiValue(strAIPressure) < 5000)
  478. SetAiValue(strAIPressure, GetAiValue(strAIPressure) + 1000 + _rd.Next(-20, 20));
  479. else if(GetAiValue(strAIPressure) < 100000)
  480. SetAiValue(strAIPressure, GetAiValue(strAIPressure) + 25000 + _rd.Next(-50, 50));
  481. else if (GetAiValue(strAIPressure) < ATM_PRESSURE)
  482. SetAiValue(strAIPressure, GetAiValue(strAIPressure) + 50000 + _rd.Next(-100, 100));
  483. else
  484. SetAiValue(strAIPressure, ATM_PRESSURE);
  485. }
  486. else if(doSoftPump.Value || doFastPump.Value)
  487. {
  488. if(GetAiValue(strAIPressure) < basePressure + 10)
  489. SetAiValue(strAIPressure, (int)basePressure);
  490. else if (GetAiValue(strAIPressure) < 2000)
  491. SetAiValue(strAIPressure, GetAiValue(strAIPressure) - 100 + _rd.Next(-2, 3));
  492. else if (GetAiValue(strAIPressure) < 67000)
  493. SetAiValue(strAIPressure, GetAiValue(strAIPressure) - 2000 + _rd.Next(-8, 10));
  494. else
  495. SetAiValue(strAIPressure, GetAiValue(strAIPressure) - 65000 + _rd.Next(-500, 500));
  496. }
  497. if(GetAiValue(strAIPressure) > 20)
  498. SetAiValue(strAIPressure, GetAiValue(strAIPressure) + _rd.Next(-2, 3));
  499. if (GetAiValue(strAIPressure) > ATM_THRESHOLD)
  500. {
  501. diATM.Value = true;
  502. diVac.Value = false;
  503. }
  504. else if(GetAiValue(strAIPressure) < VAC_SW_PRESSURE)
  505. {
  506. diATM.Value = false;
  507. diVac.Value = true;
  508. }
  509. else
  510. {
  511. diATM.Value = false;
  512. diVac.Value = false;
  513. }
  514. }
  515. void SetAiValue(string name, float value)
  516. {
  517. byte[] flow = BitConverter.GetBytes(value);
  518. short high1 = BitConverter.ToInt16(flow, 0);
  519. short low1 = BitConverter.ToInt16(flow, 2);
  520. IO.AI[name].Buffer[IO.AI[name].Index] = BitConverter.ToInt16(flow, 0);
  521. IO.AI[name].Buffer[IO.AI[name].Index + 1] = BitConverter.ToInt16(flow, 2);
  522. byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
  523. byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
  524. float readback = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  525. }
  526. float GetAiValue(string name)
  527. {
  528. byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
  529. byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
  530. float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  531. return flow;
  532. }
  533. float GetAoValue(string name)
  534. {
  535. byte[] high = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index]);
  536. byte[] low = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index + 1]);
  537. float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  538. return flow;
  539. }
  540. void MonitorTemperature(ModuleName mod)
  541. {
  542. //IO.DI[$"{mod}.DI_Substrate_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value;
  543. IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Forline_Heater_On"].Value;
  544. IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value;
  545. IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
  546. IO.DI[$"{mod}.DI_Substrate_TC_Deviation_out_of_range"].Value = false;
  547. // 底座
  548. //if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
  549. // GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") < GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
  550. //{
  551. // SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") + _rd.Next(1, 2));
  552. // SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") + _rd.Next(1, 2));
  553. //}
  554. //else if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
  555. // GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
  556. //{
  557. // SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") - _rd.Next(1, 2));
  558. // SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") - _rd.Next(1, 2));
  559. //}
  560. // Foreline
  561. if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
  562. GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") < GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
  563. {
  564. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") + _rd.Next(1, 2));
  565. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp") + _rd.Next(1, 2));
  566. }
  567. else if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
  568. GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") > GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
  569. {
  570. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") - _rd.Next(1, 2));
  571. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp") - _rd.Next(1, 2));
  572. }
  573. // Wall
  574. if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
  575. GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") < GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
  576. {
  577. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") + _rd.Next(1, 2));
  578. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") + _rd.Next(1, 2));
  579. }
  580. else if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
  581. GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
  582. {
  583. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") - _rd.Next(1, 2));
  584. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") - _rd.Next(1, 2));
  585. }
  586. }
  587. void MonitorGas(ModuleName mod)
  588. {
  589. // gas
  590. this.SimulateMFC(ModuleName.PMA, 1);
  591. this.SimulateMFC(ModuleName.PMA, 2);
  592. this.SimulateMFC(ModuleName.PMA, 3);
  593. this.SimulateMFC(ModuleName.PMA, 4);
  594. this.SimulateMFC(ModuleName.PMA, 5);
  595. this.SimulateMFC(ModuleName.PMA, 6);
  596. this.SimulateMFC(ModuleName.PMA, 7);
  597. this.SimulateMFC(ModuleName.PMA, 8);
  598. this.SimulateN2(ModuleName.PMA);
  599. this.SimulateHe(ModuleName.PMA);
  600. }
  601. private void SimulateMFC(ModuleName mod, byte gasNum)
  602. {
  603. var sp = GetAoValue($"{mod}.AO_MFC{gasNum}_Flow_Setpoint");
  604. if (gasNum == 3)
  605. {
  606. sp = Math.Max(0, sp - 150);
  607. }
  608. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  609. SetAiValue($"{mod}.AI_MFC{gasNum}_Flow", (float)mock_fb);
  610. }
  611. private void SimulateN2(ModuleName mod)
  612. {
  613. var sp = GetAoValue($"{mod}.AO_Turbo_Pump_N2_Flow_Setpoint");
  614. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  615. SetAiValue($"{mod}.AI_Turbo_Pump_N2_Flow", (float)mock_fb);
  616. }
  617. private void SimulateHe(ModuleName mod)
  618. {
  619. var sp = GetAoValue($"{mod}.AO_He_Flow_Setpoint");
  620. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  621. SetAiValue($"{mod}.AI_He_Flow", (float)mock_fb);
  622. }
  623. void MonitorRF(ModuleName mod)
  624. {
  625. // RF generator
  626. var sp = GetAoValue($"{mod}.AO_Generator_Power_Setpoint");
  627. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  628. //var mock_sp = _rd.Next(sp - 3, sp + 3);
  629. SetAiValue($"{mod}.AI_Generator_Forward_Power", (float)mock_fb);
  630. //IO.DI[$"{mod}.DI_Generator_Power_Status"].Value = IO.DO[$"{mod}.DO_Generator_Power_ON"].Value;
  631. }
  632. void MonitorIOPumpCtrl(ModuleName mod)
  633. {
  634. if (IO.DO[$"{mod}.DO_Pump_Run"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = true;
  635. if (IO.DO[$"{mod}.DO_Pump_Stop"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = false;
  636. }
  637. public void Terminate()
  638. {
  639. _thread.Stop();
  640. }
  641. ////////////////////////////////////////////////////////////////////////
  642. ////////////////////////////////////////////////////////////////////////
  643. public void SetCoolantOutletTemp(string module, int Temp)
  644. {
  645. SetAiValue($"{module}.AI_Coolant_Outlet_Temp", Temp);
  646. }
  647. }
  648. }