AutoCycle.cs 144 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. // PM Status
  39. WaitProcess,
  40. StartProcess,
  41. Processing,
  42. StartIdleClean,
  43. IdleClean,
  44. WaitPreJobClean,
  45. StartPreJobClean,
  46. PreJobClean,
  47. WaitPostJobClean,
  48. StartPostJobClean,
  49. PostJobClean,
  50. WaitWTWClean,
  51. StartWTWClean,
  52. WTWClean,
  53. // Align Status
  54. WaitAlign,
  55. StartAlign,
  56. Aligning,
  57. }
  58. class ModuleFlag
  59. {
  60. public ModulePriority Priority { get; set; }
  61. public MovingStatus MovingStatus { get; set; }
  62. public bool InUsed { get; set; }
  63. public ModuleFlag(ModulePriority _priority)
  64. {
  65. Priority = _priority;
  66. MovingStatus = MovingStatus.Idle;
  67. InUsed = true;
  68. }
  69. }
  70. class AutoCycle : ICycle
  71. {
  72. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  73. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  74. private RState _cycleState = RState.Init;
  75. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  76. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  77. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  78. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  79. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  80. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  81. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  82. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  85. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  86. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  89. int _LLASlotNumber = 4;
  90. int _LLBSlotNumber = 4;
  91. int _efemRobotSingleArmOption = 0;
  92. List<MoveItem> _movingItems = new List<MoveItem>();
  93. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  94. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  95. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  96. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  97. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  98. private SchedulerFACallback _faCallback;
  99. private SchedulerDBCallback _dbCallback;
  100. private bool _isCycleMode;
  101. private int _cycleSetPoint = 0;
  102. private int _cycledCount = 0;
  103. private int _cycledWafer = 0;
  104. private float _throughput = 0.0f;
  105. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  106. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  107. private Stopwatch _cycleWatch = new Stopwatch();
  108. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  109. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  110. private Dictionary<ModuleName, string> _waitWTWCleanPMs = new Dictionary<ModuleName, string>();
  111. private List<Guid> _lstReturnWafers = new List<Guid>();
  112. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  113. public SequenceLLInOutPath LLInOutPath { get { return _LLInOutPath; } }
  114. public bool HasJobRunning => _lstControlJobs.Count > 0;
  115. public RState CycleState => _cycleState;
  116. private Dictionary<string, ControlJobInfo> _loadportControlJobDic = new Dictionary<string, ControlJobInfo>();
  117. #region public interface
  118. public AutoCycle()
  119. {
  120. _faCallback = new SchedulerFACallback();
  121. _dbCallback = new SchedulerDBCallback();
  122. InitModules();
  123. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  124. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  125. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  126. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  127. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  128. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  129. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  130. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  132. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  133. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  134. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  135. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  136. for(int i=1;i<=3;i++)
  137. {
  138. _loadportControlJobDic[$"LP{i}"] = null;
  139. string lp = $"LP{i}";
  140. DATA.Subscribe($"{lp}.CurrentControlJob", () => _loadportControlJobDic[lp],SubscriptionAttribute.FLAG.IgnoreSaveDB);
  141. }
  142. }
  143. public RState Start(params object[] objs)
  144. {
  145. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  146. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  147. _cycledWafer = 0;
  148. _cycledCount = 0;
  149. _throughput = 0;
  150. _cycleWatch.Stop();
  151. _lpCycleWafer.Clear();
  152. _lpCycleCount.Clear();
  153. return RState.Running;
  154. }
  155. public RState Monitor()
  156. {
  157. if (_cycleState == RState.Running)
  158. {
  159. prelude();
  160. driveAtmSystem();
  161. driveVacSystem();
  162. epilogue();
  163. }
  164. return _cycleState;
  165. }
  166. public void Abort()
  167. {
  168. }
  169. public bool CreateJob(Dictionary<string, object> param,out string reason)
  170. {
  171. reason = "";
  172. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  173. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  174. string[] slotSequence = (string[])param["SlotSequence"];
  175. string jobId = (string)param["JobId"];
  176. string module = (string)param["Module"];
  177. //bool autoStart = (bool)param["AutoStart"];
  178. if (string.IsNullOrEmpty(jobId))
  179. {
  180. jobId = "CJ_Local_" + module;
  181. }
  182. string lotId = jobId;
  183. if (param.ContainsKey("LotId"))
  184. lotId = (string)param["LotId"];
  185. string preCleanRecipe = param.ContainsKey("PreCleanRecipeName") ? (string)param["PreCleanRecipeName"] : string.Empty;
  186. string postCleanRecipe = param.ContainsKey("PostCleanRecipeName") ? (string)param["PostCleanRecipeName"] : string.Empty;
  187. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  188. {
  189. reason = $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}";
  190. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  191. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  192. return false;
  193. }
  194. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  195. {
  196. reason = $"{module} should be LoadPort";
  197. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  198. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  199. return false;
  200. }
  201. if (_lstControlJobs.Exists(x => x.Name == jobId))
  202. {
  203. reason = $"{jobId} already created";
  204. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System,reason);
  205. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  206. return false;
  207. }
  208. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  209. if (!lp.CheckReadyRunJob())
  210. {
  211. reason = $"{module} not ready";
  212. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  213. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  214. return false;
  215. }
  216. ControlJobInfo cj = new ControlJobInfo();
  217. cj.Name = jobId;
  218. cj.Module = module;
  219. cj.LotName = lotId;
  220. cj.LotInnerId = Guid.NewGuid();
  221. cj.LotWafers = new List<WaferInfo>();
  222. cj.SetState(EnumControlJobState.WaitingForStart);
  223. cj.JetState = EnumJetCtrlJobState.Created;
  224. cj.PreJobClean = preCleanRecipe;
  225. cj.PostJobClean = postCleanRecipe;
  226. cj.SequenceNameList = slotSequence;
  227. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  228. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  229. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  230. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  231. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  232. {
  233. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  234. continue;
  235. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  236. indexSequence[groupName] = slotSequence[i];
  237. if (!seqSlot.ContainsKey(groupName))
  238. {
  239. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  240. }
  241. if (!seqSlotWafers.ContainsKey(groupName))
  242. {
  243. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  244. }
  245. seqSlot[groupName][i] = true;
  246. if (!WaferManager.Instance.CheckHasWafer(module, i))
  247. {
  248. reason = $"job wafer: {module} slot {i + 1} not in the carrier";
  249. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  250. return false;
  251. }
  252. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  253. {
  254. reason = $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}";
  255. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  256. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  257. return false;
  258. }
  259. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  260. {
  261. reason = $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}";
  262. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  263. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  264. return false;
  265. }
  266. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  267. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  268. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  269. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  270. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  271. }
  272. if (seqSlotWafers.Count == 0)
  273. {
  274. reason = $"job has not assign wafer";
  275. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  276. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  277. return false;
  278. }
  279. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  280. string[] seqs = seqSlot.Keys.ToArray();
  281. for (int i = 0; i < seqs.Length; i++)
  282. {
  283. ProcessJobInfo pj = new ProcessJobInfo();
  284. pj.Name = jobId + "_" + (i + 1);
  285. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  286. if(pj.Sequence==null)
  287. {
  288. reason = $"invalid sequence[{indexSequence[seqs[i]]}]";
  289. return false;
  290. }
  291. pj.ControlJobName = cj.Name;
  292. pj.LotName = lotId;
  293. pj.SlotWafers = seqSlotWafers[seqs[i]];
  294. pj.SetState(EnumProcessJobState.Queued);
  295. if (!CheckSequencePmReady(pj.Sequence, null, out _, out reason))
  296. {
  297. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  298. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  299. return false;
  300. }
  301. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  302. {
  303. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  304. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  305. return false;
  306. }
  307. pjs.Add(pj);
  308. }
  309. _dbCallback.LotUpdate(cj);
  310. foreach (var pj in pjs)
  311. {
  312. cj.ProcessJobNameList.Add(pj.Name);
  313. _lstProcessJobs.Add(pj);
  314. }
  315. _lstControlJobs.Add(cj);
  316. //AssociatedPMWithLP(cj);
  317. _loadportControlJobDic[cj.Module] = cj;
  318. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  319. return true;
  320. }
  321. public bool CheckAllJobDone()
  322. {
  323. foreach (var cj in _lstControlJobs)
  324. {
  325. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  326. return false;
  327. }
  328. return true;
  329. }
  330. public bool CheckJobJustDone(out string sJobName)
  331. {
  332. foreach (var cj in _lstControlJobs)
  333. {
  334. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  335. {
  336. //LP;WaferSize;Lot;Number;Start;End;
  337. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  338. cj.BeenPosted = true;
  339. return true;
  340. }
  341. }
  342. sJobName = "NULL";
  343. return false;
  344. }
  345. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  346. {
  347. foreach (var pj in _lstProcessJobs)
  348. {
  349. if (pj.ControlJobName == cj.Name)
  350. return pj;
  351. }
  352. return null;
  353. }
  354. public bool AbortJob(string jobName,out string reason)
  355. {
  356. reason = "";
  357. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  358. if (cj == null)
  359. {
  360. reason=$"abort job rejected, not found job with id {jobName}";
  361. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  362. return false;
  363. }
  364. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  365. foreach (var pj in _lstProcessJobs)
  366. {
  367. if (pj.ControlJobName == cj.Name)
  368. {
  369. pj.SetState(EnumProcessJobState.Aborting);
  370. pjAbortList.Add(pj);
  371. int unprocessed = 0;
  372. int aborted = 0;
  373. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  374. foreach (var waferInfo in wafers)
  375. {
  376. waferInfo.ProcessJob = null;
  377. waferInfo.NextSequenceStep = 0;
  378. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  379. unprocessed++;
  380. }
  381. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  382. }
  383. }
  384. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  385. _dbCallback.LotFinished(cj);
  386. foreach (var pj in pjAbortList)
  387. {
  388. _lstProcessJobs.Remove(pj);
  389. }
  390. _lstControlJobs.Remove(cj);
  391. if (_loadportControlJobDic.ContainsKey(cj.Module))
  392. {
  393. _loadportControlJobDic[cj.Module] = null;
  394. }
  395. return true;
  396. }
  397. public bool StopJob(string jobName,out string reason)
  398. {
  399. reason = "";
  400. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  401. if (cj == null)
  402. {
  403. reason = $"stop job rejected, not found job with id {jobName}";
  404. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System,reason);
  405. return false;
  406. }
  407. foreach (var pj in _lstProcessJobs)
  408. {
  409. if (pj.ControlJobName == cj.Name)
  410. {
  411. pj.SetState(EnumProcessJobState.Stopping);
  412. }
  413. }
  414. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  415. _dbCallback.LotFinished(cj);
  416. return true;
  417. }
  418. public bool ResumeJob(string jobName,out string reason)
  419. {
  420. reason = "";
  421. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  422. if (cj == null)
  423. {
  424. reason = $"resume job rejected, not found job with id {jobName}";
  425. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  426. return false;
  427. }
  428. if (cj.State == EnumControlJobState.Paused)
  429. {
  430. cj.SetState(EnumControlJobState.Executing);
  431. }
  432. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  433. _cycleState = RState.Running;
  434. return true;
  435. }
  436. public bool PauseJob(string jobName,out string reason)
  437. {
  438. reason = "";
  439. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  440. if (cj == null)
  441. {
  442. reason = $"pause job rejected, not found job with id {jobName}";
  443. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  444. return false;
  445. }
  446. if (cj.State == EnumControlJobState.Executing)
  447. {
  448. cj.SetState(EnumControlJobState.Paused);
  449. }
  450. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  451. if (!_lstControlJobs.Exists(job => job.State == EnumControlJobState.Executing))
  452. _cycleState = RState.Paused;
  453. return true;
  454. }
  455. public bool StartJob(string jobName,out string reason)
  456. {
  457. reason = "";
  458. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  459. if (cj == null)
  460. {
  461. reason = $"start job rejected, not found job with id {jobName}";
  462. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  463. return false;
  464. }
  465. if (cj.State == EnumControlJobState.WaitingForStart)
  466. {
  467. cj.SetState(EnumControlJobState.Executing);
  468. //PreJobClean(cj);
  469. cj.JetState = EnumJetCtrlJobState.Quequed;
  470. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  471. cj.StartTime = DateTime.Now;
  472. _dbCallback.LotCreated(cj);
  473. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  474. //if (!_blockingWatcher.IsRunning)
  475. // _blockingWatcher.Restart();
  476. //ResetTraceFlag();
  477. }
  478. if (!_cycleWatch.IsRunning)
  479. {
  480. _cycleWatch.Restart();
  481. }
  482. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  483. {
  484. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  485. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  486. }
  487. _cycleState = RState.Running;
  488. return true;
  489. }
  490. public void Clear()
  491. {
  492. _vacWaferTargets.Clear();
  493. _atmWaferTargets.Clear();
  494. _movingItems.Clear();
  495. _efemMovingItems.Clear();
  496. _waitPreCleanPMs.Clear();
  497. _waitPostCleanPMs.Clear();
  498. _waitWTWCleanPMs.Clear();
  499. _vacMoveFinishTrig.RST = true;
  500. _atmMoveFinishTrig.RST = true;
  501. _efemRobot.ResetTask();
  502. _tmRobot.ResetTask();
  503. foreach (var module in _vacSchedulers)
  504. {
  505. module.Value.ResetTask();
  506. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  507. }
  508. foreach (var module in _atmSchedulers)
  509. {
  510. module.Value.ResetTask();
  511. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  512. }
  513. _lstControlJobs.Clear();
  514. List<string> keys = _loadportControlJobDic.Keys.ToList();
  515. foreach(var key in keys)
  516. {
  517. _loadportControlJobDic[key] = null;
  518. }
  519. _lstProcessJobs.Clear();
  520. _cycleState = RState.End;
  521. }
  522. public bool ManualReturnWafer(object[] objs)
  523. {
  524. ModuleName SourceModule = (ModuleName)objs[0];
  525. int SourceSlot = (int)objs[1];
  526. if (!_vacSchedulers.Keys.Contains(SourceModule) && !_atmSchedulers.Keys.Contains(SourceModule))
  527. {
  528. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  529. return false;
  530. }
  531. if (WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  532. {
  533. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  534. return false;
  535. }
  536. if (!_vacSchedulers.Keys.Contains(SourceModule) || !_vacSchedulers[SourceModule].IsIdle)
  537. {
  538. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  539. return false;
  540. }
  541. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  542. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  543. _lstReturnWafers.Add(wafer.InnerId);
  544. return true;
  545. }
  546. #endregion
  547. private void InitModules()
  548. {
  549. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  550. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  551. {
  552. if (ModuleHelper.IsInstalled(module))
  553. {
  554. if (ModuleHelper.IsLoadPort(module))
  555. {
  556. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  557. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  558. }
  559. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  560. {
  561. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  562. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  563. }
  564. }
  565. }
  566. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  567. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  568. {
  569. if (ModuleHelper.IsInstalled(module))
  570. {
  571. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  572. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  573. }
  574. }
  575. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  576. {
  577. if (ModuleHelper.IsInstalled(module))
  578. {
  579. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  580. _vacSchedulers[module] = llScheduler;
  581. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  582. _atmSchedulers[module] = llScheduler;
  583. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  584. }
  585. }
  586. }
  587. private void prelude()
  588. {
  589. }
  590. private void epilogue()
  591. {
  592. CheckWaferArrived();
  593. ProcessPMTask();
  594. ProcessAlignerTask();
  595. UpdateProcessJobStatus();
  596. UpdateControlJobStatus();
  597. //DispatchCtrlJobs();
  598. UpdateLLInOutPathProperty();
  599. }
  600. private void driveVacSystem()
  601. {
  602. if (_tmRobot.IsAvailable && _movingItems.Count == 0 && _tmRobot.RobotStatus != RState.Running)
  603. {
  604. RoutingInnerPart();
  605. RuningTMRobotTask();
  606. }
  607. }
  608. #region Vacuum System
  609. private void PumpingTMRobotTask()
  610. {
  611. if (!_tmRobot.IsAvailable || _tmRobot.RobotStatus == RState.Running)
  612. return;
  613. foreach (var mod in _vacSchedulers)
  614. {
  615. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  616. {
  617. if (ModuleHelper.IsLoadLock(mod.Key))
  618. {
  619. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  620. foreach (var slot in inSlots)
  621. {
  622. if (IsLoadLockReservedByEFEM(mod.Key))
  623. continue;
  624. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  625. {
  626. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  627. }
  628. }
  629. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  630. foreach (var slot in outSlots)
  631. {
  632. if (IsLoadLockReservedByEFEM(mod.Key))
  633. continue;
  634. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  635. {
  636. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  637. }
  638. }
  639. }
  640. else
  641. {
  642. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  643. {
  644. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  645. }
  646. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  647. {
  648. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  649. }
  650. }
  651. }
  652. }
  653. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  654. }
  655. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  656. {
  657. destSlot = new SlotItem(ModuleName.System, -1);
  658. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  659. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  660. return false;
  661. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  662. {
  663. var validSlots = GetModuleValidSlots(next_module);
  664. foreach (var nSlot in validSlots)
  665. {
  666. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  667. continue;
  668. foreach (var inItem in _vacReadyInSlots)
  669. {
  670. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus == MovingStatus.Idle && _vacSchedulers[next_module].IsAvailable)
  671. {
  672. destSlot.Module = next_module;
  673. destSlot.Slot = nSlot;
  674. return true;
  675. }
  676. }
  677. }
  678. }
  679. return false;
  680. }
  681. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  682. {
  683. replaceSlot = new SlotItem(ModuleName.System, -1);
  684. destSlot = new SlotItem(ModuleName.System, -1);
  685. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  686. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  687. return false;
  688. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  689. {
  690. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  691. continue;
  692. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  693. {
  694. replaceSlot.Module = next_module;
  695. replaceSlot.Slot = 0;
  696. return true;
  697. }
  698. }
  699. return false;
  700. }
  701. Queue<int> GetModuleValidSlots(ModuleName mod)
  702. {
  703. var validSlot = new Queue<int>();
  704. if (ModuleHelper.IsLoadLock(mod))
  705. {
  706. if (!IsLoadLockReservedByEFEM(mod))
  707. {
  708. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  709. foreach (var slot in inSlots)
  710. {
  711. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  712. validSlot.Enqueue(slot);
  713. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  714. validSlot.Enqueue(slot);
  715. }
  716. }
  717. }
  718. else if (ModuleHelper.IsPm(mod))
  719. {
  720. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  721. validSlot.Enqueue(0);
  722. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  723. validSlot.Enqueue(0);
  724. }
  725. return validSlot;
  726. }
  727. private int GetModuleSlotCount(ModuleName mod)
  728. {
  729. int nSlotCount = 1;
  730. if (ModuleHelper.IsLoadLock(mod))
  731. {
  732. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  733. }
  734. else if (ModuleHelper.IsLoadPort(mod))
  735. {
  736. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  737. }
  738. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  739. {
  740. nSlotCount = 2;
  741. }
  742. return nSlotCount;
  743. }
  744. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  745. {
  746. List<MoveItem> inSlots = new List<MoveItem>();
  747. var validSlots = GetModuleValidSlots(inModule);
  748. foreach (var slot in _vacReadyOutSlots)
  749. {
  750. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  751. continue;
  752. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  753. continue;
  754. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  755. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  756. continue;
  757. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  758. {
  759. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  760. {
  761. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  762. {
  763. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.Dequeue(), Hand.None));
  764. }
  765. }
  766. }
  767. }
  768. return inSlots;
  769. }
  770. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  771. {
  772. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  773. {
  774. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  775. }
  776. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  777. {
  778. _vacModules[moveItem.SourceModule].MovingStatus = status;
  779. }
  780. }
  781. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  782. {
  783. if (!ModuleHelper.IsTMRobot(module))
  784. {
  785. _vacModules[module].MovingStatus = status;
  786. }
  787. }
  788. private void ProcessTMRobotTask()
  789. {
  790. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  791. {
  792. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  793. {
  794. for (int i = 0; i < 2; i++)
  795. {
  796. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  797. {
  798. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  799. {
  800. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  801. UpdateModuleMovingStatus(destSlot.Module);
  802. }
  803. }
  804. }
  805. return;
  806. }
  807. foreach (var slot in _vacReadyOutSlots)
  808. {
  809. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  810. continue;
  811. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  812. {
  813. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  814. continue;
  815. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  816. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  817. {
  818. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  819. UpdateModuleMovingStatus(slot.Key.Module);
  820. UpdateModuleMovingStatus(destSlot.Module);
  821. if (llStatus.Item2 > 1)
  822. {
  823. // check whether match double pick pattern
  824. foreach (var item in _vacReadyOutSlots)
  825. {
  826. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  827. {
  828. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  829. {
  830. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  831. UpdateModuleMovingStatus(destSlot_2.Module);
  832. break;
  833. }
  834. }
  835. }
  836. if (_movingItems.Count == 1)
  837. {
  838. foreach (var item in _vacReadyOutSlots)
  839. {
  840. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  841. {
  842. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  843. {
  844. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  845. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  846. UpdateModuleMovingStatus(replaceSlot.Module);
  847. UpdateModuleMovingStatus(destSlot.Module);
  848. return;
  849. }
  850. }
  851. }
  852. }
  853. }
  854. // check whether match swap pattern
  855. int inCount = 0;
  856. var in_slots = SearchWaitInSlots(slot.Key.Module);
  857. foreach (var in_slot in in_slots)
  858. {
  859. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  860. {
  861. _movingItems.Add(in_slot);
  862. UpdateItemMovingStatus(in_slot);
  863. inCount++;
  864. }
  865. }
  866. return;
  867. }
  868. }
  869. else // PM
  870. {
  871. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  872. {
  873. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  874. UpdateModuleMovingStatus(slot.Key.Module);
  875. UpdateModuleMovingStatus(destSlot.Module);
  876. // check whether match double move pattern
  877. int inCount = 0;
  878. var same_dest = SearchWaitInSlots(destSlot.Module);
  879. foreach (var in_slot in same_dest)
  880. {
  881. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  882. {
  883. _movingItems.Add(in_slot);
  884. UpdateItemMovingStatus(in_slot);
  885. inCount++;
  886. }
  887. }
  888. // check whether match swap pattern
  889. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  890. {
  891. int swapCount = 0;
  892. var in_slots = SearchWaitInSlots(slot.Key.Module);
  893. foreach (var swap_slot in in_slots)
  894. {
  895. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  896. {
  897. _movingItems.Add(swap_slot);
  898. UpdateItemMovingStatus(swap_slot);
  899. swapCount++;
  900. }
  901. }
  902. }
  903. return;
  904. }
  905. }
  906. }
  907. _vacReadyOutSlots.Clear();
  908. _vacReadyInSlots.Clear();
  909. }
  910. }
  911. bool PushTMRobotWafers()
  912. {
  913. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  914. {
  915. for (int i = 0; i < 2; i++)
  916. {
  917. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i) && IsWaferCtrlJobRuning(ModuleName.TMRobot, i))
  918. {
  919. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  920. {
  921. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  922. UpdateModuleMovingStatus(destSlot.Module);
  923. }
  924. }
  925. }
  926. }
  927. return _movingItems.Count > 0;
  928. }
  929. bool PushPmWafers()
  930. {
  931. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  932. {
  933. foreach (var slot in _vacReadyOutSlots)
  934. {
  935. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  936. continue;
  937. if (ModuleHelper.IsPm(slot.Key.Module))
  938. {
  939. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  940. {
  941. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  942. UpdateModuleMovingStatus(slot.Key.Module);
  943. UpdateModuleMovingStatus(destSlot.Module);
  944. // check whether match double move pattern
  945. int inCount = 0;
  946. var same_dest = SearchWaitInSlots(destSlot.Module);
  947. foreach (var in_slot in same_dest)
  948. {
  949. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  950. {
  951. _movingItems.Add(in_slot);
  952. UpdateItemMovingStatus(in_slot);
  953. inCount++;
  954. }
  955. }
  956. // check whether match swap pattern
  957. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  958. {
  959. int swapCount = 0;
  960. var in_slots = SearchWaitInSlots(slot.Key.Module);
  961. foreach (var swap_slot in in_slots)
  962. {
  963. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  964. {
  965. _movingItems.Add(swap_slot);
  966. UpdateItemMovingStatus(swap_slot);
  967. swapCount++;
  968. }
  969. }
  970. }
  971. }
  972. }
  973. }
  974. }
  975. return _movingItems.Count > 0;
  976. }
  977. private bool PushLoadlockWafers()
  978. {
  979. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  980. {
  981. foreach (var slot in _vacReadyOutSlots)
  982. {
  983. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  984. continue;
  985. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  986. {
  987. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  988. continue;
  989. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  990. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  991. {
  992. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  993. UpdateModuleMovingStatus(slot.Key.Module);
  994. UpdateModuleMovingStatus(destSlot.Module);
  995. if (llStatus.Item2 > 1)
  996. {
  997. // check whether match double pick pattern
  998. foreach (var item in _vacReadyOutSlots)
  999. {
  1000. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  1001. {
  1002. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  1003. {
  1004. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  1005. UpdateModuleMovingStatus(destSlot_2.Module);
  1006. break;
  1007. }
  1008. }
  1009. }
  1010. if (_movingItems.Count == 1)
  1011. {
  1012. foreach (var item in _vacReadyOutSlots)
  1013. {
  1014. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  1015. {
  1016. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  1017. {
  1018. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  1019. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  1020. UpdateModuleMovingStatus(replaceSlot.Module);
  1021. UpdateModuleMovingStatus(destSlot.Module);
  1022. return true;
  1023. }
  1024. }
  1025. }
  1026. }
  1027. }
  1028. // check whether match swap pattern
  1029. int inCount = 0;
  1030. var in_slots = SearchWaitInSlots(slot.Key.Module);
  1031. foreach (var in_slot in in_slots)
  1032. {
  1033. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  1034. {
  1035. _movingItems.Add(in_slot);
  1036. UpdateItemMovingStatus(in_slot);
  1037. inCount++;
  1038. }
  1039. }
  1040. return true;
  1041. }
  1042. }
  1043. }
  1044. }
  1045. return _movingItems.Count > 0;
  1046. }
  1047. private bool SearchOutLLSlot(ModuleName pm, ModuleName ll, out SlotItem outSlot)
  1048. {
  1049. outSlot = new SlotItem(ModuleName.System, -1);
  1050. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  1051. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1052. return false;
  1053. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(ll))
  1054. {
  1055. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1056. for (int slot = 0; slot < slotNumber; slot++)
  1057. {
  1058. if ((WaferManager.Instance.CheckNoWafer(ll, slot) && !_movingItems.Exists(item => item.DestinationModule == ll && item.DestinationSlot == slot)) ||
  1059. (WaferManager.Instance.CheckHasWafer(ll, slot) && _movingItems.Exists(item => item.SourceModule == ll && item.SourceSlot == slot)))
  1060. {
  1061. outSlot.Module = ll;
  1062. outSlot.Slot = slot;
  1063. return true;
  1064. }
  1065. }
  1066. }
  1067. return false;
  1068. }
  1069. private bool SearchValidInPM(ModuleName ll, int slot, out SlotItem inSlot)
  1070. {
  1071. inSlot = new SlotItem(ModuleName.System, -1);
  1072. var wafer = WaferManager.Instance.GetWafer(ll, slot);
  1073. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1074. return false;
  1075. foreach (var mod in _vacModules)
  1076. {
  1077. if (ModuleHelper.IsPm(mod.Key) && _vacSchedulers[mod.Key].IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  1078. {
  1079. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod.Key))
  1080. {
  1081. if ((WaferManager.Instance.CheckNoWafer(mod.Key, 0) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)) ||
  1082. (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _movingItems.Exists(item => item.SourceModule == mod.Key) && !_movingItems.Exists(item => item.DestinationModule == mod.Key) && !IsPMWaferNeedWTWClean(mod.Key, out string wtwClean)))
  1083. {
  1084. inSlot.Module = mod.Key;
  1085. inSlot.Slot = 0;
  1086. return true;
  1087. }
  1088. }
  1089. }
  1090. }
  1091. return false;
  1092. }
  1093. private bool ForwardPMsWaferToLL(ModuleName ll)
  1094. {
  1095. int outWaferCount = 0;
  1096. foreach (var module in _vacModules)
  1097. {
  1098. if (outWaferCount >= 2)
  1099. break;
  1100. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1101. {
  1102. if (IsWaferCtrlJobRuning(module.Key, 0))
  1103. {
  1104. if (SearchOutLLSlot(module.Key, ll, out SlotItem outSlot))
  1105. {
  1106. outWaferCount++;
  1107. _movingItems.Add(new MoveItem(module.Key, 0, outSlot.Module, outSlot.Slot, Hand.None));
  1108. }
  1109. }
  1110. }
  1111. }
  1112. return _movingItems.Count > 0;
  1113. }
  1114. private bool ForwardLLWaferToPMs(ModuleName ll)
  1115. {
  1116. int inWaferCount = 0;
  1117. var slots = (_vacSchedulers[ll] as SchedulerLoadLock).GetOrderedOutSlot();
  1118. foreach (var slot in slots)
  1119. {
  1120. if (slot >= (ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber))
  1121. continue;
  1122. if (inWaferCount >= 2)
  1123. break;
  1124. if (IsWaferCtrlJobRuning(ll, slot) && SearchValidInPM(ll, slot, out SlotItem inSlot))
  1125. {
  1126. inWaferCount++;
  1127. _movingItems.Add(new MoveItem(ll, slot, inSlot.Module, inSlot.Slot, Hand.None));
  1128. }
  1129. }
  1130. return _movingItems.Count > 0;
  1131. }
  1132. private bool ExchangeLLWafersWithPMs(ModuleName ll)
  1133. {
  1134. ForwardPMsWaferToLL(ll);
  1135. ForwardLLWaferToPMs(ll);
  1136. return _movingItems.Count > 0;
  1137. }
  1138. private bool ProcessVacManaulReturnWafers()
  1139. {
  1140. if (_lstReturnWafers.Count == 0)
  1141. return false;
  1142. Queue<SlotItem> returnSlots = new Queue<SlotItem>();
  1143. for (int i = 0; i < 2; i++)
  1144. {
  1145. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1146. {
  1147. var wafer_id = WaferManager.Instance.GetWafer(ModuleName.TMRobot, 0).InnerId;
  1148. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1149. {
  1150. returnSlots.Enqueue(new SlotItem(ModuleName.TMRobot, i));
  1151. }
  1152. }
  1153. }
  1154. foreach (var mod in _vacModules)
  1155. {
  1156. if (ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _vacSchedulers[mod.Key].IsIdle)
  1157. {
  1158. var wafer_id = WaferManager.Instance.GetWafer(mod.Key, 0).InnerId;
  1159. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1160. {
  1161. returnSlots.Enqueue(new SlotItem(mod.Key, 0));
  1162. }
  1163. }
  1164. }
  1165. if (returnSlots.Count == 0)
  1166. return false;
  1167. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1168. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1169. ModuleName destLL = ModuleName.System;
  1170. if (IsLoadReadyForTM(ModuleName.LLA) && llaSlotStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaSlotStatus.empty == llbSlotStatus.empty) || llaSlotStatus.empty > llbSlotStatus.empty))
  1171. {
  1172. destLL = ModuleName.LLA;
  1173. }
  1174. else if (IsLoadReadyForTM(ModuleName.LLB) && llbSlotStatus.empty > 0)
  1175. {
  1176. destLL = ModuleName.LLB;
  1177. }
  1178. if (destLL != ModuleName.System)
  1179. {
  1180. int slotNumber = destLL == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1181. for (int i = 0; i < slotNumber; i++)
  1182. {
  1183. if (WaferManager.Instance.CheckNoWafer(destLL, i))
  1184. {
  1185. if (_movingItems.Count >= 2 || returnSlots.Count == 0)
  1186. break;
  1187. var source = returnSlots.Dequeue();
  1188. _movingItems.Add(new MoveItem(source.Module, source.Slot, destLL, i, Hand.None));
  1189. }
  1190. }
  1191. }
  1192. return _movingItems.Count > 0;
  1193. }
  1194. private void RoutingInnerPart()
  1195. {
  1196. if (ProcessVacManaulReturnWafers())
  1197. return;
  1198. if (PushTMRobotWafers())
  1199. return;
  1200. var pmSlotStaus = GetPMValidSlotsStatus();
  1201. if (pmSlotStaus.Processed + pmSlotStaus.Empty == 0)
  1202. return;
  1203. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1204. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1205. if (LLInOutPath == SequenceLLInOutPath.AInBOut || LLInOutPath == SequenceLLInOutPath.BInAOut)
  1206. {
  1207. ModuleName InModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLA : ModuleName.LLB;
  1208. ModuleName OutModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLB : ModuleName.LLA;
  1209. int InNumber = Math.Min(InModule == ModuleName.LLA ? llaSlotStatus.unprocessed : llbSlotStatus.unprocessed, pmSlotStaus.Empty);
  1210. int OutNumber = Math.Min(OutModule == ModuleName.LLA ? llaSlotStatus.empty : llbSlotStatus.empty, pmSlotStaus.Processed);
  1211. if (InNumber + OutNumber == 0)
  1212. return;
  1213. if (IsLoadReadyForTM(InModule) && (!IsLoadReadyForTM(OutModule) || (!_vacSchedulers[OutModule].IsVac && InNumber == OutNumber) || InNumber > OutNumber))
  1214. {
  1215. // move in wafer
  1216. ForwardLLWaferToPMs(InModule);
  1217. }
  1218. else if (IsLoadReadyForTM(OutModule) && OutNumber > 0)
  1219. {
  1220. // move out wafer
  1221. ForwardPMsWaferToLL(OutModule);
  1222. }
  1223. }
  1224. else if (LLInOutPath == SequenceLLInOutPath.AInAOut || LLInOutPath == SequenceLLInOutPath.BInBOut)
  1225. {
  1226. ModuleName loadlock = LLInOutPath == SequenceLLInOutPath.AInAOut ? ModuleName.LLA : ModuleName.LLB;
  1227. if (IsLoadReadyForTM(loadlock))
  1228. {
  1229. // switch wafer
  1230. ExchangeLLWafersWithPMs(loadlock);
  1231. }
  1232. }
  1233. else // DInDOut or mix pattern
  1234. {
  1235. int llaOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llaSlotStatus.empty);
  1236. int llaInNumber = Math.Min(Math.Min(llaSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llaOutNumber);
  1237. int llaExchangeNumber = llaOutNumber + llaInNumber;
  1238. int llbOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llbSlotStatus.empty);
  1239. int llbInNumber = Math.Min(Math.Min(llbSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llbOutNumber);
  1240. int llbExchangeNumber = llbOutNumber + llbInNumber;
  1241. if (IsLoadReadyForTM(ModuleName.LLA) && ((!_vacSchedulers[ModuleName.LLB].IsVac && llaExchangeNumber == llbExchangeNumber) ||
  1242. (llaExchangeNumber > llbExchangeNumber) ||
  1243. (!IsLoadReadyForTM(ModuleName.LLB) && llaExchangeNumber > 0)))
  1244. {
  1245. ExchangeLLWafersWithPMs(ModuleName.LLA);
  1246. }
  1247. else if (IsLoadReadyForTM(ModuleName.LLB) && llbExchangeNumber > 0)
  1248. {
  1249. ExchangeLLWafersWithPMs(ModuleName.LLB);
  1250. }
  1251. }
  1252. }
  1253. private void RuningTMRobotTask()
  1254. {
  1255. if (_movingItems.Count > 0)
  1256. {
  1257. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  1258. {
  1259. foreach (var item in _movingItems)
  1260. {
  1261. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1262. if (wafer.IsEmpty)
  1263. {
  1264. // post alarm
  1265. _cycleState = RState.Failed;
  1266. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceSlot} Wafer Info failed");
  1267. return;
  1268. }
  1269. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1270. _vacWaferTargets[slot] = wafer.InnerId;
  1271. }
  1272. }
  1273. }
  1274. }
  1275. private void ProcessPMTask()
  1276. {
  1277. foreach (var mod in _vacModules)
  1278. {
  1279. if (ModuleHelper.IsPm(mod.Key))
  1280. {
  1281. if (_vacSchedulers[mod.Key].IsAvailable)
  1282. {
  1283. switch (mod.Value.MovingStatus)
  1284. {
  1285. case MovingStatus.WaitProcess:
  1286. {
  1287. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  1288. mod.Value.MovingStatus = MovingStatus.StartProcess;
  1289. }
  1290. break;
  1291. case MovingStatus.Processing:
  1292. {
  1293. if (IsPMWaferNeedWTWClean(mod.Key, out string WTWCleanRecipe))
  1294. {
  1295. _waitWTWCleanPMs.Add(mod.Key, WTWCleanRecipe);
  1296. }
  1297. mod.Value.MovingStatus = MovingStatus.Idle;
  1298. }
  1299. break;
  1300. case MovingStatus.IdleClean:
  1301. case MovingStatus.PreJobClean:
  1302. case MovingStatus.PostJobClean:
  1303. case MovingStatus.WTWClean:
  1304. mod.Value.MovingStatus = MovingStatus.Idle;
  1305. break;
  1306. case MovingStatus.Idle:
  1307. {
  1308. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1309. if (IsPMKeepEmpty(mod.Key))
  1310. {
  1311. if (_waitWTWCleanPMs.ContainsKey(mod.Key))
  1312. {
  1313. mod.Value.MovingStatus = MovingStatus.WaitWTWClean;
  1314. }
  1315. else if (_waitPreCleanPMs.Contains(mod.Key))
  1316. {
  1317. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  1318. }
  1319. else if (_waitPostCleanPMs.Contains(mod.Key))
  1320. {
  1321. mod.Value.MovingStatus = MovingStatus.WaitPostJobClean;
  1322. }
  1323. else if (pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  1324. {
  1325. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  1326. }
  1327. }
  1328. }
  1329. break;
  1330. case MovingStatus.WaitPreJobClean:
  1331. {
  1332. mod.Value.MovingStatus = MovingStatus.Idle;
  1333. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1334. if (IsPMKeepEmpty(mod.Key))
  1335. {
  1336. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  1337. {
  1338. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  1339. {
  1340. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  1341. }
  1342. _waitPreCleanPMs.Remove(mod.Key);
  1343. }
  1344. }
  1345. }
  1346. break;
  1347. case MovingStatus.WaitPostJobClean:
  1348. {
  1349. mod.Value.MovingStatus = MovingStatus.Idle;
  1350. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1351. if (IsPMKeepEmpty(mod.Key))
  1352. {
  1353. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  1354. {
  1355. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  1356. {
  1357. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  1358. }
  1359. _waitPostCleanPMs.Remove(mod.Key);
  1360. }
  1361. }
  1362. }
  1363. break;
  1364. case MovingStatus.WaitWTWClean:
  1365. {
  1366. mod.Value.MovingStatus = MovingStatus.Idle;
  1367. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1368. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.ContainsKey(mod.Key))
  1369. {
  1370. string WTWCleanRecipe = _waitWTWCleanPMs[mod.Key].Trim();
  1371. if (WTWCleanRecipe.Length > 0)
  1372. {
  1373. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  1374. {
  1375. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  1376. }
  1377. _waitWTWCleanPMs.Remove(mod.Key);
  1378. }
  1379. }
  1380. }
  1381. break;
  1382. }
  1383. }
  1384. else
  1385. {
  1386. switch (mod.Value.MovingStatus)
  1387. {
  1388. case MovingStatus.StartProcess:
  1389. mod.Value.MovingStatus = MovingStatus.Processing;
  1390. break;
  1391. case MovingStatus.StartIdleClean:
  1392. mod.Value.MovingStatus = MovingStatus.IdleClean;
  1393. break;
  1394. case MovingStatus.StartPreJobClean:
  1395. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  1396. break;
  1397. case MovingStatus.StartPostJobClean:
  1398. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  1399. break;
  1400. case MovingStatus.StartWTWClean:
  1401. mod.Value.MovingStatus = MovingStatus.WTWClean;
  1402. break;
  1403. }
  1404. }
  1405. }
  1406. }
  1407. }
  1408. private Hand GetTMRobotFreeHand()
  1409. {
  1410. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  1411. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  1412. if (blade1HasWafer && blade2HasWafer)
  1413. return Hand.None;
  1414. else if (!blade1HasWafer && !blade2HasWafer)
  1415. return Hand.Both;
  1416. else if (blade1HasWafer)
  1417. return Hand.Blade2;
  1418. else
  1419. return Hand.Blade1;
  1420. }
  1421. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  1422. {
  1423. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1424. if (wafer.IsEmpty)
  1425. return false;
  1426. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1427. return false;
  1428. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1429. {
  1430. // should not go here
  1431. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1432. return false;
  1433. }
  1434. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1435. return false;
  1436. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1437. {
  1438. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1439. return true;
  1440. }
  1441. return false;
  1442. }
  1443. #endregion Vacuum System
  1444. #region Atm System
  1445. private void driveAtmSystem()
  1446. {
  1447. if (_efemMovingItems.Count == 0 && _efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running)
  1448. {
  1449. PumpingEFEMRobotTask();
  1450. RuningEFEMRobotTask();
  1451. }
  1452. }
  1453. private void PumpingEFEMRobotTask()
  1454. {
  1455. if (ProcessAtmManaulReturnWafers())
  1456. return;
  1457. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1458. foreach (var aligner in aligners)
  1459. {
  1460. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1461. {
  1462. ProcessAlignerTask();
  1463. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1464. return;
  1465. }
  1466. if (ProcessAlignerEFEMRobotTask(aligner.Key))
  1467. return;
  1468. }
  1469. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && x.Value.IsAvailable && !IsLoadLockReservedByTM(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1470. foreach (var ll in lls)
  1471. {
  1472. if (ProcessLLEFEMRobotTask(ll.Key))
  1473. return;
  1474. }
  1475. var lps = _atmSchedulers.Where(x => ModuleHelper.IsLoadPort(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1476. foreach (var lp in lps)
  1477. {
  1478. if (ProcessLPEFEMRobotTask(lp.Key))
  1479. return;
  1480. }
  1481. }
  1482. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1483. {
  1484. var slots = new List<int>();
  1485. for (int i = 0; i < 2; i++)
  1486. {
  1487. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1488. continue;
  1489. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1490. if (wafer.IsEmpty)
  1491. continue;
  1492. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1493. continue;
  1494. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1495. {
  1496. // should not go here
  1497. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1498. continue;
  1499. }
  1500. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1501. {
  1502. slots.Add(i);
  1503. }
  1504. }
  1505. return slots;
  1506. }
  1507. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1508. {
  1509. if (!IsWaferCtrlJobRuning(mod, slot))
  1510. return false;
  1511. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1512. if (_lstReturnWafers.Contains(wafer.InnerId))
  1513. return false;
  1514. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1515. {
  1516. // should not go here
  1517. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number in IsAtmWaferReadyOut()");
  1518. return false;
  1519. }
  1520. else if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count)
  1521. {
  1522. if(wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1523. return false;
  1524. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1525. {
  1526. if (ModuleHelper.IsPm(module))
  1527. return false;
  1528. }
  1529. }
  1530. // Wafer Delay
  1531. if (ModuleHelper.IsLoadLock(mod) && (wafer.ProcessState == EnumWaferProcessStatus.Completed))
  1532. {
  1533. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter.ContainsKey("LLDelayTime"))
  1534. {
  1535. var delayTime = (string)wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter["LLDelayTime"];
  1536. int delay = int.Parse(delayTime);
  1537. return _atmSchedulers[mod].WaferArrivedTicks(slot) >= delay * 1000;
  1538. }
  1539. // need return
  1540. return true;
  1541. }
  1542. return true;
  1543. }
  1544. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1545. {
  1546. if (_vacModules[ll].MovingStatus != MovingStatus.Idle)
  1547. return false;
  1548. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1549. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1550. foreach (var slot in inSlots)
  1551. {
  1552. if (robotSlots.Count >= 1)
  1553. {
  1554. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1555. {
  1556. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1557. robotSlots.RemoveAt(0);
  1558. }
  1559. }
  1560. }
  1561. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1562. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1563. for (int i = 0; i < slotNumber; i++)
  1564. {
  1565. if (IsAtmWaferReadyOut(ll, i))
  1566. {
  1567. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1568. }
  1569. }
  1570. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1571. if (slot_delays.Count > 0)
  1572. {
  1573. var robotHand = GetEFEMRobotFreeHand();
  1574. if (robotHand != Hand.None)
  1575. {
  1576. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1577. }
  1578. if (slot_delays.Count > 1)
  1579. {
  1580. var secondHand = GetEFEMRobotFreeHand();
  1581. if (secondHand != Hand.None)
  1582. {
  1583. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1584. }
  1585. }
  1586. }
  1587. return _efemMovingItems.Count > 0;
  1588. }
  1589. private (int exist, int empty) GetPMWaferExistence()
  1590. {
  1591. int exist = 0;
  1592. int empty = 0;
  1593. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1594. foreach (var module in _vacModules)
  1595. {
  1596. if (ModuleHelper.IsPm(module.Key) && ((_vacSchedulers[module.Key].IsOnline && usedPMs.Contains(module.Key)) || _cycleState == RState.End))
  1597. {
  1598. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1599. exist++;
  1600. else
  1601. empty++;
  1602. }
  1603. }
  1604. return (exist, empty);
  1605. }
  1606. private (int Processed, int Empty) GetPMValidSlotsStatus()
  1607. {
  1608. int Processed = 0;
  1609. int Empty = 0;
  1610. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1611. foreach (var module in _vacModules)
  1612. {
  1613. if (ModuleHelper.IsPm(module.Key) && usedPMs.Contains(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1614. {
  1615. var wafer = WaferManager.Instance.GetWafer(module.Key, 0);
  1616. if (wafer.IsEmpty)
  1617. {
  1618. Empty++;
  1619. }
  1620. else if (wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1621. {
  1622. Processed++;
  1623. }
  1624. }
  1625. }
  1626. return (Processed, Empty);
  1627. }
  1628. private int GetTMRobotWaferCount()
  1629. {
  1630. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1631. }
  1632. private int GetEfemRoborWaferCount()
  1633. {
  1634. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1635. }
  1636. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1637. {
  1638. List<ModuleName> unfinished = new List<ModuleName>();
  1639. foreach (var item in _atmWaferTargets)
  1640. {
  1641. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1642. if (!unfinished.Contains(moving.SourceModule))
  1643. unfinished.Add(moving.SourceModule);
  1644. if (!unfinished.Contains(moving.DestinationModule))
  1645. unfinished.Add(moving.DestinationModule);
  1646. }
  1647. return unfinished.Contains(ll);
  1648. }
  1649. private bool IsLoadLockReservedByTM(ModuleName ll)
  1650. {
  1651. List<ModuleName> unfinished = new List<ModuleName>();
  1652. foreach (var item in _vacWaferTargets)
  1653. {
  1654. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1655. if (!unfinished.Contains(moving.SourceModule))
  1656. unfinished.Add(moving.SourceModule);
  1657. if (!unfinished.Contains(moving.DestinationModule))
  1658. unfinished.Add(moving.DestinationModule);
  1659. }
  1660. return unfinished.Contains(ll);
  1661. }
  1662. private bool IsLoadReadyForTM(ModuleName ll)
  1663. {
  1664. return _vacSchedulers[ll].IsAvailable && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByEFEM(ll);
  1665. }
  1666. private bool IsLoadLockReadyForEFEMManualMove(ModuleName ll)
  1667. {
  1668. return ((_vacSchedulers[ll].IsIdle && !_vacSchedulers[ll].IsOnline) || _vacSchedulers[ll].IsAvailable) && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByTM(ll);
  1669. }
  1670. private bool IsPMKeepEmpty(ModuleName pm)
  1671. {
  1672. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1673. }
  1674. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1675. {
  1676. preCleanRecipe = string.Empty;
  1677. foreach (var cj in _lstControlJobs)
  1678. {
  1679. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1680. {
  1681. preCleanRecipe = cj.PreJobClean;
  1682. return true;
  1683. }
  1684. }
  1685. return false;
  1686. }
  1687. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1688. {
  1689. postCleanRecipe = string.Empty;
  1690. foreach (var cj in _lstControlJobs)
  1691. {
  1692. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Contains(pm))
  1693. {
  1694. postCleanRecipe = cj.PostJobClean;
  1695. return true;
  1696. }
  1697. }
  1698. return false;
  1699. }
  1700. private (int processed, int unprocessed, int empty) GetLLProcessStatusCount(ModuleName ll)
  1701. {
  1702. int processedCount = 0;
  1703. int unprocessCount = 0;
  1704. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1705. if (ModuleHelper.IsLoadLock(ll))
  1706. {
  1707. for (int i = 0; i < slotCount; i++)
  1708. {
  1709. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1710. {
  1711. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1712. unprocessCount++;
  1713. else
  1714. processedCount++;
  1715. }
  1716. }
  1717. }
  1718. return (processedCount, unprocessCount, slotCount - processedCount - unprocessCount);
  1719. }
  1720. private int GetAtmInerWaferCount()
  1721. {
  1722. int nCount = 0;
  1723. foreach (var atmModule in _atmModules)
  1724. {
  1725. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1726. nCount++;
  1727. }
  1728. return nCount;
  1729. }
  1730. private int CanPushInWaferNumber()
  1731. {
  1732. if (_tmRobot.RobotStatus == RState.Running)
  1733. return 0;
  1734. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1735. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1736. var pmWaferStatus = GetPMWaferExistence();
  1737. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1738. {
  1739. if (_atmSchedulers[ModuleName.LLB].IsAtm && llbWaferStatus.processed >= 2)
  1740. return 0;
  1741. int canPushIn = llbWaferStatus.processed == _LLBSlotNumber ? 0 :
  1742. pmWaferStatus.empty + llaWaferStatus.empty
  1743. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1744. // 修正 单手臂占用影响Throughput的问题
  1745. if (canPushIn == 1/* && llbWaferStatus.processed >= 2*/)
  1746. return 0;
  1747. return canPushIn;
  1748. }
  1749. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1750. {
  1751. if (_atmSchedulers[ModuleName.LLA].IsAtm && llaWaferStatus.processed >= 2)
  1752. return 0;
  1753. int canPushIn = llaWaferStatus.processed == _LLASlotNumber ? 0 :
  1754. pmWaferStatus.empty + llbWaferStatus.empty
  1755. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1756. if (canPushIn == 1 && llaWaferStatus.processed >= 2)
  1757. return 0;
  1758. return canPushIn;
  1759. }
  1760. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1761. {
  1762. return llaWaferStatus.processed > 0 ? 0 :
  1763. _LLASlotNumber / 2 + pmWaferStatus.empty - llaWaferStatus.unprocessed
  1764. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1765. }
  1766. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1767. {
  1768. return llbWaferStatus.processed > 0 ? 0 :
  1769. _LLBSlotNumber / 2 + pmWaferStatus.empty - llbWaferStatus.unprocessed
  1770. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1771. }
  1772. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1773. {
  1774. return llaWaferStatus.processed + llbWaferStatus.processed > 1 ? 0 :
  1775. (llaWaferStatus.empty + llbWaferStatus.empty) / 2 + pmWaferStatus.empty
  1776. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1777. }
  1778. else
  1779. {
  1780. _cycleState = RState.Failed;
  1781. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1782. return 0;
  1783. }
  1784. }
  1785. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1786. {
  1787. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1788. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1789. return false;
  1790. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1791. {
  1792. var SlotNumber = GetModuleSlotCount(next_module);
  1793. for (int i = 0; i < SlotNumber; i++)
  1794. {
  1795. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1796. return false;
  1797. }
  1798. }
  1799. return true;
  1800. }
  1801. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1802. {
  1803. // check return
  1804. for (int i = 0; i < 2; i++)
  1805. {
  1806. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1807. continue;
  1808. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1809. {
  1810. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1811. if (returnWafer.IsEmpty)
  1812. continue;
  1813. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1814. continue;
  1815. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1816. {
  1817. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1818. }
  1819. }
  1820. }
  1821. var canPushInWafers = CanPushInWaferNumber();
  1822. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1823. {
  1824. var outSlots = GetNextWaferInJobQueue(lp);
  1825. var hand = GetEFEMRobotFreeHand();
  1826. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1827. {
  1828. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1829. }
  1830. if (canPushInWafers > 1)
  1831. {
  1832. hand = GetEFEMRobotFreeHand();
  1833. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1834. {
  1835. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1836. }
  1837. }
  1838. }
  1839. return _efemMovingItems.Count > 0;
  1840. }
  1841. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1842. {
  1843. var inSlots = new List<int>();
  1844. foreach (var cj in _lstControlJobs)
  1845. {
  1846. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1847. continue;
  1848. if (cj.State == EnumControlJobState.Executing)
  1849. {
  1850. foreach (var pj in _lstProcessJobs)
  1851. {
  1852. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1853. {
  1854. foreach (var pjSlotWafer in pj.SlotWafers)
  1855. {
  1856. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1857. {
  1858. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1859. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1860. {
  1861. inSlots.Add(pjSlotWafer.Item2);
  1862. }
  1863. }
  1864. }
  1865. }
  1866. }
  1867. }
  1868. }
  1869. return inSlots.OrderBy(item => item).Take(2).ToList();
  1870. }
  1871. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1872. {
  1873. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1874. {
  1875. var hand = GetEFEMRobotFreeHand();
  1876. if (hand != Hand.None)
  1877. {
  1878. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1879. }
  1880. //// check with whether another robot arm wafer wait go to aligner
  1881. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1882. //if (robotSlots.Count > 0)
  1883. //{
  1884. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1885. //}
  1886. }
  1887. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1888. {
  1889. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1890. if (robotSlots.Count > 0)
  1891. {
  1892. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1893. }
  1894. }
  1895. return _efemMovingItems.Count > 0;
  1896. }
  1897. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1898. {
  1899. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1900. {
  1901. var hand = GetEFEMRobotFreeHand();
  1902. if (hand != Hand.None)
  1903. {
  1904. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1905. }
  1906. }
  1907. else
  1908. {
  1909. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1910. if (robotSlots.Count > 0)
  1911. {
  1912. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1913. }
  1914. }
  1915. return _efemMovingItems.Count > 0;
  1916. }
  1917. private void RuningEFEMRobotTask()
  1918. {
  1919. if (_efemMovingItems.Count > 0)
  1920. {
  1921. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1922. {
  1923. foreach (var item in _efemMovingItems)
  1924. {
  1925. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1926. if (wafer.IsEmpty)
  1927. {
  1928. // post alarm
  1929. _cycleState = RState.Failed;
  1930. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1931. return;
  1932. }
  1933. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1934. _atmWaferTargets[slot] = wafer.InnerId;
  1935. if (ModuleHelper.IsLoadLock(item.Module))
  1936. {
  1937. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1938. }
  1939. }
  1940. }
  1941. }
  1942. }
  1943. private Hand GetEFEMRobotFreeHand()
  1944. {
  1945. for (int i = 0; i < 2; i++)
  1946. {
  1947. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1948. continue;
  1949. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1950. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1951. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1952. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1953. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1954. return (Hand)i;
  1955. }
  1956. return Hand.None;
  1957. }
  1958. private void ProcessAlignerTask()
  1959. {
  1960. foreach (var align in _atmModules)
  1961. {
  1962. if (ModuleHelper.IsAligner(align.Key))
  1963. {
  1964. switch (align.Value.MovingStatus)
  1965. {
  1966. case MovingStatus.WaitAlign:
  1967. if (_efemRobot.IsAvailable)
  1968. {
  1969. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1970. if (!wafer.IsEmpty)
  1971. {
  1972. if (_efemRobot.Align(0))
  1973. {
  1974. align.Value.MovingStatus = MovingStatus.StartAlign;
  1975. return;
  1976. }
  1977. }
  1978. align.Value.MovingStatus = MovingStatus.Idle;
  1979. }
  1980. break;
  1981. case MovingStatus.StartAlign:
  1982. if (!_efemRobot.IsAvailable)
  1983. {
  1984. align.Value.MovingStatus = MovingStatus.Aligning;
  1985. }
  1986. break;
  1987. case MovingStatus.Aligning:
  1988. {
  1989. if (_efemRobot.IsAvailable)
  1990. {
  1991. align.Value.MovingStatus = MovingStatus.Idle;
  1992. }
  1993. }
  1994. break;
  1995. }
  1996. }
  1997. }
  1998. }
  1999. private bool ProcessAtmManaulReturnWafers()
  2000. {
  2001. if (_lstReturnWafers.Count == 0)
  2002. return false;
  2003. for (int i = 0; i < 2; i++)
  2004. {
  2005. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  2006. {
  2007. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  2008. if (_lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  2009. {
  2010. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i));
  2011. _lstReturnWafers.Remove(wafer.InnerId);
  2012. }
  2013. }
  2014. }
  2015. if (_efemMovingItems.Count > 0)
  2016. return true;
  2017. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  2018. foreach (var ll in lls)
  2019. {
  2020. int slotNumber = ll.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2021. for (int i = 0; i < slotNumber; i++)
  2022. {
  2023. if (_efemMovingItems.Count >= 2)
  2024. return true;
  2025. if (WaferManager.Instance.CheckHasWafer(ll.Key, i))
  2026. {
  2027. var wafer = WaferManager.Instance.GetWafer(ll.Key, i);
  2028. var robotHand = GetEFEMRobotFreeHand();
  2029. if (robotHand != Hand.None && _lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  2030. {
  2031. _efemMovingItems.Add(new MoveItem(ll.Key, i, ModuleName.EfemRobot, (int)robotHand, robotHand));
  2032. }
  2033. }
  2034. }
  2035. }
  2036. return _efemMovingItems.Count > 0;
  2037. }
  2038. #endregion Atm System
  2039. #region Sequence validation
  2040. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  2041. {
  2042. pmUsed = new List<ModuleName>();
  2043. reason = "";
  2044. bool pmIsReady = true;
  2045. for (int i = 0; i < seq.Steps.Count; i++)
  2046. {
  2047. SequenceStepInfo stepInfo = seq.Steps[i];
  2048. bool hasPm = false;
  2049. foreach (var module in stepInfo.StepModules)
  2050. {
  2051. if (!ModuleHelper.IsPm(module))
  2052. {
  2053. hasPm = true;
  2054. break;
  2055. }
  2056. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  2057. {
  2058. hasPm = true;
  2059. }
  2060. if (!pmUsed.Contains(module))
  2061. pmUsed.Add(module);
  2062. }
  2063. if (pmIsReady && !hasPm)
  2064. {
  2065. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  2066. pmIsReady = false;
  2067. }
  2068. }
  2069. return pmIsReady;
  2070. }
  2071. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  2072. {
  2073. for (int i = 0; i < seq.Steps.Count; i++)
  2074. {
  2075. SequenceStepInfo stepInfo = seq.Steps[i];
  2076. foreach (var module in stepInfo.StepModules)
  2077. {
  2078. if (ModuleHelper.IsPm(module))
  2079. {
  2080. string attr = $"{module}Recipe";
  2081. if (stepInfo.StepParameter.ContainsKey(attr)
  2082. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  2083. {
  2084. var recipeName = (string)stepInfo.StepParameter[attr];
  2085. if (!string.IsNullOrEmpty(recipeName))
  2086. {
  2087. var recipeContent =
  2088. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false, "Process");
  2089. if (string.IsNullOrEmpty(recipeContent))
  2090. {
  2091. reason = $"Can not find recipe file{recipeName}";
  2092. return false;
  2093. }
  2094. }
  2095. }
  2096. }
  2097. }
  2098. }
  2099. reason = "";
  2100. return true;
  2101. }
  2102. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  2103. {
  2104. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  2105. if (wafer.IsEmpty)
  2106. return false;
  2107. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2108. return false;
  2109. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2110. return false;
  2111. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2112. {
  2113. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  2114. {
  2115. if (!_vacSchedulers.Keys.Contains(stepModule))
  2116. continue;
  2117. if (!_vacSchedulers[stepModule].IsOnline)
  2118. continue;
  2119. if (ModuleHelper.IsPm(stepModule))
  2120. {
  2121. if (stepModule == processIn || processIn == ModuleName.System)
  2122. return true;
  2123. }
  2124. else
  2125. break;
  2126. }
  2127. }
  2128. return false;
  2129. }
  2130. private List<ModuleName> GetPmUsedInRunningPj()
  2131. {
  2132. var pmUsed = new List<ModuleName>();
  2133. foreach (var cj in _lstControlJobs)
  2134. {
  2135. if (cj.JetState != EnumJetCtrlJobState.PreJobClean && cj.JetState != EnumJetCtrlJobState.PostJobClean && cj.JetState != EnumJetCtrlJobState.Processing)
  2136. continue;
  2137. foreach (var pj in _lstProcessJobs)
  2138. {
  2139. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  2140. {
  2141. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  2142. {
  2143. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  2144. foreach (var module in stepInfo.StepModules)
  2145. {
  2146. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  2147. pmUsed.Add(module);
  2148. }
  2149. }
  2150. }
  2151. }
  2152. }
  2153. return pmUsed;
  2154. }
  2155. private void UpateSequenceStep(List<MoveItem> items)
  2156. {
  2157. foreach (var item in items)
  2158. {
  2159. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  2160. {
  2161. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  2162. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  2163. {
  2164. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  2165. wafer.NextSequenceStep++;
  2166. }
  2167. else
  2168. {
  2169. // should not go here
  2170. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  2171. }
  2172. }
  2173. }
  2174. }
  2175. private void CheckWaferArrived()
  2176. {
  2177. if (_cycleState != RState.Running)
  2178. return;
  2179. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2180. {
  2181. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2182. foreach (var tar in tars)
  2183. {
  2184. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2185. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2186. continue;
  2187. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2188. {
  2189. // wafer arrive
  2190. _vacWaferTargets.Remove(tar.Key);
  2191. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2192. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2193. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2194. if (ModuleHelper.IsPm(tar.Key.Module))
  2195. {
  2196. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  2197. }
  2198. else
  2199. {
  2200. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  2201. if (ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  2202. {
  2203. if (_waitWTWCleanPMs.ContainsKey(curItem.SourceModule))
  2204. {
  2205. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  2206. }
  2207. else if (_waitPostCleanPMs.Contains(curItem.SourceModule))
  2208. {
  2209. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  2210. }
  2211. }
  2212. }
  2213. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2214. wafer.NextSequenceStep++;
  2215. }
  2216. }
  2217. if (ModuleHelper.IsLoadLock(mod.Key))
  2218. {
  2219. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2220. {
  2221. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2222. }
  2223. }
  2224. }
  2225. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2226. if (_vacMoveFinishTrig.Q)
  2227. {
  2228. foreach (var item in _movingItems)
  2229. {
  2230. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2231. {
  2232. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2233. }
  2234. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2235. {
  2236. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2237. }
  2238. }
  2239. //UpateSequenceStep(_movingItems);
  2240. _movingItems.Clear();
  2241. }
  2242. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2243. {
  2244. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2245. foreach (var tar in tars)
  2246. {
  2247. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2248. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2249. continue;
  2250. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2251. {
  2252. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2253. // wafer arrive
  2254. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2255. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2256. _atmWaferTargets.Remove(tar.Key);
  2257. if (ModuleHelper.IsAligner(tar.Key.Module))
  2258. {
  2259. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2260. }
  2261. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2262. wafer.NextSequenceStep++;
  2263. }
  2264. }
  2265. if (ModuleHelper.IsLoadLock(mod.Key))
  2266. {
  2267. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2268. {
  2269. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2270. }
  2271. }
  2272. }
  2273. //_atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  2274. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2275. {
  2276. foreach (var item in _efemMovingItems)
  2277. {
  2278. if (ModuleHelper.IsLoadLock(item.Module))
  2279. {
  2280. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2281. }
  2282. }
  2283. //UpateSequenceStep(_efemMovingItems);
  2284. _efemMovingItems.Clear();
  2285. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"All EFEM commands complete!");
  2286. }
  2287. }
  2288. private bool ActiveProcessJob(ProcessJobInfo pj)
  2289. {
  2290. foreach (var pjSlotWafer in pj.SlotWafers)
  2291. {
  2292. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2293. wafer.ProcessJob = pj;
  2294. wafer.NextSequenceStep = 0;
  2295. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  2296. }
  2297. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  2298. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  2299. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  2300. pj.SetState(EnumProcessJobState.Processing);
  2301. return true;
  2302. }
  2303. private void DispatchCtrlJobs()
  2304. {
  2305. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2306. if (quequedJobs.Count > 0)
  2307. {
  2308. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2309. if (runingJobs.Count >= 2)
  2310. return;
  2311. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  2312. {
  2313. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2314. if (IsCtrlJobNeedPreClean(startJob))
  2315. {
  2316. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  2317. _waitPreCleanPMs.Clear();
  2318. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  2319. foreach (var pm in PMs)
  2320. {
  2321. _waitPreCleanPMs.Add(pm);
  2322. }
  2323. }
  2324. else
  2325. {
  2326. startJob.JetState = EnumJetCtrlJobState.Processing;
  2327. foreach (var pjName in startJob.ProcessJobNameList)
  2328. {
  2329. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2330. if (pj == null)
  2331. {
  2332. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  2333. continue;
  2334. }
  2335. if (pj.State == EnumProcessJobState.Queued)
  2336. {
  2337. ActiveProcessJob(pj);
  2338. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2339. }
  2340. }
  2341. }
  2342. }
  2343. }
  2344. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  2345. if (preJobClean != null && _waitPreCleanPMs.Count == 0)
  2346. {
  2347. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  2348. foreach (var pjName in preJobClean.ProcessJobNameList)
  2349. {
  2350. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2351. if (pj == null)
  2352. {
  2353. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  2354. continue;
  2355. }
  2356. if (pj.State == EnumProcessJobState.Queued)
  2357. {
  2358. ActiveProcessJob(pj);
  2359. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2360. }
  2361. }
  2362. }
  2363. }
  2364. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  2365. {
  2366. if (wafer.IsEmpty)
  2367. return false;
  2368. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2369. return false;
  2370. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2371. return false;
  2372. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2373. {
  2374. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  2375. .Contains(module))
  2376. return true;
  2377. }
  2378. return false;
  2379. }
  2380. private bool IsWaferCtrlJobRuning(ModuleName mod, int slot)
  2381. {
  2382. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  2383. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2384. return false;
  2385. var waferCtrlJob = _lstControlJobs.Find(item => (int)ModuleHelper.Converter(item.Module) == wafer.OriginStation);
  2386. if(waferCtrlJob != null)
  2387. {
  2388. return waferCtrlJob.State == EnumControlJobState.Executing;
  2389. }
  2390. return false;
  2391. }
  2392. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  2393. {
  2394. bool allWaferReturn = true;
  2395. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  2396. {
  2397. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  2398. if (wafer.IsEmpty)
  2399. {
  2400. allWaferReturn = false;
  2401. continue;
  2402. }
  2403. foreach (var mod in _vacModules)
  2404. {
  2405. if (ModuleHelper.IsPm(mod.Key))
  2406. {
  2407. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  2408. {
  2409. allWaferReturn = false;
  2410. }
  2411. }
  2412. }
  2413. }
  2414. return allWaferReturn;
  2415. }
  2416. private void UpdateProcessJobStatus()
  2417. {
  2418. if (_efemRobot.RobotStatus == RState.Running ||_tmRobot.RobotStatus == RState.Running)
  2419. return;
  2420. foreach (var pj in _lstProcessJobs)
  2421. {
  2422. if (pj.State == EnumProcessJobState.Processing)
  2423. {
  2424. if (CheckAllWaferReturned(pj, true))
  2425. {
  2426. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2427. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2428. }
  2429. }
  2430. else if (pj.State == EnumProcessJobState.Stopping)
  2431. {
  2432. if (CheckAllWaferReturned(pj, false))
  2433. {
  2434. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2435. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2436. }
  2437. }
  2438. }
  2439. }
  2440. private void UpdateControlJobStatus()
  2441. {
  2442. if (_lstControlJobs.Count == 0)
  2443. return;
  2444. if (_efemRobot.RobotStatus == RState.Running || _tmRobot.RobotStatus == RState.Running)
  2445. return;
  2446. bool allControlJobComplete = true;
  2447. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  2448. foreach (var cj in _lstControlJobs)
  2449. {
  2450. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  2451. {
  2452. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2453. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  2454. {
  2455. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2456. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2457. if(firstQuequeJob.InnerId == cj.InnerId)
  2458. {
  2459. if (IsCtrlJobNeedPreClean(cj))
  2460. {
  2461. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  2462. _waitPreCleanPMs.Clear();
  2463. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2464. foreach (var pm in PMs)
  2465. {
  2466. _waitPreCleanPMs.Add(pm);
  2467. }
  2468. }
  2469. else
  2470. {
  2471. cj.JetState = EnumJetCtrlJobState.Processing;
  2472. foreach (var pjName in cj.ProcessJobNameList)
  2473. {
  2474. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2475. if (pj == null)
  2476. {
  2477. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2478. continue;
  2479. }
  2480. if (pj.State == EnumProcessJobState.Queued)
  2481. {
  2482. ActiveProcessJob(pj);
  2483. }
  2484. }
  2485. }
  2486. }
  2487. }
  2488. }
  2489. else if(IsCtrlJobRuning(cj))
  2490. {
  2491. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2492. {
  2493. if (_waitPreCleanPMs.Count == 0)
  2494. {
  2495. cj.JetState = EnumJetCtrlJobState.Processing;
  2496. foreach (var pjName in cj.ProcessJobNameList)
  2497. {
  2498. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2499. if (pj == null)
  2500. {
  2501. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2502. continue;
  2503. }
  2504. if (pj.State == EnumProcessJobState.Queued)
  2505. {
  2506. ActiveProcessJob(pj);
  2507. }
  2508. }
  2509. }
  2510. }
  2511. else
  2512. {
  2513. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2514. {
  2515. if (IsAllJobWaferProcessedOrProcessing(cj))
  2516. {
  2517. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2518. _waitPostCleanPMs.Clear();
  2519. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2520. foreach (var pm in PMs)
  2521. {
  2522. _waitPostCleanPMs.Add(pm);
  2523. }
  2524. }
  2525. }
  2526. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2527. {
  2528. cj.JetState = EnumJetCtrlJobState.Completed;
  2529. cj.SetState(EnumControlJobState.Completed);
  2530. cj.EndTime = DateTime.Now;
  2531. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2532. _dbCallback.LotFinished(cj);
  2533. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2534. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2535. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2536. }
  2537. }
  2538. int countProcessed = 0;
  2539. foreach (var pjName in cj.ProcessJobNameList)
  2540. {
  2541. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2542. if (pj == null)
  2543. {
  2544. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2545. continue;
  2546. }
  2547. // caculate process wafer by process
  2548. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2549. {
  2550. foreach (var pjSlotWafer in pj.SlotWafers)
  2551. {
  2552. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2553. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  2554. countProcessed++;
  2555. }
  2556. }
  2557. }
  2558. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + (cj.JetState == EnumJetCtrlJobState.Completed && cj.LotWafers.Count == countProcessed ? 0 : countProcessed);
  2559. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2560. {
  2561. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2562. }
  2563. }
  2564. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2565. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2566. {
  2567. cjRemoveList.Add(cj);
  2568. }
  2569. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2570. }
  2571. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2572. {
  2573. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2574. if (totolCycleWafer != _cycledWafer || _lpCycleCount.Sum(item => item.Value) > 0 && _throughput < 0.01) // refresh _throughput in time
  2575. {
  2576. _cycledWafer = totolCycleWafer;
  2577. if (_cycledCount > 0)
  2578. {
  2579. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2580. }
  2581. else
  2582. {
  2583. _throughput = 0;
  2584. }
  2585. }
  2586. if (allControlJobComplete)
  2587. {
  2588. _cycledCount++;
  2589. if (_cycledCount < _cycleSetPoint)
  2590. {
  2591. foreach (var cj in _lstControlJobs)
  2592. {
  2593. cj.SetState(EnumControlJobState.Executing);
  2594. cj.JetState = EnumJetCtrlJobState.Quequed;
  2595. cj.LotInnerId = Guid.NewGuid();
  2596. _dbCallback.LotCreated(cj);
  2597. }
  2598. foreach (var pj in _lstProcessJobs)
  2599. {
  2600. pj.SetState(EnumProcessJobState.Queued);
  2601. pj.InnerId = Guid.NewGuid();
  2602. foreach (var pjSlotWafer in pj.SlotWafers)
  2603. {
  2604. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2605. wafer.ProcessJob = null;
  2606. wafer.NextSequenceStep = 0;
  2607. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2608. }
  2609. }
  2610. }
  2611. else
  2612. _cycleState = RState.End;
  2613. }
  2614. }
  2615. foreach (var cj in cjRemoveList)
  2616. {
  2617. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2618. foreach (var pj in _lstProcessJobs)
  2619. {
  2620. if (pj.ControlJobName == cj.Name)
  2621. pjRemoveList.Add(pj);
  2622. }
  2623. foreach (var pj in pjRemoveList)
  2624. {
  2625. _lstProcessJobs.Remove(pj);
  2626. }
  2627. _lstControlJobs.Remove(cj);
  2628. }
  2629. }
  2630. private void UpdateLLInOutPathProperty()
  2631. {
  2632. if (_lstControlJobs.Count == 0)
  2633. return;
  2634. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2635. foreach (var cj in _lstControlJobs)
  2636. {
  2637. if (cj.State == EnumControlJobState.Executing)
  2638. {
  2639. foreach (var pjName in cj.ProcessJobNameList)
  2640. {
  2641. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2642. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2643. continue;
  2644. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2645. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2646. }
  2647. }
  2648. }
  2649. if (inOutPaths.Count == 1)
  2650. {
  2651. _LLInOutPath = inOutPaths[0];
  2652. }
  2653. }
  2654. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2655. {
  2656. List<ModuleName> allModules = _vacModules.Keys.ToList().Union(_atmModules.Keys.ToList()).ToList();
  2657. allModules.Add(ModuleName.EfemRobot);
  2658. allModules.Add(ModuleName.TMRobot);
  2659. int original = (int)ModuleHelper.Converter(cj.Module);
  2660. foreach (var mod in allModules)
  2661. {
  2662. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  2663. continue;
  2664. var wafers = WaferManager.Instance.GetWafers(mod);
  2665. foreach (var wafer in wafers)
  2666. {
  2667. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.ControlJobName != cj.Name)
  2668. continue;
  2669. if (wafer.ProcessState != EnumWaferProcessStatus.Completed && wafer.ProcessState != EnumWaferProcessStatus.InProcess)
  2670. return false; ;
  2671. }
  2672. }
  2673. return true;
  2674. }
  2675. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2676. {
  2677. foreach(var pj in _lstProcessJobs)
  2678. {
  2679. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2680. {
  2681. return false;
  2682. }
  2683. }
  2684. return true;
  2685. }
  2686. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2687. {
  2688. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2689. cj.JetState == EnumJetCtrlJobState.Processing ||
  2690. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2691. }
  2692. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2693. {
  2694. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2695. (cj.JetState == EnumJetCtrlJobState.Processing
  2696. && IsAllJobWaferProcessedOrProcessing(cj)
  2697. && !IsCtrlJobNeedPostClean(cj));
  2698. }
  2699. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2700. {
  2701. return cj.PreJobClean.Trim().Length > 0;
  2702. }
  2703. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2704. {
  2705. return cj.PostJobClean.Trim().Length > 0;
  2706. }
  2707. private bool IsPMWaferNeedWTWClean(ModuleName pm, out string WTWCleanRecipe)
  2708. {
  2709. WTWCleanRecipe = string.Empty;
  2710. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  2711. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.Sequence.WTWCleanRecipe.Trim().Length == 0)
  2712. return false;
  2713. WTWCleanRecipe = wafer.ProcessJob.Sequence.WTWCleanRecipe;
  2714. return true;
  2715. }
  2716. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2717. {
  2718. var pmlist = new List<ModuleName>();
  2719. foreach(var pj in _lstProcessJobs)
  2720. {
  2721. if(pj.ControlJobName == cj.Name)
  2722. {
  2723. foreach(var pm in pj.Sequence.PMs)
  2724. {
  2725. if (!pmlist.Contains(pm))
  2726. pmlist.Add(pm);
  2727. }
  2728. }
  2729. }
  2730. return pmlist;
  2731. }
  2732. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2733. {
  2734. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2735. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2736. return Wafer;
  2737. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2738. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2739. return Wafer;
  2740. return cloneWafer;
  2741. }
  2742. #endregion
  2743. #region Manual Return All Wafer
  2744. public RState CheckManualReturnWafer()
  2745. {
  2746. if(!_tmRobot.IsIdle && (GetPMWaferExistence().exist + GetTMRobotWaferCount() > 0))
  2747. {
  2748. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  2749. return RState.Failed;
  2750. }
  2751. if (!_efemRobot.IsIdle)
  2752. {
  2753. LOG.Write(eEvent.ERR_ROUTER, ModuleName.EfemRobot, $"The EFEM Robot is not ready for return wafer.");
  2754. return RState.Failed;
  2755. }
  2756. var schedulers = _vacSchedulers.Concat(_atmSchedulers);
  2757. foreach(var mod in schedulers)
  2758. {
  2759. if (ModuleHelper.IsLoadPort(mod.Key))
  2760. continue;
  2761. int nSlotNumber = ModuleHelper.IsLoadLock(mod.Key) ? (mod.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber) : (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsEFEMRobot(mod.Key) ? 2 : 1);
  2762. for(int slot = 0; slot < nSlotNumber; slot++)
  2763. {
  2764. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  2765. if (wafer.IsEmpty)
  2766. continue;
  2767. if(!mod.Value.IsIdle)
  2768. {
  2769. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  2770. return RState.Failed;
  2771. }
  2772. var destLP = (ModuleName)wafer.OriginStation;
  2773. if(!_atmSchedulers[destLP].IsAvailable)
  2774. {
  2775. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  2776. return RState.Failed;
  2777. }
  2778. }
  2779. }
  2780. Clear();
  2781. return RState.Running;
  2782. }
  2783. public RState ReturnAllWafers()
  2784. {
  2785. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2786. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2787. var pmWaferStatus = GetPMWaferExistence();
  2788. if (pmWaferStatus.exist + (_LLASlotNumber - llaWaferStatus.empty) + (_LLBSlotNumber - llbWaferStatus.empty) + GetTMRobotWaferCount() + GetAtmInerWaferCount() + GetEfemRoborWaferCount() == 0)
  2789. {
  2790. Clear();
  2791. return RState.End;
  2792. }
  2793. ReturnAtmWafers();
  2794. ReturnVacWafers();
  2795. CheckReturnWafersArrived();
  2796. return RState.Running;
  2797. }
  2798. private void ReturnVacWafers()
  2799. {
  2800. if(_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running && _movingItems.Count == 0)
  2801. {
  2802. var tmRobotWaferCount = GetTMRobotWaferCount();
  2803. if(tmRobotWaferCount > 0 || GetPMWaferExistence().exist > 0)
  2804. {
  2805. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2806. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2807. if (IsLoadReadyForTM(ModuleName.LLA) && llaWaferStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaWaferStatus.empty == llbWaferStatus.empty) || llaWaferStatus.empty > llbWaferStatus.empty))
  2808. {
  2809. if (tmRobotWaferCount > 0)
  2810. ReturnTMRobotWafersToLL(ModuleName.LLA);
  2811. else
  2812. ReturnPMWafersToLL(ModuleName.LLA);
  2813. }
  2814. else if (IsLoadReadyForTM(ModuleName.LLB) && llbWaferStatus.empty > 0)
  2815. {
  2816. if (tmRobotWaferCount > 0)
  2817. ReturnTMRobotWafersToLL(ModuleName.LLB);
  2818. else
  2819. ReturnPMWafersToLL(ModuleName.LLB);
  2820. }
  2821. }
  2822. RuningTMRobotTask();
  2823. }
  2824. }
  2825. private void ReturnAtmWafers()
  2826. {
  2827. if(_efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count == 0)
  2828. {
  2829. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable && WaferManager.Instance.CheckHasWafer(x.Key, 0)).ToDictionary(k => k.Key, v => v.Value);
  2830. var lls = _vacSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key) && GetLLProcessStatusCount(x.Key).processed + GetLLProcessStatusCount(x.Key).unprocessed > 0).ToDictionary(k => k.Key, v => v.Value);
  2831. if (GetEfemRoborWaferCount() > 0)
  2832. {
  2833. for(int slot = 0; slot < 2; slot++)
  2834. {
  2835. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, slot);
  2836. if(!wafer.IsEmpty)
  2837. {
  2838. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, slot, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)slot));
  2839. }
  2840. }
  2841. }
  2842. else if(aligners.Count > 0)
  2843. {
  2844. foreach(var align in aligners)
  2845. {
  2846. var wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  2847. var hand = GetEFEMRobotFreeHand();
  2848. if (!wafer.IsEmpty && hand != Hand.None)
  2849. {
  2850. _efemMovingItems.Add(new MoveItem(align.Key, 0, ModuleName.EfemRobot, (int)hand, hand));
  2851. }
  2852. }
  2853. }
  2854. else if(lls.Count > 0)
  2855. {
  2856. ModuleName source = lls.First().Key;
  2857. if(lls.Count > 1)
  2858. {
  2859. if (GetLLProcessStatusCount(ModuleName.LLB).empty < GetLLProcessStatusCount(ModuleName.LLA).empty)
  2860. source = ModuleName.LLB;
  2861. else
  2862. source = ModuleName.LLA;
  2863. }
  2864. int slotNumber = source == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2865. for(int i = 0; i < slotNumber; i++)
  2866. {
  2867. var wafer = WaferManager.Instance.GetWafer(source, i);
  2868. var hand = GetEFEMRobotFreeHand();
  2869. if (!wafer.IsEmpty && hand != Hand.None)
  2870. {
  2871. _efemMovingItems.Add(new MoveItem(source, i, ModuleName.EfemRobot, (int)hand, hand));
  2872. }
  2873. }
  2874. }
  2875. RuningEFEMRobotTask();
  2876. }
  2877. }
  2878. private void ReturnPMWafersToLL(ModuleName ll)
  2879. {
  2880. var validSlots = GetModuleValidSlots(ll);
  2881. foreach(var pm in _vacSchedulers)
  2882. {
  2883. if (!ModuleHelper.IsPm(pm.Key))
  2884. continue;
  2885. if(pm.Value.IsIdle && WaferManager.Instance.CheckHasWafer(pm.Key, 0) && validSlots.Count > 0)
  2886. {
  2887. _movingItems.Add(new MoveItem( pm.Key, 0, ll, validSlots.Dequeue(), Hand.None));
  2888. if (_movingItems.Count >= 2)
  2889. return;
  2890. }
  2891. }
  2892. }
  2893. private void ReturnTMRobotWafersToLL(ModuleName ll)
  2894. {
  2895. var validSlots = GetModuleValidSlots(ll);
  2896. for(int slot = 0; slot < 2; slot++)
  2897. {
  2898. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, slot))
  2899. {
  2900. _movingItems.Add(new MoveItem(ModuleName.TMRobot, slot, ll, validSlots.Dequeue(), (Hand)slot));
  2901. }
  2902. }
  2903. }
  2904. private void CheckReturnWafersArrived()
  2905. {
  2906. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2907. {
  2908. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2909. foreach (var tar in tars)
  2910. {
  2911. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2912. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2913. continue;
  2914. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2915. {
  2916. // wafer arrive
  2917. _vacWaferTargets.Remove(tar.Key);
  2918. }
  2919. }
  2920. if (ModuleHelper.IsLoadLock(mod.Key))
  2921. {
  2922. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2923. {
  2924. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2925. }
  2926. }
  2927. }
  2928. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2929. if (_vacMoveFinishTrig.Q)
  2930. {
  2931. foreach (var item in _movingItems)
  2932. {
  2933. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2934. {
  2935. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2936. }
  2937. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2938. {
  2939. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2940. }
  2941. }
  2942. _movingItems.Clear();
  2943. }
  2944. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2945. {
  2946. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2947. foreach (var tar in tars)
  2948. {
  2949. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2950. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2951. continue;
  2952. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2953. {
  2954. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2955. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2956. _atmWaferTargets.Remove(tar.Key);
  2957. if (ModuleHelper.IsAligner(tar.Key.Module))
  2958. {
  2959. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2960. }
  2961. }
  2962. }
  2963. if (ModuleHelper.IsLoadLock(mod.Key))
  2964. {
  2965. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2966. {
  2967. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2968. }
  2969. }
  2970. }
  2971. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2972. {
  2973. foreach (var item in _efemMovingItems)
  2974. {
  2975. if (ModuleHelper.IsLoadLock(item.Module))
  2976. {
  2977. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2978. }
  2979. }
  2980. _efemMovingItems.Clear();
  2981. }
  2982. }
  2983. #endregion
  2984. }
  2985. }