PendulumValve.cs 21 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614
  1. using System;
  2. using System.Collections.Generic;
  3. using System.Diagnostics;
  4. using Venus_RT.Modules;
  5. using MECF.Framework.Common.Communications;
  6. using MECF.Framework.Common.Equipment;
  7. using Venus_Core;
  8. using Aitex.Core.RT.SCCore;
  9. using Aitex.Core.RT.Event;
  10. using Aitex.Core.RT.Device;
  11. using Aitex.Core.RT.Log;
  12. using System.Threading.Tasks;
  13. using System.Collections.Concurrent;
  14. using Aitex.Core.Common.DeviceData;
  15. using MECF.Framework.Common.CommonData.DeviceData;
  16. using Aitex.Core.RT.DataCenter;
  17. using Venus_RT.Modules.PMs;
  18. using System.Linq;
  19. namespace Venus_RT.Devices
  20. {
  21. class PendulumValve : IDevice
  22. {
  23. public enum Operation
  24. {
  25. SetPosition,
  26. GetPositionSP,
  27. Hold,
  28. OpenValve,
  29. CloseValve,
  30. SetPressure,
  31. GetPressureSP,
  32. GetAssembly,
  33. GetPosition,
  34. GetPressure,
  35. GetSensor1Data,
  36. GetSensor2Data,
  37. GetPressureCtrlStatus,
  38. GetDeviceStatus,
  39. GetWarnings,
  40. GetSensorOffset,
  41. GetSensor1Offset,
  42. GetSensor2Offset,
  43. GetLearnStatus,
  44. GetLearnPressureLimit,
  45. GetErrorStatus,
  46. GetFatalErrorStatus,
  47. GetThrottleCycleCounter,
  48. GetIsolationCycleCounter,
  49. GetPowerUpCounter,
  50. GetHardwareConfiguration,
  51. GetFirmwareConfiguration,
  52. GetIdentification,
  53. SetAccessMode,
  54. SetInterfaceConfiguration,
  55. SetValveConfiguration,
  56. SetSensorConfiguration,
  57. SetRangeConfiguration,
  58. SetZero,
  59. SetPressureAlignment,
  60. SetLearn,
  61. DownloadLearnData,
  62. UploadLearnData,
  63. SetPIDConfiguration,
  64. GetPIDConfiguration,
  65. SetValveSpeed,
  66. GetValveSpeed,
  67. Reset,
  68. Invalid,
  69. SetP,
  70. SetI,
  71. GetP,
  72. GetI
  73. }
  74. private readonly Dictionary<Operation, string> _noneParaCommandOp = new Dictionary<Operation, string>
  75. {
  76. {Operation.GetPositionSP, "i:38" },
  77. {Operation.Hold, "H:" },
  78. {Operation.CloseValve, "C:" },
  79. {Operation.OpenValve, "O:" },
  80. {Operation.GetPressureSP, "i:38" },
  81. {Operation.GetAssembly, "i:76" },
  82. {Operation.GetPosition, "A:" },
  83. {Operation.GetPressure, "P:" },
  84. {Operation.GetSensor1Data, "i:64" },
  85. {Operation.GetSensor2Data, "i:65" },
  86. {Operation.GetPressureCtrlStatus, "i:36" },
  87. {Operation.GetDeviceStatus, "i:30" },
  88. {Operation.GetWarnings, "i:35" },
  89. {Operation.GetSensorOffset, "i:62" },
  90. {Operation.GetSensor1Offset, "i:60" },
  91. {Operation.GetSensor2Offset, "i:61" },
  92. {Operation.GetLearnStatus, "i:32" },
  93. {Operation.GetLearnPressureLimit, "i:34" },
  94. {Operation.GetErrorStatus, "i:52" },
  95. {Operation.GetFatalErrorStatus, "i:50" },
  96. {Operation.GetThrottleCycleCounter, "i:70" },
  97. {Operation.GetIsolationCycleCounter, "i:71" },
  98. {Operation.GetPowerUpCounter, "i:72" },
  99. {Operation.GetHardwareConfiguration, "i:80" },
  100. {Operation.GetFirmwareConfiguration, "i:82" },
  101. {Operation.GetIdentification, "i:83" },
  102. {Operation.GetP, "i:02B04" },
  103. {Operation.GetI, "i:02B05" },
  104. };
  105. private readonly Dictionary<Operation, string> _singleParaCommandOp = new Dictionary<Operation, string>
  106. {
  107. {Operation.SetPosition, "R:{0:D6}" },
  108. {Operation.SetPressure, "S:{0:D8}" },
  109. {Operation.SetAccessMode, "c:01{0:D2}" },
  110. {Operation.SetInterfaceConfiguration, "s:20{0:D8}" },
  111. {Operation.SetValveConfiguration, "s:04{0:D2}000000" },
  112. {Operation.SetSensorConfiguration, "s:01{0:D8}" },
  113. {Operation.SetRangeConfiguration, "s:21{0:D8}" },
  114. {Operation.SetPressureAlignment, "c:6002{0:D8}" },
  115. {Operation.SetLearn, "L:{0:D8}" },
  116. {Operation.UploadLearnData, "u:{0:D3}" },
  117. {Operation.SetPIDConfiguration, "s:02{0:D8}" },
  118. {Operation.SetValveSpeed, "V:00{0:D4}" },
  119. {Operation.SetP, "s:02B04{0}" },
  120. {Operation.SetI, "s:02B05{0}" }
  121. };
  122. private readonly Dictionary<Operation, string> _twoParaCommandOp = new Dictionary<Operation, string>
  123. {
  124. {Operation.DownloadLearnData, "d:{0:D3}{1:D8}" }
  125. };
  126. private readonly Dictionary<string, string> _deviceError = new Dictionary<string, string>
  127. {
  128. {"000001", "Parity error" },
  129. {"000002", "Input buffer overflow (to many characters) " },
  130. {"000003", "Framing error (data length, number of stop bits)" },
  131. {"000010", "<CR> or <LF> missing" },
  132. {"000011", ": missing" },
  133. {"000012", "Invalid number of characters (between : and [CR][LF])" },
  134. {"000020", "Unknown command" },
  135. {"000021", "Unknown command" },
  136. {"000022", "Invalid value" },
  137. {"000023", "Invalid value" },
  138. {"000030", "Value out of range" },
  139. {"000041", "Command not applicable for hardware configuration" },
  140. {"000060", "ZERO disabled" },
  141. {"000080", "Command not accepted due to local operation" },
  142. {"000082", "Command not accepted due to synchronization, CLOSED or OPEN by digital input, safety mode or fatal error" },
  143. };
  144. public string Module { get; set; }
  145. public string Name { get; set; }
  146. public float Pressure { get; private set; }
  147. public float Position { get; private set; }
  148. public string Status { get; private set; }
  149. public bool IsOpen { get; private set; }
  150. private readonly string EOF = "\r\n";
  151. private readonly int _readInterval = 100;
  152. private readonly int _position_unit = 100;
  153. private readonly float _pressure_ful_range = 500;
  154. private readonly int _foreLinePressureLimit = 750;
  155. private readonly int _chamberPressureLimit = 600;
  156. private readonly int _turboPumpSpeedLimit = 100;
  157. private int _queryFlag = 0;
  158. private readonly AsyncSerialPort _serial;
  159. private Stopwatch _queryWatch = new Stopwatch();
  160. private string _lastAlarmString = string.Empty;
  161. private Operation[] _querys = new Operation[]
  162. {
  163. Operation.GetPressure,
  164. Operation.GetPosition,
  165. Operation.GetDeviceStatus,
  166. Operation.GetP,
  167. Operation.GetI
  168. };
  169. BlockingCollection<string> blockingCollection = new BlockingCollection<string>();
  170. private JetChamber m_JetChamber;
  171. private PressureType m_PressureType;
  172. public float PValue;
  173. public float IValue;
  174. private float m_PressureSetPoint;
  175. private float m_PositionSetPoint;
  176. public AITPendulumValveData DeviceData
  177. {
  178. get
  179. {
  180. AITPendulumValveData deviceData = new AITPendulumValveData
  181. {
  182. DeviceName = Name,
  183. Module = Module,
  184. Pressure = Pressure,
  185. IsOpen = IsOpen || Position > 0,
  186. Position = IsOpen ? Position : 0,
  187. PValue = PValue,
  188. IValue = IValue,
  189. PressureSetPoint= IsOpen ? m_PressureSetPoint : 0,
  190. PositionSetPoint= IsOpen ? m_PositionSetPoint : 0
  191. };
  192. return deviceData;
  193. }
  194. }
  195. public PendulumValve(ModuleName mod,PressureType pressureType)
  196. {
  197. Name = VenusDevice.PendulumValve.ToString();
  198. Module = mod.ToString();
  199. var _PortNum = SC.GetStringValue($"{mod}.PendulumValve.Port");
  200. _serial = new AsyncSerialPort(_PortNum, 9600, 8, System.IO.Ports.Parity.None, System.IO.Ports.StopBits.One, EOF);
  201. _pressure_ful_range = SC.GetValue<int>($"{mod}.PendulumValve.PressureFullRange");
  202. _foreLinePressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ForelinePressureLimit");
  203. _chamberPressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ChamberPressureLimit");
  204. _turboPumpSpeedLimit = SC.GetValue<int>($"{mod}.PendulumValve.TurboPumpSpeedLimit");
  205. IsOpen = false;
  206. Task.Run(() =>
  207. {
  208. foreach (var data in blockingCollection.GetConsumingEnumerable())
  209. {
  210. _serial?.Write(data);
  211. System.Threading.Thread.Sleep(100);
  212. }
  213. });
  214. m_PressureType = pressureType;
  215. m_JetChamber = (JetChamber)SC.GetValue<int>($"{mod}.ChamberType");
  216. }
  217. public bool Initialize()
  218. {
  219. DATA.Subscribe($"{Module}.{Name}.DeviceData", () => DeviceData);
  220. if (!_serial.Open())
  221. {
  222. _noRepeatAlarm("Pendulum Valve 串口无法打开");
  223. return false;
  224. }
  225. _serial.OnDataChanged += OnPortDataChanged;
  226. _serial.OnErrorHappened += OnErrorOccurred;
  227. _queryWatch.Restart();
  228. return true;
  229. }
  230. public void Monitor()
  231. {
  232. if (_queryWatch.ElapsedMilliseconds > _readInterval && _querys.Length>0)
  233. {
  234. SendCommand(_querys[_queryFlag++ % _querys.Length]);
  235. _queryWatch.Restart();
  236. }
  237. //var isopen = _serial.IsOpen();
  238. }
  239. public void Reset()
  240. {
  241. }
  242. public void Terminate()
  243. {
  244. if (IsOpen)
  245. {
  246. TurnValve(false);
  247. }
  248. _serial?.Close();
  249. }
  250. private void OnErrorOccurred(string obj)
  251. {
  252. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{obj}]");
  253. }
  254. private void OnPortDataChanged(string obj)
  255. {
  256. if (string.IsNullOrEmpty(obj))
  257. {
  258. _noRepeatAlarm("VAT Pendulum Valve receive empty message");
  259. return;
  260. }
  261. try
  262. {
  263. var data = obj.TrimEnd().Split(':');
  264. switch (data[0])
  265. {
  266. case "P":
  267. {
  268. Double pressure;
  269. if (Double.TryParse(data[1], out pressure))
  270. {
  271. if ((m_JetChamber == JetChamber.Kepler2200A || m_JetChamber == JetChamber.Kepler2200B))
  272. {
  273. Pressure = Convert.ToSingle(ConvertPressureUnit.ConvertPaTomtorr(pressure * _pressure_ful_range / 1000000));
  274. //Pressure = pressure * _pressure_ful_range / 1000000;
  275. }
  276. else if (m_JetChamber == JetChamber.VenusSE)
  277. {
  278. Pressure = Convert.ToSingle(pressure) / 100;
  279. }
  280. else if (m_JetChamber == JetChamber.VenusDE)
  281. {
  282. Pressure = Convert.ToSingle(pressure);
  283. }
  284. else
  285. {
  286. Pressure = Convert.ToSingle(pressure) * _pressure_ful_range / 1000000;
  287. }
  288. }
  289. }
  290. break;
  291. case "A":
  292. {
  293. float position;
  294. if (float.TryParse(data[1], out position))
  295. Position = position / _position_unit;
  296. }
  297. break;
  298. case "i":
  299. {
  300. _tryParseInqueryData(obj);
  301. }
  302. break;
  303. case "C":
  304. IsOpen = false;
  305. break;
  306. case "O":
  307. IsOpen = true;
  308. break;
  309. case "H":
  310. case "R":
  311. case "S":
  312. break;
  313. case "E":
  314. {
  315. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve device error: {_deviceError[data[1]]}");
  316. }
  317. break;
  318. default:
  319. {
  320. _noRepeatAlarm($"VAT Pendulum Valve: unrecognized received data: {obj}");
  321. break;
  322. }
  323. }
  324. }
  325. catch (Exception ex)
  326. {
  327. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{ex.Message}], Data: {obj}");
  328. }
  329. }
  330. private bool SendCommand(Operation op)
  331. {
  332. if (_noneParaCommandOp.ContainsKey(op))
  333. {
  334. blockingCollection.Add(_noneParaCommandOp[op] + EOF);
  335. return true;
  336. }
  337. else
  338. {
  339. return false;
  340. }
  341. }
  342. private bool SendCommand(Operation op, int data)
  343. {
  344. if (_singleParaCommandOp.ContainsKey(op))
  345. {
  346. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  347. return _sendCmd(cmd);
  348. }
  349. else
  350. {
  351. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  352. return false;
  353. }
  354. }
  355. private bool SendCommand(Operation op, float data)
  356. {
  357. if (_singleParaCommandOp.ContainsKey(op))
  358. {
  359. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  360. return _sendCmd(cmd);
  361. }
  362. else
  363. {
  364. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  365. return false;
  366. }
  367. }
  368. private bool _sendCmd(string cmd)
  369. {
  370. blockingCollection.Add(cmd);
  371. return true;
  372. //return _serial.Write(cmd);
  373. }
  374. private void _noRepeatAlarm(string alarm)
  375. {
  376. if (_lastAlarmString != alarm)
  377. {
  378. _lastAlarmString = alarm;
  379. LOG.Write(eEvent.ERR_PENDULUM_VALVE, ModuleHelper.Converter(Module), alarm);
  380. EV.PostAlarmLog(Module, alarm);
  381. }
  382. }
  383. private bool _tryParseInqueryData(string data)
  384. {
  385. var cmdPrix = data.Substring(0, 4);
  386. if (cmdPrix == "i:02")
  387. {
  388. var pi = data.Substring(5, 2);
  389. if (pi == "04")
  390. {
  391. float s;
  392. float.TryParse(data.Substring(7, data.Length - 9), out s);
  393. PValue = s;
  394. }
  395. else if (pi == "05")
  396. {
  397. float s;
  398. float.TryParse(data.Substring(7, data.Length - 9), out s);
  399. IValue = s;
  400. }
  401. }
  402. else
  403. {
  404. Operation oper = Operation.Invalid;
  405. foreach (var item in _noneParaCommandOp)
  406. {
  407. if (item.Value == cmdPrix)
  408. {
  409. oper = item.Key;
  410. break;
  411. }
  412. }
  413. if (oper == Operation.Invalid)
  414. {
  415. return false;
  416. }
  417. switch (oper)
  418. {
  419. case Operation.GetDeviceStatus:
  420. {
  421. Status = data.Substring(4, 8);
  422. if (Status[1] == 'E')
  423. {
  424. // Fatal Error
  425. _noRepeatAlarm($"Device Status error:{Status}");
  426. }
  427. else if (Status[3] == '1')
  428. {
  429. // Warning Present
  430. _noRepeatAlarm($"Device Warning Present:{Status}");
  431. }
  432. else if (Status[1] == '3')
  433. {
  434. IsOpen = false;
  435. }
  436. else if (Status[1] == '4')
  437. {
  438. IsOpen = true;
  439. }
  440. }
  441. break;
  442. case Operation.GetPressureSP:
  443. case Operation.GetPositionSP:
  444. {
  445. string Pressure = data.Substring(4, 8);
  446. //LOG.Write(eEvent.EV_DEVICE_INFO, Module, $" PV Pressure SetPoint: {Pressure}");
  447. }
  448. break;
  449. default:
  450. break;
  451. }
  452. }
  453. return true;
  454. }
  455. public bool SetPosition(float postion)
  456. {
  457. if (_CheckStatus())
  458. {
  459. m_PositionSetPoint = postion;
  460. float setPosition = (float)Math.Round(postion, 1);
  461. return SendCommand(Operation.SetPosition, (int)(setPosition * _position_unit));
  462. }
  463. return false;
  464. }
  465. public bool SetPressure(float pressure)
  466. {
  467. if (_CheckStatus())
  468. {
  469. m_PressureSetPoint = pressure;
  470. if (m_PressureType == PressureType.Pa)
  471. {
  472. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / ConvertPressureUnit.ConvertPaTomtorr(_pressure_ful_range)));
  473. }
  474. else
  475. {
  476. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / _pressure_ful_range));
  477. }
  478. }
  479. return false;
  480. }
  481. public bool Hold()
  482. {
  483. return SendCommand(Operation.Hold);
  484. }
  485. public bool TurnValve(bool on)
  486. {
  487. if (on == false)
  488. {
  489. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  490. }
  491. else
  492. {
  493. if (_CheckStatus(on))
  494. {
  495. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  496. }
  497. }
  498. return false;
  499. }
  500. public bool SetPValue(float pValue)
  501. {
  502. return SendCommand(Operation.SetP, pValue);
  503. }
  504. public bool SetIValue(float pValue)
  505. {
  506. return SendCommand(Operation.SetI, pValue);
  507. }
  508. bool _CheckStatus(bool bTurnOn = false)
  509. {
  510. if (Status != null && Status[1] == 'E')
  511. {
  512. _noRepeatAlarm($"PendulumValve is error status, can do turn on/off operation.");
  513. return false;
  514. }
  515. var _chamber = DEVICE.GetDevice<JetPMBase>(Module);
  516. if (bTurnOn && !_chamber.IsTurboPumpAtSpeed)
  517. {
  518. _noRepeatAlarm($"Turbo Pump not at speed, can not turn on pendulum valve.");
  519. return false;
  520. }
  521. if (_chamber.ForelinePressure > _foreLinePressureLimit)
  522. {
  523. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Foreline Pressure:{_chamber.ForelinePressure} is higher than {_foreLinePressureLimit}{m_PressureType}, can not turn on pendulum valve.");
  524. return false;
  525. }
  526. if (_chamber.ChamberPressure > _chamberPressureLimit && _chamber.TurboPumpSpeed > _turboPumpSpeedLimit)
  527. {
  528. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber Pressure:{_chamber.ChamberPressure} is higher than {_chamberPressureLimit}{m_PressureType} and Chamber.TurboPumpSpeed is higher than {_turboPumpSpeedLimit}, can not turn on pendulum valve.");
  529. return false;
  530. }
  531. if (_chamber.IsTurboPumpRunning)
  532. {
  533. if (!_chamber.IsISOOpen)
  534. {
  535. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber TurboPumpingvalve is not open, can not turn on pendulum valve.");
  536. return false;
  537. }
  538. }
  539. return true;
  540. }
  541. public bool ReConnect()
  542. {
  543. return _serial.ReConnect();
  544. }
  545. }
  546. }