SimulatorSystem.cs 32 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.IOCore;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.Util;
  5. using MECF.Framework.Common.Equipment;
  6. using MECF.Framework.Simulator.Core.Driver;
  7. using System;
  8. using System.Collections.Generic;
  9. using Venus_Simulator.Devices;
  10. namespace Venus_Simulator.Instances
  11. {
  12. public class SimulatorSystem : Singleton<SimulatorSystem>
  13. {
  14. private PeriodicJob _thread;
  15. private Random _rd = new Random();
  16. private RD_TRIG _trigATM = new RD_TRIG();
  17. private RD_TRIG _trigVAC = new RD_TRIG();
  18. private readonly float ATM_THRESHOLD = 750000;
  19. private readonly float ATM_PRESSURE = 760000;
  20. private readonly uint VAC_SW_PRESSURE = 9500;
  21. private readonly uint PROCESS_GAUGE = 10000;
  22. private Dictionary<ModuleName, DeviceSimulator> _MockDevices = new Dictionary<ModuleName, DeviceSimulator>();
  23. public SimulatorSystem()
  24. {
  25. //_MockDevices.Add(ModuleName.PMB, new SkyPumpMock());
  26. //_MockDevices.Add(ModuleName.PMB, new AdTecGeneratorMock());
  27. //_MockDevices.Add(ModuleName.PMB, new AdTecMatchMock());
  28. // TODO
  29. }
  30. ~SimulatorSystem()
  31. {
  32. _thread?.Stop();
  33. }
  34. public void Initialize()
  35. {
  36. SetDefaultValue(ModuleName.PMA);
  37. SetDefaultValue(ModuleName.PMB);
  38. Singleton<DataManager>.Instance.Initialize(false);
  39. _thread = new PeriodicJob(500, OnMonitor, nameof(SimulatorSystem), true);
  40. }
  41. private void SetDefaultValue(ModuleName mod)
  42. {
  43. // chamber
  44. IO.DI[$"{mod}.DI_PM_Lid_Closed"].Value = true;
  45. IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = false;
  46. IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = true;
  47. IO.DI[$"{mod}.DI_PCW_Flow_SW"].Value = true;
  48. IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
  49. IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = false;
  50. IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = true;
  51. IO.DI[$"{mod}.DI_Generator_Hardware_Interlock"].Value = true;
  52. IO.DI[$"{mod}.DI_Source_RF_Fan"].Value = true;
  53. IO.DI[$"{mod}.DI_Turbo_Pump_Interlock"].Value = true;
  54. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
  55. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
  56. IO.DI[$"{mod}.DI_CDA_Pressure"].Value = true;
  57. IO.DI[$"{mod}.DI_Coolant_Inlet_TC_Broken_Alarm"].Value = false;
  58. IO.DI[$"{mod}.DI_Coolant_Outlet_TC_Broken_Alarm"].Value = true;
  59. IO.DI[$"{mod}.DI_Process_Vacuum_Gauge_Alarm"].Value = false;
  60. IO.DI[$"{mod}.DI_Chamber_Vacuum_Gauge_Alarm"].Value = false;
  61. IO.DI[$"{mod}.DI_Chamber_Vacuum_Gauge_2_Alarm"].Value = false;
  62. IO.DI[$"{mod}.DI_Foreline_Vacuum_Gauge_Alarm"].Value = false;
  63. IO.DI[$"{mod}.DI_Loadlock_Vacuum_Gauge_Alarm"].Value = false;
  64. IO.DI[$"{mod}.DI_Valve_TC_Deviation_out_of_range"].Value = false;
  65. IO.DI[$"{mod}.DI_Valve_Control_TC_Broken_Alarm"].Value = false;
  66. IO.DI[$"{mod}.DI_Valve_Monitor_TC_Broken_Alarm"].Value = false;
  67. IO.DI[$"{mod}.DI_Valve_Heater_On_FB"].Value = false;
  68. IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
  69. IO.DI[$"{mod}.DI_Foreline_Control_TC_Broken_Alarm"].Value = false;
  70. IO.DI[$"{mod}.DI_Foreline_Monitor_TC_Broken_Alarm"].Value = false;
  71. IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = false;
  72. IO.DI[$"{mod}.DI_CHB_Wall_TC_Deviation_out_of_range"].Value = false;
  73. IO.DI[$"{mod}.DI_CHB_Wall_Control_TC_Broken_Alarm"].Value = true;
  74. IO.DI[$"{mod}.DI_CHB_Wall_Monitor_TC_Broken_Alarm"].Value = false;
  75. IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = false;
  76. IO.DI[$"{mod}.DI_CHB_Wall_OT_SW_Alarm"].Value = false;
  77. IO.DI[$"{mod}.DI_GB_Interlock"].Value = true;
  78. IO.DI[$"{mod}.DI_PN2_Pressure_SW"].Value = true;
  79. IO.DI[$"{mod}.DI_MFC1_Pressure_SW"].Value = true;
  80. IO.DI[$"{mod}.DI_MFC2_Pressure_SW"].Value = true;
  81. IO.DI[$"{mod}.DI_MFC3_Pressure_SW"].Value = true;
  82. IO.DI[$"{mod}.DI_MFC4_Pressure_SW"].Value = true;
  83. IO.DI[$"{mod}.DI_MFC5_Pressure_SW"].Value = true;
  84. IO.DI[$"{mod}.DI_MFC6_Pressure_SW"].Value = true;
  85. IO.DI[$"{mod}.DI_MFC7_Pressure_SW"].Value = true;
  86. IO.DI[$"{mod}.DI_MFC8_Pressure_SW"].Value = true;
  87. IO.DI[$"{mod}.DI_He_Pressure_SW"].Value = true;
  88. IO.DI[$"{mod}.DI_Gas_pressure_gauge_Alarm"].Value = false;
  89. IO.DI[$"{mod}.DI_Loadlock_Lid_Closed"].Value = true;
  90. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
  91. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
  92. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  93. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  94. IO.DI[$"{mod}.DI_Loadlock_ATM_SW"].Value = false;
  95. //// pressure
  96. SetAiValue($"{mod}.AI_Fline_Pressure", 5000);
  97. SetAiValue($"{mod}.AI_CHB_Pressure", ATM_PRESSURE);
  98. SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
  99. SetAiValue($"{mod}.AI_CHB_Pressure2", 5000);
  100. SetAiValue($"{mod}.AI_Loadlock_Pressure", 5000);
  101. //// Temperature
  102. SetAiValue($"{mod}.AI_Valve_Control_TC_Temp", 28);
  103. SetAiValue($"{mod}.AI_Valve_Monitor_TC_Temp", 27);
  104. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", 28);
  105. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", 27);
  106. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", 28);
  107. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", 27);
  108. SetAiValue($"{mod}.AI_Coolant_Inlet_Temp", 28);
  109. if (mod == ModuleName.PMA)
  110. {
  111. SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 29);
  112. }
  113. else if (mod == ModuleName.PMB)
  114. {
  115. SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 30);
  116. }
  117. // Datetime
  118. SetAiValue($"{mod}.AI_Year", DateTime.Today.Year);
  119. SetAiValue($"{mod}.AI_Month", DateTime.Today.Month);
  120. SetAiValue($"{mod}.AI_Day", DateTime.Today.Day);
  121. SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
  122. SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
  123. SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
  124. }
  125. private bool OnMonitor()
  126. {
  127. try
  128. {
  129. // PMA
  130. MonitorSlitDoor(ModuleName.PMA);
  131. MonitorPin(ModuleName.PMA);
  132. //MonitorPressure(ModuleName.PMA);
  133. //MonitorTemperature(ModuleName.PMA);
  134. //MonitorGas(ModuleName.PMA);
  135. //MonitorRF(ModuleName.PMA);
  136. //ChangeTime(ModuleName.PMA);
  137. //MonitorIOPumpCtrl(ModuleName.PMA);
  138. //// PMB
  139. //MonitorSlitDoor(ModuleName.PMB);
  140. //MonitorPin(ModuleName.PMB);
  141. //MonitorPressure(ModuleName.PMB);
  142. //MonitorTemperature(ModuleName.PMB);
  143. //MonitorGas(ModuleName.PMB);
  144. //MonitorRF(ModuleName.PMB);
  145. //ChangeTime(ModuleName.PMB);
  146. //MonitorIOPumpCtrl(ModuleName.PMB);
  147. }
  148. catch (Exception e)
  149. {
  150. //LOG.Write(e);
  151. }
  152. return true;
  153. }
  154. private void ChangeTime(ModuleName mod)
  155. {
  156. // Heartbeat with PLC
  157. SetAiValue($"{mod}.AI_Heartbeat_FB", GetAoValue($"{mod}.AO_Heartbeat"));
  158. SetAiValue($"{mod}.AI_Year", DateTime.Now.Year);
  159. SetAiValue($"{mod}.AI_Month", DateTime.Now.Month);
  160. SetAiValue($"{mod}.AI_Day", DateTime.Now.Day);
  161. SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
  162. SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
  163. SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
  164. }
  165. void MonitorSlitDoor(ModuleName mod)
  166. {
  167. // slit door open
  168. if (IO.DO[$"{mod}.DO_Slit_Door_Open"].Value)
  169. {
  170. IO.DI[$"{mod}.DI_Slit_Door_Open_Pos"].Value = true;
  171. IO.DI[$"{mod}.DI_Slit_Door_Close_Pos"].Value = false;
  172. }
  173. // slit door close
  174. if (IO.DO[$"{mod}.DO_Slit_Door_Close"].Value)
  175. {
  176. IO.DI[$"{mod}.DI_Slit_Door_Open_Pos"].Value = false;
  177. IO.DI[$"{mod}.DI_Slit_Door_Close_Pos"].Value = true;
  178. }
  179. }
  180. void MonitorPin(ModuleName mod)
  181. {
  182. // lift pin up
  183. if (IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value != IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value)
  184. {
  185. IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value;
  186. IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value;
  187. }
  188. //// upper guide pin up
  189. //if (IO.DO[$"{mod}.DO_Guide_Pin_Small_Lifter_Up"].Value)
  190. //{
  191. // IO.DI[$"{mod}.DI_Guide_Pin_Small_Lifter_Up_Pos"].Value = true;
  192. // IO.DI[$"{mod}.DI_Guide_Pin_Small_Lifter_Down_Pos"].Value = false;
  193. //}
  194. //// upper guide pin down
  195. //if (IO.DO[$"{mod}.DO_Guide_Pin_Small_Lifter_Down"].Value)
  196. //{
  197. // IO.DI[$"{mod}.DI_Guide_Pin_Small_Lifter_Up_Pos"].Value = false;
  198. // IO.DI[$"{mod}.DI_Guide_Pin_Small_Lifter_Down_Pos"].Value = true;
  199. //}
  200. //// lower guide pin up
  201. //if (IO.DO[$"{mod}.DO_Guide_Pin_Medium_Lifter_Up"].Value)
  202. //{
  203. // IO.DI[$"{mod}.DI_Guide_Pin_Medium_Lifter_Up_Pos"].Value = true;
  204. // IO.DI[$"{mod}.DI_Guide_Pin_Medium_Lifter_Down_Pos"].Value = false;
  205. //}
  206. //// lower guide pin down
  207. //if (IO.DO[$"{mod}.DO_Guide_Pin_Medium_Lifter_Down"].Value)
  208. //{
  209. // IO.DI[$"{mod}.DI_Guide_Pin_Medium_Lifter_Up_Pos"].Value = false;
  210. // IO.DI[$"{mod}.DI_Guide_Pin_Medium_Lifter_Down_Pos"].Value = true;
  211. //}
  212. }
  213. void MonitorPressure(ModuleName mod)
  214. {
  215. // pressure
  216. string sAI_Foreline = "AI_Foreline_pressure";
  217. // Foreline
  218. if (SkyPumpMockPMA._simPumpStatus == SkyPumpMockPMA.SimPumpStatus.Open || EdwardsPumpMockPMA._simPumpStatus == EdwardsPumpMockPMA.SimEdwardsPumpStatus.Open)
  219. {
  220. SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") - _rd.Next(500, 600));
  221. }
  222. else
  223. {
  224. SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") + _rd.Next(500, 600));
  225. }
  226. // PLC 模拟量范围[0,4000], 电压[0, 10V], 压力[0, 760Torr]
  227. string sAI_ChamberPressure = "AI_Chamber_pressure";
  228. string sAI_ProcessPressure = "AI_Process_pressure";
  229. //float chamber_pressure = GetMockChamberPressure(mod);
  230. //float process_pressure = GetAiValue($"{mod}.AI_Process_pressure");
  231. // soft pump & fast pump
  232. DOAccessor fast_pump_vlv = IO.DO[$"{mod}.DO_Fast_Pumping_Valve"];
  233. DOAccessor soft_pump_vlv = IO.DO[$"{mod}.DO_Soft_Pumping_Valve"];
  234. if (fast_pump_vlv.Value || soft_pump_vlv.Value)
  235. {
  236. if (fast_pump_vlv.Value && soft_pump_vlv.Value)
  237. {
  238. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  239. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  240. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  241. {
  242. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 30000);
  243. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  244. }
  245. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  246. {
  247. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  248. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
  249. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
  250. }
  251. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(15000, 16000));
  252. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(150, 160));
  253. }
  254. else if (fast_pump_vlv.Value)
  255. {
  256. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  257. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  258. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  259. {
  260. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 25000);
  261. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  262. }
  263. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  264. {
  265. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  266. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
  267. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
  268. }
  269. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(12000, 13000));
  270. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(120, 130));
  271. }
  272. else if (soft_pump_vlv.Value)
  273. {
  274. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  275. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  276. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  277. {
  278. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 22000);
  279. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  280. }
  281. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  282. {
  283. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  284. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
  285. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
  286. }
  287. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(13000, 14000));
  288. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(100, 110));
  289. }
  290. }
  291. // fast vent & purge
  292. DOAccessor vent_vlv = IO.DO[$"{mod}.DO_Chamber_vent_valve"];
  293. DOAccessor purge_vlv = IO.DO[$"{mod}.DO_Chamber_purge_valve"];
  294. if (vent_vlv.Value || purge_vlv.Value)
  295. {
  296. if (vent_vlv.Value && purge_vlv.Value)
  297. {
  298. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  299. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  300. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  301. {
  302. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 30000);
  303. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  304. }
  305. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  306. {
  307. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  308. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1500);
  309. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1500);
  310. }
  311. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(45000, 50000));
  312. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(150, 160));
  313. }
  314. else if (vent_vlv.Value)
  315. {
  316. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  317. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  318. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  319. {
  320. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
  321. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  322. }
  323. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  324. {
  325. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  326. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
  327. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
  328. }
  329. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(25000, 30000));
  330. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(130, 150));
  331. }
  332. else if (purge_vlv.Value)
  333. {
  334. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  335. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  336. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  337. {
  338. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 30000);
  339. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  340. }
  341. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  342. {
  343. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  344. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 3100);
  345. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 3100);
  346. }
  347. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(15000, 20000));
  348. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(100, 120));
  349. }
  350. }
  351. // 压力值越界,复位
  352. float chamber_pressure1 = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  353. if (chamber_pressure1 > ATM_PRESSURE)
  354. {
  355. SetAiValue($"{mod}.AI_Chamber_pressure", ATM_PRESSURE);
  356. }
  357. else if (chamber_pressure1 < 20)
  358. {
  359. SetAiValue($"{mod}.AI_Chamber_pressure", 20);
  360. }
  361. float process_pressure1 = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  362. if (process_pressure1 > PROCESS_GAUGE)
  363. {
  364. SetAiValue($"{mod}.AI_Process_pressure", PROCESS_GAUGE);
  365. }
  366. else if (process_pressure1 < 20)
  367. {
  368. SetAiValue($"{mod}.AI_Process_pressure", 20);
  369. }
  370. float foreline_pressure = GetAiValue($"{mod}.{sAI_Foreline}");
  371. if (foreline_pressure > 10000)
  372. {
  373. SetAiValue($"{mod}.AI_Foreline_pressure", 10000);
  374. }
  375. else if (foreline_pressure < 150)
  376. {
  377. SetAiValue($"{mod}.AI_Foreline_pressure", 150);
  378. }
  379. // 模拟压力计漂移
  380. //int p1 = (int)GetMockChamberPressure(mod);
  381. //int new_p1 = _rd.Next(p1 - 2, p1 + 2);
  382. //SetAiValue($"{mod}.AI_Chamber_pressure", new_p1);
  383. //int p2 = (int)GetAiValue($"{mod}.AI_Foreline_pressure");
  384. //int new_p2 = _rd.Next(p2 - 1, p2 + 1);
  385. //SetAiValue($"{mod}.AI_Foreline_pressure", new_p2);
  386. //int p3 = (int)GetAiValue($"{mod}.AI_Process_pressure");
  387. //int new_p3 = _rd.Next(p3 - 1, p3 + 1);
  388. //SetAiValue($"{mod}.AI_Process_pressure", new_p3);
  389. // 根据当前压力值设定信号
  390. //float chamber_pressure2 = GetMockChamberPressure(mod);
  391. // ATM switch
  392. IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") > ATM_THRESHOLD;
  393. // VAC switch
  394. IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") < VAC_SW_PRESSURE;
  395. // Throttle valve
  396. //var pos_sp = IO.AO[$"{mod}.AO_Throttle_Valve_Pressure_Setpoint"].Value;
  397. //var mock_pos_fb = _rd.Next(pos_sp - 2, pos_sp + 2);
  398. ////IO.AI[$"{mod}.AI_Throttle_Valve_Real_Pressure"].Value = (short)mock_pos_fb;
  399. //SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", mock_pos_fb);
  400. // 压力值
  401. if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") < GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  402. {
  403. short increase = (short)_rd.Next(20, 30);
  404. SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") + increase);
  405. if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") > GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  406. {
  407. SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"));
  408. }
  409. }
  410. else
  411. {
  412. short increase = (short)_rd.Next(20, 30);
  413. SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") - increase);
  414. if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") < GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  415. {
  416. SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"));
  417. }
  418. }
  419. // 位置值
  420. if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") < GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  421. {
  422. short increase = (short)_rd.Next(20, 30);
  423. SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") + increase);
  424. if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") > GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  425. {
  426. SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"));
  427. }
  428. }
  429. else
  430. {
  431. short increase = (short)_rd.Next(20, 30);
  432. SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") - increase);
  433. if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") < GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  434. {
  435. SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"));
  436. }
  437. }
  438. }
  439. //float GetMockChamberPressure(ModuleName mod)
  440. //{
  441. // return GetAiValue($"{mod}.AI_Chamber_pressure");
  442. //}
  443. //void SetMockChamberPressure(ModuleName mod, float val)
  444. //{
  445. // SetAiValue($"{mod}.AI_Chamber_pressure", val);
  446. //}
  447. void SetAiValue(string name, float value)
  448. {
  449. byte[] flow = BitConverter.GetBytes(value);
  450. short high1 = BitConverter.ToInt16(flow, 0);
  451. short low1 = BitConverter.ToInt16(flow, 2);
  452. IO.AI[name].Buffer[IO.AI[name].Index] = BitConverter.ToInt16(flow, 0);
  453. IO.AI[name].Buffer[IO.AI[name].Index + 1] = BitConverter.ToInt16(flow, 2);
  454. byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
  455. byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
  456. float readback = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  457. }
  458. float GetAiValue(string name)
  459. {
  460. byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
  461. byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
  462. float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  463. return flow;
  464. }
  465. float GetAoValue(string name)
  466. {
  467. byte[] high = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index]);
  468. byte[] low = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index + 1]);
  469. float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  470. return flow;
  471. }
  472. void MonitorTemperature(ModuleName mod)
  473. {
  474. IO.DI[$"{mod}.DI_Substrate_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value;
  475. IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Forline_Heater_On"].Value;
  476. IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value;
  477. IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
  478. IO.DI[$"{mod}.DI_Substrate_TC_Deviation_out_of_range"].Value = false;
  479. // 底座
  480. if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
  481. GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") < GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
  482. {
  483. SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") + _rd.Next(1, 2));
  484. SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") + _rd.Next(1, 2));
  485. }
  486. else if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
  487. GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
  488. {
  489. SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") - _rd.Next(1, 2));
  490. SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") - _rd.Next(1, 2));
  491. }
  492. // Foreline
  493. if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
  494. GetAiValue($"{mod}.AI_Foreline_Control_TC_Temp") < GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
  495. {
  496. SetAiValue($"{mod}.AI_Foreline_Control_TC_Temp", GetAiValue($"{mod}.AI_Foreline_Control_TC_Temp") + _rd.Next(1, 2));
  497. SetAiValue($"{mod}.AI_Foreline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Foreline_Monitor_TC_Temp") + _rd.Next(1, 2));
  498. }
  499. else if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
  500. GetAiValue($"{mod}.AI_Foreline_Control_TC_Temp") > GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
  501. {
  502. SetAiValue($"{mod}.AI_Foreline_Control_TC_Temp", GetAiValue($"{mod}.AI_Foreline_Control_TC_Temp") - _rd.Next(1, 2));
  503. SetAiValue($"{mod}.AI_Foreline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Foreline_Monitor_TC_Temp") - _rd.Next(1, 2));
  504. }
  505. // Wall
  506. if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
  507. GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") < GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
  508. {
  509. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") + _rd.Next(1, 2));
  510. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") + _rd.Next(1, 2));
  511. }
  512. else if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
  513. GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
  514. {
  515. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") - _rd.Next(1, 2));
  516. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") - _rd.Next(1, 2));
  517. }
  518. }
  519. void MonitorGas(ModuleName mod)
  520. {
  521. // gas
  522. this.SimulateMFC(ModuleName.PMA, 1);
  523. this.SimulateMFC(ModuleName.PMA, 2);
  524. this.SimulateMFC(ModuleName.PMA, 3);
  525. this.SimulateMFC(ModuleName.PMA, 4);
  526. this.SimulateMFC(ModuleName.PMA, 5);
  527. this.SimulateMFC(ModuleName.PMB, 1);
  528. this.SimulateMFC(ModuleName.PMB, 2);
  529. this.SimulateMFC(ModuleName.PMB, 3);
  530. this.SimulateMFC(ModuleName.PMB, 4);
  531. this.SimulateMFC(ModuleName.PMB, 5);
  532. }
  533. private void SimulateMFC(ModuleName mod, byte gasNum)
  534. {
  535. var sp = GetAoValue($"{mod}.AO_MFC{gasNum}_Flow_Setpoint");
  536. if (gasNum == 3)
  537. {
  538. sp = Math.Max(0, sp - 1500);
  539. }
  540. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  541. SetAiValue($"{mod}.AI_MFC{gasNum}_Flow", (float)mock_fb);
  542. }
  543. void MonitorRF(ModuleName mod)
  544. {
  545. // RF generator
  546. var sp = GetAoValue($"{mod}.AO_Generator_Power_Setpoint");
  547. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  548. //var mock_sp = _rd.Next(sp - 3, sp + 3);
  549. SetAiValue($"{mod}.AI_Generator_Forward_Power", (float)mock_fb);
  550. //IO.DI[$"{mod}.DI_Generator_Power_Status"].Value = IO.DO[$"{mod}.DO_Generator_Power_ON"].Value;
  551. }
  552. void MonitorIOPumpCtrl(ModuleName mod)
  553. {
  554. if (IO.DO[$"{mod}.DO_Pump_Run"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = true;
  555. if (IO.DO[$"{mod}.DO_Pump_Stop"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = false;
  556. }
  557. public void Terminate()
  558. {
  559. _thread.Stop();
  560. }
  561. }
  562. }