AutoCycle.cs 144 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. // PM Status
  39. WaitProcess,
  40. StartProcess,
  41. Processing,
  42. StartIdleClean,
  43. IdleClean,
  44. WaitPreJobClean,
  45. StartPreJobClean,
  46. PreJobClean,
  47. WaitPostJobClean,
  48. StartPostJobClean,
  49. PostJobClean,
  50. WaitWTWClean,
  51. StartWTWClean,
  52. WTWClean,
  53. // Align Status
  54. WaitAlign,
  55. StartAlign,
  56. Aligning,
  57. }
  58. class ModuleFlag
  59. {
  60. public ModulePriority Priority { get; set; }
  61. public MovingStatus MovingStatus { get; set; }
  62. public bool InUsed { get; set; }
  63. public ModuleFlag(ModulePriority _priority)
  64. {
  65. Priority = _priority;
  66. MovingStatus = MovingStatus.Idle;
  67. InUsed = true;
  68. }
  69. }
  70. class AutoCycle : ICycle
  71. {
  72. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  73. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  74. private RState _cycleState = RState.Init;
  75. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  76. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  77. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  78. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  79. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  80. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  81. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  82. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  85. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  86. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  89. int _LLASlotNumber = 4;
  90. int _LLBSlotNumber = 4;
  91. int _efemRobotSingleArmOption = 0;
  92. List<MoveItem> _movingItems = new List<MoveItem>();
  93. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  94. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  95. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  96. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  97. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  98. private SchedulerFACallback _faCallback;
  99. private SchedulerDBCallback _dbCallback;
  100. private bool _isCycleMode;
  101. private int _cycleSetPoint = 0;
  102. private int _cycledCount = 0;
  103. private int _cycledWafer = 0;
  104. private float _throughput = 0.0f;
  105. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  106. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  107. private Stopwatch _cycleWatch = new Stopwatch();
  108. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  109. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  110. private Dictionary<ModuleName, string> _waitWTWCleanPMs = new Dictionary<ModuleName, string>();
  111. private List<Guid> _lstReturnWafers = new List<Guid>();
  112. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  113. public SequenceLLInOutPath LLInOutPath { get { return _LLInOutPath; } }
  114. public bool HasJobRunning => _lstControlJobs.Count > 0;
  115. public RState CycleState => _cycleState;
  116. private Dictionary<string, ControlJobInfo> _loadportControlJobDic = new Dictionary<string, ControlJobInfo>();
  117. #region public interface
  118. public AutoCycle()
  119. {
  120. _faCallback = new SchedulerFACallback();
  121. _dbCallback = new SchedulerDBCallback();
  122. InitModules();
  123. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  124. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  125. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  126. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  127. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  128. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  129. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  130. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  132. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  133. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  134. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  135. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  136. for(int i=1;i<=3;i++)
  137. {
  138. _loadportControlJobDic[$"LP{i}"] = null;
  139. string lp = $"LP{i}";
  140. DATA.Subscribe($"{lp}.CurrentControlJob", () => _loadportControlJobDic[lp],SubscriptionAttribute.FLAG.IgnoreSaveDB);
  141. }
  142. }
  143. public RState Start(params object[] objs)
  144. {
  145. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  146. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  147. _cycledWafer = 0;
  148. _cycledCount = 0;
  149. _throughput = 0;
  150. _cycleWatch.Stop();
  151. _lpCycleWafer.Clear();
  152. _lpCycleCount.Clear();
  153. return RState.Running;
  154. }
  155. public RState Monitor()
  156. {
  157. if (_cycleState == RState.Running)
  158. {
  159. prelude();
  160. driveAtmSystem();
  161. driveVacSystem();
  162. epilogue();
  163. }
  164. return _cycleState;
  165. }
  166. public void Abort()
  167. {
  168. }
  169. public bool CreateJob(Dictionary<string, object> param,out string reason)
  170. {
  171. reason = "";
  172. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  173. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  174. string[] slotSequence = (string[])param["SlotSequence"];
  175. string jobId = (string)param["JobId"];
  176. string module = (string)param["Module"];
  177. //bool autoStart = (bool)param["AutoStart"];
  178. string lotId = jobId;
  179. if (param.ContainsKey("LotId"))
  180. lotId = (string)param["LotId"];
  181. string preCleanRecipe = param.ContainsKey("PreCleanRecipeName") ? (string)param["PreCleanRecipeName"] : string.Empty;
  182. string postCleanRecipe = param.ContainsKey("PostCleanRecipeName") ? (string)param["PostCleanRecipeName"] : string.Empty;
  183. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  184. {
  185. reason = $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}";
  186. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  187. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  188. return false;
  189. }
  190. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  191. {
  192. reason = $"{module} should be LoadPort";
  193. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  194. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  195. return false;
  196. }
  197. if (string.IsNullOrEmpty(jobId))
  198. {
  199. jobId = "CJ_Local_" + module;
  200. }
  201. if (_lstControlJobs.Exists(x => x.Name == jobId))
  202. {
  203. reason = $"{jobId} already created";
  204. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System,reason);
  205. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  206. return false;
  207. }
  208. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  209. if (!lp.CheckReadyRunJob())
  210. {
  211. reason = $"{module} not ready";
  212. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  213. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  214. return false;
  215. }
  216. ControlJobInfo cj = new ControlJobInfo();
  217. cj.Name = jobId;
  218. cj.Module = module;
  219. cj.LotName = lotId;
  220. cj.LotInnerId = Guid.NewGuid();
  221. cj.LotWafers = new List<WaferInfo>();
  222. cj.SetState(EnumControlJobState.WaitingForStart);
  223. cj.JetState = EnumJetCtrlJobState.Created;
  224. cj.PreJobClean = preCleanRecipe;
  225. cj.PostJobClean = postCleanRecipe;
  226. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  227. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  228. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  229. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  230. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  231. {
  232. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  233. continue;
  234. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  235. indexSequence[groupName] = slotSequence[i];
  236. if (!seqSlot.ContainsKey(groupName))
  237. {
  238. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  239. }
  240. if (!seqSlotWafers.ContainsKey(groupName))
  241. {
  242. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  243. }
  244. seqSlot[groupName][i] = true;
  245. if (!WaferManager.Instance.CheckHasWafer(module, i))
  246. {
  247. reason = $"job wafer: {module} slot {i + 1} not in the carrier";
  248. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  249. return false;
  250. }
  251. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  252. {
  253. reason = $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}";
  254. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  255. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  256. return false;
  257. }
  258. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  259. {
  260. reason = $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}";
  261. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  262. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  263. return false;
  264. }
  265. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  266. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  267. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  268. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  269. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  270. }
  271. if (seqSlotWafers.Count == 0)
  272. {
  273. reason = $"job has not assign wafer";
  274. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  275. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  276. return false;
  277. }
  278. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  279. string[] seqs = seqSlot.Keys.ToArray();
  280. for (int i = 0; i < seqs.Length; i++)
  281. {
  282. ProcessJobInfo pj = new ProcessJobInfo();
  283. pj.Name = jobId + "_" + (i + 1);
  284. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  285. if(pj.Sequence==null)
  286. {
  287. reason = $"invalid sequence[{seqs[i]}]";
  288. return false;
  289. }
  290. pj.ControlJobName = cj.Name;
  291. pj.LotName = lotId;
  292. pj.SlotWafers = seqSlotWafers[seqs[i]];
  293. pj.SetState(EnumProcessJobState.Queued);
  294. if (!CheckSequencePmReady(pj.Sequence, null, out _, out reason))
  295. {
  296. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  297. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  298. return false;
  299. }
  300. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  301. {
  302. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  303. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  304. return false;
  305. }
  306. pjs.Add(pj);
  307. }
  308. _dbCallback.LotUpdate(cj);
  309. foreach (var pj in pjs)
  310. {
  311. cj.ProcessJobNameList.Add(pj.Name);
  312. _lstProcessJobs.Add(pj);
  313. }
  314. _lstControlJobs.Add(cj);
  315. //AssociatedPMWithLP(cj);
  316. _loadportControlJobDic[cj.Module] = cj;
  317. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  318. return true;
  319. }
  320. public bool CheckAllJobDone()
  321. {
  322. foreach (var cj in _lstControlJobs)
  323. {
  324. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  325. return false;
  326. }
  327. return true;
  328. }
  329. public bool CheckJobJustDone(out string sJobName)
  330. {
  331. foreach (var cj in _lstControlJobs)
  332. {
  333. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  334. {
  335. //LP;WaferSize;Lot;Number;Start;End;
  336. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  337. cj.BeenPosted = true;
  338. return true;
  339. }
  340. }
  341. sJobName = "NULL";
  342. return false;
  343. }
  344. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  345. {
  346. foreach (var pj in _lstProcessJobs)
  347. {
  348. if (pj.ControlJobName == cj.Name)
  349. return pj;
  350. }
  351. return null;
  352. }
  353. public bool AbortJob(string jobName,out string reason)
  354. {
  355. reason = "";
  356. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  357. if (cj == null)
  358. {
  359. reason=$"abort job rejected, not found job with id {jobName}";
  360. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  361. return false;
  362. }
  363. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  364. foreach (var pj in _lstProcessJobs)
  365. {
  366. if (pj.ControlJobName == cj.Name)
  367. {
  368. pj.SetState(EnumProcessJobState.Aborting);
  369. pjAbortList.Add(pj);
  370. int unprocessed = 0;
  371. int aborted = 0;
  372. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  373. foreach (var waferInfo in wafers)
  374. {
  375. waferInfo.ProcessJob = null;
  376. waferInfo.NextSequenceStep = 0;
  377. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  378. unprocessed++;
  379. }
  380. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  381. }
  382. }
  383. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  384. _dbCallback.LotFinished(cj);
  385. foreach (var pj in pjAbortList)
  386. {
  387. _lstProcessJobs.Remove(pj);
  388. }
  389. _lstControlJobs.Remove(cj);
  390. if (_loadportControlJobDic.ContainsKey(cj.Module))
  391. {
  392. _loadportControlJobDic[cj.Module] = null;
  393. }
  394. return true;
  395. }
  396. public bool StopJob(string jobName,out string reason)
  397. {
  398. reason = "";
  399. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  400. if (cj == null)
  401. {
  402. reason = $"stop job rejected, not found job with id {jobName}";
  403. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System,reason);
  404. return false;
  405. }
  406. foreach (var pj in _lstProcessJobs)
  407. {
  408. if (pj.ControlJobName == cj.Name)
  409. {
  410. pj.SetState(EnumProcessJobState.Stopping);
  411. }
  412. }
  413. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  414. _dbCallback.LotFinished(cj);
  415. if (_loadportControlJobDic.ContainsKey(cj.Module))
  416. {
  417. _loadportControlJobDic[cj.Module] = null;
  418. }
  419. return true;
  420. }
  421. public bool ResumeJob(string jobName,out string reason)
  422. {
  423. reason = "";
  424. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  425. if (cj == null)
  426. {
  427. reason = $"resume job rejected, not found job with id {jobName}";
  428. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  429. return false;
  430. }
  431. if (cj.State == EnumControlJobState.Paused)
  432. {
  433. cj.SetState(EnumControlJobState.Executing);
  434. }
  435. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  436. _cycleState = RState.Running;
  437. return true;
  438. }
  439. public bool PauseJob(string jobName,out string reason)
  440. {
  441. reason = "";
  442. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  443. if (cj == null)
  444. {
  445. reason = $"pause job rejected, not found job with id {jobName}";
  446. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  447. return false;
  448. }
  449. if (cj.State == EnumControlJobState.Executing)
  450. {
  451. cj.SetState(EnumControlJobState.Paused);
  452. }
  453. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  454. if (!_lstControlJobs.Exists(job => job.State == EnumControlJobState.Executing))
  455. _cycleState = RState.Paused;
  456. return true;
  457. }
  458. public bool StartJob(string jobName,out string reason)
  459. {
  460. reason = "";
  461. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  462. if (cj == null)
  463. {
  464. reason = $"start job rejected, not found job with id {jobName}";
  465. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  466. return false;
  467. }
  468. if (cj.State == EnumControlJobState.WaitingForStart)
  469. {
  470. cj.SetState(EnumControlJobState.Executing);
  471. //PreJobClean(cj);
  472. cj.JetState = EnumJetCtrlJobState.Quequed;
  473. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  474. cj.StartTime = DateTime.Now;
  475. _dbCallback.LotCreated(cj);
  476. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  477. //if (!_blockingWatcher.IsRunning)
  478. // _blockingWatcher.Restart();
  479. //ResetTraceFlag();
  480. }
  481. if (!_cycleWatch.IsRunning)
  482. {
  483. _cycleWatch.Restart();
  484. }
  485. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  486. {
  487. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  488. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  489. }
  490. _cycleState = RState.Running;
  491. return true;
  492. }
  493. public void Clear()
  494. {
  495. _vacWaferTargets.Clear();
  496. _atmWaferTargets.Clear();
  497. _movingItems.Clear();
  498. _efemMovingItems.Clear();
  499. _waitPreCleanPMs.Clear();
  500. _waitPostCleanPMs.Clear();
  501. _waitWTWCleanPMs.Clear();
  502. _vacMoveFinishTrig.RST = true;
  503. _atmMoveFinishTrig.RST = true;
  504. _efemRobot.ResetTask();
  505. _tmRobot.ResetTask();
  506. foreach (var module in _vacSchedulers)
  507. {
  508. module.Value.ResetTask();
  509. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  510. }
  511. foreach (var module in _atmSchedulers)
  512. {
  513. module.Value.ResetTask();
  514. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  515. }
  516. _lstControlJobs.Clear();
  517. _lstProcessJobs.Clear();
  518. _cycleState = RState.End;
  519. }
  520. public bool ManualReturnWafer(object[] objs)
  521. {
  522. ModuleName SourceModule = (ModuleName)objs[0];
  523. int SourceSlot = (int)objs[1];
  524. if (!_vacSchedulers.Keys.Contains(SourceModule) && !_atmSchedulers.Keys.Contains(SourceModule))
  525. {
  526. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  527. return false;
  528. }
  529. if (WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  530. {
  531. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  532. return false;
  533. }
  534. if (!_vacSchedulers.Keys.Contains(SourceModule) || !_vacSchedulers[SourceModule].IsIdle)
  535. {
  536. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  537. return false;
  538. }
  539. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  540. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  541. _lstReturnWafers.Add(wafer.InnerId);
  542. return true;
  543. }
  544. #endregion
  545. private void InitModules()
  546. {
  547. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  548. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  549. {
  550. if (ModuleHelper.IsInstalled(module))
  551. {
  552. if (ModuleHelper.IsLoadPort(module))
  553. {
  554. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  555. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  556. }
  557. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  558. {
  559. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  560. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  561. }
  562. }
  563. }
  564. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  565. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  566. {
  567. if (ModuleHelper.IsInstalled(module))
  568. {
  569. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  570. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  571. }
  572. }
  573. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  574. {
  575. if (ModuleHelper.IsInstalled(module))
  576. {
  577. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  578. _vacSchedulers[module] = llScheduler;
  579. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  580. _atmSchedulers[module] = llScheduler;
  581. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  582. }
  583. }
  584. }
  585. private void prelude()
  586. {
  587. }
  588. private void epilogue()
  589. {
  590. CheckWaferArrived();
  591. ProcessPMTask();
  592. ProcessAlignerTask();
  593. UpdateProcessJobStatus();
  594. UpdateControlJobStatus();
  595. //DispatchCtrlJobs();
  596. UpdateLLInOutPathProperty();
  597. }
  598. private void driveVacSystem()
  599. {
  600. if (_tmRobot.IsAvailable && _movingItems.Count == 0 && _tmRobot.RobotStatus != RState.Running)
  601. {
  602. RoutingInnerPart();
  603. RuningTMRobotTask();
  604. }
  605. }
  606. #region Vacuum System
  607. private void PumpingTMRobotTask()
  608. {
  609. if (!_tmRobot.IsAvailable || _tmRobot.RobotStatus == RState.Running)
  610. return;
  611. foreach (var mod in _vacSchedulers)
  612. {
  613. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  614. {
  615. if (ModuleHelper.IsLoadLock(mod.Key))
  616. {
  617. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  618. foreach (var slot in inSlots)
  619. {
  620. if (IsLoadLockReservedByEFEM(mod.Key))
  621. continue;
  622. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  623. {
  624. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  625. }
  626. }
  627. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  628. foreach (var slot in outSlots)
  629. {
  630. if (IsLoadLockReservedByEFEM(mod.Key))
  631. continue;
  632. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  633. {
  634. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  635. }
  636. }
  637. }
  638. else
  639. {
  640. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  641. {
  642. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  643. }
  644. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  645. {
  646. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  647. }
  648. }
  649. }
  650. }
  651. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  652. }
  653. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  654. {
  655. destSlot = new SlotItem(ModuleName.System, -1);
  656. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  657. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  658. return false;
  659. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  660. {
  661. var validSlots = GetModuleValidSlots(next_module);
  662. foreach (var nSlot in validSlots)
  663. {
  664. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  665. continue;
  666. foreach (var inItem in _vacReadyInSlots)
  667. {
  668. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus == MovingStatus.Idle && _vacSchedulers[next_module].IsAvailable)
  669. {
  670. destSlot.Module = next_module;
  671. destSlot.Slot = nSlot;
  672. return true;
  673. }
  674. }
  675. }
  676. }
  677. return false;
  678. }
  679. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  680. {
  681. replaceSlot = new SlotItem(ModuleName.System, -1);
  682. destSlot = new SlotItem(ModuleName.System, -1);
  683. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  684. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  685. return false;
  686. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  687. {
  688. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  689. continue;
  690. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  691. {
  692. replaceSlot.Module = next_module;
  693. replaceSlot.Slot = 0;
  694. return true;
  695. }
  696. }
  697. return false;
  698. }
  699. Queue<int> GetModuleValidSlots(ModuleName mod)
  700. {
  701. var validSlot = new Queue<int>();
  702. if (ModuleHelper.IsLoadLock(mod))
  703. {
  704. if (!IsLoadLockReservedByEFEM(mod))
  705. {
  706. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  707. foreach (var slot in inSlots)
  708. {
  709. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  710. validSlot.Enqueue(slot);
  711. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  712. validSlot.Enqueue(slot);
  713. }
  714. }
  715. }
  716. else if (ModuleHelper.IsPm(mod))
  717. {
  718. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  719. validSlot.Enqueue(0);
  720. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  721. validSlot.Enqueue(0);
  722. }
  723. return validSlot;
  724. }
  725. private int GetModuleSlotCount(ModuleName mod)
  726. {
  727. int nSlotCount = 1;
  728. if (ModuleHelper.IsLoadLock(mod))
  729. {
  730. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  731. }
  732. else if (ModuleHelper.IsLoadPort(mod))
  733. {
  734. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  735. }
  736. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  737. {
  738. nSlotCount = 2;
  739. }
  740. return nSlotCount;
  741. }
  742. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  743. {
  744. List<MoveItem> inSlots = new List<MoveItem>();
  745. var validSlots = GetModuleValidSlots(inModule);
  746. foreach (var slot in _vacReadyOutSlots)
  747. {
  748. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  749. continue;
  750. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  751. continue;
  752. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  753. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  754. continue;
  755. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  756. {
  757. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  758. {
  759. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  760. {
  761. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.Dequeue(), Hand.None));
  762. }
  763. }
  764. }
  765. }
  766. return inSlots;
  767. }
  768. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  769. {
  770. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  771. {
  772. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  773. }
  774. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  775. {
  776. _vacModules[moveItem.SourceModule].MovingStatus = status;
  777. }
  778. }
  779. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  780. {
  781. if (!ModuleHelper.IsTMRobot(module))
  782. {
  783. _vacModules[module].MovingStatus = status;
  784. }
  785. }
  786. private void ProcessTMRobotTask()
  787. {
  788. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  789. {
  790. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  791. {
  792. for (int i = 0; i < 2; i++)
  793. {
  794. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  795. {
  796. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  797. {
  798. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  799. UpdateModuleMovingStatus(destSlot.Module);
  800. }
  801. }
  802. }
  803. return;
  804. }
  805. foreach (var slot in _vacReadyOutSlots)
  806. {
  807. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  808. continue;
  809. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  810. {
  811. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  812. continue;
  813. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  814. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  815. {
  816. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  817. UpdateModuleMovingStatus(slot.Key.Module);
  818. UpdateModuleMovingStatus(destSlot.Module);
  819. if (llStatus.Item2 > 1)
  820. {
  821. // check whether match double pick pattern
  822. foreach (var item in _vacReadyOutSlots)
  823. {
  824. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  825. {
  826. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  827. {
  828. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  829. UpdateModuleMovingStatus(destSlot_2.Module);
  830. break;
  831. }
  832. }
  833. }
  834. if (_movingItems.Count == 1)
  835. {
  836. foreach (var item in _vacReadyOutSlots)
  837. {
  838. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  839. {
  840. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  841. {
  842. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  843. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  844. UpdateModuleMovingStatus(replaceSlot.Module);
  845. UpdateModuleMovingStatus(destSlot.Module);
  846. return;
  847. }
  848. }
  849. }
  850. }
  851. }
  852. // check whether match swap pattern
  853. int inCount = 0;
  854. var in_slots = SearchWaitInSlots(slot.Key.Module);
  855. foreach (var in_slot in in_slots)
  856. {
  857. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  858. {
  859. _movingItems.Add(in_slot);
  860. UpdateItemMovingStatus(in_slot);
  861. inCount++;
  862. }
  863. }
  864. return;
  865. }
  866. }
  867. else // PM
  868. {
  869. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  870. {
  871. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  872. UpdateModuleMovingStatus(slot.Key.Module);
  873. UpdateModuleMovingStatus(destSlot.Module);
  874. // check whether match double move pattern
  875. int inCount = 0;
  876. var same_dest = SearchWaitInSlots(destSlot.Module);
  877. foreach (var in_slot in same_dest)
  878. {
  879. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  880. {
  881. _movingItems.Add(in_slot);
  882. UpdateItemMovingStatus(in_slot);
  883. inCount++;
  884. }
  885. }
  886. // check whether match swap pattern
  887. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  888. {
  889. int swapCount = 0;
  890. var in_slots = SearchWaitInSlots(slot.Key.Module);
  891. foreach (var swap_slot in in_slots)
  892. {
  893. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  894. {
  895. _movingItems.Add(swap_slot);
  896. UpdateItemMovingStatus(swap_slot);
  897. swapCount++;
  898. }
  899. }
  900. }
  901. return;
  902. }
  903. }
  904. }
  905. _vacReadyOutSlots.Clear();
  906. _vacReadyInSlots.Clear();
  907. }
  908. }
  909. bool PushTMRobotWafers()
  910. {
  911. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  912. {
  913. for (int i = 0; i < 2; i++)
  914. {
  915. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i) && IsWaferCtrlJobRuning(ModuleName.TMRobot, i))
  916. {
  917. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  918. {
  919. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  920. UpdateModuleMovingStatus(destSlot.Module);
  921. }
  922. }
  923. }
  924. }
  925. return _movingItems.Count > 0;
  926. }
  927. bool PushPmWafers()
  928. {
  929. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  930. {
  931. foreach (var slot in _vacReadyOutSlots)
  932. {
  933. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  934. continue;
  935. if (ModuleHelper.IsPm(slot.Key.Module))
  936. {
  937. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  938. {
  939. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  940. UpdateModuleMovingStatus(slot.Key.Module);
  941. UpdateModuleMovingStatus(destSlot.Module);
  942. // check whether match double move pattern
  943. int inCount = 0;
  944. var same_dest = SearchWaitInSlots(destSlot.Module);
  945. foreach (var in_slot in same_dest)
  946. {
  947. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  948. {
  949. _movingItems.Add(in_slot);
  950. UpdateItemMovingStatus(in_slot);
  951. inCount++;
  952. }
  953. }
  954. // check whether match swap pattern
  955. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  956. {
  957. int swapCount = 0;
  958. var in_slots = SearchWaitInSlots(slot.Key.Module);
  959. foreach (var swap_slot in in_slots)
  960. {
  961. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  962. {
  963. _movingItems.Add(swap_slot);
  964. UpdateItemMovingStatus(swap_slot);
  965. swapCount++;
  966. }
  967. }
  968. }
  969. }
  970. }
  971. }
  972. }
  973. return _movingItems.Count > 0;
  974. }
  975. private bool PushLoadlockWafers()
  976. {
  977. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  978. {
  979. foreach (var slot in _vacReadyOutSlots)
  980. {
  981. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  982. continue;
  983. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  984. {
  985. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  986. continue;
  987. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  988. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  989. {
  990. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  991. UpdateModuleMovingStatus(slot.Key.Module);
  992. UpdateModuleMovingStatus(destSlot.Module);
  993. if (llStatus.Item2 > 1)
  994. {
  995. // check whether match double pick pattern
  996. foreach (var item in _vacReadyOutSlots)
  997. {
  998. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  999. {
  1000. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  1001. {
  1002. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  1003. UpdateModuleMovingStatus(destSlot_2.Module);
  1004. break;
  1005. }
  1006. }
  1007. }
  1008. if (_movingItems.Count == 1)
  1009. {
  1010. foreach (var item in _vacReadyOutSlots)
  1011. {
  1012. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  1013. {
  1014. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  1015. {
  1016. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  1017. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  1018. UpdateModuleMovingStatus(replaceSlot.Module);
  1019. UpdateModuleMovingStatus(destSlot.Module);
  1020. return true;
  1021. }
  1022. }
  1023. }
  1024. }
  1025. }
  1026. // check whether match swap pattern
  1027. int inCount = 0;
  1028. var in_slots = SearchWaitInSlots(slot.Key.Module);
  1029. foreach (var in_slot in in_slots)
  1030. {
  1031. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  1032. {
  1033. _movingItems.Add(in_slot);
  1034. UpdateItemMovingStatus(in_slot);
  1035. inCount++;
  1036. }
  1037. }
  1038. return true;
  1039. }
  1040. }
  1041. }
  1042. }
  1043. return _movingItems.Count > 0;
  1044. }
  1045. private bool SearchOutLLSlot(ModuleName pm, ModuleName ll, out SlotItem outSlot)
  1046. {
  1047. outSlot = new SlotItem(ModuleName.System, -1);
  1048. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  1049. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1050. return false;
  1051. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(ll))
  1052. {
  1053. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1054. for (int slot = 0; slot < slotNumber; slot++)
  1055. {
  1056. if ((WaferManager.Instance.CheckNoWafer(ll, slot) && !_movingItems.Exists(item => item.DestinationModule == ll && item.DestinationSlot == slot)) ||
  1057. (WaferManager.Instance.CheckHasWafer(ll, slot) && _movingItems.Exists(item => item.SourceModule == ll && item.SourceSlot == slot)))
  1058. {
  1059. outSlot.Module = ll;
  1060. outSlot.Slot = slot;
  1061. return true;
  1062. }
  1063. }
  1064. }
  1065. return false;
  1066. }
  1067. private bool SearchValidInPM(ModuleName ll, int slot, out SlotItem inSlot)
  1068. {
  1069. inSlot = new SlotItem(ModuleName.System, -1);
  1070. var wafer = WaferManager.Instance.GetWafer(ll, slot);
  1071. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1072. return false;
  1073. foreach (var mod in _vacModules)
  1074. {
  1075. if (ModuleHelper.IsPm(mod.Key) && _vacSchedulers[mod.Key].IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  1076. {
  1077. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod.Key))
  1078. {
  1079. if ((WaferManager.Instance.CheckNoWafer(mod.Key, 0) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)) ||
  1080. (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _movingItems.Exists(item => item.SourceModule == mod.Key) && !_movingItems.Exists(item => item.DestinationModule == mod.Key) && !IsPMWaferNeedWTWClean(mod.Key, out string wtwClean)))
  1081. {
  1082. inSlot.Module = mod.Key;
  1083. inSlot.Slot = 0;
  1084. return true;
  1085. }
  1086. }
  1087. }
  1088. }
  1089. return false;
  1090. }
  1091. private bool ForwardPMsWaferToLL(ModuleName ll)
  1092. {
  1093. int outWaferCount = 0;
  1094. foreach (var module in _vacModules)
  1095. {
  1096. if (outWaferCount >= 2)
  1097. break;
  1098. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1099. {
  1100. if (IsWaferCtrlJobRuning(module.Key, 0))
  1101. {
  1102. if (SearchOutLLSlot(module.Key, ll, out SlotItem outSlot))
  1103. {
  1104. outWaferCount++;
  1105. _movingItems.Add(new MoveItem(module.Key, 0, outSlot.Module, outSlot.Slot, Hand.None));
  1106. }
  1107. }
  1108. }
  1109. }
  1110. return _movingItems.Count > 0;
  1111. }
  1112. private bool ForwardLLWaferToPMs(ModuleName ll)
  1113. {
  1114. int inWaferCount = 0;
  1115. var slots = (_vacSchedulers[ll] as SchedulerLoadLock).GetOrderedOutSlot();
  1116. foreach (var slot in slots)
  1117. {
  1118. if (slot >= (ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber))
  1119. continue;
  1120. if (inWaferCount >= 2)
  1121. break;
  1122. if (IsWaferCtrlJobRuning(ll, slot) && SearchValidInPM(ll, slot, out SlotItem inSlot))
  1123. {
  1124. inWaferCount++;
  1125. _movingItems.Add(new MoveItem(ll, slot, inSlot.Module, inSlot.Slot, Hand.None));
  1126. }
  1127. }
  1128. return _movingItems.Count > 0;
  1129. }
  1130. private bool ExchangeLLWafersWithPMs(ModuleName ll)
  1131. {
  1132. ForwardPMsWaferToLL(ll);
  1133. ForwardLLWaferToPMs(ll);
  1134. return _movingItems.Count > 0;
  1135. }
  1136. private bool ProcessVacManaulReturnWafers()
  1137. {
  1138. if (_lstReturnWafers.Count == 0)
  1139. return false;
  1140. Queue<SlotItem> returnSlots = new Queue<SlotItem>();
  1141. for (int i = 0; i < 2; i++)
  1142. {
  1143. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1144. {
  1145. var wafer_id = WaferManager.Instance.GetWafer(ModuleName.TMRobot, 0).InnerId;
  1146. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1147. {
  1148. returnSlots.Enqueue(new SlotItem(ModuleName.TMRobot, i));
  1149. }
  1150. }
  1151. }
  1152. foreach (var mod in _vacModules)
  1153. {
  1154. if (ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _vacSchedulers[mod.Key].IsIdle)
  1155. {
  1156. var wafer_id = WaferManager.Instance.GetWafer(mod.Key, 0).InnerId;
  1157. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1158. {
  1159. returnSlots.Enqueue(new SlotItem(mod.Key, 0));
  1160. }
  1161. }
  1162. }
  1163. if (returnSlots.Count == 0)
  1164. return false;
  1165. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1166. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1167. ModuleName destLL = ModuleName.System;
  1168. if (IsLoadReadyForTM(ModuleName.LLA) && llaSlotStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaSlotStatus.empty == llbSlotStatus.empty) || llaSlotStatus.empty > llbSlotStatus.empty))
  1169. {
  1170. destLL = ModuleName.LLA;
  1171. }
  1172. else if (IsLoadReadyForTM(ModuleName.LLB) && llbSlotStatus.empty > 0)
  1173. {
  1174. destLL = ModuleName.LLB;
  1175. }
  1176. if (destLL != ModuleName.System)
  1177. {
  1178. int slotNumber = destLL == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1179. for (int i = 0; i < slotNumber; i++)
  1180. {
  1181. if (WaferManager.Instance.CheckNoWafer(destLL, i))
  1182. {
  1183. if (_movingItems.Count >= 2 || returnSlots.Count == 0)
  1184. break;
  1185. var source = returnSlots.Dequeue();
  1186. _movingItems.Add(new MoveItem(source.Module, source.Slot, destLL, i, Hand.None));
  1187. }
  1188. }
  1189. }
  1190. return _movingItems.Count > 0;
  1191. }
  1192. private void RoutingInnerPart()
  1193. {
  1194. if (ProcessVacManaulReturnWafers())
  1195. return;
  1196. if (PushTMRobotWafers())
  1197. return;
  1198. var pmSlotStaus = GetPMValidSlotsStatus();
  1199. if (pmSlotStaus.Processed + pmSlotStaus.Empty == 0)
  1200. return;
  1201. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1202. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1203. if (LLInOutPath == SequenceLLInOutPath.AInBOut || LLInOutPath == SequenceLLInOutPath.BInAOut)
  1204. {
  1205. ModuleName InModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLA : ModuleName.LLB;
  1206. ModuleName OutModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLB : ModuleName.LLA;
  1207. int InNumber = Math.Min(InModule == ModuleName.LLA ? llaSlotStatus.unprocessed : llbSlotStatus.unprocessed, pmSlotStaus.Empty);
  1208. int OutNumber = Math.Min(OutModule == ModuleName.LLA ? llaSlotStatus.empty : llbSlotStatus.empty, pmSlotStaus.Processed);
  1209. if (InNumber + OutNumber == 0)
  1210. return;
  1211. if (IsLoadReadyForTM(InModule) && (!IsLoadReadyForTM(OutModule) || (!_vacSchedulers[OutModule].IsVac && InNumber == OutNumber) || InNumber > OutNumber))
  1212. {
  1213. // move in wafer
  1214. ForwardLLWaferToPMs(InModule);
  1215. }
  1216. else if (IsLoadReadyForTM(OutModule) && OutNumber > 0)
  1217. {
  1218. // move out wafer
  1219. ForwardPMsWaferToLL(OutModule);
  1220. }
  1221. }
  1222. else if (LLInOutPath == SequenceLLInOutPath.AInAOut || LLInOutPath == SequenceLLInOutPath.BInBOut)
  1223. {
  1224. ModuleName loadlock = LLInOutPath == SequenceLLInOutPath.AInAOut ? ModuleName.LLA : ModuleName.LLB;
  1225. if (IsLoadReadyForTM(loadlock))
  1226. {
  1227. // switch wafer
  1228. ExchangeLLWafersWithPMs(loadlock);
  1229. }
  1230. }
  1231. else // DInDOut or mix pattern
  1232. {
  1233. int llaOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llaSlotStatus.empty);
  1234. int llaInNumber = Math.Min(Math.Min(llaSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llaOutNumber);
  1235. int llaExchangeNumber = llaOutNumber + llaInNumber;
  1236. int llbOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llbSlotStatus.empty);
  1237. int llbInNumber = Math.Min(Math.Min(llbSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llbOutNumber);
  1238. int llbExchangeNumber = llbOutNumber + llbInNumber;
  1239. if (IsLoadReadyForTM(ModuleName.LLA) && ((!_vacSchedulers[ModuleName.LLB].IsVac && llaExchangeNumber == llbExchangeNumber) ||
  1240. (llaExchangeNumber > llbExchangeNumber) ||
  1241. (!IsLoadReadyForTM(ModuleName.LLB) && llaExchangeNumber > 0)))
  1242. {
  1243. ExchangeLLWafersWithPMs(ModuleName.LLA);
  1244. }
  1245. else if (IsLoadReadyForTM(ModuleName.LLB) && llbExchangeNumber > 0)
  1246. {
  1247. ExchangeLLWafersWithPMs(ModuleName.LLB);
  1248. }
  1249. }
  1250. }
  1251. private void RuningTMRobotTask()
  1252. {
  1253. if (_movingItems.Count > 0)
  1254. {
  1255. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  1256. {
  1257. foreach (var item in _movingItems)
  1258. {
  1259. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1260. if (wafer.IsEmpty)
  1261. {
  1262. // post alarm
  1263. _cycleState = RState.Failed;
  1264. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceSlot} Wafer Info failed");
  1265. return;
  1266. }
  1267. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1268. _vacWaferTargets[slot] = wafer.InnerId;
  1269. }
  1270. }
  1271. }
  1272. }
  1273. private void ProcessPMTask()
  1274. {
  1275. foreach (var mod in _vacModules)
  1276. {
  1277. if (ModuleHelper.IsPm(mod.Key))
  1278. {
  1279. if (_vacSchedulers[mod.Key].IsAvailable)
  1280. {
  1281. switch (mod.Value.MovingStatus)
  1282. {
  1283. case MovingStatus.WaitProcess:
  1284. {
  1285. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  1286. mod.Value.MovingStatus = MovingStatus.StartProcess;
  1287. }
  1288. break;
  1289. case MovingStatus.Processing:
  1290. {
  1291. if (IsPMWaferNeedWTWClean(mod.Key, out string WTWCleanRecipe))
  1292. {
  1293. _waitWTWCleanPMs.Add(mod.Key, WTWCleanRecipe);
  1294. }
  1295. mod.Value.MovingStatus = MovingStatus.Idle;
  1296. }
  1297. break;
  1298. case MovingStatus.IdleClean:
  1299. case MovingStatus.PreJobClean:
  1300. case MovingStatus.PostJobClean:
  1301. case MovingStatus.WTWClean:
  1302. mod.Value.MovingStatus = MovingStatus.Idle;
  1303. break;
  1304. case MovingStatus.Idle:
  1305. {
  1306. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1307. if (IsPMKeepEmpty(mod.Key))
  1308. {
  1309. if (_waitWTWCleanPMs.ContainsKey(mod.Key))
  1310. {
  1311. mod.Value.MovingStatus = MovingStatus.WaitWTWClean;
  1312. }
  1313. else if (_waitPreCleanPMs.Contains(mod.Key))
  1314. {
  1315. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  1316. }
  1317. else if (_waitPostCleanPMs.Contains(mod.Key))
  1318. {
  1319. mod.Value.MovingStatus = MovingStatus.WaitPostJobClean;
  1320. }
  1321. else if (pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  1322. {
  1323. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  1324. }
  1325. }
  1326. }
  1327. break;
  1328. case MovingStatus.WaitPreJobClean:
  1329. {
  1330. mod.Value.MovingStatus = MovingStatus.Idle;
  1331. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1332. if (IsPMKeepEmpty(mod.Key))
  1333. {
  1334. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  1335. {
  1336. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  1337. {
  1338. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  1339. }
  1340. _waitPreCleanPMs.Remove(mod.Key);
  1341. }
  1342. }
  1343. }
  1344. break;
  1345. case MovingStatus.WaitPostJobClean:
  1346. {
  1347. mod.Value.MovingStatus = MovingStatus.Idle;
  1348. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1349. if (IsPMKeepEmpty(mod.Key))
  1350. {
  1351. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  1352. {
  1353. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  1354. {
  1355. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  1356. }
  1357. _waitPostCleanPMs.Remove(mod.Key);
  1358. }
  1359. }
  1360. }
  1361. break;
  1362. case MovingStatus.WaitWTWClean:
  1363. {
  1364. mod.Value.MovingStatus = MovingStatus.Idle;
  1365. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1366. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.ContainsKey(mod.Key))
  1367. {
  1368. string WTWCleanRecipe = _waitWTWCleanPMs[mod.Key].Trim();
  1369. if (WTWCleanRecipe.Length > 0)
  1370. {
  1371. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  1372. {
  1373. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  1374. }
  1375. _waitWTWCleanPMs.Remove(mod.Key);
  1376. }
  1377. }
  1378. }
  1379. break;
  1380. }
  1381. }
  1382. else
  1383. {
  1384. switch (mod.Value.MovingStatus)
  1385. {
  1386. case MovingStatus.StartProcess:
  1387. mod.Value.MovingStatus = MovingStatus.Processing;
  1388. break;
  1389. case MovingStatus.StartIdleClean:
  1390. mod.Value.MovingStatus = MovingStatus.IdleClean;
  1391. break;
  1392. case MovingStatus.StartPreJobClean:
  1393. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  1394. break;
  1395. case MovingStatus.StartPostJobClean:
  1396. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  1397. break;
  1398. case MovingStatus.StartWTWClean:
  1399. mod.Value.MovingStatus = MovingStatus.WTWClean;
  1400. break;
  1401. }
  1402. }
  1403. }
  1404. }
  1405. }
  1406. private Hand GetTMRobotFreeHand()
  1407. {
  1408. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  1409. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  1410. if (blade1HasWafer && blade2HasWafer)
  1411. return Hand.None;
  1412. else if (!blade1HasWafer && !blade2HasWafer)
  1413. return Hand.Both;
  1414. else if (blade1HasWafer)
  1415. return Hand.Blade2;
  1416. else
  1417. return Hand.Blade1;
  1418. }
  1419. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  1420. {
  1421. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1422. if (wafer.IsEmpty)
  1423. return false;
  1424. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1425. return false;
  1426. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1427. {
  1428. // should not go here
  1429. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1430. return false;
  1431. }
  1432. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1433. return false;
  1434. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1435. {
  1436. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1437. return true;
  1438. }
  1439. return false;
  1440. }
  1441. #endregion Vacuum System
  1442. #region Atm System
  1443. private void driveAtmSystem()
  1444. {
  1445. if (_efemMovingItems.Count == 0 && _efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running)
  1446. {
  1447. PumpingEFEMRobotTask();
  1448. RuningEFEMRobotTask();
  1449. }
  1450. }
  1451. private void PumpingEFEMRobotTask()
  1452. {
  1453. if (ProcessAtmManaulReturnWafers())
  1454. return;
  1455. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1456. foreach (var aligner in aligners)
  1457. {
  1458. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1459. {
  1460. ProcessAlignerTask();
  1461. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1462. return;
  1463. }
  1464. if (ProcessAlignerEFEMRobotTask(aligner.Key))
  1465. return;
  1466. }
  1467. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && x.Value.IsAvailable && !IsLoadLockReservedByTM(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1468. foreach (var ll in lls)
  1469. {
  1470. if (ProcessLLEFEMRobotTask(ll.Key))
  1471. return;
  1472. }
  1473. var lps = _atmSchedulers.Where(x => ModuleHelper.IsLoadPort(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1474. foreach (var lp in lps)
  1475. {
  1476. if (ProcessLPEFEMRobotTask(lp.Key))
  1477. return;
  1478. }
  1479. }
  1480. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1481. {
  1482. var slots = new List<int>();
  1483. for (int i = 0; i < 2; i++)
  1484. {
  1485. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1486. continue;
  1487. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1488. if (wafer.IsEmpty)
  1489. continue;
  1490. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1491. continue;
  1492. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1493. {
  1494. // should not go here
  1495. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1496. continue;
  1497. }
  1498. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1499. {
  1500. slots.Add(i);
  1501. }
  1502. }
  1503. return slots;
  1504. }
  1505. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1506. {
  1507. if (!IsWaferCtrlJobRuning(mod, slot))
  1508. return false;
  1509. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1510. if (_lstReturnWafers.Contains(wafer.InnerId))
  1511. return false;
  1512. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1513. {
  1514. // should not go here
  1515. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number in IsAtmWaferReadyOut()");
  1516. return false;
  1517. }
  1518. else if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count)
  1519. {
  1520. if(wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1521. return false;
  1522. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1523. {
  1524. if (ModuleHelper.IsPm(module))
  1525. return false;
  1526. }
  1527. }
  1528. // Wafer Delay
  1529. if (ModuleHelper.IsLoadLock(mod) && (wafer.ProcessState == EnumWaferProcessStatus.Completed))
  1530. {
  1531. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter.ContainsKey("LLDelayTime"))
  1532. {
  1533. var delayTime = (string)wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter["LLDelayTime"];
  1534. int delay = int.Parse(delayTime);
  1535. return _atmSchedulers[mod].WaferArrivedTicks(slot) >= delay * 1000;
  1536. }
  1537. // need return
  1538. return true;
  1539. }
  1540. return true;
  1541. }
  1542. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1543. {
  1544. if (_vacModules[ll].MovingStatus != MovingStatus.Idle)
  1545. return false;
  1546. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1547. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1548. foreach (var slot in inSlots)
  1549. {
  1550. if (robotSlots.Count >= 1)
  1551. {
  1552. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1553. {
  1554. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1555. robotSlots.RemoveAt(0);
  1556. }
  1557. }
  1558. }
  1559. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1560. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1561. for (int i = 0; i < slotNumber; i++)
  1562. {
  1563. if (IsAtmWaferReadyOut(ll, i))
  1564. {
  1565. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1566. }
  1567. }
  1568. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1569. if (slot_delays.Count > 0)
  1570. {
  1571. var robotHand = GetEFEMRobotFreeHand();
  1572. if (robotHand != Hand.None)
  1573. {
  1574. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1575. }
  1576. if (slot_delays.Count > 1)
  1577. {
  1578. var secondHand = GetEFEMRobotFreeHand();
  1579. if (secondHand != Hand.None)
  1580. {
  1581. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1582. }
  1583. }
  1584. }
  1585. return _efemMovingItems.Count > 0;
  1586. }
  1587. private (int exist, int empty) GetPMWaferExistence()
  1588. {
  1589. int exist = 0;
  1590. int empty = 0;
  1591. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1592. foreach (var module in _vacModules)
  1593. {
  1594. if (ModuleHelper.IsPm(module.Key) && ((_vacSchedulers[module.Key].IsOnline && usedPMs.Contains(module.Key)) || _cycleState == RState.End))
  1595. {
  1596. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1597. exist++;
  1598. else
  1599. empty++;
  1600. }
  1601. }
  1602. return (exist, empty);
  1603. }
  1604. private (int Processed, int Empty) GetPMValidSlotsStatus()
  1605. {
  1606. int Processed = 0;
  1607. int Empty = 0;
  1608. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1609. foreach (var module in _vacModules)
  1610. {
  1611. if (ModuleHelper.IsPm(module.Key) && usedPMs.Contains(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1612. {
  1613. var wafer = WaferManager.Instance.GetWafer(module.Key, 0);
  1614. if (wafer.IsEmpty)
  1615. {
  1616. Empty++;
  1617. }
  1618. else if (wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1619. {
  1620. Processed++;
  1621. }
  1622. }
  1623. }
  1624. return (Processed, Empty);
  1625. }
  1626. private int GetTMRobotWaferCount()
  1627. {
  1628. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1629. }
  1630. private int GetEfemRoborWaferCount()
  1631. {
  1632. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1633. }
  1634. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1635. {
  1636. List<ModuleName> unfinished = new List<ModuleName>();
  1637. foreach (var item in _atmWaferTargets)
  1638. {
  1639. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1640. if (!unfinished.Contains(moving.SourceModule))
  1641. unfinished.Add(moving.SourceModule);
  1642. if (!unfinished.Contains(moving.DestinationModule))
  1643. unfinished.Add(moving.DestinationModule);
  1644. }
  1645. return unfinished.Contains(ll);
  1646. }
  1647. private bool IsLoadLockReservedByTM(ModuleName ll)
  1648. {
  1649. List<ModuleName> unfinished = new List<ModuleName>();
  1650. foreach (var item in _vacWaferTargets)
  1651. {
  1652. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1653. if (!unfinished.Contains(moving.SourceModule))
  1654. unfinished.Add(moving.SourceModule);
  1655. if (!unfinished.Contains(moving.DestinationModule))
  1656. unfinished.Add(moving.DestinationModule);
  1657. }
  1658. return unfinished.Contains(ll);
  1659. }
  1660. private bool IsLoadReadyForTM(ModuleName ll)
  1661. {
  1662. return _vacSchedulers[ll].IsAvailable && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByEFEM(ll);
  1663. }
  1664. private bool IsLoadLockReadyForEFEMManualMove(ModuleName ll)
  1665. {
  1666. return ((_vacSchedulers[ll].IsIdle && !_vacSchedulers[ll].IsOnline) || _vacSchedulers[ll].IsAvailable) && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByTM(ll);
  1667. }
  1668. private bool IsPMKeepEmpty(ModuleName pm)
  1669. {
  1670. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1671. }
  1672. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1673. {
  1674. preCleanRecipe = string.Empty;
  1675. foreach (var cj in _lstControlJobs)
  1676. {
  1677. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1678. {
  1679. preCleanRecipe = cj.PreJobClean;
  1680. return true;
  1681. }
  1682. }
  1683. return false;
  1684. }
  1685. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1686. {
  1687. postCleanRecipe = string.Empty;
  1688. foreach (var cj in _lstControlJobs)
  1689. {
  1690. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Contains(pm))
  1691. {
  1692. postCleanRecipe = cj.PostJobClean;
  1693. return true;
  1694. }
  1695. }
  1696. return false;
  1697. }
  1698. private (int processed, int unprocessed, int empty) GetLLProcessStatusCount(ModuleName ll)
  1699. {
  1700. int processedCount = 0;
  1701. int unprocessCount = 0;
  1702. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1703. if (ModuleHelper.IsLoadLock(ll))
  1704. {
  1705. for (int i = 0; i < slotCount; i++)
  1706. {
  1707. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1708. {
  1709. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1710. unprocessCount++;
  1711. else
  1712. processedCount++;
  1713. }
  1714. }
  1715. }
  1716. return (processedCount, unprocessCount, slotCount - processedCount - unprocessCount);
  1717. }
  1718. private int GetAtmInerWaferCount()
  1719. {
  1720. int nCount = 0;
  1721. foreach (var atmModule in _atmModules)
  1722. {
  1723. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1724. nCount++;
  1725. }
  1726. return nCount;
  1727. }
  1728. private int CanPushInWaferNumber()
  1729. {
  1730. if (_tmRobot.RobotStatus == RState.Running)
  1731. return 0;
  1732. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1733. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1734. var pmWaferStatus = GetPMWaferExistence();
  1735. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1736. {
  1737. if (_atmSchedulers[ModuleName.LLB].IsAtm && llbWaferStatus.processed >= 2)
  1738. return 0;
  1739. int canPushIn = llbWaferStatus.processed == _LLBSlotNumber ? 0 :
  1740. pmWaferStatus.empty + llaWaferStatus.empty
  1741. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1742. // 修正 单手臂占用影响Throughput的问题
  1743. if (canPushIn == 1/* && llbWaferStatus.processed >= 2*/)
  1744. return 0;
  1745. return canPushIn;
  1746. }
  1747. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1748. {
  1749. if (_atmSchedulers[ModuleName.LLA].IsAtm && llaWaferStatus.processed >= 2)
  1750. return 0;
  1751. int canPushIn = llaWaferStatus.processed == _LLASlotNumber ? 0 :
  1752. pmWaferStatus.empty + llbWaferStatus.empty
  1753. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1754. if (canPushIn == 1 && llaWaferStatus.processed >= 2)
  1755. return 0;
  1756. return canPushIn;
  1757. }
  1758. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1759. {
  1760. return llaWaferStatus.processed > 0 ? 0 :
  1761. _LLASlotNumber / 2 + pmWaferStatus.empty - llaWaferStatus.unprocessed
  1762. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1763. }
  1764. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1765. {
  1766. return llbWaferStatus.processed > 0 ? 0 :
  1767. _LLBSlotNumber / 2 + pmWaferStatus.empty - llbWaferStatus.unprocessed
  1768. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1769. }
  1770. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1771. {
  1772. return llaWaferStatus.processed + llbWaferStatus.processed > 1 ? 0 :
  1773. (llaWaferStatus.empty + llbWaferStatus.empty) / 2 + pmWaferStatus.empty
  1774. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1775. }
  1776. else
  1777. {
  1778. _cycleState = RState.Failed;
  1779. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1780. return 0;
  1781. }
  1782. }
  1783. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1784. {
  1785. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1786. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1787. return false;
  1788. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1789. {
  1790. var SlotNumber = GetModuleSlotCount(next_module);
  1791. for (int i = 0; i < SlotNumber; i++)
  1792. {
  1793. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1794. return false;
  1795. }
  1796. }
  1797. return true;
  1798. }
  1799. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1800. {
  1801. // check return
  1802. for (int i = 0; i < 2; i++)
  1803. {
  1804. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1805. continue;
  1806. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1807. {
  1808. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1809. if (returnWafer.IsEmpty)
  1810. continue;
  1811. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1812. continue;
  1813. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1814. {
  1815. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1816. }
  1817. }
  1818. }
  1819. var canPushInWafers = CanPushInWaferNumber();
  1820. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1821. {
  1822. var outSlots = GetNextWaferInJobQueue(lp);
  1823. var hand = GetEFEMRobotFreeHand();
  1824. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1825. {
  1826. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1827. }
  1828. if (canPushInWafers > 1)
  1829. {
  1830. hand = GetEFEMRobotFreeHand();
  1831. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1832. {
  1833. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1834. }
  1835. }
  1836. }
  1837. return _efemMovingItems.Count > 0;
  1838. }
  1839. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1840. {
  1841. var inSlots = new List<int>();
  1842. foreach (var cj in _lstControlJobs)
  1843. {
  1844. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1845. continue;
  1846. if (cj.State == EnumControlJobState.Executing)
  1847. {
  1848. foreach (var pj in _lstProcessJobs)
  1849. {
  1850. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1851. {
  1852. foreach (var pjSlotWafer in pj.SlotWafers)
  1853. {
  1854. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1855. {
  1856. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1857. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1858. {
  1859. inSlots.Add(pjSlotWafer.Item2);
  1860. }
  1861. }
  1862. }
  1863. }
  1864. }
  1865. }
  1866. }
  1867. return inSlots.OrderBy(item => item).Take(2).ToList();
  1868. }
  1869. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1870. {
  1871. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1872. {
  1873. var hand = GetEFEMRobotFreeHand();
  1874. if (hand != Hand.None)
  1875. {
  1876. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1877. }
  1878. //// check with whether another robot arm wafer wait go to aligner
  1879. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1880. //if (robotSlots.Count > 0)
  1881. //{
  1882. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1883. //}
  1884. }
  1885. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1886. {
  1887. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1888. if (robotSlots.Count > 0)
  1889. {
  1890. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1891. }
  1892. }
  1893. return _efemMovingItems.Count > 0;
  1894. }
  1895. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1896. {
  1897. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1898. {
  1899. var hand = GetEFEMRobotFreeHand();
  1900. if (hand != Hand.None)
  1901. {
  1902. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1903. }
  1904. }
  1905. else
  1906. {
  1907. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1908. if (robotSlots.Count > 0)
  1909. {
  1910. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1911. }
  1912. }
  1913. return _efemMovingItems.Count > 0;
  1914. }
  1915. private void RuningEFEMRobotTask()
  1916. {
  1917. if (_efemMovingItems.Count > 0)
  1918. {
  1919. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1920. {
  1921. foreach (var item in _efemMovingItems)
  1922. {
  1923. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1924. if (wafer.IsEmpty)
  1925. {
  1926. // post alarm
  1927. _cycleState = RState.Failed;
  1928. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1929. return;
  1930. }
  1931. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1932. _atmWaferTargets[slot] = wafer.InnerId;
  1933. if (ModuleHelper.IsLoadLock(item.Module))
  1934. {
  1935. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1936. }
  1937. }
  1938. }
  1939. }
  1940. }
  1941. private Hand GetEFEMRobotFreeHand()
  1942. {
  1943. for (int i = 0; i < 2; i++)
  1944. {
  1945. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1946. continue;
  1947. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1948. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1949. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1950. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1951. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1952. return (Hand)i;
  1953. }
  1954. return Hand.None;
  1955. }
  1956. private void ProcessAlignerTask()
  1957. {
  1958. foreach (var align in _atmModules)
  1959. {
  1960. if (ModuleHelper.IsAligner(align.Key))
  1961. {
  1962. switch (align.Value.MovingStatus)
  1963. {
  1964. case MovingStatus.WaitAlign:
  1965. if (_efemRobot.IsAvailable)
  1966. {
  1967. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1968. if (!wafer.IsEmpty)
  1969. {
  1970. if (_efemRobot.Align(0))
  1971. {
  1972. align.Value.MovingStatus = MovingStatus.StartAlign;
  1973. return;
  1974. }
  1975. }
  1976. align.Value.MovingStatus = MovingStatus.Idle;
  1977. }
  1978. break;
  1979. case MovingStatus.StartAlign:
  1980. if (!_efemRobot.IsAvailable)
  1981. {
  1982. align.Value.MovingStatus = MovingStatus.Aligning;
  1983. }
  1984. break;
  1985. case MovingStatus.Aligning:
  1986. {
  1987. if (_efemRobot.IsAvailable)
  1988. {
  1989. align.Value.MovingStatus = MovingStatus.Idle;
  1990. }
  1991. }
  1992. break;
  1993. }
  1994. }
  1995. }
  1996. }
  1997. private bool ProcessAtmManaulReturnWafers()
  1998. {
  1999. if (_lstReturnWafers.Count == 0)
  2000. return false;
  2001. for (int i = 0; i < 2; i++)
  2002. {
  2003. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  2004. {
  2005. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  2006. if (_lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  2007. {
  2008. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i));
  2009. _lstReturnWafers.Remove(wafer.InnerId);
  2010. }
  2011. }
  2012. }
  2013. if (_efemMovingItems.Count > 0)
  2014. return true;
  2015. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  2016. foreach (var ll in lls)
  2017. {
  2018. int slotNumber = ll.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2019. for (int i = 0; i < slotNumber; i++)
  2020. {
  2021. if (_efemMovingItems.Count >= 2)
  2022. return true;
  2023. if (WaferManager.Instance.CheckHasWafer(ll.Key, i))
  2024. {
  2025. var wafer = WaferManager.Instance.GetWafer(ll.Key, i);
  2026. var robotHand = GetEFEMRobotFreeHand();
  2027. if (robotHand != Hand.None && _lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  2028. {
  2029. _efemMovingItems.Add(new MoveItem(ll.Key, i, ModuleName.EfemRobot, (int)robotHand, robotHand));
  2030. }
  2031. }
  2032. }
  2033. }
  2034. return _efemMovingItems.Count > 0;
  2035. }
  2036. #endregion Atm System
  2037. #region Sequence validation
  2038. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  2039. {
  2040. pmUsed = new List<ModuleName>();
  2041. reason = "";
  2042. bool pmIsReady = true;
  2043. for (int i = 0; i < seq.Steps.Count; i++)
  2044. {
  2045. SequenceStepInfo stepInfo = seq.Steps[i];
  2046. bool hasPm = false;
  2047. foreach (var module in stepInfo.StepModules)
  2048. {
  2049. if (!ModuleHelper.IsPm(module))
  2050. {
  2051. hasPm = true;
  2052. break;
  2053. }
  2054. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  2055. {
  2056. hasPm = true;
  2057. }
  2058. if (!pmUsed.Contains(module))
  2059. pmUsed.Add(module);
  2060. }
  2061. if (pmIsReady && !hasPm)
  2062. {
  2063. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  2064. pmIsReady = false;
  2065. }
  2066. }
  2067. return pmIsReady;
  2068. }
  2069. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  2070. {
  2071. for (int i = 0; i < seq.Steps.Count; i++)
  2072. {
  2073. SequenceStepInfo stepInfo = seq.Steps[i];
  2074. foreach (var module in stepInfo.StepModules)
  2075. {
  2076. if (ModuleHelper.IsPm(module))
  2077. {
  2078. string attr = $"{module}Recipe";
  2079. if (stepInfo.StepParameter.ContainsKey(attr)
  2080. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  2081. {
  2082. var recipeName = (string)stepInfo.StepParameter[attr];
  2083. if (!string.IsNullOrEmpty(recipeName))
  2084. {
  2085. var recipeContent =
  2086. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false, "Process");
  2087. if (string.IsNullOrEmpty(recipeContent))
  2088. {
  2089. reason = $"Can not find recipe file{recipeName}";
  2090. return false;
  2091. }
  2092. }
  2093. }
  2094. }
  2095. }
  2096. }
  2097. reason = "";
  2098. return true;
  2099. }
  2100. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  2101. {
  2102. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  2103. if (wafer.IsEmpty)
  2104. return false;
  2105. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2106. return false;
  2107. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2108. return false;
  2109. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2110. {
  2111. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  2112. {
  2113. if (!_vacSchedulers.Keys.Contains(stepModule))
  2114. continue;
  2115. if (!_vacSchedulers[stepModule].IsOnline)
  2116. continue;
  2117. if (ModuleHelper.IsPm(stepModule))
  2118. {
  2119. if (stepModule == processIn || processIn == ModuleName.System)
  2120. return true;
  2121. }
  2122. else
  2123. break;
  2124. }
  2125. }
  2126. return false;
  2127. }
  2128. private List<ModuleName> GetPmUsedInRunningPj()
  2129. {
  2130. var pmUsed = new List<ModuleName>();
  2131. foreach (var cj in _lstControlJobs)
  2132. {
  2133. if (cj.JetState != EnumJetCtrlJobState.PreJobClean && cj.JetState != EnumJetCtrlJobState.PostJobClean && cj.JetState != EnumJetCtrlJobState.Processing)
  2134. continue;
  2135. foreach (var pj in _lstProcessJobs)
  2136. {
  2137. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  2138. {
  2139. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  2140. {
  2141. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  2142. foreach (var module in stepInfo.StepModules)
  2143. {
  2144. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  2145. pmUsed.Add(module);
  2146. }
  2147. }
  2148. }
  2149. }
  2150. }
  2151. return pmUsed;
  2152. }
  2153. private void UpateSequenceStep(List<MoveItem> items)
  2154. {
  2155. foreach (var item in items)
  2156. {
  2157. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  2158. {
  2159. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  2160. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  2161. {
  2162. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  2163. wafer.NextSequenceStep++;
  2164. }
  2165. else
  2166. {
  2167. // should not go here
  2168. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  2169. }
  2170. }
  2171. }
  2172. }
  2173. private void CheckWaferArrived()
  2174. {
  2175. if (_cycleState != RState.Running)
  2176. return;
  2177. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2178. {
  2179. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2180. foreach (var tar in tars)
  2181. {
  2182. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2183. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2184. continue;
  2185. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2186. {
  2187. // wafer arrive
  2188. _vacWaferTargets.Remove(tar.Key);
  2189. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2190. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2191. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2192. if (ModuleHelper.IsPm(tar.Key.Module))
  2193. {
  2194. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  2195. }
  2196. else
  2197. {
  2198. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  2199. if (ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  2200. {
  2201. if (_waitWTWCleanPMs.ContainsKey(curItem.SourceModule))
  2202. {
  2203. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  2204. }
  2205. else if (_waitPostCleanPMs.Contains(curItem.SourceModule))
  2206. {
  2207. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  2208. }
  2209. }
  2210. }
  2211. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2212. wafer.NextSequenceStep++;
  2213. }
  2214. }
  2215. if (ModuleHelper.IsLoadLock(mod.Key))
  2216. {
  2217. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2218. {
  2219. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2220. }
  2221. }
  2222. }
  2223. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2224. if (_vacMoveFinishTrig.Q)
  2225. {
  2226. foreach (var item in _movingItems)
  2227. {
  2228. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2229. {
  2230. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2231. }
  2232. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2233. {
  2234. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2235. }
  2236. }
  2237. //UpateSequenceStep(_movingItems);
  2238. _movingItems.Clear();
  2239. }
  2240. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2241. {
  2242. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2243. foreach (var tar in tars)
  2244. {
  2245. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2246. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2247. continue;
  2248. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2249. {
  2250. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2251. // wafer arrive
  2252. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2253. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2254. _atmWaferTargets.Remove(tar.Key);
  2255. if (ModuleHelper.IsAligner(tar.Key.Module))
  2256. {
  2257. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2258. }
  2259. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2260. wafer.NextSequenceStep++;
  2261. }
  2262. }
  2263. if (ModuleHelper.IsLoadLock(mod.Key))
  2264. {
  2265. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2266. {
  2267. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2268. }
  2269. }
  2270. }
  2271. //_atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  2272. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2273. {
  2274. foreach (var item in _efemMovingItems)
  2275. {
  2276. if (ModuleHelper.IsLoadLock(item.Module))
  2277. {
  2278. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2279. }
  2280. }
  2281. //UpateSequenceStep(_efemMovingItems);
  2282. _efemMovingItems.Clear();
  2283. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"All EFEM commands complete!");
  2284. }
  2285. }
  2286. private bool ActiveProcessJob(ProcessJobInfo pj)
  2287. {
  2288. foreach (var pjSlotWafer in pj.SlotWafers)
  2289. {
  2290. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2291. wafer.ProcessJob = pj;
  2292. wafer.NextSequenceStep = 0;
  2293. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  2294. }
  2295. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  2296. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  2297. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  2298. pj.SetState(EnumProcessJobState.Processing);
  2299. return true;
  2300. }
  2301. private void DispatchCtrlJobs()
  2302. {
  2303. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2304. if (quequedJobs.Count > 0)
  2305. {
  2306. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2307. if (runingJobs.Count >= 2)
  2308. return;
  2309. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  2310. {
  2311. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2312. if (IsCtrlJobNeedPreClean(startJob))
  2313. {
  2314. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  2315. _waitPreCleanPMs.Clear();
  2316. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  2317. foreach (var pm in PMs)
  2318. {
  2319. _waitPreCleanPMs.Add(pm);
  2320. }
  2321. }
  2322. else
  2323. {
  2324. startJob.JetState = EnumJetCtrlJobState.Processing;
  2325. foreach (var pjName in startJob.ProcessJobNameList)
  2326. {
  2327. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2328. if (pj == null)
  2329. {
  2330. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  2331. continue;
  2332. }
  2333. if (pj.State == EnumProcessJobState.Queued)
  2334. {
  2335. ActiveProcessJob(pj);
  2336. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2337. }
  2338. }
  2339. }
  2340. }
  2341. }
  2342. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  2343. if (preJobClean != null && _waitPreCleanPMs.Count == 0)
  2344. {
  2345. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  2346. foreach (var pjName in preJobClean.ProcessJobNameList)
  2347. {
  2348. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2349. if (pj == null)
  2350. {
  2351. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  2352. continue;
  2353. }
  2354. if (pj.State == EnumProcessJobState.Queued)
  2355. {
  2356. ActiveProcessJob(pj);
  2357. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2358. }
  2359. }
  2360. }
  2361. }
  2362. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  2363. {
  2364. if (wafer.IsEmpty)
  2365. return false;
  2366. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2367. return false;
  2368. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2369. return false;
  2370. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2371. {
  2372. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  2373. .Contains(module))
  2374. return true;
  2375. }
  2376. return false;
  2377. }
  2378. private bool IsWaferCtrlJobRuning(ModuleName mod, int slot)
  2379. {
  2380. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  2381. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2382. return false;
  2383. var waferCtrlJob = _lstControlJobs.Find(item => (int)ModuleHelper.Converter(item.Module) == wafer.OriginStation);
  2384. if(waferCtrlJob != null)
  2385. {
  2386. return waferCtrlJob.State == EnumControlJobState.Executing;
  2387. }
  2388. return false;
  2389. }
  2390. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  2391. {
  2392. bool allWaferReturn = true;
  2393. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  2394. {
  2395. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  2396. if (wafer.IsEmpty)
  2397. {
  2398. allWaferReturn = false;
  2399. continue;
  2400. }
  2401. foreach (var mod in _vacModules)
  2402. {
  2403. if (ModuleHelper.IsPm(mod.Key))
  2404. {
  2405. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  2406. {
  2407. allWaferReturn = false;
  2408. }
  2409. }
  2410. }
  2411. }
  2412. return allWaferReturn;
  2413. }
  2414. private void UpdateProcessJobStatus()
  2415. {
  2416. if (_efemRobot.RobotStatus == RState.Running ||_tmRobot.RobotStatus == RState.Running)
  2417. return;
  2418. foreach (var pj in _lstProcessJobs)
  2419. {
  2420. if (pj.State == EnumProcessJobState.Processing)
  2421. {
  2422. if (CheckAllWaferReturned(pj, true))
  2423. {
  2424. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2425. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2426. }
  2427. }
  2428. else if (pj.State == EnumProcessJobState.Stopping)
  2429. {
  2430. if (CheckAllWaferReturned(pj, false))
  2431. {
  2432. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2433. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2434. }
  2435. }
  2436. }
  2437. }
  2438. private void UpdateControlJobStatus()
  2439. {
  2440. if (_lstControlJobs.Count == 0)
  2441. return;
  2442. if (_efemRobot.RobotStatus == RState.Running || _tmRobot.RobotStatus == RState.Running)
  2443. return;
  2444. bool allControlJobComplete = true;
  2445. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  2446. foreach (var cj in _lstControlJobs)
  2447. {
  2448. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  2449. {
  2450. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2451. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  2452. {
  2453. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2454. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2455. if(firstQuequeJob.InnerId == cj.InnerId)
  2456. {
  2457. if (IsCtrlJobNeedPreClean(cj))
  2458. {
  2459. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  2460. _waitPreCleanPMs.Clear();
  2461. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2462. foreach (var pm in PMs)
  2463. {
  2464. _waitPreCleanPMs.Add(pm);
  2465. }
  2466. }
  2467. else
  2468. {
  2469. cj.JetState = EnumJetCtrlJobState.Processing;
  2470. foreach (var pjName in cj.ProcessJobNameList)
  2471. {
  2472. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2473. if (pj == null)
  2474. {
  2475. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2476. continue;
  2477. }
  2478. if (pj.State == EnumProcessJobState.Queued)
  2479. {
  2480. ActiveProcessJob(pj);
  2481. }
  2482. }
  2483. }
  2484. }
  2485. }
  2486. }
  2487. else if(IsCtrlJobRuning(cj))
  2488. {
  2489. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2490. {
  2491. if (_waitPreCleanPMs.Count == 0)
  2492. {
  2493. cj.JetState = EnumJetCtrlJobState.Processing;
  2494. foreach (var pjName in cj.ProcessJobNameList)
  2495. {
  2496. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2497. if (pj == null)
  2498. {
  2499. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2500. continue;
  2501. }
  2502. if (pj.State == EnumProcessJobState.Queued)
  2503. {
  2504. ActiveProcessJob(pj);
  2505. }
  2506. }
  2507. }
  2508. }
  2509. else
  2510. {
  2511. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2512. {
  2513. if (IsAllJobWaferProcessedOrProcessing(cj))
  2514. {
  2515. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2516. _waitPostCleanPMs.Clear();
  2517. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2518. foreach (var pm in PMs)
  2519. {
  2520. _waitPostCleanPMs.Add(pm);
  2521. }
  2522. }
  2523. }
  2524. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2525. {
  2526. cj.JetState = EnumJetCtrlJobState.Completed;
  2527. cj.SetState(EnumControlJobState.Completed);
  2528. cj.EndTime = DateTime.Now;
  2529. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2530. _dbCallback.LotFinished(cj);
  2531. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2532. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2533. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2534. }
  2535. }
  2536. int countProcessed = 0;
  2537. foreach (var pjName in cj.ProcessJobNameList)
  2538. {
  2539. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2540. if (pj == null)
  2541. {
  2542. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2543. continue;
  2544. }
  2545. // caculate process wafer by process
  2546. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2547. {
  2548. foreach (var pjSlotWafer in pj.SlotWafers)
  2549. {
  2550. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2551. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  2552. countProcessed++;
  2553. }
  2554. }
  2555. }
  2556. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + (cj.JetState == EnumJetCtrlJobState.Completed && cj.LotWafers.Count == countProcessed ? 0 : countProcessed);
  2557. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2558. {
  2559. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2560. }
  2561. }
  2562. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2563. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2564. {
  2565. cjRemoveList.Add(cj);
  2566. }
  2567. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2568. }
  2569. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2570. {
  2571. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2572. if (totolCycleWafer != _cycledWafer || _lpCycleCount.Sum(item => item.Value) > 0 && _throughput < 0.01) // refresh _throughput in time
  2573. {
  2574. _cycledWafer = totolCycleWafer;
  2575. if (_cycledCount > 0)
  2576. {
  2577. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2578. }
  2579. else
  2580. {
  2581. _throughput = 0;
  2582. }
  2583. }
  2584. if (allControlJobComplete)
  2585. {
  2586. _cycledCount++;
  2587. if (_cycledCount < _cycleSetPoint)
  2588. {
  2589. foreach (var cj in _lstControlJobs)
  2590. {
  2591. cj.SetState(EnumControlJobState.Executing);
  2592. cj.JetState = EnumJetCtrlJobState.Quequed;
  2593. cj.LotInnerId = Guid.NewGuid();
  2594. _dbCallback.LotCreated(cj);
  2595. }
  2596. foreach (var pj in _lstProcessJobs)
  2597. {
  2598. pj.SetState(EnumProcessJobState.Queued);
  2599. pj.InnerId = Guid.NewGuid();
  2600. foreach (var pjSlotWafer in pj.SlotWafers)
  2601. {
  2602. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2603. wafer.ProcessJob = null;
  2604. wafer.NextSequenceStep = 0;
  2605. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2606. }
  2607. }
  2608. }
  2609. else
  2610. _cycleState = RState.End;
  2611. }
  2612. }
  2613. foreach (var cj in cjRemoveList)
  2614. {
  2615. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2616. foreach (var pj in _lstProcessJobs)
  2617. {
  2618. if (pj.ControlJobName == cj.Name)
  2619. pjRemoveList.Add(pj);
  2620. }
  2621. foreach (var pj in pjRemoveList)
  2622. {
  2623. _lstProcessJobs.Remove(pj);
  2624. }
  2625. _lstControlJobs.Remove(cj);
  2626. }
  2627. }
  2628. private void UpdateLLInOutPathProperty()
  2629. {
  2630. if (_lstControlJobs.Count == 0)
  2631. return;
  2632. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2633. foreach (var cj in _lstControlJobs)
  2634. {
  2635. if (cj.State == EnumControlJobState.Executing)
  2636. {
  2637. foreach (var pjName in cj.ProcessJobNameList)
  2638. {
  2639. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2640. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2641. continue;
  2642. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2643. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2644. }
  2645. }
  2646. }
  2647. if (inOutPaths.Count == 1)
  2648. {
  2649. _LLInOutPath = inOutPaths[0];
  2650. }
  2651. }
  2652. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2653. {
  2654. List<ModuleName> allModules = _vacModules.Keys.ToList().Union(_atmModules.Keys.ToList()).ToList();
  2655. allModules.Add(ModuleName.EfemRobot);
  2656. allModules.Add(ModuleName.TMRobot);
  2657. int original = (int)ModuleHelper.Converter(cj.Module);
  2658. foreach (var mod in allModules)
  2659. {
  2660. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  2661. continue;
  2662. var wafers = WaferManager.Instance.GetWafers(mod);
  2663. foreach (var wafer in wafers)
  2664. {
  2665. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.ControlJobName != cj.Name)
  2666. continue;
  2667. if (wafer.ProcessState != EnumWaferProcessStatus.Completed && wafer.ProcessState != EnumWaferProcessStatus.InProcess)
  2668. return false; ;
  2669. }
  2670. }
  2671. return true;
  2672. }
  2673. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2674. {
  2675. foreach(var pj in _lstProcessJobs)
  2676. {
  2677. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2678. {
  2679. return false;
  2680. }
  2681. }
  2682. return true;
  2683. }
  2684. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2685. {
  2686. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2687. cj.JetState == EnumJetCtrlJobState.Processing ||
  2688. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2689. }
  2690. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2691. {
  2692. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2693. (cj.JetState == EnumJetCtrlJobState.Processing
  2694. && IsAllJobWaferProcessedOrProcessing(cj)
  2695. && !IsCtrlJobNeedPostClean(cj));
  2696. }
  2697. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2698. {
  2699. return cj.PreJobClean.Trim().Length > 0;
  2700. }
  2701. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2702. {
  2703. return cj.PostJobClean.Trim().Length > 0;
  2704. }
  2705. private bool IsPMWaferNeedWTWClean(ModuleName pm, out string WTWCleanRecipe)
  2706. {
  2707. WTWCleanRecipe = string.Empty;
  2708. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  2709. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.Sequence.WTWCleanRecipe.Trim().Length == 0)
  2710. return false;
  2711. WTWCleanRecipe = wafer.ProcessJob.Sequence.WTWCleanRecipe;
  2712. return true;
  2713. }
  2714. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2715. {
  2716. var pmlist = new List<ModuleName>();
  2717. foreach(var pj in _lstProcessJobs)
  2718. {
  2719. if(pj.ControlJobName == cj.Name)
  2720. {
  2721. foreach(var pm in pj.Sequence.PMs)
  2722. {
  2723. if (!pmlist.Contains(pm))
  2724. pmlist.Add(pm);
  2725. }
  2726. }
  2727. }
  2728. return pmlist;
  2729. }
  2730. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2731. {
  2732. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2733. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2734. return Wafer;
  2735. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2736. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2737. return Wafer;
  2738. return cloneWafer;
  2739. }
  2740. #endregion
  2741. #region Manual Return All Wafer
  2742. public RState CheckManualReturnWafer()
  2743. {
  2744. if(!_tmRobot.IsIdle && (GetPMWaferExistence().exist + GetTMRobotWaferCount() > 0))
  2745. {
  2746. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  2747. return RState.Failed;
  2748. }
  2749. if (!_efemRobot.IsIdle)
  2750. {
  2751. LOG.Write(eEvent.ERR_ROUTER, ModuleName.EfemRobot, $"The EFEM Robot is not ready for return wafer.");
  2752. return RState.Failed;
  2753. }
  2754. var schedulers = _vacSchedulers.Concat(_atmSchedulers);
  2755. foreach(var mod in schedulers)
  2756. {
  2757. if (ModuleHelper.IsLoadPort(mod.Key))
  2758. continue;
  2759. int nSlotNumber = ModuleHelper.IsLoadLock(mod.Key) ? (mod.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber) : (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsEFEMRobot(mod.Key) ? 2 : 1);
  2760. for(int slot = 0; slot < nSlotNumber; slot++)
  2761. {
  2762. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  2763. if (wafer.IsEmpty)
  2764. continue;
  2765. if(!mod.Value.IsIdle)
  2766. {
  2767. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  2768. return RState.Failed;
  2769. }
  2770. var destLP = (ModuleName)wafer.OriginStation;
  2771. if(!_atmSchedulers[destLP].IsAvailable)
  2772. {
  2773. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  2774. return RState.Failed;
  2775. }
  2776. }
  2777. }
  2778. Clear();
  2779. return RState.Running;
  2780. }
  2781. public RState ReturnAllWafers()
  2782. {
  2783. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2784. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2785. var pmWaferStatus = GetPMWaferExistence();
  2786. if (pmWaferStatus.exist + (_LLASlotNumber - llaWaferStatus.empty) + (_LLBSlotNumber - llbWaferStatus.empty) + GetTMRobotWaferCount() + GetAtmInerWaferCount() + GetEfemRoborWaferCount() == 0)
  2787. {
  2788. Clear();
  2789. return RState.End;
  2790. }
  2791. ReturnAtmWafers();
  2792. ReturnVacWafers();
  2793. CheckReturnWafersArrived();
  2794. return RState.Running;
  2795. }
  2796. private void ReturnVacWafers()
  2797. {
  2798. if(_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running && _movingItems.Count == 0)
  2799. {
  2800. var tmRobotWaferCount = GetTMRobotWaferCount();
  2801. if(tmRobotWaferCount > 0 || GetPMWaferExistence().exist > 0)
  2802. {
  2803. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2804. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2805. if (IsLoadReadyForTM(ModuleName.LLA) && llaWaferStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaWaferStatus.empty == llbWaferStatus.empty) || llaWaferStatus.empty > llbWaferStatus.empty))
  2806. {
  2807. if (tmRobotWaferCount > 0)
  2808. ReturnTMRobotWafersToLL(ModuleName.LLA);
  2809. else
  2810. ReturnPMWafersToLL(ModuleName.LLA);
  2811. }
  2812. else if (IsLoadReadyForTM(ModuleName.LLB) && llbWaferStatus.empty > 0)
  2813. {
  2814. if (tmRobotWaferCount > 0)
  2815. ReturnTMRobotWafersToLL(ModuleName.LLB);
  2816. else
  2817. ReturnPMWafersToLL(ModuleName.LLB);
  2818. }
  2819. }
  2820. RuningTMRobotTask();
  2821. }
  2822. }
  2823. private void ReturnAtmWafers()
  2824. {
  2825. if(_efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count == 0)
  2826. {
  2827. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable && WaferManager.Instance.CheckHasWafer(x.Key, 0)).ToDictionary(k => k.Key, v => v.Value);
  2828. var lls = _vacSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key) && GetLLProcessStatusCount(x.Key).processed + GetLLProcessStatusCount(x.Key).unprocessed > 0).ToDictionary(k => k.Key, v => v.Value);
  2829. if (GetEfemRoborWaferCount() > 0)
  2830. {
  2831. for(int slot = 0; slot < 2; slot++)
  2832. {
  2833. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, slot);
  2834. if(!wafer.IsEmpty)
  2835. {
  2836. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, slot, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)slot));
  2837. }
  2838. }
  2839. }
  2840. else if(aligners.Count > 0)
  2841. {
  2842. foreach(var align in aligners)
  2843. {
  2844. var wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  2845. var hand = GetEFEMRobotFreeHand();
  2846. if (!wafer.IsEmpty && hand != Hand.None)
  2847. {
  2848. _efemMovingItems.Add(new MoveItem(align.Key, 0, ModuleName.EfemRobot, (int)hand, hand));
  2849. }
  2850. }
  2851. }
  2852. else if(lls.Count > 0)
  2853. {
  2854. ModuleName source = lls.First().Key;
  2855. if(lls.Count > 1)
  2856. {
  2857. if (GetLLProcessStatusCount(ModuleName.LLB).empty < GetLLProcessStatusCount(ModuleName.LLA).empty)
  2858. source = ModuleName.LLB;
  2859. else
  2860. source = ModuleName.LLA;
  2861. }
  2862. int slotNumber = source == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2863. for(int i = 0; i < slotNumber; i++)
  2864. {
  2865. var wafer = WaferManager.Instance.GetWafer(source, i);
  2866. var hand = GetEFEMRobotFreeHand();
  2867. if (!wafer.IsEmpty && hand != Hand.None)
  2868. {
  2869. _efemMovingItems.Add(new MoveItem(source, i, ModuleName.EfemRobot, (int)hand, hand));
  2870. }
  2871. }
  2872. }
  2873. RuningEFEMRobotTask();
  2874. }
  2875. }
  2876. private void ReturnPMWafersToLL(ModuleName ll)
  2877. {
  2878. var validSlots = GetModuleValidSlots(ll);
  2879. foreach(var pm in _vacSchedulers)
  2880. {
  2881. if (!ModuleHelper.IsPm(pm.Key))
  2882. continue;
  2883. if(pm.Value.IsIdle && WaferManager.Instance.CheckHasWafer(pm.Key, 0) && validSlots.Count > 0)
  2884. {
  2885. _movingItems.Add(new MoveItem( pm.Key, 0, ll, validSlots.Dequeue(), Hand.None));
  2886. if (_movingItems.Count >= 2)
  2887. return;
  2888. }
  2889. }
  2890. }
  2891. private void ReturnTMRobotWafersToLL(ModuleName ll)
  2892. {
  2893. var validSlots = GetModuleValidSlots(ll);
  2894. for(int slot = 0; slot < 2; slot++)
  2895. {
  2896. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, slot))
  2897. {
  2898. _movingItems.Add(new MoveItem(ModuleName.TMRobot, slot, ll, validSlots.Dequeue(), (Hand)slot));
  2899. }
  2900. }
  2901. }
  2902. private void CheckReturnWafersArrived()
  2903. {
  2904. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2905. {
  2906. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2907. foreach (var tar in tars)
  2908. {
  2909. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2910. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2911. continue;
  2912. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2913. {
  2914. // wafer arrive
  2915. _vacWaferTargets.Remove(tar.Key);
  2916. }
  2917. }
  2918. if (ModuleHelper.IsLoadLock(mod.Key))
  2919. {
  2920. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2921. {
  2922. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2923. }
  2924. }
  2925. }
  2926. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2927. if (_vacMoveFinishTrig.Q)
  2928. {
  2929. foreach (var item in _movingItems)
  2930. {
  2931. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2932. {
  2933. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2934. }
  2935. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2936. {
  2937. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2938. }
  2939. }
  2940. _movingItems.Clear();
  2941. }
  2942. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2943. {
  2944. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2945. foreach (var tar in tars)
  2946. {
  2947. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2948. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2949. continue;
  2950. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2951. {
  2952. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2953. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2954. _atmWaferTargets.Remove(tar.Key);
  2955. if (ModuleHelper.IsAligner(tar.Key.Module))
  2956. {
  2957. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2958. }
  2959. }
  2960. }
  2961. if (ModuleHelper.IsLoadLock(mod.Key))
  2962. {
  2963. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2964. {
  2965. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2966. }
  2967. }
  2968. }
  2969. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2970. {
  2971. foreach (var item in _efemMovingItems)
  2972. {
  2973. if (ModuleHelper.IsLoadLock(item.Module))
  2974. {
  2975. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2976. }
  2977. }
  2978. _efemMovingItems.Clear();
  2979. }
  2980. }
  2981. #endregion
  2982. }
  2983. }