PendulumValve.cs 22 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Diagnostics;
  4. using Venus_RT.Modules;
  5. using MECF.Framework.Common.Communications;
  6. using MECF.Framework.Common.Equipment;
  7. using Venus_Core;
  8. using Aitex.Core.RT.SCCore;
  9. using Aitex.Core.RT.Event;
  10. using Aitex.Core.RT.Device;
  11. using Aitex.Core.RT.Log;
  12. using System.Threading.Tasks;
  13. using System.Collections.Concurrent;
  14. using Aitex.Core.Common.DeviceData;
  15. using MECF.Framework.Common.CommonData.DeviceData;
  16. using Aitex.Core.RT.DataCenter;
  17. using Venus_RT.Modules.PMs;
  18. using System.Linq;
  19. namespace Venus_RT.Devices
  20. {
  21. class PendulumValve : IDevice
  22. {
  23. public enum Operation
  24. {
  25. SetPosition,
  26. GetPositionSP,
  27. Hold,
  28. OpenValve,
  29. CloseValve,
  30. SetPressure,
  31. GetPressureSP,
  32. GetAssembly,
  33. GetPosition,
  34. GetPressure,
  35. GetSensor1Data,
  36. GetSensor2Data,
  37. GetPressureCtrlStatus,
  38. GetDeviceStatus,
  39. GetWarnings,
  40. GetSensorOffset,
  41. GetSensor1Offset,
  42. GetSensor2Offset,
  43. GetLearnStatus,
  44. GetLearnPressureLimit,
  45. GetErrorStatus,
  46. GetFatalErrorStatus,
  47. GetThrottleCycleCounter,
  48. GetIsolationCycleCounter,
  49. GetPowerUpCounter,
  50. GetHardwareConfiguration,
  51. GetFirmwareConfiguration,
  52. GetIdentification,
  53. SetAccessMode,
  54. SetInterfaceConfiguration,
  55. SetValveConfiguration,
  56. SetSensorConfiguration,
  57. SetRangeConfiguration,
  58. SetZero,
  59. SetPressureAlignment,
  60. SetLearn,
  61. DownloadLearnData,
  62. UploadLearnData,
  63. SetPIDConfiguration,
  64. GetPIDConfiguration,
  65. SetValveSpeed,
  66. GetValveSpeed,
  67. Reset,
  68. Invalid,
  69. SetP,
  70. SetI,
  71. GetP,
  72. GetI
  73. }
  74. private readonly Dictionary<Operation, string> _noneParaCommandOp = new Dictionary<Operation, string>
  75. {
  76. {Operation.GetPositionSP, "i:38" },
  77. {Operation.Hold, "H:" },
  78. {Operation.CloseValve, "C:" },
  79. {Operation.OpenValve, "O:" },
  80. {Operation.GetPressureSP, "i:38" },
  81. {Operation.GetAssembly, "i:76" },
  82. {Operation.GetPosition, "A:" },
  83. {Operation.GetPressure, "P:" },
  84. {Operation.GetSensor1Data, "i:64" },
  85. {Operation.GetSensor2Data, "i:65" },
  86. {Operation.GetPressureCtrlStatus, "i:36" },
  87. {Operation.GetDeviceStatus, "i:30" },
  88. {Operation.GetWarnings, "i:35" },
  89. {Operation.GetSensorOffset, "i:62" },
  90. {Operation.GetSensor1Offset, "i:60" },
  91. {Operation.GetSensor2Offset, "i:61" },
  92. {Operation.GetLearnStatus, "i:32" },
  93. {Operation.GetLearnPressureLimit, "i:34" },
  94. {Operation.GetErrorStatus, "i:52" },
  95. {Operation.GetFatalErrorStatus, "i:50" },
  96. {Operation.GetThrottleCycleCounter, "i:70" },
  97. {Operation.GetIsolationCycleCounter, "i:71" },
  98. {Operation.GetPowerUpCounter, "i:72" },
  99. {Operation.GetHardwareConfiguration, "i:80" },
  100. {Operation.GetFirmwareConfiguration, "i:82" },
  101. {Operation.GetIdentification, "i:83" },
  102. {Operation.GetP, "i:02B04" },
  103. {Operation.GetI, "i:02B05" },
  104. };
  105. private readonly Dictionary<Operation, string> _singleParaCommandOp = new Dictionary<Operation, string>
  106. {
  107. {Operation.SetPosition, "R:{0:D6}" },
  108. {Operation.SetPressure, "S:{0:D8}" },
  109. {Operation.SetAccessMode, "c:01{0:D2}" },
  110. {Operation.SetInterfaceConfiguration, "s:20{0:D8}" },
  111. {Operation.SetValveConfiguration, "s:04{0:D2}000000" },
  112. {Operation.SetSensorConfiguration, "s:01{0:D8}" },
  113. {Operation.SetRangeConfiguration, "s:21{0:D8}" },
  114. {Operation.SetPressureAlignment, "c:6002{0:D8}" },
  115. {Operation.SetLearn, "L:{0:D8}" },
  116. {Operation.UploadLearnData, "u:{0:D3}" },
  117. {Operation.SetPIDConfiguration, "s:02{0:D8}" },
  118. {Operation.SetValveSpeed, "V:00{0:D4}" },
  119. {Operation.SetP, "s:02B04{0}" },
  120. {Operation.SetI, "s:02B05{0}" }
  121. };
  122. private readonly Dictionary<Operation, string> _twoParaCommandOp = new Dictionary<Operation, string>
  123. {
  124. {Operation.DownloadLearnData, "d:{0:D3}{1:D8}" }
  125. };
  126. private readonly Dictionary<string, string> _deviceError = new Dictionary<string, string>
  127. {
  128. {"000001", "Parity error" },
  129. {"000002", "Input buffer overflow (to many characters) " },
  130. {"000003", "Framing error (data length, number of stop bits)" },
  131. {"000010", "<CR> or <LF> missing" },
  132. {"000011", ": missing" },
  133. {"000012", "Invalid number of characters (between : and [CR][LF])" },
  134. {"000020", "Unknown command" },
  135. {"000021", "Unknown command" },
  136. {"000022", "Invalid value" },
  137. {"000023", "Invalid value" },
  138. {"000030", "Value out of range" },
  139. {"000041", "Command not applicable for hardware configuration" },
  140. {"000060", "ZERO disabled" },
  141. {"000080", "Command not accepted due to local operation" },
  142. {"000082", "Command not accepted due to synchronization, CLOSED or OPEN by digital input, safety mode or fatal error" },
  143. };
  144. public string Module { get; set; }
  145. public string Name { get; set; }
  146. public float Pressure { get; private set; }
  147. public float Position { get; private set; }
  148. public string Status { get; private set; }
  149. public bool IsOpen { get; private set; }
  150. private readonly string EOF = "\r\n";
  151. private readonly int _readInterval = 100;
  152. private readonly int _position_unit = 100;
  153. private readonly float _pressure_ful_range = 500;
  154. private readonly int _foreLinePressureLimit = 750;
  155. private readonly int _chamberPressureLimit = 600;
  156. private readonly int _turboPumpSpeedLimit = 100;
  157. private int _queryFlag = 0;
  158. private readonly AsyncSerialPort _serial;
  159. private Stopwatch _queryWatch = new Stopwatch();
  160. private string _lastAlarmString = string.Empty;
  161. private Operation[] _querys = new Operation[]
  162. {
  163. Operation.GetPressure,
  164. Operation.GetPosition,
  165. Operation.GetDeviceStatus,
  166. Operation.GetP,
  167. Operation.GetI
  168. };
  169. BlockingCollection<string> blockingCollection = new BlockingCollection<string>();
  170. private JetChamber m_JetChamber;
  171. private PressureType m_PressureType;
  172. public float PValue;
  173. public float IValue;
  174. private float m_PressureSetPoint;
  175. private float m_PositionSetPoint;
  176. //private ModuleName _mod;
  177. public AITPendulumValveData DeviceData
  178. {
  179. get
  180. {
  181. AITPendulumValveData deviceData = new AITPendulumValveData
  182. {
  183. DeviceName = Name,
  184. Module = Module,
  185. Pressure = Pressure,
  186. IsOpen = IsOpen || Position > 0,
  187. Position = IsOpen ? Position : 0,
  188. PValue = PValue,
  189. IValue = IValue,
  190. PressureSetPoint= IsOpen ? m_PressureSetPoint : 0,
  191. PositionSetPoint= IsOpen ? m_PositionSetPoint : 0
  192. };
  193. return deviceData;
  194. }
  195. }
  196. public PendulumValve(ModuleName mod,PressureType pressureType)
  197. {
  198. Name = VenusDevice.PendulumValve.ToString();
  199. Module = mod.ToString();
  200. var _PortNum = SC.GetStringValue($"{mod}.PendulumValve.Port");
  201. _serial = new AsyncSerialPort(_PortNum, 9600, 8, System.IO.Ports.Parity.None, System.IO.Ports.StopBits.One, EOF);
  202. _pressure_ful_range = SC.GetValue<int>($"{mod}.PendulumValve.PressureFullRange");
  203. _foreLinePressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ForelinePressureLimit");
  204. _chamberPressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ChamberPressureLimit");
  205. _turboPumpSpeedLimit = SC.GetValue<int>($"{mod}.PendulumValve.TurboPumpSpeedLimit");
  206. IsOpen = false;
  207. Task.Run(() =>
  208. {
  209. foreach (var data in blockingCollection.GetConsumingEnumerable())
  210. {
  211. _serial?.Write(data);
  212. System.Threading.Thread.Sleep(100);
  213. }
  214. });
  215. m_PressureType = pressureType;
  216. m_JetChamber = (JetChamber)SC.GetValue<int>($"{mod}.ChamberType");
  217. }
  218. public bool Initialize()
  219. {
  220. DATA.Subscribe($"{Module}.{Name}.DeviceData", () => DeviceData);
  221. if (!_serial.Open())
  222. {
  223. _noRepeatAlarm("Pendulum Valve 串口无法打开");
  224. return false;
  225. }
  226. _serial.OnDataChanged += OnPortDataChanged;
  227. _serial.OnErrorHappened += OnErrorOccurred;
  228. _queryWatch.Restart();
  229. return true;
  230. }
  231. public void Monitor()
  232. {
  233. if (_queryWatch.ElapsedMilliseconds > _readInterval && _querys.Length>0)
  234. {
  235. SendCommand(_querys[_queryFlag++ % _querys.Length]);
  236. _queryWatch.Restart();
  237. }
  238. ClearDeviceValue();
  239. }
  240. public void Reset()
  241. {
  242. }
  243. public void Terminate()
  244. {
  245. if (IsOpen)
  246. {
  247. TurnValve(false);
  248. }
  249. _serial?.Close();
  250. }
  251. private void OnErrorOccurred(string obj)
  252. {
  253. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{obj}]");
  254. }
  255. private void OnPortDataChanged(string obj)
  256. {
  257. if (string.IsNullOrEmpty(obj))
  258. {
  259. _noRepeatAlarm("VAT Pendulum Valve receive empty message");
  260. return;
  261. }
  262. try
  263. {
  264. var data = obj.TrimEnd().Split(':');
  265. switch (data[0])
  266. {
  267. case "P":
  268. {
  269. Double pressure;
  270. if (Double.TryParse(data[1], out pressure))
  271. {
  272. Pressure = Convert.ToSingle(pressure) * _pressure_ful_range / 1000000;
  273. //LOG.Write(eEvent.EV_DEVICE_INFO, Module, $" Pressure Raw:{Convert.ToSingle(pressure)} Trans:{Pressure}");
  274. //if ((m_JetChamber == JetChamber.Kepler2200A || m_JetChamber == JetChamber.Kepler2200B))
  275. //{
  276. // //Pressure = Convert.ToSingle(ConvertPressureUnit.ConvertmTorrToPa(pressure * _pressure_ful_range / 1000000));
  277. // Pressure = Convert.ToSingle( pressure * _pressure_ful_range / 1000000);
  278. //}
  279. //else if (m_JetChamber == JetChamber.VenusSE)
  280. //{
  281. // Pressure = Convert.ToSingle(pressure) / 100;
  282. //}
  283. //else if (m_JetChamber == JetChamber.VenusDE)
  284. //{
  285. // Pressure = Convert.ToSingle(pressure);
  286. //}
  287. //else
  288. //{
  289. // Pressure = Convert.ToSingle(pressure) * _pressure_ful_range / 1000000;
  290. //}
  291. }
  292. }
  293. break;
  294. case "A":
  295. {
  296. float position;
  297. if (float.TryParse(data[1], out position))
  298. Position = position / _position_unit;
  299. }
  300. break;
  301. case "i":
  302. {
  303. _tryParseInqueryData(obj);
  304. }
  305. break;
  306. case "C":
  307. IsOpen = false;
  308. break;
  309. case "O":
  310. IsOpen = true;
  311. break;
  312. case "H":
  313. case "R":
  314. case "S":
  315. break;
  316. case "E":
  317. {
  318. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve device error: {_deviceError[data[1]]}");
  319. }
  320. break;
  321. default:
  322. {
  323. _noRepeatAlarm($"VAT Pendulum Valve: unrecognized received data: {obj}");
  324. break;
  325. }
  326. }
  327. }
  328. catch (Exception ex)
  329. {
  330. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{ex.Message}], Data: {obj}");
  331. }
  332. }
  333. private bool SendCommand(Operation op)
  334. {
  335. if (_noneParaCommandOp.ContainsKey(op))
  336. {
  337. blockingCollection.Add(_noneParaCommandOp[op] + EOF);
  338. return true;
  339. }
  340. else
  341. {
  342. return false;
  343. }
  344. }
  345. private bool SendCommand(Operation op, int data)
  346. {
  347. if (_singleParaCommandOp.ContainsKey(op))
  348. {
  349. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  350. return _sendCmd(cmd);
  351. }
  352. else
  353. {
  354. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  355. return false;
  356. }
  357. }
  358. private bool SendCommand(Operation op, float data)
  359. {
  360. if (_singleParaCommandOp.ContainsKey(op))
  361. {
  362. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  363. return _sendCmd(cmd);
  364. }
  365. else
  366. {
  367. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  368. return false;
  369. }
  370. }
  371. private bool _sendCmd(string cmd)
  372. {
  373. blockingCollection.Add(cmd);
  374. return true;
  375. //return _serial.Write(cmd);
  376. }
  377. private void _noRepeatAlarm(string alarm)
  378. {
  379. if (_lastAlarmString != alarm)
  380. {
  381. _lastAlarmString = alarm;
  382. LOG.Write(eEvent.ERR_PENDULUM_VALVE, ModuleHelper.Converter(Module), alarm);
  383. EV.PostAlarmLog(Module, alarm);
  384. }
  385. }
  386. private bool _tryParseInqueryData(string data)
  387. {
  388. var cmdPrix = data.Substring(0, 4);
  389. if (cmdPrix == "i:02")
  390. {
  391. var pi = data.Substring(5, 2);
  392. if (pi == "04")
  393. {
  394. float s;
  395. float.TryParse(data.Substring(7, data.Length - 9), out s);
  396. PValue = s;
  397. }
  398. else if (pi == "05")
  399. {
  400. float s;
  401. float.TryParse(data.Substring(7, data.Length - 9), out s);
  402. IValue = s;
  403. }
  404. }
  405. else
  406. {
  407. Operation oper = Operation.Invalid;
  408. foreach (var item in _noneParaCommandOp)
  409. {
  410. if (item.Value == cmdPrix)
  411. {
  412. oper = item.Key;
  413. break;
  414. }
  415. }
  416. if (oper == Operation.Invalid)
  417. {
  418. return false;
  419. }
  420. switch (oper)
  421. {
  422. case Operation.GetDeviceStatus:
  423. {
  424. Status = data.Substring(4, 8);
  425. if (Status[1] == 'E')
  426. {
  427. // Fatal Error
  428. _noRepeatAlarm($"Device Status error:{Status}");
  429. }
  430. else if (Status[3] == '1')
  431. {
  432. // Warning Present
  433. _noRepeatAlarm($"Device Warning Present:{Status}");
  434. }
  435. else if (Status[1] == '3')
  436. {
  437. IsOpen = false;
  438. }
  439. else if (Status[1] == '4')
  440. {
  441. IsOpen = true;
  442. }
  443. }
  444. break;
  445. case Operation.GetPressureSP:
  446. case Operation.GetPositionSP:
  447. {
  448. string Pressure = data.Substring(4, 8);
  449. //LOG.Write(eEvent.EV_DEVICE_INFO, Module, $" PV Pressure SetPoint: {Pressure}");
  450. }
  451. break;
  452. default:
  453. break;
  454. }
  455. }
  456. return true;
  457. }
  458. public bool SetPosition(float postion)
  459. {
  460. if (_CheckStatus(true))
  461. {
  462. //TurnValve(true);
  463. m_PositionSetPoint = postion;
  464. float setPosition = (float)Math.Round(postion, 1);
  465. //LOG.Write(eEvent.ERR_PENDULUM_VALVE,Module,$"Set Position : {(int)(setPosition * _position_unit)}");
  466. return SendCommand(Operation.SetPosition, (int)(setPosition * _position_unit));
  467. }
  468. return false;
  469. }
  470. public bool SetPressure(float pressure)
  471. {
  472. if (_CheckStatus(true))
  473. {
  474. //TurnValve(true);
  475. m_PressureSetPoint = pressure;
  476. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / _pressure_ful_range));
  477. //if (m_PressureType == PressureType.Pa)
  478. //{
  479. // //var value = Convert.ToInt32(ConvertPressureUnit.ConvertPaTomtorr(pressure) * 1000000 / (_pressure_ful_range));
  480. // return SendCommand(Operation.SetPressure, Convert.ToInt32(ConvertPressureUnit.ConvertPaTomtorr(pressure) * 1000000 / (_pressure_ful_range)));
  481. //}
  482. //else
  483. //{
  484. // return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / _pressure_ful_range));
  485. //}
  486. }
  487. return false;
  488. }
  489. public bool Hold()
  490. {
  491. return SendCommand(Operation.Hold);
  492. }
  493. public bool TurnValve(bool on)
  494. {
  495. if (on == false)
  496. {
  497. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  498. }
  499. else
  500. {
  501. if (_CheckStatus(on))
  502. {
  503. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  504. }
  505. }
  506. return false;
  507. }
  508. public bool SetPValue(float pValue)
  509. {
  510. return SendCommand(Operation.SetP, pValue);
  511. }
  512. public bool SetIValue(float pValue)
  513. {
  514. return SendCommand(Operation.SetI, pValue);
  515. }
  516. bool _CheckStatus(bool bTurnOn = false)
  517. {
  518. if (Status != null && Status[1] == 'E')
  519. {
  520. _noRepeatAlarm($"PendulumValve is error status, can do turn on/off operation.");
  521. return false;
  522. }
  523. var _chamber = DEVICE.GetDevice<JetPMBase>(Module);
  524. if (bTurnOn && !_chamber.IsTurboPumpAtSpeed)
  525. {
  526. _noRepeatAlarm($"Turbo Pump not at speed, can not turn on pendulum valve.");
  527. return false;
  528. }
  529. if (_chamber.ForelinePressure > _foreLinePressureLimit)
  530. {
  531. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Foreline Pressure:{_chamber.ForelinePressure} is higher than {_foreLinePressureLimit}{m_PressureType}, can not turn on pendulum valve.");
  532. return false;
  533. }
  534. if (_chamber.ChamberPressure > _chamberPressureLimit && _chamber.TurboPumpSpeed > _turboPumpSpeedLimit)
  535. {
  536. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber Pressure:{_chamber.ChamberPressure} is higher than {_chamberPressureLimit}{m_PressureType} and Chamber.TurboPumpSpeed is higher than {_turboPumpSpeedLimit}, can not turn on pendulum valve.");
  537. return false;
  538. }
  539. if (_chamber.IsTurboPumpRunning )
  540. {
  541. if (!_chamber.IsISOOpen && bTurnOn)
  542. {
  543. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber TurboPumpingvalve is not open, can not turn on pendulum valve.");
  544. return false;
  545. }
  546. }
  547. return true;
  548. }
  549. public bool ReConnect()
  550. {
  551. return _serial.ReConnect();
  552. }
  553. private void ClearDeviceValue()
  554. {
  555. if (_serial.IsConnected==false)
  556. {
  557. IsOpen = false;
  558. Position = 0;
  559. }
  560. }
  561. }
  562. }