AutoCycle.cs 144 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. // PM Status
  39. WaitProcess,
  40. StartProcess,
  41. Processing,
  42. StartIdleClean,
  43. IdleClean,
  44. WaitPreJobClean,
  45. StartPreJobClean,
  46. PreJobClean,
  47. WaitPostJobClean,
  48. StartPostJobClean,
  49. PostJobClean,
  50. WaitWTWClean,
  51. StartWTWClean,
  52. WTWClean,
  53. // Align Status
  54. WaitAlign,
  55. StartAlign,
  56. Aligning,
  57. }
  58. class ModuleFlag
  59. {
  60. public ModulePriority Priority { get; set; }
  61. public MovingStatus MovingStatus { get; set; }
  62. public bool InUsed { get; set; }
  63. public ModuleFlag(ModulePriority _priority)
  64. {
  65. Priority = _priority;
  66. MovingStatus = MovingStatus.Idle;
  67. InUsed = true;
  68. }
  69. }
  70. class AutoCycle : ICycle
  71. {
  72. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  73. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  74. private RState _cycleState = RState.Init;
  75. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  76. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  77. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  78. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  79. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  80. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  81. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  82. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  83. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  84. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  85. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  86. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  87. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  88. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  89. int _LLASlotNumber = 4;
  90. int _LLBSlotNumber = 4;
  91. int _efemRobotSingleArmOption = 0;
  92. List<MoveItem> _movingItems = new List<MoveItem>();
  93. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  94. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  95. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  96. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  97. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  98. private SchedulerFACallback _faCallback;
  99. private SchedulerDBCallback _dbCallback;
  100. private bool _isCycleMode;
  101. private int _cycleSetPoint = 0;
  102. private int _cycledCount = 0;
  103. private int _cycledWafer = 0;
  104. private float _throughput = 0.0f;
  105. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  106. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  107. private Stopwatch _cycleWatch = new Stopwatch();
  108. private List<ModuleName> _waitPreCleanPMs = new List<ModuleName>();
  109. private List<ModuleName> _waitPostCleanPMs = new List<ModuleName>();
  110. private Dictionary<ModuleName, string> _waitWTWCleanPMs = new Dictionary<ModuleName, string>();
  111. private List<Guid> _lstReturnWafers = new List<Guid>();
  112. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  113. public SequenceLLInOutPath LLInOutPath { get { return _LLInOutPath; } }
  114. public bool HasJobRunning => _lstControlJobs.Count > 0;
  115. public RState CycleState => _cycleState;
  116. private Dictionary<string, ControlJobInfo> _loadportControlJobDic = new Dictionary<string, ControlJobInfo>();
  117. #region public interface
  118. public AutoCycle()
  119. {
  120. _faCallback = new SchedulerFACallback();
  121. _dbCallback = new SchedulerDBCallback();
  122. InitModules();
  123. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  124. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  125. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  126. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  127. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  128. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  129. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  130. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  131. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  132. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  133. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  134. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  135. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  136. for(int i=1;i<=3;i++)
  137. {
  138. _loadportControlJobDic[$"LP{i}"] = null;
  139. string lp = $"LP{i}";
  140. DATA.Subscribe($"{lp}.CurrentControlJob", () => _loadportControlJobDic[lp],SubscriptionAttribute.FLAG.IgnoreSaveDB);
  141. }
  142. }
  143. public RState Start(params object[] objs)
  144. {
  145. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  146. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  147. _cycledWafer = 0;
  148. _cycledCount = 0;
  149. _throughput = 0;
  150. _cycleWatch.Stop();
  151. _lpCycleWafer.Clear();
  152. _lpCycleCount.Clear();
  153. return RState.Running;
  154. }
  155. public RState Monitor()
  156. {
  157. if (_cycleState == RState.Running)
  158. {
  159. prelude();
  160. driveAtmSystem();
  161. driveVacSystem();
  162. epilogue();
  163. }
  164. return _cycleState;
  165. }
  166. public void Abort()
  167. {
  168. }
  169. public bool CreateJob(Dictionary<string, object> param,out string reason)
  170. {
  171. reason = "";
  172. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  173. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  174. string[] slotSequence = (string[])param["SlotSequence"];
  175. string jobId = (string)param["JobId"];
  176. string module = (string)param["Module"];
  177. //bool autoStart = (bool)param["AutoStart"];
  178. string lotId = jobId;
  179. if (param.ContainsKey("LotId"))
  180. lotId = (string)param["LotId"];
  181. string preCleanRecipe = param.ContainsKey("PreCleanRecipeName") ? (string)param["PreCleanRecipeName"] : string.Empty;
  182. string postCleanRecipe = param.ContainsKey("PostCleanRecipeName") ? (string)param["PostCleanRecipeName"] : string.Empty;
  183. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  184. {
  185. reason = $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}";
  186. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  187. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  188. return false;
  189. }
  190. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  191. {
  192. reason = $"{module} should be LoadPort";
  193. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  194. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  195. return false;
  196. }
  197. if (string.IsNullOrEmpty(jobId))
  198. {
  199. jobId = "CJ_Local_" + module;
  200. }
  201. if (_lstControlJobs.Exists(x => x.Name == jobId))
  202. {
  203. reason = $"{jobId} already created";
  204. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System,reason);
  205. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  206. return false;
  207. }
  208. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  209. if (!lp.CheckReadyRunJob())
  210. {
  211. reason = $"{module} not ready";
  212. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  213. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  214. return false;
  215. }
  216. ControlJobInfo cj = new ControlJobInfo();
  217. cj.Name = jobId;
  218. cj.Module = module;
  219. cj.LotName = lotId;
  220. cj.LotInnerId = Guid.NewGuid();
  221. cj.LotWafers = new List<WaferInfo>();
  222. cj.SetState(EnumControlJobState.WaitingForStart);
  223. cj.JetState = EnumJetCtrlJobState.Created;
  224. cj.PreJobClean = preCleanRecipe;
  225. cj.PostJobClean = postCleanRecipe;
  226. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  227. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  228. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  229. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  230. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  231. {
  232. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  233. continue;
  234. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  235. indexSequence[groupName] = slotSequence[i];
  236. if (!seqSlot.ContainsKey(groupName))
  237. {
  238. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  239. }
  240. if (!seqSlotWafers.ContainsKey(groupName))
  241. {
  242. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  243. }
  244. seqSlot[groupName][i] = true;
  245. if (!WaferManager.Instance.CheckHasWafer(module, i))
  246. {
  247. reason = $"job wafer: {module} slot {i + 1} not in the carrier";
  248. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  249. return false;
  250. }
  251. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  252. {
  253. reason = $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}";
  254. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  255. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  256. return false;
  257. }
  258. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  259. {
  260. reason = $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}";
  261. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  262. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  263. return false;
  264. }
  265. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  266. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  267. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  268. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  269. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  270. }
  271. if (seqSlotWafers.Count == 0)
  272. {
  273. reason = $"job has not assign wafer";
  274. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  275. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  276. return false;
  277. }
  278. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  279. string[] seqs = seqSlot.Keys.ToArray();
  280. for (int i = 0; i < seqs.Length; i++)
  281. {
  282. ProcessJobInfo pj = new ProcessJobInfo();
  283. pj.Name = jobId + "_" + (i + 1);
  284. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  285. if(pj.Sequence==null)
  286. {
  287. reason = $"invalid sequence[{seqs[i]}]";
  288. return false;
  289. }
  290. pj.ControlJobName = cj.Name;
  291. pj.LotName = lotId;
  292. pj.SlotWafers = seqSlotWafers[seqs[i]];
  293. pj.SetState(EnumProcessJobState.Queued);
  294. if (!CheckSequencePmReady(pj.Sequence, null, out _, out reason))
  295. {
  296. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  297. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  298. return false;
  299. }
  300. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  301. {
  302. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  303. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  304. return false;
  305. }
  306. pjs.Add(pj);
  307. }
  308. _dbCallback.LotUpdate(cj);
  309. foreach (var pj in pjs)
  310. {
  311. cj.ProcessJobNameList.Add(pj.Name);
  312. _lstProcessJobs.Add(pj);
  313. }
  314. _lstControlJobs.Add(cj);
  315. //AssociatedPMWithLP(cj);
  316. _loadportControlJobDic[cj.Module] = cj;
  317. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  318. return true;
  319. }
  320. public bool CheckAllJobDone()
  321. {
  322. foreach (var cj in _lstControlJobs)
  323. {
  324. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  325. return false;
  326. }
  327. return true;
  328. }
  329. public bool CheckJobJustDone(out string sJobName)
  330. {
  331. foreach (var cj in _lstControlJobs)
  332. {
  333. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  334. {
  335. //LP;WaferSize;Lot;Number;Start;End;
  336. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  337. cj.BeenPosted = true;
  338. return true;
  339. }
  340. }
  341. sJobName = "NULL";
  342. return false;
  343. }
  344. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  345. {
  346. foreach (var pj in _lstProcessJobs)
  347. {
  348. if (pj.ControlJobName == cj.Name)
  349. return pj;
  350. }
  351. return null;
  352. }
  353. public bool AbortJob(string jobName,out string reason)
  354. {
  355. reason = "";
  356. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  357. if (cj == null)
  358. {
  359. reason=$"abort job rejected, not found job with id {jobName}";
  360. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  361. return false;
  362. }
  363. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  364. foreach (var pj in _lstProcessJobs)
  365. {
  366. if (pj.ControlJobName == cj.Name)
  367. {
  368. pj.SetState(EnumProcessJobState.Aborting);
  369. pjAbortList.Add(pj);
  370. int unprocessed = 0;
  371. int aborted = 0;
  372. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  373. foreach (var waferInfo in wafers)
  374. {
  375. waferInfo.ProcessJob = null;
  376. waferInfo.NextSequenceStep = 0;
  377. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  378. unprocessed++;
  379. }
  380. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  381. }
  382. }
  383. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  384. _dbCallback.LotFinished(cj);
  385. foreach (var pj in pjAbortList)
  386. {
  387. _lstProcessJobs.Remove(pj);
  388. }
  389. _lstControlJobs.Remove(cj);
  390. if (_loadportControlJobDic.ContainsKey(cj.Module))
  391. {
  392. _loadportControlJobDic[cj.Module] = null;
  393. }
  394. return true;
  395. }
  396. public bool StopJob(string jobName,out string reason)
  397. {
  398. reason = "";
  399. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  400. if (cj == null)
  401. {
  402. reason = $"stop job rejected, not found job with id {jobName}";
  403. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System,reason);
  404. return false;
  405. }
  406. foreach (var pj in _lstProcessJobs)
  407. {
  408. if (pj.ControlJobName == cj.Name)
  409. {
  410. pj.SetState(EnumProcessJobState.Stopping);
  411. }
  412. }
  413. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  414. _dbCallback.LotFinished(cj);
  415. return true;
  416. }
  417. public bool ResumeJob(string jobName,out string reason)
  418. {
  419. reason = "";
  420. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  421. if (cj == null)
  422. {
  423. reason = $"resume job rejected, not found job with id {jobName}";
  424. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  425. return false;
  426. }
  427. if (cj.State == EnumControlJobState.Paused)
  428. {
  429. cj.SetState(EnumControlJobState.Executing);
  430. }
  431. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  432. _cycleState = RState.Running;
  433. return true;
  434. }
  435. public bool PauseJob(string jobName,out string reason)
  436. {
  437. reason = "";
  438. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  439. if (cj == null)
  440. {
  441. reason = $"pause job rejected, not found job with id {jobName}";
  442. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  443. return false;
  444. }
  445. if (cj.State == EnumControlJobState.Executing)
  446. {
  447. cj.SetState(EnumControlJobState.Paused);
  448. }
  449. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  450. if (!_lstControlJobs.Exists(job => job.State == EnumControlJobState.Executing))
  451. _cycleState = RState.Paused;
  452. return true;
  453. }
  454. public bool StartJob(string jobName,out string reason)
  455. {
  456. reason = "";
  457. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  458. if (cj == null)
  459. {
  460. reason = $"start job rejected, not found job with id {jobName}";
  461. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  462. return false;
  463. }
  464. if (cj.State == EnumControlJobState.WaitingForStart)
  465. {
  466. cj.SetState(EnumControlJobState.Executing);
  467. //PreJobClean(cj);
  468. cj.JetState = EnumJetCtrlJobState.Quequed;
  469. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  470. cj.StartTime = DateTime.Now;
  471. _dbCallback.LotCreated(cj);
  472. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  473. //if (!_blockingWatcher.IsRunning)
  474. // _blockingWatcher.Restart();
  475. //ResetTraceFlag();
  476. }
  477. if (!_cycleWatch.IsRunning)
  478. {
  479. _cycleWatch.Restart();
  480. }
  481. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  482. {
  483. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  484. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  485. }
  486. _cycleState = RState.Running;
  487. return true;
  488. }
  489. public void Clear()
  490. {
  491. _vacWaferTargets.Clear();
  492. _atmWaferTargets.Clear();
  493. _movingItems.Clear();
  494. _efemMovingItems.Clear();
  495. _waitPreCleanPMs.Clear();
  496. _waitPostCleanPMs.Clear();
  497. _waitWTWCleanPMs.Clear();
  498. _vacMoveFinishTrig.RST = true;
  499. _atmMoveFinishTrig.RST = true;
  500. _efemRobot.ResetTask();
  501. _tmRobot.ResetTask();
  502. foreach (var module in _vacSchedulers)
  503. {
  504. module.Value.ResetTask();
  505. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  506. }
  507. foreach (var module in _atmSchedulers)
  508. {
  509. module.Value.ResetTask();
  510. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  511. }
  512. _lstControlJobs.Clear();
  513. List<string> keys = _loadportControlJobDic.Keys.ToList();
  514. foreach(var key in keys)
  515. {
  516. _loadportControlJobDic[key] = null;
  517. }
  518. _lstProcessJobs.Clear();
  519. _cycleState = RState.End;
  520. }
  521. public bool ManualReturnWafer(object[] objs)
  522. {
  523. ModuleName SourceModule = (ModuleName)objs[0];
  524. int SourceSlot = (int)objs[1];
  525. if (!_vacSchedulers.Keys.Contains(SourceModule) && !_atmSchedulers.Keys.Contains(SourceModule))
  526. {
  527. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  528. return false;
  529. }
  530. if (WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  531. {
  532. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  533. return false;
  534. }
  535. if (!_vacSchedulers.Keys.Contains(SourceModule) || !_vacSchedulers[SourceModule].IsIdle)
  536. {
  537. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  538. return false;
  539. }
  540. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  541. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  542. _lstReturnWafers.Add(wafer.InnerId);
  543. return true;
  544. }
  545. #endregion
  546. private void InitModules()
  547. {
  548. foreach (var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  549. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  550. {
  551. if (ModuleHelper.IsInstalled(module))
  552. {
  553. if (ModuleHelper.IsLoadPort(module))
  554. {
  555. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  556. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  557. }
  558. else if (ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  559. {
  560. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  561. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  562. }
  563. }
  564. }
  565. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  566. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  567. {
  568. if (ModuleHelper.IsInstalled(module))
  569. {
  570. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  571. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  572. }
  573. }
  574. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  575. {
  576. if (ModuleHelper.IsInstalled(module))
  577. {
  578. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  579. _vacSchedulers[module] = llScheduler;
  580. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  581. _atmSchedulers[module] = llScheduler;
  582. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  583. }
  584. }
  585. }
  586. private void prelude()
  587. {
  588. }
  589. private void epilogue()
  590. {
  591. CheckWaferArrived();
  592. ProcessPMTask();
  593. ProcessAlignerTask();
  594. UpdateProcessJobStatus();
  595. UpdateControlJobStatus();
  596. //DispatchCtrlJobs();
  597. UpdateLLInOutPathProperty();
  598. }
  599. private void driveVacSystem()
  600. {
  601. if (_tmRobot.IsAvailable && _movingItems.Count == 0 && _tmRobot.RobotStatus != RState.Running)
  602. {
  603. RoutingInnerPart();
  604. RuningTMRobotTask();
  605. }
  606. }
  607. #region Vacuum System
  608. private void PumpingTMRobotTask()
  609. {
  610. if (!_tmRobot.IsAvailable || _tmRobot.RobotStatus == RState.Running)
  611. return;
  612. foreach (var mod in _vacSchedulers)
  613. {
  614. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  615. {
  616. if (ModuleHelper.IsLoadLock(mod.Key))
  617. {
  618. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  619. foreach (var slot in inSlots)
  620. {
  621. if (IsLoadLockReservedByEFEM(mod.Key))
  622. continue;
  623. if (WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  624. {
  625. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  626. }
  627. }
  628. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  629. foreach (var slot in outSlots)
  630. {
  631. if (IsLoadLockReservedByEFEM(mod.Key))
  632. continue;
  633. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  634. {
  635. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  636. }
  637. }
  638. }
  639. else
  640. {
  641. if (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  642. {
  643. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  644. }
  645. else if (WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  646. {
  647. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  648. }
  649. }
  650. }
  651. }
  652. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  653. }
  654. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  655. {
  656. destSlot = new SlotItem(ModuleName.System, -1);
  657. var wafer = WaferManager.Instance.GetWafer(outSlot.Module, outSlot.Slot);
  658. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  659. return false;
  660. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  661. {
  662. var validSlots = GetModuleValidSlots(next_module);
  663. foreach (var nSlot in validSlots)
  664. {
  665. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  666. continue;
  667. foreach (var inItem in _vacReadyInSlots)
  668. {
  669. if (inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus == MovingStatus.Idle && _vacSchedulers[next_module].IsAvailable)
  670. {
  671. destSlot.Module = next_module;
  672. destSlot.Slot = nSlot;
  673. return true;
  674. }
  675. }
  676. }
  677. }
  678. return false;
  679. }
  680. bool SearchCanReplaceSlot(SlotItem llSlot, out SlotItem replaceSlot, out SlotItem destSlot)
  681. {
  682. replaceSlot = new SlotItem(ModuleName.System, -1);
  683. destSlot = new SlotItem(ModuleName.System, -1);
  684. var wafer = WaferManager.Instance.GetWafer(llSlot.Module, llSlot.Slot);
  685. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  686. return false;
  687. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  688. {
  689. if (!ModuleHelper.IsPm(next_module) || WaferManager.Instance.CheckNoWafer(next_module, 0))
  690. continue;
  691. if (SearchWaferDestination(new SlotItem(next_module, 0), out destSlot))
  692. {
  693. replaceSlot.Module = next_module;
  694. replaceSlot.Slot = 0;
  695. return true;
  696. }
  697. }
  698. return false;
  699. }
  700. Queue<int> GetModuleValidSlots(ModuleName mod)
  701. {
  702. var validSlot = new Queue<int>();
  703. if (ModuleHelper.IsLoadLock(mod))
  704. {
  705. if (!IsLoadLockReservedByEFEM(mod))
  706. {
  707. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  708. foreach (var slot in inSlots)
  709. {
  710. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  711. validSlot.Enqueue(slot);
  712. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  713. validSlot.Enqueue(slot);
  714. }
  715. }
  716. }
  717. else if (ModuleHelper.IsPm(mod))
  718. {
  719. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  720. validSlot.Enqueue(0);
  721. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  722. validSlot.Enqueue(0);
  723. }
  724. return validSlot;
  725. }
  726. private int GetModuleSlotCount(ModuleName mod)
  727. {
  728. int nSlotCount = 1;
  729. if (ModuleHelper.IsLoadLock(mod))
  730. {
  731. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  732. }
  733. else if (ModuleHelper.IsLoadPort(mod))
  734. {
  735. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  736. }
  737. else if (ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  738. {
  739. nSlotCount = 2;
  740. }
  741. return nSlotCount;
  742. }
  743. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  744. {
  745. List<MoveItem> inSlots = new List<MoveItem>();
  746. var validSlots = GetModuleValidSlots(inModule);
  747. foreach (var slot in _vacReadyOutSlots)
  748. {
  749. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  750. continue;
  751. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  752. continue;
  753. var wafer = WaferManager.Instance.GetWafer(slot.Key.Module, slot.Key.Slot);
  754. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  755. continue;
  756. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  757. {
  758. if (next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  759. {
  760. if (!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  761. {
  762. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.Dequeue(), Hand.None));
  763. }
  764. }
  765. }
  766. }
  767. return inSlots;
  768. }
  769. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  770. {
  771. if (!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  772. {
  773. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  774. }
  775. if (!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  776. {
  777. _vacModules[moveItem.SourceModule].MovingStatus = status;
  778. }
  779. }
  780. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  781. {
  782. if (!ModuleHelper.IsTMRobot(module))
  783. {
  784. _vacModules[module].MovingStatus = status;
  785. }
  786. }
  787. private void ProcessTMRobotTask()
  788. {
  789. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  790. {
  791. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  792. {
  793. for (int i = 0; i < 2; i++)
  794. {
  795. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  796. {
  797. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  798. {
  799. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  800. UpdateModuleMovingStatus(destSlot.Module);
  801. }
  802. }
  803. }
  804. return;
  805. }
  806. foreach (var slot in _vacReadyOutSlots)
  807. {
  808. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  809. continue;
  810. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  811. {
  812. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  813. continue;
  814. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  815. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  816. {
  817. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  818. UpdateModuleMovingStatus(slot.Key.Module);
  819. UpdateModuleMovingStatus(destSlot.Module);
  820. if (llStatus.Item2 > 1)
  821. {
  822. // check whether match double pick pattern
  823. foreach (var item in _vacReadyOutSlots)
  824. {
  825. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  826. {
  827. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  828. {
  829. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  830. UpdateModuleMovingStatus(destSlot_2.Module);
  831. break;
  832. }
  833. }
  834. }
  835. if (_movingItems.Count == 1)
  836. {
  837. foreach (var item in _vacReadyOutSlots)
  838. {
  839. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  840. {
  841. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  842. {
  843. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  844. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  845. UpdateModuleMovingStatus(replaceSlot.Module);
  846. UpdateModuleMovingStatus(destSlot.Module);
  847. return;
  848. }
  849. }
  850. }
  851. }
  852. }
  853. // check whether match swap pattern
  854. int inCount = 0;
  855. var in_slots = SearchWaitInSlots(slot.Key.Module);
  856. foreach (var in_slot in in_slots)
  857. {
  858. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  859. {
  860. _movingItems.Add(in_slot);
  861. UpdateItemMovingStatus(in_slot);
  862. inCount++;
  863. }
  864. }
  865. return;
  866. }
  867. }
  868. else // PM
  869. {
  870. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  871. {
  872. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  873. UpdateModuleMovingStatus(slot.Key.Module);
  874. UpdateModuleMovingStatus(destSlot.Module);
  875. // check whether match double move pattern
  876. int inCount = 0;
  877. var same_dest = SearchWaitInSlots(destSlot.Module);
  878. foreach (var in_slot in same_dest)
  879. {
  880. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  881. {
  882. _movingItems.Add(in_slot);
  883. UpdateItemMovingStatus(in_slot);
  884. inCount++;
  885. }
  886. }
  887. // check whether match swap pattern
  888. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  889. {
  890. int swapCount = 0;
  891. var in_slots = SearchWaitInSlots(slot.Key.Module);
  892. foreach (var swap_slot in in_slots)
  893. {
  894. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  895. {
  896. _movingItems.Add(swap_slot);
  897. UpdateItemMovingStatus(swap_slot);
  898. swapCount++;
  899. }
  900. }
  901. }
  902. return;
  903. }
  904. }
  905. }
  906. _vacReadyOutSlots.Clear();
  907. _vacReadyInSlots.Clear();
  908. }
  909. }
  910. bool PushTMRobotWafers()
  911. {
  912. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  913. {
  914. for (int i = 0; i < 2; i++)
  915. {
  916. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i) && IsWaferCtrlJobRuning(ModuleName.TMRobot, i))
  917. {
  918. if (SearchWaferDestination(new SlotItem(ModuleName.TMRobot, i), out SlotItem destSlot))
  919. {
  920. _movingItems.Add(new MoveItem(ModuleName.TMRobot, i, destSlot.Module, destSlot.Slot, (Hand)i));
  921. UpdateModuleMovingStatus(destSlot.Module);
  922. }
  923. }
  924. }
  925. }
  926. return _movingItems.Count > 0;
  927. }
  928. bool PushPmWafers()
  929. {
  930. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  931. {
  932. foreach (var slot in _vacReadyOutSlots)
  933. {
  934. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  935. continue;
  936. if (ModuleHelper.IsPm(slot.Key.Module))
  937. {
  938. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  939. {
  940. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  941. UpdateModuleMovingStatus(slot.Key.Module);
  942. UpdateModuleMovingStatus(destSlot.Module);
  943. // check whether match double move pattern
  944. int inCount = 0;
  945. var same_dest = SearchWaitInSlots(destSlot.Module);
  946. foreach (var in_slot in same_dest)
  947. {
  948. if (_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  949. {
  950. _movingItems.Add(in_slot);
  951. UpdateItemMovingStatus(in_slot);
  952. inCount++;
  953. }
  954. }
  955. // check whether match swap pattern
  956. if (inCount == 0 && !IsPMWaferNeedWTWClean(slot.Key.Module, out string wtwClean))
  957. {
  958. int swapCount = 0;
  959. var in_slots = SearchWaitInSlots(slot.Key.Module);
  960. foreach (var swap_slot in in_slots)
  961. {
  962. if (_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  963. {
  964. _movingItems.Add(swap_slot);
  965. UpdateItemMovingStatus(swap_slot);
  966. swapCount++;
  967. }
  968. }
  969. }
  970. }
  971. }
  972. }
  973. }
  974. return _movingItems.Count > 0;
  975. }
  976. private bool PushLoadlockWafers()
  977. {
  978. if (_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running)
  979. {
  980. foreach (var slot in _vacReadyOutSlots)
  981. {
  982. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  983. continue;
  984. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  985. {
  986. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  987. continue;
  988. var llStatus = GetLLProcessStatusCount(slot.Key.Module);
  989. if (SearchWaferDestination(slot.Key, out SlotItem destSlot))
  990. {
  991. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  992. UpdateModuleMovingStatus(slot.Key.Module);
  993. UpdateModuleMovingStatus(destSlot.Module);
  994. if (llStatus.Item2 > 1)
  995. {
  996. // check whether match double pick pattern
  997. foreach (var item in _vacReadyOutSlots)
  998. {
  999. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  1000. {
  1001. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  1002. {
  1003. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  1004. UpdateModuleMovingStatus(destSlot_2.Module);
  1005. break;
  1006. }
  1007. }
  1008. }
  1009. if (_movingItems.Count == 1)
  1010. {
  1011. foreach (var item in _vacReadyOutSlots)
  1012. {
  1013. if (item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  1014. {
  1015. if (SearchCanReplaceSlot(item.Key, out SlotItem replaceSlot, out SlotItem destSlot_2))
  1016. {
  1017. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, replaceSlot.Module, replaceSlot.Slot, Hand.None));
  1018. _movingItems.Add(new MoveItem(replaceSlot.Module, replaceSlot.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  1019. UpdateModuleMovingStatus(replaceSlot.Module);
  1020. UpdateModuleMovingStatus(destSlot.Module);
  1021. return true;
  1022. }
  1023. }
  1024. }
  1025. }
  1026. }
  1027. // check whether match swap pattern
  1028. int inCount = 0;
  1029. var in_slots = SearchWaitInSlots(slot.Key.Module);
  1030. foreach (var in_slot in in_slots)
  1031. {
  1032. if (_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  1033. {
  1034. _movingItems.Add(in_slot);
  1035. UpdateItemMovingStatus(in_slot);
  1036. inCount++;
  1037. }
  1038. }
  1039. return true;
  1040. }
  1041. }
  1042. }
  1043. }
  1044. return _movingItems.Count > 0;
  1045. }
  1046. private bool SearchOutLLSlot(ModuleName pm, ModuleName ll, out SlotItem outSlot)
  1047. {
  1048. outSlot = new SlotItem(ModuleName.System, -1);
  1049. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  1050. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1051. return false;
  1052. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(ll))
  1053. {
  1054. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1055. for (int slot = 0; slot < slotNumber; slot++)
  1056. {
  1057. if ((WaferManager.Instance.CheckNoWafer(ll, slot) && !_movingItems.Exists(item => item.DestinationModule == ll && item.DestinationSlot == slot)) ||
  1058. (WaferManager.Instance.CheckHasWafer(ll, slot) && _movingItems.Exists(item => item.SourceModule == ll && item.SourceSlot == slot)))
  1059. {
  1060. outSlot.Module = ll;
  1061. outSlot.Slot = slot;
  1062. return true;
  1063. }
  1064. }
  1065. }
  1066. return false;
  1067. }
  1068. private bool SearchValidInPM(ModuleName ll, int slot, out SlotItem inSlot)
  1069. {
  1070. inSlot = new SlotItem(ModuleName.System, -1);
  1071. var wafer = WaferManager.Instance.GetWafer(ll, slot);
  1072. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1073. return false;
  1074. foreach (var mod in _vacModules)
  1075. {
  1076. if (ModuleHelper.IsPm(mod.Key) && _vacSchedulers[mod.Key].IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  1077. {
  1078. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod.Key))
  1079. {
  1080. if ((WaferManager.Instance.CheckNoWafer(mod.Key, 0) && !_movingItems.Exists(item => item.DestinationModule == mod.Key)) ||
  1081. (WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _movingItems.Exists(item => item.SourceModule == mod.Key) && !_movingItems.Exists(item => item.DestinationModule == mod.Key) && !IsPMWaferNeedWTWClean(mod.Key, out string wtwClean)))
  1082. {
  1083. inSlot.Module = mod.Key;
  1084. inSlot.Slot = 0;
  1085. return true;
  1086. }
  1087. }
  1088. }
  1089. }
  1090. return false;
  1091. }
  1092. private bool ForwardPMsWaferToLL(ModuleName ll)
  1093. {
  1094. int outWaferCount = 0;
  1095. foreach (var module in _vacModules)
  1096. {
  1097. if (outWaferCount >= 2)
  1098. break;
  1099. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1100. {
  1101. if (IsWaferCtrlJobRuning(module.Key, 0))
  1102. {
  1103. if (SearchOutLLSlot(module.Key, ll, out SlotItem outSlot))
  1104. {
  1105. outWaferCount++;
  1106. _movingItems.Add(new MoveItem(module.Key, 0, outSlot.Module, outSlot.Slot, Hand.None));
  1107. }
  1108. }
  1109. }
  1110. }
  1111. return _movingItems.Count > 0;
  1112. }
  1113. private bool ForwardLLWaferToPMs(ModuleName ll)
  1114. {
  1115. int inWaferCount = 0;
  1116. var slots = (_vacSchedulers[ll] as SchedulerLoadLock).GetOrderedOutSlot();
  1117. foreach (var slot in slots)
  1118. {
  1119. if (slot >= (ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber))
  1120. continue;
  1121. if (inWaferCount >= 2)
  1122. break;
  1123. if (IsWaferCtrlJobRuning(ll, slot) && SearchValidInPM(ll, slot, out SlotItem inSlot))
  1124. {
  1125. inWaferCount++;
  1126. _movingItems.Add(new MoveItem(ll, slot, inSlot.Module, inSlot.Slot, Hand.None));
  1127. }
  1128. }
  1129. return _movingItems.Count > 0;
  1130. }
  1131. private bool ExchangeLLWafersWithPMs(ModuleName ll)
  1132. {
  1133. ForwardPMsWaferToLL(ll);
  1134. ForwardLLWaferToPMs(ll);
  1135. return _movingItems.Count > 0;
  1136. }
  1137. private bool ProcessVacManaulReturnWafers()
  1138. {
  1139. if (_lstReturnWafers.Count == 0)
  1140. return false;
  1141. Queue<SlotItem> returnSlots = new Queue<SlotItem>();
  1142. for (int i = 0; i < 2; i++)
  1143. {
  1144. if (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1145. {
  1146. var wafer_id = WaferManager.Instance.GetWafer(ModuleName.TMRobot, 0).InnerId;
  1147. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1148. {
  1149. returnSlots.Enqueue(new SlotItem(ModuleName.TMRobot, i));
  1150. }
  1151. }
  1152. }
  1153. foreach (var mod in _vacModules)
  1154. {
  1155. if (ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0) && _vacSchedulers[mod.Key].IsIdle)
  1156. {
  1157. var wafer_id = WaferManager.Instance.GetWafer(mod.Key, 0).InnerId;
  1158. if (_lstReturnWafers.FindIndex(item => item == wafer_id) != -1)
  1159. {
  1160. returnSlots.Enqueue(new SlotItem(mod.Key, 0));
  1161. }
  1162. }
  1163. }
  1164. if (returnSlots.Count == 0)
  1165. return false;
  1166. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1167. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1168. ModuleName destLL = ModuleName.System;
  1169. if (IsLoadReadyForTM(ModuleName.LLA) && llaSlotStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaSlotStatus.empty == llbSlotStatus.empty) || llaSlotStatus.empty > llbSlotStatus.empty))
  1170. {
  1171. destLL = ModuleName.LLA;
  1172. }
  1173. else if (IsLoadReadyForTM(ModuleName.LLB) && llbSlotStatus.empty > 0)
  1174. {
  1175. destLL = ModuleName.LLB;
  1176. }
  1177. if (destLL != ModuleName.System)
  1178. {
  1179. int slotNumber = destLL == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1180. for (int i = 0; i < slotNumber; i++)
  1181. {
  1182. if (WaferManager.Instance.CheckNoWafer(destLL, i))
  1183. {
  1184. if (_movingItems.Count >= 2 || returnSlots.Count == 0)
  1185. break;
  1186. var source = returnSlots.Dequeue();
  1187. _movingItems.Add(new MoveItem(source.Module, source.Slot, destLL, i, Hand.None));
  1188. }
  1189. }
  1190. }
  1191. return _movingItems.Count > 0;
  1192. }
  1193. private void RoutingInnerPart()
  1194. {
  1195. if (ProcessVacManaulReturnWafers())
  1196. return;
  1197. if (PushTMRobotWafers())
  1198. return;
  1199. var pmSlotStaus = GetPMValidSlotsStatus();
  1200. if (pmSlotStaus.Processed + pmSlotStaus.Empty == 0)
  1201. return;
  1202. var llaSlotStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1203. var llbSlotStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1204. if (LLInOutPath == SequenceLLInOutPath.AInBOut || LLInOutPath == SequenceLLInOutPath.BInAOut)
  1205. {
  1206. ModuleName InModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLA : ModuleName.LLB;
  1207. ModuleName OutModule = LLInOutPath == SequenceLLInOutPath.AInBOut ? ModuleName.LLB : ModuleName.LLA;
  1208. int InNumber = Math.Min(InModule == ModuleName.LLA ? llaSlotStatus.unprocessed : llbSlotStatus.unprocessed, pmSlotStaus.Empty);
  1209. int OutNumber = Math.Min(OutModule == ModuleName.LLA ? llaSlotStatus.empty : llbSlotStatus.empty, pmSlotStaus.Processed);
  1210. if (InNumber + OutNumber == 0)
  1211. return;
  1212. if (IsLoadReadyForTM(InModule) && (!IsLoadReadyForTM(OutModule) || (!_vacSchedulers[OutModule].IsVac && InNumber == OutNumber) || InNumber > OutNumber))
  1213. {
  1214. // move in wafer
  1215. ForwardLLWaferToPMs(InModule);
  1216. }
  1217. else if (IsLoadReadyForTM(OutModule) && OutNumber > 0)
  1218. {
  1219. // move out wafer
  1220. ForwardPMsWaferToLL(OutModule);
  1221. }
  1222. }
  1223. else if (LLInOutPath == SequenceLLInOutPath.AInAOut || LLInOutPath == SequenceLLInOutPath.BInBOut)
  1224. {
  1225. ModuleName loadlock = LLInOutPath == SequenceLLInOutPath.AInAOut ? ModuleName.LLA : ModuleName.LLB;
  1226. if (IsLoadReadyForTM(loadlock))
  1227. {
  1228. // switch wafer
  1229. ExchangeLLWafersWithPMs(loadlock);
  1230. }
  1231. }
  1232. else // DInDOut or mix pattern
  1233. {
  1234. int llaOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llaSlotStatus.empty);
  1235. int llaInNumber = Math.Min(Math.Min(llaSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llaOutNumber);
  1236. int llaExchangeNumber = llaOutNumber + llaInNumber;
  1237. int llbOutNumber = Math.Min(Math.Min(pmSlotStaus.Processed, 2), llbSlotStatus.empty);
  1238. int llbInNumber = Math.Min(Math.Min(llbSlotStatus.unprocessed, 2), pmSlotStaus.Empty + llbOutNumber);
  1239. int llbExchangeNumber = llbOutNumber + llbInNumber;
  1240. if (IsLoadReadyForTM(ModuleName.LLA) && ((!_vacSchedulers[ModuleName.LLB].IsVac && llaExchangeNumber == llbExchangeNumber) ||
  1241. (llaExchangeNumber > llbExchangeNumber) ||
  1242. (!IsLoadReadyForTM(ModuleName.LLB) && llaExchangeNumber > 0)))
  1243. {
  1244. ExchangeLLWafersWithPMs(ModuleName.LLA);
  1245. }
  1246. else if (IsLoadReadyForTM(ModuleName.LLB) && llbExchangeNumber > 0)
  1247. {
  1248. ExchangeLLWafersWithPMs(ModuleName.LLB);
  1249. }
  1250. }
  1251. }
  1252. private void RuningTMRobotTask()
  1253. {
  1254. if (_movingItems.Count > 0)
  1255. {
  1256. if (_tmRobot.PostMoveItems(_movingItems.ToArray()))
  1257. {
  1258. foreach (var item in _movingItems)
  1259. {
  1260. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1261. if (wafer.IsEmpty)
  1262. {
  1263. // post alarm
  1264. _cycleState = RState.Failed;
  1265. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceSlot} Wafer Info failed");
  1266. return;
  1267. }
  1268. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1269. _vacWaferTargets[slot] = wafer.InnerId;
  1270. }
  1271. }
  1272. }
  1273. }
  1274. private void ProcessPMTask()
  1275. {
  1276. foreach (var mod in _vacModules)
  1277. {
  1278. if (ModuleHelper.IsPm(mod.Key))
  1279. {
  1280. if (_vacSchedulers[mod.Key].IsAvailable)
  1281. {
  1282. switch (mod.Value.MovingStatus)
  1283. {
  1284. case MovingStatus.WaitProcess:
  1285. {
  1286. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  1287. mod.Value.MovingStatus = MovingStatus.StartProcess;
  1288. }
  1289. break;
  1290. case MovingStatus.Processing:
  1291. {
  1292. if (IsPMWaferNeedWTWClean(mod.Key, out string WTWCleanRecipe))
  1293. {
  1294. _waitWTWCleanPMs.Add(mod.Key, WTWCleanRecipe);
  1295. }
  1296. mod.Value.MovingStatus = MovingStatus.Idle;
  1297. }
  1298. break;
  1299. case MovingStatus.IdleClean:
  1300. case MovingStatus.PreJobClean:
  1301. case MovingStatus.PostJobClean:
  1302. case MovingStatus.WTWClean:
  1303. mod.Value.MovingStatus = MovingStatus.Idle;
  1304. break;
  1305. case MovingStatus.Idle:
  1306. {
  1307. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1308. if (IsPMKeepEmpty(mod.Key))
  1309. {
  1310. if (_waitWTWCleanPMs.ContainsKey(mod.Key))
  1311. {
  1312. mod.Value.MovingStatus = MovingStatus.WaitWTWClean;
  1313. }
  1314. else if (_waitPreCleanPMs.Contains(mod.Key))
  1315. {
  1316. mod.Value.MovingStatus = MovingStatus.WaitPreJobClean;
  1317. }
  1318. else if (_waitPostCleanPMs.Contains(mod.Key))
  1319. {
  1320. mod.Value.MovingStatus = MovingStatus.WaitPostJobClean;
  1321. }
  1322. else if (pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  1323. {
  1324. mod.Value.MovingStatus = MovingStatus.StartIdleClean;
  1325. }
  1326. }
  1327. }
  1328. break;
  1329. case MovingStatus.WaitPreJobClean:
  1330. {
  1331. mod.Value.MovingStatus = MovingStatus.Idle;
  1332. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1333. if (IsPMKeepEmpty(mod.Key))
  1334. {
  1335. if (IsPreJobCleanPending(mod.Key, out string preCleanRecipe))
  1336. {
  1337. if (pmScheduler.RunJobCleanTask(preCleanRecipe))
  1338. {
  1339. mod.Value.MovingStatus = MovingStatus.StartPreJobClean;
  1340. }
  1341. _waitPreCleanPMs.Remove(mod.Key);
  1342. }
  1343. }
  1344. }
  1345. break;
  1346. case MovingStatus.WaitPostJobClean:
  1347. {
  1348. mod.Value.MovingStatus = MovingStatus.Idle;
  1349. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1350. if (IsPMKeepEmpty(mod.Key))
  1351. {
  1352. if (IsPostJobCleanPending(mod.Key, out string postCleanRecipe))
  1353. {
  1354. if (pmScheduler.RunJobCleanTask(postCleanRecipe))
  1355. {
  1356. mod.Value.MovingStatus = MovingStatus.StartPostJobClean;
  1357. }
  1358. _waitPostCleanPMs.Remove(mod.Key);
  1359. }
  1360. }
  1361. }
  1362. break;
  1363. case MovingStatus.WaitWTWClean:
  1364. {
  1365. mod.Value.MovingStatus = MovingStatus.Idle;
  1366. var pmScheduler = _vacSchedulers[mod.Key] as SchedulerPM;
  1367. if (IsPMKeepEmpty(mod.Key) && _waitWTWCleanPMs.ContainsKey(mod.Key))
  1368. {
  1369. string WTWCleanRecipe = _waitWTWCleanPMs[mod.Key].Trim();
  1370. if (WTWCleanRecipe.Length > 0)
  1371. {
  1372. if (pmScheduler.RunJobCleanTask(WTWCleanRecipe))
  1373. {
  1374. mod.Value.MovingStatus = MovingStatus.StartWTWClean;
  1375. }
  1376. _waitWTWCleanPMs.Remove(mod.Key);
  1377. }
  1378. }
  1379. }
  1380. break;
  1381. }
  1382. }
  1383. else
  1384. {
  1385. switch (mod.Value.MovingStatus)
  1386. {
  1387. case MovingStatus.StartProcess:
  1388. mod.Value.MovingStatus = MovingStatus.Processing;
  1389. break;
  1390. case MovingStatus.StartIdleClean:
  1391. mod.Value.MovingStatus = MovingStatus.IdleClean;
  1392. break;
  1393. case MovingStatus.StartPreJobClean:
  1394. mod.Value.MovingStatus = MovingStatus.PreJobClean;
  1395. break;
  1396. case MovingStatus.StartPostJobClean:
  1397. mod.Value.MovingStatus = MovingStatus.PostJobClean;
  1398. break;
  1399. case MovingStatus.StartWTWClean:
  1400. mod.Value.MovingStatus = MovingStatus.WTWClean;
  1401. break;
  1402. }
  1403. }
  1404. }
  1405. }
  1406. }
  1407. private Hand GetTMRobotFreeHand()
  1408. {
  1409. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  1410. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  1411. if (blade1HasWafer && blade2HasWafer)
  1412. return Hand.None;
  1413. else if (!blade1HasWafer && !blade2HasWafer)
  1414. return Hand.Both;
  1415. else if (blade1HasWafer)
  1416. return Hand.Blade2;
  1417. else
  1418. return Hand.Blade1;
  1419. }
  1420. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  1421. {
  1422. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1423. if (wafer.IsEmpty)
  1424. return false;
  1425. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1426. return false;
  1427. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1428. {
  1429. // should not go here
  1430. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1431. return false;
  1432. }
  1433. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1434. return false;
  1435. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1436. {
  1437. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  1438. return true;
  1439. }
  1440. return false;
  1441. }
  1442. #endregion Vacuum System
  1443. #region Atm System
  1444. private void driveAtmSystem()
  1445. {
  1446. if (_efemMovingItems.Count == 0 && _efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running)
  1447. {
  1448. PumpingEFEMRobotTask();
  1449. RuningEFEMRobotTask();
  1450. }
  1451. }
  1452. private void PumpingEFEMRobotTask()
  1453. {
  1454. if (ProcessAtmManaulReturnWafers())
  1455. return;
  1456. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1457. foreach (var aligner in aligners)
  1458. {
  1459. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1460. {
  1461. ProcessAlignerTask();
  1462. if (_atmModules[aligner.Key].MovingStatus != MovingStatus.Idle)
  1463. return;
  1464. }
  1465. if (ProcessAlignerEFEMRobotTask(aligner.Key))
  1466. return;
  1467. }
  1468. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && x.Value.IsAvailable && !IsLoadLockReservedByTM(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  1469. foreach (var ll in lls)
  1470. {
  1471. if (ProcessLLEFEMRobotTask(ll.Key))
  1472. return;
  1473. }
  1474. var lps = _atmSchedulers.Where(x => ModuleHelper.IsLoadPort(x.Key) && x.Value.IsAvailable).ToDictionary(k => k.Key, v => v.Value);
  1475. foreach (var lp in lps)
  1476. {
  1477. if (ProcessLPEFEMRobotTask(lp.Key))
  1478. return;
  1479. }
  1480. }
  1481. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  1482. {
  1483. var slots = new List<int>();
  1484. for (int i = 0; i < 2; i++)
  1485. {
  1486. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1487. continue;
  1488. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1489. if (wafer.IsEmpty)
  1490. continue;
  1491. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  1492. continue;
  1493. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1494. {
  1495. // should not go here
  1496. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  1497. continue;
  1498. }
  1499. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1500. {
  1501. slots.Add(i);
  1502. }
  1503. }
  1504. return slots;
  1505. }
  1506. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  1507. {
  1508. if (!IsWaferCtrlJobRuning(mod, slot))
  1509. return false;
  1510. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1511. if (_lstReturnWafers.Contains(wafer.InnerId))
  1512. return false;
  1513. if (wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  1514. {
  1515. // should not go here
  1516. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number in IsAtmWaferReadyOut()");
  1517. return false;
  1518. }
  1519. else if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count)
  1520. {
  1521. if(wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  1522. return false;
  1523. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1524. {
  1525. if (ModuleHelper.IsPm(module))
  1526. return false;
  1527. }
  1528. }
  1529. // Wafer Delay
  1530. if (ModuleHelper.IsLoadLock(mod) && (wafer.ProcessState == EnumWaferProcessStatus.Completed))
  1531. {
  1532. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter.ContainsKey("LLDelayTime"))
  1533. {
  1534. var delayTime = (string)wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep - 1].StepParameter["LLDelayTime"];
  1535. int delay = int.Parse(delayTime);
  1536. return _atmSchedulers[mod].WaferArrivedTicks(slot) >= delay * 1000;
  1537. }
  1538. // need return
  1539. return true;
  1540. }
  1541. return true;
  1542. }
  1543. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  1544. {
  1545. if (_vacModules[ll].MovingStatus != MovingStatus.Idle)
  1546. return false;
  1547. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  1548. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  1549. foreach (var slot in inSlots)
  1550. {
  1551. if (robotSlots.Count >= 1)
  1552. {
  1553. if (WaferManager.Instance.CheckNoWafer(ll, slot))
  1554. {
  1555. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  1556. robotSlots.RemoveAt(0);
  1557. }
  1558. }
  1559. }
  1560. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1561. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  1562. for (int i = 0; i < slotNumber; i++)
  1563. {
  1564. if (IsAtmWaferReadyOut(ll, i))
  1565. {
  1566. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  1567. }
  1568. }
  1569. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  1570. if (slot_delays.Count > 0)
  1571. {
  1572. var robotHand = GetEFEMRobotFreeHand();
  1573. if (robotHand != Hand.None)
  1574. {
  1575. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  1576. }
  1577. if (slot_delays.Count > 1)
  1578. {
  1579. var secondHand = GetEFEMRobotFreeHand();
  1580. if (secondHand != Hand.None)
  1581. {
  1582. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  1583. }
  1584. }
  1585. }
  1586. return _efemMovingItems.Count > 0;
  1587. }
  1588. private (int exist, int empty) GetPMWaferExistence()
  1589. {
  1590. int exist = 0;
  1591. int empty = 0;
  1592. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1593. foreach (var module in _vacModules)
  1594. {
  1595. if (ModuleHelper.IsPm(module.Key) && ((_vacSchedulers[module.Key].IsOnline && usedPMs.Contains(module.Key)) || _cycleState == RState.End))
  1596. {
  1597. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  1598. exist++;
  1599. else
  1600. empty++;
  1601. }
  1602. }
  1603. return (exist, empty);
  1604. }
  1605. private (int Processed, int Empty) GetPMValidSlotsStatus()
  1606. {
  1607. int Processed = 0;
  1608. int Empty = 0;
  1609. List<ModuleName> usedPMs = GetPmUsedInRunningPj();
  1610. foreach (var module in _vacModules)
  1611. {
  1612. if (ModuleHelper.IsPm(module.Key) && usedPMs.Contains(module.Key) && _vacSchedulers[module.Key].IsAvailable && _vacModules[module.Key].MovingStatus == MovingStatus.Idle)
  1613. {
  1614. var wafer = WaferManager.Instance.GetWafer(module.Key, 0);
  1615. if (wafer.IsEmpty)
  1616. {
  1617. Empty++;
  1618. }
  1619. else if (wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1620. {
  1621. Processed++;
  1622. }
  1623. }
  1624. }
  1625. return (Processed, Empty);
  1626. }
  1627. private int GetTMRobotWaferCount()
  1628. {
  1629. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1630. }
  1631. private int GetEfemRoborWaferCount()
  1632. {
  1633. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1634. }
  1635. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1636. {
  1637. List<ModuleName> unfinished = new List<ModuleName>();
  1638. foreach (var item in _atmWaferTargets)
  1639. {
  1640. var moving = _efemMovingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1641. if (!unfinished.Contains(moving.SourceModule))
  1642. unfinished.Add(moving.SourceModule);
  1643. if (!unfinished.Contains(moving.DestinationModule))
  1644. unfinished.Add(moving.DestinationModule);
  1645. }
  1646. return unfinished.Contains(ll);
  1647. }
  1648. private bool IsLoadLockReservedByTM(ModuleName ll)
  1649. {
  1650. List<ModuleName> unfinished = new List<ModuleName>();
  1651. foreach (var item in _vacWaferTargets)
  1652. {
  1653. var moving = _movingItems.Find(m_item => m_item.DestinationModule == item.Key.Module && m_item.DestinationSlot == item.Key.Slot);
  1654. if (!unfinished.Contains(moving.SourceModule))
  1655. unfinished.Add(moving.SourceModule);
  1656. if (!unfinished.Contains(moving.DestinationModule))
  1657. unfinished.Add(moving.DestinationModule);
  1658. }
  1659. return unfinished.Contains(ll);
  1660. }
  1661. private bool IsLoadReadyForTM(ModuleName ll)
  1662. {
  1663. return _vacSchedulers[ll].IsAvailable && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByEFEM(ll);
  1664. }
  1665. private bool IsLoadLockReadyForEFEMManualMove(ModuleName ll)
  1666. {
  1667. return ((_vacSchedulers[ll].IsIdle && !_vacSchedulers[ll].IsOnline) || _vacSchedulers[ll].IsAvailable) && _vacModules[ll].MovingStatus == MovingStatus.Idle && !IsLoadLockReservedByTM(ll);
  1668. }
  1669. private bool IsPMKeepEmpty(ModuleName pm)
  1670. {
  1671. return WaferManager.Instance.CheckNoWafer(pm, 0) && _movingItems.FindIndex(item => item.DestinationModule == pm) == -1;
  1672. }
  1673. private bool IsPreJobCleanPending(ModuleName pm, out string preCleanRecipe)
  1674. {
  1675. preCleanRecipe = string.Empty;
  1676. foreach (var cj in _lstControlJobs)
  1677. {
  1678. if (cj.JetState == EnumJetCtrlJobState.PreJobClean && _waitPreCleanPMs.Contains(pm))
  1679. {
  1680. preCleanRecipe = cj.PreJobClean;
  1681. return true;
  1682. }
  1683. }
  1684. return false;
  1685. }
  1686. private bool IsPostJobCleanPending(ModuleName pm, out string postCleanRecipe)
  1687. {
  1688. postCleanRecipe = string.Empty;
  1689. foreach (var cj in _lstControlJobs)
  1690. {
  1691. if (cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Contains(pm))
  1692. {
  1693. postCleanRecipe = cj.PostJobClean;
  1694. return true;
  1695. }
  1696. }
  1697. return false;
  1698. }
  1699. private (int processed, int unprocessed, int empty) GetLLProcessStatusCount(ModuleName ll)
  1700. {
  1701. int processedCount = 0;
  1702. int unprocessCount = 0;
  1703. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1704. if (ModuleHelper.IsLoadLock(ll))
  1705. {
  1706. for (int i = 0; i < slotCount; i++)
  1707. {
  1708. if (WaferManager.Instance.CheckHasWafer(ll, i))
  1709. {
  1710. if (CheckWaferNeedProcessAndPMAvailable(ll, i))
  1711. unprocessCount++;
  1712. else
  1713. processedCount++;
  1714. }
  1715. }
  1716. }
  1717. return (processedCount, unprocessCount, slotCount - processedCount - unprocessCount);
  1718. }
  1719. private int GetAtmInerWaferCount()
  1720. {
  1721. int nCount = 0;
  1722. foreach (var atmModule in _atmModules)
  1723. {
  1724. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1725. nCount++;
  1726. }
  1727. return nCount;
  1728. }
  1729. private int CanPushInWaferNumber()
  1730. {
  1731. if (_tmRobot.RobotStatus == RState.Running)
  1732. return 0;
  1733. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1734. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1735. var pmWaferStatus = GetPMWaferExistence();
  1736. if (_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1737. {
  1738. if (_atmSchedulers[ModuleName.LLB].IsAtm && llbWaferStatus.processed >= 2)
  1739. return 0;
  1740. int canPushIn = llbWaferStatus.processed == _LLBSlotNumber ? 0 :
  1741. pmWaferStatus.empty + llaWaferStatus.empty
  1742. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1743. // 修正 单手臂占用影响Throughput的问题
  1744. if (canPushIn == 1/* && llbWaferStatus.processed >= 2*/)
  1745. return 0;
  1746. return canPushIn;
  1747. }
  1748. else if (_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1749. {
  1750. if (_atmSchedulers[ModuleName.LLA].IsAtm && llaWaferStatus.processed >= 2)
  1751. return 0;
  1752. int canPushIn = llaWaferStatus.processed == _LLASlotNumber ? 0 :
  1753. pmWaferStatus.empty + llbWaferStatus.empty
  1754. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1755. if (canPushIn == 1 && llaWaferStatus.processed >= 2)
  1756. return 0;
  1757. return canPushIn;
  1758. }
  1759. else if (_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1760. {
  1761. return llaWaferStatus.processed > 0 ? 0 :
  1762. _LLASlotNumber / 2 + pmWaferStatus.empty - llaWaferStatus.unprocessed
  1763. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1764. }
  1765. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1766. {
  1767. return llbWaferStatus.processed > 0 ? 0 :
  1768. _LLBSlotNumber / 2 + pmWaferStatus.empty - llbWaferStatus.unprocessed
  1769. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1770. }
  1771. else if (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1772. {
  1773. return llaWaferStatus.processed + llbWaferStatus.processed > 1 ? 0 :
  1774. (llaWaferStatus.empty + llbWaferStatus.empty) / 2 + pmWaferStatus.empty
  1775. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1776. }
  1777. else
  1778. {
  1779. _cycleState = RState.Failed;
  1780. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1781. return 0;
  1782. }
  1783. }
  1784. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1785. {
  1786. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  1787. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1788. return false;
  1789. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1790. {
  1791. var SlotNumber = GetModuleSlotCount(next_module);
  1792. for (int i = 0; i < SlotNumber; i++)
  1793. {
  1794. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1795. return false;
  1796. }
  1797. }
  1798. return true;
  1799. }
  1800. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1801. {
  1802. // check return
  1803. for (int i = 0; i < 2; i++)
  1804. {
  1805. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1806. continue;
  1807. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1808. {
  1809. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1810. if (returnWafer.IsEmpty)
  1811. continue;
  1812. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1813. continue;
  1814. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1815. {
  1816. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1817. }
  1818. }
  1819. }
  1820. var canPushInWafers = CanPushInWaferNumber();
  1821. if (_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1822. {
  1823. var outSlots = GetNextWaferInJobQueue(lp);
  1824. var hand = GetEFEMRobotFreeHand();
  1825. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1826. {
  1827. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1828. }
  1829. if (canPushInWafers > 1)
  1830. {
  1831. hand = GetEFEMRobotFreeHand();
  1832. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1833. {
  1834. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1835. }
  1836. }
  1837. }
  1838. return _efemMovingItems.Count > 0;
  1839. }
  1840. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1841. {
  1842. var inSlots = new List<int>();
  1843. foreach (var cj in _lstControlJobs)
  1844. {
  1845. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1846. continue;
  1847. if (cj.State == EnumControlJobState.Executing)
  1848. {
  1849. foreach (var pj in _lstProcessJobs)
  1850. {
  1851. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1852. {
  1853. foreach (var pjSlotWafer in pj.SlotWafers)
  1854. {
  1855. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1856. {
  1857. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1858. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1859. {
  1860. inSlots.Add(pjSlotWafer.Item2);
  1861. }
  1862. }
  1863. }
  1864. }
  1865. }
  1866. }
  1867. }
  1868. return inSlots.OrderBy(item => item).Take(2).ToList();
  1869. }
  1870. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1871. {
  1872. if (WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1873. {
  1874. var hand = GetEFEMRobotFreeHand();
  1875. if (hand != Hand.None)
  1876. {
  1877. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1878. }
  1879. //// check with whether another robot arm wafer wait go to aligner
  1880. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1881. //if (robotSlots.Count > 0)
  1882. //{
  1883. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1884. //}
  1885. }
  1886. else if (WaferManager.Instance.CheckNoWafer(aligner, 0))
  1887. {
  1888. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1889. if (robotSlots.Count > 0)
  1890. {
  1891. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1892. }
  1893. }
  1894. return _efemMovingItems.Count > 0;
  1895. }
  1896. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1897. {
  1898. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1899. {
  1900. var hand = GetEFEMRobotFreeHand();
  1901. if (hand != Hand.None)
  1902. {
  1903. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1904. }
  1905. }
  1906. else
  1907. {
  1908. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1909. if (robotSlots.Count > 0)
  1910. {
  1911. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1912. }
  1913. }
  1914. return _efemMovingItems.Count > 0;
  1915. }
  1916. private void RuningEFEMRobotTask()
  1917. {
  1918. if (_efemMovingItems.Count > 0)
  1919. {
  1920. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1921. {
  1922. foreach (var item in _efemMovingItems)
  1923. {
  1924. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1925. if (wafer.IsEmpty)
  1926. {
  1927. // post alarm
  1928. _cycleState = RState.Failed;
  1929. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1930. return;
  1931. }
  1932. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1933. _atmWaferTargets[slot] = wafer.InnerId;
  1934. if (ModuleHelper.IsLoadLock(item.Module))
  1935. {
  1936. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1937. }
  1938. }
  1939. }
  1940. }
  1941. }
  1942. private Hand GetEFEMRobotFreeHand()
  1943. {
  1944. for (int i = 0; i < 2; i++)
  1945. {
  1946. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1947. continue;
  1948. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1949. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1950. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1951. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1952. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1953. return (Hand)i;
  1954. }
  1955. return Hand.None;
  1956. }
  1957. private void ProcessAlignerTask()
  1958. {
  1959. foreach (var align in _atmModules)
  1960. {
  1961. if (ModuleHelper.IsAligner(align.Key))
  1962. {
  1963. switch (align.Value.MovingStatus)
  1964. {
  1965. case MovingStatus.WaitAlign:
  1966. if (_efemRobot.IsAvailable)
  1967. {
  1968. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1969. if (!wafer.IsEmpty)
  1970. {
  1971. if (_efemRobot.Align(0))
  1972. {
  1973. align.Value.MovingStatus = MovingStatus.StartAlign;
  1974. return;
  1975. }
  1976. }
  1977. align.Value.MovingStatus = MovingStatus.Idle;
  1978. }
  1979. break;
  1980. case MovingStatus.StartAlign:
  1981. if (!_efemRobot.IsAvailable)
  1982. {
  1983. align.Value.MovingStatus = MovingStatus.Aligning;
  1984. }
  1985. break;
  1986. case MovingStatus.Aligning:
  1987. {
  1988. if (_efemRobot.IsAvailable)
  1989. {
  1990. align.Value.MovingStatus = MovingStatus.Idle;
  1991. }
  1992. }
  1993. break;
  1994. }
  1995. }
  1996. }
  1997. }
  1998. private bool ProcessAtmManaulReturnWafers()
  1999. {
  2000. if (_lstReturnWafers.Count == 0)
  2001. return false;
  2002. for (int i = 0; i < 2; i++)
  2003. {
  2004. if (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  2005. {
  2006. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  2007. if (_lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  2008. {
  2009. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i));
  2010. _lstReturnWafers.Remove(wafer.InnerId);
  2011. }
  2012. }
  2013. }
  2014. if (_efemMovingItems.Count > 0)
  2015. return true;
  2016. var lls = _atmSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key)).ToDictionary(k => k.Key, v => v.Value);
  2017. foreach (var ll in lls)
  2018. {
  2019. int slotNumber = ll.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2020. for (int i = 0; i < slotNumber; i++)
  2021. {
  2022. if (_efemMovingItems.Count >= 2)
  2023. return true;
  2024. if (WaferManager.Instance.CheckHasWafer(ll.Key, i))
  2025. {
  2026. var wafer = WaferManager.Instance.GetWafer(ll.Key, i);
  2027. var robotHand = GetEFEMRobotFreeHand();
  2028. if (robotHand != Hand.None && _lstReturnWafers.FindIndex(id => id == wafer.InnerId) != -1)
  2029. {
  2030. _efemMovingItems.Add(new MoveItem(ll.Key, i, ModuleName.EfemRobot, (int)robotHand, robotHand));
  2031. }
  2032. }
  2033. }
  2034. }
  2035. return _efemMovingItems.Count > 0;
  2036. }
  2037. #endregion Atm System
  2038. #region Sequence validation
  2039. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  2040. {
  2041. pmUsed = new List<ModuleName>();
  2042. reason = "";
  2043. bool pmIsReady = true;
  2044. for (int i = 0; i < seq.Steps.Count; i++)
  2045. {
  2046. SequenceStepInfo stepInfo = seq.Steps[i];
  2047. bool hasPm = false;
  2048. foreach (var module in stepInfo.StepModules)
  2049. {
  2050. if (!ModuleHelper.IsPm(module))
  2051. {
  2052. hasPm = true;
  2053. break;
  2054. }
  2055. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  2056. {
  2057. hasPm = true;
  2058. }
  2059. if (!pmUsed.Contains(module))
  2060. pmUsed.Add(module);
  2061. }
  2062. if (pmIsReady && !hasPm)
  2063. {
  2064. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  2065. pmIsReady = false;
  2066. }
  2067. }
  2068. return pmIsReady;
  2069. }
  2070. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  2071. {
  2072. for (int i = 0; i < seq.Steps.Count; i++)
  2073. {
  2074. SequenceStepInfo stepInfo = seq.Steps[i];
  2075. foreach (var module in stepInfo.StepModules)
  2076. {
  2077. if (ModuleHelper.IsPm(module))
  2078. {
  2079. string attr = $"{module}Recipe";
  2080. if (stepInfo.StepParameter.ContainsKey(attr)
  2081. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  2082. {
  2083. var recipeName = (string)stepInfo.StepParameter[attr];
  2084. if (!string.IsNullOrEmpty(recipeName))
  2085. {
  2086. var recipeContent =
  2087. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false, "Process");
  2088. if (string.IsNullOrEmpty(recipeContent))
  2089. {
  2090. reason = $"Can not find recipe file{recipeName}";
  2091. return false;
  2092. }
  2093. }
  2094. }
  2095. }
  2096. }
  2097. }
  2098. reason = "";
  2099. return true;
  2100. }
  2101. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  2102. {
  2103. WaferInfo wafer = WaferManager.Instance.GetWafer(waferModule, waferSlot);
  2104. if (wafer.IsEmpty)
  2105. return false;
  2106. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2107. return false;
  2108. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2109. return false;
  2110. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2111. {
  2112. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  2113. {
  2114. if (!_vacSchedulers.Keys.Contains(stepModule))
  2115. continue;
  2116. if (!_vacSchedulers[stepModule].IsOnline)
  2117. continue;
  2118. if (ModuleHelper.IsPm(stepModule))
  2119. {
  2120. if (stepModule == processIn || processIn == ModuleName.System)
  2121. return true;
  2122. }
  2123. else
  2124. break;
  2125. }
  2126. }
  2127. return false;
  2128. }
  2129. private List<ModuleName> GetPmUsedInRunningPj()
  2130. {
  2131. var pmUsed = new List<ModuleName>();
  2132. foreach (var cj in _lstControlJobs)
  2133. {
  2134. if (cj.JetState != EnumJetCtrlJobState.PreJobClean && cj.JetState != EnumJetCtrlJobState.PostJobClean && cj.JetState != EnumJetCtrlJobState.Processing)
  2135. continue;
  2136. foreach (var pj in _lstProcessJobs)
  2137. {
  2138. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  2139. {
  2140. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  2141. {
  2142. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  2143. foreach (var module in stepInfo.StepModules)
  2144. {
  2145. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  2146. pmUsed.Add(module);
  2147. }
  2148. }
  2149. }
  2150. }
  2151. }
  2152. return pmUsed;
  2153. }
  2154. private void UpateSequenceStep(List<MoveItem> items)
  2155. {
  2156. foreach (var item in items)
  2157. {
  2158. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  2159. {
  2160. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  2161. if (!wafer.IsEmpty && wafer.ProcessJob != null)
  2162. {
  2163. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  2164. wafer.NextSequenceStep++;
  2165. }
  2166. else
  2167. {
  2168. // should not go here
  2169. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  2170. }
  2171. }
  2172. }
  2173. }
  2174. private void CheckWaferArrived()
  2175. {
  2176. if (_cycleState != RState.Running)
  2177. return;
  2178. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2179. {
  2180. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2181. foreach (var tar in tars)
  2182. {
  2183. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2184. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2185. continue;
  2186. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2187. {
  2188. // wafer arrive
  2189. _vacWaferTargets.Remove(tar.Key);
  2190. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2191. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2192. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2193. if (ModuleHelper.IsPm(tar.Key.Module))
  2194. {
  2195. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  2196. }
  2197. else
  2198. {
  2199. var curItem = _movingItems.Find(item => item.DestinationModule == tar.Key.Module && item.DestinationSlot == tar.Key.Slot);
  2200. if (ModuleHelper.IsPm(curItem.SourceModule) && _movingItems.FindIndex(item => item.DestinationModule == curItem.SourceModule) == -1)
  2201. {
  2202. if (_waitWTWCleanPMs.ContainsKey(curItem.SourceModule))
  2203. {
  2204. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitWTWClean;
  2205. }
  2206. else if (_waitPostCleanPMs.Contains(curItem.SourceModule))
  2207. {
  2208. _vacModules[curItem.SourceModule].MovingStatus = MovingStatus.WaitPostJobClean;
  2209. }
  2210. }
  2211. }
  2212. if (!ModuleHelper.IsTMRobot(tar.Key.Module))
  2213. wafer.NextSequenceStep++;
  2214. }
  2215. }
  2216. if (ModuleHelper.IsLoadLock(mod.Key))
  2217. {
  2218. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2219. {
  2220. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2221. }
  2222. }
  2223. }
  2224. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2225. if (_vacMoveFinishTrig.Q)
  2226. {
  2227. foreach (var item in _movingItems)
  2228. {
  2229. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2230. {
  2231. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2232. }
  2233. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2234. {
  2235. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2236. }
  2237. }
  2238. //UpateSequenceStep(_movingItems);
  2239. _movingItems.Clear();
  2240. }
  2241. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2242. {
  2243. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2244. foreach (var tar in tars)
  2245. {
  2246. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2247. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2248. continue;
  2249. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2250. {
  2251. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  2252. // wafer arrive
  2253. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2254. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2255. _atmWaferTargets.Remove(tar.Key);
  2256. if (ModuleHelper.IsAligner(tar.Key.Module))
  2257. {
  2258. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2259. }
  2260. if (!ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2261. wafer.NextSequenceStep++;
  2262. }
  2263. }
  2264. if (ModuleHelper.IsLoadLock(mod.Key))
  2265. {
  2266. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2267. {
  2268. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2269. }
  2270. }
  2271. }
  2272. //_atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running;
  2273. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2274. {
  2275. foreach (var item in _efemMovingItems)
  2276. {
  2277. if (ModuleHelper.IsLoadLock(item.Module))
  2278. {
  2279. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2280. }
  2281. }
  2282. //UpateSequenceStep(_efemMovingItems);
  2283. _efemMovingItems.Clear();
  2284. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"All EFEM commands complete!");
  2285. }
  2286. }
  2287. private bool ActiveProcessJob(ProcessJobInfo pj)
  2288. {
  2289. foreach (var pjSlotWafer in pj.SlotWafers)
  2290. {
  2291. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2292. wafer.ProcessJob = pj;
  2293. wafer.NextSequenceStep = 0;
  2294. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  2295. }
  2296. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  2297. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  2298. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  2299. pj.SetState(EnumProcessJobState.Processing);
  2300. return true;
  2301. }
  2302. private void DispatchCtrlJobs()
  2303. {
  2304. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2305. if (quequedJobs.Count > 0)
  2306. {
  2307. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2308. if (runingJobs.Count >= 2)
  2309. return;
  2310. if (runingJobs.Count == 0 || IsCtrlJobEndingState(runingJobs.First()))
  2311. {
  2312. var startJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2313. if (IsCtrlJobNeedPreClean(startJob))
  2314. {
  2315. startJob.JetState = EnumJetCtrlJobState.PreJobClean;
  2316. _waitPreCleanPMs.Clear();
  2317. var PMs = GetWaitPreCleanPMsByCtrlJob(startJob);
  2318. foreach (var pm in PMs)
  2319. {
  2320. _waitPreCleanPMs.Add(pm);
  2321. }
  2322. }
  2323. else
  2324. {
  2325. startJob.JetState = EnumJetCtrlJobState.Processing;
  2326. foreach (var pjName in startJob.ProcessJobNameList)
  2327. {
  2328. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2329. if (pj == null)
  2330. {
  2331. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {startJob.Name}");
  2332. continue;
  2333. }
  2334. if (pj.State == EnumProcessJobState.Queued)
  2335. {
  2336. ActiveProcessJob(pj);
  2337. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2338. }
  2339. }
  2340. }
  2341. }
  2342. }
  2343. var preJobClean = _lstControlJobs.Find(job => job.JetState == EnumJetCtrlJobState.PreJobClean);
  2344. if (preJobClean != null && _waitPreCleanPMs.Count == 0)
  2345. {
  2346. preJobClean.JetState = EnumJetCtrlJobState.Processing;
  2347. foreach (var pjName in preJobClean.ProcessJobNameList)
  2348. {
  2349. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2350. if (pj == null)
  2351. {
  2352. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {preJobClean.Name}");
  2353. continue;
  2354. }
  2355. if (pj.State == EnumProcessJobState.Queued)
  2356. {
  2357. ActiveProcessJob(pj);
  2358. //break; 先将所有的 Process Job全部激活, 不做PreJobClean, PreJobClean 逻辑 引入 ProcessPMTask()
  2359. }
  2360. }
  2361. }
  2362. }
  2363. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  2364. {
  2365. if (wafer.IsEmpty)
  2366. return false;
  2367. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2368. return false;
  2369. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  2370. return false;
  2371. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  2372. {
  2373. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  2374. .Contains(module))
  2375. return true;
  2376. }
  2377. return false;
  2378. }
  2379. private bool IsWaferCtrlJobRuning(ModuleName mod, int slot)
  2380. {
  2381. var wafer = WaferManager.Instance.GetWafer(mod, slot);
  2382. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  2383. return false;
  2384. var waferCtrlJob = _lstControlJobs.Find(item => (int)ModuleHelper.Converter(item.Module) == wafer.OriginStation);
  2385. if(waferCtrlJob != null)
  2386. {
  2387. return waferCtrlJob.State == EnumControlJobState.Executing;
  2388. }
  2389. return false;
  2390. }
  2391. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  2392. {
  2393. bool allWaferReturn = true;
  2394. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  2395. {
  2396. WaferInfo wafer = WaferManager.Instance.GetWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  2397. if (wafer.IsEmpty)
  2398. {
  2399. allWaferReturn = false;
  2400. continue;
  2401. }
  2402. foreach (var mod in _vacModules)
  2403. {
  2404. if (ModuleHelper.IsPm(mod.Key))
  2405. {
  2406. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  2407. {
  2408. allWaferReturn = false;
  2409. }
  2410. }
  2411. }
  2412. }
  2413. return allWaferReturn;
  2414. }
  2415. private void UpdateProcessJobStatus()
  2416. {
  2417. if (_efemRobot.RobotStatus == RState.Running ||_tmRobot.RobotStatus == RState.Running)
  2418. return;
  2419. foreach (var pj in _lstProcessJobs)
  2420. {
  2421. if (pj.State == EnumProcessJobState.Processing)
  2422. {
  2423. if (CheckAllWaferReturned(pj, true))
  2424. {
  2425. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2426. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2427. }
  2428. }
  2429. else if (pj.State == EnumProcessJobState.Stopping)
  2430. {
  2431. if (CheckAllWaferReturned(pj, false))
  2432. {
  2433. pj.SetState(EnumProcessJobState.ProcessingComplete);
  2434. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  2435. }
  2436. }
  2437. }
  2438. }
  2439. private void UpdateControlJobStatus()
  2440. {
  2441. if (_lstControlJobs.Count == 0)
  2442. return;
  2443. if (_efemRobot.RobotStatus == RState.Running || _tmRobot.RobotStatus == RState.Running)
  2444. return;
  2445. bool allControlJobComplete = true;
  2446. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  2447. foreach (var cj in _lstControlJobs)
  2448. {
  2449. if(cj.JetState == EnumJetCtrlJobState.Quequed)
  2450. {
  2451. var runingJobs = _lstControlJobs.FindAll(job => IsCtrlJobRuning(job));
  2452. if(runingJobs.Count == 0 || (runingJobs.Count == 1 && IsCtrlJobEndingState(runingJobs.First())))
  2453. {
  2454. var quequedJobs = _lstControlJobs.FindAll(job => job.JetState == EnumJetCtrlJobState.Quequed);
  2455. var firstQuequeJob = quequedJobs.OrderBy(job => job.StartTime).First();
  2456. if(firstQuequeJob.InnerId == cj.InnerId)
  2457. {
  2458. if (IsCtrlJobNeedPreClean(cj))
  2459. {
  2460. cj.JetState = EnumJetCtrlJobState.PreJobClean;
  2461. _waitPreCleanPMs.Clear();
  2462. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2463. foreach (var pm in PMs)
  2464. {
  2465. _waitPreCleanPMs.Add(pm);
  2466. }
  2467. }
  2468. else
  2469. {
  2470. cj.JetState = EnumJetCtrlJobState.Processing;
  2471. foreach (var pjName in cj.ProcessJobNameList)
  2472. {
  2473. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2474. if (pj == null)
  2475. {
  2476. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2477. continue;
  2478. }
  2479. if (pj.State == EnumProcessJobState.Queued)
  2480. {
  2481. ActiveProcessJob(pj);
  2482. }
  2483. }
  2484. }
  2485. }
  2486. }
  2487. }
  2488. else if(IsCtrlJobRuning(cj))
  2489. {
  2490. if (cj.JetState == EnumJetCtrlJobState.PreJobClean)
  2491. {
  2492. if (_waitPreCleanPMs.Count == 0)
  2493. {
  2494. cj.JetState = EnumJetCtrlJobState.Processing;
  2495. foreach (var pjName in cj.ProcessJobNameList)
  2496. {
  2497. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2498. if (pj == null)
  2499. {
  2500. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2501. continue;
  2502. }
  2503. if (pj.State == EnumProcessJobState.Queued)
  2504. {
  2505. ActiveProcessJob(pj);
  2506. }
  2507. }
  2508. }
  2509. }
  2510. else
  2511. {
  2512. if (cj.JetState == EnumJetCtrlJobState.Processing && IsCtrlJobNeedPostClean(cj))
  2513. {
  2514. if (IsAllJobWaferProcessedOrProcessing(cj))
  2515. {
  2516. cj.JetState = EnumJetCtrlJobState.PostJobClean;
  2517. _waitPostCleanPMs.Clear();
  2518. var PMs = GetWaitPreCleanPMsByCtrlJob(cj);
  2519. foreach (var pm in PMs)
  2520. {
  2521. _waitPostCleanPMs.Add(pm);
  2522. }
  2523. }
  2524. }
  2525. if (IsAllProcessJobComplete(cj) && (!IsCtrlJobNeedPostClean(cj) || cj.JetState == EnumJetCtrlJobState.PostJobClean && _waitPostCleanPMs.Count == 0))
  2526. {
  2527. cj.JetState = EnumJetCtrlJobState.Completed;
  2528. cj.SetState(EnumControlJobState.Completed);
  2529. cj.EndTime = DateTime.Now;
  2530. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  2531. _dbCallback.LotFinished(cj);
  2532. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  2533. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  2534. _lpCycleCount[ModuleHelper.Converter(cj.Module)]++;
  2535. }
  2536. }
  2537. int countProcessed = 0;
  2538. foreach (var pjName in cj.ProcessJobNameList)
  2539. {
  2540. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2541. if (pj == null)
  2542. {
  2543. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  2544. continue;
  2545. }
  2546. // caculate process wafer by process
  2547. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2548. {
  2549. foreach (var pjSlotWafer in pj.SlotWafers)
  2550. {
  2551. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2552. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  2553. countProcessed++;
  2554. }
  2555. }
  2556. }
  2557. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(cj.Module)] * cj.LotWafers.Count + (cj.JetState == EnumJetCtrlJobState.Completed && cj.LotWafers.Count == countProcessed ? 0 : countProcessed);
  2558. if (_lpCycleCount[ModuleHelper.Converter(cj.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(cj.Module)])
  2559. {
  2560. _lpCycleWafer[ModuleHelper.Converter(cj.Module)] = lpCycleWafer;
  2561. }
  2562. }
  2563. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  2564. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal && cj.JetState == EnumJetCtrlJobState.Completed)
  2565. {
  2566. cjRemoveList.Add(cj);
  2567. }
  2568. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  2569. }
  2570. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  2571. {
  2572. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  2573. if (totolCycleWafer != _cycledWafer || _lpCycleCount.Sum(item => item.Value) > 0 && _throughput < 0.01) // refresh _throughput in time
  2574. {
  2575. _cycledWafer = totolCycleWafer;
  2576. if (_cycledCount > 0)
  2577. {
  2578. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  2579. }
  2580. else
  2581. {
  2582. _throughput = 0;
  2583. }
  2584. }
  2585. if (allControlJobComplete)
  2586. {
  2587. _cycledCount++;
  2588. if (_cycledCount < _cycleSetPoint)
  2589. {
  2590. foreach (var cj in _lstControlJobs)
  2591. {
  2592. cj.SetState(EnumControlJobState.Executing);
  2593. cj.JetState = EnumJetCtrlJobState.Quequed;
  2594. cj.LotInnerId = Guid.NewGuid();
  2595. _dbCallback.LotCreated(cj);
  2596. }
  2597. foreach (var pj in _lstProcessJobs)
  2598. {
  2599. pj.SetState(EnumProcessJobState.Queued);
  2600. pj.InnerId = Guid.NewGuid();
  2601. foreach (var pjSlotWafer in pj.SlotWafers)
  2602. {
  2603. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  2604. wafer.ProcessJob = null;
  2605. wafer.NextSequenceStep = 0;
  2606. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  2607. }
  2608. }
  2609. }
  2610. else
  2611. _cycleState = RState.End;
  2612. }
  2613. }
  2614. foreach (var cj in cjRemoveList)
  2615. {
  2616. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  2617. foreach (var pj in _lstProcessJobs)
  2618. {
  2619. if (pj.ControlJobName == cj.Name)
  2620. pjRemoveList.Add(pj);
  2621. }
  2622. foreach (var pj in pjRemoveList)
  2623. {
  2624. _lstProcessJobs.Remove(pj);
  2625. }
  2626. _lstControlJobs.Remove(cj);
  2627. }
  2628. }
  2629. private void UpdateLLInOutPathProperty()
  2630. {
  2631. if (_lstControlJobs.Count == 0)
  2632. return;
  2633. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  2634. foreach (var cj in _lstControlJobs)
  2635. {
  2636. if (cj.State == EnumControlJobState.Executing)
  2637. {
  2638. foreach (var pjName in cj.ProcessJobNameList)
  2639. {
  2640. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  2641. if (pj == null || pj.State != EnumProcessJobState.Processing)
  2642. continue;
  2643. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  2644. inOutPaths.Add(pj.Sequence.LLInOutPath);
  2645. }
  2646. }
  2647. }
  2648. if (inOutPaths.Count == 1)
  2649. {
  2650. _LLInOutPath = inOutPaths[0];
  2651. }
  2652. }
  2653. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  2654. {
  2655. List<ModuleName> allModules = _vacModules.Keys.ToList().Union(_atmModules.Keys.ToList()).ToList();
  2656. allModules.Add(ModuleName.EfemRobot);
  2657. allModules.Add(ModuleName.TMRobot);
  2658. int original = (int)ModuleHelper.Converter(cj.Module);
  2659. foreach (var mod in allModules)
  2660. {
  2661. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  2662. continue;
  2663. var wafers = WaferManager.Instance.GetWafers(mod);
  2664. foreach (var wafer in wafers)
  2665. {
  2666. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.ControlJobName != cj.Name)
  2667. continue;
  2668. if (wafer.ProcessState != EnumWaferProcessStatus.Completed && wafer.ProcessState != EnumWaferProcessStatus.InProcess)
  2669. return false; ;
  2670. }
  2671. }
  2672. return true;
  2673. }
  2674. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  2675. {
  2676. foreach(var pj in _lstProcessJobs)
  2677. {
  2678. if(pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  2679. {
  2680. return false;
  2681. }
  2682. }
  2683. return true;
  2684. }
  2685. private bool IsCtrlJobRuning(ControlJobInfo cj)
  2686. {
  2687. return cj.JetState == EnumJetCtrlJobState.PreJobClean ||
  2688. cj.JetState == EnumJetCtrlJobState.Processing ||
  2689. cj.JetState == EnumJetCtrlJobState.PostJobClean;
  2690. }
  2691. private bool IsCtrlJobEndingState(ControlJobInfo cj)
  2692. {
  2693. return cj.JetState == EnumJetCtrlJobState.PostJobClean ||
  2694. (cj.JetState == EnumJetCtrlJobState.Processing
  2695. && IsAllJobWaferProcessedOrProcessing(cj)
  2696. && !IsCtrlJobNeedPostClean(cj));
  2697. }
  2698. private bool IsCtrlJobNeedPreClean(ControlJobInfo cj)
  2699. {
  2700. return cj.PreJobClean.Trim().Length > 0;
  2701. }
  2702. private bool IsCtrlJobNeedPostClean(ControlJobInfo cj)
  2703. {
  2704. return cj.PostJobClean.Trim().Length > 0;
  2705. }
  2706. private bool IsPMWaferNeedWTWClean(ModuleName pm, out string WTWCleanRecipe)
  2707. {
  2708. WTWCleanRecipe = string.Empty;
  2709. var wafer = WaferManager.Instance.GetWafer(pm, 0);
  2710. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.Sequence.WTWCleanRecipe.Trim().Length == 0)
  2711. return false;
  2712. WTWCleanRecipe = wafer.ProcessJob.Sequence.WTWCleanRecipe;
  2713. return true;
  2714. }
  2715. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  2716. {
  2717. var pmlist = new List<ModuleName>();
  2718. foreach(var pj in _lstProcessJobs)
  2719. {
  2720. if(pj.ControlJobName == cj.Name)
  2721. {
  2722. foreach(var pm in pj.Sequence.PMs)
  2723. {
  2724. if (!pmlist.Contains(pm))
  2725. pmlist.Add(pm);
  2726. }
  2727. }
  2728. }
  2729. return pmlist;
  2730. }
  2731. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  2732. {
  2733. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  2734. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2735. return Wafer;
  2736. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  2737. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  2738. return Wafer;
  2739. return cloneWafer;
  2740. }
  2741. #endregion
  2742. #region Manual Return All Wafer
  2743. public RState CheckManualReturnWafer()
  2744. {
  2745. if(!_tmRobot.IsIdle && (GetPMWaferExistence().exist + GetTMRobotWaferCount() > 0))
  2746. {
  2747. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  2748. return RState.Failed;
  2749. }
  2750. if (!_efemRobot.IsIdle)
  2751. {
  2752. LOG.Write(eEvent.ERR_ROUTER, ModuleName.EfemRobot, $"The EFEM Robot is not ready for return wafer.");
  2753. return RState.Failed;
  2754. }
  2755. var schedulers = _vacSchedulers.Concat(_atmSchedulers);
  2756. foreach(var mod in schedulers)
  2757. {
  2758. if (ModuleHelper.IsLoadPort(mod.Key))
  2759. continue;
  2760. int nSlotNumber = ModuleHelper.IsLoadLock(mod.Key) ? (mod.Key == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber) : (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsEFEMRobot(mod.Key) ? 2 : 1);
  2761. for(int slot = 0; slot < nSlotNumber; slot++)
  2762. {
  2763. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  2764. if (wafer.IsEmpty)
  2765. continue;
  2766. if(!mod.Value.IsIdle)
  2767. {
  2768. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  2769. return RState.Failed;
  2770. }
  2771. var destLP = (ModuleName)wafer.OriginStation;
  2772. if(!_atmSchedulers[destLP].IsAvailable)
  2773. {
  2774. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  2775. return RState.Failed;
  2776. }
  2777. }
  2778. }
  2779. Clear();
  2780. return RState.Running;
  2781. }
  2782. public RState ReturnAllWafers()
  2783. {
  2784. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2785. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2786. var pmWaferStatus = GetPMWaferExistence();
  2787. if (pmWaferStatus.exist + (_LLASlotNumber - llaWaferStatus.empty) + (_LLBSlotNumber - llbWaferStatus.empty) + GetTMRobotWaferCount() + GetAtmInerWaferCount() + GetEfemRoborWaferCount() == 0)
  2788. {
  2789. Clear();
  2790. return RState.End;
  2791. }
  2792. ReturnAtmWafers();
  2793. ReturnVacWafers();
  2794. CheckReturnWafersArrived();
  2795. return RState.Running;
  2796. }
  2797. private void ReturnVacWafers()
  2798. {
  2799. if(_tmRobot.IsAvailable && _tmRobot.RobotStatus != RState.Running && _movingItems.Count == 0)
  2800. {
  2801. var tmRobotWaferCount = GetTMRobotWaferCount();
  2802. if(tmRobotWaferCount > 0 || GetPMWaferExistence().exist > 0)
  2803. {
  2804. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  2805. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  2806. if (IsLoadReadyForTM(ModuleName.LLA) && llaWaferStatus.empty > 0 && (!IsLoadReadyForTM(ModuleName.LLB) || (!_vacSchedulers[ModuleName.LLB].IsVac && llaWaferStatus.empty == llbWaferStatus.empty) || llaWaferStatus.empty > llbWaferStatus.empty))
  2807. {
  2808. if (tmRobotWaferCount > 0)
  2809. ReturnTMRobotWafersToLL(ModuleName.LLA);
  2810. else
  2811. ReturnPMWafersToLL(ModuleName.LLA);
  2812. }
  2813. else if (IsLoadReadyForTM(ModuleName.LLB) && llbWaferStatus.empty > 0)
  2814. {
  2815. if (tmRobotWaferCount > 0)
  2816. ReturnTMRobotWafersToLL(ModuleName.LLB);
  2817. else
  2818. ReturnPMWafersToLL(ModuleName.LLB);
  2819. }
  2820. }
  2821. RuningTMRobotTask();
  2822. }
  2823. }
  2824. private void ReturnAtmWafers()
  2825. {
  2826. if(_efemRobot.IsAvailable && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count == 0)
  2827. {
  2828. var aligners = _atmSchedulers.Where(x => ModuleHelper.IsAligner(x.Key) && x.Value.IsAvailable && WaferManager.Instance.CheckHasWafer(x.Key, 0)).ToDictionary(k => k.Key, v => v.Value);
  2829. var lls = _vacSchedulers.Where(x => ModuleHelper.IsLoadLock(x.Key) && IsLoadLockReadyForEFEMManualMove(x.Key) && GetLLProcessStatusCount(x.Key).processed + GetLLProcessStatusCount(x.Key).unprocessed > 0).ToDictionary(k => k.Key, v => v.Value);
  2830. if (GetEfemRoborWaferCount() > 0)
  2831. {
  2832. for(int slot = 0; slot < 2; slot++)
  2833. {
  2834. var wafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, slot);
  2835. if(!wafer.IsEmpty)
  2836. {
  2837. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, slot, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)slot));
  2838. }
  2839. }
  2840. }
  2841. else if(aligners.Count > 0)
  2842. {
  2843. foreach(var align in aligners)
  2844. {
  2845. var wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  2846. var hand = GetEFEMRobotFreeHand();
  2847. if (!wafer.IsEmpty && hand != Hand.None)
  2848. {
  2849. _efemMovingItems.Add(new MoveItem(align.Key, 0, ModuleName.EfemRobot, (int)hand, hand));
  2850. }
  2851. }
  2852. }
  2853. else if(lls.Count > 0)
  2854. {
  2855. ModuleName source = lls.First().Key;
  2856. if(lls.Count > 1)
  2857. {
  2858. if (GetLLProcessStatusCount(ModuleName.LLB).empty < GetLLProcessStatusCount(ModuleName.LLA).empty)
  2859. source = ModuleName.LLB;
  2860. else
  2861. source = ModuleName.LLA;
  2862. }
  2863. int slotNumber = source == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  2864. for(int i = 0; i < slotNumber; i++)
  2865. {
  2866. var wafer = WaferManager.Instance.GetWafer(source, i);
  2867. var hand = GetEFEMRobotFreeHand();
  2868. if (!wafer.IsEmpty && hand != Hand.None)
  2869. {
  2870. _efemMovingItems.Add(new MoveItem(source, i, ModuleName.EfemRobot, (int)hand, hand));
  2871. }
  2872. }
  2873. }
  2874. RuningEFEMRobotTask();
  2875. }
  2876. }
  2877. private void ReturnPMWafersToLL(ModuleName ll)
  2878. {
  2879. var validSlots = GetModuleValidSlots(ll);
  2880. foreach(var pm in _vacSchedulers)
  2881. {
  2882. if (!ModuleHelper.IsPm(pm.Key))
  2883. continue;
  2884. if(pm.Value.IsIdle && WaferManager.Instance.CheckHasWafer(pm.Key, 0) && validSlots.Count > 0)
  2885. {
  2886. _movingItems.Add(new MoveItem( pm.Key, 0, ll, validSlots.Dequeue(), Hand.None));
  2887. if (_movingItems.Count >= 2)
  2888. return;
  2889. }
  2890. }
  2891. }
  2892. private void ReturnTMRobotWafersToLL(ModuleName ll)
  2893. {
  2894. var validSlots = GetModuleValidSlots(ll);
  2895. for(int slot = 0; slot < 2; slot++)
  2896. {
  2897. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, slot))
  2898. {
  2899. _movingItems.Add(new MoveItem(ModuleName.TMRobot, slot, ll, validSlots.Dequeue(), (Hand)slot));
  2900. }
  2901. }
  2902. }
  2903. private void CheckReturnWafersArrived()
  2904. {
  2905. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.TMRobot, _tmRobot)))
  2906. {
  2907. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2908. foreach (var tar in tars)
  2909. {
  2910. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2911. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2912. continue;
  2913. if (wafer.InnerId == tar.Value && _tmRobot.RobotStatus != RState.Running)
  2914. {
  2915. // wafer arrive
  2916. _vacWaferTargets.Remove(tar.Key);
  2917. }
  2918. }
  2919. if (ModuleHelper.IsLoadLock(mod.Key))
  2920. {
  2921. if (!IsLoadLockReservedByTM(mod.Key) && mod.Value.IsAvailable)
  2922. {
  2923. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2924. }
  2925. }
  2926. }
  2927. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0 && _tmRobot.RobotStatus != RState.Running;
  2928. if (_vacMoveFinishTrig.Q)
  2929. {
  2930. foreach (var item in _movingItems)
  2931. {
  2932. if (!ModuleHelper.IsTMRobot(item.DestinationModule) && _vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  2933. {
  2934. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  2935. }
  2936. if (!ModuleHelper.IsTMRobot(item.SourceModule) && _vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  2937. {
  2938. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  2939. }
  2940. }
  2941. _movingItems.Clear();
  2942. }
  2943. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  2944. {
  2945. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  2946. foreach (var tar in tars)
  2947. {
  2948. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  2949. if (wafer.IsEmpty || wafer.InnerId.ToString().Length < 10)
  2950. continue;
  2951. if (wafer.InnerId == tar.Value && _efemRobot.RobotStatus != RState.Running)
  2952. {
  2953. if (!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  2954. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  2955. _atmWaferTargets.Remove(tar.Key);
  2956. if (ModuleHelper.IsAligner(tar.Key.Module))
  2957. {
  2958. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  2959. }
  2960. }
  2961. }
  2962. if (ModuleHelper.IsLoadLock(mod.Key))
  2963. {
  2964. if (!IsLoadLockReservedByEFEM(mod.Key) && mod.Value.IsAvailable)
  2965. {
  2966. _vacModules[mod.Key].MovingStatus = MovingStatus.Idle;
  2967. }
  2968. }
  2969. }
  2970. if (_atmWaferTargets.Count == 0 && _efemRobot.RobotStatus != RState.Running && _efemMovingItems.Count > 0)
  2971. {
  2972. foreach (var item in _efemMovingItems)
  2973. {
  2974. if (ModuleHelper.IsLoadLock(item.Module))
  2975. {
  2976. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  2977. }
  2978. }
  2979. _efemMovingItems.Clear();
  2980. }
  2981. }
  2982. #endregion
  2983. }
  2984. }