ProcessDefine.cs 75 KB

12345678910111213141516171819202122232425262728293031323334353637383940414243444546474849505152535455565758596061626364656667686970717273747576777879808182838485868788899091929394959697989910010110210310410510610710810911011111211311411511611711811912012112212312412512612712812913013113213313413513613713813914014114214314414514614714814915015115215315415515615715815916016116216316416516616716816917017117217317417517617717817918018118218318418518618718818919019119219319419519619719819920020120220320420520620720820921021121221321421521621721821922022122222322422522622722822923023123223323423523623723823924024124224324424524624724824925025125225325425525625725825926026126226326426526626726826927027127227327427527627727827928028128228328428528628728828929029129229329429529629729829930030130230330430530630730830931031131231331431531631731831932032132232332432532632732832933033133233333433533633733833934034134234334434534634734834935035135235335435535635735835936036136236336436536636736836937037137237337437537637737837938038138238338438538638738838939039139239339439539639739839940040140240340440540640740840941041141241341441541641741841942042142242342442542642742842943043143243343443543643743843944044144244344444544644744844945045145245345445545645745845946046146246346446546646746846947047147247347447547647747847948048148248348448548648748848949049149249349449549649749849950050150250350450550650750850951051151251351451551651751851952052152252352452552652752852953053153253353453553653753853954054154254354454554654754854955055155255355455555655755855956056156256356456556656756856957057157257357457557657757857958058158258358458558658758858959059159259359459559659759859960060160260360460560660760860961061161261361461561661761861962062162262362462562662762862963063163263363463563663763863964064164264364464564664764864965065165265365465565665765865966066166266366466566666766866967067167267367467567667767867968068168268368468568668768868969069169269369469569669769869970070170270370470570670770870971071171271371471571671771871972072172272372472572672772872973073173273373473573673773873974074174274374474574674774874975075175275375475575675775875976076176276376476576676776876977077177277377477577677777877978078178278378478578678778878979079179279379479579679779879980080180280380480580680780880981081181281381481581681781881982082182282382482582682782882983083183283383483583683783883984084184284384484584684784884985085185285385485585685785885986086186286386486586686786886987087187287387487587687787887988088188288388488588688788888989089189289389489589689789889990090190290390490590690790890991091191291391491591691791891992092192292392492592692792892993093193293393493593693793893994094194294394494594694794894995095195295395495595695795895996096196296396496596696796896997097197297397497597697797897998098198298398498598698798898999099199299399499599699799899910001001100210031004100510061007100810091010101110121013101410151016101710181019102010211022102310241025102610271028102910301031103210331034103510361037103810391040104110421043104410451046104710481049105010511052105310541055105610571058105910601061106210631064106510661067106810691070107110721073107410751076107710781079108010811082108310841085108610871088108910901091109210931094109510961097109810991100110111021103110411051106110711081109111011111112111311141115111611171118111911201121112211231124112511261127112811291130113111321133113411351136113711381139114011411142114311441145114611471148114911501151115211531154115511561157115811591160116111621163116411651166116711681169117011711172117311741175117611771178117911801181118211831184118511861187118811891190119111921193119411951196119711981199120012011202120312041205120612071208120912101211121212131214121512161217121812191220122112221223122412251226122712281229123012311232123312341235123612371238123912401241124212431244124512461247124812491250125112521253125412551256125712581259126012611262126312641265126612671268126912701271127212731274127512761277127812791280128112821283128412851286128712881289129012911292129312941295129612971298129913001301130213031304130513061307130813091310131113121313131413151316131713181319132013211322132313241325132613271328132913301331133213331334133513361337133813391340134113421343134413451346134713481349135013511352135313541355135613571358135913601361136213631364136513661367136813691370137113721373137413751376137713781379138013811382138313841385138613871388138913901391139213931394139513961397139813991400140114021403140414051406140714081409141014111412141314141415141614171418141914201421142214231424142514261427142814291430143114321433143414351436143714381439144014411442144314441445144614471448144914501451145214531454145514561457145814591460146114621463146414651466146714681469147014711472147314741475147614771478147914801481148214831484148514861487148814891490149114921493149414951496149714981499150015011502150315041505150615071508150915101511151215131514151515161517151815191520152115221523152415251526152715281529153015311532153315341535153615371538153915401541154215431544154515461547154815491550155115521553155415551556155715581559156015611562156315641565156615671568156915701571157215731574157515761577157815791580158115821583158415851586158715881589159015911592159315941595159615971598159916001601160216031604160516061607160816091610161116121613161416151616161716181619162016211622162316241625162616271628162916301631163216331634163516361637163816391640164116421643164416451646164716481649165016511652165316541655165616571658165916601661166216631664166516661667166816691670167116721673167416751676167716781679168016811682168316841685168616871688168916901691169216931694
  1. using System;
  2. using System.Collections.Generic;
  3. //using System.
  4. using Venus_RT.Devices;
  5. using Aitex.Core.RT.Log;
  6. using Venus_Core;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Core.RT.Tolerance;
  9. using System.Diagnostics;
  10. using MECF.Framework.Common.DBCore;
  11. //#pragma warning disable 0436
  12. namespace Venus_RT.Modules.PMs
  13. {
  14. class ProcessHelper
  15. {
  16. protected JetPMBase Chamber;
  17. private string Module;
  18. public RecipeHead m_RecipeHead;
  19. private static Dictionary<string, Func<ProcessUnitBase, RecipeStep, RState>> startHelper = new Dictionary<string, Func<ProcessUnitBase, RecipeStep, RState>>();
  20. private static Dictionary<string, Func<ProcessUnitBase, RecipeStep, RState>> checkerHelper = new Dictionary<string, Func<ProcessUnitBase, RecipeStep, RState>>();
  21. private static Dictionary<string, Action<ProcessUnitBase, RecipeStep>> endHelper = new Dictionary<string, Action<ProcessUnitBase, RecipeStep>>();
  22. private List<float> rfMatchC1 = new List<float>();
  23. private List<float> rfMatchC2 = new List<float>();
  24. private int rfMatchC1C2Index = 0;
  25. private List<float> biasRfMatchC1 = new List<float>();
  26. private List<float> biasRfMatchC2 = new List<float>();
  27. private int biasRfMatchC1C2Index = 0;
  28. public bool isLoop = false;
  29. public int loopsteps = 0;
  30. public int currentStepIndex = 0;
  31. private bool biasRFSetPointFlag = true;
  32. private double _scRFPowerAlarmTime;
  33. private double _scBiasRFPowerAlarmTime;
  34. private RecipeToleranceChecker _GasFlowToleranceChecker;
  35. private RecipeToleranceChecker _RFToleranceChecker;
  36. private RecipeToleranceChecker _BiasRFToleranceChecker;
  37. //private RecipeToleranceChecker _HeliumToleranceChecker;
  38. private RecipeToleranceChecker _PressureToleranceChecker;
  39. private RecipeToleranceChecker _HighTemperatureToleranceChecker;
  40. private RecipeToleranceChecker _MagnetToleranceChecker;
  41. private bool _isEnableMatchC1C2Offset;
  42. private int _matchC1C2OffsetValue;
  43. private bool _isEnableBiasMatchC1C2Offset;
  44. private int _biasMatchC1C2OffsetValue;
  45. private int _BiasReflectPowerOverCount = 0;
  46. private bool _BiasReflectPowerOverFlag = false;
  47. private bool _isInstalledEPD;
  48. private Stopwatch _lastEPDStepTimeStopwatch;
  49. public long? lastEPDStepTime;
  50. //private Fdc _fdc;
  51. //private string _RecipeId;
  52. public int EAP_StepTime;
  53. private Stopwatch _StableStopWach = new Stopwatch();
  54. private int _RfReflectPowerOverCounter;
  55. public ProcessHelper(JetPMBase pm)
  56. {
  57. Chamber = pm;
  58. Module = pm.Module.ToString();
  59. Init();
  60. _GasFlowToleranceChecker = new RecipeToleranceChecker(Module);
  61. _RFToleranceChecker = new RecipeToleranceChecker(Module);
  62. _BiasRFToleranceChecker = new RecipeToleranceChecker(Module);
  63. //_HeliumToleranceChecker = new RecipeToleranceChecker(Module);
  64. _PressureToleranceChecker = new RecipeToleranceChecker(Module);
  65. _HighTemperatureToleranceChecker = new RecipeToleranceChecker(Module);
  66. _MagnetToleranceChecker = new RecipeToleranceChecker(Module);
  67. if (Chamber.ChamberType == JetChamber.Kepler2300 || Chamber.ChamberType == JetChamber.VenusSE || Chamber.ChamberType == JetChamber.VenusDE)
  68. {
  69. _isInstalledEPD = SC.GetValue<bool>($"{Module}.EPD.IsEnabled");
  70. }
  71. if (_isInstalledEPD)
  72. {
  73. _lastEPDStepTimeStopwatch = new Stopwatch();
  74. }
  75. _StableStopWach.Reset();
  76. }
  77. private void Init()
  78. {
  79. startHelper[$"{Module}.PressureByPressureModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => PressureByPressureModeUnit_Start(unit, step);
  80. checkerHelper[$"{Module}.PressureByPressureModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => PressureByPressureModeUnit_Check(unit, step);
  81. endHelper[$"{Module}.PressureByPressureModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => PressureByPressureModeUnit_End(unit, step);
  82. startHelper[$"{Module}.Kepler2200PressureByPressureModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => Kepler2200PressureByPressureModeUnit_Start(unit, step);
  83. checkerHelper[$"{Module}.Kepler2200PressureByPressureModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => Kepler2200PressureByPressureModeUnit_Check(unit, step);
  84. endHelper[$"{Module}.Kepler2200PressureByPressureModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => Kepler2200PressureByPressureModeUnit_End(unit, step);
  85. //startHelper [$"{Module}.PressureByValveModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => PressureByValveModeUnit_Start(unit, step);
  86. //checkerHelper [$"{Module}.PressureByValveModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => PressureByValveModeUnit_Check(unit, step);
  87. //endHelper [$"{Module}.PressureByValveModeUnit"] = (ProcessUnitBase unit, RecipeStep step) => PressureByValveModeUnit_End(unit, step);
  88. startHelper[$"{Module}.TCPUnit"] = (ProcessUnitBase unit, RecipeStep step) => TCPUnit_Start(unit, step);
  89. checkerHelper[$"{Module}.TCPUnit"] = (ProcessUnitBase unit, RecipeStep step) => TCPUnit_Check(unit, step);
  90. endHelper[$"{Module}.TCPUnit"] = (ProcessUnitBase unit, RecipeStep step) => TCPUnit_End(unit, step);
  91. startHelper[$"{Module}.RFUnit"] = (ProcessUnitBase unit, RecipeStep step) => RFUnit_Start(unit, step);
  92. checkerHelper[$"{Module}.RFUnit"] = (ProcessUnitBase unit, RecipeStep step) => RFUnit_Check(unit, step);
  93. endHelper[$"{Module}.RFUnit"] = (ProcessUnitBase unit, RecipeStep step) => RFUnit_End(unit, step);
  94. startHelper[$"{Module}.BiasUnit"] = (ProcessUnitBase unit, RecipeStep step) => BiasUnit_Start(unit, step);
  95. checkerHelper[$"{Module}.BiasUnit"] = (ProcessUnitBase unit, RecipeStep step) => BiasUnit_Check(unit, step);
  96. endHelper[$"{Module}.BiasUnit"] = (ProcessUnitBase unit, RecipeStep step) => BiasUnit_End(unit, step);
  97. startHelper[$"{Module}.GasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => GasControlUnit_Start(unit, step);
  98. checkerHelper[$"{Module}.GasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => GasControlUnit_Check(unit, step);
  99. endHelper[$"{Module}.GasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => GasControlUnit_End(unit, step);
  100. startHelper[$"{Module}.VenusSEGasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => VenusSEGasControlUnit_Start(unit, step);
  101. checkerHelper[$"{Module}.VenusSEGasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => VenusSEGasControlUnit_Check(unit, step);
  102. endHelper[$"{Module}.VenusSEGasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => VenusSEGasControlUnit_End(unit, step);
  103. startHelper[$"{Module}.VenusDEGasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => VenusDEGasControlUnit_Start(unit, step);
  104. checkerHelper[$"{Module}.VenusDEGasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => VenusDEGasControlUnit_Check(unit, step);
  105. endHelper[$"{Module}.VenusDEGasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => VenusDEGasControlUnit_End(unit, step);
  106. startHelper[$"{Module}.ESCHVUnit"] = (ProcessUnitBase unit, RecipeStep step) => ESCHVUnit_Start(unit, step);
  107. checkerHelper[$"{Module}.ESCHVUnit"] = (ProcessUnitBase unit, RecipeStep step) => ESCHVUnit_Check(unit, step);
  108. endHelper[$"{Module}.ESCHVUnit"] = (ProcessUnitBase unit, RecipeStep step) => ESCHVUnit_End(unit, step);
  109. startHelper[$"{Module}.ESCHV8InchUnit"] = (ProcessUnitBase unit, RecipeStep step) => ESCHV8InchUnit_Start(unit, step);
  110. checkerHelper[$"{Module}.ESCHV8InchUnit"] = (ProcessUnitBase unit, RecipeStep step) => ESCHV8InchUnit_Check(unit, step);
  111. endHelper[$"{Module}.ESCHV8InchUnit"] = (ProcessUnitBase unit, RecipeStep step) => ESCHV8InchUnit_End(unit, step);
  112. startHelper[$"{Module}.ProcessKitUnit"] = (ProcessUnitBase unit, RecipeStep step) => ProcessKitUnit_Start(unit, step);
  113. checkerHelper[$"{Module}.ProcessKitUnit"] = (ProcessUnitBase unit, RecipeStep step) => ProcessKitUnit_Check(unit, step);
  114. endHelper[$"{Module}.ProcessKitUnit"] = (ProcessUnitBase unit, RecipeStep step) => ProcessKitUnit_End(unit, step);
  115. startHelper[$"{Module}.HeliumPumpUnit"] = (ProcessUnitBase unit, RecipeStep step) => HeliumPumpUnit_Start(unit, step);
  116. checkerHelper[$"{Module}.HeliumPumpUnit"] = (ProcessUnitBase unit, RecipeStep step) => HeliumPumpUnit_Check(unit, step);
  117. endHelper[$"{Module}.HeliumPumpUnit"] = (ProcessUnitBase unit, RecipeStep step) => HeliumPumpUnit_End(unit, step);
  118. startHelper[$"{Module}.Kepler2200GasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => Kepler2200GasControlUnit_Start(unit, step);
  119. checkerHelper[$"{Module}.Kepler2200GasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => Kepler2200GasControlUnit_Check(unit, step);
  120. endHelper[$"{Module}.Kepler2200GasControlUnit"] = (ProcessUnitBase unit, RecipeStep step) => Kepler2200GasControlUnit_End(unit, step);
  121. startHelper[$"{Module}.HeaterUnit"] = (ProcessUnitBase unit, RecipeStep step) => HeaterUnit_Start(unit, step);
  122. checkerHelper[$"{Module}.HeaterUnit"] = (ProcessUnitBase unit, RecipeStep step) => HeaterUnit_Check(unit, step);
  123. endHelper[$"{Module}.HeaterUnit"] = (ProcessUnitBase unit, RecipeStep step) => HeaterUnit_End(unit, step);
  124. startHelper[$"{Module}.RFBoxUnit"] = (ProcessUnitBase unit, RecipeStep step) => RFBoxUnit_Start(unit, step);
  125. checkerHelper[$"{Module}.RFBoxUnit"] = (ProcessUnitBase unit, RecipeStep step) => RFBoxUnit_Check(unit, step);
  126. endHelper[$"{Module}.RFBoxUnit"] = (ProcessUnitBase unit, RecipeStep step) => RFBoxUnit_End(unit, step);
  127. startHelper[$"{Module}.MagnetUnit"] = (ProcessUnitBase unit, RecipeStep step) => MagnetUnit_Start(unit, step);
  128. checkerHelper[$"{Module}.MagnetUnit"] = (ProcessUnitBase unit, RecipeStep step) => MagnetUnit_Check(unit, step);
  129. endHelper[$"{Module}.MagnetUnit"] = (ProcessUnitBase unit, RecipeStep step) => MagnetUnit_End(unit, step);
  130. //_fdc = new Fdc(Module);
  131. }
  132. private RState PressureByPressureModeUnit_Start(ProcessUnitBase unit, RecipeStep step)
  133. {
  134. var ProcessUnit = unit as PressureByPressureModeUnit;
  135. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  136. _PressureToleranceChecker.IsStable = true;
  137. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  138. {
  139. toleranceObjects.Add(new ToleranceObject("Pressure", ProcessUnit.StartValue, ProcessUnit.StartValueWarningRange, ProcessUnit.StartValueAlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  140. _PressureToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  141. }
  142. if (ProcessUnit.PressureUnitMode == PressureUnitMode.Pressure)
  143. {
  144. if (Chamber.SetPVPressure(ProcessUnit.StartValue))
  145. {
  146. return RState.Running;
  147. }
  148. }
  149. else if (ProcessUnit.PressureUnitMode == PressureUnitMode.Valve)
  150. {
  151. if (Chamber.SetPVPostion(ProcessUnit.StartValue))
  152. {
  153. return RState.Running;
  154. }
  155. }
  156. return RState.Failed;
  157. }
  158. private RState PressureByPressureModeUnit_Check(ProcessUnitBase unit, RecipeStep step)
  159. {
  160. var ProcessUnit = unit as PressureByPressureModeUnit;
  161. if (ProcessUnit.EnableRamp)
  162. {
  163. if (ProcessUnit.PressureUnitMode == PressureUnitMode.Pressure)
  164. {
  165. if (Chamber.SetPVPressure(ProcessUnit.StartValue + (int)((ProcessUnit.TargetValue - ProcessUnit.StartValue) * step.RampFactor())))
  166. return RState.Running;
  167. else
  168. return RState.Failed;
  169. }
  170. else if (ProcessUnit.PressureUnitMode == PressureUnitMode.Valve)
  171. {
  172. if (Chamber.SetPVPostion(ProcessUnit.StartValue + (int)((ProcessUnit.TargetValue - ProcessUnit.StartValue) * step.RampFactor())))
  173. return RState.Running;
  174. else
  175. return RState.Failed;
  176. }
  177. }
  178. if (ProcessUnit.PressureUnitMode == PressureUnitMode.Pressure && ProcessUnit.ToleranceMode != ToleranceMode.None)
  179. {
  180. return _PressureToleranceChecker.Monitor(Chamber.PendulumPressure);
  181. }
  182. else if (ProcessUnit.PressureUnitMode == PressureUnitMode.Valve && ProcessUnit.ToleranceMode != ToleranceMode.None)
  183. {
  184. return _PressureToleranceChecker.Monitor(Chamber.PendulumPosition);
  185. }
  186. return RState.Running;
  187. }
  188. private void PressureByPressureModeUnit_End(ProcessUnitBase unit, RecipeStep step)
  189. {
  190. var ProcessUnit = unit as PressureByPressureModeUnit;
  191. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  192. {
  193. _PressureToleranceChecker.End();
  194. }
  195. }
  196. private RState TCPUnit_Start(ProcessUnitBase unit, RecipeStep step)
  197. {
  198. _isEnableMatchC1C2Offset = SC.GetValue<bool>($"{Module}.Match.EnableC1C2StepOffset");
  199. _matchC1C2OffsetValue = SC.GetValue<int>($"{Module}.Match.C1C2StepOffsetValue");
  200. var ProcessUnit = unit as TCPUnit;
  201. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  202. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  203. {
  204. toleranceObjects.Add(new ToleranceObject("RF", ProcessUnit.RFPower, ProcessUnit.RFPowerWarningRange, ProcessUnit.RFPowerAlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  205. _RFToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  206. }
  207. float p1;
  208. float p2;
  209. if (ProcessUnit.C1 > 0)
  210. {
  211. p1 = ProcessUnit.C1;
  212. }
  213. else
  214. {
  215. p1 = ProcessUnit.AutoC1;
  216. }
  217. if (ProcessUnit.C2 > 0)
  218. {
  219. p2 = ProcessUnit.C2;
  220. }
  221. else
  222. {
  223. p2 = ProcessUnit.AutoC2;
  224. }
  225. if (_isEnableMatchC1C2Offset == false || Math.Abs(Chamber.RFMatchC1 - p1) > _matchC1C2OffsetValue || Math.Abs(Chamber.RFMatchC2 - p2) > _matchC1C2OffsetValue)
  226. {
  227. if (!Chamber.SetMatchPosition(p1, p2))
  228. {
  229. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed duo to Source RF Match Write C1 C2 failed ");
  230. return RState.Failed;
  231. }
  232. }
  233. if (ProcessUnit.RFPower > 5)
  234. {
  235. Chamber.GeneratorSetpower(ProcessUnit.RFPower);
  236. Chamber.GeneratorPowerOn(true);
  237. }
  238. else
  239. {
  240. Chamber.GeneratorSetpower(0);
  241. Chamber.GeneratorPowerOn(false);
  242. }
  243. if (ProcessUnit.MatchWorkMode == MatchWorkMode.Auto)
  244. {
  245. Chamber.SetMatchWorkMode(MatchWorkMode.Auto);
  246. }
  247. else if (ProcessUnit.MatchWorkMode == MatchWorkMode.Manual)
  248. {
  249. Chamber.SetMatchWorkMode(MatchWorkMode.Manual);
  250. }
  251. _scRFPowerAlarmTime = SC.GetValue<double>($"{Chamber.Name}.Rf.ReflectPowerAlarmTime");
  252. rfMatchC1.Clear();
  253. rfMatchC1.Clear();
  254. rfMatchC1C2Index = 0;
  255. return RState.Running;
  256. }
  257. private RState TCPUnit_Check(ProcessUnitBase unit, RecipeStep step)
  258. {
  259. var ProcessUnit = unit as TCPUnit;
  260. if (ProcessUnit.MaxReflectedPower > 0 && Chamber.ReflectPower > ProcessUnit.MaxReflectedPower && step.ElapsedTime() > _scRFPowerAlarmTime * 1000)
  261. {
  262. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed, RF Reflect Power:{Chamber.ReflectPower} exceeds the Max Limit:{ProcessUnit.MaxReflectedPower}");
  263. return RState.Failed;
  264. }
  265. if (step.ElapsedTime() > m_RecipeHead.RFHoldTime * 1000)
  266. {
  267. Chamber.GeneratorSetpower(0);
  268. Chamber.GeneratorPowerOn(false);
  269. return RState.Failed;
  270. }
  271. if (step.ElapsedTime() > rfMatchC1C2Index * 1000)
  272. {
  273. rfMatchC1.Add(Chamber.RFMatchC1);
  274. rfMatchC2.Add(Chamber.RFMatchC2);
  275. rfMatchC1C2Index += 1;
  276. }
  277. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  278. {
  279. return _RFToleranceChecker.Monitor(Chamber.ForwardPower);
  280. }
  281. return RState.Running;
  282. }
  283. private void TCPUnit_End(ProcessUnitBase unit, RecipeStep step)
  284. {
  285. var ProcessUnit = unit as TCPUnit;
  286. if (rfMatchC1.Count >= 6)
  287. {
  288. float allValue = 0;
  289. for (int i = 4; i < rfMatchC1.Count; i++)
  290. {
  291. allValue += rfMatchC1[i];
  292. }
  293. var average = allValue / (rfMatchC1.Count - 4);
  294. ProcessUnit.AutoC1 = (int)average;
  295. }
  296. if (rfMatchC2.Count >= 6)
  297. {
  298. float allValue = 0;
  299. for (int i = 4; i < rfMatchC2.Count; i++)
  300. {
  301. allValue += rfMatchC2[i];
  302. }
  303. var average = allValue / (rfMatchC2.Count - 4);
  304. ProcessUnit.AutoC2 = (int)average;
  305. }
  306. rfMatchC1.Clear();
  307. rfMatchC2.Clear();
  308. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  309. {
  310. _RFToleranceChecker.End();
  311. }
  312. }
  313. private RState BiasUnit_Start(ProcessUnitBase unit, RecipeStep step)
  314. {
  315. _isEnableBiasMatchC1C2Offset = SC.GetValue<bool>($"{Module}.BiasMatch.EnableC1C2StepOffset");
  316. _biasMatchC1C2OffsetValue = SC.GetValue<int>($"{Module}.BiasMatch.C1C2StepOffsetValue");
  317. var ProcessUnit = unit as BiasUnit;
  318. _BiasReflectPowerOverCount = 0;
  319. _BiasReflectPowerOverFlag = false;
  320. float p1;
  321. float p2;
  322. if (ProcessUnit.BiasC1 > 0)
  323. {
  324. p1 = ProcessUnit.BiasC1;
  325. }
  326. else
  327. {
  328. p1 = ProcessUnit.AutoBiasC1;
  329. }
  330. if (ProcessUnit.BiasC2 > 0)
  331. {
  332. p2 = ProcessUnit.BiasC2;
  333. }
  334. else
  335. {
  336. p2 = ProcessUnit.AutoBiasC2;
  337. }
  338. if (_isEnableBiasMatchC1C2Offset == false || Math.Abs(Chamber.BiasRFMatchC1 - p1) > _biasMatchC1C2OffsetValue || Math.Abs(Chamber.BiasRFMatchC2 - p2) > _biasMatchC1C2OffsetValue)
  339. {
  340. Chamber.SetBiasMatchPosition(p1, p2);
  341. }
  342. if (ProcessUnit.BiasRFPower > 5)
  343. {
  344. Chamber.GeneratorBiasPowerOn(true);
  345. if ((ProcessUnit.EnableRamp == false))
  346. {
  347. Chamber.GeneratorBiasSetpower(ProcessUnit.BiasRFPower);
  348. }
  349. }
  350. else
  351. {
  352. Chamber.GeneratorBiasPowerOn(false);
  353. Chamber.GeneratorBiasSetpower(0);
  354. }
  355. if (ProcessUnit.BiasMatchWorkMode == MatchWorkMode.Auto)
  356. {
  357. Chamber.SetBiasMatchWorkMode(MatchWorkMode.Auto);
  358. }
  359. else if (ProcessUnit.BiasMatchWorkMode == MatchWorkMode.Manual)
  360. {
  361. Chamber.SetBiasMatchWorkMode(MatchWorkMode.Manual);
  362. }
  363. if (ProcessUnit.BiasGeneratorMode == GeneratorMode.Pulsing)
  364. {
  365. Chamber.SetBiasPulseMode(true);
  366. Chamber.SetBiasPulseRateFreq(ProcessUnit.PulseRateFreq);
  367. Chamber.SetDiasPulseDutyCycle(ProcessUnit.PulseDutyCycle);
  368. }
  369. else
  370. {
  371. Chamber.SetBiasPulseMode(false);
  372. }
  373. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  374. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  375. {
  376. toleranceObjects.Add(new ToleranceObject("BiasRF", ProcessUnit.BiasRFPower, ProcessUnit.RFPowerWarningRange, ProcessUnit.RFPowerAlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  377. _BiasRFToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  378. }
  379. _scBiasRFPowerAlarmTime = SC.GetValue<double>($"{Chamber.Name}.BiasRf.ReflectPowerAlarmTime");
  380. biasRfMatchC1.Clear();
  381. biasRfMatchC1.Clear();
  382. biasRfMatchC1C2Index = 0;
  383. biasRFSetPointFlag = true;
  384. return RState.Running;
  385. }
  386. private RState BiasUnit_Check(ProcessUnitBase unit, RecipeStep step)
  387. {
  388. //var _scPowerAlarmTime = SC.GetValue<double>($"{Chamber.Name}.BiasRf.PowerAlarmTime");
  389. var ProcessUnit = unit as BiasUnit;
  390. if (ProcessUnit.BiasMaxReflectedPower > 0 && Chamber.BiasReflectPower > ProcessUnit.BiasMaxReflectedPower && step.ElapsedTime() > _scBiasRFPowerAlarmTime * 1000)
  391. {
  392. if (!_BiasReflectPowerOverFlag)
  393. {
  394. _BiasReflectPowerOverFlag = true;
  395. LOG.Write(eEvent.WARN_PROCESS, Chamber.Module, $"Step:{step.StepNo} warning! Bias Reflect Power:{Chamber.BiasReflectPower} exceeds the Max Limit:{ProcessUnit.BiasMaxReflectedPower} in {_scBiasRFPowerAlarmTime}s");
  396. }
  397. ++_BiasReflectPowerOverCount;
  398. if (_BiasReflectPowerOverCount > 20)
  399. {
  400. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed, Bias Reflect Power:{Chamber.BiasReflectPower} exceeds the Max Limit:{ProcessUnit.BiasMaxReflectedPower} in {_scBiasRFPowerAlarmTime}s");
  401. return RState.Failed;
  402. }
  403. }
  404. if (_BiasReflectPowerOverFlag && ProcessUnit.BiasMaxReflectedPower > 0 && Chamber.BiasReflectPower < ProcessUnit.BiasMaxReflectedPower)
  405. {
  406. //标志位置为false 重新开始计算
  407. _BiasReflectPowerOverFlag = false;
  408. _BiasReflectPowerOverCount = 0;
  409. }
  410. if (m_RecipeHead.BiasRFHoldTime != null && step.ElapsedTime() > m_RecipeHead.BiasRFHoldTime * 1000)
  411. {
  412. Chamber.GeneratorBiasSetpower(0);
  413. Chamber.GeneratorBiasPowerOn(false);
  414. return RState.Failed;
  415. }
  416. if (step.ElapsedTime() > biasRfMatchC1C2Index * 1000)
  417. {
  418. biasRfMatchC1.Add(Chamber.BiasRFMatchC1);
  419. biasRfMatchC2.Add(Chamber.BiasRFMatchC2);
  420. biasRfMatchC1C2Index += 1;
  421. }
  422. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  423. {
  424. return _BiasRFToleranceChecker.Monitor(Chamber.BiasForwardPower);
  425. }
  426. if (ProcessUnit.EnableRamp)
  427. {
  428. //if (step.ElapsedTime() <= 500*cycleIndex)
  429. //{
  430. // return RState.Running;
  431. //}
  432. //cycleIndex += 1;
  433. if (ProcessUnit.TargetMode == TargetMode.Cycle)
  434. {
  435. if (biasRFSetPointFlag == true)
  436. {
  437. biasRFSetPointFlag = false;
  438. Chamber.GeneratorBiasSetpower((float)((ProcessUnit.BiasRFPower + (float)((float)(ProcessUnit.TargetBiasRFPower - ProcessUnit.BiasRFPower) / ((float)(loopsteps - 1) / (float)(currentStepIndex))))));
  439. }
  440. //float rampFactor = (float)currentStepIndex / (float)(loopsteps-1);
  441. //double rampFactor = step.RampFactor();
  442. //Chamber.GeneratorBiasSetpower((float)((ProcessUnit.BiasRFPower+ (ProcessUnit.TargetBiasRFPower - ProcessUnit.BiasRFPower)/(loopsteps)*currentStepIndex) + ((double)(ProcessUnit.TargetBiasRFPower - ProcessUnit.BiasRFPower) / ((double)loopsteps)) * rampFactor));
  443. }
  444. else
  445. {
  446. //double rampFactor = step.RampFactor();
  447. //Chamber.GeneratorBiasSetpower((float)(ProcessUnit.BiasRFPower + (ProcessUnit.TargetBiasRFPower - ProcessUnit.BiasRFPower) * rampFactor));
  448. }
  449. }
  450. return RState.Running;
  451. }
  452. private void BiasUnit_End(ProcessUnitBase unit, RecipeStep step)
  453. {
  454. var ProcessUnit = unit as BiasUnit;
  455. //Chamber.GeneratorBiasSetpower(0);
  456. //Chamber.GeneratorBiasPowerOn(false);
  457. if (biasRfMatchC1.Count >= 6)
  458. {
  459. float allValue = 0;
  460. for (int i = 4; i < biasRfMatchC1.Count; i++)
  461. {
  462. allValue += biasRfMatchC1[i];
  463. }
  464. var average = allValue / (biasRfMatchC1.Count - 4);
  465. ProcessUnit.AutoBiasC1 = (int)average;
  466. }
  467. if (biasRfMatchC2.Count >= 6)
  468. {
  469. float allValue = 0;
  470. for (int i = 4; i < biasRfMatchC2.Count; i++)
  471. {
  472. allValue += biasRfMatchC2[i];
  473. }
  474. var average = allValue / (biasRfMatchC2.Count - 4);
  475. ProcessUnit.AutoBiasC2 = (int)average;
  476. }
  477. biasRfMatchC1.Clear();
  478. biasRfMatchC1.Clear();
  479. biasRfMatchC1C2Index = 0;
  480. //cycleIndex = 0;
  481. biasRFSetPointFlag = true;
  482. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  483. {
  484. _BiasRFToleranceChecker.End();
  485. }
  486. }
  487. private RState GasControlUnit_Start(ProcessUnitBase unit, RecipeStep step)
  488. {
  489. Chamber.OpenValve(ValveType.GasFinal, true);
  490. var ProcessUnit = unit as GasControlUnit;
  491. if (ProcessUnit.Gas1 >= 1)
  492. {
  493. Chamber.FlowGas(0, ProcessUnit.Gas1);
  494. }
  495. else
  496. {
  497. Chamber.FlowGas(0, 0);
  498. }
  499. if (ProcessUnit.Gas2 >= 1)
  500. {
  501. Chamber.FlowGas(1, ProcessUnit.Gas2);
  502. }
  503. else
  504. {
  505. Chamber.FlowGas(1, 0);
  506. }
  507. if (ProcessUnit.Gas3 >= 1)
  508. {
  509. Chamber.FlowGas(2, ProcessUnit.Gas3);
  510. }
  511. else
  512. {
  513. Chamber.FlowGas(2, 0);
  514. }
  515. if (ProcessUnit.Gas4 >= 1)
  516. {
  517. Chamber.FlowGas(3, ProcessUnit.Gas4);
  518. }
  519. else
  520. {
  521. Chamber.FlowGas(3, 0);
  522. }
  523. if (ProcessUnit.Gas5 >= 1)
  524. {
  525. Chamber.FlowGas(4, ProcessUnit.Gas5);
  526. }
  527. else
  528. {
  529. Chamber.FlowGas(4, 0);
  530. }
  531. if (ProcessUnit.Gas6 >= 1)
  532. {
  533. Chamber.FlowGas(5, ProcessUnit.Gas6);
  534. }
  535. else
  536. {
  537. Chamber.FlowGas(5, 0);
  538. }
  539. if (ProcessUnit.Gas7 >= 1)
  540. {
  541. Chamber.FlowGas(6, ProcessUnit.Gas7);
  542. }
  543. else
  544. {
  545. Chamber.FlowGas(6, 0);
  546. }
  547. if (ProcessUnit.Gas8 >= 1)
  548. {
  549. Chamber.FlowGas(7, ProcessUnit.Gas8);
  550. }
  551. else
  552. {
  553. Chamber.FlowGas(7, 0);
  554. }
  555. _GasFlowToleranceChecker.IsStable = true;
  556. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  557. {
  558. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  559. toleranceObjects.Add(new ToleranceObject("Gas1", ProcessUnit.Gas1, ProcessUnit.Gas1WarningRange, ProcessUnit.Gas1AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  560. toleranceObjects.Add(new ToleranceObject("Gas2", ProcessUnit.Gas2, ProcessUnit.Gas2WarningRange, ProcessUnit.Gas2AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  561. toleranceObjects.Add(new ToleranceObject("Gas3", ProcessUnit.Gas3, ProcessUnit.Gas3WarningRange, ProcessUnit.Gas3AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  562. toleranceObjects.Add(new ToleranceObject("Gas4", ProcessUnit.Gas4, ProcessUnit.Gas4WarningRange, ProcessUnit.Gas4AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  563. toleranceObjects.Add(new ToleranceObject("Gas5", ProcessUnit.Gas5, ProcessUnit.Gas5WarningRange, ProcessUnit.Gas5AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  564. toleranceObjects.Add(new ToleranceObject("Gas6", ProcessUnit.Gas6, ProcessUnit.Gas6WarningRange, ProcessUnit.Gas6AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  565. toleranceObjects.Add(new ToleranceObject("Gas7", ProcessUnit.Gas7, ProcessUnit.Gas7WarningRange, ProcessUnit.Gas7AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  566. toleranceObjects.Add(new ToleranceObject("Gas8", ProcessUnit.Gas8, ProcessUnit.Gas8WarningRange, ProcessUnit.Gas8AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  567. _GasFlowToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  568. }
  569. return RState.Running;
  570. }
  571. private RState GasControlUnit_Check(ProcessUnitBase unit, RecipeStep step)
  572. {
  573. var ProcessUnit = unit as GasControlUnit;
  574. if (ProcessUnit.EnableRamp)
  575. {
  576. double rampFactor = step.RampFactor();
  577. Chamber.FlowGas(0, ProcessUnit.Gas1 + (ProcessUnit.Gas1Target - ProcessUnit.Gas1) * rampFactor);
  578. Chamber.FlowGas(1, ProcessUnit.Gas2 + (ProcessUnit.Gas2Target - ProcessUnit.Gas2) * rampFactor);
  579. Chamber.FlowGas(2, ProcessUnit.Gas3 + (ProcessUnit.Gas3Target - ProcessUnit.Gas3) * rampFactor);
  580. Chamber.FlowGas(3, ProcessUnit.Gas4 + (ProcessUnit.Gas4Target - ProcessUnit.Gas4) * rampFactor);
  581. Chamber.FlowGas(4, ProcessUnit.Gas5 + (ProcessUnit.Gas5Target - ProcessUnit.Gas5) * rampFactor);
  582. Chamber.FlowGas(5, ProcessUnit.Gas6 + (ProcessUnit.Gas6Target - ProcessUnit.Gas6) * rampFactor);
  583. Chamber.FlowGas(6, ProcessUnit.Gas7 + (ProcessUnit.Gas7Target - ProcessUnit.Gas7) * rampFactor);
  584. Chamber.FlowGas(7, ProcessUnit.Gas8 + (ProcessUnit.Gas8Target - ProcessUnit.Gas8) * rampFactor);
  585. }
  586. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  587. {
  588. return _GasFlowToleranceChecker.Monitor(Chamber.MFC1FeedBack, Chamber.MFC2FeedBack, Chamber.MFC3FeedBack, Chamber.MFC4FeedBack, Chamber.MFC5FeedBack, Chamber.MFC6FeedBack, Chamber.MFC7FeedBack, Chamber.MFC8FeedBack);
  589. }
  590. return RState.Running;
  591. }
  592. private void GasControlUnit_End(ProcessUnitBase unit, RecipeStep step)
  593. {
  594. var ProcessUnit = unit as GasControlUnit;
  595. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  596. {
  597. _GasFlowToleranceChecker.End();
  598. }
  599. }
  600. private RState VenusSEGasControlUnit_Start(ProcessUnitBase unit, RecipeStep step)
  601. {
  602. Chamber.OpenValve(ValveType.GasFinal, true);
  603. var ProcessUnit = unit as VenusSEGasControlUnit;
  604. Chamber.FlowGas(0, ProcessUnit.Gas1);
  605. if (ProcessUnit.Gas1 >= 1)
  606. {
  607. Chamber.OpenValve(ValveType.PV11, true);
  608. }
  609. Chamber.FlowGas(1, ProcessUnit.Gas2);
  610. if (ProcessUnit.Gas2 >= 1)
  611. {
  612. Chamber.OpenValve(ValveType.PV21, true);
  613. }
  614. Chamber.FlowGas(2, ProcessUnit.Gas3);
  615. if (ProcessUnit.Gas3 >= 1)
  616. {
  617. Chamber.OpenValve(ValveType.PV31, true);
  618. }
  619. Chamber.FlowGas(3, ProcessUnit.Gas4);
  620. if (ProcessUnit.Gas4 >= 1)
  621. {
  622. Chamber.OpenValve(ValveType.PV41, true);
  623. }
  624. Chamber.FlowGas(4, ProcessUnit.Gas5);
  625. if (ProcessUnit.Gas5 >= 1)
  626. {
  627. Chamber.OpenValve(ValveType.PV51, true);
  628. }
  629. Chamber.FlowGas(5, ProcessUnit.Gas6);
  630. if (ProcessUnit.Gas6 >= 1)
  631. {
  632. Chamber.OpenValve(ValveType.PV61, true);
  633. }
  634. Chamber.FlowGas(6, ProcessUnit.Gas7);
  635. if (ProcessUnit.Gas7 >= 1)
  636. {
  637. Chamber.OpenValve(ValveType.PV71, true);
  638. }
  639. Chamber.FlowGas(7, ProcessUnit.Gas8);
  640. if (ProcessUnit.Gas8 >= 1)
  641. {
  642. Chamber.OpenValve(ValveType.PV81, true);
  643. }
  644. Chamber.FlowGas(8, ProcessUnit.Gas9);
  645. if (ProcessUnit.Gas9 >= 1)
  646. {
  647. Chamber.OpenValve(ValveType.PV91, true);
  648. }
  649. Chamber.FlowGas(9, ProcessUnit.Gas10);
  650. if (ProcessUnit.Gas10 >= 1)
  651. {
  652. Chamber.OpenValve(ValveType.PVA1, true);
  653. }
  654. Chamber.FlowGas(10, ProcessUnit.Gas11);
  655. if (ProcessUnit.Gas11 >= 1)
  656. {
  657. Chamber.OpenValve(ValveType.PVB1, true);
  658. }
  659. Chamber.FlowGas(11, ProcessUnit.Gas12);
  660. if (ProcessUnit.Gas12 >= 1)
  661. {
  662. Chamber.OpenValve(ValveType.PVC1, true);
  663. }
  664. _GasFlowToleranceChecker.IsStable = true;
  665. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  666. {
  667. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  668. toleranceObjects.Add(new ToleranceObject("Gas1", ProcessUnit.Gas1, ProcessUnit.Gas1WarningRange, ProcessUnit.Gas1AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  669. toleranceObjects.Add(new ToleranceObject("Gas2", ProcessUnit.Gas2, ProcessUnit.Gas2WarningRange, ProcessUnit.Gas2AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  670. toleranceObjects.Add(new ToleranceObject("Gas3", ProcessUnit.Gas3, ProcessUnit.Gas3WarningRange, ProcessUnit.Gas3AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  671. toleranceObjects.Add(new ToleranceObject("Gas4", ProcessUnit.Gas4, ProcessUnit.Gas4WarningRange, ProcessUnit.Gas4AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  672. toleranceObjects.Add(new ToleranceObject("Gas5", ProcessUnit.Gas5, ProcessUnit.Gas5WarningRange, ProcessUnit.Gas5AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  673. toleranceObjects.Add(new ToleranceObject("Gas6", ProcessUnit.Gas6, ProcessUnit.Gas6WarningRange, ProcessUnit.Gas6AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  674. toleranceObjects.Add(new ToleranceObject("Gas7", ProcessUnit.Gas7, ProcessUnit.Gas7WarningRange, ProcessUnit.Gas7AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  675. toleranceObjects.Add(new ToleranceObject("Gas8", ProcessUnit.Gas8, ProcessUnit.Gas8WarningRange, ProcessUnit.Gas8AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  676. toleranceObjects.Add(new ToleranceObject("Gas9", ProcessUnit.Gas9, ProcessUnit.Gas9WarningRange, ProcessUnit.Gas9AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  677. toleranceObjects.Add(new ToleranceObject("Gas10", ProcessUnit.Gas10, ProcessUnit.Gas10WarningRange, ProcessUnit.Gas10AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  678. toleranceObjects.Add(new ToleranceObject("Gas11", ProcessUnit.Gas11, ProcessUnit.Gas11WarningRange, ProcessUnit.Gas11AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  679. toleranceObjects.Add(new ToleranceObject("Gas12", ProcessUnit.Gas12, ProcessUnit.Gas12WarningRange, ProcessUnit.Gas12AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  680. _GasFlowToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  681. }
  682. return RState.Running;
  683. }
  684. private RState VenusSEGasControlUnit_Check(ProcessUnitBase unit, RecipeStep step)
  685. {
  686. var ProcessUnit = unit as VenusSEGasControlUnit;
  687. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  688. {
  689. return _GasFlowToleranceChecker.Monitor(Chamber.MFC1FeedBack, Chamber.MFC2FeedBack, Chamber.MFC3FeedBack, Chamber.MFC4FeedBack, Chamber.MFC5FeedBack, Chamber.MFC6FeedBack, Chamber.MFC7FeedBack, Chamber.MFC8FeedBack, Chamber.MFC9FeedBack, Chamber.MFC10FeedBack, Chamber.MFC11FeedBack, Chamber.MFC12FeedBack);
  690. }
  691. return RState.Running;
  692. }
  693. private void VenusSEGasControlUnit_End(ProcessUnitBase unit, RecipeStep step)
  694. {
  695. Chamber.OpenValve(ValveType.PV11, false);
  696. Chamber.OpenValve(ValveType.PV21, false);
  697. Chamber.OpenValve(ValveType.PV31, false);
  698. Chamber.OpenValve(ValveType.PV41, false);
  699. Chamber.OpenValve(ValveType.PV51, false);
  700. Chamber.OpenValve(ValveType.PV61, false);
  701. Chamber.OpenValve(ValveType.PV71, false);
  702. Chamber.OpenValve(ValveType.PV81, false);
  703. Chamber.OpenValve(ValveType.PV91, false);
  704. Chamber.OpenValve(ValveType.PVA1, false);
  705. Chamber.OpenValve(ValveType.PVB1, false);
  706. Chamber.OpenValve(ValveType.PVC1, false);
  707. Chamber.FlowGas(0, 0);
  708. Chamber.FlowGas(1, 0);
  709. Chamber.FlowGas(2, 0);
  710. Chamber.FlowGas(3, 0);
  711. Chamber.FlowGas(4, 0);
  712. Chamber.FlowGas(5, 0);
  713. Chamber.FlowGas(6, 0);
  714. Chamber.FlowGas(7, 0);
  715. Chamber.FlowGas(8, 0);
  716. Chamber.FlowGas(9, 0);
  717. Chamber.FlowGas(10, 0);
  718. Chamber.FlowGas(11, 0);
  719. Chamber.FlowGas(12, 0);
  720. var ProcessUnit = unit as VenusSEGasControlUnit;
  721. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  722. {
  723. _GasFlowToleranceChecker.End();
  724. }
  725. }
  726. private RState VenusDEGasControlUnit_Start(ProcessUnitBase unit, RecipeStep step)
  727. {
  728. Chamber.OpenValve(ValveType.GasFinal, true);
  729. var ProcessUnit = unit as VenusDEGasControlUnit;
  730. Chamber.FlowGas(0, ProcessUnit.Gas1);
  731. if (ProcessUnit.Gas1 >= 1)
  732. {
  733. Chamber.OpenValve(ValveType.PV11, true);
  734. }
  735. Chamber.FlowGas(1, ProcessUnit.Gas2);
  736. if (ProcessUnit.Gas2 >= 1)
  737. {
  738. Chamber.OpenValve(ValveType.PV21, true);
  739. }
  740. Chamber.FlowGas(2, ProcessUnit.Gas3);
  741. if (ProcessUnit.Gas3 >= 1)
  742. {
  743. Chamber.OpenValve(ValveType.PV31, true);
  744. }
  745. Chamber.FlowGas(3, ProcessUnit.Gas4);
  746. if (ProcessUnit.Gas4 >= 1)
  747. {
  748. Chamber.OpenValve(ValveType.PV41, true);
  749. }
  750. Chamber.FlowGas(4, ProcessUnit.Gas5);
  751. if (ProcessUnit.Gas5 >= 1)
  752. {
  753. Chamber.OpenValve(ValveType.PV51, true);
  754. }
  755. Chamber.FlowGas(5, ProcessUnit.Gas6);
  756. if (ProcessUnit.Gas6 >= 1)
  757. {
  758. Chamber.OpenValve(ValveType.PV61, true);
  759. }
  760. Chamber.FlowGas(6, ProcessUnit.Gas7);
  761. if (ProcessUnit.Gas7 >= 1)
  762. {
  763. Chamber.OpenValve(ValveType.PV71, true);
  764. }
  765. Chamber.FlowGas(7, ProcessUnit.Gas8);
  766. if (ProcessUnit.Gas8 >= 1)
  767. {
  768. Chamber.OpenValve(ValveType.PV81, true);
  769. }
  770. Chamber.FlowGas(8, ProcessUnit.Gas9);
  771. if (ProcessUnit.Gas9 >= 1)
  772. {
  773. Chamber.OpenValve(ValveType.PV91, true);
  774. }
  775. Chamber.FlowGas(9, ProcessUnit.Gas10);
  776. if (ProcessUnit.Gas10 >= 1)
  777. {
  778. Chamber.OpenValve(ValveType.PVA1, true);
  779. }
  780. Chamber.FlowGas(10, ProcessUnit.Gas11);
  781. if (ProcessUnit.Gas11 >= 1)
  782. {
  783. Chamber.OpenValve(ValveType.PVB1, true);
  784. }
  785. Chamber.FlowGas(11, ProcessUnit.Gas12);
  786. if (ProcessUnit.Gas12 >= 1)
  787. {
  788. Chamber.OpenValve(ValveType.PVC1, true);
  789. }
  790. _GasFlowToleranceChecker.IsStable = true;
  791. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  792. {
  793. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  794. toleranceObjects.Add(new ToleranceObject("Gas1", ProcessUnit.Gas1, ProcessUnit.Gas1WarningRange, ProcessUnit.Gas1AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  795. toleranceObjects.Add(new ToleranceObject("Gas2", ProcessUnit.Gas2, ProcessUnit.Gas2WarningRange, ProcessUnit.Gas2AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  796. toleranceObjects.Add(new ToleranceObject("Gas3", ProcessUnit.Gas3, ProcessUnit.Gas3WarningRange, ProcessUnit.Gas3AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  797. toleranceObjects.Add(new ToleranceObject("Gas4", ProcessUnit.Gas4, ProcessUnit.Gas4WarningRange, ProcessUnit.Gas4AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  798. toleranceObjects.Add(new ToleranceObject("Gas5", ProcessUnit.Gas5, ProcessUnit.Gas5WarningRange, ProcessUnit.Gas5AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  799. toleranceObjects.Add(new ToleranceObject("Gas6", ProcessUnit.Gas6, ProcessUnit.Gas6WarningRange, ProcessUnit.Gas6AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  800. toleranceObjects.Add(new ToleranceObject("Gas7", ProcessUnit.Gas7, ProcessUnit.Gas7WarningRange, ProcessUnit.Gas7AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  801. toleranceObjects.Add(new ToleranceObject("Gas8", ProcessUnit.Gas8, ProcessUnit.Gas8WarningRange, ProcessUnit.Gas8AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  802. toleranceObjects.Add(new ToleranceObject("Gas9", ProcessUnit.Gas9, ProcessUnit.Gas9WarningRange, ProcessUnit.Gas9AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  803. toleranceObjects.Add(new ToleranceObject("Gas10", ProcessUnit.Gas10, ProcessUnit.Gas10WarningRange, ProcessUnit.Gas10AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  804. toleranceObjects.Add(new ToleranceObject("Gas11", ProcessUnit.Gas11, ProcessUnit.Gas11WarningRange, ProcessUnit.Gas11AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  805. toleranceObjects.Add(new ToleranceObject("Gas12", ProcessUnit.Gas12, ProcessUnit.Gas12WarningRange, ProcessUnit.Gas12AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  806. _GasFlowToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  807. }
  808. return RState.Running;
  809. }
  810. private RState VenusDEGasControlUnit_Check(ProcessUnitBase unit, RecipeStep step)
  811. {
  812. var ProcessUnit = unit as VenusDEGasControlUnit;
  813. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  814. {
  815. return _GasFlowToleranceChecker.Monitor(Chamber.MFC1FeedBack, Chamber.MFC2FeedBack, Chamber.MFC3FeedBack, Chamber.MFC4FeedBack, Chamber.MFC5FeedBack, Chamber.MFC6FeedBack, Chamber.MFC7FeedBack, Chamber.MFC8FeedBack, Chamber.MFC9FeedBack, Chamber.MFC10FeedBack, Chamber.MFC11FeedBack, Chamber.MFC12FeedBack);
  816. }
  817. return RState.Running;
  818. }
  819. private void VenusDEGasControlUnit_End(ProcessUnitBase unit, RecipeStep step)
  820. {
  821. Chamber.OpenValve(ValveType.PV11, false);
  822. Chamber.OpenValve(ValveType.PV21, false);
  823. Chamber.OpenValve(ValveType.PV31, false);
  824. Chamber.OpenValve(ValveType.PV41, false);
  825. Chamber.OpenValve(ValveType.PV51, false);
  826. Chamber.OpenValve(ValveType.PV61, false);
  827. Chamber.OpenValve(ValveType.PV71, false);
  828. Chamber.OpenValve(ValveType.PV81, false);
  829. Chamber.OpenValve(ValveType.PV91, false);
  830. Chamber.OpenValve(ValveType.PVA1, false);
  831. Chamber.OpenValve(ValveType.PVB1, false);
  832. Chamber.OpenValve(ValveType.PVC1, false);
  833. Chamber.FlowGas(0, 0);
  834. Chamber.FlowGas(1, 0);
  835. Chamber.FlowGas(2, 0);
  836. Chamber.FlowGas(3, 0);
  837. Chamber.FlowGas(4, 0);
  838. Chamber.FlowGas(5, 0);
  839. Chamber.FlowGas(6, 0);
  840. Chamber.FlowGas(7, 0);
  841. Chamber.FlowGas(8, 0);
  842. Chamber.FlowGas(9, 0);
  843. Chamber.FlowGas(10, 0);
  844. Chamber.FlowGas(11, 0);
  845. Chamber.FlowGas(12, 0);
  846. var ProcessUnit = unit as VenusDEGasControlUnit;
  847. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  848. {
  849. _GasFlowToleranceChecker.End();
  850. }
  851. }
  852. private RState ESCHVUnit_Start(ProcessUnitBase unit, RecipeStep step)
  853. {
  854. var ProcessUnit = unit as ESCHVUnit;
  855. if (ProcessUnit.ESCClampValtage > 0)
  856. {
  857. Chamber.SetESCClampVoltage(ProcessUnit.ESCClampValtage);
  858. }
  859. else
  860. {
  861. Chamber.SetESCClampVoltage(0);
  862. Chamber.OnOffSetESCHV(false);
  863. }
  864. Chamber.SetBacksideHePressure(ProcessUnit.BacksideHelium);
  865. Chamber.SetBacksideHeThreshold(ProcessUnit.MinHeFlow, ProcessUnit.MaxHeFlow);
  866. //List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  867. //if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  868. //{
  869. // toleranceObjects.Add(new ToleranceObject("ESCTemperature", ProcessUnit.ESCTemperature, ProcessUnit.ESCTemperatureWarningRange, ProcessUnit.ESCTemperatureAlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  870. // toleranceObjects.Add(new ToleranceObject("WallTemperature", ProcessUnit.WallTemperature, ProcessUnit.WallTemperatureWarningRange, ProcessUnit.WallTemperatureAlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  871. // _HeliumToleranceChecker.Start(toleranceObjects);
  872. //}
  873. return RState.Running;
  874. }
  875. private RState ESCHVUnit_Check(ProcessUnitBase unit, RecipeStep step)
  876. {
  877. var ProcessUnit = unit as ESCHVUnit;
  878. if (Chamber.BackSideHeOutOfRange && step.ElapsedTime() > ProcessUnit.CheckDelay)
  879. {
  880. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed, Backside Helium out of range.");
  881. return RState.Failed;
  882. }
  883. //if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  884. //{
  885. // return _HeliumToleranceChecker.Monitor(Chamber.ESCTemperature,Chamber.WallTemperature);
  886. //}
  887. return RState.Running;
  888. }
  889. private void ESCHVUnit_End(ProcessUnitBase unit, RecipeStep step)
  890. {
  891. Chamber.SetBacksideHeThreshold(0, 0);
  892. //var ProcessUnit = unit as ESCHVUnit;
  893. //if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  894. //{
  895. // _HeliumToleranceChecker.End();
  896. //}
  897. }
  898. private RState ESCHV8InchUnit_Start(ProcessUnitBase unit, RecipeStep step)
  899. {
  900. var ProcessUnit = unit as ESCHV8InchUnit;
  901. if (ProcessUnit.ESCClampValtage > 0)
  902. {
  903. Chamber.SetESCClampVoltage(ProcessUnit.ESCClampValtage);
  904. }
  905. else
  906. {
  907. Chamber.SetESCClampVoltage(0);
  908. Chamber.OnOffSetESCHV(false);
  909. }
  910. Chamber.SetBacksideHePressure(ProcessUnit.BacksideHelium);
  911. Chamber.SetBacksideOutHePressure(ProcessUnit.BacksideOutHelium);
  912. Chamber.SetBacksideHeThreshold(ProcessUnit.MinHeFlow, ProcessUnit.MaxHeFlow);
  913. Chamber.SetBacksideOutHeThreshold(ProcessUnit.MinOutHeFlow, ProcessUnit.MaxOutHeFlow);
  914. return RState.Running;
  915. }
  916. private RState ESCHV8InchUnit_Check(ProcessUnitBase unit, RecipeStep step)
  917. {
  918. var ProcessUnit = unit as ESCHV8InchUnit;
  919. if (Chamber.BackSideHeOutOfRange && step.ElapsedTime() > ProcessUnit.CheckDelay)
  920. {
  921. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed, Backside Helium1 out of range.");
  922. return RState.Failed;
  923. }
  924. if (Chamber.BackSideOutHeOutOfRange && step.ElapsedTime() > ProcessUnit.OutCheckDelay)
  925. {
  926. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed, Backside Helium2 out of range.");
  927. return RState.Failed;
  928. }
  929. return RState.Running;
  930. }
  931. private void ESCHV8InchUnit_End(ProcessUnitBase unit, RecipeStep step)
  932. {
  933. Chamber.SetBacksideHeThreshold(0, 0);
  934. Chamber.SetBacksideOutHeThreshold(0, 0);
  935. }
  936. private RState ProcessKitUnit_Start(ProcessUnitBase unit, RecipeStep step)
  937. {
  938. var ProcessUnit = unit as ProcessKitUnit;
  939. if (Chamber.SetLiftPin(ProcessUnit.LiftPinPostion, out string reason))
  940. {
  941. return RState.Running;
  942. }
  943. else
  944. {
  945. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed. Target Position:{ProcessUnit.LiftPinPostion}");
  946. return RState.Failed;
  947. }
  948. }
  949. private RState ProcessKitUnit_Check(ProcessUnitBase unit, RecipeStep step)
  950. {
  951. //var ProcessUnit = unit as ProcessKitUnit;
  952. return RState.Running;
  953. }
  954. private void ProcessKitUnit_End(ProcessUnitBase unit, RecipeStep step)
  955. {
  956. }
  957. private RState HeliumPumpUnit_Start(ProcessUnitBase unit, RecipeStep step)
  958. {
  959. var ProcessUnit = unit as HeliumPumpUnit;
  960. if (!ProcessUnit.HeliumPumpState)
  961. return RState.Running;
  962. if (Chamber.ChamberWaferSize == 8)
  963. {
  964. if (Chamber.SetHeliumPump(ProcessUnit.HeliumPumpState) && Chamber.SetOutHeliumPump(ProcessUnit.HeliumPumpState))
  965. {
  966. return RState.Running;
  967. }
  968. else
  969. {
  970. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed. Target Helium Pump:{ProcessUnit.HeliumPumpState}");
  971. return RState.Failed;
  972. }
  973. }
  974. else
  975. {
  976. if (Chamber.SetHeliumPump(ProcessUnit.HeliumPumpState))
  977. {
  978. return RState.Running;
  979. }
  980. else
  981. {
  982. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed. Target Helium Pump:{ProcessUnit.HeliumPumpState}");
  983. return RState.Failed;
  984. }
  985. }
  986. }
  987. private RState HeliumPumpUnit_Check(ProcessUnitBase unit, RecipeStep step)
  988. {
  989. return RState.Running;
  990. }
  991. private void HeliumPumpUnit_End(ProcessUnitBase unit, RecipeStep step)
  992. {
  993. var ProcessUnit = unit as HeliumPumpUnit;
  994. if (!ProcessUnit.HeliumPumpState)
  995. return;
  996. if (Chamber.ChamberWaferSize == 8)
  997. {
  998. if (!Chamber.SetHeliumPump(false) || !Chamber.SetOutHeliumPump(false))
  999. {
  1000. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed. Target Helium Pump:{ProcessUnit.HeliumPumpState}");
  1001. }
  1002. }
  1003. else
  1004. {
  1005. if (!Chamber.SetHeliumPump(false))
  1006. {
  1007. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed. Target Helium Pump:{ProcessUnit.HeliumPumpState}");
  1008. }
  1009. }
  1010. }
  1011. private RState MagnetUnit_Start(ProcessUnitBase unit, RecipeStep step)
  1012. {
  1013. var ProcessUnit = unit as MagnetUnit;
  1014. if (Chamber.MagnetSetpower(ProcessUnit.MagnetIntensity) && Chamber.SetFieldRatio(ProcessUnit.FieldRatio) && Chamber.SetWaveform(ProcessUnit.MagnetWaveform))
  1015. {
  1016. return RState.Running;
  1017. }
  1018. else
  1019. {
  1020. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed duo to Magnet Write Intensity failed");
  1021. return RState.Failed;
  1022. }
  1023. }
  1024. private RState MagnetUnit_Check(ProcessUnitBase unit, RecipeStep step)
  1025. {
  1026. var ProcessMagnetUnit = unit as MagnetUnit;
  1027. if (ProcessMagnetUnit.ToleranceMode != ToleranceMode.None)
  1028. {
  1029. return _MagnetToleranceChecker.Monitor(Chamber.MagnetIntensity);
  1030. }
  1031. return RState.Running;
  1032. }
  1033. private void MagnetUnit_End(ProcessUnitBase unit, RecipeStep step)
  1034. {
  1035. var ProcessMagnetUnit = unit as MagnetUnit;
  1036. if (ProcessMagnetUnit.ToleranceMode != ToleranceMode.None)
  1037. {
  1038. _MagnetToleranceChecker.End();
  1039. }
  1040. }
  1041. #region Kepler2200 Units
  1042. private RState Kepler2200PressureByPressureModeUnit_Start(ProcessUnitBase unit, RecipeStep step)
  1043. {
  1044. var ProcessUnit = unit as Kepler2200PressureByPressureModeUnit;
  1045. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  1046. _PressureToleranceChecker.IsStable = true;
  1047. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1048. {
  1049. toleranceObjects.Add(new ToleranceObject("Pressure", ProcessUnit.StartValue, ProcessUnit.StartValueWarningRange, ProcessUnit.StartValueAlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1050. _PressureToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  1051. }
  1052. if (ProcessUnit.PressureUnitMode == PressureUnitMode.Pressure)
  1053. {
  1054. if (Chamber.SetPVPressure(ProcessUnit.StartValue))
  1055. {
  1056. return RState.Running;
  1057. }
  1058. }
  1059. else if (ProcessUnit.PressureUnitMode == PressureUnitMode.Valve)
  1060. {
  1061. if (Chamber.SetPVPostion(ProcessUnit.StartValue))
  1062. {
  1063. return RState.Running;
  1064. }
  1065. }
  1066. return RState.Failed;
  1067. }
  1068. private RState Kepler2200PressureByPressureModeUnit_Check(ProcessUnitBase unit, RecipeStep step)
  1069. {
  1070. var ProcessUnit = unit as Kepler2200PressureByPressureModeUnit;
  1071. if (ProcessUnit.PressureUnitMode == PressureUnitMode.Pressure && ProcessUnit.ToleranceMode != ToleranceMode.None)
  1072. {
  1073. return _PressureToleranceChecker.Monitor(Chamber.PendulumPressure);
  1074. }
  1075. else if (ProcessUnit.PressureUnitMode == PressureUnitMode.Valve && ProcessUnit.ToleranceMode != ToleranceMode.None)
  1076. {
  1077. return _PressureToleranceChecker.Monitor(Chamber.PendulumPosition);
  1078. }
  1079. return RState.Running;
  1080. }
  1081. private void Kepler2200PressureByPressureModeUnit_End(ProcessUnitBase unit, RecipeStep step)
  1082. {
  1083. var ProcessUnit = unit as Kepler2200PressureByPressureModeUnit;
  1084. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1085. {
  1086. _PressureToleranceChecker.End();
  1087. }
  1088. }
  1089. private RState RFUnit_Start(ProcessUnitBase unit, RecipeStep step)
  1090. {
  1091. _isEnableMatchC1C2Offset = SC.GetValue<bool>($"{Module}.Match.EnableC1C2StepOffset");
  1092. _matchC1C2OffsetValue = SC.GetValue<int>($"{Module}.Match.C1C2StepOffsetValue");
  1093. var ProcessUnit = unit as RFUnit;
  1094. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  1095. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1096. {
  1097. toleranceObjects.Add(new ToleranceObject("RF", ProcessUnit.RFPower, ProcessUnit.RFPowerWarningRange, ProcessUnit.RFPowerAlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1098. _RFToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  1099. }
  1100. float p1;
  1101. float p2;
  1102. if (ProcessUnit.C1 > 0)
  1103. {
  1104. p1 = ProcessUnit.C1;
  1105. }
  1106. else
  1107. {
  1108. p1 = ProcessUnit.AutoC1;
  1109. }
  1110. if (ProcessUnit.C2 > 0)
  1111. {
  1112. p2 = ProcessUnit.C2;
  1113. }
  1114. else
  1115. {
  1116. p2 = ProcessUnit.AutoC2;
  1117. }
  1118. if (_isEnableMatchC1C2Offset == false || Math.Abs(Chamber.RFMatchC1 - p1) > _matchC1C2OffsetValue || Math.Abs(Chamber.RFMatchC2 - p2) > _matchC1C2OffsetValue)
  1119. {
  1120. if (!Chamber.SetMatchPosition(p1, p2))
  1121. {
  1122. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed duo to Source RF Match Write C1 C2 failed ");
  1123. return RState.Failed;
  1124. }
  1125. }
  1126. if (ProcessUnit.RFPower > 5)
  1127. {
  1128. Chamber.GeneratorSetpower(ProcessUnit.RFPower);
  1129. Chamber.GeneratorPowerOn(true);
  1130. }
  1131. else
  1132. {
  1133. //Chamber.GeneratorSetpower(0);
  1134. Chamber.GeneratorPowerOn(false);
  1135. }
  1136. if (ProcessUnit.MatchWorkMode == MatchWorkMode.Auto)
  1137. {
  1138. Chamber.SetMatchWorkMode(MatchWorkMode.Auto);
  1139. }
  1140. else if (ProcessUnit.MatchWorkMode == MatchWorkMode.Manual)
  1141. {
  1142. Chamber.SetMatchWorkMode(MatchWorkMode.Manual);
  1143. }
  1144. _scRFPowerAlarmTime = SC.GetValue<double>($"{Chamber.Name}.Rf.ReflectPowerAlarmTime");
  1145. rfMatchC1.Clear();
  1146. rfMatchC1.Clear();
  1147. rfMatchC1C2Index = 0;
  1148. _RfReflectPowerOverCounter = 0;
  1149. return RState.Running;
  1150. }
  1151. private RState RFUnit_Check(ProcessUnitBase unit, RecipeStep step)
  1152. {
  1153. var ProcessUnit = unit as RFUnit;
  1154. if (ProcessUnit.MaxReflectedPower > 0 && Chamber.ReflectPower > ProcessUnit.MaxReflectedPower && step.ElapsedTime() > _scRFPowerAlarmTime * 1000)
  1155. {
  1156. _RfReflectPowerOverCounter += 1;
  1157. if (_RfReflectPowerOverCounter > 10)
  1158. {
  1159. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed, RF Reflect Power:{Chamber.ReflectPower} exceeds the Max Limit:{ProcessUnit.MaxReflectedPower}");
  1160. return RState.Failed;
  1161. }
  1162. }
  1163. else
  1164. {
  1165. _RfReflectPowerOverCounter = 0;
  1166. }
  1167. if (Chamber.ForwardPower>5 && step.ElapsedTime() > m_RecipeHead.RFHoldTime * 1000)
  1168. {
  1169. Chamber.GeneratorSetpower(0);
  1170. Chamber.GeneratorPowerOn(false);
  1171. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed, RF On Over {m_RecipeHead.RFHoldTime} s");
  1172. return RState.Failed;
  1173. }
  1174. if (step.ElapsedTime() > rfMatchC1C2Index * 1000)
  1175. {
  1176. rfMatchC1.Add(Chamber.RFMatchC1);
  1177. rfMatchC2.Add(Chamber.RFMatchC2);
  1178. rfMatchC1C2Index += 1;
  1179. }
  1180. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1181. {
  1182. return _RFToleranceChecker.Monitor(Chamber.ForwardPower);
  1183. }
  1184. return RState.Running;
  1185. }
  1186. private void RFUnit_End(ProcessUnitBase unit, RecipeStep step)
  1187. {
  1188. var ProcessUnit = unit as RFUnit;
  1189. if (rfMatchC1.Count >= 6)
  1190. {
  1191. float allValue = 0;
  1192. for (int i = 4; i < rfMatchC1.Count; i++)
  1193. {
  1194. allValue += rfMatchC1[i];
  1195. }
  1196. var average = allValue / (rfMatchC1.Count - 4);
  1197. ProcessUnit.AutoC1 = (int)average;
  1198. }
  1199. if (rfMatchC2.Count >= 6)
  1200. {
  1201. float allValue = 0;
  1202. for (int i = 4; i < rfMatchC2.Count; i++)
  1203. {
  1204. allValue += rfMatchC2[i];
  1205. }
  1206. var average = allValue / (rfMatchC2.Count - 4);
  1207. ProcessUnit.AutoC2 = (int)average;
  1208. }
  1209. rfMatchC1.Clear();
  1210. rfMatchC2.Clear();
  1211. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1212. {
  1213. _RFToleranceChecker.End();
  1214. }
  1215. }
  1216. private RState Kepler2200GasControlUnit_Start(ProcessUnitBase unit, RecipeStep step)
  1217. {
  1218. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  1219. Chamber.OpenValve(ValveType.GasFinal, true);
  1220. var ProcessUnit = unit as Kepler2200GasControlUnit;
  1221. if (ProcessUnit.Gas1 >= 1)
  1222. {
  1223. Chamber.FlowGas(0, ProcessUnit.Gas1);
  1224. }
  1225. else
  1226. {
  1227. Chamber.FlowGas(0, 0);
  1228. }
  1229. if (ProcessUnit.Gas2 >= 1)
  1230. {
  1231. Chamber.FlowGas(1, ProcessUnit.Gas2);
  1232. }
  1233. else
  1234. {
  1235. Chamber.FlowGas(1, 0);
  1236. }
  1237. if (ProcessUnit.Gas3 >= 1)
  1238. {
  1239. Chamber.FlowGas(2, ProcessUnit.Gas3);
  1240. }
  1241. else
  1242. {
  1243. Chamber.FlowGas(2, 0);
  1244. }
  1245. if (ProcessUnit.Gas4 >= 1)
  1246. {
  1247. Chamber.FlowGas(3, ProcessUnit.Gas4);
  1248. }
  1249. else
  1250. {
  1251. Chamber.FlowGas(3, 0);
  1252. }
  1253. if (ProcessUnit.Gas5 >= 1)
  1254. {
  1255. Chamber.FlowGas(4, ProcessUnit.Gas5);
  1256. }
  1257. else
  1258. {
  1259. Chamber.FlowGas(4, 0);
  1260. }
  1261. if (ProcessUnit.Gas6 >= 1)
  1262. {
  1263. Chamber.FlowGas(5, ProcessUnit.Gas6);
  1264. }
  1265. else
  1266. {
  1267. Chamber.FlowGas(5, 0);
  1268. }
  1269. if (ProcessUnit.Gas7 >= 1)
  1270. {
  1271. Chamber.FlowGas(6, ProcessUnit.Gas7);
  1272. }
  1273. else
  1274. {
  1275. Chamber.FlowGas(6, 0);
  1276. }
  1277. if (ProcessUnit.Gas8 >= 1)
  1278. {
  1279. Chamber.FlowGas(7, ProcessUnit.Gas8);
  1280. }
  1281. else
  1282. {
  1283. Chamber.FlowGas(7, 0);
  1284. }
  1285. _GasFlowToleranceChecker.IsStable = true;
  1286. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1287. {
  1288. toleranceObjects.Add(new ToleranceObject("Gas1", ProcessUnit.Gas1, ProcessUnit.Gas1WarningRange, ProcessUnit.Gas1AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1289. toleranceObjects.Add(new ToleranceObject("Gas2", ProcessUnit.Gas2, ProcessUnit.Gas2WarningRange, ProcessUnit.Gas2AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1290. toleranceObjects.Add(new ToleranceObject("Gas3", ProcessUnit.Gas3, ProcessUnit.Gas3WarningRange, ProcessUnit.Gas3AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1291. toleranceObjects.Add(new ToleranceObject("Gas4", ProcessUnit.Gas4, ProcessUnit.Gas4WarningRange, ProcessUnit.Gas4AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1292. toleranceObjects.Add(new ToleranceObject("Gas5", ProcessUnit.Gas5, ProcessUnit.Gas5WarningRange, ProcessUnit.Gas5AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1293. toleranceObjects.Add(new ToleranceObject("Gas6", ProcessUnit.Gas6, ProcessUnit.Gas6WarningRange, ProcessUnit.Gas6AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1294. toleranceObjects.Add(new ToleranceObject("Gas7", ProcessUnit.Gas7, ProcessUnit.Gas7WarningRange, ProcessUnit.Gas7AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1295. toleranceObjects.Add(new ToleranceObject("Gas8", ProcessUnit.Gas8, ProcessUnit.Gas8WarningRange, ProcessUnit.Gas8AlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1296. _GasFlowToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  1297. }
  1298. return RState.Running;
  1299. }
  1300. private RState Kepler2200GasControlUnit_Check(ProcessUnitBase unit, RecipeStep step)
  1301. {
  1302. var ProcessUnit = unit as Kepler2200GasControlUnit;
  1303. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1304. {
  1305. return _GasFlowToleranceChecker.Monitor(Chamber.MFC1FeedBack, Chamber.MFC2FeedBack, Chamber.MFC3FeedBack, Chamber.MFC4FeedBack, Chamber.MFC5FeedBack, Chamber.MFC6FeedBack, Chamber.MFC7FeedBack, Chamber.MFC8FeedBack);
  1306. }
  1307. return RState.Running;
  1308. }
  1309. private void Kepler2200GasControlUnit_End(ProcessUnitBase unit, RecipeStep step)
  1310. {
  1311. var ProcessUnit = unit as Kepler2200GasControlUnit;
  1312. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1313. {
  1314. _GasFlowToleranceChecker.End();
  1315. }
  1316. }
  1317. private RState RFBoxUnit_Start(ProcessUnitBase unit, RecipeStep step)
  1318. {
  1319. var ProcessUnit = unit as RFBoxUnit;
  1320. if (Chamber.SetRFBoxC1Position(ProcessUnit.C1))
  1321. {
  1322. return RState.Running;
  1323. }
  1324. else
  1325. {
  1326. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed duo to RFBox Write C1 failed ");
  1327. return RState.Failed;
  1328. }
  1329. }
  1330. private RState RFBoxUnit_Check(ProcessUnitBase unit, RecipeStep step)
  1331. {
  1332. return RState.Running;
  1333. }
  1334. private void RFBoxUnit_End(ProcessUnitBase unit, RecipeStep step)
  1335. {
  1336. }
  1337. private RState HeaterUnit_Start(ProcessUnitBase unit, RecipeStep step)
  1338. {
  1339. var ProcessUnit = unit as HeaterUnit;
  1340. var position = (HighTemperatureHeaterPosition)Enum.Parse(typeof(HighTemperatureHeaterPosition), ProcessUnit.SuspectPosition.ToString());
  1341. if (!Chamber.HighTemperatureHeaterGotoPosition(position))
  1342. {
  1343. return RState.Failed;
  1344. }
  1345. if (ProcessUnit.HeaterTemp > 0)
  1346. {
  1347. Chamber.SetHighTemperatureHeaterTemperature(ProcessUnit.HeaterTemp);
  1348. }
  1349. if (ProcessUnit.HeaterRatio > 0)
  1350. {
  1351. Chamber.SetHighTemperatureHeaterRatio(ProcessUnit.HeaterRatio);
  1352. }
  1353. _HighTemperatureToleranceChecker.IsStable = true;
  1354. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1355. {
  1356. List<ToleranceObject> toleranceObjects = new List<ToleranceObject>();
  1357. toleranceObjects.Add(new ToleranceObject("HighTemperatureHeater Temperature", ProcessUnit.HeaterTemp, ProcessUnit.HeaterTempWarningRange, ProcessUnit.HeaterTempAlarmRange, ProcessUnit.ToleranceDelayTime, ProcessUnit.ToleranceMode));
  1358. _HighTemperatureToleranceChecker.Start(toleranceObjects, step.Type == StepType.Stable);
  1359. }
  1360. return RState.Running;
  1361. }
  1362. private RState HeaterUnit_Check(ProcessUnitBase unit, RecipeStep step)
  1363. {
  1364. var ProcessUnit = unit as HeaterUnit;
  1365. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1366. {
  1367. return _HighTemperatureToleranceChecker.Monitor(Chamber.ChamberTemperature);
  1368. }
  1369. if (step.ElapsedTime() >= step.Time * 1000 - 500 && step.Type == StepType.Time)
  1370. {
  1371. if (ProcessUnit.SuspectPosition.ToString() != Chamber.HighTemperatureHeaterPosition.ToString())
  1372. {
  1373. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} failed duo to High Temperature Heater 在setp结束前未到达 {ProcessUnit.SuspectPosition.ToString()}");
  1374. return RState.Failed;
  1375. }
  1376. }
  1377. return RState.Running;
  1378. }
  1379. private void HeaterUnit_End(ProcessUnitBase unit, RecipeStep step)
  1380. {
  1381. var ProcessUnit = unit as HeaterUnit;
  1382. if (ProcessUnit.ToleranceMode != ToleranceMode.None)
  1383. {
  1384. _HighTemperatureToleranceChecker.End();
  1385. }
  1386. }
  1387. #endregion
  1388. public bool LoadMethods(ProcessUnitBase unit)
  1389. {
  1390. var className = $"{Module}.{unit.GetType().Name}";
  1391. if (startHelper.ContainsKey(className) && checkerHelper.ContainsKey(className) && endHelper.ContainsKey(className))
  1392. {
  1393. unit.starter = startHelper[className];
  1394. unit.checker = checkerHelper[className];
  1395. unit.end = endHelper[className];
  1396. return true;
  1397. }
  1398. return false;
  1399. }
  1400. //public void fdcStop()
  1401. //{
  1402. // if (m_RecipeHead.Type == RecipeType.Process)
  1403. // {
  1404. // _fdc.Stop();
  1405. // }
  1406. //}
  1407. //public void loopStep(bool isloop,int loopCount,int loopIndex)
  1408. //{
  1409. // isLoop = isloop;
  1410. // loopsteps=loopCount;
  1411. // currentStepIndex = loopIndex;
  1412. //}
  1413. private RState stepStarter(RecipeStep step)
  1414. {
  1415. step.StartStepTimer();
  1416. if (_isInstalledEPD)
  1417. {
  1418. Chamber.EPDStepStart(step.EPDConfig, step.StepNo);
  1419. if (step.Type == StepType.EndPoint)
  1420. {
  1421. _lastEPDStepTimeStopwatch.Restart();
  1422. }
  1423. }
  1424. return RState.Running;
  1425. }
  1426. private RState stepChecker(RecipeStep step)
  1427. {
  1428. switch (step.Type)
  1429. {
  1430. case StepType.Time:
  1431. //_fdc.OnMonitor();
  1432. return step.ElapsedTime() >= step.Time * 1000 ? RState.End : RState.Running;
  1433. case StepType.OverEtch:
  1434. lastEPDStepTime = step.OverEtchPercent != null ? _lastEPDStepTimeStopwatch.ElapsedMilliseconds * step.OverEtchPercent / 100 : 0;
  1435. return step.ElapsedTime() >= lastEPDStepTime ? RState.End : RState.Running;
  1436. case StepType.EndPoint:
  1437. if (step.MaxEndPointTime != null && step.ElapsedTime() > step.MaxEndPointTime * 1000)
  1438. {
  1439. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} timeout, did not capture endpoint signal in {step.MaxEndPointTime} seconds");
  1440. return RState.Failed;
  1441. }
  1442. else
  1443. {
  1444. if (Chamber.EPDCaptured)
  1445. {
  1446. if (step.MinEndPointTime != null && step.ElapsedTime() < step.MinEndPointTime * 1000)
  1447. {
  1448. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} timeout, capture endpoint signal less than {step.MinEndPointTime} seconds");
  1449. return RState.Failed;
  1450. }
  1451. else
  1452. {
  1453. return RState.End;
  1454. }
  1455. }
  1456. else
  1457. {
  1458. return RState.Running;
  1459. }
  1460. //return Chamber.EPDCaptured ? RState.End : RState.Running;
  1461. }
  1462. case StepType.Stable:
  1463. if (step.ElapsedTime() >= step.Time * 1000)
  1464. {
  1465. LOG.Write(eEvent.ERR_PROCESS, Chamber.Module, $"Step:{step.StepNo} timeout, did not Stable in {step.Time} seconds");
  1466. return RState.Failed;
  1467. }
  1468. else
  1469. {
  1470. if (_GasFlowToleranceChecker.IsStable && _PressureToleranceChecker.IsStable && _HighTemperatureToleranceChecker.IsStable && step.ElapsedTime() >= 2000)
  1471. {
  1472. //_StableStopWach
  1473. return RState.End;
  1474. }
  1475. else
  1476. {
  1477. //_StableStopWach.
  1478. }
  1479. }
  1480. return RState.Running;
  1481. }
  1482. return RState.Running;
  1483. }
  1484. private RState stepEnder(RecipeStep step)
  1485. {
  1486. //if (step.Type == StepType.EndPoint)
  1487. //{
  1488. // Chamber.EPDStepStop();
  1489. //}
  1490. EAP_StepTime = Convert.ToInt32(step.ElapsedTime() / 1000);
  1491. if (_isInstalledEPD)
  1492. {
  1493. Chamber.EPDStepStop();
  1494. if (step.Type == StepType.EndPoint)
  1495. {
  1496. _lastEPDStepTimeStopwatch.Stop();
  1497. }
  1498. }
  1499. //if (m_RecipeHead.Type == RecipeType.Process)
  1500. //{
  1501. // ProcessDataRecorder.StepEnd(_RecipeId, step.StepNo, _fdc.DataList);
  1502. //}
  1503. return RState.End;
  1504. }
  1505. public bool LoadStepFuns(RecipeStep step)
  1506. {
  1507. step.starter = stepStarter;
  1508. step.checker = stepChecker;
  1509. step.ender = stepEnder;
  1510. //for (int i = 0; i < step.LstUnit.Count; i++)
  1511. //{
  1512. // var items = (step.LstUnit[i] as ProcessUnitBase).GetFDCItems();
  1513. // if (items != null && items.Count > 0)
  1514. // {
  1515. // _fdc.AppendKeyValues(items);
  1516. // }
  1517. //}
  1518. return true;
  1519. }
  1520. }
  1521. }