VenusDispatcher.cs 85 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752753754755756757758759760761762763764765766767768769770771772773774775776777778779780781782783784785786787788789790791792793794795796797798799800801802803804805806807808809810811812813814815816817818819820821822823824825826827828829830831832833834835836837838839840841842843844845846847848849850851852853854855856857858859860861862863864865866867868869870871872873874875876877878879880881882883884885886887888889890891892893894895896897898899900901902903904905906907908909910911912913914915916917918919920921922923924925926927928929930931932933934935936937938939940941942943944945946947948949950951952953954955956957958959960961962963964965966967968969970971972973974975976977978979980981982983984985986987988989990991992993994995996997998999100010011002100310041005100610071008100910101011101210131014101510161017101810191020102110221023102410251026102710281029103010311032103310341035103610371038103910401041104210431044104510461047104810491050105110521053105410551056105710581059106010611062106310641065106610671068106910701071107210731074107510761077107810791080108110821083108410851086108710881089109010911092109310941095109610971098109911001101110211031104110511061107110811091110111111121113111411151116111711181119112011211122112311241125112611271128112911301131113211331134113511361137113811391140114111421143114411451146114711481149115011511152115311541155115611571158115911601161116211631164116511661167116811691170117111721173117411751176117711781179118011811182118311841185118611871188118911901191119211931194119511961197119811991200120112021203120412051206120712081209121012111212121312141215121612171218121912201221122212231224122512261227122812291230123112321233123412351236123712381239124012411242124312441245124612471248124912501251125212531254125512561257125812591260126112621263126412651266126712681269127012711272127312741275127612771278127912801281128212831284128512861287128812891290129112921293129412951296129712981299130013011302130313041305130613071308130913101311131213131314131513161317131813191320132113221323132413251326132713281329133013311332133313341335133613371338133913401341134213431344134513461347134813491350135113521353135413551356135713581359136013611362136313641365136613671368136913701371137213731374137513761377137813791380138113821383138413851386138713881389139013911392139313941395139613971398139914001401140214031404140514061407140814091410141114121413141414151416141714181419142014211422142314241425142614271428142914301431143214331434143514361437143814391440144114421443144414451446144714481449145014511452145314541455145614571458145914601461146214631464146514661467146814691470147114721473147414751476147714781479148014811482148314841485148614871488148914901491149214931494149514961497149814991500150115021503150415051506150715081509151015111512151315141515151615171518151915201521152215231524152515261527152815291530153115321533153415351536153715381539154015411542154315441545154615471548154915501551155215531554155515561557155815591560156115621563156415651566156715681569157015711572157315741575157615771578157915801581158215831584158515861587158815891590159115921593159415951596159715981599160016011602160316041605160616071608160916101611161216131614161516161617161816191620162116221623162416251626162716281629163016311632163316341635163616371638163916401641164216431644164516461647164816491650165116521653165416551656165716581659166016611662166316641665166616671668166916701671167216731674167516761677167816791680168116821683168416851686168716881689169016911692169316941695169616971698169917001701170217031704170517061707170817091710171117121713171417151716171717181719172017211722172317241725172617271728172917301731173217331734173517361737173817391740174117421743174417451746174717481749175017511752175317541755175617571758175917601761176217631764176517661767176817691770177117721773177417751776177717781779178017811782178317841785178617871788178917901791179217931794179517961797179817991800180118021803180418051806180718081809181018111812181318141815181618171818181918201821182218231824182518261827182818291830183118321833183418351836183718381839184018411842184318441845184618471848184918501851185218531854185518561857185818591860186118621863186418651866186718681869187018711872187318741875187618771878187918801881188218831884188518861887188818891890189118921893189418951896189718981899190019011902190319041905190619071908190919101911191219131914191519161917191819191920192119221923192419251926192719281929193019311932193319341935193619371938193919401941194219431944194519461947194819491950195119521953195419551956195719581959196019611962196319641965196619671968196919701971197219731974197519761977197819791980198119821983198419851986198719881989199019911992199319941995199619971998199920002001200220032004200520062007200820092010201120122013201420152016201720182019202020212022202320242025202620272028202920302031203220332034203520362037203820392040204120422043204420452046204720482049205020512052205320542055205620572058205920602061206220632064
  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using MECF.Framework.RT.EquipmentLibrary.HardwareUnits.Robot;
  24. namespace Venus_RT.Modules
  25. {
  26. class VCETask : ModuleTask
  27. {
  28. public VCETask(ModuleName mod) : base(mod)
  29. {
  30. }
  31. }
  32. class VenusPMTask : ModuleTask
  33. {
  34. public enum RecipeJobType
  35. {
  36. PreClean,
  37. Process,
  38. PostClean,
  39. WtwClean,
  40. }
  41. public override int TimeToReady
  42. {
  43. get
  44. {
  45. switch (Status)
  46. {
  47. case ModuleStatus.Idle:
  48. case ModuleStatus.IdleClean:
  49. case ModuleStatus.PreJobClean:
  50. case ModuleStatus.PostJobClean:
  51. case ModuleStatus.WTWClean:
  52. case ModuleStatus.Processing:
  53. {
  54. return Scheduler.IsAvailable ? 0 : (Scheduler.TimeToReady + 500) / 1000;
  55. }
  56. }
  57. return int.MaxValue;
  58. }
  59. }
  60. private WaferTask _wafer;
  61. private SchedulerPM _pmScheduler => Scheduler as SchedulerPM;
  62. Queue<KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>> _pendingWaferTasks = new Queue<KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>> ();
  63. KeyValuePair<Guid, Queue<KeyValuePair <RecipeJobType, string>>> _runingWaferTask = new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>> (Guid.Empty, new Queue<KeyValuePair<RecipeJobType, string>>());
  64. public VenusPMTask(ModuleName mod) : base(mod)
  65. { }
  66. public override RState Run()
  67. {
  68. if(_runingWaferTask.Value.Count == 0)
  69. {
  70. if(_pendingWaferTasks.Count > 0)
  71. {
  72. _runingWaferTask = _pendingWaferTasks.Dequeue();
  73. }
  74. else
  75. {
  76. if(Scheduler.IsIdle && Status == ModuleStatus.Idle)
  77. {
  78. if (WaferManager.Instance.CheckNoWafer(Module, 0) && Scheduler.IsOnline)
  79. {
  80. if (_pmScheduler.RunIdleCleanTask()) // Check Idle Clean
  81. {
  82. Status = ModuleStatus.StartIdleClean;
  83. }
  84. }
  85. }
  86. }
  87. }
  88. else
  89. {
  90. if(Scheduler.IsIdle && Status == ModuleStatus.Idle)
  91. {
  92. switch(_runingWaferTask.Value.First().Key)
  93. {
  94. case RecipeJobType.PreClean:
  95. {
  96. if(WaferManager.Instance.CheckNoWafer(Module,0))
  97. {
  98. if (_pmScheduler.RunJobCleanTask(_runingWaferTask.Value.First().Value))
  99. {
  100. Status = ModuleStatus.StartPreJobClean;
  101. }
  102. else
  103. {
  104. LOG.Write(eEvent.WARN_ROUTER, Module, $"Run Prejob clean recipe {_runingWaferTask.Value.First().Value} failed");
  105. TryDequeueRuningTask(Status);
  106. Status = ModuleStatus.Idle;
  107. }
  108. }
  109. }
  110. break;
  111. case RecipeJobType.Process:
  112. {
  113. if (WaferManager.Instance.CheckHasWafer(Module, 0))
  114. {
  115. if(_wafer.waferId == _runingWaferTask.Key)
  116. {
  117. Scheduler.EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, Module, 0));
  118. Status = ModuleStatus.StartProcess;
  119. }
  120. else
  121. {
  122. LOG.Write(eEvent.WARN_ROUTER, Module, $"wafer id dismatch while launch {_wafer.sourceMod}.{_wafer.sourceSlot + 1} process recipe");
  123. }
  124. }
  125. }
  126. break;
  127. case RecipeJobType.PostClean:
  128. {
  129. if (WaferManager.Instance.CheckNoWafer(Module, 0))
  130. {
  131. if (_pmScheduler.RunJobCleanTask(_runingWaferTask.Value.First().Value))
  132. {
  133. Status = ModuleStatus.StartPostJobClean;
  134. }
  135. else
  136. {
  137. LOG.Write(eEvent.WARN_ROUTER, Module, $"Run Postjob clean recipe {_runingWaferTask.Value.First().Value} failed");
  138. TryDequeueRuningTask(Status);
  139. Status = ModuleStatus.Idle;
  140. }
  141. }
  142. }
  143. break;
  144. case RecipeJobType.WtwClean:
  145. {
  146. if (WaferManager.Instance.CheckNoWafer(Module, 0))
  147. {
  148. if (_pmScheduler.RunJobCleanTask(_runingWaferTask.Value.First().Value))
  149. {
  150. Status = ModuleStatus.StartWTWClean;
  151. }
  152. else
  153. {
  154. LOG.Write(eEvent.WARN_ROUTER, Module, $"Run WTW clean recipe {_runingWaferTask.Value.First().Value} failed");
  155. TryDequeueRuningTask(Status);
  156. Status = ModuleStatus.Idle;
  157. }
  158. }
  159. }
  160. break;
  161. }
  162. }
  163. }
  164. if(_runingWaferTask.Value.Count > 0 || Status != ModuleStatus.Idle)
  165. {
  166. if (Scheduler.IsIdle)
  167. {
  168. switch (Status)
  169. {
  170. case ModuleStatus.Processing:
  171. {
  172. var wafer = WaferManager.Instance.GetWafer(Module, 0);
  173. if (Scheduler.IsOnline)
  174. {
  175. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  176. {
  177. _wafer.Return();
  178. TryDequeueRuningTask(Status);
  179. Status = ModuleStatus.Idle;
  180. }
  181. }
  182. else // handle offline exception situation
  183. {
  184. TryDequeueRuningTask(Status);
  185. Status = ModuleStatus.Idle;
  186. }
  187. }
  188. break;
  189. case ModuleStatus.PreJobClean:
  190. case ModuleStatus.PostJobClean:
  191. case ModuleStatus.WTWClean:
  192. {
  193. TryDequeueRuningTask(Status);
  194. Status = ModuleStatus.Idle;
  195. }
  196. break;
  197. case ModuleStatus.IdleClean:
  198. {
  199. Status = ModuleStatus.Idle;
  200. }
  201. break;
  202. case ModuleStatus.StartProcess:
  203. {
  204. if (RouteManager.IsATMMode)
  205. {
  206. Status = ModuleStatus.Processing;
  207. }
  208. }
  209. break;
  210. }
  211. }
  212. else
  213. {
  214. switch (Status)
  215. {
  216. case ModuleStatus.StartProcess:
  217. Status = ModuleStatus.Processing;
  218. break;
  219. case ModuleStatus.StartIdleClean:
  220. Status = ModuleStatus.IdleClean;
  221. break;
  222. case ModuleStatus.StartPreJobClean:
  223. Status = ModuleStatus.PreJobClean;
  224. break;
  225. case ModuleStatus.StartPostJobClean:
  226. Status = ModuleStatus.PostJobClean;
  227. break;
  228. case ModuleStatus.StartWTWClean:
  229. Status = ModuleStatus.WTWClean;
  230. break;
  231. }
  232. }
  233. }
  234. return RState.Running;
  235. }
  236. void TryDequeueRuningTask( ModuleStatus status)
  237. {
  238. bool bMatch = false;
  239. if (_runingWaferTask.Value.Count > 0)
  240. {
  241. switch(status)
  242. {
  243. case ModuleStatus.PreJobClean:
  244. if(_runingWaferTask.Value.First().Key == RecipeJobType.PreClean)
  245. {
  246. _runingWaferTask.Value.Dequeue();
  247. bMatch = true;
  248. }
  249. break;
  250. case ModuleStatus.Processing:
  251. if(_runingWaferTask.Value.First().Key == RecipeJobType.Process)
  252. {
  253. _runingWaferTask.Value.Dequeue();
  254. bMatch = true;
  255. }
  256. break;
  257. case ModuleStatus.PostJobClean:
  258. if(_runingWaferTask.Value.First().Key == RecipeJobType.PostClean)
  259. {
  260. _runingWaferTask.Value.Dequeue();
  261. bMatch = true;
  262. }
  263. break;
  264. case ModuleStatus.WTWClean:
  265. if(_runingWaferTask.Value.First().Key == RecipeJobType.WtwClean)
  266. {
  267. _runingWaferTask.Value.Dequeue();
  268. bMatch = true;
  269. }
  270. break;
  271. case ModuleStatus.WaitPreJobClean:
  272. case ModuleStatus.WaitProcess:
  273. case ModuleStatus.WaitPostJobClean:
  274. case ModuleStatus.WaitWTWClean:
  275. case ModuleStatus.Idle:
  276. _runingWaferTask.Value.Dequeue();
  277. break;
  278. }
  279. }
  280. if(!bMatch)
  281. {
  282. string runingTask = _runingWaferTask.Value.Count > 0 ? _runingWaferTask.Value.First().ToString() : "Empty";
  283. LOG.Write(eEvent.WARN_ROUTER, Module, $"TryDequeueRuningTask() failed, PM Status: {status}, runing task : {runingTask}");
  284. }
  285. }
  286. public override void WaferArrived(WaferTask wafer, int slot)
  287. {
  288. _wafer = wafer;
  289. }
  290. public override void WaferLeaved(WaferTask wafer, int slot)
  291. {
  292. _wafer = null;
  293. }
  294. public void SubscribeWaferTask(WaferTask waferTask)
  295. {
  296. var waferRecipes = new Queue<KeyValuePair<RecipeJobType, string>>();
  297. if (!string.IsNullOrWhiteSpace(waferTask.processRecipe))
  298. {
  299. waferRecipes.Enqueue(new KeyValuePair<RecipeJobType, string>(RecipeJobType.Process, waferTask.processRecipe));
  300. }
  301. if (!string.IsNullOrWhiteSpace(waferTask.wtwCleanRecipe))
  302. {
  303. waferRecipes.Enqueue(new KeyValuePair<RecipeJobType, string>(RecipeJobType.WtwClean, waferTask.wtwCleanRecipe));
  304. }
  305. if(_runingWaferTask.Key == waferTask.waferId || _pendingWaferTasks.ToList().Exists(kv => kv.Key == waferTask.waferId))
  306. {
  307. LOG.Write(eEvent.WARN_ROUTER, Module, $"wafer {waferTask.sourceMod}.{waferTask.sourceSlot + 1} already subscribe job task.");
  308. }
  309. else if (_runingWaferTask.Key == Guid.Empty || _runingWaferTask.Value.Count == 0)
  310. {
  311. _runingWaferTask = new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(waferTask.waferId, waferRecipes);
  312. }
  313. else
  314. {
  315. _pendingWaferTasks.Enqueue(new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(waferTask.waferId, waferRecipes));
  316. }
  317. }
  318. public void SubscribeLotCleanTask(ControlJobInfo cj, RecipeJobType cleanType)
  319. {
  320. var lotCleanRecipes = new Queue<KeyValuePair<RecipeJobType, string>>();
  321. if(cleanType == RecipeJobType.PreClean && !string.IsNullOrWhiteSpace(cj.PreJobClean))
  322. {
  323. lotCleanRecipes.Enqueue(new KeyValuePair<RecipeJobType, string>(cleanType, cj.PreJobClean));
  324. }
  325. else if(cleanType == RecipeJobType.PostClean && !string.IsNullOrWhiteSpace (cj.PostJobClean))
  326. {
  327. lotCleanRecipes.Enqueue(new KeyValuePair<RecipeJobType, string>(cleanType, cj.PostJobClean));
  328. }
  329. else
  330. {
  331. return;
  332. }
  333. if ((_runingWaferTask.Key == cj.InnerId && _runingWaferTask.Value.ToList().Exists(pv => pv.Key == cleanType)) || _pendingWaferTasks.ToList().Exists(task => task.Key == cj.InnerId && task.Value.ToList().Exists(pv => pv.Key == cleanType)))
  334. {
  335. LOG.Write(eEvent.WARN_ROUTER, Module, $"Control job {cj.Name} already subscribe {cleanType} task.");
  336. }
  337. else if (_runingWaferTask.Key == Guid.Empty || _runingWaferTask.Value.Count == 0)
  338. {
  339. _runingWaferTask = new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(cj.InnerId, lotCleanRecipes);
  340. }
  341. else
  342. {
  343. _pendingWaferTasks.Enqueue(new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(cj.InnerId, lotCleanRecipes));
  344. }
  345. }
  346. public bool ReadyMoveIn(WaferTask wafer)
  347. {
  348. return _runingWaferTask.Key == wafer.waferId && _runingWaferTask.Value.Count > 0 && _runingWaferTask.Value.First().Key == RecipeJobType.Process;
  349. }
  350. public override void ResetTask()
  351. {
  352. base.ResetTask();
  353. _wafer = null;
  354. _pendingWaferTasks.Clear();
  355. _runingWaferTask = new KeyValuePair<Guid, Queue<KeyValuePair<RecipeJobType, string>>>(Guid.Empty, new Queue<KeyValuePair<RecipeJobType, string>>());
  356. }
  357. }
  358. class PreAlignTask : ModuleTask
  359. {
  360. private WaferTask _wafer;
  361. public PreAlignTask(ModuleName aligner) : base(aligner)
  362. {
  363. }
  364. public override RState Run()
  365. {
  366. var tmRobot = Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot) as SchedulerSETMRobot;
  367. if (tmRobot == null || !tmRobot.IsAvailable)
  368. return RState.Running;
  369. switch (Status)
  370. {
  371. case ModuleStatus.WaitAlign:
  372. {
  373. tmRobot.Align(0);
  374. Status = ModuleStatus.Aligning;
  375. }
  376. break;
  377. case ModuleStatus.Aligning:
  378. {
  379. _wafer.IsAligned = true;
  380. Status = ModuleStatus.Idle;
  381. }
  382. break;
  383. }
  384. return RState.Running;
  385. }
  386. public override void WaferArrived(WaferTask wafer, int slot)
  387. {
  388. _wafer = wafer;
  389. Status = ModuleStatus.WaitAlign;
  390. }
  391. public override void WaferLeaved(WaferTask wafer, int slot)
  392. {
  393. _wafer = null;
  394. }
  395. }
  396. class VenusTMRobotTask : ModuleTask
  397. {
  398. public VenusTMRobotTask(ModuleName mod) : base(mod) { }
  399. public override RState Run()
  400. {
  401. return base.Run();
  402. }
  403. }
  404. class VenusDispatcher : ICycle
  405. {
  406. private RState _tmRobotStatus { get { return (_dictModuleTask[ModuleName.TMRobot].Scheduler as SchedulerSETMRobot).RobotStatus; } }
  407. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  408. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  409. private List<WaferTask> _lstWaferTasks = new List<WaferTask>();
  410. private Dictionary<ModuleName, ModuleTask> _dictModuleTask = new Dictionary<ModuleName, ModuleTask>();
  411. private Queue<WaferInfo> _qeReturnWafers = new Queue<WaferInfo>();
  412. private Queue<List<MoveItem>> _tmSchdActions = new Queue<List<MoveItem>>();
  413. private List<MoveItem> _curTmAction = new List<MoveItem>();
  414. private bool _isCycleMode;
  415. private int _cycleSetPoint = 0;
  416. private int _cycledCount = 0;
  417. private int _cycledWafer = 0;
  418. private float _throughput = 0.0f;
  419. private int _tmRobotSingleArmOption = 0;
  420. private Dictionary<ModuleName, int> _lpCycleWafer = new Dictionary<ModuleName, int>();
  421. private Dictionary<ModuleName, int> _lpCycleCount = new Dictionary<ModuleName, int>();
  422. private Stopwatch _cycleWatch = new Stopwatch();
  423. private SchedulerFACallback _faCallback;
  424. private SchedulerDBCallback _dbCallback;
  425. public SequenceLLInOutPath LLInOutPath => SequenceLLInOutPath.DInDOut;
  426. public bool HasJobRunning => _lstControlJobs.Count > 0;
  427. private RState _cycleState = RState.Init;
  428. public RState CycleState => _cycleState;
  429. private Dictionary<string, ControlJobInfo> _loadportControlJobDic = new Dictionary<string, ControlJobInfo>();
  430. public List<string> InUseRecipes = new List<string>();
  431. public VenusDispatcher()
  432. {
  433. _faCallback = new SchedulerFACallback();
  434. _dbCallback = new SchedulerDBCallback();
  435. InitModules();
  436. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  437. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  438. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  439. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  440. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  441. DATA.Subscribe("Scheduler.PjNameList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.LotName.ToString()).ToList());
  442. DATA.Subscribe("Scheduler.InUsingRecipe", () => InUseRecipes);
  443. for (int i = 1; i <= 3; i++)
  444. {
  445. _loadportControlJobDic[$"LP{i}"] = null;
  446. string lp = $"LP{i}";
  447. DATA.Subscribe($"{lp}.CurrentControlJob", () => _loadportControlJobDic[lp], SubscriptionAttribute.FLAG.IgnoreSaveDB);
  448. }
  449. }
  450. #region public interface
  451. /// <summary>
  452. /// 获取lp当前的ControlJob
  453. /// </summary>
  454. /// <param name="lp"></param>
  455. /// <returns></returns>
  456. public ControlJobInfo GetLoadPortCurrentControlJob(ModuleName lp)
  457. {
  458. if (ModuleHelper.IsLoadPort(lp))
  459. {
  460. return _loadportControlJobDic.ContainsKey(lp.ToString()) ? _loadportControlJobDic[lp.ToString()] : null;
  461. }
  462. else
  463. {
  464. return null;
  465. }
  466. }
  467. public RState Start(params object[] objs)
  468. {
  469. if (WaferManager.Instance.HasDuplicatedWafer)
  470. {
  471. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "System has dummy wafers, please verify all the wafer position, and delete the invalid wafer");
  472. return RState.Failed;
  473. }
  474. _tmRobotSingleArmOption = SC.GetValue<int>("TM.SingleArmOption");
  475. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  476. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  477. _cycledWafer = 0;
  478. _cycledCount = 0;
  479. _throughput = 0;
  480. Clear();
  481. _cycleWatch.Stop();
  482. _lpCycleWafer.Clear();
  483. _lpCycleCount.Clear();
  484. return RState.Running;
  485. }
  486. public bool CreateJob(Dictionary<string, object> param, out string reason)
  487. {
  488. reason = "";
  489. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  490. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  491. string[] slotSequence = (string[])param["SlotSequence"];
  492. string jobId = (string)param["JobId"];
  493. string module = (string)param["Module"];
  494. if (string.IsNullOrEmpty(jobId))
  495. {
  496. jobId = "CJ_Local_" + module;
  497. }
  498. //bool autoStart = (bool)param["AutoStart"];
  499. string lotId = jobId;
  500. if (param.ContainsKey("LotId"))
  501. lotId = (string)param["LotId"];
  502. string preCleanRecipe = param.ContainsKey("PreCleanRecipeName") ? (string)param["PreCleanRecipeName"] : string.Empty;
  503. string postCleanRecipe = param.ContainsKey("PostCleanRecipeName") ? (string)param["PostCleanRecipeName"] : string.Empty;
  504. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  505. {
  506. reason = $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}";
  507. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  508. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  509. return false;
  510. }
  511. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  512. {
  513. reason = $"{module} should be LoadPort";
  514. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  515. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  516. return false;
  517. }
  518. if (_lstControlJobs.Exists(x => x.Name == jobId))
  519. {
  520. reason = $"{jobId} already created";
  521. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  522. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  523. return false;
  524. }
  525. ControlJobInfo cj = new ControlJobInfo();
  526. cj.Name = jobId;
  527. cj.Module = module;
  528. cj.LotName = lotId;
  529. cj.LotInnerId = Guid.NewGuid();
  530. cj.LotWafers = new List<WaferInfo>();
  531. cj.SetState(EnumControlJobState.WaitingForStart);
  532. cj.JetState = EnumJetCtrlJobState.Created;
  533. cj.PreJobClean = preCleanRecipe;
  534. cj.PostJobClean = postCleanRecipe;
  535. cj.SequenceNameList = slotSequence;
  536. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  537. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  538. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  539. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  540. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  541. {
  542. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  543. continue;
  544. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  545. indexSequence[groupName] = slotSequence[i];
  546. if (!seqSlot.ContainsKey(groupName))
  547. {
  548. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  549. }
  550. if (!seqSlotWafers.ContainsKey(groupName))
  551. {
  552. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  553. }
  554. seqSlot[groupName][i] = true;
  555. if (!WaferManager.Instance.CheckHasWafer(module, i))
  556. {
  557. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} not in the carrier");
  558. return false;
  559. }
  560. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  561. {
  562. reason = $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}";
  563. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  564. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  565. return false;
  566. }
  567. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  568. {
  569. reason = $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}";
  570. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  571. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  572. return false;
  573. }
  574. //--- 2024-03-21 增加了waferinfo 相应的lotId信息 start---
  575. WaferInfo waferInfo = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i);
  576. cj.LotWafers.Add(waferInfo);
  577. waferInfo.SequenceName = slotSequence[i];
  578. waferInfo.LotId = lotId;
  579. //--- 2024-03-21 增加了waferinfo 相应的lotId信息 end---
  580. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  581. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  582. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  583. }
  584. if (seqSlotWafers.Count == 0)
  585. {
  586. reason = $"job has not assign wafer";
  587. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  588. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  589. return false;
  590. }
  591. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  592. string[] seqs = seqSlot.Keys.ToArray();
  593. for (int i = 0; i < seqs.Length; i++)
  594. {
  595. ProcessJobInfo pj = new ProcessJobInfo();
  596. pj.Name = jobId + "_" + (i + 1);
  597. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  598. if (pj.Sequence == null)
  599. {
  600. reason = $"invalid sequence[{indexSequence[seqs[i]]}]";
  601. return false;
  602. }
  603. pj.ControlJobName = cj.Name;
  604. pj.LotName = lotId;
  605. pj.SlotWafers = seqSlotWafers[seqs[i]];
  606. pj.SetState(EnumProcessJobState.Queued);
  607. if (!CheckSequencePmReady(pj.Sequence, out reason))
  608. {
  609. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  610. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  611. return false;
  612. }
  613. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  614. {
  615. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  616. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  617. return false;
  618. }
  619. pjs.Add(pj);
  620. }
  621. _dbCallback.LotUpdate(cj);
  622. foreach (var pj in pjs)
  623. {
  624. cj.ProcessJobNameList.Add(pj.Name);
  625. _lstProcessJobs.Add(pj);
  626. }
  627. _lstControlJobs.Add(cj);
  628. //AssociatedPMWithLP(cj);
  629. _loadportControlJobDic[cj.Module] = cj;
  630. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  631. return true;
  632. }
  633. public bool CheckAllJobDone()
  634. {
  635. foreach (var cj in _lstControlJobs)
  636. {
  637. if (cj.State != EnumControlJobState.Completed)
  638. return false;
  639. }
  640. InUseRecipes.Clear();
  641. return true;
  642. }
  643. public bool CheckJobJustDone(out string sJobName)
  644. {
  645. foreach (var cj in _lstControlJobs)
  646. {
  647. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  648. {
  649. //LP;WaferSize;Lot;Number;Start;End;
  650. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  651. cj.BeenPosted = true;
  652. return true;
  653. }
  654. }
  655. sJobName = "NULL";
  656. return false;
  657. }
  658. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  659. {
  660. foreach (var pj in _lstProcessJobs)
  661. {
  662. if (pj.ControlJobName == cj.Name)
  663. return pj;
  664. }
  665. return null;
  666. }
  667. public bool AbortJob(string jobName, out string reason)
  668. {
  669. reason = "";
  670. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  671. if (cj == null)
  672. {
  673. reason = $"abort job rejected, not found job with id {jobName}";
  674. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  675. return false;
  676. }
  677. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  678. foreach (var pj in _lstProcessJobs)
  679. {
  680. if (pj.ControlJobName == cj.Name)
  681. {
  682. pj.SetState(EnumProcessJobState.Aborting);
  683. pjAbortList.Add(pj);
  684. int unprocessed = 0;
  685. int aborted = 0;
  686. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  687. foreach (var waferInfo in wafers)
  688. {
  689. waferInfo.ProcessJob = null;
  690. waferInfo.NextSequenceStep = 0;
  691. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  692. unprocessed++;
  693. }
  694. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  695. }
  696. }
  697. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  698. _dbCallback.LotFinished(cj);
  699. foreach (var pj in pjAbortList)
  700. {
  701. _lstProcessJobs.Remove(pj);
  702. }
  703. _lstControlJobs.Remove(cj);
  704. if (_loadportControlJobDic.ContainsKey(cj.Module))
  705. {
  706. _loadportControlJobDic[cj.Module] = null;
  707. }
  708. return true;
  709. }
  710. public bool StopJob(string jobName, out string reason)
  711. {
  712. reason = "";
  713. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  714. if (cj == null)
  715. {
  716. reason = $"stop job rejected, not found job with id {jobName}";
  717. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  718. return false;
  719. }
  720. foreach (var pj in _lstProcessJobs)
  721. {
  722. if (pj.ControlJobName == cj.Name)
  723. {
  724. pj.SetState(EnumProcessJobState.Stopping);
  725. }
  726. }
  727. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  728. _dbCallback.LotFinished(cj);
  729. if (_loadportControlJobDic.ContainsKey(cj.Module))
  730. {
  731. _loadportControlJobDic[cj.Module] = null;
  732. }
  733. return true;
  734. }
  735. public bool ResumeJob(string jobName, out string reason)
  736. {
  737. reason = "";
  738. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  739. if (cj == null)
  740. {
  741. reason = $"resume job rejected, not found job with id {jobName}";
  742. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  743. return false;
  744. }
  745. if (cj.State == EnumControlJobState.Paused)
  746. {
  747. cj.SetState(EnumControlJobState.Executing);
  748. }
  749. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  750. _cycleState = RState.Running;
  751. return true;
  752. }
  753. public bool PauseJob(string jobName, out string reason)
  754. {
  755. reason = "";
  756. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  757. if (cj == null)
  758. {
  759. reason = $"pause job rejected, not found job with id {jobName}";
  760. //LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  761. return false;
  762. }
  763. if (cj.State == EnumControlJobState.Executing)
  764. {
  765. cj.SetState(EnumControlJobState.Paused);
  766. }
  767. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  768. if (!_lstControlJobs.Exists(job => job.State == EnumControlJobState.Executing))
  769. _cycleState = RState.Paused;
  770. return true;
  771. }
  772. public bool StartJob(string jobName, out string reason)
  773. {
  774. reason = "";
  775. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  776. if (cj == null)
  777. {
  778. reason = $"start job rejected, not found job with id {jobName}";
  779. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, reason);
  780. return false;
  781. }
  782. if (cj.State == EnumControlJobState.WaitingForStart)
  783. {
  784. cj.SetState(EnumControlJobState.Queued);
  785. //PreJobClean(cj);
  786. cj.StartTime = DateTime.Now;
  787. _dbCallback.LotCreated(cj);
  788. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  789. //if (!_blockingWatcher.IsRunning)
  790. // _blockingWatcher.Restart();
  791. //ResetTraceFlag();
  792. }
  793. if (!_cycleWatch.IsRunning)
  794. {
  795. _cycleWatch.Restart();
  796. }
  797. if (!_lpCycleWafer.Keys.Contains(ModuleHelper.Converter(cj.Module)))
  798. {
  799. _lpCycleCount.Add(ModuleHelper.Converter(cj.Module), 0);
  800. _lpCycleWafer.Add(ModuleHelper.Converter(cj.Module), 0);
  801. }
  802. _cycleState = RState.Running;
  803. return true;
  804. }
  805. public RState Monitor()
  806. {
  807. prelude();
  808. RunWaferTask();
  809. RunModuleTasks();
  810. RoutingWafers();
  811. epilogue();
  812. return _cycleState;
  813. }
  814. public void Abort()
  815. {
  816. }
  817. public void Clear()
  818. {
  819. foreach (var module in _dictModuleTask)
  820. {
  821. module.Value.Status = ModuleStatus.Idle;
  822. module.Value.Scheduler.ResetTask();
  823. module.Value.ResetTask();
  824. }
  825. List<string> keys = _loadportControlJobDic.Keys.ToList();
  826. foreach (var key in keys)
  827. {
  828. _loadportControlJobDic[key] = null;
  829. }
  830. _lstWaferTasks.Clear();
  831. _tmSchdActions.Clear();
  832. _curTmAction.Clear();
  833. _lstControlJobs.Clear();
  834. _lstProcessJobs.Clear();
  835. InUseRecipes.Clear();
  836. _cycleState = RState.End;
  837. }
  838. #endregion
  839. #region manual return wafer
  840. // manual return one wafer while system is auto running
  841. public bool ManualReturnWafer(object[] objs)
  842. {
  843. ModuleName SourceModule = (ModuleName)objs[0];
  844. int SourceSlot = (int)objs[1];
  845. if (!_dictModuleTask.Keys.Contains(SourceModule))
  846. {
  847. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Invalid source module {SourceModule} for manual return wafer");
  848. return false;
  849. }
  850. if (WaferManager.Instance.CheckNoWafer(SourceModule, SourceSlot))
  851. {
  852. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"Can not return wafer as {SourceModule} {SourceSlot} has no wafer");
  853. return false;
  854. }
  855. if (!_dictModuleTask[SourceModule].Scheduler.IsIdle)
  856. {
  857. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"The module: {SourceModule} is not ready for return wafer");
  858. return false;
  859. }
  860. var wafer = WaferManager.Instance.GetWafer(SourceModule, SourceSlot);
  861. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Manual return wafer: {wafer.WaferOrigin} at {SourceModule} {SourceSlot} while system is auto running");
  862. _qeReturnWafers.Enqueue(wafer);
  863. return true;
  864. }
  865. public RState CheckManualReturnWafer()
  866. {
  867. var pmWaferCount = _dictModuleTask.Where(mod => ModuleHelper.IsPm(mod.Key) && WaferManager.Instance.CheckHasWafer(mod.Key, 0)).Count();
  868. var tmRobotWaferCount = (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  869. if (!_dictModuleTask[ModuleName.TMRobot].Scheduler.IsIdle && (pmWaferCount > 0 || tmRobotWaferCount > 0))
  870. {
  871. LOG.Write(eEvent.ERR_ROUTER, ModuleName.TMRobot, $"The TM Robot is not ready for return wafer.");
  872. return RState.Failed;
  873. }
  874. foreach (var mod in _dictModuleTask)
  875. {
  876. if (ModuleHelper.IsLoadPort(mod.Key))
  877. continue;
  878. if (!ModuleHelper.IsAligner(mod.Key) && !mod.Value.Scheduler.IsIdle)
  879. {
  880. LOG.Write(eEvent.ERR_ROUTER, mod.Key, $"{mod.Key} is not ready for return wafer.");
  881. return RState.Failed;
  882. }
  883. int nSlotNumber = (ModuleHelper.IsTMRobot(mod.Key) ? 2 : 1);
  884. for (int slot = 0; slot < nSlotNumber; slot++)
  885. {
  886. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  887. if (wafer.IsEmpty)
  888. continue;
  889. var destLP = (ModuleName)wafer.OriginStation;
  890. if (!_dictModuleTask[destLP].Scheduler.IsAvailable)
  891. {
  892. LOG.Write(eEvent.ERR_ROUTER, destLP, $"The destination Loadport {destLP} is not ready for return wafer.");
  893. return RState.Failed;
  894. }
  895. if (!ModuleHelper.IsLoadPort(destLP))
  896. {
  897. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"The wafer {wafer.WaferOrigin} cannot be return, please manually drag it.");
  898. return RState.Failed;
  899. }
  900. }
  901. }
  902. Clear();
  903. return RState.Running;
  904. }
  905. public RState ReturnAllWafers()
  906. {
  907. int systemWaferCount = 0;
  908. foreach (var mod in _dictModuleTask)
  909. {
  910. if (ModuleHelper.IsLoadPort(mod.Key))
  911. continue;
  912. int nSlotNumber = ModuleHelper.IsTMRobot(mod.Key) ? 2 : 1;
  913. for (int slot = 0; slot < nSlotNumber; slot++)
  914. {
  915. var wafer = WaferManager.Instance.GetWafer(mod.Key, slot);
  916. if (!wafer.IsEmpty)
  917. systemWaferCount++;
  918. }
  919. }
  920. if (systemWaferCount == 0)
  921. return RState.End;
  922. ReturnInternalWafers();
  923. return RState.Running;
  924. }
  925. #endregion
  926. #region internal implementation
  927. private void InitModules()
  928. {
  929. foreach (var module in ModuleHelper.InstalledModules)
  930. {
  931. if (ModuleHelper.IsInstalled(module))
  932. {
  933. if (ModuleHelper.IsPm(module))
  934. {
  935. _dictModuleTask[module] = new VenusPMTask(module);
  936. }
  937. else if (ModuleHelper.IsTMRobot(module))
  938. {
  939. _dictModuleTask[module] = new VenusTMRobotTask(module);
  940. }
  941. else if (ModuleHelper.IsAligner(module))
  942. {
  943. _dictModuleTask[module] = new PreAlignTask(module);
  944. }
  945. else if (ModuleHelper.IsLoadPort(module))
  946. {
  947. _dictModuleTask[module] = new LoadPortTask(module);
  948. }
  949. }
  950. }
  951. }
  952. private void prelude()
  953. {
  954. bool available = true;
  955. foreach (var mod in _dictModuleTask)
  956. {
  957. available = mod.Value.Scheduler.IsAvailable; // force scheduler update
  958. }
  959. }
  960. private void epilogue()
  961. {
  962. UpdateProcessJobStatus();
  963. UpdateControlJobStatus();
  964. CreateNewWaferTask();
  965. _lstWaferTasks.RemoveAll(item => ModuleHelper.IsLoadPort(item.destMod) && ModuleHelper.IsLoadPort(item.currentMod) && item.pressureStatus == RState.End);
  966. }
  967. private void RunWaferTask()
  968. {
  969. foreach (var task in _lstWaferTasks)
  970. {
  971. task.Run();
  972. }
  973. }
  974. private void RunModuleTasks()
  975. {
  976. foreach (var task in _dictModuleTask)
  977. {
  978. task.Value.Run();
  979. }
  980. }
  981. private void RoutingWafers()
  982. {
  983. if (_tmSchdActions.Count > 0 || _curTmAction.Count > 0)
  984. {
  985. RunSchdTMActions();
  986. return;
  987. }
  988. if (_tmRobotStatus != RState.End)
  989. return;
  990. if (_tmRobotSingleArmOption != 0)
  991. {
  992. RoutingWaferWithSingleArm();
  993. return;
  994. }
  995. var waitInWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsLoadPort(wt.currentMod) && ModuleHelper.IsPm(wt.destMod)).OrderBy(wt => wt.currentSlot).ToList();
  996. var readyReturnWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsPm(wt.currentMod) && ModuleHelper.IsLoadPort(wt.destMod)).ToList();
  997. var emptyAndReadyIn20sPMs = _dictModuleTask.Where(pm => ModuleHelper.IsPm(pm.Key) && !_lstWaferTasks.Exists(wt => wt.currentMod == pm.Key) && pm.Value.TimeToReady < 20).OrderBy(pm => pm.Value.TimeToReady).Select(pm => pm.Key).ToList();
  998. var robotWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsTMRobot(wt.currentMod)).ToList();
  999. var aligner = _dictModuleTask.Where(mod => ModuleHelper.IsAligner(mod.Key)).ToList();
  1000. if(robotWafers.Count == 0)
  1001. {
  1002. if(readyReturnWafers.Count > 0)
  1003. {
  1004. if(readyReturnWafers.Count == 1)
  1005. {
  1006. // return one wafer
  1007. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers.First().currentMod, 0, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1) });
  1008. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, readyReturnWafers.First().destMod, readyReturnWafers.First().destSlot, Hand.Blade1) });
  1009. }
  1010. else
  1011. {
  1012. // return two wafer
  1013. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers[0].currentMod, 0, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1) });
  1014. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers[1].currentMod, 0, ModuleName.TMRobot, (int)Hand.Blade2, Hand.Blade2) });
  1015. var doublePlaceActions = new List<MoveItem>
  1016. {
  1017. new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, readyReturnWafers[0].destMod, readyReturnWafers[0].destSlot, Hand.Blade1),
  1018. new MoveItem(ModuleName.TMRobot, (int)Hand.Blade2, readyReturnWafers[1].destMod, readyReturnWafers[1].destSlot, Hand.Blade2)
  1019. };
  1020. _tmSchdActions.Enqueue(doublePlaceActions);
  1021. }
  1022. }
  1023. else if (_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1024. {
  1025. var alignerWafer = _lstWaferTasks.Where(wt => ModuleHelper.IsAligner(wt.currentMod)).First();
  1026. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(alignerWafer.currentMod, alignerWafer.currentSlot, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1) });
  1027. if (emptyAndReadyIn20sPMs.Contains(alignerWafer.destMod))
  1028. {
  1029. var pmTask = _dictModuleTask[alignerWafer.destMod] as VenusPMTask;
  1030. if(pmTask.ReadyMoveIn(alignerWafer))
  1031. {
  1032. // move aligner wafer to PM
  1033. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, alignerWafer.destMod, alignerWafer.destSlot, Hand.Blade1) });
  1034. }
  1035. }
  1036. }
  1037. else
  1038. {
  1039. if(emptyAndReadyIn20sPMs.Count >= 2 && waitInWafers.Count >= 2)
  1040. {
  1041. var doublePickActions = new List<MoveItem>()
  1042. {
  1043. new MoveItem(waitInWafers[0].currentMod, waitInWafers[0].currentSlot, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1),
  1044. new MoveItem(waitInWafers[1].currentMod, waitInWafers[1].currentSlot, ModuleName.TMRobot, (int)Hand.Blade2, Hand.Blade2)
  1045. };
  1046. _tmSchdActions.Enqueue(doublePickActions);
  1047. if(aligner.Count > 0)
  1048. {
  1049. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, aligner.First().Key, 0, Hand.Blade1) });
  1050. }
  1051. }
  1052. else if(emptyAndReadyIn20sPMs.Count >= 1 && waitInWafers.Count >= 1)
  1053. {
  1054. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(waitInWafers[0].currentMod, waitInWafers[0].currentSlot, ModuleName.TMRobot, (int)Hand.Blade1, Hand.Blade1) });
  1055. if (aligner.Count > 0)
  1056. {
  1057. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)Hand.Blade1, aligner.First().Key, 0, Hand.Blade1) });
  1058. }
  1059. }
  1060. }
  1061. }
  1062. else if(robotWafers.Count == 1)
  1063. {
  1064. var freeHand = robotWafers.First().currentSlot == 0 ? Hand.Blade2 : Hand.Blade1;
  1065. if (readyReturnWafers.Count >= 1)
  1066. {
  1067. // return one wafer
  1068. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers.First().currentMod, 0, ModuleName.TMRobot, (int)freeHand, freeHand) });
  1069. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)freeHand, readyReturnWafers.First().destMod, readyReturnWafers.First().destSlot, freeHand) });
  1070. }
  1071. else
  1072. {
  1073. if (_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1074. {
  1075. var alignerWafer = _lstWaferTasks.Where(wt => ModuleHelper.IsAligner(wt.currentMod)).First();
  1076. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(alignerWafer.currentMod, alignerWafer.currentSlot, ModuleName.TMRobot, (int)freeHand, freeHand) });
  1077. if(!robotWafers.First().IsAligned)
  1078. {
  1079. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, robotWafers.First().currentSlot, aligner.First().Key, 0, (Hand)robotWafers.First().currentSlot) });
  1080. }
  1081. if (emptyAndReadyIn20sPMs.Contains(alignerWafer.destMod))
  1082. {
  1083. var pmTask = _dictModuleTask[alignerWafer.destMod] as VenusPMTask;
  1084. if (pmTask.ReadyMoveIn(alignerWafer))
  1085. {
  1086. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)freeHand, alignerWafer.destMod, alignerWafer.destSlot, freeHand) });
  1087. }
  1088. }
  1089. }
  1090. else
  1091. {
  1092. if (ModuleHelper.IsPm(robotWafers.First().destMod))
  1093. {
  1094. if (!robotWafers.First().IsAligned)
  1095. {
  1096. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, robotWafers.First().currentSlot, aligner.First().Key, 0, (Hand)robotWafers.First().currentSlot) });
  1097. }
  1098. else if (emptyAndReadyIn20sPMs.Contains(robotWafers.First().destMod))
  1099. {
  1100. var pmTask = _dictModuleTask[robotWafers.First().destMod] as VenusPMTask;
  1101. if (pmTask.ReadyMoveIn(robotWafers.First()))
  1102. {
  1103. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, robotWafers.First().currentSlot, robotWafers.First().destMod, robotWafers.First().destSlot, (Hand)(robotWafers.First().currentSlot)) });
  1104. }
  1105. }
  1106. }
  1107. else if (ModuleHelper.IsLoadPort(robotWafers.First().destMod) && _dictModuleTask[robotWafers.First().destMod].Scheduler.IsAvailable)
  1108. {
  1109. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, robotWafers.First().currentSlot, robotWafers.First().destMod, robotWafers.First().destSlot, (Hand)(robotWafers.First().currentSlot)) });
  1110. }
  1111. }
  1112. }
  1113. }
  1114. else // had better not go here
  1115. {
  1116. foreach(var wafer in robotWafers)
  1117. {
  1118. if (ModuleHelper.IsPm(wafer.destMod))
  1119. {
  1120. if (!wafer.IsAligned)
  1121. {
  1122. if (!_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1123. {
  1124. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, aligner.First().Key, 0, (Hand)wafer.currentSlot) });
  1125. }
  1126. }
  1127. else if (emptyAndReadyIn20sPMs.Contains(wafer.destMod))
  1128. {
  1129. var pmTask = _dictModuleTask[wafer.destMod] as VenusPMTask;
  1130. if (pmTask.ReadyMoveIn(wafer))
  1131. {
  1132. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, wafer.destMod, wafer.destSlot, (Hand)(wafer.currentSlot)) });
  1133. }
  1134. }
  1135. }
  1136. else if (ModuleHelper.IsLoadPort(wafer.destMod) && _dictModuleTask[wafer.destMod].Scheduler.IsAvailable)
  1137. {
  1138. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, wafer.destMod, wafer.destSlot, (Hand)(wafer.currentSlot)) });
  1139. }
  1140. }
  1141. }
  1142. }
  1143. private void RoutingWaferWithSingleArm()
  1144. {
  1145. var waitInWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsLoadPort(wt.currentMod) && ModuleHelper.IsPm(wt.destMod)).OrderBy(wt => wt.currentSlot).ToList();
  1146. var readyReturnWafers = _lstWaferTasks.Where(wt => ModuleHelper.IsPm(wt.currentMod) && ModuleHelper.IsLoadPort(wt.destMod)).ToList();
  1147. var emptyAndReadyIn20sPMs = _dictModuleTask.Where(pm => ModuleHelper.IsPm(pm.Key) && !_lstWaferTasks.Exists(wt => wt.currentMod == pm.Key) && pm.Value.TimeToReady < 20).OrderBy(pm => pm.Value.TimeToReady).Select(pm => pm.Key).ToList();
  1148. var aligner = _dictModuleTask.Where(mod => ModuleHelper.IsAligner(mod.Key)).ToList();
  1149. var validHand = _tmRobotSingleArmOption == 1 ? Hand.Blade1 : Hand.Blade2;
  1150. var robotWafers = _lstWaferTasks.Where(wt => wt.currentMod == ModuleName.TMRobot && wt.currentSlot == (int)validHand).ToList();
  1151. if (robotWafers.Count == 0)
  1152. {
  1153. if (readyReturnWafers.Count > 0)
  1154. {
  1155. // return one wafer
  1156. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(readyReturnWafers.First().currentMod, 0, ModuleName.TMRobot, (int)validHand, validHand) });
  1157. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)validHand, readyReturnWafers.First().destMod, readyReturnWafers.First().destSlot, validHand) });
  1158. }
  1159. else
  1160. {
  1161. if(_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1162. {
  1163. var alignerWafer = _lstWaferTasks.Find(wt => ModuleHelper.IsAligner(wt.currentMod));
  1164. if(emptyAndReadyIn20sPMs.Contains(alignerWafer.destMod))
  1165. {
  1166. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(alignerWafer.currentMod, 0, ModuleName.TMRobot, (int)validHand, validHand) });
  1167. // move aligner wafer to PM
  1168. var pmTask = _dictModuleTask[alignerWafer.destMod] as VenusPMTask;
  1169. if (pmTask.ReadyMoveIn(alignerWafer))
  1170. {
  1171. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)validHand, alignerWafer.destMod, alignerWafer.destSlot, validHand) });
  1172. }
  1173. }
  1174. }
  1175. else
  1176. {
  1177. foreach(var wafer in waitInWafers)
  1178. {
  1179. if(emptyAndReadyIn20sPMs.Contains(wafer.destMod))
  1180. {
  1181. // move one wafer from LP to aligner
  1182. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(wafer.currentMod, wafer.currentSlot, ModuleName.TMRobot, (int)validHand, validHand) });
  1183. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)validHand, aligner.First().Key, 0, validHand) });
  1184. }
  1185. }
  1186. }
  1187. }
  1188. }
  1189. else
  1190. {
  1191. var wafer = robotWafers[0];
  1192. if (ModuleHelper.IsPm(wafer.destMod))
  1193. {
  1194. if (!wafer.IsAligned)
  1195. {
  1196. if (!_lstWaferTasks.Exists(wt => ModuleHelper.IsAligner(wt.currentMod)))
  1197. {
  1198. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, aligner.First().Key, 0, (Hand)wafer.currentSlot) });
  1199. }
  1200. }
  1201. else if (emptyAndReadyIn20sPMs.Contains(wafer.destMod))
  1202. {
  1203. var pmTask = _dictModuleTask[wafer.destMod] as VenusPMTask;
  1204. if (pmTask.ReadyMoveIn(wafer))
  1205. {
  1206. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, wafer.destMod, wafer.destSlot, (Hand)(wafer.currentSlot)) });
  1207. }
  1208. }
  1209. }
  1210. else if (ModuleHelper.IsLoadPort(wafer.destMod) && _dictModuleTask[wafer.destMod].Scheduler.IsAvailable)
  1211. {
  1212. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, wafer.currentSlot, wafer.destMod, wafer.destSlot, (Hand)(wafer.currentSlot)) });
  1213. }
  1214. }
  1215. }
  1216. private void RunSchdTMActions()
  1217. {
  1218. if (_dictModuleTask[ModuleName.TMRobot].IsIdle)
  1219. {
  1220. if (_tmSchdActions.Count > 0)
  1221. {
  1222. if (_curTmAction.Count == 0 || IsMovingActionsDone(_curTmAction))
  1223. {
  1224. var nextActions = _tmSchdActions.First();
  1225. if (nextActions.Exists(action => !_lstWaferTasks.Exists(wafer => (wafer.movingStatus == RState.End || wafer.movingStatus == RState.Init) && wafer.currentMod == action.SourceModule && wafer.currentSlot == action.SourceSlot)))
  1226. return;
  1227. if (ModuleHelper.IsPm(nextActions.First().Module) && !_dictModuleTask[nextActions.First().Module].IsIdle) /// wait PMTask status update to idle
  1228. return;
  1229. _curTmAction = _tmSchdActions.Dequeue();
  1230. foreach (var action in _curTmAction)
  1231. {
  1232. var waferTask = _lstWaferTasks.Find(wafer => (wafer.movingStatus == RState.End || wafer.movingStatus == RState.Init) && wafer.currentMod == action.SourceModule && wafer.currentSlot == action.SourceSlot);
  1233. waferTask.MoveTo(action.DestinationModule, action.DestinationSlot);
  1234. }
  1235. (_dictModuleTask[ModuleName.TMRobot].Scheduler as SchedulerSETMRobot).SendMoveItems(_curTmAction.ToArray());
  1236. }
  1237. }
  1238. else if (_curTmAction.Count >= 0 && IsMovingActionsDone(_curTmAction)) // all scheduled actions done
  1239. {
  1240. _curTmAction.Clear();
  1241. }
  1242. }
  1243. }
  1244. private bool isReturnActionsDone(List<MoveItem> items)
  1245. {
  1246. foreach (var item in items)
  1247. {
  1248. if (WaferManager.Instance.CheckHasWafer(item.SourceModule, item.SourceSlot) || WaferManager.Instance.CheckNoWafer(item.DestinationModule, item.DestinationSlot))
  1249. return false;
  1250. }
  1251. return true;
  1252. }
  1253. private bool IsMovingActionsDone(List<MoveItem> actions)
  1254. {
  1255. bool CheckWaferExistence(ModuleName mod, int slot)
  1256. {
  1257. return ModuleHelper.IsLoadPort(mod) ? WaferManager.Instance.CheckHasWafer(mod, slot) : _lstWaferTasks.Exists(wt => wt.currentMod == mod && wt.currentSlot == slot);
  1258. }
  1259. if (actions.Count == 1)
  1260. {
  1261. if (CheckWaferExistence(actions.First().SourceModule, actions.First().SourceSlot) ||
  1262. !CheckWaferExistence(actions.First().DestinationModule, actions.First().DestinationSlot))
  1263. return false;
  1264. }
  1265. else
  1266. {
  1267. // initialize all the wafer existance before move
  1268. var slotWafers = new Dictionary<KeyValuePair<ModuleName, int>, bool>();
  1269. foreach (var ac in actions)
  1270. {
  1271. var scrSlot = new KeyValuePair<ModuleName, int>(ac.SourceModule, ac.SourceSlot);
  1272. var destSlot = new KeyValuePair<ModuleName, int>(ac.DestinationModule, ac.DestinationSlot);
  1273. if (!slotWafers.ContainsKey(scrSlot))
  1274. {
  1275. slotWafers[scrSlot] = true;
  1276. }
  1277. if (!slotWafers.ContainsKey(destSlot))
  1278. {
  1279. slotWafers[destSlot] = false;
  1280. }
  1281. }
  1282. // simulate moved result
  1283. foreach (var ac in actions)
  1284. {
  1285. var scrSlot = new KeyValuePair<ModuleName, int>(ac.SourceModule, ac.SourceSlot);
  1286. var destSlot = new KeyValuePair<ModuleName, int>(ac.DestinationModule, ac.DestinationSlot);
  1287. if (!slotWafers[scrSlot])
  1288. {
  1289. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{slotWafers[scrSlot]} do not has a wafer");
  1290. }
  1291. else
  1292. {
  1293. slotWafers[scrSlot] = false;
  1294. }
  1295. if (slotWafers[destSlot])
  1296. {
  1297. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{slotWafers[destSlot]} has a wafer");
  1298. }
  1299. else
  1300. {
  1301. slotWafers[destSlot] = true;
  1302. }
  1303. }
  1304. foreach (var slot in slotWafers)
  1305. {
  1306. if (slot.Value != CheckWaferExistence(slot.Key.Key, slot.Key.Value))
  1307. return false;
  1308. }
  1309. }
  1310. return true;
  1311. }
  1312. private void WaferArrived(WaferTask wafer, MoveItem item)
  1313. {
  1314. _dictModuleTask[item.DestinationModule].WaferArrived(wafer, item.DestinationSlot);
  1315. //--2024-03-21 增加了PortJobWaferEnd 上报事件 start--
  1316. if (ModuleHelper.IsLoadPort(item.DestinationModule))
  1317. {
  1318. ControlJobInfo currentControlJob = GetLoadPortCurrentControlJob(item.DestinationModule);
  1319. if (currentControlJob != null)
  1320. {
  1321. _faCallback.JobWaferEnd(currentControlJob, item.SourceSlot);
  1322. }
  1323. }
  1324. //--2024-03-21 增加了PortJobWaferEnd 上报事件 end--
  1325. }
  1326. private void WaferLeaved(WaferTask wafer, MoveItem item)
  1327. {
  1328. _dictModuleTask[item.SourceModule].WaferLeaved(wafer, item.DestinationSlot);
  1329. //--2024-03-21 增加了PortJobWaferStart 上报事件 start--
  1330. if (ModuleHelper.IsLoadPort(item.SourceModule))
  1331. {
  1332. (_dictModuleTask[wafer.destMod] as VenusPMTask).SubscribeWaferTask(wafer);
  1333. ControlJobInfo currentControlJob = GetLoadPortCurrentControlJob(item.SourceModule);
  1334. if (currentControlJob != null)
  1335. {
  1336. _faCallback.JobWaferStart(currentControlJob, item.SourceSlot);
  1337. }
  1338. }
  1339. //--2024-03-21 增加了PortJobWaferStart 上报事件 end--
  1340. }
  1341. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  1342. {
  1343. bool allWaferReturn = true;
  1344. foreach (var slot in pj.SlotWafers)
  1345. {
  1346. var wafer = WaferManager.Instance.GetWafer(slot.Item1, slot.Item2);
  1347. if (wafer.IsEmpty || (wafer.ProcessState != EnumWaferProcessStatus.Completed && checkAllProcessed))
  1348. {
  1349. allWaferReturn = false;
  1350. break;
  1351. }
  1352. }
  1353. return allWaferReturn;
  1354. }
  1355. private void ReturnInternalWafers()
  1356. {
  1357. if (_tmSchdActions.Count > 0 || _curTmAction.Count > 0)
  1358. {
  1359. RunSchdTMReturnActions();
  1360. return;
  1361. }
  1362. if (_tmRobotStatus != RState.End)
  1363. return;
  1364. for (int i = 0; i < 2; i++)
  1365. {
  1366. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, i))
  1367. {
  1368. var wafer = WaferManager.Instance.GetWafer(ModuleName.TMRobot, i);
  1369. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, i, (ModuleName)wafer.OriginStation, wafer.OriginSlot, (Hand)i) });
  1370. return;
  1371. }
  1372. }
  1373. foreach(var mod in _dictModuleTask)
  1374. {
  1375. if (ModuleHelper.IsTMRobot(mod.Key) || ModuleHelper.IsLoadPort(mod.Key))
  1376. continue;
  1377. if(WaferManager.Instance.CheckHasWafer(mod.Key, 0))
  1378. {
  1379. var wafer = WaferManager.Instance.GetWafer(mod.Key, 0);
  1380. var freeHands = GetTMFreeHand();
  1381. if(freeHands.Count > 0)
  1382. {
  1383. var hand = freeHands[0];
  1384. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(mod.Key, 0, ModuleName.TMRobot, (int)hand, hand) });
  1385. _tmSchdActions.Enqueue(new List<MoveItem> { new MoveItem(ModuleName.TMRobot, (int)hand, (ModuleName)wafer.OriginStation, wafer.OriginSlot, hand) });
  1386. return;
  1387. }
  1388. }
  1389. }
  1390. }
  1391. private List<Hand> GetTMFreeHand()
  1392. {
  1393. var lstHands = new List<Hand>();
  1394. if (WaferManager.Instance.CheckNoWafer(ModuleName.TMRobot, 0) && _tmRobotSingleArmOption != 2)
  1395. lstHands.Add(Hand.Blade1);
  1396. if (WaferManager.Instance.CheckNoWafer(ModuleName.TMRobot, 1) && _tmRobotSingleArmOption != 1)
  1397. lstHands.Add(Hand.Blade2);
  1398. return lstHands;
  1399. }
  1400. private void UpdateProcessJobStatus()
  1401. {
  1402. if (_tmRobotStatus == RState.Running)
  1403. return;
  1404. foreach (var pj in _lstProcessJobs)
  1405. {
  1406. if (CheckAllWaferReturned(pj, pj.State != EnumProcessJobState.Stopping))
  1407. {
  1408. pj.SetState(EnumProcessJobState.ProcessingComplete);
  1409. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  1410. }
  1411. }
  1412. }
  1413. private void UpdateControlJobStatus()
  1414. {
  1415. if (_lstControlJobs.Count == 0 || _tmRobotStatus == RState.Running)
  1416. return;
  1417. bool allControlJobComplete = true;
  1418. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  1419. var runingJobs = _lstControlJobs.FindAll(cj => cj.State == EnumControlJobState.Executing);
  1420. foreach(var runingjob in runingJobs)
  1421. {
  1422. int countProcessed = 0;
  1423. foreach (var pjName in runingjob.ProcessJobNameList)
  1424. {
  1425. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1426. if (pj == null)
  1427. {
  1428. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {runingjob.Name}");
  1429. continue;
  1430. }
  1431. // caculate process wafer by process
  1432. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  1433. {
  1434. foreach (var pjSlotWafer in pj.SlotWafers)
  1435. {
  1436. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1437. if (!wafer.IsEmpty && wafer.ProcessState == EnumWaferProcessStatus.Completed)
  1438. countProcessed++;
  1439. }
  1440. }
  1441. }
  1442. int lpCycleWafer = _lpCycleCount[ModuleHelper.Converter(runingjob.Module)] * runingjob.LotWafers.Count + (runingjob.State == EnumControlJobState.Completed&& runingjob.LotWafers.Count == countProcessed ? 0 : countProcessed);
  1443. if (_lpCycleCount[ModuleHelper.Converter(runingjob.Module)] != _cycledCount || lpCycleWafer != _lpCycleWafer[ModuleHelper.Converter(runingjob.Module)])
  1444. {
  1445. _lpCycleWafer[ModuleHelper.Converter(runingjob.Module)] = lpCycleWafer;
  1446. }
  1447. if (IsAllProcessJobComplete(runingjob))
  1448. {
  1449. // subscribe clean task
  1450. var PMs = GetWaitPreCleanPMsByCtrlJob(runingjob);
  1451. foreach (var pm in PMs)
  1452. {
  1453. var pmTask = _dictModuleTask[pm] as VenusPMTask;
  1454. if (pmTask != null && pmTask.Scheduler.IsOnline)
  1455. {
  1456. pmTask.SubscribeLotCleanTask(runingjob, VenusPMTask.RecipeJobType.PostClean);
  1457. }
  1458. }
  1459. runingjob.SetState(EnumControlJobState.Completed);
  1460. runingjob.EndTime = DateTime.Now;
  1461. _faCallback.JobFinished(runingjob, GetFirstProcessJob(runingjob));
  1462. _dbCallback.LotFinished(runingjob);
  1463. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  1464. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(runingjob.Module)) as SchedulerLoadPort).NoteJobComplete();
  1465. _lpCycleCount[ModuleHelper.Converter(runingjob.Module)]++;
  1466. }
  1467. }
  1468. var pendingJobs = _lstControlJobs.FindAll(cj => cj.State == EnumControlJobState.Queued).OrderBy(cj => cj.StartTime);
  1469. if(pendingJobs.Count() > 0)
  1470. {
  1471. if (runingJobs.Count == 0 || (runingJobs.Count == 1 && IsAllJobWaferProcessedOrProcessing(runingJobs.First())))
  1472. {
  1473. ActiveControlJob(pendingJobs.First());
  1474. // subscribe clean task
  1475. var PMs = GetWaitPreCleanPMsByCtrlJob(pendingJobs.First());
  1476. foreach (var pm in PMs)
  1477. {
  1478. var pmTask = _dictModuleTask[pm] as VenusPMTask;
  1479. if (pmTask != null && pmTask.Scheduler.IsOnline)
  1480. {
  1481. pmTask.SubscribeLotCleanTask(pendingJobs.First(), VenusPMTask.RecipeJobType.PreClean);
  1482. }
  1483. }
  1484. }
  1485. }
  1486. foreach(var cj in _lstControlJobs)
  1487. {
  1488. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  1489. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal)
  1490. {
  1491. cjRemoveList.Add(cj);
  1492. }
  1493. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  1494. }
  1495. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  1496. {
  1497. int totolCycleWafer = _lpCycleWafer.Sum(item => item.Value);
  1498. if (totolCycleWafer != _cycledWafer || _lpCycleCount.Sum(item => item.Value) > 0 && _throughput < 0.01) // refresh _throughput in time
  1499. {
  1500. _cycledWafer = totolCycleWafer;
  1501. if (_cycledCount > 0 || allControlJobComplete)
  1502. {
  1503. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  1504. }
  1505. else
  1506. {
  1507. _throughput = 0;
  1508. }
  1509. }
  1510. if (allControlJobComplete)
  1511. {
  1512. _cycledCount++;
  1513. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Cycle Count: {_cycledCount}, Total Processed Wafer: {_cycledWafer}, Throughput: {_throughput}");
  1514. if (_cycledCount < _cycleSetPoint)
  1515. {
  1516. foreach (var cj in _lstControlJobs)
  1517. {
  1518. cj.SetState(EnumControlJobState.Queued);
  1519. cj.LotInnerId = Guid.NewGuid();
  1520. _dbCallback.LotCreated(cj);
  1521. }
  1522. foreach (var pj in _lstProcessJobs)
  1523. {
  1524. pj.SetState(EnumProcessJobState.Queued);
  1525. pj.InnerId = Guid.NewGuid();
  1526. foreach (var pjSlotWafer in pj.SlotWafers)
  1527. {
  1528. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1529. wafer.ProcessJob = null;
  1530. wafer.NextSequenceStep = 0;
  1531. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  1532. }
  1533. }
  1534. _lstWaferTasks.Clear();
  1535. }
  1536. else
  1537. _cycleState = RState.End;
  1538. }
  1539. }
  1540. foreach (var cj in cjRemoveList)
  1541. {
  1542. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  1543. foreach (var pj in _lstProcessJobs)
  1544. {
  1545. if (pj.ControlJobName == cj.Name)
  1546. pjRemoveList.Add(pj);
  1547. }
  1548. foreach (var pj in pjRemoveList)
  1549. {
  1550. _lstProcessJobs.Remove(pj);
  1551. }
  1552. _lstControlJobs.Remove(cj);
  1553. }
  1554. }
  1555. private bool ActiveProcessJob(ProcessJobInfo pj)
  1556. {
  1557. foreach (var pjSlotWafer in pj.SlotWafers)
  1558. {
  1559. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1560. wafer.ProcessJob = pj;
  1561. wafer.NextSequenceStep = 0;
  1562. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  1563. }
  1564. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  1565. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  1566. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  1567. pj.SetState(EnumProcessJobState.Processing);
  1568. return true;
  1569. }
  1570. private bool ActiveControlJob(ControlJobInfo cj)
  1571. {
  1572. cj.SetState(EnumControlJobState.Executing);
  1573. foreach (var pjName in cj.ProcessJobNameList)
  1574. {
  1575. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1576. if (pj == null)
  1577. {
  1578. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  1579. continue;
  1580. }
  1581. if (pj.State == EnumProcessJobState.Queued)
  1582. {
  1583. ActiveProcessJob(pj);
  1584. }
  1585. }
  1586. return true;
  1587. }
  1588. private bool IsAllProcessJobComplete(ControlJobInfo cj)
  1589. {
  1590. foreach (var pj in _lstProcessJobs)
  1591. {
  1592. if (pj.ControlJobName == cj.Name && pj.State != EnumProcessJobState.ProcessingComplete)
  1593. {
  1594. return false;
  1595. }
  1596. }
  1597. return true;
  1598. }
  1599. private bool IsAllJobWaferProcessedOrProcessing(ControlJobInfo cj)
  1600. {
  1601. List<ModuleName> allModules = _dictModuleTask.Keys.ToList();
  1602. int original = (int)ModuleHelper.Converter(cj.Module);
  1603. foreach (var mod in allModules)
  1604. {
  1605. if (ModuleHelper.IsLoadPort(mod) && (int)mod != original)
  1606. continue;
  1607. var wafers = WaferManager.Instance.GetWafers(mod);
  1608. foreach (var wafer in wafers)
  1609. {
  1610. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.ProcessJob.ControlJobName != cj.Name)
  1611. continue;
  1612. if (wafer.ProcessState != EnumWaferProcessStatus.Completed && wafer.ProcessState != EnumWaferProcessStatus.InProcess)
  1613. return false; ;
  1614. }
  1615. }
  1616. return true;
  1617. }
  1618. private ModuleName GetComingAvailablePM(ControlJobInfo cj)
  1619. {
  1620. var lstInProcessPMs = new List<ModuleName>();
  1621. foreach (var wafer in cj.LotWafers)
  1622. {
  1623. if (!wafer.IsEmpty && wafer.NextSequenceStep == 0 && wafer.ProcessJob != null)
  1624. {
  1625. foreach (var pm in wafer.ProcessJob.Sequence.PMs)
  1626. {
  1627. if (!lstInProcessPMs.Contains(pm) && _dictModuleTask[pm].Scheduler.IsOnline)
  1628. lstInProcessPMs.Add(pm);
  1629. }
  1630. }
  1631. }
  1632. Dictionary<ModuleName, int> pmAssociatedWaferCount = new Dictionary<ModuleName, int>();
  1633. foreach (var mod in _dictModuleTask)
  1634. {
  1635. if (ModuleHelper.IsPm(mod.Key) && mod.Value.Scheduler.IsOnline && lstInProcessPMs.Contains(mod.Key))
  1636. {
  1637. pmAssociatedWaferCount[mod.Key] = 0;
  1638. }
  1639. }
  1640. var unprocessedWafer = _lstWaferTasks.Where(task => ModuleHelper.IsPm(task.destMod));
  1641. foreach (var wafer in unprocessedWafer)
  1642. {
  1643. if (ModuleHelper.IsPm(wafer.destMod) && _dictModuleTask[wafer.destMod].Scheduler.IsOnline && lstInProcessPMs.Contains(wafer.destMod))
  1644. {
  1645. pmAssociatedWaferCount[wafer.destMod]++;
  1646. }
  1647. }
  1648. var oderedPMCount = pmAssociatedWaferCount.OrderBy(p => p.Value).ToDictionary(p => p.Key, o => o.Value);
  1649. if (oderedPMCount.Count > 0 && oderedPMCount.First().Value < 2)
  1650. return oderedPMCount.First().Key;
  1651. return ModuleName.System;
  1652. }
  1653. private void CreateNewWaferTask()
  1654. {
  1655. var cj = _lstControlJobs.Find(job => job.State == EnumControlJobState.Executing);
  1656. if (cj != null)
  1657. {
  1658. var pm = GetComingAvailablePM(cj);
  1659. if (pm != ModuleName.System)
  1660. {
  1661. foreach (var wafer in cj.LotWafers)
  1662. {
  1663. if (wafer.IsEmpty || wafer.ProcessJob == null)
  1664. continue;
  1665. if (wafer.ProcessJob.Sequence.PMs.Contains(pm) && wafer.NextSequenceStep == 0 && !_lstWaferTasks.Exists(task => task.sourceMod == (ModuleName)wafer.OriginStation && task.sourceSlot == wafer.OriginSlot))
  1666. {
  1667. CreateWaferTasks(wafer, pm);
  1668. return;
  1669. }
  1670. }
  1671. }
  1672. }
  1673. }
  1674. private void CreateWaferTasks(WaferInfo wafer, ModuleName pm)
  1675. {
  1676. var recipeName = wafer.ProcessJob.Sequence.GetRecipe(pm);
  1677. var recipeContent = RecipeFileManager.Instance.LoadRecipe(pm.ToString(), recipeName, false, RecipeType.Process.ToString());
  1678. Recipe recipe = Recipe.Load(recipeContent);
  1679. int temperature = 0;
  1680. if (int.TryParse(recipe.Header.Temperature, out int temp))
  1681. {
  1682. temperature = temp;
  1683. }
  1684. var waferTask = new WaferTask((ModuleName)wafer.OriginStation,
  1685. wafer.OriginSlot,
  1686. pm,
  1687. 0,
  1688. temperature,
  1689. wafer.InnerId,
  1690. recipeName,
  1691. wafer.ProcessJob.Sequence.WTWCleanRecipe,
  1692. wafer.ProcessJob.Sequence.LLInOutPath,
  1693. wafer.ProcessJob.Sequence.LLDelayTime,
  1694. IsSequenceNeedAlign(wafer.ProcessJob.Sequence)); // post clean
  1695. waferTask.OnWaferArrived += WaferArrived;
  1696. waferTask.OnWaferLeaved += WaferLeaved;
  1697. _lstWaferTasks.Add(waferTask);
  1698. }
  1699. private bool IsSequenceNeedAlign(SequenceInfo sequence)
  1700. {
  1701. // check wether need align
  1702. foreach (var step in sequence.Steps)
  1703. {
  1704. foreach (var mod in step.StepModules)
  1705. {
  1706. if (ModuleHelper.IsAligner(mod))
  1707. return true;
  1708. }
  1709. }
  1710. return false;
  1711. }
  1712. private void RunSchdTMReturnActions()
  1713. {
  1714. var tmRobot = Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot) as SchedulerSETMRobot;
  1715. if (tmRobot == null || !tmRobot.IsAvailable)
  1716. return;
  1717. if (_tmSchdActions.Count > 0)
  1718. {
  1719. if (_curTmAction.Count == 0 || isReturnActionsDone(_curTmAction))
  1720. {
  1721. var nextActions = _tmSchdActions.First();
  1722. var nextModule = nextActions.First().Module;
  1723. if (!_dictModuleTask[nextModule].IsIdle)
  1724. return;
  1725. _curTmAction = _tmSchdActions.Dequeue();
  1726. tmRobot.SendMoveItems(_curTmAction.ToArray());
  1727. }
  1728. }
  1729. else if (_curTmAction.Count >= 0 && isReturnActionsDone(_curTmAction)) // all scheduled actions done
  1730. {
  1731. _curTmAction.Clear();
  1732. }
  1733. }
  1734. #endregion internal implementation
  1735. #region sequence/recipe validation
  1736. private bool CheckSequencePmReady(SequenceInfo seq, out string reason)
  1737. {
  1738. reason = "";
  1739. foreach (var pm in seq.PMs)
  1740. {
  1741. if (ModuleHelper.IsInstalled(pm) && (_dictModuleTask[pm].Scheduler.IsOnline || !Singleton<RouteManager>.Instance.IsAutoMode))
  1742. return true;
  1743. }
  1744. reason = $"Sequence {seq.Name} no valid PM, " + string.Join("|", seq.PMs);
  1745. return false;
  1746. }
  1747. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  1748. {
  1749. for (int i = 0; i < seq.Steps.Count; i++)
  1750. {
  1751. SequenceStepInfo stepInfo = seq.Steps[i];
  1752. foreach (var module in stepInfo.StepModules)
  1753. {
  1754. if (ModuleHelper.IsPm(module))
  1755. {
  1756. string attr = $"{module}Recipe";
  1757. if (stepInfo.StepParameter.ContainsKey(attr)
  1758. && !string.IsNullOrWhiteSpace((string)stepInfo.StepParameter[attr]))
  1759. {
  1760. var recipeName = (string)stepInfo.StepParameter[attr];
  1761. if (!string.IsNullOrWhiteSpace(recipeName))
  1762. {
  1763. var recipeContent =
  1764. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false, "Process");
  1765. if (string.IsNullOrWhiteSpace(recipeContent))
  1766. {
  1767. reason = $"Can not find recipe file{recipeName}";
  1768. return false;
  1769. }
  1770. }
  1771. }
  1772. }
  1773. }
  1774. }
  1775. reason = "";
  1776. return true;
  1777. }
  1778. private List<ModuleName> GetWaitPreCleanPMsByCtrlJob(ControlJobInfo cj)
  1779. {
  1780. var pmlist = new List<ModuleName>();
  1781. foreach (var pj in _lstProcessJobs)
  1782. {
  1783. if (pj.ControlJobName == cj.Name)
  1784. {
  1785. foreach (var pm in pj.Sequence.PMs)
  1786. {
  1787. if (!pmlist.Contains(pm))
  1788. pmlist.Add(pm);
  1789. }
  1790. }
  1791. }
  1792. return pmlist;
  1793. }
  1794. #endregion
  1795. }
  1796. }