SimulatorSystem.cs 36 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.IOCore;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.Util;
  5. using MECF.Framework.Common.Equipment;
  6. using MECF.Framework.Simulator.Core.Driver;
  7. using System;
  8. using System.Collections.Generic;
  9. using Venus_Simulator.Devices;
  10. using System.Threading;
  11. namespace Venus_Simulator.Instances
  12. {
  13. public class SimulatorSystem : Singleton<SimulatorSystem>
  14. {
  15. private PeriodicJob _thread;
  16. private Random _rd = new Random();
  17. private RD_TRIG _trigATM = new RD_TRIG();
  18. private RD_TRIG _trigVAC = new RD_TRIG();
  19. private R_TRIG _trigLLExtend = new R_TRIG();
  20. private R_TRIG _trigLLRetract = new R_TRIG();
  21. private static int count = 0;
  22. private readonly float ATM_THRESHOLD = 750000;
  23. private readonly float ATM_PRESSURE = 760000;
  24. private readonly float ATM_LoadLock_PRESSURE = 760000;
  25. private readonly uint VAC_SW_PRESSURE = 9500;
  26. private readonly uint PROCESS_GAUGE = 10000;
  27. private Dictionary<ModuleName, DeviceSimulator> _MockDevices = new Dictionary<ModuleName, DeviceSimulator>();
  28. public SimulatorSystem()
  29. {
  30. //_MockDevices.Add(ModuleName.PMB, new SkyPumpMock());
  31. //_MockDevices.Add(ModuleName.PMB, new AdTecGeneratorMock());
  32. //_MockDevices.Add(ModuleName.PMB, new AdTecMatchMock());
  33. // TODO
  34. }
  35. ~SimulatorSystem()
  36. {
  37. _thread?.Stop();
  38. }
  39. public void Initialize()
  40. {
  41. SetDefaultValue(ModuleName.PMA);
  42. SetDefaultValue(ModuleName.PMB);
  43. SetTMDefaultValue();
  44. Singleton<DataManager>.Instance.Initialize(false);
  45. _thread = new PeriodicJob(500, OnMonitor, nameof(SimulatorSystem), true);
  46. }
  47. private void SetDefaultValue(ModuleName mod)
  48. {
  49. // chamber
  50. IO.DI[$"{mod}.DI_PM_Lid_Closed"].Value = true;
  51. IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = false;
  52. IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = true;
  53. IO.DI[$"{mod}.DI_PCW_Flow_SW"].Value = true;
  54. IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
  55. IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = false;
  56. IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = true;
  57. IO.DI[$"{mod}.DI_RF_Generator_Interlock"].Value = true;
  58. IO.DI[$"{mod}.DI_Source_RF_Fan"].Value = true;
  59. IO.DI[$"{mod}.DI_Turbo_Pump_Interlock"].Value = true;
  60. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
  61. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
  62. IO.DI[$"{mod}.DI_CDA_Pressure"].Value = true;
  63. IO.DI[$"{mod}.DI_Coolant_Inlet_TC_Broken_Alarm"].Value = false;
  64. IO.DI[$"{mod}.DI_Coolant_Outlet_TC_Broken_Alarm"].Value = true;
  65. IO.DI[$"{mod}.DI_Process_VAC_Gauge_High_Alarm"].Value = false;
  66. IO.DI[$"{mod}.DI_Process_VAC_Gauge_Low_Alarm"].Value = false;
  67. IO.DI[$"{mod}.DI_Chamber_VAC_Gauge_Alarm"].Value = false;
  68. IO.DI[$"{mod}.DI_Foreline_Vacuum_Gauge_Alarm"].Value = false;
  69. IO.DI[$"{mod}.DI_Loadlock_Vacuum_Gauge_Alarm"].Value = false;
  70. IO.DI[$"{mod}.DI_ESC_He_VAC_Gauge_Alarm"].Value = false;
  71. IO.DI[$"{mod}.DI_Valve_TC_Deviation_out_of_range"].Value = false;
  72. IO.DI[$"{mod}.DI_Valve_Control_TC_Broken_Alarm"].Value = false;
  73. IO.DI[$"{mod}.DI_Valve_Monitor_TC_Broken_Alarm"].Value = false;
  74. IO.DI[$"{mod}.DI_Valve_Heater_On_FB"].Value = false;
  75. IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
  76. IO.DI[$"{mod}.DI_Foreline_Control_TC_Broken_Alarm"].Value = false;
  77. IO.DI[$"{mod}.DI_Foreline_Monitor_TC_Broken_Alarm"].Value = false;
  78. IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = false;
  79. IO.DI[$"{mod}.DI_CHB_Wall_TC_Deviation_out_of_range"].Value = false;
  80. IO.DI[$"{mod}.DI_CHB_Wall_Control_TC_Broken_Alarm"].Value = false;
  81. IO.DI[$"{mod}.DI_CHB_Wall_Monitor_TC_Broken_Alarm"].Value = false;
  82. IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = false;
  83. IO.DI[$"{mod}.DI_CHB_Wall_OT_SW_Alarm"].Value = false;
  84. IO.DI[$"{mod}.DI_PN2_Pressure_SW"].Value = true;
  85. IO.DI[$"{mod}.DI_MFC1_Pressure_SW"].Value = true;
  86. IO.DI[$"{mod}.DI_MFC2_Pressure_SW"].Value = true;
  87. IO.DI[$"{mod}.DI_MFC3_Pressure_SW"].Value = true;
  88. IO.DI[$"{mod}.DI_MFC4_Pressure_SW"].Value = true;
  89. IO.DI[$"{mod}.DI_MFC5_Pressure_SW"].Value = true;
  90. IO.DI[$"{mod}.DI_MFC6_Pressure_SW"].Value = true;
  91. IO.DI[$"{mod}.DI_MFC7_Pressure_SW"].Value = true;
  92. IO.DI[$"{mod}.DI_MFC8_Pressure_SW"].Value = true;
  93. IO.DI[$"{mod}.DI_He_Pressure_SW"].Value = true;
  94. IO.DI[$"{mod}.DI_ESC_He_VAC_Gauge_Alarm"].Value = false;
  95. IO.DI[$"{mod}.DI_Loadlock_Lid_Closed"].Value = true;
  96. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
  97. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
  98. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  99. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  100. IO.DI[$"{mod}.DI_Loadlock_ATM_SW"].Value = false;
  101. IO.DI[$"{mod}.DI_Gas_Box_Door_SW"].Value = true;
  102. IO.DI[$"{mod}.DI_Gas_Box_Pressure_SW"].Value = true;
  103. //// pressure
  104. SetAiValue($"{mod}.AI_Foreline_Pressure", 5000);
  105. //SetAiValue($"{mod}.AI_Chamber_Pressure", ATM_PRESSURE);
  106. SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
  107. SetAiValue($"{mod}.AI_Chamber_Pressure", 5000);
  108. SetAiValue($"{mod}.AI_Loadlock_Pressure", ATM_LoadLock_PRESSURE);
  109. //// Temperature
  110. SetAiValue($"{mod}.AI_Valve_Control_TC_Temp", 28);
  111. SetAiValue($"{mod}.AI_Valve_Monitor_TC_Temp", 27);
  112. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", 28);
  113. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", 27);
  114. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", 28);
  115. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", 27);
  116. SetAiValue($"{mod}.AI_Coolant_Inlet_Temp", 28);
  117. if (mod == ModuleName.PMA)
  118. {
  119. SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 29);
  120. }
  121. else if (mod == ModuleName.PMB)
  122. {
  123. SetAiValue($"{mod}.AI_Coolant_Outlet_Temp", 30);
  124. }
  125. // Datetime
  126. SetAiValue($"{mod}.AI_Year", DateTime.Today.Year);
  127. SetAiValue($"{mod}.AI_Month", DateTime.Today.Month);
  128. SetAiValue($"{mod}.AI_Day", DateTime.Today.Day);
  129. SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
  130. SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
  131. SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
  132. }
  133. private void SetTMDefaultValue()
  134. {
  135. ModuleName mod = ModuleName.TM;
  136. IO.DI[$"{mod}.DI_TM_Power_On"].Value = true;
  137. IO.DI[$"{mod}.DI_TM_In_Safety"].Value = true;
  138. IO.DI[$"{mod}.DI_Water_Leak_Sensor"].Value = true;
  139. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMA"].Value = true;
  140. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMB"].Value = true;
  141. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMC"].Value = true;
  142. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_PMD"].Value = true;
  143. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_LLA"].Value = true;
  144. IO.DI[$"{mod}.DI_TM_RB_Not_Extend_LLB"].Value = true;
  145. IO.DI[$"{mod}.DI_EFEM_RB_Not_Extend_LLA"].Value = true;
  146. IO.DI[$"{mod}.DI_EFEM_RB_Not_Extend_LLB"].Value = true;
  147. IO.DI[$"{mod}.DI_EFEM_Side_Door_Closed"].Value = true;
  148. IO.DI[$"{mod}.DI_TM_CHB_PCW_Flow_Switch"].Value = true;
  149. IO.DI[$"{mod}.DI_LLA_PCW_Flow_Switch"].Value = true;
  150. IO.DI[$"{mod}.DI_LLB_PCW_Flow_Switch"].Value = true;
  151. IO.DI[$"{mod}.DI_TM_CHB_Door_Closed"].Value = true;
  152. IO.DI[$"{mod}.DI_CDA_Pressure_Switch"].Value = true;
  153. IO.DI[$"{mod}.DI_Vaccum_Pressure_Switch"].Value = true;
  154. IO.DI[$"{mod}.DI_N2_Pressure_Switch"].Value = true;
  155. IO.DI[$"{mod}.DI_TM_Chamber_VAC_Gauge_Alarm"].Value = true;
  156. IO.DI[$"{mod}.DI_TM_Foreline_VAC_Gauge_Alarm"].Value = true;
  157. IO.DI[$"{mod}.DI_LLA_Chamber_VAC_Gauge_Alarm"].Value = true;
  158. IO.DI[$"{mod}.DI_LLA_Foreline_VAC_Gauge_Alarm"].Value = true;
  159. IO.DI[$"{mod}.DI_LLB_Chamber_VAC_Gauge_Alarm"].Value = true;
  160. IO.DI[$"{mod}.DI_LLB_Foreline_VAC_Gauge_Alarm"].Value = true;
  161. }
  162. private bool OnMonitor()
  163. {
  164. try
  165. {
  166. // PMA
  167. MonitorSlitDoor(ModuleName.PMA);
  168. MonitorPin(ModuleName.PMA);
  169. MonitorPressure(ModuleName.PMA);
  170. MonitorExtendAndRetract(ModuleName.PMA);
  171. //MonitorTemperature(ModuleName.PMA);
  172. MonitorGas(ModuleName.PMA);
  173. //MonitorRF(ModuleName.PMA);
  174. ChangeTime(ModuleName.PMA);
  175. //MonitorIOPumpCtrl(ModuleName.PMA);
  176. //// PMB
  177. //MonitorSlitDoor(ModuleName.PMB);
  178. //MonitorPin(ModuleName.PMB);
  179. //MonitorPressure(ModuleName.PMB);
  180. //MonitorTemperature(ModuleName.PMB);
  181. //MonitorGas(ModuleName.PMB);
  182. //MonitorRF(ModuleName.PMB);
  183. //ChangeTime(ModuleName.PMB);
  184. //MonitorIOPumpCtrl(ModuleName.PMB);
  185. ChangeTime(ModuleName.TM);
  186. }
  187. catch (Exception e)
  188. {
  189. LOG.WriteExeption(e);
  190. }
  191. return true;
  192. }
  193. private void ChangeTime(ModuleName mod)
  194. {
  195. // Heartbeat with PLC
  196. SetAiValue($"{mod}.AI_Heartbeat_FB", GetAoValue($"{mod}.AO_Heartbeat"));
  197. SetAiValue($"{mod}.AI_Year", DateTime.Now.Year);
  198. SetAiValue($"{mod}.AI_Month", DateTime.Now.Month);
  199. SetAiValue($"{mod}.AI_Day", DateTime.Now.Day);
  200. SetAiValue($"{mod}.AI_Time", DateTime.Now.Hour);
  201. SetAiValue($"{mod}.AI_Minute", DateTime.Now.Minute);
  202. SetAiValue($"{mod}.AI_Second", DateTime.Now.Second);
  203. }
  204. void MonitorSlitDoor(ModuleName mod)
  205. {
  206. // slit door open
  207. if (IO.DO[$"{mod}.DO_Slit_Door_Open"].Value)
  208. {
  209. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = true;
  210. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = false;
  211. }
  212. // slit door close
  213. if (IO.DO[$"{mod}.DO_Slit_Door_Close"].Value)
  214. {
  215. IO.DI[$"{mod}.DI_Slit_Door_Open_POS"].Value = false;
  216. IO.DI[$"{mod}.DI_Slit_Door_Close_POS"].Value = true;
  217. }
  218. }
  219. void MonitorPin(ModuleName mod)
  220. {
  221. // lift pin up
  222. if (IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value != IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value)
  223. {
  224. IO.DI[$"{mod}.DI_Lift_Pin_Up_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Up"].Value;
  225. IO.DI[$"{mod}.DI_Lift_Pin_Down_POS"].Value = IO.DO[$"{mod}.DO_Lift_Pin_Down"].Value;
  226. }
  227. }
  228. void MonitorExtendAndRetract(ModuleName mod)
  229. {
  230. // Extend
  231. _trigLLExtend.CLK = IO.DO[$"{mod}.DO_Loadlock_Arm_Extend"].Value;
  232. if (_trigLLExtend.Q)
  233. {
  234. _trigLLRetract.RST = true;
  235. Thread.Sleep(500);
  236. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = true;
  237. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = false;
  238. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  239. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  240. }
  241. // Retract
  242. _trigLLRetract.CLK = IO.DO[$"{mod}.DO_Loadlock_Arm_Retract"].Value;
  243. if (_trigLLRetract.Q)
  244. {
  245. count++;
  246. _trigLLExtend.RST = true;
  247. Thread.Sleep(500);
  248. IO.DI[$"{mod}.DI_Loadlock_Arm_Extend_POS"].Value = false;
  249. IO.DI[$"{mod}.DI_Loadlock_Arm_Retract_POS"].Value = true;
  250. if (count == 1)
  251. {
  252. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = false;
  253. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  254. }
  255. else if (count == 2)
  256. {
  257. count = 0;
  258. IO.DI[$"{mod}.DI_Small_Wafer_In_POS"].Value = true;
  259. IO.DI[$"{mod}.DI_Big_Wafer_In_POS"].Value = false;
  260. }
  261. }
  262. }
  263. void MonitorPressure(ModuleName mod)
  264. {
  265. // pressure
  266. string sAI_Foreline = "AI_Foreline_Pressure";
  267. // Loadlock pressure
  268. string sAI_LoadLockPressure = "AI_Loadlock_Pressure";
  269. // Foreline
  270. if (SkyPumpMockPMA._simPumpStatus == SkyPumpMockPMA.SimPumpStatus.Open || EdwardsPumpMockPMA._simPumpStatus == EdwardsPumpMockPMA.SimEdwardsPumpStatus.Open)
  271. {
  272. SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") - _rd.Next(500, 600));
  273. }
  274. else
  275. {
  276. SetAiValue($"{mod}.{sAI_Foreline}", GetAiValue($"{mod}.{sAI_Foreline}") + _rd.Next(500, 600));
  277. }
  278. // PLC 模拟量范围[0,4000], 电压[0, 10V], 压力[0, 760Torr]
  279. string sAI_ChamberPressure = "AI_Chamber_Pressure";
  280. string sAI_ProcessPressure = "AI_Process_Pressure";
  281. //float chamber_pressure = GetMockChamberPressure(mod);
  282. //float process_pressure = GetAiValue($"{mod}.AI_Process_Pressure");
  283. // soft pump & fast pump
  284. DOAccessor fast_pump_vlv = IO.DO[$"{mod}.DO_Fast_Pumping_Valve"];
  285. DOAccessor soft_pump_vlv = IO.DO[$"{mod}.DO_Soft_Pumping_Valve"];
  286. DOAccessor turbo_pump_vlv = IO.DO[$"{mod}.DO_Turbo_Pump_Pumping_Valve"];
  287. if (fast_pump_vlv.Value || soft_pump_vlv.Value || turbo_pump_vlv.Value)
  288. {
  289. if (fast_pump_vlv.Value && soft_pump_vlv.Value)
  290. {
  291. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  292. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  293. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  294. {
  295. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 30000);
  296. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  297. }
  298. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  299. {
  300. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  301. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
  302. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1500);
  303. }
  304. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(15000, 16000));
  305. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(150, 160));
  306. }
  307. else if (fast_pump_vlv.Value)
  308. {
  309. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  310. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  311. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  312. {
  313. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 25000);
  314. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  315. }
  316. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  317. {
  318. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  319. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
  320. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1300);
  321. }
  322. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(12000, 13000));
  323. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(120, 130));
  324. }
  325. else if (soft_pump_vlv.Value)
  326. {
  327. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  328. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  329. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  330. {
  331. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - 22000);
  332. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  333. }
  334. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  335. {
  336. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  337. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
  338. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 1100);
  339. }
  340. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") - _rd.Next(13000, 14000));
  341. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - _rd.Next(100, 110));
  342. }
  343. else if (turbo_pump_vlv.Value)
  344. {
  345. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  346. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  347. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  348. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 500);
  349. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 500);
  350. }
  351. }
  352. // fast vent & purge
  353. DOAccessor vent_vlv = IO.DO[$"{mod}.DO_N2_Valve"];
  354. //DOAccessor purge_vlv = IO.DO[$"{mod}.DO_Chamber_purge_valve"];
  355. //if (vent_vlv.Value || purge_vlv.Value)
  356. //{
  357. // if (vent_vlv.Value && purge_vlv.Value)
  358. // {
  359. // float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  360. // float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  361. // if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  362. // {
  363. // SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 30000);
  364. // //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  365. // }
  366. // else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  367. // {
  368. // getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  369. // SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1500);
  370. // SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1500);
  371. // }
  372. // //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(45000, 50000));
  373. // //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(150, 160));
  374. // }
  375. // else
  376. //
  377. if (vent_vlv.Value)
  378. {
  379. float getAiValue_ChamberPressure = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  380. float getAiValue_ProcessPressure = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  381. if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure > 10000)
  382. {
  383. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
  384. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") - 150);
  385. }
  386. else if (getAiValue_ProcessPressure <= 10000 && getAiValue_ChamberPressure <= 10000)
  387. {
  388. getAiValue_ProcessPressure = getAiValue_ChamberPressure;
  389. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
  390. SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + 1300);
  391. }
  392. else
  393. {
  394. SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + 25000);
  395. }
  396. //SetAiValue($"{mod}.{sAI_ChamberPressure}", GetAiValue($"{mod}.{sAI_ChamberPressure}") + _rd.Next(25000, 30000));
  397. //SetAiValue($"{mod}.{sAI_ProcessPressure}", GetAiValue($"{mod}.{sAI_ProcessPressure}") + _rd.Next(130, 150));
  398. }
  399. // Loadlock Pumping Valve
  400. DOAccessor Loadlock_pump_vlv = IO.DO[$"{mod}.DO_Loadlock_Pumping_Valve"];
  401. if (Loadlock_pump_vlv.Value)
  402. {
  403. SetAiValue($"{mod}.{sAI_LoadLockPressure}", GetAiValue($"{mod}.{sAI_LoadLockPressure}") - 30000);
  404. }
  405. // Loadlock vent
  406. DOAccessor Loadlock_vent_vlv = IO.DO[$"{mod}.DO_Loadlock_Vent_Valve"];
  407. if (Loadlock_vent_vlv.Value)
  408. {
  409. SetAiValue($"{mod}.{sAI_LoadLockPressure}", GetAiValue($"{mod}.{sAI_LoadLockPressure}") + 30000);
  410. }
  411. // 压力值越界,复位
  412. float chamber_pressure1 = GetAiValue($"{mod}.{sAI_ChamberPressure}");
  413. if (chamber_pressure1 > ATM_PRESSURE)
  414. {
  415. SetAiValue($"{mod}.AI_Chamber_Pressure", ATM_PRESSURE);
  416. }
  417. else if (chamber_pressure1 < 20)
  418. {
  419. SetAiValue($"{mod}.AI_Chamber_Pressure", 20);
  420. }
  421. float process_pressure1 = GetAiValue($"{mod}.{sAI_ProcessPressure}");
  422. if (process_pressure1 > PROCESS_GAUGE)
  423. {
  424. SetAiValue($"{mod}.AI_Process_Pressure", PROCESS_GAUGE);
  425. }
  426. else if (process_pressure1 < 20)
  427. {
  428. SetAiValue($"{mod}.AI_Process_Pressure", 20);
  429. }
  430. float foreline_pressure = GetAiValue($"{mod}.{sAI_Foreline}");
  431. if (foreline_pressure > 10000)
  432. {
  433. SetAiValue($"{mod}.AI_Foreline_Pressure", 10000);
  434. }
  435. else if (foreline_pressure < 150)
  436. {
  437. SetAiValue($"{mod}.AI_Foreline_Pressure", 150);
  438. }
  439. // LoadLock压力值越界,复位
  440. float LoadLock_pressure1 = GetAiValue($"{mod}.{sAI_LoadLockPressure}");
  441. if (LoadLock_pressure1 > ATM_LoadLock_PRESSURE)
  442. {
  443. SetAiValue($"{mod}.AI_Loadlock_Pressure", ATM_LoadLock_PRESSURE);
  444. }
  445. else if (LoadLock_pressure1 < 20)
  446. {
  447. SetAiValue($"{mod}.AI_Loadlock_Pressure", 20);
  448. }
  449. // 模拟压力计漂移
  450. //int p1 = (int)GetMockChamberPressure(mod);
  451. //int new_p1 = _rd.Next(p1 - 2, p1 + 2);
  452. //SetAiValue($"{mod}.AI_Chamber_Pressure", new_p1);
  453. //int p2 = (int)GetAiValue($"{mod}.AI_Foreline_Pressure");
  454. //int new_p2 = _rd.Next(p2 - 1, p2 + 1);
  455. //SetAiValue($"{mod}.AI_Foreline_Pressure", new_p2);
  456. //int p3 = (int)GetAiValue($"{mod}.AI_Process_Pressure");
  457. //int new_p3 = _rd.Next(p3 - 1, p3 + 1);
  458. //SetAiValue($"{mod}.AI_Process_Pressure", new_p3);
  459. // 根据当前压力值设定信号
  460. //float chamber_pressure2 = GetMockChamberPressure(mod);
  461. // ATM switch
  462. IO.DI[$"{mod}.DI_PM_ATM_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") > ATM_THRESHOLD;
  463. // VAC switch
  464. IO.DI[$"{mod}.DI_PM_VAC_SW"].Value = GetAiValue($"{mod}.{sAI_ChamberPressure}") < VAC_SW_PRESSURE;
  465. // Throttle valve
  466. //var pos_sp = IO.AO[$"{mod}.AO_Throttle_Valve_Pressure_Setpoint"].Value;
  467. //var mock_pos_fb = _rd.Next(pos_sp - 2, pos_sp + 2);
  468. ////IO.AI[$"{mod}.AI_Throttle_Valve_Real_Pressure"].Value = (short)mock_pos_fb;
  469. //SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", mock_pos_fb);
  470. // 压力值
  471. //if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") < GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  472. //{
  473. // short increase = (short)_rd.Next(20, 30);
  474. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") + increase);
  475. // if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") > GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  476. // {
  477. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"));
  478. // }
  479. //}
  480. //else
  481. //{
  482. // short increase = (short)_rd.Next(20, 30);
  483. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") - increase);
  484. // if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure") < GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"))
  485. // {
  486. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Pressure", GetAoValue($"{mod}.AO_Throttle_Valve_Pressure_Setpoint"));
  487. // }
  488. //}
  489. //// 位置值
  490. //if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") < GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  491. //{
  492. // short increase = (short)_rd.Next(20, 30);
  493. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") + increase);
  494. // if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") > GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  495. // {
  496. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"));
  497. // }
  498. //}
  499. //else
  500. //{
  501. // short increase = (short)_rd.Next(20, 30);
  502. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") - increase);
  503. // if (GetAiValue($"{mod}.AI_Throttle_Valve_Real_Position") < GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"))
  504. // {
  505. // SetAiValue($"{mod}.AI_Throttle_Valve_Real_Position", GetAoValue($"{mod}.AO_Throttle_Valve_Position_Setpoint"));
  506. // }
  507. //}
  508. }
  509. //float GetMockChamberPressure(ModuleName mod)
  510. //{
  511. // return GetAiValue($"{mod}.AI_Chamber_Pressure");
  512. //}
  513. //void SetMockChamberPressure(ModuleName mod, float val)
  514. //{
  515. // SetAiValue($"{mod}.AI_Chamber_Pressure", val);
  516. //}
  517. void SetAiValue(string name, float value)
  518. {
  519. byte[] flow = BitConverter.GetBytes(value);
  520. short high1 = BitConverter.ToInt16(flow, 0);
  521. short low1 = BitConverter.ToInt16(flow, 2);
  522. IO.AI[name].Buffer[IO.AI[name].Index] = BitConverter.ToInt16(flow, 0);
  523. IO.AI[name].Buffer[IO.AI[name].Index + 1] = BitConverter.ToInt16(flow, 2);
  524. byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
  525. byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
  526. float readback = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  527. }
  528. float GetAiValue(string name)
  529. {
  530. byte[] high = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index]);
  531. byte[] low = BitConverter.GetBytes(IO.AI[name].Buffer[IO.AI[name].Index + 1]);
  532. float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  533. return flow;
  534. }
  535. float GetAoValue(string name)
  536. {
  537. byte[] high = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index]);
  538. byte[] low = BitConverter.GetBytes(IO.AO[name].Buffer[IO.AO[name].Index + 1]);
  539. float flow = BitConverter.ToSingle(new[] { high[0], high[1], low[0], low[1] }, 0);
  540. return flow;
  541. }
  542. void MonitorTemperature(ModuleName mod)
  543. {
  544. //IO.DI[$"{mod}.DI_Substrate_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value;
  545. IO.DI[$"{mod}.DI_Foreline_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_Forline_Heater_On"].Value;
  546. IO.DI[$"{mod}.DI_CHB_Wall_Heater_On_FB"].Value = IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value;
  547. IO.DI[$"{mod}.DI_Foreline_TC_Deviation_out_of_range"].Value = false;
  548. IO.DI[$"{mod}.DI_Substrate_TC_Deviation_out_of_range"].Value = false;
  549. // 底座
  550. //if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
  551. // GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") < GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
  552. //{
  553. // SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") + _rd.Next(1, 2));
  554. // SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") + _rd.Next(1, 2));
  555. //}
  556. //else if (IO.DO[$"{mod}.DO_Substrate_Heater_On"].Value &&
  557. // GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_Substrate_Temperature_Setpoint"))
  558. //{
  559. // SetAiValue($"{mod}.AI_Substrate_Control_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") - _rd.Next(1, 2));
  560. // SetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Substrate_Monitor_TC_Temp") - _rd.Next(1, 2));
  561. //}
  562. // Foreline
  563. if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
  564. GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") < GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
  565. {
  566. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") + _rd.Next(1, 2));
  567. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp") + _rd.Next(1, 2));
  568. }
  569. else if (IO.DO[$"{mod}.DO_Forline_Heater_On"].Value &&
  570. GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") > GetAoValue($"{mod}.AO_Foreline_Temperature_Setpoint"))
  571. {
  572. SetAiValue($"{mod}.AI_Fline_Control_TC_Temp", GetAiValue($"{mod}.AI_Fline_Control_TC_Temp") - _rd.Next(1, 2));
  573. SetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp", GetAiValue($"{mod}.AI_Fline_Monitor_TC_Temp") - _rd.Next(1, 2));
  574. }
  575. // Wall
  576. if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
  577. GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") < GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
  578. {
  579. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") + _rd.Next(1, 2));
  580. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") + _rd.Next(1, 2));
  581. }
  582. else if (IO.DO[$"{mod}.DO_CHB_Wall_Heater_On"].Value &&
  583. GetAiValue($"{mod}.AI_Substrate_Control_TC_Temp") > GetAoValue($"{mod}.AO_CHB_Wall_Temperature_Setpoint"))
  584. {
  585. SetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Control_TC_Temp") - _rd.Next(1, 2));
  586. SetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp", GetAiValue($"{mod}.AI_CHB_Wall_Monitor_TC_Temp") - _rd.Next(1, 2));
  587. }
  588. }
  589. void MonitorGas(ModuleName mod)
  590. {
  591. // gas
  592. this.SimulateMFC(ModuleName.PMA, 1);
  593. this.SimulateMFC(ModuleName.PMA, 2);
  594. this.SimulateMFC(ModuleName.PMA, 3);
  595. this.SimulateMFC(ModuleName.PMA, 4);
  596. this.SimulateMFC(ModuleName.PMA, 5);
  597. this.SimulateMFC(ModuleName.PMA, 6);
  598. this.SimulateMFC(ModuleName.PMA, 7);
  599. this.SimulateMFC(ModuleName.PMA, 8);
  600. this.SimulateN2(ModuleName.PMA);
  601. this.SimulateHe(ModuleName.PMA);
  602. }
  603. private void SimulateMFC(ModuleName mod, byte gasNum)
  604. {
  605. var sp = GetAoValue($"{mod}.AO_MFC{gasNum}_Flow_Setpoint");
  606. if (gasNum == 3)
  607. {
  608. sp = Math.Max(0, sp - 150);
  609. }
  610. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  611. SetAiValue($"{mod}.AI_MFC{gasNum}_Flow", (float)mock_fb);
  612. }
  613. private void SimulateN2(ModuleName mod)
  614. {
  615. var sp = GetAoValue($"{mod}.AO_Turbo_Pump_N2_Flow_Setpoint");
  616. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  617. SetAiValue($"{mod}.AI_Turbo_Pump_N2_Flow", (float)mock_fb);
  618. }
  619. private void SimulateHe(ModuleName mod)
  620. {
  621. var sp = GetAoValue($"{mod}.AO_He_Flow_Setpoint");
  622. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  623. SetAiValue($"{mod}.AI_He_Flow", (float)mock_fb);
  624. }
  625. void MonitorRF(ModuleName mod)
  626. {
  627. // RF generator
  628. var sp = GetAoValue($"{mod}.AO_Generator_Power_Setpoint");
  629. var mock_fb = _rd.Next((int)sp - 3, (int)sp + 3) + _rd.NextDouble();
  630. //var mock_sp = _rd.Next(sp - 3, sp + 3);
  631. SetAiValue($"{mod}.AI_Generator_Forward_Power", (float)mock_fb);
  632. //IO.DI[$"{mod}.DI_Generator_Power_Status"].Value = IO.DO[$"{mod}.DO_Generator_Power_ON"].Value;
  633. }
  634. void MonitorIOPumpCtrl(ModuleName mod)
  635. {
  636. if (IO.DO[$"{mod}.DO_Pump_Run"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = true;
  637. if (IO.DO[$"{mod}.DO_Pump_Stop"].Value) IO.DI[$"{mod}.DI_Dry_Pump_Running"].Value = false;
  638. }
  639. public void Terminate()
  640. {
  641. _thread.Stop();
  642. }
  643. ////////////////////////////////////////////////////////////////////////
  644. ////////////////////////////////////////////////////////////////////////
  645. public void SetCoolantOutletTemp(string module, int Temp)
  646. {
  647. SetAiValue($"{module}.AI_Coolant_Outlet_Temp", Temp);
  648. }
  649. }
  650. }