PendulumValve.cs 22 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Diagnostics;
  4. using Venus_RT.Modules;
  5. using MECF.Framework.Common.Communications;
  6. using MECF.Framework.Common.Equipment;
  7. using Venus_Core;
  8. using Aitex.Core.RT.SCCore;
  9. using Aitex.Core.RT.Event;
  10. using Aitex.Core.RT.Device;
  11. using Aitex.Core.RT.Log;
  12. using System.Threading.Tasks;
  13. using System.Collections.Concurrent;
  14. using Aitex.Core.Common.DeviceData;
  15. using MECF.Framework.Common.CommonData.DeviceData;
  16. using Aitex.Core.RT.DataCenter;
  17. using Venus_RT.Modules.PMs;
  18. using System.Linq;
  19. namespace Venus_RT.Devices
  20. {
  21. class PendulumValve : IDevice
  22. {
  23. public enum Operation
  24. {
  25. SetPosition,
  26. GetPositionSP,
  27. Hold,
  28. OpenValve,
  29. CloseValve,
  30. SetPressure,
  31. GetPressureSP,
  32. GetAssembly,
  33. GetPosition,
  34. GetPressure,
  35. GetSensor1Data,
  36. GetSensor2Data,
  37. GetPressureCtrlStatus,
  38. GetDeviceStatus,
  39. GetWarnings,
  40. GetSensorOffset,
  41. GetSensor1Offset,
  42. GetSensor2Offset,
  43. GetLearnStatus,
  44. GetLearnPressureLimit,
  45. GetErrorStatus,
  46. GetFatalErrorStatus,
  47. GetThrottleCycleCounter,
  48. GetIsolationCycleCounter,
  49. GetPowerUpCounter,
  50. GetHardwareConfiguration,
  51. GetFirmwareConfiguration,
  52. GetIdentification,
  53. SetAccessMode,
  54. SetInterfaceConfiguration,
  55. SetValveConfiguration,
  56. SetSensorConfiguration,
  57. SetRangeConfiguration,
  58. SetZero,
  59. SetPressureAlignment,
  60. SetLearn,
  61. DownloadLearnData,
  62. UploadLearnData,
  63. SetPIDConfiguration,
  64. GetPIDConfiguration,
  65. SetValveSpeed,
  66. GetValveSpeed,
  67. Reset,
  68. Invalid,
  69. SetP,
  70. SetI,
  71. GetP,
  72. GetI
  73. }
  74. private readonly Dictionary<Operation, string> _noneParaCommandOp = new Dictionary<Operation, string>
  75. {
  76. {Operation.GetPositionSP, "i:38" },
  77. {Operation.Hold, "H:" },
  78. {Operation.CloseValve, "C:" },
  79. {Operation.OpenValve, "O:" },
  80. {Operation.GetPressureSP, "i:38" },
  81. {Operation.GetAssembly, "i:76" },
  82. {Operation.GetPosition, "A:" },
  83. {Operation.GetPressure, "P:" },
  84. {Operation.GetSensor1Data, "i:64" },
  85. {Operation.GetSensor2Data, "i:65" },
  86. {Operation.GetPressureCtrlStatus, "i:36" },
  87. {Operation.GetDeviceStatus, "i:30" },
  88. {Operation.GetWarnings, "i:35" },
  89. {Operation.GetSensorOffset, "i:62" },
  90. {Operation.GetSensor1Offset, "i:60" },
  91. {Operation.GetSensor2Offset, "i:61" },
  92. {Operation.GetLearnStatus, "i:32" },
  93. {Operation.GetLearnPressureLimit, "i:34" },
  94. {Operation.GetErrorStatus, "i:52" },
  95. {Operation.GetFatalErrorStatus, "i:50" },
  96. {Operation.GetThrottleCycleCounter, "i:70" },
  97. {Operation.GetIsolationCycleCounter, "i:71" },
  98. {Operation.GetPowerUpCounter, "i:72" },
  99. {Operation.GetHardwareConfiguration, "i:80" },
  100. {Operation.GetFirmwareConfiguration, "i:82" },
  101. {Operation.GetIdentification, "i:83" },
  102. {Operation.GetP, "i:02B04" },
  103. {Operation.GetI, "i:02B05" },
  104. };
  105. private readonly Dictionary<Operation, string> _singleParaCommandOp = new Dictionary<Operation, string>
  106. {
  107. {Operation.SetPosition, "R:{0:D6}" },
  108. {Operation.SetPressure, "S:{0:D8}" },
  109. {Operation.SetAccessMode, "c:01{0:D2}" },
  110. {Operation.SetInterfaceConfiguration, "s:20{0:D8}" },
  111. {Operation.SetValveConfiguration, "s:04{0:D2}000000" },
  112. {Operation.SetSensorConfiguration, "s:01{0:D8}" },
  113. {Operation.SetRangeConfiguration, "s:21{0:D8}" },
  114. {Operation.SetPressureAlignment, "c:6002{0:D8}" },
  115. {Operation.SetLearn, "L:{0:D8}" },
  116. {Operation.UploadLearnData, "u:{0:D3}" },
  117. {Operation.SetPIDConfiguration, "s:02{0:D8}" },
  118. {Operation.SetValveSpeed, "V:00{0:D4}" },
  119. {Operation.SetP, "s:02B04{0}" },
  120. {Operation.SetI, "s:02B05{0}" }
  121. };
  122. private readonly Dictionary<Operation, string> _twoParaCommandOp = new Dictionary<Operation, string>
  123. {
  124. {Operation.DownloadLearnData, "d:{0:D3}{1:D8}" }
  125. };
  126. private readonly Dictionary<string, string> _deviceError = new Dictionary<string, string>
  127. {
  128. {"000001", "Parity error" },
  129. {"000002", "Input buffer overflow (to many characters) " },
  130. {"000003", "Framing error (data length, number of stop bits)" },
  131. {"000010", "<CR> or <LF> missing" },
  132. {"000011", ": missing" },
  133. {"000012", "Invalid number of characters (between : and [CR][LF])" },
  134. {"000020", "Unknown command" },
  135. {"000021", "Unknown command" },
  136. {"000022", "Invalid value" },
  137. {"000023", "Invalid value" },
  138. {"000030", "Value out of range" },
  139. {"000041", "Command not applicable for hardware configuration" },
  140. {"000060", "ZERO disabled" },
  141. {"000080", "Command not accepted due to local operation" },
  142. {"000082", "Command not accepted due to synchronization, CLOSED or OPEN by digital input, safety mode or fatal error" },
  143. };
  144. public string Module { get; set; }
  145. public string Name { get; set; }
  146. public float Pressure { get; private set; }
  147. public float Position { get; private set; }
  148. public string Status { get; private set; }
  149. public bool IsOpen { get; private set; }
  150. private readonly string EOF = "\r\n";
  151. private readonly int _readInterval = 100;
  152. private readonly int _position_unit = 100;
  153. private readonly float _pressure_ful_range = 500;
  154. private readonly int _foreLinePressureLimit = 750;
  155. private readonly int _chamberPressureLimit = 600;
  156. private readonly int _turboPumpSpeedLimit = 100;
  157. private int _queryFlag = 0;
  158. private readonly AsyncSerialPort _serial;
  159. private Stopwatch _queryWatch = new Stopwatch();
  160. private string _lastAlarmString = string.Empty;
  161. private Operation[] _querys = new Operation[]
  162. {
  163. Operation.GetPressure,
  164. Operation.GetPosition,
  165. Operation.GetDeviceStatus,
  166. Operation.GetP,
  167. Operation.GetI
  168. };
  169. BlockingCollection<string> blockingCollection = new BlockingCollection<string>();
  170. private JetChamber m_JetChamber;
  171. private PressureType m_PressureType;
  172. public float PValue;
  173. public float IValue;
  174. private float m_PressureSetPoint;
  175. private float m_PositionSetPoint;
  176. //private ModuleName _mod;
  177. public AITPendulumValveData DeviceData
  178. {
  179. get
  180. {
  181. AITPendulumValveData deviceData = new AITPendulumValveData
  182. {
  183. DeviceName = Name,
  184. Module = Module,
  185. Pressure = Pressure,
  186. IsOpen = IsOpen || Position > 0,
  187. Position = IsOpen ? Position : 0,
  188. PValue = PValue,
  189. IValue = IValue,
  190. PressureSetPoint= IsOpen ? m_PressureSetPoint : 0,
  191. PositionSetPoint= IsOpen ? m_PositionSetPoint : 0
  192. };
  193. return deviceData;
  194. }
  195. }
  196. public PendulumValve(ModuleName mod,PressureType pressureType)
  197. {
  198. Name = VenusDevice.PendulumValve.ToString();
  199. Module = mod.ToString();
  200. var _PortNum = SC.GetStringValue($"{mod}.PendulumValve.Port");
  201. _serial = new AsyncSerialPort(_PortNum, 9600, 8, System.IO.Ports.Parity.None, System.IO.Ports.StopBits.One, EOF);
  202. _pressure_ful_range = SC.GetValue<int>($"{mod}.PendulumValve.PressureFullRange");
  203. _foreLinePressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ForelinePressureLimit");
  204. _chamberPressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ChamberPressureLimit");
  205. _turboPumpSpeedLimit = SC.GetValue<int>($"{mod}.PendulumValve.TurboPumpSpeedLimit");
  206. IsOpen = false;
  207. Task.Run(() =>
  208. {
  209. foreach (var data in blockingCollection.GetConsumingEnumerable())
  210. {
  211. _serial?.Write(data);
  212. System.Threading.Thread.Sleep(100);
  213. }
  214. });
  215. m_PressureType = pressureType;
  216. m_JetChamber = (JetChamber)SC.GetValue<int>($"{mod}.ChamberType");
  217. }
  218. public bool Initialize()
  219. {
  220. DATA.Subscribe($"{Module}.{Name}.DeviceData", () => DeviceData);
  221. if (!_serial.Open())
  222. {
  223. _noRepeatAlarm("Pendulum Valve 串口无法打开");
  224. return false;
  225. }
  226. _serial.OnDataChanged += OnPortDataChanged;
  227. _serial.OnErrorHappened += OnErrorOccurred;
  228. _queryWatch.Restart();
  229. return true;
  230. }
  231. public void Monitor()
  232. {
  233. if (_queryWatch.ElapsedMilliseconds > _readInterval && _querys.Length>0)
  234. {
  235. SendCommand(_querys[_queryFlag++ % _querys.Length]);
  236. _queryWatch.Restart();
  237. }
  238. ClearDeviceValue();
  239. }
  240. public void Reset()
  241. {
  242. }
  243. public void Terminate()
  244. {
  245. if (IsOpen)
  246. {
  247. TurnValve(false);
  248. }
  249. _serial?.Close();
  250. }
  251. private void OnErrorOccurred(string obj)
  252. {
  253. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{obj}]");
  254. }
  255. private void OnPortDataChanged(string obj)
  256. {
  257. if (string.IsNullOrEmpty(obj))
  258. {
  259. _noRepeatAlarm("VAT Pendulum Valve receive empty message");
  260. return;
  261. }
  262. try
  263. {
  264. var data = obj.TrimEnd().Split(':');
  265. switch (data[0])
  266. {
  267. case "P":
  268. {
  269. Double pressure;
  270. if (Double.TryParse(data[1], out pressure))
  271. {
  272. Pressure = Convert.ToSingle(pressure) * _pressure_ful_range / 1000000;
  273. //if ((m_JetChamber == JetChamber.Kepler2200A || m_JetChamber == JetChamber.Kepler2200B))
  274. //{
  275. // //Pressure = Convert.ToSingle(ConvertPressureUnit.ConvertmTorrToPa(pressure * _pressure_ful_range / 1000000));
  276. // Pressure = Convert.ToSingle( pressure * _pressure_ful_range / 1000000);
  277. //}
  278. //else if (m_JetChamber == JetChamber.VenusSE)
  279. //{
  280. // Pressure = Convert.ToSingle(pressure) / 100;
  281. //}
  282. //else if (m_JetChamber == JetChamber.VenusDE)
  283. //{
  284. // Pressure = Convert.ToSingle(pressure);
  285. //}
  286. //else
  287. //{
  288. // Pressure = Convert.ToSingle(pressure) * _pressure_ful_range / 1000000;
  289. //}
  290. }
  291. }
  292. break;
  293. case "A":
  294. {
  295. float position;
  296. if (float.TryParse(data[1], out position))
  297. Position = position / _position_unit;
  298. }
  299. break;
  300. case "i":
  301. {
  302. _tryParseInqueryData(obj);
  303. }
  304. break;
  305. case "C":
  306. IsOpen = false;
  307. break;
  308. case "O":
  309. IsOpen = true;
  310. break;
  311. case "H":
  312. case "R":
  313. case "S":
  314. break;
  315. case "E":
  316. {
  317. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve device error: {_deviceError[data[1]]}");
  318. }
  319. break;
  320. default:
  321. {
  322. _noRepeatAlarm($"VAT Pendulum Valve: unrecognized received data: {obj}");
  323. break;
  324. }
  325. }
  326. }
  327. catch (Exception ex)
  328. {
  329. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{ex.Message}], Data: {obj}");
  330. }
  331. }
  332. private bool SendCommand(Operation op)
  333. {
  334. if (_noneParaCommandOp.ContainsKey(op))
  335. {
  336. blockingCollection.Add(_noneParaCommandOp[op] + EOF);
  337. return true;
  338. }
  339. else
  340. {
  341. return false;
  342. }
  343. }
  344. private bool SendCommand(Operation op, int data)
  345. {
  346. if (_singleParaCommandOp.ContainsKey(op))
  347. {
  348. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  349. return _sendCmd(cmd);
  350. }
  351. else
  352. {
  353. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  354. return false;
  355. }
  356. }
  357. private bool SendCommand(Operation op, float data)
  358. {
  359. if (_singleParaCommandOp.ContainsKey(op))
  360. {
  361. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  362. return _sendCmd(cmd);
  363. }
  364. else
  365. {
  366. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  367. return false;
  368. }
  369. }
  370. private bool _sendCmd(string cmd)
  371. {
  372. blockingCollection.Add(cmd);
  373. return true;
  374. //return _serial.Write(cmd);
  375. }
  376. private void _noRepeatAlarm(string alarm)
  377. {
  378. if (_lastAlarmString != alarm)
  379. {
  380. _lastAlarmString = alarm;
  381. LOG.Write(eEvent.ERR_PENDULUM_VALVE, ModuleHelper.Converter(Module), alarm);
  382. EV.PostAlarmLog(Module, alarm);
  383. }
  384. }
  385. private bool _tryParseInqueryData(string data)
  386. {
  387. var cmdPrix = data.Substring(0, 4);
  388. if (cmdPrix == "i:02")
  389. {
  390. var pi = data.Substring(5, 2);
  391. if (pi == "04")
  392. {
  393. float s;
  394. float.TryParse(data.Substring(7, data.Length - 9), out s);
  395. PValue = s;
  396. }
  397. else if (pi == "05")
  398. {
  399. float s;
  400. float.TryParse(data.Substring(7, data.Length - 9), out s);
  401. IValue = s;
  402. }
  403. }
  404. else
  405. {
  406. Operation oper = Operation.Invalid;
  407. foreach (var item in _noneParaCommandOp)
  408. {
  409. if (item.Value == cmdPrix)
  410. {
  411. oper = item.Key;
  412. break;
  413. }
  414. }
  415. if (oper == Operation.Invalid)
  416. {
  417. return false;
  418. }
  419. switch (oper)
  420. {
  421. case Operation.GetDeviceStatus:
  422. {
  423. Status = data.Substring(4, 8);
  424. if (Status[1] == 'E')
  425. {
  426. // Fatal Error
  427. _noRepeatAlarm($"Device Status error:{Status}");
  428. }
  429. else if (Status[3] == '1')
  430. {
  431. // Warning Present
  432. _noRepeatAlarm($"Device Warning Present:{Status}");
  433. }
  434. else if (Status[1] == '3')
  435. {
  436. IsOpen = false;
  437. }
  438. else if (Status[1] == '4')
  439. {
  440. IsOpen = true;
  441. }
  442. }
  443. break;
  444. case Operation.GetPressureSP:
  445. case Operation.GetPositionSP:
  446. {
  447. string Pressure = data.Substring(4, 8);
  448. //LOG.Write(eEvent.EV_DEVICE_INFO, Module, $" PV Pressure SetPoint: {Pressure}");
  449. }
  450. break;
  451. default:
  452. break;
  453. }
  454. }
  455. return true;
  456. }
  457. public bool SetPosition(float postion)
  458. {
  459. if (_CheckStatus(true))
  460. {
  461. TurnValve(true);
  462. m_PositionSetPoint = postion;
  463. float setPosition = (float)Math.Round(postion, 1);
  464. return SendCommand(Operation.SetPosition, (int)(setPosition * _position_unit));
  465. }
  466. return false;
  467. }
  468. public bool SetPressure(float pressure)
  469. {
  470. if (_CheckStatus(true))
  471. {
  472. TurnValve(true);
  473. m_PressureSetPoint = pressure;
  474. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / _pressure_ful_range));
  475. //if (m_PressureType == PressureType.Pa)
  476. //{
  477. // //var value = Convert.ToInt32(ConvertPressureUnit.ConvertPaTomtorr(pressure) * 1000000 / (_pressure_ful_range));
  478. // return SendCommand(Operation.SetPressure, Convert.ToInt32(ConvertPressureUnit.ConvertPaTomtorr(pressure) * 1000000 / (_pressure_ful_range)));
  479. //}
  480. //else
  481. //{
  482. // return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / _pressure_ful_range));
  483. //}
  484. }
  485. return false;
  486. }
  487. public bool Hold()
  488. {
  489. return SendCommand(Operation.Hold);
  490. }
  491. public bool TurnValve(bool on)
  492. {
  493. if (on == false)
  494. {
  495. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  496. }
  497. else
  498. {
  499. if (_CheckStatus(on))
  500. {
  501. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  502. }
  503. }
  504. return false;
  505. }
  506. public bool SetPValue(float pValue)
  507. {
  508. return SendCommand(Operation.SetP, pValue);
  509. }
  510. public bool SetIValue(float pValue)
  511. {
  512. return SendCommand(Operation.SetI, pValue);
  513. }
  514. bool _CheckStatus(bool bTurnOn = false)
  515. {
  516. if (Status != null && Status[1] == 'E')
  517. {
  518. _noRepeatAlarm($"PendulumValve is error status, can do turn on/off operation.");
  519. return false;
  520. }
  521. var _chamber = DEVICE.GetDevice<JetPMBase>(Module);
  522. if (bTurnOn && !_chamber.IsTurboPumpAtSpeed)
  523. {
  524. _noRepeatAlarm($"Turbo Pump not at speed, can not turn on pendulum valve.");
  525. return false;
  526. }
  527. if (_chamber.ForelinePressure > _foreLinePressureLimit)
  528. {
  529. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Foreline Pressure:{_chamber.ForelinePressure} is higher than {_foreLinePressureLimit}{m_PressureType}, can not turn on pendulum valve.");
  530. return false;
  531. }
  532. if (_chamber.ChamberPressure > _chamberPressureLimit && _chamber.TurboPumpSpeed > _turboPumpSpeedLimit)
  533. {
  534. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber Pressure:{_chamber.ChamberPressure} is higher than {_chamberPressureLimit}{m_PressureType} and Chamber.TurboPumpSpeed is higher than {_turboPumpSpeedLimit}, can not turn on pendulum valve.");
  535. return false;
  536. }
  537. if (_chamber.IsTurboPumpRunning )
  538. {
  539. if (!_chamber.IsISOOpen && bTurnOn)
  540. {
  541. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber TurboPumpingvalve is not open, can not turn on pendulum valve.");
  542. return false;
  543. }
  544. }
  545. return true;
  546. }
  547. public bool ReConnect()
  548. {
  549. return _serial.ReConnect();
  550. }
  551. private void ClearDeviceValue()
  552. {
  553. if (_serial.IsConnected==false)
  554. {
  555. IsOpen = false;
  556. Position = 0;
  557. }
  558. }
  559. }
  560. }