AutoCycle.cs 85 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Linq;
  4. using System.Diagnostics;
  5. using Aitex.Core.Common;
  6. using Aitex.Core.RT.Routine;
  7. using Aitex.Core.RT.SCCore;
  8. using Aitex.Sorter.Common;
  9. using Aitex.Core.RT.Log;
  10. using Aitex.Core.Util;
  11. using Aitex.Core.RT.DataCenter;
  12. using Aitex.Core.RT.RecipeCenter;
  13. using Aitex.Core.RT.Fsm;
  14. using MECF.Framework.Common.Jobs;
  15. using MECF.Framework.Common.Routine;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.SubstrateTrackings;
  18. using MECF.Framework.Common.Schedulers;
  19. using MECF.Framework.Common.DBCore;
  20. using Venus_Core;
  21. using Venus_RT.Modules.Schedulers;
  22. using Venus_RT.Scheduler;
  23. using Venus_Unity;
  24. namespace Venus_RT.Modules
  25. {
  26. enum ModulePriority
  27. {
  28. High,
  29. Middle,
  30. Low,
  31. Stop,
  32. }
  33. public enum MovingStatus
  34. {
  35. Idle,
  36. Waiting,
  37. Moving,
  38. // PM Status
  39. WaitProcess,
  40. StartProcess,
  41. Processing,
  42. // Align Status
  43. WaitAlign,
  44. StartAlign,
  45. Aligning,
  46. }
  47. class ModuleFlag
  48. {
  49. public ModulePriority Priority { get; set; }
  50. public MovingStatus MovingStatus { get; set; }
  51. public bool InUsed { get; set; }
  52. public ModuleFlag(ModulePriority _priority)
  53. {
  54. Priority = _priority;
  55. MovingStatus = MovingStatus.Idle;
  56. InUsed = true;
  57. }
  58. }
  59. class AutoCycle : IRoutine
  60. {
  61. private List<ControlJobInfo> _lstControlJobs = new List<ControlJobInfo>();
  62. private List<ProcessJobInfo> _lstProcessJobs = new List<ProcessJobInfo>();
  63. private RState _cycleState = RState.Init;
  64. Dictionary<ModuleName, SchedulerModule> _atmSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  65. Dictionary<ModuleName, ModuleFlag> _atmModules = new Dictionary<ModuleName, ModuleFlag>();
  66. Dictionary<ModuleName, SchedulerModule> _vacSchedulers = new Dictionary<ModuleName, SchedulerModule>();
  67. Dictionary<ModuleName, ModuleFlag> _vacModules = new Dictionary<ModuleName, ModuleFlag>();
  68. SchedulerTMRobot _tmRobot = (SchedulerTMRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.TMRobot);
  69. SchedulerEfemRobot _efemRobot = (SchedulerEfemRobot)Singleton<TransferModule>.Instance.GetScheduler(ModuleName.EfemRobot);
  70. Dictionary<SlotItem, long> _vacReadyOutSlots = new Dictionary<SlotItem, long>();
  71. Dictionary<SlotItem, long> _vacReadyInSlots = new Dictionary<SlotItem, long>();
  72. Dictionary<SlotItem, long> _atmReadyOutSlots = new Dictionary<SlotItem, long>();
  73. Dictionary<SlotItem, long> _atmReadyInSlots = new Dictionary<SlotItem, long>();
  74. List<int> _LLAInSlot = new List<int> { 0, 1, 2, 3 };
  75. List<int> _LLAOutSlot = new List<int> { 0, 1, 2, 3 };
  76. List<int> _LLBInSlot = new List<int> { 0, 1, 2, 3 };
  77. List<int> _LLBOutSlot = new List<int> { 0, 1, 2, 3 };
  78. int _LLASlotNumber = 4;
  79. int _LLBSlotNumber = 4;
  80. int _efemRobotSingleArmOption = 0;
  81. SequenceLLInOutPath _LLInOutPath = SequenceLLInOutPath.DInDOut;
  82. List<MoveItem> _movingItems = new List<MoveItem>();
  83. List<MoveItem> _efemMovingItems = new List<MoveItem>();
  84. Dictionary<SlotItem, Guid> _vacWaferTargets = new Dictionary<SlotItem, Guid>();
  85. Dictionary<SlotItem, Guid> _atmWaferTargets = new Dictionary<SlotItem, Guid>();
  86. R_TRIG _vacMoveFinishTrig = new R_TRIG();
  87. R_TRIG _atmMoveFinishTrig = new R_TRIG();
  88. private SchedulerFACallback _faCallback;
  89. private SchedulerDBCallback _dbCallback;
  90. private bool _isCycleMode;
  91. private int _cycleSetPoint = 0;
  92. private int _cycledCount = 0;
  93. private int _cycledWafer = 0;
  94. private float _throughput = 0.0f;
  95. private Stopwatch _cycleWatch = new Stopwatch();
  96. public bool HasJobRunning => _lstControlJobs.Count > 0;
  97. #region public interface
  98. public AutoCycle()
  99. {
  100. _faCallback = new SchedulerFACallback();
  101. _dbCallback = new SchedulerDBCallback();
  102. InitModules();
  103. _LLASlotNumber = SC.GetValue<int>("LLA.SlotNumber");
  104. _LLBSlotNumber = SC.GetValue<int>("LLB.SlotNumber");
  105. _LLAInSlot.RemoveAll(item => item >= _LLASlotNumber);
  106. _LLAOutSlot.RemoveAll(item => item >= _LLASlotNumber);
  107. _LLBInSlot.RemoveAll(item => item >= _LLBSlotNumber);
  108. _LLBOutSlot.RemoveAll(item => item >= _LLBSlotNumber);
  109. _efemRobotSingleArmOption = SC.GetValue<int>("EFEM.SingleArmOption");
  110. DATA.Subscribe("Scheduler.CycledCount", () => _cycledCount,SubscriptionAttribute.FLAG.IgnoreSaveDB);
  111. DATA.Subscribe("Scheduler.CycledWafer", () => _cycledWafer, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  112. DATA.Subscribe("Scheduler.CycleSetPoint", () => _cycleSetPoint, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  113. DATA.Subscribe("Scheduler.Throughput", () => _throughput, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  114. DATA.Subscribe("Scheduler.PjIdList", () => Array.ConvertAll(_lstProcessJobs.ToArray(), x => x.InnerId.ToString()).ToList());
  115. }
  116. public RState Start(params object[] objs)
  117. {
  118. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  119. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  120. _cycledWafer = 0;
  121. _cycledCount = 0;
  122. _cycleWatch.Stop();
  123. return RState.Running;
  124. }
  125. public RState Monitor()
  126. {
  127. if(_cycleState == RState.Running)
  128. {
  129. prelude();
  130. driveAtmSystem();
  131. driveVacSystem();
  132. epilogue();
  133. }
  134. return _cycleState;
  135. }
  136. public void Abort()
  137. {
  138. }
  139. public void CreateJob(Dictionary<string, object> param)
  140. {
  141. _isCycleMode = SC.GetValue<bool>("System.IsCycleMode");
  142. _cycleSetPoint = _isCycleMode ? SC.GetValue<int>("System.CycleCount") : 0;
  143. string[] slotSequence = (string[])param["SlotSequence"];
  144. string jobId = (string)param["JobId"];
  145. string module = (string)param["Module"];
  146. //bool autoStart = (bool)param["AutoStart"];
  147. string lotId = jobId;
  148. if (param.ContainsKey("LotId"))
  149. lotId = (string)param["LotId"];
  150. if (slotSequence.Length != SC.GetValue<int>("EFEM.LoadPort.SlotNumber"))
  151. {
  152. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"slot sequence parameter not valid, length is {slotSequence.Length}, should be {SC.GetValue<int>("EFEM.LoadPort.SlotNumber")}");
  153. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  154. return;
  155. }
  156. if (!ModuleHelper.IsLoadPort(ModuleHelper.Converter(module)))
  157. {
  158. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} should be LoadPort");
  159. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  160. return;
  161. }
  162. if (string.IsNullOrEmpty(jobId))
  163. {
  164. jobId = "CJ_Local_" + module;
  165. }
  166. if (_lstControlJobs.Exists(x => x.Name == jobId))
  167. {
  168. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{jobId} already created");
  169. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  170. return;
  171. }
  172. SchedulerLoadPort lp = _atmSchedulers[ModuleHelper.Converter(module)] as SchedulerLoadPort;
  173. if (!lp.CheckReadyRunJob())
  174. {
  175. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"{module} not ready");
  176. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  177. return;
  178. }
  179. ControlJobInfo cj = new ControlJobInfo();
  180. cj.Name = jobId;
  181. cj.Module = module;
  182. cj.LotName = lotId;
  183. cj.LotInnerId = Guid.NewGuid();
  184. cj.LotWafers = new List<WaferInfo>();
  185. cj.SetState(EnumControlJobState.WaitingForStart);
  186. Dictionary<string, bool[]> seqSlot = new Dictionary<string, bool[]>();
  187. Dictionary<string, List<Tuple<ModuleName, int>>> seqSlotWafers = new Dictionary<string, List<Tuple<ModuleName, int>>>();
  188. Dictionary<string, string> indexSequence = new Dictionary<string, string>();
  189. bool enableGroupBySequence = SC.GetValue<bool>("Scheduler.GroupWaferBySequence");
  190. for (int i = 0; i < SC.GetValue<int>("EFEM.LoadPort.SlotNumber"); i++)
  191. {
  192. if (string.IsNullOrEmpty(slotSequence[i]) || string.IsNullOrEmpty(slotSequence[i].Trim()))
  193. continue;
  194. string groupName = enableGroupBySequence ? slotSequence[i].Trim() : i.ToString();
  195. indexSequence[groupName] = slotSequence[i];
  196. if (!seqSlot.ContainsKey(groupName))
  197. {
  198. seqSlot[groupName] = new bool[SC.GetValue<int>("EFEM.LoadPort.SlotNumber")];
  199. }
  200. if (!seqSlotWafers.ContainsKey(groupName))
  201. {
  202. seqSlotWafers[groupName] = new List<Tuple<ModuleName, int>>();
  203. }
  204. seqSlot[groupName][i] = true;
  205. if (!WaferManager.Instance.CheckHasWafer(module, i))
  206. {
  207. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} not in the carrier");
  208. return;
  209. }
  210. if (!WaferManager.Instance.CheckWafer(ModuleHelper.Converter(module), i, WaferStatus.Normal))
  211. {
  212. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Status}");
  213. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  214. return;
  215. }
  216. if (WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState != EnumWaferProcessStatus.Idle)
  217. {
  218. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job wafer: {module} slot {i + 1} process status is {WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).ProcessState}");
  219. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  220. return;
  221. }
  222. cj.LotWafers.Add(WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i));
  223. WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).SequenceName = slotSequence[i];
  224. seqSlotWafers[groupName].Add(Tuple.Create(ModuleHelper.Converter(module), i));
  225. cj.JobWaferSize = WaferManager.Instance.GetWafer(ModuleHelper.Converter(module), i).Size;
  226. LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"Assigned wafer job, wafer {module}.{i + 1}, sequence: {slotSequence[i]}");
  227. }
  228. if (seqSlotWafers.Count == 0)
  229. {
  230. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"job has not assign wafer");
  231. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  232. return;
  233. }
  234. List<ProcessJobInfo> pjs = new List<ProcessJobInfo>();
  235. string[] seqs = seqSlot.Keys.ToArray();
  236. for (int i = 0; i < seqs.Length; i++)
  237. {
  238. ProcessJobInfo pj = new ProcessJobInfo();
  239. pj.Name = jobId + "_" + (i + 1);
  240. pj.Sequence = SequenceInfoHelper.GetInfo(indexSequence[seqs[i]]);
  241. pj.ControlJobName = cj.Name;
  242. pj.LotName = lotId;
  243. pj.SlotWafers = seqSlotWafers[seqs[i]];
  244. pj.SetState(EnumProcessJobState.Queued);
  245. if (!CheckSequencePmReady(pj.Sequence, null, out _, out string reason))
  246. {
  247. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"no valid chamber for the {reason}");
  248. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  249. return;
  250. }
  251. if (!RouteManager.IsATMMode && !CheckSequenceRecipeFileValid(pj.Sequence, out reason))
  252. {
  253. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"recipe file not valid in the sequence, {reason}");
  254. _faCallback.JobCreateFailed(module, lotId, jobId, "");
  255. return;
  256. }
  257. pjs.Add(pj);
  258. }
  259. _dbCallback.LotUpdate(cj);
  260. foreach (var pj in pjs)
  261. {
  262. cj.ProcessJobNameList.Add(pj.Name);
  263. _lstProcessJobs.Add(pj);
  264. }
  265. _lstControlJobs.Add(cj);
  266. //AssociatedPMWithLP(cj);
  267. _faCallback.JobCreated(cj, GetFirstProcessJob(cj));
  268. }
  269. public bool CheckAllJobDone()
  270. {
  271. foreach (var cj in _lstControlJobs)
  272. {
  273. if (cj.State == EnumControlJobState.Executing || cj.State == EnumControlJobState.Paused)
  274. return false;
  275. }
  276. return true;
  277. }
  278. public bool CheckJobJustDone(out string sJobName)
  279. {
  280. foreach (var cj in _lstControlJobs)
  281. {
  282. if (cj.State == EnumControlJobState.Completed && !cj.BeenPosted)
  283. {
  284. //LP;WaferSize;Lot;Number;Start;End;
  285. sJobName = $"{cj.Module};{cj.JobWaferSize};{cj.LotName};{cj.LotWafers.Count};{cj.StartTime:T};{cj.EndTime:T}";
  286. cj.BeenPosted = true;
  287. return true;
  288. }
  289. }
  290. sJobName = "NULL";
  291. return false;
  292. }
  293. public ProcessJobInfo GetFirstProcessJob(ControlJobInfo cj)
  294. {
  295. foreach (var pj in _lstProcessJobs)
  296. {
  297. if (pj.ControlJobName == cj.Name)
  298. return pj;
  299. }
  300. return null;
  301. }
  302. public void AbortJob(string jobName)
  303. {
  304. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  305. if (cj == null)
  306. {
  307. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"abort job rejected, not found job with id {jobName}");
  308. return;
  309. }
  310. List<ProcessJobInfo> pjAbortList = new List<ProcessJobInfo>();
  311. foreach (var pj in _lstProcessJobs)
  312. {
  313. if (pj.ControlJobName == cj.Name)
  314. {
  315. pj.SetState(EnumProcessJobState.Aborting);
  316. pjAbortList.Add(pj);
  317. int unprocessed = 0;
  318. int aborted = 0;
  319. WaferInfo[] wafers = WaferManager.Instance.GetWaferByProcessJob(pj.Name);
  320. foreach (var waferInfo in wafers)
  321. {
  322. waferInfo.ProcessJob = null;
  323. waferInfo.NextSequenceStep = 0;
  324. if (waferInfo.ProcessState != EnumWaferProcessStatus.Completed)
  325. unprocessed++;
  326. }
  327. JobDataRecorder.EndPJ(pj.InnerId.ToString(), aborted, unprocessed);
  328. }
  329. }
  330. _faCallback.JobAborted(cj, GetFirstProcessJob(cj));
  331. _dbCallback.LotFinished(cj);
  332. foreach (var pj in pjAbortList)
  333. {
  334. _lstProcessJobs.Remove(pj);
  335. }
  336. _lstControlJobs.Remove(cj);
  337. }
  338. public void StopJob(string jobName)
  339. {
  340. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  341. if (cj == null)
  342. {
  343. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"stop job rejected, not found job with id {jobName}");
  344. return;
  345. }
  346. foreach (var pj in _lstProcessJobs)
  347. {
  348. if (pj.ControlJobName == cj.Name)
  349. {
  350. pj.SetState(EnumProcessJobState.Stopping);
  351. }
  352. }
  353. _faCallback.JobStopped(cj, GetFirstProcessJob(cj));
  354. _dbCallback.LotFinished(cj);
  355. }
  356. public void ResumeJob(string jobName)
  357. {
  358. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  359. if (cj == null)
  360. {
  361. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"resume job rejected, not found job with id {jobName}");
  362. return;
  363. }
  364. if (cj.State == EnumControlJobState.Paused)
  365. {
  366. cj.SetState(EnumControlJobState.Executing);
  367. }
  368. _faCallback.JobResumed(cj, GetFirstProcessJob(cj));
  369. }
  370. public void PauseJob(string jobName)
  371. {
  372. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  373. if (cj == null)
  374. {
  375. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"pause job rejected, not found job with id {jobName}");
  376. return;
  377. }
  378. if (cj.State == EnumControlJobState.Executing)
  379. {
  380. cj.SetState(EnumControlJobState.Paused);
  381. }
  382. _faCallback.JobPaused(cj, GetFirstProcessJob(cj));
  383. }
  384. public void StartJob(string jobName)
  385. {
  386. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == jobName);
  387. if (cj == null)
  388. {
  389. LOG.Write(eEvent.WARN_ROUTER, ModuleName.System, $"start job rejected, not found job with id {jobName}");
  390. return;
  391. }
  392. if (cj.State == EnumControlJobState.WaitingForStart)
  393. {
  394. cj.SetState(EnumControlJobState.Executing);
  395. //PreJobClean(cj);
  396. (_atmSchedulers[ModuleHelper.Converter(cj.Module)] as SchedulerLoadPort).NoteJobStart();
  397. cj.StartTime = DateTime.Now;
  398. _dbCallback.LotCreated(cj);
  399. _faCallback.JobStarted(cj, GetFirstProcessJob(cj));
  400. //if (!_blockingWatcher.IsRunning)
  401. // _blockingWatcher.Restart();
  402. //ResetTraceFlag();
  403. }
  404. if(!_cycleWatch.IsRunning)
  405. {
  406. _cycleWatch.Restart();
  407. }
  408. _cycleState = RState.Running;
  409. }
  410. public void Clear()
  411. {
  412. _vacWaferTargets.Clear();
  413. _atmWaferTargets.Clear();
  414. _movingItems.Clear();
  415. _efemMovingItems.Clear();
  416. _vacMoveFinishTrig.RST = true;
  417. _atmMoveFinishTrig.RST = true;
  418. _efemRobot.ResetTask();
  419. _tmRobot.ResetTask();
  420. foreach (var module in _vacSchedulers)
  421. {
  422. module.Value.ResetTask();
  423. _vacModules[module.Key].MovingStatus = MovingStatus.Idle;
  424. }
  425. foreach (var module in _atmSchedulers)
  426. {
  427. module.Value.ResetTask();
  428. _atmModules[module.Key].MovingStatus = MovingStatus.Idle;
  429. }
  430. _lstControlJobs.Clear();
  431. _lstProcessJobs.Clear();
  432. //_mapTarget.Clear();
  433. //queMoveAction.Clear();
  434. //_curAction.state = ActionState.Done;
  435. }
  436. #endregion
  437. private void InitModules()
  438. {
  439. foreach(var module in new ModuleName[]{ ModuleName.LP1, ModuleName.LP2, ModuleName.LP3,
  440. ModuleName.Aligner1, ModuleName.Aligner2, ModuleName.Cooling1, ModuleName.Cooling2})
  441. {
  442. if(ModuleHelper.IsInstalled(module))
  443. {
  444. if(ModuleHelper.IsLoadPort(module))
  445. {
  446. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  447. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  448. }
  449. else if(ModuleHelper.IsAligner(module) || ModuleHelper.IsCooling(module))
  450. {
  451. _atmSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  452. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  453. }
  454. }
  455. }
  456. foreach (var module in new ModuleName[] { ModuleName.PMA, ModuleName.PMB, ModuleName.PMC,
  457. ModuleName.PMD, ModuleName.PME, ModuleName.PMF})
  458. {
  459. if (ModuleHelper.IsInstalled(module))
  460. {
  461. _vacSchedulers[module] = Singleton<TransferModule>.Instance.GetScheduler(module);
  462. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  463. }
  464. }
  465. foreach (var module in new ModuleName[] { ModuleName.LLA, ModuleName.LLB })
  466. {
  467. if (ModuleHelper.IsInstalled(module))
  468. {
  469. var llScheduler = Singleton<TransferModule>.Instance.GetScheduler(module);
  470. _vacSchedulers[module] = llScheduler;
  471. _vacModules[module] = new ModuleFlag(ModulePriority.Middle);
  472. _atmSchedulers[module] = llScheduler;
  473. _atmModules[module] = new ModuleFlag(ModulePriority.Middle);
  474. }
  475. }
  476. }
  477. private void prelude()
  478. {
  479. }
  480. private void epilogue()
  481. {
  482. CheckWaferArrived();
  483. ProcessPMTask();
  484. ProcessAlignerTask();
  485. UpdateProcessJobStatus();
  486. UpdateControlJobStatus();
  487. StartNewJob();
  488. UpdateLLInOutPathProperty();
  489. }
  490. private void driveVacSystem()
  491. {
  492. PumpingTMRobotTask();
  493. ProcessTMRobotTask();
  494. RuningTMRobotTask();
  495. }
  496. #region Vacuum System
  497. private void PumpingTMRobotTask()
  498. {
  499. if (!_tmRobot.IsAvailable)
  500. return;
  501. foreach(var mod in _vacSchedulers)
  502. {
  503. if (mod.Value.IsAvailable && _vacModules[mod.Key].MovingStatus == MovingStatus.Idle)
  504. {
  505. if(ModuleHelper.IsLoadLock(mod.Key))
  506. {
  507. var inSlots = mod.Key == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  508. foreach(var slot in inSlots)
  509. {
  510. if (IsLoadLockReservedByEFEM(mod.Key))
  511. continue;
  512. if(WaferManager.Instance.CheckHasWafer(mod.Key, slot) && IsVacWaferReadyOut(mod.Key, slot))
  513. {
  514. _vacReadyOutSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  515. }
  516. }
  517. var outSlots = mod.Key == ModuleName.LLA ? _LLAOutSlot : _LLBOutSlot;
  518. foreach(var slot in outSlots)
  519. {
  520. if (IsLoadLockReservedByEFEM(mod.Key))
  521. continue;
  522. if (WaferManager.Instance.CheckNoWafer(mod.Key, slot))
  523. {
  524. _vacReadyInSlots.Add(new SlotItem(mod.Key, slot), mod.Value.WaferArrivedTicks(slot));
  525. }
  526. }
  527. }
  528. else
  529. {
  530. if(WaferManager.Instance.CheckHasWafer(mod.Key, 0) && IsVacWaferReadyOut(mod.Key, 0)) // processed?
  531. {
  532. _vacReadyOutSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  533. }
  534. else if(WaferManager.Instance.CheckNoWafer(mod.Key, 0))
  535. {
  536. _vacReadyInSlots.Add(new SlotItem(mod.Key, 0), mod.Value.WaferArrivedTicks(0));
  537. }
  538. }
  539. }
  540. }
  541. _vacReadyOutSlots = _vacReadyOutSlots.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  542. }
  543. bool SearchWaferDestination(SlotItem outSlot, out SlotItem destSlot)
  544. {
  545. destSlot = new SlotItem(ModuleName.System, -1);
  546. var wafer = GetCloneWafer(outSlot.Module, outSlot.Slot);
  547. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  548. return false;
  549. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  550. {
  551. var validSlots = GetModuleValidSlots(next_module);
  552. foreach (var nSlot in validSlots)
  553. {
  554. if (_movingItems.Exists(mItem => mItem.DestinationModule == next_module && mItem.DestinationSlot == nSlot))
  555. continue;
  556. foreach(var inItem in _vacReadyInSlots)
  557. {
  558. if(inItem.Key.Module == next_module && inItem.Key.Slot == nSlot && _vacModules[next_module].MovingStatus != MovingStatus.Moving)
  559. {
  560. destSlot.Module = next_module;
  561. destSlot.Slot = nSlot;
  562. return true;
  563. }
  564. }
  565. }
  566. }
  567. return false;
  568. }
  569. List<int> GetModuleValidSlots(ModuleName mod)
  570. {
  571. var validSlot = new List<int>();
  572. if(ModuleHelper.IsLoadLock(mod))
  573. {
  574. if(!IsLoadLockReservedByEFEM(mod))
  575. {
  576. var inSlots = mod == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  577. foreach (var slot in inSlots)
  578. {
  579. if (WaferManager.Instance.CheckNoWafer(mod, slot) && !_movingItems.Exists(item => item.DestinationModule == mod && item.DestinationSlot == slot))
  580. validSlot.Add(slot);
  581. if (WaferManager.Instance.CheckHasWafer(mod, slot) && _movingItems.Exists(item => item.SourceModule == mod && item.SourceSlot == slot))
  582. validSlot.Add(slot);
  583. }
  584. }
  585. }
  586. else if(ModuleHelper.IsPm(mod))
  587. {
  588. if (WaferManager.Instance.CheckNoWafer(mod, 0) && !_movingItems.Exists(item => item.DestinationModule == mod))
  589. validSlot.Add(0);
  590. if (WaferManager.Instance.CheckHasWafer(mod, 0) && _movingItems.Exists(item => item.SourceModule == mod))
  591. validSlot.Add(0);
  592. }
  593. return validSlot.Distinct().ToList();
  594. }
  595. private int GetModuleSlotCount(ModuleName mod)
  596. {
  597. int nSlotCount = 1;
  598. if(ModuleHelper.IsLoadLock(mod))
  599. {
  600. nSlotCount = mod == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  601. }
  602. else if(ModuleHelper.IsLoadPort(mod))
  603. {
  604. nSlotCount = SC.GetValue<int>("EFEM.LoadPort.SlotNumber");
  605. }
  606. else if(ModuleHelper.IsTMRobot(mod) || ModuleHelper.IsEFEMRobot(mod))
  607. {
  608. nSlotCount = 2;
  609. }
  610. return nSlotCount;
  611. }
  612. List<MoveItem> SearchWaitInSlots(ModuleName inModule)
  613. {
  614. List<MoveItem> inSlots = new List<MoveItem>();
  615. var validSlots = GetModuleValidSlots(inModule);
  616. foreach(var slot in _vacReadyOutSlots)
  617. {
  618. if (slot.Key.Module == inModule || _vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  619. continue;
  620. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  621. continue;
  622. var wafer = GetCloneWafer(slot.Key.Module, slot.Key.Slot);
  623. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  624. continue;
  625. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  626. {
  627. if(next_module == inModule && validSlots.Count > 0 && !_movingItems.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  628. {
  629. if(!inSlots.Exists(item => item.SourceModule == slot.Key.Module && item.SourceSlot == slot.Key.Slot))
  630. {
  631. inSlots.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, inModule, validSlots.First(), Hand.None));
  632. }
  633. validSlots.RemoveAt(0);
  634. }
  635. }
  636. }
  637. return inSlots;
  638. }
  639. private void UpdateItemMovingStatus(MoveItem moveItem, MovingStatus status = MovingStatus.Moving)
  640. {
  641. if(!ModuleHelper.IsTMRobot(moveItem.DestinationModule))
  642. {
  643. _vacModules[moveItem.DestinationModule].MovingStatus = status;
  644. }
  645. if(!ModuleHelper.IsTMRobot(moveItem.SourceModule))
  646. {
  647. _vacModules[moveItem.SourceModule].MovingStatus = status;
  648. }
  649. }
  650. private void UpdateModuleMovingStatus(ModuleName module, MovingStatus status = MovingStatus.Moving)
  651. {
  652. if (!ModuleHelper.IsTMRobot(module))
  653. {
  654. _vacModules[module].MovingStatus = status;
  655. }
  656. }
  657. private void ProcessTMRobotTask()
  658. {
  659. if(_tmRobot.IsAvailable)
  660. {
  661. if(WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) || WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1))
  662. {
  663. return;
  664. }
  665. foreach(var slot in _vacReadyOutSlots)
  666. {
  667. if (_vacModules[slot.Key.Module].MovingStatus != MovingStatus.Idle)
  668. continue;
  669. if (ModuleHelper.IsLoadLock(slot.Key.Module))
  670. {
  671. if (IsLoadLockReservedByEFEM(slot.Key.Module))
  672. continue;
  673. if(SearchWaferDestination(slot.Key, out SlotItem destSlot))
  674. {
  675. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  676. UpdateModuleMovingStatus(slot.Key.Module);
  677. UpdateModuleMovingStatus(destSlot.Module);
  678. // check whether match double pick pattern
  679. foreach(var item in _vacReadyOutSlots)
  680. {
  681. if(item.Key.Module == slot.Key.Module && item.Key.Slot != slot.Key.Slot)
  682. {
  683. if (SearchWaferDestination(item.Key, out SlotItem destSlot_2))
  684. {
  685. _movingItems.Add(new MoveItem(item.Key.Module, item.Key.Slot, destSlot_2.Module, destSlot_2.Slot, Hand.None));
  686. UpdateModuleMovingStatus(item.Key.Module);
  687. UpdateModuleMovingStatus(destSlot_2.Module);
  688. break;
  689. }
  690. }
  691. }
  692. // check whether match swap pattern
  693. int inCount = 0;
  694. var in_slots = SearchWaitInSlots(slot.Key.Module);
  695. foreach(var in_slot in in_slots)
  696. {
  697. if(_vacModules[in_slot.DestinationModule].MovingStatus == MovingStatus.Idle && inCount < 2)
  698. {
  699. _movingItems.Add(in_slot);
  700. UpdateItemMovingStatus(in_slot);
  701. inCount++;
  702. }
  703. }
  704. return;
  705. }
  706. }
  707. else // PM
  708. {
  709. if(SearchWaferDestination(slot.Key, out SlotItem destSlot))
  710. {
  711. _movingItems.Add(new MoveItem(slot.Key.Module, slot.Key.Slot, destSlot.Module, destSlot.Slot, Hand.None));
  712. UpdateModuleMovingStatus(slot.Key.Module);
  713. UpdateModuleMovingStatus(destSlot.Module);
  714. // check whether match swap pattern
  715. int swapCount = 0;
  716. var in_slots = SearchWaitInSlots(slot.Key.Module);
  717. foreach(var swap_slot in in_slots)
  718. {
  719. if(_vacModules[swap_slot.SourceModule].MovingStatus == MovingStatus.Idle && swapCount < 1)
  720. {
  721. _movingItems.Add(swap_slot);
  722. UpdateItemMovingStatus(swap_slot);
  723. swapCount++;
  724. }
  725. }
  726. if(swapCount == 0)
  727. {
  728. // check whether match double move pattern
  729. int inCount = 0;
  730. var same_dest = SearchWaitInSlots(destSlot.Module);
  731. foreach(var in_slot in same_dest)
  732. {
  733. if(_vacModules[in_slot.SourceModule].MovingStatus == MovingStatus.Idle && inCount < 1)
  734. {
  735. _movingItems.Add(in_slot);
  736. UpdateItemMovingStatus(in_slot);
  737. inCount++;
  738. }
  739. }
  740. }
  741. return;
  742. }
  743. }
  744. }
  745. _vacReadyOutSlots.Clear();
  746. _vacReadyInSlots.Clear();
  747. }
  748. }
  749. private void RuningTMRobotTask()
  750. {
  751. if(_tmRobot.IsAvailable)
  752. {
  753. if(_tmRobot.PostMoveItems(_movingItems.ToArray()))
  754. {
  755. foreach(var item in _movingItems)
  756. {
  757. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  758. if (wafer.IsEmpty)
  759. {
  760. // post alarm
  761. _cycleState = RState.Failed;
  762. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run TM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  763. return;
  764. }
  765. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  766. _vacWaferTargets[slot] = wafer.InnerId;
  767. }
  768. }
  769. }
  770. }
  771. private void ProcessPMTask()
  772. {
  773. foreach(var mod in _vacModules)
  774. {
  775. if(ModuleHelper.IsPm(mod.Key))
  776. {
  777. if(_vacSchedulers[mod.Key].IsAvailable)
  778. {
  779. switch (mod.Value.MovingStatus)
  780. {
  781. case MovingStatus.WaitProcess:
  782. {
  783. _vacSchedulers[mod.Key].EventWaferArrived?.Invoke(this, new WaferMoveArgs(ModuleName.TMRobot, 0, mod.Key, 0));
  784. mod.Value.MovingStatus = MovingStatus.StartProcess;
  785. }
  786. break;
  787. case MovingStatus.Processing:
  788. mod.Value.MovingStatus = MovingStatus.Idle;
  789. break;
  790. }
  791. }
  792. else
  793. {
  794. switch(mod.Value.MovingStatus)
  795. {
  796. case MovingStatus.StartProcess:
  797. mod.Value.MovingStatus = MovingStatus.Processing;
  798. break;
  799. }
  800. }
  801. }
  802. }
  803. }
  804. private Hand GetTMRobotFreeHand()
  805. {
  806. var blade1HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0);
  807. var blade2HasWafer = WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1);
  808. if (blade1HasWafer && blade2HasWafer)
  809. return Hand.None;
  810. else if (!blade1HasWafer && !blade2HasWafer)
  811. return Hand.Both;
  812. else if (blade1HasWafer)
  813. return Hand.Blade2;
  814. else
  815. return Hand.Blade1;
  816. }
  817. private bool IsVacWaferReadyOut(ModuleName mod, int slot)
  818. {
  819. var wafer = GetCloneWafer(mod, slot);
  820. if (wafer.IsEmpty)
  821. return false;
  822. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  823. return false;
  824. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  825. {
  826. // should not go here
  827. //LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  828. return false;
  829. }
  830. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  831. return false;
  832. foreach(var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  833. {
  834. if (ModuleHelper.IsLoadLock(module) || ModuleHelper.IsPm(module))
  835. return true;
  836. }
  837. return false;
  838. }
  839. #endregion Vacuum System
  840. #region Atm System
  841. private void driveAtmSystem()
  842. {
  843. PumpingEFEMRobotTask();
  844. RuningEFEMRobotTask();
  845. }
  846. private void PumpingEFEMRobotTask()
  847. {
  848. if (!_efemRobot.IsAvailable)
  849. return;
  850. foreach(var scheduler in _atmSchedulers)
  851. {
  852. if (!scheduler.Value.IsAvailable)
  853. continue;
  854. if(ModuleHelper.IsAligner(scheduler.Key))
  855. {
  856. if(_atmModules[scheduler.Key].MovingStatus != MovingStatus.Idle)
  857. {
  858. ProcessAlignerTask();
  859. if (_atmModules[scheduler.Key].MovingStatus != MovingStatus.Idle)
  860. return;
  861. }
  862. if (ProcessAlignerEFEMRobotTask(scheduler.Key))
  863. return;
  864. }
  865. else if (ModuleHelper.IsLoadLock(scheduler.Key))
  866. {
  867. if (ProcessLLEFEMRobotTask(scheduler.Key))
  868. return;
  869. }
  870. else if (ModuleHelper.IsCooling(scheduler.Key))
  871. {
  872. if (ProcessCoolingEFEMRobotTask(scheduler.Key))
  873. return;
  874. }
  875. else if (ModuleHelper.IsLoadPort(scheduler.Key))
  876. {
  877. if (ProcessLPEFEMRobotTask(scheduler.Key))
  878. return;
  879. }
  880. else
  881. {
  882. // should not go here
  883. LOG.Write(eEvent.ERR_ROUTER, $"Wrong Module: {scheduler.Key} in ATM System");
  884. }
  885. }
  886. }
  887. List<int> GetEfemRobotWaferReadyInHands(ModuleName mod)
  888. {
  889. var slots = new List<int>();
  890. for(int i = 0; i < 2; i++)
  891. {
  892. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  893. continue;
  894. var wafer = GetCloneWafer(ModuleName.EfemRobot, i);
  895. if (wafer.IsEmpty)
  896. continue;
  897. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  898. continue;
  899. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  900. {
  901. // should not go here
  902. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  903. continue;
  904. }
  905. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  906. {
  907. slots.Add(i);
  908. }
  909. }
  910. return slots;
  911. }
  912. bool IsAtmWaferReadyOut(ModuleName mod, int slot)
  913. {
  914. var wafer = GetCloneWafer(mod, slot);
  915. if (wafer.IsEmpty)
  916. return false;
  917. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  918. return false;
  919. if (wafer.NextSequenceStep == wafer.ProcessJob.Sequence.Steps.Count)
  920. {
  921. // need return
  922. return true;
  923. }
  924. else if(wafer.NextSequenceStep > wafer.ProcessJob.Sequence.Steps.Count)
  925. {
  926. // should not go here
  927. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Wafer:{wafer.WaferOrigin} NextSequenceStep {wafer.NextSequenceStep} exceeds {wafer.ProcessJob.Sequence.Name} max steps number");
  928. return false;
  929. }
  930. if (wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(mod))
  931. return false;
  932. if(ModuleHelper.IsLoadLock(mod))
  933. {
  934. foreach (var module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  935. {
  936. if (ModuleHelper.IsPm(module))
  937. return false;
  938. }
  939. }
  940. return true;
  941. }
  942. private bool ProcessLLEFEMRobotTask(ModuleName ll)
  943. {
  944. if (_vacModules[ll].MovingStatus != MovingStatus.Idle || IsLoadLockReservedByTM(ll))
  945. return false;
  946. var robotSlots = GetEfemRobotWaferReadyInHands(ll);
  947. var inSlots = ll == ModuleName.LLA ? _LLAInSlot : _LLBInSlot;
  948. foreach(var slot in inSlots)
  949. {
  950. if(robotSlots.Count >= 1)
  951. {
  952. if(WaferManager.Instance.CheckNoWafer(ll, slot))
  953. {
  954. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), ll, slot, (Hand)robotSlots.First()));
  955. robotSlots.RemoveAt(0);
  956. }
  957. }
  958. }
  959. var slotNumber = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  960. Dictionary<int, long> slot_delays = new Dictionary<int, long>();
  961. for (int i = 0; i < slotNumber; i++)
  962. {
  963. if(IsAtmWaferReadyOut(ll, i))
  964. {
  965. slot_delays[i] = _atmSchedulers[ll].WaferArrivedTicks(i);
  966. }
  967. }
  968. slot_delays = slot_delays.OrderByDescending(item => item.Value).ToDictionary(k => k.Key, v => v.Value);
  969. if(slot_delays.Count > 0)
  970. {
  971. var robotHand = GetEFEMRobotFreeHand();
  972. if (robotHand != Hand.None)
  973. {
  974. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(0).Key, ModuleName.EfemRobot, (int)robotHand, robotHand));
  975. }
  976. if(slot_delays.Count > 1)
  977. {
  978. var secondHand = GetEFEMRobotFreeHand();
  979. if(secondHand != Hand.None)
  980. {
  981. _efemMovingItems.Add(new MoveItem(ll, slot_delays.ElementAt(1).Key, ModuleName.EfemRobot, (int)secondHand, secondHand));
  982. }
  983. }
  984. }
  985. return _efemMovingItems.Count > 0;
  986. }
  987. private Tuple<int, int> GetPMWaferExistence()
  988. {
  989. int exist = 0;
  990. int empty = 0;
  991. foreach (var module in _vacModules)
  992. {
  993. if (ModuleHelper.IsPm(module.Key) && _vacSchedulers[module.Key].IsOnline && module.Value.InUsed)
  994. {
  995. if (WaferManager.Instance.CheckHasWafer(module.Key, 0))
  996. exist++;
  997. else
  998. empty++;
  999. }
  1000. }
  1001. return new Tuple<int, int>(exist, empty);
  1002. }
  1003. private int GetTMRobotWaferCount()
  1004. {
  1005. return (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.TMRobot, 1) ? 1 : 0);
  1006. }
  1007. private int GetEfemRoborWaferCount()
  1008. {
  1009. return (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 0) ? 1 : 0) + (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, 1) ? 1 : 0);
  1010. }
  1011. private bool IsLoadLockReservedByEFEM(ModuleName ll)
  1012. {
  1013. if (_efemMovingItems.Exists(item => item.DestinationModule == ll || item.SourceModule == ll))
  1014. return true;
  1015. return false;
  1016. }
  1017. private bool IsLoadLockReservedByTM(ModuleName ll)
  1018. {
  1019. if (_movingItems.Exists(item => item.DestinationModule == ll || item.SourceModule == ll))
  1020. return true;
  1021. return false;
  1022. }
  1023. private Tuple<int, int> GetLLProcessStatusCount(ModuleName ll)
  1024. {
  1025. int processedCount = 0;
  1026. int unprocessCount = 0;
  1027. int slotCount = ll == ModuleName.LLA ? _LLASlotNumber : _LLBSlotNumber;
  1028. if(ModuleHelper.IsLoadLock(ll))
  1029. {
  1030. for(int i = 0; i < slotCount;i++)
  1031. {
  1032. if(WaferManager.Instance.CheckHasWafer(ll, i))
  1033. {
  1034. if(CheckWaferNeedProcessAndPMAvailable(ll, i))
  1035. unprocessCount++;
  1036. else
  1037. processedCount++;
  1038. }
  1039. }
  1040. }
  1041. return new Tuple<int, int>(processedCount, unprocessCount);
  1042. }
  1043. private int GetAtmInerWaferCount()
  1044. {
  1045. int nCount = 0;
  1046. foreach(var atmModule in _atmModules)
  1047. {
  1048. if (!ModuleHelper.IsEFEMRobot(atmModule.Key) && !ModuleHelper.IsLoadPort(atmModule.Key) && WaferManager.Instance.CheckHasWafer(atmModule.Key, 0))
  1049. nCount++;
  1050. }
  1051. return nCount;
  1052. }
  1053. private int CanPushInWaferNumber()
  1054. {
  1055. if (_tmRobot.RobotStatus == RState.Running)
  1056. return 0;
  1057. var llaWaferStatus = GetLLProcessStatusCount(ModuleName.LLA);
  1058. var llbWaferStatus = GetLLProcessStatusCount(ModuleName.LLB);
  1059. var pmWaferStatus = GetPMWaferExistence();
  1060. if(_LLInOutPath == SequenceLLInOutPath.AInBOut)
  1061. {
  1062. return _LLASlotNumber + pmWaferStatus.Item2 - llaWaferStatus.Item1 - llaWaferStatus.Item2
  1063. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1064. }
  1065. else if(_LLInOutPath == SequenceLLInOutPath.BInAOut)
  1066. {
  1067. return _LLBSlotNumber + pmWaferStatus.Item2 - llbWaferStatus.Item1 - llbWaferStatus.Item2
  1068. - GetTMRobotWaferCount() - GetAtmInerWaferCount() - GetEfemRoborWaferCount();
  1069. }
  1070. else if(_LLInOutPath == SequenceLLInOutPath.AInAOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && !_vacSchedulers[ModuleName.LLB].IsOnline))
  1071. {
  1072. return llaWaferStatus.Item1 > 0 ? 0 :
  1073. (_LLASlotNumber) / 2 + pmWaferStatus.Item2 - llaWaferStatus.Item2
  1074. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1075. }
  1076. else if (_LLInOutPath == SequenceLLInOutPath.BInBOut || (_LLInOutPath == SequenceLLInOutPath.DInDOut && !_vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline))
  1077. {
  1078. return llbWaferStatus.Item1 > 0 ? 0 :
  1079. (_LLBSlotNumber) / 2 + pmWaferStatus.Item2 - llbWaferStatus.Item2
  1080. -GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1081. }
  1082. else if(_LLInOutPath == SequenceLLInOutPath.DInDOut && _vacSchedulers[ModuleName.LLA].IsOnline && _vacSchedulers[ModuleName.LLB].IsOnline)
  1083. {
  1084. return llaWaferStatus.Item1 + llbWaferStatus.Item1 > 1 ? 0 :
  1085. (_LLASlotNumber + _LLBSlotNumber) / 2 + pmWaferStatus.Item2
  1086. - llaWaferStatus.Item1 - llaWaferStatus.Item2 - llbWaferStatus.Item1 - llbWaferStatus.Item2
  1087. - GetTMRobotWaferCount() - GetEfemRoborWaferCount() - GetAtmInerWaferCount();
  1088. }
  1089. else
  1090. {
  1091. _cycleState = RState.Failed;
  1092. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, "Both LLA/LLB offline, stop runing.");
  1093. return 0;
  1094. }
  1095. }
  1096. private bool IsForwardPathBlocking(ModuleName mod, int slot)
  1097. {
  1098. var wafer = GetCloneWafer(mod, slot);
  1099. if (wafer.IsEmpty || wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null || wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1100. return false;
  1101. foreach (var next_module in wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules)
  1102. {
  1103. var SlotNumber = GetModuleSlotCount(next_module);
  1104. for(int i = 0; i < SlotNumber; i++)
  1105. {
  1106. if (WaferManager.Instance.CheckNoWafer(next_module, i))
  1107. return false;
  1108. }
  1109. }
  1110. return true;
  1111. }
  1112. private bool ProcessLPEFEMRobotTask(ModuleName lp)
  1113. {
  1114. // check return
  1115. for(int i = 0; i < 2; i++)
  1116. {
  1117. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1118. continue;
  1119. if(WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i))
  1120. {
  1121. var returnWafer = WaferManager.Instance.GetWafer(ModuleName.EfemRobot, i);
  1122. if (returnWafer.IsEmpty)
  1123. continue;
  1124. if (returnWafer.ProcessJob == null || returnWafer.ProcessJob.Sequence == null)
  1125. continue;
  1126. if (returnWafer.NextSequenceStep >= returnWafer.ProcessJob.Sequence.Steps.Count && lp == (ModuleName)returnWafer.OriginStation) // need return
  1127. {
  1128. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, i, lp, returnWafer.OriginSlot, (Hand)i));
  1129. }
  1130. }
  1131. }
  1132. var canPushInWafers = CanPushInWaferNumber();
  1133. if(_efemMovingItems.Count == 0 && canPushInWafers > 0)
  1134. {
  1135. var outSlots = GetNextWaferInJobQueue(lp);
  1136. var hand = GetEFEMRobotFreeHand();
  1137. if (hand != Hand.None && outSlots.Count > 0 && !IsForwardPathBlocking(lp, outSlots[0]))
  1138. {
  1139. _efemMovingItems.Add(new MoveItem(lp, outSlots[0], ModuleName.EfemRobot, (int)hand, hand));
  1140. }
  1141. if(canPushInWafers > 1)
  1142. {
  1143. hand = GetEFEMRobotFreeHand();
  1144. if (hand != Hand.None && outSlots.Count > 1 && !IsForwardPathBlocking(lp, outSlots[1]))
  1145. {
  1146. _efemMovingItems.Add(new MoveItem(lp, outSlots[1], ModuleName.EfemRobot, (int)hand, hand));
  1147. }
  1148. }
  1149. }
  1150. return _efemMovingItems.Count > 0;
  1151. }
  1152. private List<int> GetNextWaferInJobQueue(ModuleName lp)
  1153. {
  1154. var inSlots = new List<int>();
  1155. foreach (var cj in _lstControlJobs)
  1156. {
  1157. if (lp != ModuleName.System && (cj.Module != lp.ToString()))
  1158. continue;
  1159. if (cj.State == EnumControlJobState.Executing)
  1160. {
  1161. foreach (var pj in _lstProcessJobs)
  1162. {
  1163. if (pj.ControlJobName == cj.Name && pj.State == EnumProcessJobState.Processing)
  1164. {
  1165. foreach (var pjSlotWafer in pj.SlotWafers)
  1166. {
  1167. if (CheckWaferNeedProcessAndPMAvailable(pjSlotWafer.Item1, pjSlotWafer.Item2))
  1168. {
  1169. var wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1170. if(!wafer.IsEmpty && wafer.NextSequenceStep == 0)
  1171. {
  1172. inSlots.Add(pjSlotWafer.Item2);
  1173. if (inSlots.Count >= 2)
  1174. return inSlots;
  1175. }
  1176. }
  1177. }
  1178. }
  1179. }
  1180. }
  1181. }
  1182. return inSlots;
  1183. }
  1184. private bool ProcessAlignerEFEMRobotTask(ModuleName aligner)
  1185. {
  1186. if(WaferManager.Instance.CheckHasWafer(aligner, 0) && IsAtmWaferReadyOut(aligner, 0) && _atmModules[aligner].MovingStatus == MovingStatus.Idle)
  1187. {
  1188. var hand = GetEFEMRobotFreeHand();
  1189. if(hand != Hand.None)
  1190. {
  1191. _efemMovingItems.Add(new MoveItem(aligner, 0, ModuleName.EfemRobot, (int)hand, hand));
  1192. }
  1193. //// check with whether another robot arm wafer wait go to aligner
  1194. //var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1195. //if (robotSlots.Count > 0)
  1196. //{
  1197. // _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1198. //}
  1199. }
  1200. else if(WaferManager.Instance.CheckNoWafer(aligner, 0))
  1201. {
  1202. var robotSlots = GetEfemRobotWaferReadyInHands(aligner);
  1203. if(robotSlots.Count > 0)
  1204. {
  1205. _efemMovingItems.Add(new MoveItem(ModuleName.EfemRobot, robotSlots.First(), aligner, 0, (Hand)robotSlots.First()));
  1206. }
  1207. }
  1208. return _efemMovingItems.Count > 0;
  1209. }
  1210. private bool ProcessCoolingEFEMRobotTask(ModuleName cooling)
  1211. {
  1212. if (WaferManager.Instance.CheckHasWafer(cooling, 0) && IsAtmWaferReadyOut(cooling, 0))
  1213. {
  1214. var hand = GetEFEMRobotFreeHand();
  1215. if (hand != Hand.None)
  1216. {
  1217. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, (int)hand, hand));
  1218. }
  1219. }
  1220. else
  1221. {
  1222. var robotSlots = GetEfemRobotWaferReadyInHands(cooling);
  1223. if (robotSlots.Count > 0)
  1224. {
  1225. _efemMovingItems.Add(new MoveItem(cooling, 0, ModuleName.EfemRobot, robotSlots.First(), (Hand)robotSlots.First()));
  1226. }
  1227. }
  1228. return _efemMovingItems.Count > 0;
  1229. }
  1230. private void RuningEFEMRobotTask()
  1231. {
  1232. if (_efemRobot.IsAvailable && _efemMovingItems.Count > 0)
  1233. {
  1234. if (_efemRobot.PostMoveItems(_efemMovingItems.ToArray()))
  1235. {
  1236. foreach (var item in _efemMovingItems)
  1237. {
  1238. var wafer = WaferManager.Instance.GetWafer(item.SourceModule, item.SourceSlot);
  1239. if (wafer.IsEmpty)
  1240. {
  1241. // post alarm
  1242. _cycleState = RState.Failed;
  1243. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Cannot run EFEM moving task as Get {item.SourceModule}{item.SourceModule} Wafer Info failed");
  1244. return;
  1245. }
  1246. var slot = new SlotItem(item.DestinationModule, item.DestinationSlot);
  1247. _atmWaferTargets[slot] = wafer.InnerId;
  1248. if(ModuleHelper.IsLoadLock(item.Module))
  1249. {
  1250. _vacModules[item.Module].MovingStatus = MovingStatus.Moving;
  1251. }
  1252. }
  1253. }
  1254. }
  1255. }
  1256. private Hand GetEFEMRobotFreeHand()
  1257. {
  1258. for(int i = 0; i < 2; i++)
  1259. {
  1260. if (_efemRobotSingleArmOption != 0 && _efemRobotSingleArmOption != i + 1)
  1261. continue;
  1262. if ((WaferManager.Instance.CheckNoWafer(ModuleName.EfemRobot, i) &&
  1263. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)) ||
  1264. (WaferManager.Instance.CheckHasWafer(ModuleName.EfemRobot, i) &&
  1265. _efemMovingItems.Exists(item => item.SourceModule == ModuleName.EfemRobot && item.SourceSlot == i) &&
  1266. !_efemMovingItems.Exists(item => item.DestinationModule == ModuleName.EfemRobot && item.DestinationSlot == i)))
  1267. return (Hand)i;
  1268. }
  1269. return Hand.None;
  1270. }
  1271. private void ProcessAlignerTask()
  1272. {
  1273. foreach(var align in _atmModules)
  1274. {
  1275. if(ModuleHelper.IsAligner(align.Key))
  1276. {
  1277. switch(align.Value.MovingStatus)
  1278. {
  1279. case MovingStatus.WaitAlign:
  1280. if(_efemRobot.IsAvailable)
  1281. {
  1282. WaferInfo wafer = WaferManager.Instance.GetWafer(align.Key, 0);
  1283. if(!wafer.IsEmpty)
  1284. {
  1285. string attr = "AlignAngle";
  1286. string angle = string.Empty;
  1287. int step = wafer.NextSequenceStep;
  1288. if (!wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(align.Key))
  1289. {
  1290. step = wafer.NextSequenceStep - 1;
  1291. }
  1292. if (wafer.ProcessJob.Sequence.Steps[step].StepParameter.ContainsKey(attr))
  1293. {
  1294. angle = (string)wafer.ProcessJob.Sequence.Steps[step].StepParameter[attr];
  1295. if (_efemRobot.Align(float.Parse(angle)))
  1296. {
  1297. align.Value.MovingStatus = MovingStatus.StartAlign;
  1298. return;
  1299. }
  1300. }
  1301. }
  1302. align.Value.MovingStatus = MovingStatus.Idle;
  1303. }
  1304. break;
  1305. case MovingStatus.StartAlign:
  1306. if(!_efemRobot.IsAvailable)
  1307. {
  1308. align.Value.MovingStatus = MovingStatus.Aligning;
  1309. }
  1310. break;
  1311. case MovingStatus.Aligning:
  1312. {
  1313. if(_efemRobot.IsAvailable)
  1314. {
  1315. align.Value.MovingStatus = MovingStatus.Idle;
  1316. }
  1317. }
  1318. break;
  1319. }
  1320. }
  1321. }
  1322. }
  1323. #endregion Atm System
  1324. #region Sequence validation
  1325. private bool CheckSequencePmReady(SequenceInfo seq, List<ModuleName> pmOccupied, out List<ModuleName> pmUsed, out string reason)
  1326. {
  1327. pmUsed = new List<ModuleName>();
  1328. reason = "";
  1329. bool pmIsReady = true;
  1330. for (int i = 0; i < seq.Steps.Count; i++)
  1331. {
  1332. SequenceStepInfo stepInfo = seq.Steps[i];
  1333. bool hasPm = false;
  1334. foreach (var module in stepInfo.StepModules)
  1335. {
  1336. if (!ModuleHelper.IsPm(module))
  1337. {
  1338. hasPm = true;
  1339. break;
  1340. }
  1341. if (ModuleHelper.IsInstalled(module) && (pmOccupied == null || !pmOccupied.Contains(module)))
  1342. {
  1343. hasPm = true;
  1344. }
  1345. if (!pmUsed.Contains(module))
  1346. pmUsed.Add(module);
  1347. }
  1348. if (pmIsReady && !hasPm)
  1349. {
  1350. reason = $"Step {i + 1} no valid PM, " + string.Join("|", stepInfo.StepModules);
  1351. pmIsReady = false;
  1352. }
  1353. }
  1354. return pmIsReady;
  1355. }
  1356. private bool CheckSequenceRecipeFileValid(SequenceInfo seq, out string reason)
  1357. {
  1358. for (int i = 0; i < seq.Steps.Count; i++)
  1359. {
  1360. SequenceStepInfo stepInfo = seq.Steps[i];
  1361. foreach (var module in stepInfo.StepModules)
  1362. {
  1363. if (ModuleHelper.IsPm(module))
  1364. {
  1365. string attr = $"{module}Recipe";
  1366. if (stepInfo.StepParameter.ContainsKey(attr)
  1367. && !string.IsNullOrEmpty((string)stepInfo.StepParameter[attr]))
  1368. {
  1369. var recipeName = (string)stepInfo.StepParameter[attr];
  1370. if (!string.IsNullOrEmpty(recipeName))
  1371. {
  1372. var recipeContent =
  1373. RecipeFileManager.Instance.LoadRecipe($"{module}", recipeName, false);
  1374. if (string.IsNullOrEmpty(recipeContent))
  1375. {
  1376. reason = $"Can not find recipe file{recipeName}";
  1377. return false;
  1378. }
  1379. }
  1380. }
  1381. }
  1382. }
  1383. }
  1384. reason = "";
  1385. return true;
  1386. }
  1387. private bool CheckWaferNeedProcessAndPMAvailable(ModuleName waferModule, int waferSlot, ModuleName processIn = ModuleName.System)
  1388. {
  1389. WaferInfo wafer = GetCloneWafer(waferModule, waferSlot);
  1390. if (wafer.IsEmpty)
  1391. return false;
  1392. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1393. return false;
  1394. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1395. return false;
  1396. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  1397. {
  1398. var hasPmAvailable = false;
  1399. foreach (var stepModule in wafer.ProcessJob.Sequence.Steps[i].StepModules)
  1400. {
  1401. if (!ModuleHelper.IsPm(stepModule))
  1402. break;
  1403. if (!_vacSchedulers.Keys.Contains(stepModule))
  1404. continue;
  1405. var pm = _vacSchedulers[stepModule] as SchedulerPM;
  1406. if (pm != null)
  1407. {
  1408. if (_vacModules[stepModule].InUsed)
  1409. {
  1410. hasPmAvailable = true;
  1411. break;
  1412. }
  1413. }
  1414. }
  1415. if (!hasPmAvailable)
  1416. continue;
  1417. if (processIn == ModuleName.System)
  1418. return true;
  1419. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  1420. .Contains(processIn))
  1421. return true;
  1422. }
  1423. return false;
  1424. }
  1425. private List<ModuleName> GetPmUsedInRunningPj()
  1426. {
  1427. var pmUsed = new List<ModuleName>();
  1428. foreach (var cj in _lstControlJobs)
  1429. {
  1430. if (cj.State != EnumControlJobState.Executing && cj.State != EnumControlJobState.Paused)
  1431. continue;
  1432. foreach (var pj in _lstProcessJobs)
  1433. {
  1434. if (pj.ControlJobName == cj.Name && (pj.State == EnumProcessJobState.Processing || pj.State == EnumProcessJobState.Paused))
  1435. {
  1436. for (int i = 0; i < pj.Sequence.Steps.Count; i++)
  1437. {
  1438. SequenceStepInfo stepInfo = pj.Sequence.Steps[i];
  1439. foreach (var module in stepInfo.StepModules)
  1440. {
  1441. if (ModuleHelper.IsPm(module) && !pmUsed.Contains(module))
  1442. pmUsed.Add(module);
  1443. }
  1444. }
  1445. }
  1446. }
  1447. }
  1448. return pmUsed;
  1449. }
  1450. private List<SchedulerPM> GetPmNeeded(ControlJobInfo cj)
  1451. {
  1452. List<SchedulerPM> result = new List<SchedulerPM>();
  1453. foreach (var pj in _lstProcessJobs)
  1454. {
  1455. if (pj.ControlJobName != cj.Name)
  1456. continue;
  1457. var seq = pj.Sequence;
  1458. for (int i = 0; i < seq.Steps.Count; i++)
  1459. {
  1460. SequenceStepInfo stepInfo = seq.Steps[i];
  1461. foreach (var module in stepInfo.StepModules)
  1462. {
  1463. if (ModuleHelper.IsPm(module) && _vacSchedulers.ContainsKey(module))
  1464. {
  1465. var pm = _vacSchedulers[module] as SchedulerPM;
  1466. if (pm != null && !result.Contains(pm))
  1467. {
  1468. result.Add(pm);
  1469. }
  1470. }
  1471. }
  1472. }
  1473. }
  1474. return result;
  1475. }
  1476. private void UpateSequenceStep(List<MoveItem> items)
  1477. {
  1478. foreach(var item in items)
  1479. {
  1480. if(!ModuleHelper.IsTMRobot(item.DestinationModule) && !ModuleHelper.IsEFEMRobot(item.DestinationModule))
  1481. {
  1482. var wafer = WaferManager.Instance.GetWafer(item.DestinationModule, item.DestinationSlot);
  1483. if(!wafer.IsEmpty && wafer.ProcessJob != null)
  1484. {
  1485. if (wafer.NextSequenceStep < wafer.ProcessJob.Sequence.Steps.Count && wafer.ProcessJob.Sequence.Steps[wafer.NextSequenceStep].StepModules.Contains(item.DestinationModule))
  1486. wafer.NextSequenceStep++;
  1487. }
  1488. if(wafer.IsEmpty || wafer.ProcessJob == null)
  1489. {
  1490. // should not go here
  1491. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"UpateSequenceStep() failed, location: {item.DestinationModule}:{item.DestinationSlot + 1}, NextSequenceStep: {wafer.NextSequenceStep}");
  1492. }
  1493. }
  1494. }
  1495. }
  1496. private void CheckWaferArrived()
  1497. {
  1498. if (_cycleState != RState.Running)
  1499. return;
  1500. foreach (var mod in _vacSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>( ModuleName.TMRobot, _tmRobot)))
  1501. {
  1502. //if (mod.Value.IsAvailable)
  1503. {
  1504. var tars = _vacWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  1505. foreach (var tar in tars)
  1506. {
  1507. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  1508. if (wafer.IsEmpty)
  1509. continue;
  1510. if (wafer.InnerId == tar.Value)
  1511. {
  1512. // wafer arrive
  1513. _vacWaferTargets.Remove(tar.Key);
  1514. if(!ModuleHelper.IsTMRobot(tar.Key.Module))
  1515. _vacSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  1516. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  1517. if (ModuleHelper.IsPm(tar.Key.Module))
  1518. {
  1519. _vacModules[tar.Key.Module].MovingStatus = MovingStatus.WaitProcess;
  1520. }
  1521. }
  1522. }
  1523. }
  1524. }
  1525. _vacMoveFinishTrig.CLK = _vacWaferTargets.Count == 0;
  1526. if (_vacMoveFinishTrig.Q)
  1527. {
  1528. foreach(var item in _movingItems)
  1529. {
  1530. if(_vacModules[item.DestinationModule].MovingStatus == MovingStatus.Moving)
  1531. {
  1532. _vacModules[item.DestinationModule].MovingStatus = MovingStatus.Idle;
  1533. }
  1534. if(_vacModules[item.SourceModule].MovingStatus == MovingStatus.Moving)
  1535. {
  1536. _vacModules[item.SourceModule].MovingStatus = MovingStatus.Idle;
  1537. }
  1538. }
  1539. UpateSequenceStep(_movingItems);
  1540. _movingItems.Clear();
  1541. }
  1542. foreach (var mod in _atmSchedulers.Append(new KeyValuePair<ModuleName, SchedulerModule>(ModuleName.EfemRobot, _efemRobot)))
  1543. {
  1544. //if (mod.Value.IsAvailable)
  1545. {
  1546. var tars = _atmWaferTargets.Where(item => item.Key.Module == mod.Key).ToArray();
  1547. foreach (var tar in tars)
  1548. {
  1549. var wafer = WaferManager.Instance.GetWafer(tar.Key.Module, tar.Key.Slot);
  1550. if (wafer.IsEmpty)
  1551. continue;
  1552. if (wafer.InnerId == tar.Value)
  1553. {
  1554. //LOG.Write(eEvent.EV_ROUTER, ModuleName.System, $"wafer {wafer.WaferOrigin}: {wafer.InnerId} arrived {tar.Key.Module}{tar.Key.Slot + 1}");
  1555. // wafer arrive
  1556. if(!ModuleHelper.IsLoadPort(tar.Key.Module) && !ModuleHelper.IsEFEMRobot(tar.Key.Module))
  1557. _atmSchedulers[tar.Key.Module].WaferArrived(tar.Key.Slot);
  1558. _atmWaferTargets.Remove(tar.Key);
  1559. if(ModuleHelper.IsAligner(tar.Key.Module))
  1560. {
  1561. _atmModules[tar.Key.Module].MovingStatus = MovingStatus.WaitAlign;
  1562. }
  1563. }
  1564. }
  1565. }
  1566. }
  1567. _atmMoveFinishTrig.CLK = _atmWaferTargets.Count == 0;
  1568. if(_atmMoveFinishTrig.Q)
  1569. {
  1570. foreach(var item in _efemMovingItems)
  1571. {
  1572. if(ModuleHelper.IsLoadLock(item.Module))
  1573. {
  1574. _vacModules[item.Module].MovingStatus = MovingStatus.Idle;
  1575. }
  1576. }
  1577. UpateSequenceStep(_efemMovingItems);
  1578. _efemMovingItems.Clear();
  1579. }
  1580. }
  1581. private void PreJobClean(ControlJobInfo cj)
  1582. {
  1583. if (cj.IsPreJobCleanDone)
  1584. return;
  1585. cj.IsPreJobCleanDone = true;
  1586. List<SchedulerPM> pms = GetPmNeeded(cj);
  1587. foreach (var pm in pms)
  1588. {
  1589. pm.PreJobClean();
  1590. }
  1591. }
  1592. private bool ActiveProcessJob(ProcessJobInfo pj)
  1593. {
  1594. foreach (var pjSlotWafer in pj.SlotWafers)
  1595. {
  1596. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1597. wafer.ProcessJob = pj;
  1598. wafer.NextSequenceStep = 0;
  1599. WaferDataRecorder.SetPjInfo(wafer.InnerId.ToString(), pj.InnerId.ToString());
  1600. }
  1601. ControlJobInfo cj = _lstControlJobs.Find(x => x.Name == pj.ControlJobName);
  1602. CarrierInfo carrier = CarrierManager.Instance.GetCarrier(cj.Module);
  1603. JobDataRecorder.StartPJ(pj.InnerId.ToString(), carrier.InnerId.ToString(), cj.InnerId.ToString(), pj.Name, cj.Module, cj.Module, pj.SlotWafers.Count);
  1604. pj.SetState(EnumProcessJobState.Processing);
  1605. PreJobClean(cj);
  1606. return true;
  1607. }
  1608. private void StartNewJob()
  1609. {
  1610. ControlJobInfo cjActived = null;
  1611. List<ModuleName> pmOccupied = GetPmUsedInRunningPj();
  1612. foreach (var cj in _lstControlJobs)
  1613. {
  1614. if (cj.State != EnumControlJobState.Executing)
  1615. continue;
  1616. cjActived = cj;
  1617. foreach (var pjName in cjActived.ProcessJobNameList)
  1618. {
  1619. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1620. if (pj == null)
  1621. {
  1622. LOG.Write(eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cjActived.Name}");
  1623. continue;
  1624. }
  1625. if (pj.State == EnumProcessJobState.Queued)
  1626. {
  1627. if (CheckSequencePmReady(pj.Sequence, pmOccupied, out var pmUsed, out string reason))
  1628. {
  1629. ActiveProcessJob(pj);
  1630. foreach (var moduleName in pmUsed)
  1631. {
  1632. if (!pmOccupied.Contains(moduleName))
  1633. pmOccupied.Add(moduleName);
  1634. }
  1635. }
  1636. break;
  1637. }
  1638. }
  1639. }
  1640. }
  1641. private static bool IsWaferNeedGotoModule(WaferInfo wafer, ModuleName module)
  1642. {
  1643. if (wafer.IsEmpty)
  1644. return false;
  1645. if (wafer.ProcessJob == null || wafer.ProcessJob.Sequence == null)
  1646. return false;
  1647. if (wafer.NextSequenceStep >= wafer.ProcessJob.Sequence.Steps.Count)
  1648. return false;
  1649. for (int i = wafer.NextSequenceStep; i < wafer.ProcessJob.Sequence.Steps.Count; i++)
  1650. {
  1651. if (wafer.ProcessJob.Sequence.Steps[i].StepModules
  1652. .Contains(module))
  1653. return true;
  1654. }
  1655. return false;
  1656. }
  1657. private bool CheckAllWaferReturned(ProcessJobInfo pj, bool checkAllProcessed)
  1658. {
  1659. bool allWaferReturn = true;
  1660. for (int i = 0; i < pj.SlotWafers.Count; ++i)
  1661. {
  1662. WaferInfo wafer = GetCloneWafer(pj.SlotWafers[i].Item1, pj.SlotWafers[i].Item2);
  1663. if (wafer.IsEmpty)
  1664. continue;
  1665. foreach(var mod in _vacModules)
  1666. {
  1667. if(ModuleHelper.IsPm(mod.Key))
  1668. {
  1669. if (checkAllProcessed && IsWaferNeedGotoModule(wafer, mod.Key))
  1670. {
  1671. mod.Value.InUsed = true;
  1672. allWaferReturn = false;
  1673. }
  1674. }
  1675. }
  1676. }
  1677. return allWaferReturn;
  1678. }
  1679. private void UpdateProcessJobStatus()
  1680. {
  1681. foreach(var mod in _vacModules)
  1682. {
  1683. if (ModuleHelper.IsPm(mod.Key))
  1684. {
  1685. mod.Value.InUsed = false;
  1686. }
  1687. }
  1688. foreach (var pj in _lstProcessJobs)
  1689. {
  1690. if (pj.State == EnumProcessJobState.Processing)
  1691. {
  1692. if (CheckAllWaferReturned(pj, true))
  1693. {
  1694. pj.SetState(EnumProcessJobState.ProcessingComplete);
  1695. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  1696. }
  1697. }
  1698. else if (pj.State == EnumProcessJobState.Stopping)
  1699. {
  1700. if (CheckAllWaferReturned(pj, false))
  1701. {
  1702. pj.SetState(EnumProcessJobState.ProcessingComplete);
  1703. JobDataRecorder.EndPJ(pj.InnerId.ToString(), 0, 0);
  1704. }
  1705. }
  1706. }
  1707. }
  1708. private void CompleteJobClean(ControlJobInfo cj)
  1709. {
  1710. List<SchedulerPM> pms = GetPmNeeded(cj);
  1711. foreach (var pm in pms)
  1712. {
  1713. pm.CompleteJobClean();
  1714. }
  1715. }
  1716. private void UpdateControlJobStatus()
  1717. {
  1718. if (_lstControlJobs.Count == 0)
  1719. return;
  1720. bool allControlJobComplete = true;
  1721. List<ControlJobInfo> cjRemoveList = new List<ControlJobInfo>();
  1722. foreach (var cj in _lstControlJobs)
  1723. {
  1724. if (!Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)).IsAvailable)
  1725. {
  1726. allControlJobComplete = false;
  1727. continue;
  1728. }
  1729. if (cj.State == EnumControlJobState.Executing)
  1730. {
  1731. bool allPjCompleted = true;
  1732. foreach (var pjName in cj.ProcessJobNameList)
  1733. {
  1734. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1735. if (pj == null)
  1736. {
  1737. LOG.Write( eEvent.ERR_ROUTER, ModuleName.System, $"Not find pj named {pjName} in {cj.Name}");
  1738. continue;
  1739. }
  1740. if (pj.State != EnumProcessJobState.Complete && pj.State != EnumProcessJobState.ProcessingComplete)
  1741. {
  1742. allPjCompleted = false;
  1743. break;
  1744. }
  1745. if (allPjCompleted)
  1746. {
  1747. pj.SlotWafers.ForEach(p => {
  1748. if (ModuleHelper.IsLoadPort(p.Item1))
  1749. {
  1750. allPjCompleted = allPjCompleted && WaferManager.Instance.CheckHasWafer(ModuleHelper.Converter(p.Item1.ToString()), p.Item2);
  1751. }
  1752. });
  1753. }
  1754. }
  1755. if (allPjCompleted)
  1756. {
  1757. cj.SetState(EnumControlJobState.Completed);
  1758. cj.EndTime = DateTime.Now;
  1759. if (!(_isCycleMode && _cycledCount + 1 < _cycleSetPoint))
  1760. {
  1761. CompleteJobClean(cj);
  1762. }
  1763. _faCallback.JobFinished(cj, GetFirstProcessJob(cj));
  1764. _dbCallback.LotFinished(cj);
  1765. if (!(_isCycleMode && _cycledCount < _cycleSetPoint))
  1766. (Singleton<TransferModule>.Instance.GetScheduler(ModuleHelper.Converter(cj.Module)) as SchedulerLoadPort).NoteJobComplete();
  1767. }
  1768. }
  1769. LoadportCassetteState state = (LoadportCassetteState)DATA.Poll($"{cj.Module}.CassetteState");
  1770. if (cj.State == EnumControlJobState.Completed && state != LoadportCassetteState.Normal)
  1771. {
  1772. cjRemoveList.Add(cj);
  1773. }
  1774. allControlJobComplete = allControlJobComplete && cj.State == EnumControlJobState.Completed;
  1775. }
  1776. if (_isCycleMode && _cycledCount < (_isCycleMode ? _cycleSetPoint : 0))
  1777. {
  1778. int countPerCycle = 0;
  1779. int countProcessed = 0;
  1780. foreach (var pj in _lstProcessJobs)
  1781. {
  1782. foreach (var pjSlotWafer in pj.SlotWafers)
  1783. {
  1784. countPerCycle++;
  1785. WaferInfo wafer = GetCloneWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1786. if (!wafer.IsEmpty && !IsWaferNeedGotoModule(wafer, ModuleName.PMA) && !IsWaferNeedGotoModule(wafer, ModuleName.PMB) && !IsWaferNeedGotoModule(wafer, ModuleName.PMC) && !IsWaferNeedGotoModule(wafer, ModuleName.PMD))
  1787. countProcessed++;
  1788. }
  1789. }
  1790. _cycledWafer = _cycledCount * countPerCycle + countProcessed;
  1791. if(_cycledWafer >= 25)
  1792. {
  1793. _throughput = (float)(_cycledWafer / _cycleWatch.Elapsed.TotalHours);
  1794. }
  1795. if (allControlJobComplete)
  1796. {
  1797. _cycledCount++;
  1798. if (_cycledCount < _cycleSetPoint)
  1799. {
  1800. foreach (var cj in _lstControlJobs)
  1801. {
  1802. cj.SetState(EnumControlJobState.Executing);
  1803. cj.LotInnerId = Guid.NewGuid();
  1804. _dbCallback.LotCreated(cj);
  1805. }
  1806. foreach (var pj in _lstProcessJobs)
  1807. {
  1808. pj.SetState(EnumProcessJobState.Queued);
  1809. pj.InnerId = Guid.NewGuid();
  1810. foreach (var pjSlotWafer in pj.SlotWafers)
  1811. {
  1812. WaferInfo wafer = WaferManager.Instance.GetWafer(pjSlotWafer.Item1, pjSlotWafer.Item2);
  1813. wafer.ProcessJob = null;
  1814. wafer.NextSequenceStep = 0;
  1815. wafer.ProcessState = EnumWaferProcessStatus.Idle;
  1816. }
  1817. }
  1818. }
  1819. else
  1820. _cycleState = RState.End;
  1821. }
  1822. }
  1823. foreach (var cj in cjRemoveList)
  1824. {
  1825. List<ProcessJobInfo> pjRemoveList = new List<ProcessJobInfo>();
  1826. foreach (var pj in _lstProcessJobs)
  1827. {
  1828. if (pj.ControlJobName == cj.Name)
  1829. pjRemoveList.Add(pj);
  1830. }
  1831. foreach (var pj in pjRemoveList)
  1832. {
  1833. _lstProcessJobs.Remove(pj);
  1834. }
  1835. _lstControlJobs.Remove(cj);
  1836. }
  1837. }
  1838. private void UpdateLLInOutPathProperty()
  1839. {
  1840. if (_lstControlJobs.Count == 0)
  1841. return;
  1842. List<SequenceLLInOutPath> inOutPaths = new List<SequenceLLInOutPath>();
  1843. foreach (var cj in _lstControlJobs)
  1844. {
  1845. if (cj.State == EnumControlJobState.Executing)
  1846. {
  1847. bool allPjCompleted = true;
  1848. foreach (var pjName in cj.ProcessJobNameList)
  1849. {
  1850. var pj = _lstProcessJobs.Find(x => x.Name == pjName);
  1851. if (pj == null || pj.State != EnumProcessJobState.Processing)
  1852. continue;
  1853. if (!inOutPaths.Exists(item => item == pj.Sequence.LLInOutPath))
  1854. inOutPaths.Add(pj.Sequence.LLInOutPath);
  1855. }
  1856. }
  1857. }
  1858. if (inOutPaths.Count == 1)
  1859. {
  1860. _LLInOutPath = inOutPaths[0];
  1861. }
  1862. }
  1863. private static WaferInfo GetCloneWafer(ModuleName mod, int slot)
  1864. {
  1865. var Wafer = WaferManager.Instance.GetWafer(mod, slot);
  1866. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  1867. return Wafer;
  1868. var cloneWafer = SerializeHelper.DeepCopyJson(Wafer);
  1869. if (Wafer.IsEmpty || Wafer.ProcessJob == null || Wafer.ProcessJob.Sequence == null)
  1870. return Wafer;
  1871. return cloneWafer;
  1872. }
  1873. #endregion
  1874. }
  1875. }