PendulumValve.cs 21 KB

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  1. using System;
  2. using System.Collections.Generic;
  3. using System.Diagnostics;
  4. using Venus_RT.Modules;
  5. using MECF.Framework.Common.Communications;
  6. using MECF.Framework.Common.Equipment;
  7. using Venus_Core;
  8. using Aitex.Core.RT.SCCore;
  9. using Aitex.Core.RT.Event;
  10. using Aitex.Core.RT.Device;
  11. using Aitex.Core.RT.Log;
  12. using System.Threading.Tasks;
  13. using System.Collections.Concurrent;
  14. using Aitex.Core.Common.DeviceData;
  15. using MECF.Framework.Common.CommonData.DeviceData;
  16. using Aitex.Core.RT.DataCenter;
  17. using Venus_RT.Modules.PMs;
  18. using System.Linq;
  19. namespace Venus_RT.Devices
  20. {
  21. class PendulumValve : IDevice
  22. {
  23. public enum Operation
  24. {
  25. SetPosition,
  26. GetPositionSP,
  27. Hold,
  28. OpenValve,
  29. CloseValve,
  30. SetPressure,
  31. GetPressureSP,
  32. GetAssembly,
  33. GetPosition,
  34. GetPressure,
  35. GetSensor1Data,
  36. GetSensor2Data,
  37. GetPressureCtrlStatus,
  38. GetDeviceStatus,
  39. GetWarnings,
  40. GetSensorOffset,
  41. GetSensor1Offset,
  42. GetSensor2Offset,
  43. GetLearnStatus,
  44. GetLearnPressureLimit,
  45. GetErrorStatus,
  46. GetFatalErrorStatus,
  47. GetThrottleCycleCounter,
  48. GetIsolationCycleCounter,
  49. GetPowerUpCounter,
  50. GetHardwareConfiguration,
  51. GetFirmwareConfiguration,
  52. GetIdentification,
  53. SetAccessMode,
  54. SetInterfaceConfiguration,
  55. SetValveConfiguration,
  56. SetSensorConfiguration,
  57. SetRangeConfiguration,
  58. SetZero,
  59. SetPressureAlignment,
  60. SetLearn,
  61. DownloadLearnData,
  62. UploadLearnData,
  63. SetPIDConfiguration,
  64. GetPIDConfiguration,
  65. SetValveSpeed,
  66. GetValveSpeed,
  67. Reset,
  68. Invalid,
  69. SetP,
  70. SetI,
  71. GetP,
  72. GetI
  73. }
  74. private readonly Dictionary<Operation, string> _noneParaCommandOp = new Dictionary<Operation, string>
  75. {
  76. {Operation.GetPositionSP, "i:38" },
  77. {Operation.Hold, "H:" },
  78. {Operation.CloseValve, "C:" },
  79. {Operation.OpenValve, "O:" },
  80. {Operation.GetPressureSP, "i:38" },
  81. {Operation.GetAssembly, "i:76" },
  82. {Operation.GetPosition, "A:" },
  83. {Operation.GetPressure, "P:" },
  84. {Operation.GetSensor1Data, "i:64" },
  85. {Operation.GetSensor2Data, "i:65" },
  86. {Operation.GetPressureCtrlStatus, "i:36" },
  87. {Operation.GetDeviceStatus, "i:30" },
  88. {Operation.GetWarnings, "i:35" },
  89. {Operation.GetSensorOffset, "i:62" },
  90. {Operation.GetSensor1Offset, "i:60" },
  91. {Operation.GetSensor2Offset, "i:61" },
  92. {Operation.GetLearnStatus, "i:32" },
  93. {Operation.GetLearnPressureLimit, "i:34" },
  94. {Operation.GetErrorStatus, "i:52" },
  95. {Operation.GetFatalErrorStatus, "i:50" },
  96. {Operation.GetThrottleCycleCounter, "i:70" },
  97. {Operation.GetIsolationCycleCounter, "i:71" },
  98. {Operation.GetPowerUpCounter, "i:72" },
  99. {Operation.GetHardwareConfiguration, "i:80" },
  100. {Operation.GetFirmwareConfiguration, "i:82" },
  101. {Operation.GetIdentification, "i:83" },
  102. {Operation.GetP, "i:02B04" },
  103. {Operation.GetI, "i:02B05" },
  104. };
  105. private readonly Dictionary<Operation, string> _singleParaCommandOp = new Dictionary<Operation, string>
  106. {
  107. {Operation.SetPosition, "R:{0:D6}" },
  108. {Operation.SetPressure, "S:{0:D8}" },
  109. {Operation.SetAccessMode, "c:01{0:D2}" },
  110. {Operation.SetInterfaceConfiguration, "s:20{0:D8}" },
  111. {Operation.SetValveConfiguration, "s:04{0:D2}000000" },
  112. {Operation.SetSensorConfiguration, "s:01{0:D8}" },
  113. {Operation.SetRangeConfiguration, "s:21{0:D8}" },
  114. {Operation.SetPressureAlignment, "c:6002{0:D8}" },
  115. {Operation.SetLearn, "L:{0:D8}" },
  116. {Operation.UploadLearnData, "u:{0:D3}" },
  117. {Operation.SetPIDConfiguration, "s:02{0:D8}" },
  118. {Operation.SetValveSpeed, "V:00{0:D4}" },
  119. {Operation.SetP, "s:02B04{0}" },
  120. {Operation.SetI, "s:02B05{0}" }
  121. };
  122. private readonly Dictionary<Operation, string> _twoParaCommandOp = new Dictionary<Operation, string>
  123. {
  124. {Operation.DownloadLearnData, "d:{0:D3}{1:D8}" }
  125. };
  126. private readonly Dictionary<string, string> _deviceError = new Dictionary<string, string>
  127. {
  128. {"000001", "Parity error" },
  129. {"000002", "Input buffer overflow (to many characters) " },
  130. {"000003", "Framing error (data length, number of stop bits)" },
  131. {"000010", "<CR> or <LF> missing" },
  132. {"000011", ": missing" },
  133. {"000012", "Invalid number of characters (between : and [CR][LF])" },
  134. {"000020", "Unknown command" },
  135. {"000021", "Unknown command" },
  136. {"000022", "Invalid value" },
  137. {"000023", "Invalid value" },
  138. {"000030", "Value out of range" },
  139. {"000041", "Command not applicable for hardware configuration" },
  140. {"000060", "ZERO disabled" },
  141. {"000080", "Command not accepted due to local operation" },
  142. {"000082", "Command not accepted due to synchronization, CLOSED or OPEN by digital input, safety mode or fatal error" },
  143. };
  144. public string Module { get; set; }
  145. public string Name { get; set; }
  146. public float Pressure { get; private set; }
  147. public float Position { get; private set; }
  148. public string Status { get; private set; }
  149. public bool IsOpen { get; private set; }
  150. private readonly string EOF = "\r\n";
  151. private readonly int _readInterval = 100;
  152. private readonly int _position_unit = 100;
  153. private readonly float _pressure_ful_range = 500;
  154. private readonly int _foreLinePressureLimit = 750;
  155. private readonly int _chamberPressureLimit = 600;
  156. private readonly int _turboPumpSpeedLimit = 100;
  157. private int _queryFlag = 0;
  158. private readonly AsyncSerialPort _serial;
  159. private Stopwatch _queryWatch = new Stopwatch();
  160. private string _lastAlarmString = string.Empty;
  161. private Operation[] _querys = new Operation[]
  162. {
  163. Operation.GetPressure,
  164. Operation.GetPosition,
  165. Operation.GetDeviceStatus,
  166. Operation.GetP,
  167. Operation.GetI
  168. };
  169. BlockingCollection<string> blockingCollection = new BlockingCollection<string>();
  170. private JetChamber m_JetChamber;
  171. private PressureType m_PressureType;
  172. public float PValue;
  173. public float IValue;
  174. private float m_PressureSetPoint;
  175. private float m_PositionSetPoint;
  176. public AITPendulumValveData DeviceData
  177. {
  178. get
  179. {
  180. AITPendulumValveData deviceData = new AITPendulumValveData
  181. {
  182. DeviceName = Name,
  183. Module = Module,
  184. Pressure = Pressure,
  185. IsOpen = IsOpen || Position > 0,
  186. Position = IsOpen ? Position : 0,
  187. PValue = PValue,
  188. IValue = IValue,
  189. PressureSetPoint= IsOpen ? m_PressureSetPoint : 0,
  190. PositionSetPoint= IsOpen ? m_PositionSetPoint : 0
  191. };
  192. return deviceData;
  193. }
  194. }
  195. public PendulumValve(ModuleName mod,PressureType pressureType)
  196. {
  197. Name = VenusDevice.PendulumValve.ToString();
  198. Module = mod.ToString();
  199. var _PortNum = SC.GetStringValue($"{mod}.PendulumValve.Port");
  200. _serial = new AsyncSerialPort(_PortNum, 9600, 8, System.IO.Ports.Parity.None, System.IO.Ports.StopBits.One, EOF);
  201. _pressure_ful_range = SC.GetValue<int>($"{mod}.PendulumValve.PressureFullRange");
  202. _foreLinePressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ForelinePressureLimit");
  203. _chamberPressureLimit = SC.GetValue<int>($"{mod}.PendulumValve.ChamberPressureLimit");
  204. _turboPumpSpeedLimit = SC.GetValue<int>($"{mod}.PendulumValve.TurboPumpSpeedLimit");
  205. IsOpen = false;
  206. Task.Run(() =>
  207. {
  208. foreach (var data in blockingCollection.GetConsumingEnumerable())
  209. {
  210. _serial?.Write(data);
  211. System.Threading.Thread.Sleep(100);
  212. }
  213. });
  214. m_PressureType = pressureType;
  215. m_JetChamber = (JetChamber)SC.GetValue<int>($"{mod}.ChamberType");
  216. }
  217. public bool Initialize()
  218. {
  219. DATA.Subscribe($"{Module}.{Name}.DeviceData", () => DeviceData);
  220. if (!_serial.Open())
  221. {
  222. _noRepeatAlarm("Pendulum Valve 串口无法打开");
  223. return false;
  224. }
  225. _serial.OnDataChanged += OnPortDataChanged;
  226. _serial.OnErrorHappened += OnErrorOccurred;
  227. _queryWatch.Restart();
  228. return true;
  229. }
  230. public void Monitor()
  231. {
  232. if (_queryWatch.ElapsedMilliseconds > _readInterval && _querys.Length>0)
  233. {
  234. SendCommand(_querys[_queryFlag++ % _querys.Length]);
  235. _queryWatch.Restart();
  236. }
  237. //var isopen = _serial.IsOpen();
  238. }
  239. public void Reset()
  240. {
  241. }
  242. public void Terminate()
  243. {
  244. if (IsOpen)
  245. {
  246. TurnValve(false);
  247. }
  248. _serial?.Close();
  249. }
  250. private void OnErrorOccurred(string obj)
  251. {
  252. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{obj}]");
  253. }
  254. private void OnPortDataChanged(string obj)
  255. {
  256. if (string.IsNullOrEmpty(obj))
  257. {
  258. _noRepeatAlarm("VAT Pendulum Valve receive empty message");
  259. return;
  260. }
  261. try
  262. {
  263. var data = obj.TrimEnd().Split(':');
  264. switch (data[0])
  265. {
  266. case "P":
  267. {
  268. Double pressure;
  269. if (Double.TryParse(data[1], out pressure))
  270. {
  271. if ((m_JetChamber == JetChamber.Kepler2200A || m_JetChamber == JetChamber.Kepler2200B))
  272. {
  273. Pressure = Convert.ToSingle(ConvertPressureUnit.ConvertPaTomtorr(pressure * _pressure_ful_range / 1000000));
  274. //Pressure = pressure * _pressure_ful_range / 1000000;
  275. }
  276. else if (m_JetChamber == JetChamber.VenusSE || m_JetChamber == JetChamber.VenusDE)
  277. {
  278. Pressure = Convert.ToSingle(pressure) / 100;
  279. }
  280. else
  281. {
  282. Pressure = Convert.ToSingle(pressure) * _pressure_ful_range / 1000000;
  283. }
  284. }
  285. }
  286. break;
  287. case "A":
  288. {
  289. float position;
  290. if (float.TryParse(data[1], out position))
  291. Position = position / _position_unit;
  292. }
  293. break;
  294. case "i":
  295. {
  296. _tryParseInqueryData(obj);
  297. }
  298. break;
  299. case "C":
  300. IsOpen = false;
  301. break;
  302. case "O":
  303. IsOpen = true;
  304. break;
  305. case "H":
  306. case "R":
  307. case "S":
  308. break;
  309. case "E":
  310. {
  311. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve device error: {_deviceError[data[1]]}");
  312. }
  313. break;
  314. default:
  315. {
  316. _noRepeatAlarm($"VAT Pendulum Valve: unrecognized received data: {obj}");
  317. break;
  318. }
  319. }
  320. }
  321. catch (Exception ex)
  322. {
  323. _noRepeatAlarm($"[{Module}] VAT Pendulum Valve error: [{ex.Message}], Data: {obj}");
  324. }
  325. }
  326. private bool SendCommand(Operation op)
  327. {
  328. if (_noneParaCommandOp.ContainsKey(op))
  329. {
  330. blockingCollection.Add(_noneParaCommandOp[op] + EOF);
  331. return true;
  332. }
  333. else
  334. {
  335. return false;
  336. }
  337. }
  338. private bool SendCommand(Operation op, int data)
  339. {
  340. if (_singleParaCommandOp.ContainsKey(op))
  341. {
  342. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  343. return _sendCmd(cmd);
  344. }
  345. else
  346. {
  347. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  348. return false;
  349. }
  350. }
  351. private bool SendCommand(Operation op, float data)
  352. {
  353. if (_singleParaCommandOp.ContainsKey(op))
  354. {
  355. var cmd = string.Format(_singleParaCommandOp[op], data) + EOF;
  356. return _sendCmd(cmd);
  357. }
  358. else
  359. {
  360. _noRepeatAlarm("This VAT Pendulum Valve command need 1 data");
  361. return false;
  362. }
  363. }
  364. private bool _sendCmd(string cmd)
  365. {
  366. blockingCollection.Add(cmd);
  367. return true;
  368. //return _serial.Write(cmd);
  369. }
  370. private void _noRepeatAlarm(string alarm)
  371. {
  372. if (_lastAlarmString != alarm)
  373. {
  374. _lastAlarmString = alarm;
  375. LOG.Write(eEvent.ERR_PENDULUM_VALVE, ModuleHelper.Converter(Module), alarm);
  376. EV.PostAlarmLog(Module, alarm);
  377. }
  378. }
  379. private bool _tryParseInqueryData(string data)
  380. {
  381. var cmdPrix = data.Substring(0, 4);
  382. if (cmdPrix == "i:02")
  383. {
  384. var pi = data.Substring(5, 2);
  385. if (pi == "04")
  386. {
  387. float s;
  388. float.TryParse(data.Substring(7, data.Length - 9), out s);
  389. PValue = s;
  390. }
  391. else if (pi == "05")
  392. {
  393. float s;
  394. float.TryParse(data.Substring(7, data.Length - 9), out s);
  395. IValue = s;
  396. }
  397. }
  398. else
  399. {
  400. Operation oper = Operation.Invalid;
  401. foreach (var item in _noneParaCommandOp)
  402. {
  403. if (item.Value == cmdPrix)
  404. {
  405. oper = item.Key;
  406. break;
  407. }
  408. }
  409. if (oper == Operation.Invalid)
  410. {
  411. return false;
  412. }
  413. switch (oper)
  414. {
  415. case Operation.GetDeviceStatus:
  416. {
  417. Status = data.Substring(4, 8);
  418. if (Status[1] == 'E')
  419. {
  420. // Fatal Error
  421. _noRepeatAlarm($"Device Status error:{Status}");
  422. }
  423. else if (Status[3] == '1')
  424. {
  425. // Warning Present
  426. _noRepeatAlarm($"Device Warning Present:{Status}");
  427. }
  428. else if (Status[1] == '3')
  429. {
  430. IsOpen = false;
  431. }
  432. else if (Status[1] == '4')
  433. {
  434. IsOpen = true;
  435. }
  436. }
  437. break;
  438. case Operation.GetPressureSP:
  439. case Operation.GetPositionSP:
  440. {
  441. string Pressure = data.Substring(4, 8);
  442. //LOG.Write(eEvent.EV_DEVICE_INFO, Module, $" PV Pressure SetPoint: {Pressure}");
  443. }
  444. break;
  445. default:
  446. break;
  447. }
  448. }
  449. return true;
  450. }
  451. public bool SetPosition(float postion)
  452. {
  453. if (_CheckStatus())
  454. {
  455. m_PositionSetPoint = postion;
  456. float setPosition = (float)Math.Round(postion, 1);
  457. return SendCommand(Operation.SetPosition, (int)(setPosition * _position_unit));
  458. }
  459. return false;
  460. }
  461. public bool SetPressure(float pressure)
  462. {
  463. if (_CheckStatus())
  464. {
  465. m_PressureSetPoint = pressure;
  466. if (m_PressureType == PressureType.Pa)
  467. {
  468. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / ConvertPressureUnit.ConvertPaTomtorr(_pressure_ful_range)));
  469. }
  470. else
  471. {
  472. return SendCommand(Operation.SetPressure, Convert.ToInt32(pressure * 1000000 / _pressure_ful_range));
  473. }
  474. }
  475. return false;
  476. }
  477. public bool Hold()
  478. {
  479. return SendCommand(Operation.Hold);
  480. }
  481. public bool TurnValve(bool on)
  482. {
  483. if (on == false)
  484. {
  485. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  486. }
  487. else
  488. {
  489. if (_CheckStatus(on))
  490. {
  491. return SendCommand(on ? Operation.OpenValve : Operation.CloseValve);
  492. }
  493. }
  494. return false;
  495. }
  496. public bool SetPValue(float pValue)
  497. {
  498. return SendCommand(Operation.SetP, pValue);
  499. }
  500. public bool SetIValue(float pValue)
  501. {
  502. return SendCommand(Operation.SetI, pValue);
  503. }
  504. bool _CheckStatus(bool bTurnOn = false)
  505. {
  506. if (Status != null && Status[1] == 'E')
  507. {
  508. _noRepeatAlarm($"PendulumValve is error status, can do turn on/off operation.");
  509. return false;
  510. }
  511. var _chamber = DEVICE.GetDevice<JetPMBase>(Module);
  512. if (bTurnOn && !_chamber.IsTurboPumpAtSpeed)
  513. {
  514. _noRepeatAlarm($"Turbo Pump not at speed, can not turn on pendulum valve.");
  515. return false;
  516. }
  517. if (_chamber.ForelinePressure > _foreLinePressureLimit)
  518. {
  519. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Foreline Pressure:{_chamber.ForelinePressure} is higher than {_foreLinePressureLimit}{m_PressureType}, can not turn on pendulum valve.");
  520. return false;
  521. }
  522. if (_chamber.ChamberPressure > _chamberPressureLimit && _chamber.TurboPumpSpeed > _turboPumpSpeedLimit)
  523. {
  524. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber Pressure:{_chamber.ChamberPressure} is higher than {_chamberPressureLimit}{m_PressureType} and Chamber.TurboPumpSpeed is higher than {_turboPumpSpeedLimit}, can not turn on pendulum valve.");
  525. return false;
  526. }
  527. if (_chamber.IsTurboPumpRunning)
  528. {
  529. if (!_chamber.IsISOOpen)
  530. {
  531. LOG.Write(eEvent.ERR_DEVICE_INFO, Module, $"Chamber TurboPumpingvalve is not open, can not turn on pendulum valve.");
  532. return false;
  533. }
  534. }
  535. return true;
  536. }
  537. public bool ReConnect()
  538. {
  539. return _serial.ReConnect();
  540. }
  541. }
  542. }