WagoControllerCfgManager.cs 22 KB

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  1. using Aitex.Common.Util;
  2. using Aitex.Core.RT.Log;
  3. using Aitex.Core.RT.SCCore;
  4. using Aitex.Core.Util;
  5. using DocumentFormat.OpenXml.Wordprocessing;
  6. using MECF.Framework.Common.Device.Festo;
  7. using MECF.Framework.Common.Equipment;
  8. using MECF.Framework.Common.IOCore;
  9. using MECF.Framework.Common.Net;
  10. using MECF.Framework.Common.TwinCat;
  11. using System;
  12. using System.Collections.Concurrent;
  13. using System.Collections.Generic;
  14. using System.IO;
  15. using System.Linq;
  16. using System.Reflection;
  17. using System.Text;
  18. using System.Threading.Tasks;
  19. using System.Xml.Linq;
  20. namespace MECF.Framework.Common.Device.Wago
  21. {
  22. public class WagoControllerCfgManager : Singleton<WagoControllerCfgManager>
  23. {
  24. #region 常量
  25. private const string STOPCODE = "StopCode";
  26. private const string REFERENCE_POSITION = "ReferencePosition";
  27. private const string TORQUE = "Torque";
  28. private const string VELOCITY = "Velocity";
  29. private const string POSITION_ERROR = "PositionError";
  30. private const string AUXILIARY_POSITION = "AuxiliaryPosition";
  31. #endregion
  32. #region 内部变量
  33. /// <summary>
  34. /// do--Modbus设备字典(key-DO名称,value-Modbus设备)
  35. /// </summary>
  36. private Dictionary<string, WagoModbusDevice> _ioModbusDictionary = new Dictionary<string, WagoModbusDevice>();
  37. /// <summary>
  38. /// 索引DI名称字典(key-DI索引,value-DI名称)
  39. /// </summary>
  40. private Dictionary<int, string> _indexDIDictionary = new Dictionary<int, string>();
  41. /// <summary>
  42. /// 索引DO名称字典(key-DI索引,value-DO名称)
  43. /// </summary>
  44. private Dictionary<int, string> _indexDODictionary = new Dictionary<int, string>();
  45. /// <summary>
  46. /// 索引AI名称字典(key-DI索引,value-AI名称)
  47. /// </summary>
  48. private Dictionary<int, string> _indexAIDictionary = new Dictionary<int, string>();
  49. /// <summary>
  50. /// 索引AO名称字典(key-DI索引,value-AO名称)
  51. /// </summary>
  52. private Dictionary<int, string> _indexAODictionary = new Dictionary<int, string>();
  53. /// <summary>
  54. /// 模块DI字典(key-模块,value-DI名称集合)
  55. /// </summary>
  56. private Dictionary<string, List<string>> _moduleDINameListDictionary = new Dictionary<string, List<string>>();
  57. /// <summary>
  58. /// 模块DO字典(key-模块,value-DO名称集合)
  59. /// </summary>
  60. private Dictionary<string, List<string>> _moduleDONameListDictionary = new Dictionary<string, List<string>>();
  61. /// <summary>
  62. /// DO-模块字典(key-DO名称,value-模块名称)
  63. /// </summary>
  64. private Dictionary<string, string> _doModuleDictionary = new Dictionary<string, string>();
  65. /// <summary>
  66. /// 模块AI字典(key-模块,value-AI名称集合)
  67. /// </summary>
  68. private Dictionary<string, List<WagoAI>> _moduleAIListDictionary = new Dictionary<string, List<WagoAI>>();
  69. /// <summary>
  70. /// 模块AO字典(key-模块,value-AO名称集合)
  71. /// </summary>
  72. private Dictionary<string, List<WagoAO>> _moduleAOListDictionary = new Dictionary<string, List<WagoAO>>();
  73. /// <summary>
  74. /// DI字典(key-DI名称,value-DI对象)
  75. /// </summary>
  76. private Dictionary<string, WagoDI> _moduleNameDIDictionary = new Dictionary<string, WagoDI>();
  77. /// <summary>
  78. /// DO字典(key-DO名称,value-DO对象)
  79. /// </summary>
  80. private Dictionary<string,WagoDO> _moduleNameDODictionary = new Dictionary<string, WagoDO>();
  81. /// <summary>
  82. /// AI字典(key-AI名称,value-AI对象)
  83. /// </summary>
  84. private Dictionary<string, WagoAI> _moduleNameAIDictionary = new Dictionary<string, WagoAI>();
  85. /// <summary>
  86. /// AO字典(key-AO名称,value-AO对象)
  87. /// </summary>
  88. private Dictionary<string, WagoAO> _moduleNameAODictionary = new Dictionary<string, WagoAO>();
  89. /// <summary>
  90. /// 模块名称数值字典(key-模块名称,value-数值)
  91. /// </summary>
  92. private ConcurrentDictionary<string, object> _moduleNameValueDictionary = new ConcurrentDictionary<string, object>();
  93. /// <summary>
  94. /// 转换器
  95. /// </summary>
  96. private IByteTransform byteTransform = new BigEndianByteTransformBase();
  97. #endregion
  98. /// <summary>
  99. /// 初始化
  100. /// </summary>
  101. public void Initialize(List<string> lst)
  102. {
  103. bool isSimulate = SC.GetValue<bool>("System.IsSimulatorMode");
  104. string xmlPath = "";
  105. try
  106. {
  107. if (isSimulate)
  108. {
  109. xmlPath = PathManager.GetCfgDir() + "Devices\\WagoControllerCfg-Simulator.xml";
  110. }
  111. else
  112. {
  113. xmlPath = PathManager.GetCfgDir() + "Devices\\WagoControllerCfg.xml";
  114. }
  115. WagoControllerCfg cfg = CustomXmlSerializer.Deserialize<WagoControllerCfg>(new FileInfo(xmlPath));
  116. if (cfg != null)
  117. {
  118. foreach (var config in cfg.WagoDeviceConfigs)
  119. {
  120. WagoModbusDevice modbusDevice = new WagoModbusDevice(config.Module, config.IpAddress, config.Port,
  121. (byte)config.Channel);
  122. modbusDevice.ReceiveTimeout = config.RecvTimeout;
  123. modbusDevice.SendTimeout = config.SendTimeout;
  124. InitializeWagoDeviceConfig(config, modbusDevice, lst);
  125. }
  126. }
  127. }
  128. catch
  129. {
  130. LOG.WriteLog(eEvent.ERR_GALIL, "Galil", "Load galil xml failed");
  131. }
  132. }
  133. /// <summary>
  134. /// 初始化设备
  135. /// </summary>
  136. /// <param name="deviceConfig"></param>
  137. private void InitializeWagoDeviceConfig(WagoDeviceConfig deviceConfig,WagoModbusDevice modbusDevice,List<string> lst)
  138. {
  139. //DI
  140. ushort diStartAddress = (ushort)deviceConfig.WagoDigIn.WagoDIGroups[0].WagoDIs[0].Address;
  141. List<string> diLst = new List<string>();
  142. int index = 0;
  143. foreach (var group in deviceConfig.WagoDigIn.WagoDIGroups)
  144. {
  145. foreach (var item in group.WagoDIs)
  146. {
  147. _indexDIDictionary[index] = item.Name;
  148. _moduleNameDIDictionary[item.Name] = item;
  149. diLst.Add(item.Name);
  150. lst.Add(item.Name);
  151. index++;
  152. }
  153. }
  154. ushort diCount = (ushort)index;
  155. _moduleDINameListDictionary[deviceConfig.Module] = diLst;
  156. //DO
  157. ushort doStartAddress = (ushort)deviceConfig.WagoDigOut.WagoDOGroups[0].WagoDOs[0].Address;
  158. List<string> doList = new List<string>();
  159. index = 0;
  160. foreach(var group in deviceConfig.WagoDigOut.WagoDOGroups)
  161. {
  162. foreach (WagoDO item in group.WagoDOs)
  163. {
  164. _ioModbusDictionary[item.Name] = modbusDevice;
  165. _indexDODictionary[index] = item.Name;
  166. doList.Add(item.Name);
  167. _moduleNameDODictionary[item.Name] = item;
  168. _doModuleDictionary[item.Name] = deviceConfig.Module;
  169. lst.Add(item.Name);
  170. index++;
  171. }
  172. }
  173. _moduleDONameListDictionary[deviceConfig.Module] = doList;
  174. ushort doCount = (ushort)index;
  175. //AI
  176. ushort aiStartAddress = (ushort)deviceConfig.WagoAnoIn.WagoAIGroups[0].WagoAIs[0].Address;
  177. index = 0;
  178. List<WagoAI> aiLst = new List<WagoAI>();
  179. foreach(var group in deviceConfig.WagoAnoIn.WagoAIGroups)
  180. {
  181. foreach (var item in group.WagoAIs)
  182. {
  183. _indexAIDictionary[index] = item.Name;
  184. if (!string.IsNullOrEmpty(item.Scaling))
  185. {
  186. ScalingManager.Instance.Initialize(item.Name, item.Scaling);
  187. }
  188. lst.Add(item.Name);
  189. _moduleNameAIDictionary[item.Name] = item;
  190. aiLst.Add(item);
  191. index++;
  192. }
  193. }
  194. _moduleAIListDictionary[deviceConfig.Module] = aiLst;
  195. ushort aiCount = (ushort)index;
  196. //AO
  197. ushort aoStartAddress = (ushort)deviceConfig.WagoAnoOut.WagoAOGroups[0].WagoAOs[0].Address;
  198. index = 0;
  199. List<WagoAO> aoList = new List<WagoAO>();
  200. foreach (var group in deviceConfig.WagoAnoOut.WagoAOGroups)
  201. {
  202. foreach (var item in group.WagoAOs)
  203. {
  204. _ioModbusDictionary[item.Name] = modbusDevice;
  205. _indexAODictionary[index] = item.Name;
  206. if (!string.IsNullOrEmpty(item.Scaling))
  207. {
  208. ScalingManager.Instance.Initialize(item.Name, item.Scaling);
  209. }
  210. _moduleNameAODictionary[item.Name] = item;
  211. lst.Add(item.Name);
  212. index++;
  213. aoList.Add(item);
  214. }
  215. }
  216. ushort aoCount = (ushort)index;
  217. _moduleAOListDictionary[deviceConfig.Module] = aoList;
  218. modbusDevice.Initialize(diCount, diStartAddress, doCount, doStartAddress, aiCount, aiStartAddress, aoCount, aoStartAddress);
  219. }
  220. /// <summary>
  221. /// 更新DI数组
  222. /// </summary>
  223. /// <param name="name"></param>
  224. /// <param name="datas"></param>
  225. public void UpdateWagoDIData(string name, bool[] datas)
  226. {
  227. if (_moduleDINameListDictionary.ContainsKey(name))
  228. {
  229. UpdateWagoDIData(_moduleDINameListDictionary[name], datas);
  230. }
  231. }
  232. /// <summary>
  233. /// 更新Wago DI数字数值
  234. /// </summary>
  235. /// <param name="lst"></param>
  236. /// <param name="dic"></param>
  237. /// <param name="datas"></param>
  238. private void UpdateWagoDIData(List<string> lst, bool[] datas)
  239. {
  240. for (int i = 0; i < lst.Count; i++)
  241. {
  242. string item = lst[i];
  243. if (i >= datas.Length)
  244. {
  245. continue;
  246. }
  247. if (!_moduleNameDIDictionary.ContainsKey(item))
  248. {
  249. continue;
  250. }
  251. WagoDI wagoDI = _moduleNameDIDictionary[item];
  252. bool value = datas[i];
  253. if (!_moduleNameValueDictionary.ContainsKey(item))
  254. {
  255. _moduleNameValueDictionary[item] = value;
  256. DigitalIOUpdateValue(item, wagoDI.Invert, value);
  257. }
  258. else
  259. {
  260. if (value != (bool)_moduleNameValueDictionary[item])
  261. {
  262. _moduleNameValueDictionary[item] = value;
  263. DigitalIOUpdateValue(item, wagoDI.Invert, value);
  264. }
  265. }
  266. }
  267. }
  268. /// <summary>
  269. /// 更新DO数组
  270. /// </summary>
  271. /// <param name="name"></param>
  272. /// <param name="datas"></param>
  273. public void UpdateWagoDOData(string name, bool[] datas)
  274. {
  275. if (_moduleDONameListDictionary.ContainsKey(name))
  276. {
  277. UpdateWagoDOData(_moduleDONameListDictionary[name], datas);
  278. }
  279. }
  280. /// <summary>
  281. /// 更新Wago数字数值
  282. /// </summary>
  283. /// <param name="lst"></param>
  284. /// <param name="dic"></param>
  285. /// <param name="datas"></param>
  286. private void UpdateWagoDOData(List<string> lst,bool[] datas)
  287. {
  288. for(int i=0;i<lst.Count;i++)
  289. {
  290. string item=lst[i];
  291. if (i >= datas.Length)
  292. {
  293. continue;
  294. }
  295. if (!_moduleNameDODictionary.ContainsKey(item))
  296. {
  297. continue;
  298. }
  299. WagoDO wagoDO=_moduleNameDODictionary[item];
  300. bool value = datas[i];
  301. if (!_moduleNameValueDictionary.ContainsKey(item))
  302. {
  303. _moduleNameValueDictionary[item] = value;
  304. DigitalIOUpdateValue(item, wagoDO.Invert, value);
  305. }
  306. else
  307. {
  308. if (value != (bool)_moduleNameValueDictionary[item])
  309. {
  310. _moduleNameValueDictionary[item] = value;
  311. DigitalIOUpdateValue(item, wagoDO.Invert, value);
  312. }
  313. }
  314. }
  315. }
  316. /// <summary>
  317. /// Digtal IO更新数值
  318. /// </summary>
  319. /// <param name="item"></param>
  320. /// <param name="invert"></param>
  321. /// <param name="value"></param>
  322. private void DigitalIOUpdateValue(string item,bool invert,bool value)
  323. {
  324. if (invert)
  325. {
  326. IOModuleManager.Instance.UpdateIoValue(item, !value);
  327. }
  328. else
  329. {
  330. IOModuleManager.Instance.UpdateIoValue(item, value);
  331. }
  332. }
  333. /// <summary>
  334. /// 更新AI数组
  335. /// </summary>
  336. /// <param name="name"></param>
  337. /// <param name="datas"></param>
  338. public void UpdateWagoAIData(string name, byte[] datas)
  339. {
  340. if (_moduleAIListDictionary.ContainsKey(name))
  341. {
  342. List<WagoAI> wagoAIs = _moduleAIListDictionary[name];
  343. for(int i = 0; i < wagoAIs.Count; i++)
  344. {
  345. WagoAI wagoAI = wagoAIs[i];
  346. if (i * 2 >= datas.Length)
  347. {
  348. break;
  349. }
  350. UpdateWagoAnalogData(wagoAI.Name, wagoAI.Scaling, wagoAI.DataType, datas, i);
  351. }
  352. }
  353. }
  354. /// <summary>
  355. /// 更新AO数组
  356. /// </summary>
  357. /// <param name="name"></param>
  358. /// <param name="datas"></param>
  359. public void UpdateWagoAOData(string name, byte[] datas)
  360. {
  361. if (_moduleAOListDictionary.ContainsKey(name))
  362. {
  363. List<WagoAO> wagoAOs = _moduleAOListDictionary[name];
  364. for (int i = 0; i < wagoAOs.Count; i++)
  365. {
  366. WagoAO wagoAO = wagoAOs[i];
  367. if (i * 2 >= datas.Length)
  368. {
  369. break;
  370. }
  371. UpdateWagoAnalogData(wagoAO.Name, wagoAO.Scaling, wagoAO.DataType, datas, i);
  372. }
  373. }
  374. }
  375. /// <summary>
  376. /// 更新模拟量数据
  377. /// </summary>
  378. /// <param name="moduleName"></param>
  379. /// <param name="scaling"></param>
  380. /// <param name="dataType"></param>
  381. /// <param name="datas"></param>
  382. /// <param name="index"></param>
  383. private void UpdateWagoAnalogData(string moduleName,string scaling,string dataType, byte[] datas,int index)
  384. {
  385. object value = null;
  386. if (dataType == "short")
  387. {
  388. value = byteTransform.TransInt16(datas, index * 2);
  389. }
  390. else
  391. {
  392. value = byteTransform.TransUInt16(datas, index * 2);
  393. }
  394. if (!string.IsNullOrEmpty(scaling))
  395. {
  396. var result = ScalingManager.Instance.CalculateValueByTwincatVariable(moduleName, double.Parse(value.ToString()));
  397. if (result.Item1)
  398. {
  399. value = result.Item2;
  400. }
  401. else
  402. {
  403. return;
  404. }
  405. }
  406. if (!_moduleNameValueDictionary.ContainsKey(moduleName))
  407. {
  408. _moduleNameValueDictionary[moduleName] = value;
  409. IOModuleManager.Instance.UpdateIoValue(moduleName, value);
  410. }
  411. else
  412. {
  413. if (value.ToString() != _moduleNameValueDictionary[moduleName].ToString())
  414. {
  415. _moduleNameValueDictionary[moduleName] = value;
  416. IOModuleManager.Instance.UpdateIoValue(moduleName, value);
  417. }
  418. }
  419. }
  420. /// <summary>
  421. /// 写入IO数值
  422. /// </summary>
  423. /// <param name="ioName"></param>
  424. /// <param name="value"></param>
  425. /// <returns></returns>
  426. public bool WriteIOValue(string ioName,object value)
  427. {
  428. if (_moduleNameDODictionary.ContainsKey(ioName))
  429. {
  430. return SetDoValue(ioName, (bool)value);
  431. }
  432. else if (_moduleNameAODictionary.ContainsKey(ioName))
  433. {
  434. return SetAoValue(ioName, (double)value);
  435. }
  436. else
  437. {
  438. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"{ioName} object is null");
  439. return false;
  440. }
  441. }
  442. /// <summary>
  443. /// 设置DO数值
  444. /// </summary>
  445. /// <param name="doName"></param>
  446. /// <param name="value"></param>
  447. /// <returns></returns>
  448. private bool SetDoValue(string doName, bool value)
  449. {
  450. if (!_moduleNameDODictionary.ContainsKey(doName))
  451. {
  452. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"{doName} object is null");
  453. return false;
  454. }
  455. WagoDO wagoDO = _moduleNameDODictionary[doName];
  456. if (!_ioModbusDictionary.ContainsKey(doName))
  457. {
  458. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"{doName} wago device is null");
  459. return false;
  460. }
  461. WagoModbusDevice device = _ioModbusDictionary[doName];
  462. if (!_doModuleDictionary.ContainsKey(doName))
  463. {
  464. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"{doName} does not have module dictionary");
  465. return false;
  466. }
  467. string module = _doModuleDictionary[doName];
  468. try
  469. {
  470. bool lastValue = wagoDO.Invert ? !value : value;
  471. byte festoValue = lastValue ? (byte)0xFF : (byte)0x00;
  472. bool result = device.WriteDOValue((ushort)wagoDO.Address, festoValue);
  473. if (result)
  474. {
  475. LOG.WriteLog(eEvent.INFO_WAGO, "Wago", $"{doName} write {value} success");
  476. }
  477. else
  478. {
  479. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"{doName} write {value} failed");
  480. }
  481. return result;
  482. }
  483. catch (Exception ex)
  484. {
  485. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"write {doName} value {value} {ex.Message}");
  486. return false;
  487. }
  488. }
  489. /// <summary>
  490. /// 设置AO数值
  491. /// </summary>
  492. /// <param name="aoName"></param>
  493. /// <param name="value"></param>
  494. /// <returns></returns>
  495. public bool SetAoValue(string aoName, double value)
  496. {
  497. if (!_moduleNameAODictionary.ContainsKey(aoName))
  498. {
  499. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"{aoName} object is null");
  500. return false;
  501. }
  502. WagoAO wagoAO = _moduleNameAODictionary[aoName];
  503. if (!_ioModbusDictionary.ContainsKey(aoName))
  504. {
  505. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"{aoName} wago device is null");
  506. return false;
  507. }
  508. WagoModbusDevice device = _ioModbusDictionary[aoName];
  509. try
  510. {
  511. byte[] writeByts = null;
  512. if (!string.IsNullOrEmpty(wagoAO.Scaling))
  513. {
  514. var var=ScalingManager.Instance.CalculateTwincatValueByInput(aoName, value);
  515. if (var.Item1)
  516. {
  517. if (wagoAO.DataType == "short")
  518. {
  519. writeByts = BitConverter.GetBytes((short)var.Item2);
  520. }
  521. else
  522. {
  523. writeByts = BitConverter.GetBytes((ushort)var.Item2);
  524. }
  525. }
  526. }
  527. bool result = device.WriteAOValue((ushort)wagoAO.Address, writeByts);
  528. if (result)
  529. {
  530. LOG.WriteLog(eEvent.INFO_WAGO, "Wago", $"{aoName} write {value} success");
  531. }
  532. else
  533. {
  534. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"{aoName} write {value} failed");
  535. }
  536. return result;
  537. }
  538. catch (Exception ex)
  539. {
  540. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", $"write {aoName} value {value} {ex.Message}");
  541. return false;
  542. }
  543. }
  544. }
  545. }