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- using Aitex.Core.RT.Device;
- using Aitex.Core.RT.Log;
- using Aitex.Core.RT.Routine;
- using Aitex.Core.RT.SCCore;
- using Aitex.Core.Util;
- using CyberX8_Core;
- using CyberX8_RT.Devices.AXIS;
- using CyberX8_RT.Devices.Facilities;
- using CyberX8_RT.Devices.SRD;
- using MECF.Framework.Common.Beckhoff.AxisProvider;
- using MECF.Framework.Common.RecipeCenter;
- using MECF.Framework.Common.Routine;
- using MECF.Framework.Common.Utilities;
- using System;
- using System.Collections.Generic;
- using System.Linq;
- using System.Runtime.InteropServices;
- using System.Text;
- using System.Threading.Tasks;
- using System.Windows.Documents;
- using static CyberX8_RT.Modules.SRD.RunWaferRecipeStateMachine;
- namespace CyberX8_RT.Modules.SRD
- {
- public class SRDRunWaferRecipeRoutine : RoutineBase, IRoutine
- {
- private enum RunStep
- {
- RunWafer_Start,
- RunWafer_CheckFacilities,
- RunWafer_PreparingExhaustOff,
- RunWafer_WaitExhaustOff,
- RunWafer_EngageChuckVacuum,
- RunWafer_CheckVacuum,
- RunWafer_CloseTheDoor,
- RunWafer_CheckDoorClosed,
- RunWafer_ArmToHome,
- RunWafer_Diverting_CheckArmHome,
- RunWafer_Diverting_CheckOtherSRD,
- RunWafer_Diverting_WaterOn,
- RunWafer_Diverting_WithFlowCheck,
- RunWafer_Diverting_WaterAboveOff,
- RunWafer_Washing_ArmToCenter,
- RunWafer_Washing_CheckArmCenter,
- RunWafer_Washing_PoolingFrontSide,
- RunWafer_Washing_PoolingWithFlowCheck,
- RunWafer_Washing_StartRotation,
- RunWafer_Washing_PreFlowCheck,
- RunWafer_Washing_Finished,
- RunWafer_Drying_PreN2Time,
- RunWafer_Drying_ExhaustFanDelay,
- RunWafer_Drying_ExhaustFanOn,
- RunWafer_Drying_N2On,
- RunWafer_Drying_StopRotation,
- RunWafer_Drying_PreWaferPresenceCheck,
- RunWafer_Drying_RotationStartMotion,
- RunWafer_Drying_WaferPresenceCheck,
- RunWafer_Drying_PostN2Time,
- RunWafer_Drying_CheckRotationFinished,
- RunWafer_CheckArmHome,
- End
- }
- #region 常量
- private const int MAX_ARM_HOME_RETRIES = 3;
- /// <summary>
- /// 旋转增加时长
- /// </summary>
- private const int ROTATION_PLUS_TIME = 10;
- /// <summary>
- /// ROTATION电机转速比例
- /// </summary>
- private const int SPEED_RATIO = 10;
- #endregion
- #region 内部变量
- /// <summary>
- /// Arm Axis
- /// </summary>
- private JetAxisBase _armAxis;
- /// <summary>
- /// Rotation Axis
- /// </summary>
- private JetAxisBase _rotationAxis;
- /// <summary>
- /// SRD Common
- /// </summary>
- private SrdCommonDevice _srdCommon;
- /// <summary>
- /// Total SRD
- /// </summary>
- private TotalSRDDevice _totalSRDDevice;
- /// <summary>
- /// 另外SRD实例
- /// </summary>
- private SRDEntity _otherSrdEntity;
- /// <summary>
- /// Loader Common
- /// </summary>
- private SystemFacilities _systemFacilities;
- /// <summary>
- /// Arm重试次数
- /// </summary>
- private int _armRetryTimes = 0;
- /// <summary>
- /// Recipe
- /// </summary>
- private SrdRecipe _srdRecipe;
- /// <summary>
- /// 记时
- /// </summary>
- private int _enterTime;
- /// <summary>
- /// Diverting Flow时长
- /// </summary>
- private int _divertingFlowCheckTimeSpan;
- /// <summary>
- /// Pooling Flow时长
- /// </summary>
- private int _poolingFlowCheckTimeSpan;
- /// <summary>
- /// Washing Flow时长
- /// </summary>
- private int _washingFlowCheckTimeSpan;
- /// <summary>
- /// SRD rotation Provider对象
- /// </summary>
- private BeckhoffProviderAxis _rotationProviderAxis;
- /// <summary>
- /// SRD arm Provider对象
- /// </summary>
- private BeckhoffProviderAxis _armProviderAxis;
- /// <summary>
- /// 转换增加的时间
- /// </summary>
- private int _rotationPlusSecond = ROTATION_PLUS_TIME;
- /// <summary>
- /// N2 Enabled
- /// </summary>
- private bool _n2Enabled = false;
- /// <summary>
- /// Dry速度
- /// </summary>
- private int _drySpeed;
- /// <summary>
- /// Wafer Presence Accel/Decel比例
- /// </summary>
- private int _waferPresenceCheckAccelDecelPercentage;
- /// <summary>
- /// Wafer Presence Speed
- /// </summary>
- private int _waferPresenceSpeedInRPMs;
- /// <summary>
- /// Wafer Presence distance
- /// </summary>
- private int _waferPresenceDistance;
- /// <summary>
- /// 状态机进入时间
- /// </summary>
- private int _startTime;
- /// <summary>
- /// Wafer Presence Test功能是否启用
- /// </summary>
- private bool _presenceTestEnabled;
- /// <summary>
- /// Rinse时间=Max(FrontRinseTime, BackRinseTime) 单位s
- /// </summary>
- private double _rinseTime;
- /// <summary>
- /// Rinse中另一个水阀开关状态
- /// </summary>
- private bool _isAnotherWaterOn;
- /// <summary>
- /// exhaust进入时间
- /// </summary>
- private int _exhaustFanTime;
- /// <summary>
- /// 是否正在用水
- /// </summary>
- private bool _isUsingWater;
- /// <summary>
- /// Presence Test Flag
- /// </summary>
- private bool _presenceTestFlag = false;
- #endregion
- #region 属性
- /// <summary>
- /// 是否正在用水
- /// </summary>
- public bool IsUsingWater { get { return _isUsingWater; } }
- #endregion
- /// <summary>
- /// 构造函数
- /// </summary>
- /// <param name="module"></param>
- public SRDRunWaferRecipeRoutine(string module) : base(module)
- {
- }
- /// <summary>
- /// 中止
- /// </summary>
- public void Abort()
- {
- Runner.Stop("SRD RunWaferRecipe Abort");
- }
- /// <summary>
- /// 监控
- /// </summary>
- /// <returns></returns>
- public RState Monitor()
- {
- Runner.RunIf(RunStep.RunWafer_Start, !_presenceTestFlag, RunWaferStartCheckStatus, _delay_1ms)
- .RunIf(RunStep.RunWafer_CheckFacilities, !_presenceTestFlag, CheckFacilities, _delay_1ms)
- .RunIf(RunStep.RunWafer_PreparingExhaustOff, !_presenceTestFlag, PreparingExhaustOff, _delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_WaitExhaustOff, !_presenceTestFlag, PreparingExhaustOffEndStatus, PreparingExhaustOffStopStatus, _delay_5s)
- .RunIf(RunStep.RunWafer_EngageChuckVacuum, !_presenceTestFlag, EngageChuckVacuum, _delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_CheckVacuum, !_presenceTestFlag, CheckChuckVacuumEndStatus, CheckChuckVacuumStopStatus, _delay_5s)
- .RunIf(RunStep.RunWafer_CloseTheDoor, !_presenceTestFlag, CloseDoor, _delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_CheckDoorClosed, !_presenceTestFlag, CheckDoorClosedEndStatus, CheckDoorClosedStopStatus, _delay_5s)
- .RunIf(RunStep.RunWafer_ArmToHome, !_presenceTestFlag, ArmToHome, _delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_CheckArmHome, !_presenceTestFlag, CheckArmEndStatus,CheckArmStopStatus)
- .WaitIf(RunStep.RunWafer_Diverting_CheckOtherSRD, !_presenceTestFlag, CheckOtherSRD,_delay_60s)
- .RunIf(RunStep.RunWafer_Diverting_WaterOn, !_presenceTestFlag, WaterOn,_delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_Diverting_WithFlowCheck, !_presenceTestFlag, CheckFlowEndStatus,CheckFlowStopStatus)
- .RunIf(RunStep.RunWafer_Diverting_WaterAboveOff, !_presenceTestFlag, WaterAboveOff,_delay_1ms)
- .RunIf(RunStep.RunWafer_Washing_ArmToCenter, !_presenceTestFlag, ArmToCenter, _delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_Washing_CheckArmCenter, !_presenceTestFlag, CheckArmToCenterEndStatus,CheckArmToCenterStopStatus,_delay_60s)
- .RunIf(RunStep.RunWafer_Washing_PoolingFrontSide, !_presenceTestFlag, PoolingFrontSideWaterOn,_delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_Washing_PoolingWithFlowCheck, !_presenceTestFlag, PoolingCheckFlowEndStatus,PoolingCheckFlowStopStatus)
- .RunIf(RunStep.RunWafer_Washing_StartRotation, !_presenceTestFlag, StartRotation,_delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_Washing_PreFlowCheck, !_presenceTestFlag, WashingPreFlowCheckEndStatus,WashingPreFlowCheckStopStatus)
- .RunIf(RunStep.RunWafer_Washing_Finished, !_presenceTestFlag, WashingFinished,_delay_1ms)
- .WaitWithStopConditionIf(RunStep.RunWafer_Drying_PreN2Time, !_presenceTestFlag, CheckArmMotionEndStatus,CheckArmMotionStopStatus)
- .DelayIf(RunStep.RunWafer_Drying_ExhaustFanDelay, !_presenceTestFlag, _srdRecipe.ExhaustFanDelay*1000)
- .RunIf(RunStep.RunWafer_Drying_ExhaustFanOn, !_presenceTestFlag, ExhaustFanOn,_delay_1ms)
- .DelayIf(RunStep.RunWafer_Drying_N2On, !_presenceTestFlag, _srdRecipe.BackN2DryTime*1000)
- .RunIf(RunStep.RunWafer_Drying_StopRotation, !_presenceTestFlag, StopRotation,_delay_1ms)
- //5s检验Rotation是否停止
- .Wait(RunStep.RunWafer_Drying_PreWaferPresenceCheck, CheckRotationStopEndStatus,_delay_5s)
- //Rotation开始运动至指定角度
- .Run(RunStep.RunWafer_Drying_RotationStartMotion,RotationMotion,_delay_1ms)
- //Rotation过程中Wafer Presence check
- .WaitWithStopCondition(RunStep.RunWafer_Drying_WaferPresenceCheck,RotationMotionEndStatus,RotationMotionStopStatus)
- //Rotation重新Home
- .Run(RunStep.RunWafer_Drying_PostN2Time,PostN2Time,_delay_1ms)
- //检验Rotation Home状态
- .WaitWithStopCondition(RunStep.RunWafer_Drying_CheckRotationFinished,CheckRotationHomedThenExhaust,CheckRotationHomedStopStatus)
- .Run(RunStep.RunWafer_CheckArmHome, LastCheckArmHomed,_delay_1ms)
- .End(RunStep.End, NullFun, _delay_1ms);
- return Runner.Status;
- }
- /// <summary>
- /// 启动
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool RunWaferStartCheckStatus()
- {
- _startTime = Environment.TickCount;
- return true;
- }
- /// <summary>
- /// 检查Facilities
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool CheckFacilities()
- {
- if (_srdCommon.CommonData.FluidContainment)
- {
- NotifyError(eEvent.ERR_SRD, "Fluid Containment sensor is On", 0);
- return false;
- }
- if (!_systemFacilities.LoaderDiEnable)
- {
- NotifyError(eEvent.ERR_SRD, "Load DI Is Disable",0);
- return false;
- }
- return true;
- }
- /// <summary>
- /// 关闭Exhaust风机
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool PreparingExhaustOff()
- {
- bool result = _srdCommon.ExhaustOffAction("", null);
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Preparing Exhaust Off is failed", 0);
- return false;
- }
- return true;
- }
- /// <summary>
- /// 检验关闭Exhaust风机结束状态
- /// </summary>
- /// <returns></returns>
- private bool PreparingExhaustOffEndStatus()
- {
- return !_srdCommon.CommonData.ExhaustOn;
- }
- /// <summary>
- /// 检验关闭Exhaust风机停止状态
- /// </summary>
- /// <returns></returns>
- private bool PreparingExhaustOffStopStatus()
- {
- //if (_srdCommon.Status == RState.Failed || _srdCommon.Status == RState.Timeout)
- //{
- // NotifyError(eEvent.ERR_SRD, "Waiting Exhaust Off is failed");
- // return true;
- //}
- return false;
- }
- /// <summary>
- /// Chuck Vacuum
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool EngageChuckVacuum()
- {
- if (_srdCommon.IsWaferPresence)
- {
- bool result = _srdCommon.ChuckVacuumOnAction("", null);
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Chuck Vacuum On Action is failed",0);
- }
- return result;
- }
- else
- {
- LOG.WriteLog(eEvent.INFO_SRD, Module, "EngageChuckVacuum has been ignored");
- return true;
- }
- }
- /// <summary>
- /// 检验ChuckVacuum结束状态
- /// </summary>
- /// <returns></returns>
- private bool CheckChuckVacuumEndStatus()
- {
- if (_srdCommon.IsWaferPresence)
- {
- return _srdCommon.Status == RState.End && !_srdCommon.CommonData.ChuckVacuum;
- }
- else
- {
- LOG.WriteLog(eEvent.INFO_SRD, Module, "CheckVacuum has been ignored");
- return true;
- }
- }
- /// <summary>
- /// 检验ChuckVacuum停止状态
- /// </summary>
- /// <returns></returns>
- private bool CheckChuckVacuumStopStatus()
- {
- if (_srdCommon.IsWaferPresence)
- {
- if (_srdCommon.Status == RState.Failed || _srdCommon.Status == RState.Timeout)
- {
- NotifyError(eEvent.ERR_SRD, "Check Vacuum is failed", 0);
- return true;
- }
- return false;
- }
- else
- {
- return false;
- }
- }
- /// <summary>
- /// Close Door
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool CloseDoor()
- {
- if (_srdCommon.CommonData.DoorOpened)
- {
- bool result = _srdCommon.DoorCloseAction("", null);
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Door Close Action is failed",0);
- return result;
- }
- }
- return true;
- }
- /// <summary>
- /// 检验DoorClosed结束状态
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool CheckDoorClosedEndStatus()
- {
- return _srdCommon.Status == RState.End && _srdCommon.CommonData.DoorClosed;
- }
- /// <summary>
- /// 检验DoorClosed结束状态
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool CheckDoorClosedStopStatus()
- {
- if (_srdCommon.Status == RState.Failed || _srdCommon.Status == RState.Timeout)
- {
- NotifyError(eEvent.ERR_SRD, "Check Door Closed is failed", 0);
- return true;
- }
- return false;
- }
- /// <summary>
- /// Arm To Home
- /// </summary>
- /// <returns></returns>
- private bool ArmToHome()
- {
- _armAxis.Home(false);
- return true;
- }
- /// <summary>
- /// 检验Arm home结束状态
- /// </summary>
- /// <returns></returns>
- private bool CheckArmEndStatus()
- {
- if (_armAxis.IsHomed && _armAxis.Status == RState.End)
- {
- _armRetryTimes = 0;
- return true;
- }
- return false;
- }
- /// <summary>
- /// 检验Arm停止状态
- /// </summary>
- /// <returns></returns>
- private bool CheckArmStopStatus()
- {
- if (_armAxis.Status == RState.Failed || _armAxis.Status == RState.Timeout)
- {
- if (_armRetryTimes < MAX_ARM_HOME_RETRIES)
- {
- _armAxis.Home(false);
- _armRetryTimes++;
- }
- else
- {
- NotifyError(eEvent.ERR_SRD, $"Arm Home Retry Home {_armRetryTimes + 1} times is over {MAX_ARM_HOME_RETRIES}",0);
- return true;
- }
- }
- return false;
- }
- /// <summary>
- /// 检验另外一个SRD是否在用水
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool CheckOtherSRD()
- {
- return (_otherSrdEntity == null || !_otherSrdEntity.IsUsingWater);
- }
- /// <summary>
- /// 打开Above water
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool WaterOn()
- {
- if (_srdRecipe.FrontDivertTime > 0)
- {
- if (_srdRecipe.FrontDivertTime > _srdRecipe.DivertPlusPoolDelay)
- {
- _divertingFlowCheckTimeSpan = _srdRecipe.DivertPlusPoolDelay * 1000;
- }
- else
- {
- _divertingFlowCheckTimeSpan = _srdRecipe.FrontDivertTime * 1000;
- }
- if (!_srdCommon.CommonData.WaterAbove)
- {
-
- bool result = _srdCommon.WaterAboveOn();
- if (result)
- {
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Above On");
- _isUsingWater = true;
- _enterTime = Environment.TickCount;
- }
- else
- {
- NotifyError(eEvent.ERR_SRD, "Water Above On is failed", 0);
- }
- return result;
- }
- return true;
- }
- else
- {
- if (_srdCommon.CommonData.WaterAbove)
- {
- bool result = _srdCommon.WaterAboveOff();
- if (result)
- {
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Above Off");
- _isUsingWater = false;
- _enterTime = Environment.TickCount;
- }
- else
- {
- NotifyError(eEvent.ERR_SRD, "Water Above Off is failed", 0);
- }
- return result;
- }
- return true;
- }
- }
- /// <summary>
- /// 检验流量结束状态
- /// </summary>
- /// <returns></returns>
- private bool CheckFlowEndStatus()
- {
- if (_srdRecipe.FrontDivertTime == 0)
- {
- return true;
- }
- int ticks = Environment.TickCount - _enterTime;
- if (ticks >= _srdRecipe.FrontDivertTime * 1000)
- {
- return true;
- }
- return false;
- }
- /// <summary>
- /// 检验水压
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool CheckFlowStopStatus()
- {
- int ticks = Environment.TickCount - _enterTime;
- if (ticks <= _divertingFlowCheckTimeSpan)
- {
- if (_totalSRDDevice.WaterPressure > _srdRecipe.MaxDivertPlusPoolPressure)
- {
- NotifyError(eEvent.ERR_SRD, $"Water Pressure {_totalSRDDevice} is over {_srdRecipe.MaxDivertPlusPoolPressure}",0);
- return true;
- }
- }
- return false;
- }
- /// <summary>
- /// WaterAbove Off
- /// </summary>
- /// <returns></returns>
- private bool WaterAboveOff()
- {
- if (_srdCommon.CommonData.WaterAbove)
- {
- bool result = _srdCommon.WaterAboveOff();
- _isUsingWater = false;
- if (result)
- {
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Above off");
- }
- else
- {
- NotifyError(eEvent.ERR_SRD, "Water Above On is failed", 0);
- }
- return result;
- }
- return true;
- }
- /// <summary>
- /// Arm运动至Center
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool ArmToCenter()
- {
- bool result = _armAxis.PositionStation("Center");
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Arm to Center is failed", 0);
- }
- return result;
- }
- /// <summary>
- /// check Arm是否运动至Center
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool CheckArmToCenterEndStatus()
- {
- return _armAxis.Status == RState.End;
- }
- /// <summary>
- /// check Arm是否运动至Center停止状态
- /// </summary>
- /// <returns></returns>
- private bool CheckArmToCenterStopStatus()
- {
- if (_armAxis.Status == RState.Failed||_armAxis.Status==RState.Timeout)
- {
- NotifyError(eEvent.ERR_SRD, "Check Arm to Center is failed", 0);
- return true;
- }
- return false;
- }
- /// <summary>
- /// 打开Above water
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool PoolingFrontSideWaterOn()
- {
- if (_srdRecipe.FrontPoolTime > 0)
- {
- if (_srdRecipe.FrontPoolTime > _srdRecipe.DivertPlusPoolDelay)
- {
- _poolingFlowCheckTimeSpan = _srdRecipe.DivertPlusPoolDelay * 1000;
- }
- else
- {
- _poolingFlowCheckTimeSpan = _srdRecipe.FrontDivertTime * 1000;
- }
- if (!_srdCommon.CommonData.WaterAbove)
- {
- bool result = _srdCommon.WaterAboveOn();
- if (result)
- {
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Above On");
- _enterTime = Environment.TickCount;
- _isUsingWater = true;
-
- }
- else
- {
- NotifyError(eEvent.ERR_SRD, "Water Above On is failed",0);
- }
- return result;
- }
- return true;
- }
- else
- {
- return true;
- }
- }
- /// <summary>
- /// 检验Pooling流量结束状态
- /// </summary>
- /// <returns></returns>
- private bool PoolingCheckFlowEndStatus()
- {
- if (_srdRecipe.FrontPoolTime == 0)
- {
- return true;
- }
- int ticks = Environment.TickCount - _enterTime;
- if (ticks >= _srdRecipe.FrontPoolTime * 1000)
- {
- return true;
- }
- return false;
- }
- /// <summary>
- /// 检验Pooling流量停止状态
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool PoolingCheckFlowStopStatus()
- {
- int ticks = Environment.TickCount - _enterTime;
- if (ticks <= _poolingFlowCheckTimeSpan)
- {
- if (_totalSRDDevice.WaterPressure > _srdRecipe.MaxWashPressure)
- {
- NotifyError(eEvent.ERR_SRD, $"Water Pressure {_totalSRDDevice.WaterPressure} is over {_srdRecipe.MaxWashPressure}", 0);
- return true;
- }
- if (_totalSRDDevice.WaterPressure < _srdRecipe.MinWaterPressure)
- {
- NotifyError(eEvent.ERR_SRD, $"Water Pressure {_totalSRDDevice.WaterPressure} is less {_srdRecipe.MinWaterPressure}",0);
- return true;
- }
- }
- return false;
- }
- /// <summary>
- /// 开始旋转
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool StartRotation()
- {
- if (_srdCommon.CommonData.DoorOpened)
- {
- NotifyError(eEvent.ERR_SRD, "Door is not closed. Can't do rotation", 0);
- return false;
- }
- double _scale = _rotationProviderAxis.ScaleFactor;
- bool above = _srdRecipe.FrontRinseTime > _srdRecipe.BackRinseTime;
- int timespan = above ? _srdRecipe.FrontRinseTime : _srdRecipe.BackRinseTime;
- //rinse 目标位置
- double rinsePosition = timespan * BeckhoffVelocityUtil.ConvertVelocityToDegPerSecondByRPM(_srdRecipe.RinseSpeed);
- //dry目标位置
- double dryPosition = BeckhoffVelocityUtil.ConvertVelocityToDegPerSecondByRPM(_srdRecipe.DrySpeed) * _srdRecipe.BackN2DryTime;
- //为了让 rotation 不停止,增加了旋转时间(覆盖Arm运动时间)
- double plusPosition = BeckhoffVelocityUtil.ConvertVelocityToDegPerSecondByRPM(_srdRecipe.DrySpeed) * _rotationPlusSecond;
- int targetPosition = (int)Math.Round((rinsePosition + dryPosition + plusPosition) * _scale, 0);
- int rotationSpeed = (int)Math.Round(_scale * BeckhoffVelocityUtil.ConvertVelocityToDegPerSecondByRPM(_srdRecipe.RinseSpeed), 0);
- _drySpeed = (int)Math.Round(_scale * BeckhoffVelocityUtil.ConvertVelocityToDegPerSecondByRPM(_srdRecipe.DrySpeed * SPEED_RATIO), 0);
- bool result = _rotationAxis.ProfilePosition(targetPosition, rotationSpeed * SPEED_RATIO, 0, 0);
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Start Rotation is failed",0);
- return false;
- }
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Start Rotation");
- //如果BackRinseTime大,则先开WaterBelow后开WaterAbove
- if (_srdRecipe.BackRinseTime > _srdRecipe.FrontRinseTime)
- {
- _rinseTime = _srdRecipe.BackRinseTime;
- //关闭WaterAbove
- if (_srdCommon.CommonData.WaterAbove)
- {
- if (!_srdCommon.WaterAboveOff())
- {
- NotifyError(eEvent.ERR_SRD, "Water Above Off is failed", 0);
- return false;
- }
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Above Off");
- }
- //打开WaterBelow
- if (!_srdCommon.CommonData.WaterBelow)
- {
- if (!_srdCommon.WaterBelowOn())
- {
- NotifyError(eEvent.ERR_SRD, "Water Below On is failed",0);
- return false;
- }
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Below On");
- }
- //Rinse开始时间
- _enterTime = Environment.TickCount;
- //另一个水阀状态变为未开(即WaterAbove)
- _isAnotherWaterOn = false;
- //计算水压检测滞后时间
- if (_srdRecipe.BackRinseTime > _srdRecipe.FlowCheckDelay)
- {
- _washingFlowCheckTimeSpan = _srdRecipe.FlowCheckDelay * 1000;
- }
- else
- {
- _washingFlowCheckTimeSpan = _srdRecipe.BackRinseTime * 1000;
- }
- return true;
- }
- else
- {
- _rinseTime = _srdRecipe.FrontRinseTime;
- //如果FrontRinseTime大,则先开WaterAbove后开WaterBelow
- //打开WaterAbove
- if (!_srdCommon.CommonData.WaterAbove)
- {
- if (!_srdCommon.WaterAboveOn())
- {
- NotifyError(eEvent.ERR_SRD, "Water Above Off is failed", 0);
- return false;
- }
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Above On");
- }
- //关闭WaterBelow
- if (_srdCommon.CommonData.WaterBelow)
- {
- //打开WaterBelow
- if (!_srdCommon.WaterBelowOff())
- {
- NotifyError(eEvent.ERR_SRD, "Water Below On is failed",0);
- return false;
- }
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Below Off");
- }
- //另一个水阀状态变为未开(即WaterBelow)
- _isAnotherWaterOn = false;
- //Rinse开始时间
- _enterTime = Environment.TickCount;
- //计算水压检测滞后时间
- if (_srdRecipe.FrontRinseTime > _srdRecipe.FlowCheckDelay)
- {
- _washingFlowCheckTimeSpan = _srdRecipe.FlowCheckDelay * 1000;
- }
- else
- {
- _washingFlowCheckTimeSpan = _srdRecipe.BackRinseTime * 1000;
- }
- return true;
- }
- }
- /// <summary>
- /// Washing PreFlow 流量结束状态
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool WashingPreFlowCheckEndStatus()
- {
- int ticks = Environment.TickCount - _enterTime;
- if (ticks >= _rinseTime * 1000)
- {
- //达到RinseTime完成Wash
- return true;
- }
- return false;
- }
- /// <summary>
- /// Washing PreFlow 流量停止状态
- /// </summary>
- /// <returns></returns>
- private bool WashingPreFlowCheckStopStatus()
- {
- int ticks = Environment.TickCount - _enterTime;
- //打开另一个未开的水阀
- if (!_isAnotherWaterOn)
- {
- //延迟abs(BackRinseTime - FrontRinseTime)秒打开另一个水阀
- if (_srdRecipe.BackRinseTime > _srdRecipe.FrontRinseTime)
- {
- //若BackRinseTime > FrontRinseTime,则延迟BackRinseTime - FrontRinseTime秒打开Water Above
- if (ticks >= _rinseTime * 1000 - _srdRecipe.FrontRinseTime * 1000 && !_srdCommon.CommonData.WaterAbove)
- {
- bool result = _srdCommon.WaterAboveOn();
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Water Above Off is failed", 0);
- return true;
- }
- _isAnotherWaterOn = true;
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Above On");
- }
- }
- else
- {
- //若FrontRinseTime > BackRinseTime,则延迟FrontRinseTime - BackRinseTime秒打开Water Below
- if (ticks >= _rinseTime * 1000 - _srdRecipe.BackRinseTime * 1000 && !_srdCommon.CommonData.WaterBelow)
- {
- bool result = _srdCommon.WaterBelowOn();
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Water Below On is failed",0);
- return true;
- }
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Water Below On");
- }
- }
- }
- //测水压
- if (ticks > _washingFlowCheckTimeSpan)
- {
- if (_totalSRDDevice.WaterPressure > _srdRecipe.MaxWashPressure)
- {
- NotifyError(eEvent.ERR_SRD, $"Water Pressure {_totalSRDDevice.WaterPressure} is over {_srdRecipe.MaxWashPressure}", 0);
- return true;
- }
- if (_totalSRDDevice.WaterPressure < _srdRecipe.MinWaterPressure)
- {
- NotifyError(eEvent.ERR_SRD, $"Water Pressure {_totalSRDDevice.WaterPressure} is less {_srdRecipe.MinWaterPressure}",0);
- return true;
- }
- }
- return false;
- }
- /// <summary>
- /// Washing结束
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool WashingFinished()
- {
- if (_srdCommon.CommonData.WaterAbove)
- {
- if (!_srdCommon.WaterAboveOff())
- {
- NotifyError(eEvent.ERR_SRD, "Water Above Off is failed",0);
- return false;
- }
- }
- if (_srdCommon.CommonData.WaterBelow)
- {
- if (!_srdCommon.WaterBelowOff())
- {
- NotifyError(eEvent.ERR_SRD, "Water Below Off is failed", 0);
- return false;
- }
- }
- _isUsingWater = false;
- if (_n2Enabled)
- {
- bool result = _armAxis.PositionStation("Center");
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Arm to Center is failed",0);
- }
- return result;
- }
- else
- {
- bool result = _armAxis.PositionStation("Home");
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Arm To Home is failed", 0);
- }
- return result;
- }
- }
- /// <summary>
- /// 检验Arm是否运动到位
- /// </summary>
- /// <returns></returns>
- private bool CheckArmMotionEndStatus()
- {
- //Arm是否运动到位
- if (_armAxis.Status == RState.End)
- {
- //调整速度为 drySpeed
- bool result = _rotationAxis.ChangeSpeed(_drySpeed);
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Change Speed to Dry Speed is failed",0);
- return false;
- }
- if (_n2Enabled)
- {
- //todo 打开N2 Above和N2 Below
- }
- _exhaustFanTime = Environment.TickCount;
- return true;
- }
- return false;
- }
- /// <summary>
- /// 检验Arm是否运动到位
- /// </summary>
- /// <returns></returns>
- private bool CheckArmMotionStopStatus()
- {
- if (_armAxis.Status == RState.Failed||_armAxis.Status==RState.Timeout)
- {
- NotifyError(eEvent.ERR_SRD, "Arm Axis Status is in Failed", 0);
- return true;
- }
- return false;
- }
- /// <summary>
- /// Exhaust delay
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool ExhaustFanOn()
- {
- bool result = _srdCommon.ExhaustOn();
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Exhaust On failed",0);
- return false;
- }
- if (_n2Enabled)
- {
- //todo 关闭N2Above和N2 Below
- }
- return true;
- }
- /// <summary>
- /// 停止旋转
- /// </summary>
- /// <returns></returns>
- private bool StopRotation()
- {
- bool result = _rotationAxis.StopPositionOperation();
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Stop Rotation is done");
- return result;
- }
- /// <summary>
- /// 检验Rotation是否停止
- /// </summary>
- /// <returns></returns>
- private bool CheckRotationStopEndStatus()
- {
- if (!_rotationAxis.IsRun && _rotationAxis.Status == RState.End)
- {
- return true;
- }
- return false;
- }
- /// <summary>
- /// Rotation运行指定角度
- /// </summary>
- /// <returns></returns>
- private bool RotationMotion()
- {
- double scale = _rotationProviderAxis.ScaleFactor;
- int currentRotation = (int)Math.Round(_rotationAxis.MotionData.MotorPosition * scale, 0);
- //Presence Test目标位置(单位为°)
- int targetPosition = (int)Math.Round(scale * _waferPresenceDistance, 0) + currentRotation;
- //转速单位转换 RPM(r/min) to degree/s
- double degree = BeckhoffVelocityUtil.ConvertVelocityToDegPerSecondByRPM(_waferPresenceSpeedInRPMs);
- //Presence Test目标转速
- int profileVelocity = (int)Math.Round(scale * degree, 0);
- //加速度
- int acceleration = (int)Math.Round(_rotationAxis.ProfileAcceleration * _waferPresenceCheckAccelDecelPercentage / 100, 0);
- //减速度
- int deceleration = (int)Math.Round(_rotationAxis.ProfileDeceleration * _waferPresenceCheckAccelDecelPercentage / 100, 0);
- if (_srdCommon.CommonData.DoorOpened)
- {
- NotifyError(eEvent.ERR_SRD, "Door is not closed. Can't do rotation", 0);
- return false;
- }
- bool result = _rotationAxis.ProfilePosition(targetPosition, profileVelocity * SPEED_RATIO, acceleration, deceleration);
- if (!result)
- {
- NotifyError(eEvent.ERR_SRD, "Start Rotation is failed",0);
- return false;
- }
- return true;
- }
- /// <summary>
- /// Rotation运动结束状态
- /// </summary>
- /// <returns></returns>
- private bool RotationMotionEndStatus()
- {
- return _rotationAxis.Status == RState.End;
- }
- /// <summary>
- /// Rotation运动
- /// </summary>
- /// <returns></returns>
- private bool RotationMotionStopStatus()
- {
- bool stopResult = _rotationAxis.Status == RState.Failed || _rotationAxis.Status == RState.Timeout;
- if (!stopResult)
- {
- if (_presenceTestEnabled && _srdCommon.IsWaferPresence)
- {
- if (_srdCommon.WaferPresence != "WellPlaced")
- {
- NotifyError(eEvent.ERR_SRD, $"Rotation Motioning wafer presence is {_srdCommon.WaferPresence}",0);
- return true;
- }
- }
- }
- else
- {
- return true;
- }
- return false;
- }
- /// <summary>
- /// Post N2 Time(Stop rotation ,home rotation)
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool PostN2Time()
- {
- bool homeResult = _rotationAxis.Home(false);
- if (!homeResult)
- {
- NotifyError(eEvent.ERR_SRD, $"{Module}.Arm is not homed", 0);
- return false;
- }
- return true;
- }
- /// <summary>
- /// 检验Rotation是否Homed,Home后关闭排风扇
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool CheckRotationHomedThenExhaust()
- {
- bool result = _rotationAxis.IsHomed && _rotationAxis.Status == RState.End;
- if(result)
- {
- //关闭排风扇
- if (_srdCommon.CommonData.ExhaustOn)
- {
- _srdCommon.ExhaustOffAction("", null);
- }
- }
- return result;
- }
- /// <summary>
- /// 检验Rotation Home 停止状态
- /// </summary>
- /// <returns></returns>
- private bool CheckRotationHomedStopStatus()
- {
- return _rotationAxis.Status == RState.Failed || _rotationAxis.Status == RState.Timeout;
- }
- /// <summary>
- /// 检验
- /// </summary>
- /// <param name="param"></param>
- /// <returns></returns>
- private bool LastCheckArmHomed()
- {
- string currentLocation = _armAxis.CurrentStation;
- bool armHomed = _armAxis.IsHomed;
- if (!armHomed)
- {
- NotifyError(eEvent.ERR_SRD, $"{Module}.Arm is not homed", 0);
- return false;
- }
- if (!currentLocation.Contains("Home"))
- {
- NotifyError(eEvent.ERR_SRD, $"{Module}.Arm is not in home station", 0);
- return false;
- }
- return true;
- }
-
- /// <summary>
- /// 启动
- /// </summary>
- /// <param name="objs"></param>
- /// <returns></returns>
- public RState Start(params object[] objs)
- {
- _isUsingWater = false;
- if (objs.Length >= 2 && (bool)objs[1])
- {
- _presenceTestFlag = true;
- }
- else
- {
- _presenceTestFlag = false;
- }
- _srdRecipe = (SrdRecipe)objs[0];
- if (_srdRecipe == null)
- {
- NotifyError(eEvent.ERR_SRD, "srd recipe is null", 0);
- return RState.Failed;
- }
- _armAxis = DEVICE.GetDevice<JetAxisBase>($"{Module}.Arm");
- if (!_armAxis.IsHomed)
- {
- NotifyError(eEvent.ERR_SRD, "Arm is not homed", 0);
- return RState.Failed;
- }
- _rotationAxis = DEVICE.GetDevice<JetAxisBase>($"{Module}.Rotation");
- if (!_rotationAxis.IsHomed)
- {
- NotifyError(eEvent.ERR_SRD, "Rotation is not homed",0);
- return RState.Failed;
- }
- _srdCommon = DEVICE.GetDevice<SrdCommonDevice>($"{Module}.Common");
- _totalSRDDevice = DEVICE.GetDevice<TotalSRDDevice>("SRD");
- if (_srdCommon.IsWaferPresence)
- {
- if (_srdCommon.WaferPresence != "WellPlaced")
- {
- NotifyError(eEvent.ERR_SRD, "Wafer Presence is not WellPlaced", 0);
- return RState.Failed;
- }
- }
- else
- {
- LOG.WriteLog(eEvent.INFO_SRD, Module, "Wafer Presence Test has been ignored");
- }
- if (SC.ContainsItem("SRD.SRDRotationPlusSecond"))
- {
- _rotationPlusSecond = SC.GetValue<int>("SRD.SRDRotationPlusSecond");
- }
- if (SC.ContainsItem("SRD.N2Enabled"))
- {
- _n2Enabled = SC.GetValue<bool>("SRD.N2Enabled");
- }
- //Wafer Presence Test
- if (SC.ContainsItem($"SRD.{Module}EnablePresenceCheckvalue"))
- {
- _presenceTestEnabled = SC.GetValue<bool>($"SRD.{Module}EnablePresenceCheckvalue");
- }
- _systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
- string otherSRD = Module == "SRD1" ? "SRD2" : "SRD1";
- _otherSrdEntity = Singleton<RouteManager>.Instance.GetModule<SRDEntity>(otherSRD);
- _rotationProviderAxis = BeckhoffAxisProviderManager.Instance.GetAxisProvider($"{Module}.Rotation");
- if (_rotationProviderAxis == null)
- {
- NotifyError(eEvent.ERR_SRD, $"{Module}.Rotation Provider is not exist", 0);
- return RState.Failed;
- }
- _armProviderAxis = BeckhoffAxisProviderManager.Instance.GetAxisProvider($"{Module}.Arm");
- if (_armProviderAxis == null)
- {
- NotifyError(eEvent.ERR_SRD, $"{Module}.Arm Provider is not exist",0);
- return RState.Failed;
- }
- _waferPresenceCheckAccelDecelPercentage = SC.GetValue<int>("SRD.WaferPresenceCheckAccelDecelPercentage");
- _waferPresenceSpeedInRPMs = SC.GetValue<int>("SRD.WaferPresenceCheckSpeedInRPMs");
- _waferPresenceDistance = SC.GetValue<int>("SRD.WaferPresenceCheckDistanceInDegrees");
- return Runner.Start(Module, "Start Run Wafer");
- }
- }
- }
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