PufVacuum.cs 17 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.RT.OperationCenter;
  5. using Aitex.Core.RT.SCCore;
  6. using MECF.Framework.Common.Beckhoff.ModuleIO;
  7. using MECF.Framework.Common.Equipment;
  8. using MECF.Framework.Common.TwinCat;
  9. using CyberX8_Core;
  10. using System;
  11. using System.Collections.Generic;
  12. using Aitex.Core.Util;
  13. using MECF.Framework.Common.IOCore;
  14. namespace CyberX8_RT.Devices.PUF
  15. {
  16. public class PufVacuum : BaseDevice, IDevice
  17. {
  18. #region 常量
  19. private const string CHUCKA_VAC = "ChuckAVac";
  20. private const string CHUCKB_VAC = "ChuckBVac";
  21. private const string CHUCKA_RELEASE = "ChuckARelease";
  22. private const string CHUCKB_RELEASE = "ChuckBRelease";
  23. private const string CHUCKA_VACUUM_STATUS = "ChuckAVacuumStatus";
  24. private const string CHUCKB_VACUUM_STATUS = "ChuckBVacuumStaus";
  25. private const string CHUCKA = "ChuckA";
  26. private const string CHUCKB = "ChuckB";
  27. private const string VACUUM_LEAK = "VacuumLeak";
  28. #endregion
  29. #region 内部变量
  30. private bool _chuckAWaferPresent;
  31. private bool _chuckBWaferPresent;
  32. private bool _chuckAReleased;
  33. private bool _chuckBReleased;
  34. private double _chuckAValue;
  35. private double _chuckBValue;
  36. private double _chuckVacuumCloseLimit;
  37. private double _chuckVacuumOpenLimit;
  38. private double _chuckVacuumWaferAbsent;
  39. private double _chuckVacuumWaferPresent;
  40. private string _chuckAVacuumStatus = "";
  41. private string _chuckBVacuumStatus = "";
  42. private DateTime _leakADateTime = DateTime.Now;
  43. private System.Timers.Timer _leakATimer;
  44. private DateTime _leakBDateTime = DateTime.Now;
  45. private System.Timers.Timer _leakBTimer;
  46. /// <summary>
  47. /// 变量是否初始化字典
  48. /// </summary>
  49. private Dictionary<string, bool> _variableInitializeDic = new Dictionary<string, bool>();
  50. /// <summary>
  51. /// 首次加载数据成功
  52. /// </summary>
  53. private bool _firstLoad = false;
  54. #endregion
  55. #region 属性
  56. /// <summary>
  57. /// ChuckA Wafer Present状态
  58. /// </summary>
  59. public bool ChuckAWaferPresent
  60. {
  61. get { return _chuckAWaferPresent; }
  62. set { _chuckAWaferPresent = value; }
  63. }
  64. /// <summary>
  65. /// ChuckB Wafer Present
  66. /// </summary>
  67. public bool ChuckBWaferPresent
  68. {
  69. get { return _chuckBWaferPresent; }
  70. set { _chuckBWaferPresent = value; }
  71. }
  72. /// <summary>
  73. /// Side A Vacuum状态
  74. /// </summary>
  75. public string ChuckAVacuumStatus
  76. {
  77. get { return _chuckAVacuumStatus; }
  78. }
  79. /// <summary>
  80. /// Side B Vacuum状态
  81. /// </summary>
  82. public string ChuckBVacuumStatus
  83. {
  84. get { return _chuckBVacuumStatus; }
  85. }
  86. /// <summary>
  87. /// Side B 是否关闭真空
  88. /// </summary>
  89. public bool ISChuckBReleased
  90. {
  91. get { return _chuckBReleased; }
  92. }
  93. /// <summary>
  94. /// Side A是否关闭真空
  95. /// </summary>
  96. public bool IsChuckAReleased
  97. {
  98. get { return _chuckAReleased; }
  99. }
  100. /// <summary>
  101. /// 所有io变量是否初始化
  102. /// </summary>
  103. public bool IOInitialized { get { return AllIoVariableInitialized(); } }
  104. #endregion
  105. #region 事件
  106. public event EventHandler<string> OnVacuumLeak;
  107. public event EventHandler<string> OnVacuumResume;
  108. #endregion
  109. /// <summary>
  110. /// 构造函数
  111. /// </summary>
  112. /// <param name="moduleName"></param>
  113. public PufVacuum(string moduleName):base(moduleName,"Vacuum","Vacuum","Vacuum")
  114. {
  115. LoadConfigParameter();
  116. _leakATimer = new System.Timers.Timer(500);
  117. _leakATimer.Elapsed += LeakATimer_Elapsed;
  118. _leakBTimer=new System.Timers.Timer(500);
  119. _leakBTimer.Elapsed += LeakBTimer_Elapsed;
  120. }
  121. /// <summary>
  122. /// 加载配置参数
  123. /// </summary>
  124. private void LoadConfigParameter()
  125. {
  126. _chuckVacuumCloseLimit = SC.GetValue<double>($"{Module}.ChuckVacuumCloseLimit");
  127. _chuckVacuumOpenLimit = SC.GetValue<double>($"{Module}.ChuckVacuumOpenLimit");
  128. _chuckVacuumWaferAbsent = SC.GetValue<double>($"{Module}.ChuckVacuumWaferAbsent");
  129. _chuckVacuumWaferPresent = SC.GetValue<double>($"{Module}.ChuckVacuumWaferPresent");
  130. }
  131. /// <summary>
  132. /// Leak定时器
  133. /// </summary>
  134. /// <param name="sender"></param>
  135. /// <param name="e"></param>
  136. /// <exception cref="NotImplementedException"></exception>
  137. private void LeakATimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
  138. {
  139. if(DateTime.Now.Subtract(_leakADateTime).TotalSeconds>=2)
  140. {
  141. _chuckAVacuumStatus = VACUUM_LEAK;
  142. LOG.WriteLog(eEvent.ERR_PUF, Module, $"ChuckA vacuum leak");
  143. if (OnVacuumLeak != null)
  144. {
  145. OnVacuumLeak(this, Module);
  146. }
  147. _leakATimer.Stop();
  148. }
  149. }
  150. /// <summary>
  151. /// LeakB定时器
  152. /// </summary>
  153. /// <param name="sender"></param>
  154. /// <param name="e"></param>
  155. /// <exception cref="NotImplementedException"></exception>
  156. private void LeakBTimer_Elapsed(object sender, System.Timers.ElapsedEventArgs e)
  157. {
  158. if (DateTime.Now.Subtract(_leakBDateTime).TotalSeconds >= 2)
  159. {
  160. _chuckBVacuumStatus = VACUUM_LEAK;
  161. LOG.WriteLog(eEvent.ERR_PUF, Module, $"ChuckB vacuum leak");
  162. if (OnVacuumLeak != null)
  163. {
  164. OnVacuumLeak(this, Module);
  165. }
  166. _leakBTimer.Stop();
  167. }
  168. }
  169. /// <summary>
  170. /// 初始化
  171. /// </summary>
  172. /// <returns></returns>
  173. public bool Initialize()
  174. {
  175. SubscribeData();
  176. InitializeOperation();
  177. SubscribeValueAction();
  178. return true;
  179. }
  180. /// <summary>
  181. /// 初始化操作
  182. /// </summary>
  183. private void InitializeOperation()
  184. {
  185. OP.Subscribe($"{Module}.{PufMotionVaccumOpertaion.VacuumAOn}", VaccumAOnOperation);
  186. OP.Subscribe($"{Module}.{PufMotionVaccumOpertaion.VacuumBOn}", VaccumBOnOperation);
  187. }
  188. /// <summary>
  189. /// 订阅变量数值发生变化
  190. /// </summary>
  191. private void SubscribeValueAction()
  192. {
  193. BeckhoffIoSubscribeUpdateVariable(CHUCKA_VAC);
  194. BeckhoffIoSubscribeUpdateVariable(CHUCKB_VAC);
  195. BeckhoffIoSubscribeUpdateVariable(CHUCKA_RELEASE);
  196. BeckhoffIoSubscribeUpdateVariable(CHUCKB_RELEASE);
  197. }
  198. /// <summary>
  199. /// 订阅IO变量
  200. /// </summary>
  201. /// <param name="variable"></param>
  202. private void BeckhoffIoSubscribeUpdateVariable(string variable)
  203. {
  204. _variableInitializeDic[variable] = false;
  205. IOModuleManager.Instance.SubscribeModuleVariable($"{Module}", variable, UpdateVariableValue);
  206. }
  207. /// <summary>
  208. /// 是否所有IO变量初始化完成
  209. /// </summary>
  210. /// <returns></returns>
  211. private bool AllIoVariableInitialized()
  212. {
  213. foreach (string item in _variableInitializeDic.Keys)
  214. {
  215. if (!_variableInitializeDic[item])
  216. {
  217. LOG.WriteLog(eEvent.ERR_DRYER, Module, $"{item} is not initialized");
  218. return false;
  219. }
  220. }
  221. return true;
  222. }
  223. /// <summary>
  224. /// 订阅数据
  225. /// </summary>
  226. private void SubscribeData()
  227. {
  228. DATA.Subscribe($"{Module}.{CHUCKA_RELEASE}", () => _chuckAReleased,SubscriptionAttribute.FLAG.IgnoreSaveDB);
  229. DATA.Subscribe($"{Module}.{CHUCKB_RELEASE}", () => _chuckBReleased, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  230. DATA.Subscribe($"{Module}.{CHUCKA_VAC}", () => _chuckAValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  231. DATA.Subscribe($"{Module}.{CHUCKB_VAC}", () => _chuckBValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  232. DATA.Subscribe($"{Module}.{CHUCKA_VACUUM_STATUS}", () => _chuckAVacuumStatus, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  233. DATA.Subscribe($"{Module}.{CHUCKB_VACUUM_STATUS}", () => _chuckBVacuumStatus, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  234. }
  235. /// 更新变量数值
  236. /// </summary>
  237. /// <param name="variable"></param>
  238. /// <param name="value"></param>
  239. private void UpdateVariableValue(string variable, object value)
  240. {
  241. if(!_firstLoad)
  242. {
  243. _firstLoad = true;
  244. VacuumAOn();
  245. VacuumBOn();
  246. }
  247. if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable])
  248. {
  249. _variableInitializeDic[variable] = true;
  250. }
  251. if (variable == $"{CHUCKA_RELEASE}")
  252. {
  253. _chuckAReleased = (bool)value;
  254. var item = JudgeWaferPresent(_chuckAValue, _chuckAReleased, CHUCKA);
  255. _chuckAWaferPresent = item.Item1;
  256. _chuckAVacuumStatus = item.Item2;
  257. if (_chuckAVacuumStatus != VACUUM_LEAK && item.Item2 == VACUUM_LEAK)
  258. {
  259. _leakADateTime = DateTime.Now;
  260. _leakATimer.Start();
  261. }
  262. else if (item.Item2 != VACUUM_LEAK)
  263. {
  264. _leakBTimer.Stop();
  265. }
  266. }
  267. else if(variable==$"{CHUCKB_RELEASE}")
  268. {
  269. _chuckBReleased=(bool)value;
  270. var item = JudgeWaferPresent(_chuckBValue, _chuckBReleased, CHUCKB);
  271. if (_chuckBVacuumStatus != VACUUM_LEAK && item.Item2 == VACUUM_LEAK)
  272. {
  273. _leakBDateTime = DateTime.Now;
  274. _leakBTimer.Start();
  275. }
  276. else if (item.Item2 != VACUUM_LEAK)
  277. {
  278. _leakBTimer.Stop();
  279. }
  280. _chuckBWaferPresent = item.Item1;
  281. _chuckBVacuumStatus = item.Item2;
  282. }
  283. else if(variable==$"{CHUCKA_VAC}")
  284. {
  285. _chuckAValue = (double)value;
  286. var item = JudgeWaferPresent(_chuckAValue, _chuckAReleased, CHUCKA);
  287. if(_chuckAVacuumStatus!= VACUUM_LEAK&&item.Item2== VACUUM_LEAK)
  288. {
  289. _leakADateTime = DateTime.Now;
  290. _leakATimer.Start();
  291. }
  292. else if (item.Item2 != VACUUM_LEAK)
  293. {
  294. _leakATimer.Stop();
  295. }
  296. _chuckAWaferPresent =item.Item1;
  297. _chuckAVacuumStatus=item.Item2;
  298. }
  299. else if(variable==$"{CHUCKB_VAC}")
  300. {
  301. _chuckBValue=(double)value;
  302. var item = JudgeWaferPresent(_chuckBValue, _chuckBReleased, CHUCKB);
  303. if (_chuckBVacuumStatus != VACUUM_LEAK && item.Item2 == VACUUM_LEAK)
  304. {
  305. _leakBDateTime = DateTime.Now;
  306. _leakBTimer.Start();
  307. }
  308. else if(item.Item2!=VACUUM_LEAK)
  309. {
  310. _leakBTimer.Stop();
  311. }
  312. _chuckBWaferPresent = item.Item1;
  313. _chuckBVacuumStatus = item.Item2;
  314. }
  315. }
  316. /// <summary>
  317. /// 判定Wafer Present
  318. /// </summary>
  319. /// <param name="chuckValue"></param>
  320. /// <param name="chuckRelease"></param>
  321. /// <returns></returns>
  322. private (bool,string) JudgeWaferPresent(double chuckValue,bool chuckRelease,string chuck)
  323. {
  324. LoadConfigParameter();
  325. if (!chuckRelease)
  326. {
  327. if(chuckValue < _chuckVacuumWaferPresent)
  328. {
  329. ResumeVacuum();
  330. return (true,"WaferPresent");
  331. }
  332. else if( chuckValue > _chuckVacuumWaferAbsent)
  333. {
  334. ResumeVacuum();
  335. return (false,"WaferAbsent");
  336. }
  337. else
  338. {
  339. return (false,"InvalidData");
  340. }
  341. }
  342. else
  343. {
  344. if(chuckValue<=_chuckVacuumCloseLimit)
  345. {
  346. return (false,"VacuumLeak");
  347. }
  348. else if(chuckValue<=_chuckVacuumOpenLimit)
  349. {
  350. ResumeVacuum();
  351. return (false, "VacuumOff");
  352. }
  353. else
  354. {
  355. ResumeVacuum();
  356. return (false, "");
  357. }
  358. }
  359. }
  360. /// <summary>
  361. /// 故障恢复
  362. /// </summary>
  363. private void ResumeVacuum()
  364. {
  365. if (OnVacuumResume != null)
  366. {
  367. OnVacuumResume(this, Module);
  368. }
  369. }
  370. /// <summary>
  371. /// VacuumAOn操作
  372. /// </summary>
  373. /// <param name="cmd"></param>
  374. /// <param name="args"></param>
  375. /// <returns></returns>
  376. private bool VaccumAOnOperation(string cmd, object[] args)
  377. {
  378. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CHUCKA_RELEASE}");
  379. if(!string.IsNullOrEmpty(ioName))
  380. {
  381. IOModuleManager.Instance.WriteIoValue(ioName, args[1]);
  382. }
  383. return true;
  384. }
  385. /// <summary>
  386. /// VacuumBOn操作
  387. /// </summary>
  388. /// <param name="cmd"></param>
  389. /// <param name="args"></param>
  390. /// <returns></returns>
  391. private bool VaccumBOnOperation(string cmd, object[] args)
  392. {
  393. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CHUCKB_RELEASE}");
  394. if (!string.IsNullOrEmpty(ioName))
  395. {
  396. IOModuleManager.Instance.WriteIoValue(ioName, args[1]);
  397. }
  398. return true;
  399. }
  400. /// <summary>
  401. /// VacuumA关闭
  402. /// </summary>
  403. public bool VacuumAOff()
  404. {
  405. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CHUCKA_RELEASE}");
  406. if (!string.IsNullOrEmpty(ioName))
  407. {
  408. return IOModuleManager.Instance.WriteIoValue(ioName, true);
  409. }
  410. return false;
  411. }
  412. /// <summary>
  413. /// VacuumB关闭
  414. /// </summary>
  415. public bool VacuumBOff()
  416. {
  417. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CHUCKB_RELEASE}");
  418. if (!string.IsNullOrEmpty(ioName))
  419. {
  420. return IOModuleManager.Instance.WriteIoValue(ioName, true);
  421. }
  422. return false;
  423. }
  424. /// <summary>
  425. /// VacuumA打开
  426. /// </summary>
  427. public bool VacuumAOn()
  428. {
  429. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CHUCKA_RELEASE}");
  430. if (!string.IsNullOrEmpty(ioName))
  431. {
  432. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  433. }
  434. return false;
  435. }
  436. /// <summary>
  437. /// VacuumB打开
  438. /// </summary>
  439. public bool VacuumBOn()
  440. {
  441. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CHUCKB_RELEASE}");
  442. if (!string.IsNullOrEmpty(ioName))
  443. {
  444. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  445. }
  446. return false;
  447. }
  448. /// <summary>
  449. /// 监控
  450. /// </summary>
  451. public void Monitor()
  452. {
  453. }
  454. /// <summary>
  455. /// 重置
  456. /// </summary>
  457. public void Reset()
  458. {
  459. }
  460. /// <summary>
  461. /// 中止
  462. /// </summary>
  463. public void Terminate()
  464. {
  465. }
  466. }
  467. }