WagoSocketSimulator.cs 40 KB

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  1. using Aitex.Common.Util;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.UI.Control;
  5. using Aitex.Core.Util;
  6. using MECF.Framework.Common.Device.Festo;
  7. using MECF.Framework.Common.Device.Wago;
  8. using MECF.Framework.Common.Net;
  9. using MECF.Framework.Common.Simulator;
  10. using MECF.Framework.Simulator.Core.Driver;
  11. using System;
  12. using System.Collections.Generic;
  13. using System.IO;
  14. namespace CyberX8_Simulator.Devices
  15. {
  16. public class WagoSocketSimulator : SocketDeviceSimulator
  17. {
  18. private const short WRITE_DO_STARTADDRESS = 0x0200;
  19. private const short WRITE_AO_STARTADDRESS = 0x0200;
  20. //键是名字,值是对应数据所在的位置 注意:要和WagoControlCfg里面的地址顺序对上
  21. public Dictionary<string, int> DONameIndexDic;
  22. public Dictionary<string, int> DINameIndexDic;
  23. public Dictionary<string, int> AINameIndexDic;
  24. public Dictionary<string, int> AONameIndexDic;
  25. private IByteTransform byteTransform = new BigEndianByteTransformBase();
  26. //存储模拟器数据的数组
  27. public byte[] DOBytes = new byte[200];
  28. public short[] AOShorts = new short[200];
  29. public byte[] DIBytes = new byte[200];
  30. public short[] AIShorts = new short[200];
  31. /// <summary>
  32. /// 写DO锁
  33. /// </summary>
  34. private object _writeDOLocker = new object();
  35. /// <summary>
  36. /// 写AO锁
  37. /// </summary>
  38. private object _writeAOLocker = new object();
  39. /// <summary>
  40. /// Festo Data Buffer
  41. /// </summary>
  42. private Dictionary<string, bool> _festoDataBuffer = new Dictionary<string, bool>();
  43. /// <summary>
  44. /// Name-WagoDO dictionary
  45. /// </summary>
  46. private Dictionary<string, WagoDO> _doNameWagoDODic = new Dictionary<string, WagoDO>();
  47. /// <summary>
  48. /// Name-WagoDI dictionary
  49. /// </summary>
  50. private Dictionary<string, WagoDI> _diNameWagoDIDic = new Dictionary<string, WagoDI>();
  51. /// <summary>
  52. /// 定时器
  53. /// </summary>
  54. private PeriodicJob _LoaderPeriodicJob;
  55. private PeriodicJob _Wago2PeriodicJob;
  56. private bool _rinse1FillValve = false;
  57. private bool _rinse1DumpValve = false;
  58. private bool _rinse2FillValve = false;
  59. private bool _rinse2DumpValve = false;
  60. private bool _rinse3FillValve = false;
  61. private bool _rinse3DumpValve = false;
  62. private bool _rinse4FillValve = false;
  63. private bool _rinse4DumpValve = false;
  64. private int _srd1currentVacuumValue;
  65. private int _srd2currentVacuumValue;
  66. private int _port;
  67. //delegate
  68. #region Delegate
  69. public delegate void VariableValueChanged(object obj);
  70. #endregion
  71. #region 事件
  72. /// <summary>
  73. /// 变量变更事件
  74. /// </summary>
  75. public event VariableValueChanged OnDIVariableValueChanged;
  76. public event VariableValueChanged OnAIVariableValueChanged;
  77. public event VariableValueChanged OnDOVariableValueChanged;
  78. public event VariableValueChanged OnAOVariableValueChanged;
  79. #endregion
  80. public WagoSocketSimulator(int port):base(port)
  81. {
  82. SimulatorCommManager.Instance.OnUpdateVariableValueChanged += UpdataDataCausedByOtherModule;
  83. MotorSimulator.Instance.OnUpdateWagoDatasChanged += UpdataDataCausedByOtherModule;
  84. InitializeData(port);
  85. _port = port;
  86. }
  87. private void UpdataDataCausedByOtherModule(string sourceName,string name, bool value, bool invert)
  88. {
  89. value = invert ? !value : value;
  90. //AI Data
  91. if (AINameIndexDic.ContainsKey(name))
  92. {
  93. switch (name)
  94. {
  95. case "r_LoaderA_LS_Vacuum_anlg":
  96. case "r_LoaderB_LS_Vacuum_anlg":
  97. AIShorts[AINameIndexDic[name]] = value ? (short)0x32C8 : (short)0x2AF8;
  98. break;
  99. case "r_DPUF_A_CHUCK_A_VAC":
  100. case "r_DPUF_A_CHUCK_B_VAC":
  101. AIShorts[AINameIndexDic[name]] = value ? (short)0x0C80 : (short)0x32C8;
  102. break;
  103. case "r_LOADERA_BERNOULLI_PRESSURE":
  104. case "r_LOADERB_BERNOULLI_PRESSURE":
  105. case "r_LOADERA_CHUCK_BLADDER":
  106. case "r_LOADERB_CHUCK_BLADDER":
  107. case "r_LOADERA_WS_BLADDER_PRESSURE":
  108. case "r_LOADERB_WS_BLADDER_PRESSURE":
  109. AIShorts[AINameIndexDic[name]] = value ? (short)0x2AF8 : (short)0x00;
  110. break;
  111. default:
  112. break;
  113. }
  114. }
  115. if (!string.IsNullOrEmpty(sourceName))
  116. {
  117. switch (sourceName)
  118. {
  119. case "c_QDRD1_DI_FILL":
  120. _rinse1FillValve = value;
  121. break;
  122. case "c_QDRD1_DUMP":
  123. _rinse1DumpValve = value;
  124. break;
  125. case "c_QDRD2_DI_FILL":
  126. _rinse2FillValve = value;
  127. break;
  128. case "c_QDRD2_DUMP":
  129. _rinse2DumpValve = value;
  130. break;
  131. case "c_QDRD3_DI_FILL":
  132. _rinse3FillValve = value;
  133. break;
  134. case "c_QDRD3_DUMP":
  135. _rinse3DumpValve = value;
  136. break;
  137. case "c_QDRD4_DI_FILL":
  138. _rinse4FillValve = value;
  139. break;
  140. case "c_QDRD4_DUMP":
  141. _rinse4DumpValve = value;
  142. break;
  143. default:
  144. break;
  145. }
  146. }
  147. //DI Data
  148. UpdataDIBytes(name, value ? 1 : 0);
  149. //Festo Data
  150. if (name == "FlowTestClamp") _festoDataBuffer[name] = value;
  151. }
  152. /// <summary>
  153. /// 触发Wago对应数据更新
  154. /// </summary>
  155. /// <param name="position"></param>
  156. /// <param name="value"></param>
  157. private void UpdateDataCausedByWago(int position, bool value)
  158. {
  159. //Puf Simulator
  160. if (DONameIndexDic.ContainsKey("c_PUF_CHUCK") && position == DONameIndexDic["c_PUF_CHUCK"])
  161. {
  162. value = _doNameWagoDODic["c_PUF_CHUCK"].Invert? !value : value;
  163. UpdataDIBytes("r_PUF_A_CHUCK_OUT", value ? 1 : 0);
  164. UpdataDIBytes("r_PUF_B_CHUCK_OUT", value ? 1 : 0);
  165. UpdataDIBytes("r_PUF_A_CHUCK_IN", !value ? 1 : 0);
  166. UpdataDIBytes("r_PUF_B_CHUCK_IN", !value ? 1 : 0);
  167. }
  168. //HVD Simulator
  169. if (DONameIndexDic.ContainsKey("c_HVD_1_HIGH") && position == DONameIndexDic["c_HVD_1_HIGH"])
  170. {
  171. value = _doNameWagoDODic["c_HVD_1_HIGH"].Invert ? !value : value;
  172. UpdataAIShorts("r_HVD_1_ANALOG", value ? 4500 : 0);
  173. }
  174. if (DONameIndexDic.ContainsKey("c_HVD_2_HIGH") && position == DONameIndexDic["c_HVD_2_HIGH"])
  175. {
  176. value = _doNameWagoDODic["c_HVD_2_HIGH"].Invert ? !value : value;
  177. UpdataAIShorts("r_HVD_2_ANALOG", value ? 4500 : 0);
  178. }
  179. //SRD Simulator
  180. //Lift UP
  181. if (DONameIndexDic.ContainsKey("c_SRD1_LIFT_UP") && position == DONameIndexDic["c_SRD1_LIFT_UP"])
  182. {
  183. value = (_doNameWagoDODic["c_SRD1_LIFT_UP"].Invert ^ _diNameWagoDIDic["r_SRD1_LIFT_UP"].Invert) ? !value : value;
  184. UpdataDIBytes("r_SRD1_LIFT_UP", value ? 1 : 0);
  185. }
  186. if (DONameIndexDic.ContainsKey("c_SRD2_LIFT_UP") && position == DONameIndexDic["c_SRD2_LIFT_UP"])
  187. {
  188. value = (_doNameWagoDODic["c_SRD2_LIFT_UP"].Invert ^ _diNameWagoDIDic["r_SRD2_LIFT_UP"].Invert) ? !value : value;
  189. UpdataDIBytes("r_SRD2_LIFT_UP", value ? 1 : 0);
  190. }
  191. //Flippers
  192. if (DONameIndexDic.ContainsKey("c_SRD1_150_FLIPPERS_IN") && position == DONameIndexDic["c_SRD1_150_FLIPPERS_IN"])
  193. {
  194. value = (_doNameWagoDODic["c_SRD1_150_FLIPPERS_IN"].Invert ^ _diNameWagoDIDic["r_SRD1_150_FLIPPER1_OUT"].Invert) ? !value : value;
  195. UpdataDIBytes("r_SRD1_150_FLIPPER1_OUT", value ? 0 : 1);
  196. UpdataDIBytes("r_SRD1_150_FLIPPER2_OUT", value ? 0 : 1);
  197. UpdataDIBytes("r_SRD1_150_FLIPPER3_OUT", value ? 0 : 1);
  198. }
  199. if (DONameIndexDic.ContainsKey("c_SRD2_150_FLIPPERS_IN") && position == DONameIndexDic["c_SRD2_150_FLIPPERS_IN"])
  200. {
  201. value = (_doNameWagoDODic["c_SRD2_150_FLIPPERS_IN"].Invert ^ _diNameWagoDIDic["r_SRD2_150_FLIPPER1_OUT"].Invert) ? !value : value;
  202. UpdataDIBytes("r_SRD2_150_FLIPPER1_OUT", value ? 0 : 1);
  203. UpdataDIBytes("r_SRD2_150_FLIPPER2_OUT", value ? 0 : 1);
  204. UpdataDIBytes("r_SRD2_150_FLIPPER3_OUT", value ? 0 : 1);
  205. }
  206. if (DONameIndexDic.ContainsKey("c_SRD1_200_FLIPPERS_IN") && position == DONameIndexDic["c_SRD1_200_FLIPPERS_IN"])
  207. {
  208. value = (_doNameWagoDODic["c_SRD1_200_FLIPPERS_IN"].Invert ^ _diNameWagoDIDic["r_SRD1_200_FLIPPER1_OUT"].Invert) ? !value : value;
  209. UpdataDIBytes("r_SRD1_200_FLIPPER1_OUT", value ? 0 : 1);
  210. UpdataDIBytes("r_SRD1_200_FLIPPER2_OUT", value ? 0 : 1);
  211. UpdataDIBytes("r_SRD1_200_FLIPPER3_OUT", value ? 0 : 1);
  212. }
  213. if (DONameIndexDic.ContainsKey("c_SRD2_200_FLIPPERS_IN") && position == DONameIndexDic["c_SRD2_200_FLIPPERS_IN"])
  214. {
  215. value = (_doNameWagoDODic["c_SRD2_200_FLIPPERS_IN"].Invert ^ _diNameWagoDIDic["r_SRD2_200_FLIPPER1_OUT"].Invert) ? !value : value;
  216. UpdataDIBytes("r_SRD2_200_FLIPPER1_OUT", value ? 0 : 1);
  217. UpdataDIBytes("r_SRD2_200_FLIPPER2_OUT", value ? 0 : 1);
  218. UpdataDIBytes("r_SRD2_200_FLIPPER3_OUT", value ? 0 : 1);
  219. }
  220. //Shuttle
  221. if (DONameIndexDic.ContainsKey("c_SRD1_Shutter_Close") && position == DONameIndexDic["c_SRD1_Shutter_Close"])
  222. {
  223. value = (_doNameWagoDODic["c_SRD1_Shutter_Close"].Invert ^ _diNameWagoDIDic["r_SRD1_SHUTTER_OPEN"].Invert) ? !value : value;
  224. UpdataDIBytes("r_SRD1_SHUTTER_OPEN", value ? 0 : 1);
  225. UpdataDIBytes("r_SRD1_SHUTTER_CLOSED", value ? 1 : 0);
  226. }
  227. if (DONameIndexDic.ContainsKey("c_SRD2_Shutter_Close") && position == DONameIndexDic["c_SRD2_Shutter_Close"])
  228. {
  229. value = (_doNameWagoDODic["c_SRD2_Shutter_Close"].Invert ^ _diNameWagoDIDic["r_SRD2_SHUTTER_OPEN"].Invert) ? !value : value;
  230. UpdataDIBytes("r_SRD2_SHUTTER_OPEN", value ? 0 : 1);
  231. UpdataDIBytes("r_SRD2_SHUTTER_CLOSED", value ? 1 : 0);
  232. }
  233. //Vacuum
  234. if (DONameIndexDic.ContainsKey("c_SRD1_CHUCK_VACUUM") && position == DONameIndexDic["c_SRD1_CHUCK_VACUUM"])
  235. {
  236. value = (_doNameWagoDODic["c_SRD1_CHUCK_VACUUM"].Invert ) ? !value : value;
  237. _srd1currentVacuumValue = value ? 5000 : 15000;
  238. UpdataAIShorts("r_SRD1_CHUCK_VACUUM_anlg", _srd1currentVacuumValue);
  239. UpdataDIBytes("r_SRD1_CHUCK_VAC_OK", value ? 0 : 1);
  240. }
  241. if (DONameIndexDic.ContainsKey("c_SRD2_CHUCK_VACUUM") && position == DONameIndexDic["c_SRD2_CHUCK_VACUUM"])
  242. {
  243. value = _doNameWagoDODic["c_SRD2_CHUCK_VACUUM"].Invert ? !value : value;
  244. _srd2currentVacuumValue = value ? 5000 : 15000;
  245. UpdataAIShorts("r_SRD2_CHUCK_VACUUM_anlg", _srd2currentVacuumValue);
  246. UpdataDIBytes("r_SRD2_CHUCK_VAC_OK", value ? 0 : 1);
  247. }
  248. if (DONameIndexDic.ContainsKey("c_SRD1_CHUCK_ATM_ON") && position == DONameIndexDic["c_SRD1_CHUCK_ATM_ON"])
  249. {
  250. value = _doNameWagoDODic["c_SRD1_CHUCK_ATM_ON"].Invert ? !value : value;
  251. _srd1currentVacuumValue = value ? 5000 : 15000;
  252. UpdataAIShorts("r_SRD1_CHUCK_VACUUM_anlg", _srd1currentVacuumValue);
  253. }
  254. if (DONameIndexDic.ContainsKey("c_SRD2_CHUCK_ATM_ON") && position == DONameIndexDic["c_SRD2_CHUCK_ATM_ON"])
  255. {
  256. value = _doNameWagoDODic["c_SRD2_CHUCK_ATM_ON"].Invert ? !value : value;
  257. _srd2currentVacuumValue = value ? 5000 : 15000;
  258. UpdataAIShorts("r_SRD2_CHUCK_VACUUM_anlg", _srd2currentVacuumValue);
  259. }
  260. //Water
  261. if (DONameIndexDic.ContainsKey("c_SRD1_WATER_ON") && position == DONameIndexDic["c_SRD1_WATER_ON"])
  262. {
  263. value = _doNameWagoDODic["c_SRD1_WATER_ON"].Invert ? !value : value;
  264. UpdataAIShorts("r_SRD1_WATER_FLOW", value ? 30000 : 3277);
  265. }
  266. if (DONameIndexDic.ContainsKey("c_SRD2_WATER_ON") && position == DONameIndexDic["c_SRD2_WATER_ON"])
  267. {
  268. value = _doNameWagoDODic["c_SRD2_WATER_ON"].Invert ? !value : value;
  269. UpdataAIShorts("r_SRD2_WATER_FLOW", value ? 30000 : 3277);
  270. }
  271. }
  272. /// <summary>
  273. /// 初始化字典
  274. /// </summary>
  275. private void InitializeData(int port) //端口用于初始化不同Wago设备的字典
  276. {
  277. //加载对应配置文件 WagoControllerCfg-Simulator.xml
  278. try
  279. {
  280. string oldXmlPath = PathManager.GetCfgDir();
  281. string newXmlPath = oldXmlPath.Replace("CyberX8_Simulator", "CyberX8_RT") + "Devices\\WagoControllerCfg-Simulator.xml";
  282. WagoControllerCfg cfg = CustomXmlSerializer.Deserialize<WagoControllerCfg>(new FileInfo(newXmlPath));
  283. if (cfg != null)
  284. {
  285. foreach (WagoDeviceConfig config in cfg.WagoDeviceConfigs)
  286. {
  287. if (port == config.Port)
  288. {
  289. if(config.Module == "Loader" && _LoaderPeriodicJob == null)
  290. {
  291. _LoaderPeriodicJob = new PeriodicJob(100, OnTimer, $"Wago {config.Module} timer",true);
  292. }
  293. if (config.Module == "Wago2" && _Wago2PeriodicJob == null)
  294. {
  295. _Wago2PeriodicJob = new PeriodicJob(100, OnTimer1, $"Wago {config.Module} timer", true);
  296. }
  297. //加载DO
  298. int i = 0;
  299. DONameIndexDic = new Dictionary<string, int>();
  300. if(config.WagoDigOut != null && config.WagoDigOut.WagoDOGroups != null)
  301. {
  302. foreach (var group in config.WagoDigOut.WagoDOGroups)
  303. {
  304. foreach (var item in group.WagoDOs)
  305. {
  306. DONameIndexDic[item.Name] = i;
  307. i++;
  308. _doNameWagoDODic[item.Name] = item;
  309. }
  310. }
  311. }
  312. //加载DI
  313. i = 0;
  314. DINameIndexDic = new Dictionary<string, int>();
  315. if(config.WagoDigIn != null && config.WagoDigIn.WagoDIGroups != null)
  316. {
  317. foreach (var group in config.WagoDigIn.WagoDIGroups)
  318. {
  319. foreach (var item in group.WagoDIs)
  320. {
  321. DINameIndexDic[item.Name] = i;
  322. i++;
  323. _diNameWagoDIDic[item.Name] = item;
  324. }
  325. }
  326. }
  327. //加载AO
  328. i = 0;
  329. AONameIndexDic = new Dictionary<string, int>();
  330. if (config.WagoAnoOut != null && config.WagoAnoOut.WagoAOGroups != null)
  331. {
  332. foreach (var group in config.WagoAnoOut.WagoAOGroups)
  333. {
  334. foreach (var item in group.WagoAOs)
  335. {
  336. AONameIndexDic[item.Name] = i;
  337. i++;
  338. }
  339. }
  340. }
  341. //加载AI
  342. i = 0;
  343. AINameIndexDic = new Dictionary<string, int>();
  344. if (config.WagoAnoIn != null && config.WagoAnoIn.WagoAIGroups != null)
  345. {
  346. foreach (var group in config.WagoAnoIn.WagoAIGroups)
  347. {
  348. foreach (var item in group.WagoAIs)
  349. {
  350. AINameIndexDic[item.Name] = i;
  351. i++;
  352. }
  353. }
  354. }
  355. }
  356. }
  357. }
  358. }
  359. catch
  360. {
  361. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", "Load wago WagoControllerCfg-Simulator.xml failed");
  362. }
  363. //设置IO变量默认值
  364. if (AINameIndexDic.ContainsKey("r_LoaderA_LS_Vacuum_anlg")) AIShorts[AINameIndexDic["r_LoaderA_LS_Vacuum_anlg"]] = 0x32C8;
  365. if (AINameIndexDic.ContainsKey("r_LoaderB_LS_Vacuum_anlg")) AIShorts[AINameIndexDic["r_LoaderB_LS_Vacuum_anlg"]] = 0x32C8;
  366. if (AINameIndexDic.ContainsKey("r_DPUF_A_CHUCK_A_VAC")) AIShorts[AINameIndexDic["r_DPUF_A_CHUCK_A_VAC"]] = 0x32C8;
  367. if (AINameIndexDic.ContainsKey("r_DPUF_A_CHUCK_B_VAC")) AIShorts[AINameIndexDic["r_DPUF_A_CHUCK_B_VAC"]] = 0x32C8;
  368. if (AINameIndexDic.ContainsKey("r_SYSTEM_EXHAUST")) AIShorts[AINameIndexDic["r_SYSTEM_EXHAUST"]] = 0x3A98;
  369. if (DONameIndexDic.ContainsKey("c_HVD_1_ENABLE")) DOBytes[DONameIndexDic["c_HVD_1_ENABLE"]] = 1;
  370. if (DONameIndexDic.ContainsKey("c_HVD_2_ENABLE")) DOBytes[DONameIndexDic["c_HVD_2_ENABLE"]] = 1;
  371. //QDR
  372. if (AINameIndexDic.ContainsKey("r_QDRD1_WATER_LEVEL")) AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] = 4000;
  373. if (AINameIndexDic.ContainsKey("r_QDRD2_WATER_LEVEL")) AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] = 4000;
  374. if (AINameIndexDic.ContainsKey("r_QDRD3_WATER_LEVEL")) AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] = 4000;
  375. if (AINameIndexDic.ContainsKey("r_QDRD4_WATER_LEVEL")) AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] = 4000;
  376. //SRD
  377. if (AINameIndexDic.ContainsKey("r_SRD1_CHUCK_VACUUM_anlg")) AIShorts[AINameIndexDic["r_SRD1_CHUCK_VACUUM_anlg"]] = 15000;
  378. if (AINameIndexDic.ContainsKey("r_SRD2_CHUCK_VACUUM_anlg")) AIShorts[AINameIndexDic["r_SRD2_CHUCK_VACUUM_anlg"]] = 15000;
  379. if (DINameIndexDic.ContainsKey("r_SRD1_SHUTTER_OPEN")) DIBytes[DINameIndexDic["r_SRD1_SHUTTER_OPEN"]] = 1;
  380. if (DINameIndexDic.ContainsKey("r_SRD1_SHUTTER_CLOSED")) DIBytes[DINameIndexDic["r_SRD1_SHUTTER_CLOSED"]] = 0;
  381. if (DINameIndexDic.ContainsKey("r_SRD2_SHUTTER_OPEN")) DIBytes[DINameIndexDic["r_SRD2_SHUTTER_OPEN"]] = 1;
  382. if (DINameIndexDic.ContainsKey("r_SRD2_SHUTTER_CLOSED")) DIBytes[DINameIndexDic["r_SRD2_SHUTTER_CLOSED"]] = 0;
  383. if (DINameIndexDic.ContainsKey("r_SRD_FLUID_LEVEL")) DIBytes[DINameIndexDic["r_SRD_FLUID_LEVEL"]] = 1;
  384. if (DINameIndexDic.ContainsKey("r_SRD1_CHUCK_VAC_OK")) DIBytes[DINameIndexDic["r_SRD1_CHUCK_VAC_OK"]] = 1;
  385. if (DINameIndexDic.ContainsKey("r_SRD2_CHUCK_VAC_OK")) DIBytes[DINameIndexDic["r_SRD2_CHUCK_VAC_OK"]] = 1;
  386. if (DINameIndexDic.ContainsKey("r_SRD1_150_FLIPPER1_OUT")) DIBytes[DINameIndexDic["r_SRD1_150_FLIPPER1_OUT"]] = 1;
  387. if (DINameIndexDic.ContainsKey("r_SRD1_150_FLIPPER2_OUT")) DIBytes[DINameIndexDic["r_SRD1_150_FLIPPER2_OUT"]] = 1;
  388. if (DINameIndexDic.ContainsKey("r_SRD1_150_FLIPPER3_OUT")) DIBytes[DINameIndexDic["r_SRD1_150_FLIPPER3_OUT"]] = 1;
  389. if (DINameIndexDic.ContainsKey("r_SRD1_200_FLIPPER1_OUT")) DIBytes[DINameIndexDic["r_SRD1_200_FLIPPER1_OUT"]] = 1;
  390. if (DINameIndexDic.ContainsKey("r_SRD1_200_FLIPPER2_OUT")) DIBytes[DINameIndexDic["r_SRD1_200_FLIPPER2_OUT"]] = 1;
  391. if (DINameIndexDic.ContainsKey("r_SRD1_200_FLIPPER3_OUT")) DIBytes[DINameIndexDic["r_SRD1_200_FLIPPER3_OUT"]] = 1;
  392. if (DINameIndexDic.ContainsKey("r_SRD2_150_FLIPPER1_OUT")) DIBytes[DINameIndexDic["r_SRD2_150_FLIPPER1_OUT"]] = 1;
  393. if (DINameIndexDic.ContainsKey("r_SRD2_150_FLIPPER2_OUT")) DIBytes[DINameIndexDic["r_SRD2_150_FLIPPER2_OUT"]] = 1;
  394. if (DINameIndexDic.ContainsKey("r_SRD2_150_FLIPPER3_OUT")) DIBytes[DINameIndexDic["r_SRD2_150_FLIPPER3_OUT"]] = 1;
  395. if (DINameIndexDic.ContainsKey("r_SRD2_200_FLIPPER1_OUT")) DIBytes[DINameIndexDic["r_SRD2_200_FLIPPER1_OUT"]] = 1;
  396. if (DINameIndexDic.ContainsKey("r_SRD2_200_FLIPPER2_OUT")) DIBytes[DINameIndexDic["r_SRD2_200_FLIPPER2_OUT"]] = 1;
  397. if (DINameIndexDic.ContainsKey("r_SRD2_200_FLIPPER3_OUT")) DIBytes[DINameIndexDic["r_SRD2_200_FLIPPER3_OUT"]] = 1;
  398. if (DONameIndexDic.ContainsKey("c_SRD1_150_FLIPPERS_IN")) DOBytes[DONameIndexDic["c_SRD1_150_FLIPPERS_IN"]] = 1;
  399. if (DONameIndexDic.ContainsKey("c_SRD2_150_FLIPPERS_IN")) DOBytes[DONameIndexDic["c_SRD2_150_FLIPPERS_IN"]] = 1;
  400. if (DONameIndexDic.ContainsKey("c_SRD1_200_FLIPPERS_IN")) DOBytes[DONameIndexDic["c_SRD1_200_FLIPPERS_IN"]] = 1;
  401. if (DONameIndexDic.ContainsKey("c_SRD2_200_FLIPPERS_IN")) DOBytes[DONameIndexDic["c_SRD2_200_FLIPPERS_IN"]] = 1;
  402. if (DONameIndexDic.ContainsKey("c_SRD1_LIFT_UP")) DOBytes[DONameIndexDic["c_SRD1_LIFT_UP"]] = 1;
  403. if (DONameIndexDic.ContainsKey("c_SRD2_LIFT_UP")) DOBytes[DONameIndexDic["c_SRD2_LIFT_UP"]] = 1;
  404. if (DINameIndexDic.ContainsKey("r_SRD1_WAFER_PRESENT")) DIBytes[DINameIndexDic["r_SRD1_WAFER_PRESENT"]] = 1;
  405. if (DINameIndexDic.ContainsKey("r_SRD2_WAFER_PRESENT")) DIBytes[DINameIndexDic["r_SRD2_WAFER_PRESENT"]] = 1;
  406. //Metal
  407. if (AINameIndexDic.ContainsKey("r_PUMP4_FLOW")) AIShorts[AINameIndexDic["r_PUMP4_FLOW"]] = 3277;
  408. //Facility
  409. if (AINameIndexDic.ContainsKey("r_DI_WATER_PRESSURE")) AIShorts[AINameIndexDic["r_DI_WATER_PRESSURE"]] = 16000;
  410. }
  411. #region 公共方法
  412. public void UpdataDOBytes(string name,int value)
  413. {
  414. if (OnDOVariableValueChanged != null)
  415. {
  416. OnDOVariableValueChanged(name);
  417. }
  418. if (DONameIndexDic.ContainsKey(name))
  419. {
  420. if (DONameIndexDic[name] < DOBytes.Length)
  421. {
  422. DOBytes[DONameIndexDic[name]] = value == 0 ? (byte)0 : (byte)1;
  423. }
  424. }
  425. }
  426. public void UpdataDIBytes(string name, int value)
  427. {
  428. if (OnDIVariableValueChanged != null)
  429. {
  430. OnDIVariableValueChanged(name);
  431. }
  432. if (DINameIndexDic.ContainsKey(name))
  433. {
  434. if (DINameIndexDic[name] < DIBytes.Length)
  435. {
  436. DIBytes[DINameIndexDic[name]] = value == 0 ? (byte)0 : (byte)1;
  437. }
  438. }
  439. }
  440. public void UpdataAOShorts(string name, int value)
  441. {
  442. if (OnAOVariableValueChanged != null)
  443. {
  444. OnAOVariableValueChanged(name);
  445. }
  446. if (AONameIndexDic.ContainsKey(name))
  447. {
  448. string hexValue = value.ToString("X2");
  449. try
  450. {
  451. short result = Convert.ToInt16(hexValue, 16);
  452. if (AONameIndexDic[name] < AOShorts.Length)
  453. {
  454. AOShorts[AONameIndexDic[name]] = result;
  455. }
  456. }
  457. catch (FormatException)
  458. {
  459. }
  460. }
  461. }
  462. public void UpdataAIShorts(string name, int value)
  463. {
  464. if (OnAIVariableValueChanged != null)
  465. {
  466. OnAIVariableValueChanged(name);
  467. }
  468. if (AINameIndexDic.ContainsKey(name))
  469. {
  470. string hexValue = value.ToString("X2");
  471. try
  472. {
  473. short result = Convert.ToInt16(hexValue, 16);
  474. if(AINameIndexDic[name] < AIShorts.Length)
  475. {
  476. AIShorts[AINameIndexDic[name]] = result;
  477. }
  478. }
  479. catch (FormatException)
  480. {
  481. }
  482. }
  483. }
  484. #endregion
  485. #region 功能方法
  486. /// <summary>
  487. /// 将长度为8的二进制byte数组转成对应十六进制byte值(大端模式)
  488. /// </summary>
  489. /// <param name="byteArray"></param>
  490. /// <returns></returns>
  491. public byte ConvertByteArrayToHex(byte[] byteArray)
  492. {
  493. byte result = 0;
  494. // 先将 byte 数组转换为二进制数
  495. int binaryValue = 0;
  496. for (int i = 0; i < 8; i++)
  497. {
  498. binaryValue |= (byteArray[i] << (7 - i));
  499. }
  500. // 逆转二进制数
  501. int reversedValue = 0;
  502. for (int i = 0; i < 8; i++)
  503. {
  504. reversedValue |= ((binaryValue >> i) & 1) << (7 - i);
  505. }
  506. // 转换为十六进制byte
  507. if (byte.TryParse(reversedValue.ToString("X2"), System.Globalization.NumberStyles.HexNumber, null, out result))
  508. {
  509. return result;
  510. }
  511. return 0;
  512. }
  513. /// <summary>
  514. /// 将short数组转成长度两倍的byte数组
  515. /// </summary>
  516. /// <param name="shortArray"></param>
  517. /// <returns></returns>
  518. private byte[] ConvertShortArrayToByteArray(short[] shortArray)
  519. {
  520. byte[] byteArray = new byte[shortArray.Length * 2];
  521. for (int i = 0; i < shortArray.Length; i++)
  522. {
  523. byte[] tempBytes = BitConverter.GetBytes(shortArray[i]);
  524. Array.Reverse(tempBytes);
  525. Array.Copy(tempBytes, 0, byteArray, i * 2, 2);
  526. }
  527. return byteArray;
  528. }
  529. #endregion
  530. protected override void ProcessUnsplitMessage(byte[] data)
  531. {
  532. byte command = data[7];
  533. if (command == 0x01) //读DO
  534. {
  535. short flag = byteTransform.TransInt16(data, 0);
  536. byte channel = data[6];
  537. short startAddress = byteTransform.TransInt16(data, 8);
  538. short bitCount = byteTransform.TransInt16(data, 10);
  539. byte byteCount = (byte)(bitCount / 8 + 1);
  540. byte[] bytes = new byte[byteCount];
  541. for(int i = 0; i < byteCount;i++)
  542. {
  543. byte[] tempbytes = new byte[8];
  544. Array.Copy(DOBytes,8 * i, tempbytes, 0, 8);
  545. bytes[i] = ConvertByteArrayToHex(tempbytes);
  546. }
  547. OnWriteMessage(CreateReadDigitalResponse(flag, channel, command, byteCount, bytes));
  548. return;
  549. }
  550. else if(command == 0x03)//读AO
  551. {
  552. short flag = byteTransform.TransInt16(data, 0);
  553. byte channel = data[6];
  554. short startAddress = byteTransform.TransInt16(data, 8);
  555. short registerCount = byteTransform.TransInt16(data, 10);
  556. short[] shorts = new short[registerCount];//获取指定寄存器里的内容
  557. Array.Copy(AOShorts, 0, shorts, 0, registerCount);
  558. byte[] bytes = new byte[registerCount * 2];
  559. bytes = ConvertShortArrayToByteArray(shorts); //转入长度为shorts数组长度两倍的bytes数组中
  560. OnWriteMessage(CreateReadAnalogyResponse(flag, channel, command, (byte)registerCount, bytes));
  561. return;
  562. }
  563. else if (command == 0x02)//读DI
  564. {
  565. short flag = byteTransform.TransInt16(data, 0);
  566. byte channel = data[6];
  567. short startAddress = byteTransform.TransInt16(data, 8);
  568. short bitCount = byteTransform.TransInt16(data, 10);
  569. byte byteCount = (byte)(bitCount / 8 + 1);
  570. byte[] bytes = new byte[byteCount];
  571. for (int i = 0; i < byteCount; i++)
  572. {
  573. byte[] tempbytes = new byte[8];
  574. Array.Copy(DIBytes, 8 * i, tempbytes, 0, 8);
  575. bytes[i] = ConvertByteArrayToHex(tempbytes);
  576. }
  577. OnWriteMessage(CreateReadDigitalResponse(flag, channel, command, byteCount, bytes));
  578. return;
  579. }
  580. else if (command == 0x04)//读AI
  581. {
  582. short flag = byteTransform.TransInt16(data, 0);
  583. byte channel = data[6];
  584. short startAddress = byteTransform.TransInt16(data, 8);
  585. short registerCount = byteTransform.TransInt16(data, 10);
  586. short[] shorts = new short[registerCount];//获取指定寄存器里的内容
  587. Array.Copy(AIShorts, 0, shorts, 0, registerCount);
  588. byte[] bytes = new byte[registerCount * 2];
  589. bytes = ConvertShortArrayToByteArray(shorts); //转入长度为shorts数组两倍的bytes数组中
  590. OnWriteMessage(CreateReadAnalogyResponse(flag, channel, command, (byte)registerCount, bytes));
  591. return;
  592. }
  593. else if (command == 0x05)//写DO
  594. {
  595. short startAddress = byteTransform.TransInt16(data, 8);
  596. if (startAddress > 0x03FF || startAddress < WRITE_DO_STARTADDRESS)
  597. {
  598. short flag = byteTransform.TransInt16(data, 0);
  599. byte channel = data[6];
  600. OnWriteMessage(CreateError(flag, channel, command, 0x02)); //地址错误
  601. return;
  602. }
  603. int position = startAddress - WRITE_DO_STARTADDRESS;
  604. bool status = data[10] == 0xFF ? true : false;
  605. lock (_writeDOLocker)
  606. {
  607. DOBytes[position] = status ? (byte)1 : (byte)0;
  608. }
  609. OnWriteMessage(data); //原消息返回
  610. //触发Wago对应数据更新
  611. UpdateDataCausedByWago(position, status);
  612. return;
  613. }
  614. else if (command == 0x06)//写AO
  615. {
  616. short startAddress = byteTransform.TransInt16(data, 8);
  617. if(startAddress > 0x02FF || startAddress < WRITE_AO_STARTADDRESS)
  618. {
  619. short flag = byteTransform.TransInt16(data, 0);
  620. byte channel = data[6];
  621. OnWriteMessage(CreateError(flag, channel, command, 0x02)); //地址错误
  622. return;
  623. }
  624. int position = startAddress - WRITE_AO_STARTADDRESS;
  625. short value = byteTransform.TransInt16(data, 10);
  626. lock (_writeAOLocker)
  627. {
  628. AOShorts[position] = value;
  629. }
  630. OnWriteMessage(data); //原消息返回
  631. return;
  632. }
  633. else
  634. {
  635. short flag = byteTransform.TransInt16(data, 0);
  636. byte channel = data[6];
  637. OnWriteMessage(CreateError(flag, channel, command, 0x01)); //指令错误
  638. return;
  639. }
  640. }
  641. /// <summary>
  642. /// 回复读数字量
  643. /// </summary>
  644. /// <param name="flag"></param>
  645. /// <param name="channel"></param>
  646. /// <param name="command"></param>
  647. /// <param name="byteCount"></param>
  648. /// <param name="values"></param>
  649. /// <returns></returns>
  650. private byte[] CreateReadDigitalResponse(short flag, byte channel, byte command, byte byteCount, byte[] values)
  651. {
  652. byte[] bytes = new byte[7 + 2 + values.Length]; //回复字节长度,前面7个字节固定长度 + functionCode一个字节 + byteCount一个字节+values.length个字节
  653. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  654. bytes[2] = 0x00;
  655. bytes[3] = 0x00;
  656. short dataLength = (short)(3 + values.Length);
  657. Array.Copy(byteTransform.GetBytes(dataLength), 0, bytes, 4, 2);
  658. bytes[6] = channel;
  659. bytes[7] = command;
  660. bytes[8] = byteCount;
  661. Array.Copy(values, 0, bytes, 9, values.Length);
  662. return bytes;
  663. }
  664. /// <summary>
  665. /// 回复读模拟量
  666. /// </summary>
  667. /// <param name="flag"></param>
  668. /// <param name="channel"></param>
  669. /// <param name="command"></param>
  670. /// <param name="registerCount"></param>
  671. /// <param name="values"></param>
  672. /// <returns></returns>
  673. private byte[] CreateReadAnalogyResponse(short flag, byte channel, byte command, byte registerCount, byte[] values)
  674. {
  675. byte[] bytes = new byte[7 + 2 + 2 * registerCount]; //回复字节长度,前面7个字节固定长度 + functionCode一个字节 + byteCount一个字节+registerCount*2个字节(一个寄存器占两个字节)
  676. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  677. bytes[2] = 0x00;
  678. bytes[3] = 0x00;
  679. short dataLength = (short)(3 + 2 * registerCount);
  680. Array.Copy(byteTransform.GetBytes(dataLength), 0, bytes, 4, 2);
  681. bytes[6] = channel;
  682. bytes[7] = command;
  683. bytes[8] = (byte)(2 * registerCount);
  684. Array.Copy(values, 0, bytes, 9, values.Length);
  685. return bytes;
  686. }
  687. /// <summary>
  688. /// 错误回复
  689. /// </summary>
  690. /// <param name="flag"></param>
  691. /// <param name="channel"></param>
  692. /// <param name="command"></param>
  693. /// <param name="error"></param>
  694. /// <returns></returns>
  695. private byte[] CreateError(short flag, byte channel, byte command, byte error)
  696. {
  697. byte[] bytes = new byte[9];
  698. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  699. bytes[2] = 0x00;
  700. bytes[3] = 0x00;
  701. bytes[4] = 0x00;
  702. bytes[5] = 0x03;
  703. bytes[6] = channel;
  704. bytes[7] = (byte)(command | 0x80);
  705. bytes[8] = error;
  706. return bytes;
  707. }
  708. /// <summary>
  709. /// loader 定时器
  710. /// </summary>
  711. /// <returns></returns>
  712. private bool OnTimer()
  713. {
  714. LeakTestSimulator();
  715. return true;
  716. }
  717. /// <summary>
  718. /// Wago2定时器
  719. /// </summary>
  720. /// <returns></returns>
  721. private bool OnTimer1()
  722. {
  723. RinseWaterLevelSimulator();
  724. PumpFlowSimulator();
  725. return true;
  726. }
  727. #region 模拟方法
  728. /// <summary>
  729. /// Loader LeakTest模拟
  730. /// </summary>
  731. private void LeakTestSimulator()
  732. {
  733. if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 1 && _festoDataBuffer["FlowTestClamp"] && AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] == 0)
  734. {
  735. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] = 15000;
  736. }
  737. else if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 0 && !_festoDataBuffer["FlowTestClamp"])
  738. {
  739. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] = 0;
  740. }
  741. if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 1 && _festoDataBuffer["FlowTestClamp"] && AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] > 3500)
  742. {
  743. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] -= 40;
  744. if (AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] < 14000)
  745. {
  746. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] -= 140;
  747. }
  748. }
  749. }
  750. /// <summary>
  751. /// QDR水位模拟
  752. /// </summary>
  753. private void RinseWaterLevelSimulator()
  754. {
  755. //QDR1
  756. if (_rinse1FillValve && AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] < 25000)
  757. {
  758. AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] += 250;
  759. }
  760. if (_rinse1DumpValve && AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] > 3500) //快排
  761. {
  762. AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] -= 350;
  763. }
  764. if (AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] > 3500)//慢排
  765. {
  766. AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] -= 2;
  767. }
  768. //QDR2
  769. if (_rinse2FillValve && AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] < 25000)
  770. {
  771. AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] += 250;
  772. }
  773. if (_rinse2DumpValve && AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] > 3500)
  774. {
  775. AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] -= 300;
  776. }
  777. if (AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] > 3500)//慢排
  778. {
  779. AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] -= 2;
  780. }
  781. //QDR3
  782. if (_rinse3FillValve && AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] < 25000)
  783. {
  784. AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] += 250;
  785. }
  786. if (_rinse3DumpValve && AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] > 3500)
  787. {
  788. AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] -= 300;
  789. }
  790. if (AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] > 3500)//慢排
  791. {
  792. AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] -= 2;
  793. }
  794. //QDR4
  795. if (_rinse4FillValve && AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] < 25000)
  796. {
  797. AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] += 250;
  798. }
  799. if (_rinse4DumpValve && AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] > 3500)
  800. {
  801. AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] -= 300;
  802. }
  803. if (AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] > 3500)//慢排
  804. {
  805. AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] -= 2;
  806. }
  807. }
  808. /// <summary>
  809. /// metal pump流量模拟
  810. /// </summary>
  811. private void PumpFlowSimulator()
  812. {
  813. if (DOBytes[DONameIndexDic["c_METAL4_PUMP_ON"]] == 1)
  814. {
  815. AIShorts[AINameIndexDic["r_PUMP4_FLOW"]] = 6000;
  816. }
  817. else
  818. {
  819. AIShorts[AINameIndexDic["r_PUMP4_FLOW"]] = 3277;
  820. }
  821. }
  822. #endregion
  823. }
  824. }