CyberX8/CyberX8_RT/Modules/Reservoir/StandardHotReservoirInitializeRoutine.cs

using Aitex.Core.RT.Device;
using Aitex.Core.RT.Log;
using Aitex.Core.RT.Routine;
using Aitex.Core.RT.SCCore;
using MECF.Framework.Common.Persistent.Reservoirs;
using MECF.Framework.Common.RecipeCenter;
using MECF.Framework.Common.Routine;
using System;
using System.Collections.Generic;
using MECF.Framework.Common.Alarm;
using CyberX8_Core;
using CyberX8_RT.Devices.Facilities;
using CyberX8_RT.Devices.Metal;
using CyberX8_RT.Devices.PowerSupplier;
using CyberX8_RT.Devices.Reservoir;
using CyberX8_RT.Devices.Temperature;

namespace CyberX8_RT.Modules.Reservoir
{
    public class StandardHotReservoirInitializeRoutine : RoutineBase, IRoutine
    {
        private enum InitializeStep
        {
            AutoDiReplen,
            CellPump,
            WaitCellPump,
            CheckCellFlow,
            ManualCellByPass,
            AutoCellManual,
            AutoEnableCMM,
            AutoEnableCMMWait,
            AutoCMMFlowDelay,
            AutoCMMFlowCheck,
            AutoPHDetect,
            AutoCellAutoFlow,
            AutoCellAutoFlowDelay,
            AutoCellAutoFlowCheck,
            AutoCellAutoEnableHED,
            AutoCellAutoEnableHEDDelay,
            AutoCellAutoEnableHEDCheck,
            AutoCellAutoCheckPowerSupplier,
            AutoCellAutoLinmotReset,
            AutoCellAutoLinmotResetCheck,
            CellWSUnclamp,
            End
        }
        #region 常量
        private const string AUTO = "Auto";
        private const string MANUAL = "Manual";
        private const int ENABLE = 5;
        #endregion
        #region 内部变量
        List<StandardHotMetalDevice> _metalDevices = new List<StandardHotMetalDevice>();
        private double _hedFlowLowLimit;
        private StandardHotReservoirDevice _reservoirDevice;
        private ResRecipe _recipe;
        private CellPowerSupplier _cellPowerSupplier;
        private TemperatureController _temperatureController;
        private int _autoHedDelay = 0;
        /// <summary>
        /// CMM Check Flow延时
        /// </summary>
        private int _cmmFlowCheckDelay = 6;
        /// <summary>
        /// CMM Flow High Fault
        /// </summary>
        private double _cmmFlowHighFault;
        /// <summary>
        /// CMM Flow High Warning
        /// </summary>
        private double _cmmFlowHighWarning;
        /// <summary>
        /// CMM Flow High Warning
        /// </summary>
        private double _cmmFlowLowFault;
        /// <summary>
        /// CMM Flow High Warning
        /// </summary>
        private double _cmmFlowLowWarning;
        /// <summary>
        /// Reservoir Persistent
        /// </summary>
        private ReservoirsPersistentValue _persistentValue;
        #endregion


        /// <summary>
        /// 构造函数
        /// </summary>
        /// <param name="module"></param>
        public StandardHotReservoirInitializeRoutine(string module) : base(module)
        {
        }

        /// <summary>
        /// 中止
        /// </summary>
        public void Abort()
        {
            Runner.Stop("Manual Abort");
        }
        /// <summary>
        /// 监控
        /// </summary>
        /// <returns></returns>
        public RState Monitor()
        {
            //Cell Pump
            Runner.RunIf(InitializeStep.AutoDiReplen, _recipe.DIReplenEnable, CheckFacilitiesDiReplenStatus, _delay_1ms)
                .Run(InitializeStep.CellPump, CellsPumpOn, _delay_1ms)
                .WaitWithStopCondition(InitializeStep.WaitCellPump, CheckPumpOnEndStatus, CheckPumpOnStopStatus)
                .Run(InitializeStep.CheckCellFlow, CheckCellFlow, _delay_1ms)
                //Manual cell Bypass同时disable HED
                .RunIf(InitializeStep.ManualCellByPass, _reservoirDevice.OperationMode == MANUAL, CellsByPassEnableHed, _delay_1ms)
                //Auto 所有metal 处于Manual, cell Bypass，Enable HED，设置温度
                .RunIf(InitializeStep.AutoCellManual, CheckAutoAndAllMetalManual(), AutoCellManualByPassEnableHed, CheckCellManualByPassAndTemperature, _delay_2s)
                //Auto 同时recipe enable cmm，并检测CMM Flow
                .RunIf(InitializeStep.AutoEnableCMM, CheckAutoEnableCMM(), AutoEnableCMM, _delay_1ms)
                .WaitWithStopConditionIf(InitializeStep.AutoEnableCMMWait, CheckAutoEnableCMM(), () => { return _cellPowerSupplier.Status == RState.End; }
                    , () => { return _cellPowerSupplier.Status == RState.Failed; }, _delay_5s)
                .DelayIf(InitializeStep.AutoCMMFlowDelay, CheckAutoEnableCMM(), _cmmFlowCheckDelay * 1000)
                .RunIf(InitializeStep.AutoCMMFlowCheck, CheckAutoEnableCMM(), CheckCMMTargetFlow, _delay_1ms)
                //Auto 启动PH检测
                .RunIf(InitializeStep.AutoPHDetect, _reservoirDevice.OperationMode == AUTO, StartAutoPHDetect, _delay_1ms)
                //Auto Cell Flow
                .Run(InitializeStep.AutoCellAutoFlow, AllMetalSwitchFlow, _delay_1ms)
                .Delay(InitializeStep.AutoCellAutoFlowDelay, 500)
                .Run(InitializeStep.AutoCellAutoFlowCheck, AllMetalCheckFlow, _delay_1ms)
                //Auto HED
                .Run(InitializeStep.AutoCellAutoEnableHED, AutoHedOn, _delay_1ms)
                .Delay(InitializeStep.AutoCellAutoEnableHEDDelay, _autoHedDelay)
                .Run(InitializeStep.AutoCellAutoEnableHEDCheck, AutoHedSuccess, _delay_1ms)
                //检验PowerSupplier通信
                .Run(InitializeStep.AutoCellAutoCheckPowerSupplier, AutoMetalsPowerSupplierCommuncationStatus, _delay_1ms)
                //Cell Linmot Reset
                .RunIf(InitializeStep.AutoCellAutoLinmotReset, _reservoirDevice.OperationMode == AUTO, AutoMetalResetLinmot, _delay_1ms)
                .WaitWithStopCondition(InitializeStep.AutoCellAutoLinmotResetCheck, CheckAutoMetalResetStatus, CheckAutoMetalResetStopStatus)
                //Cell Unclamp
                .Run(InitializeStep.CellWSUnclamp, MetalsWHUnclampOn, _delay_1ms)
                .End(InitializeStep.End, ClearAlarmDataError, _delay_1ms);
            return Runner.Status;
        }
        /// <summary>
        /// 检验总Di有没有开
        /// </summary>
        /// <returns></returns>
        private bool CheckFacilitiesDiReplenStatus()
        {
            SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
            if (systemFacilities != null)
            {
                bool result = systemFacilities.DIReplenEnable;
                if (!result)
                {
                    LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Facilities DiReplen is disable");
                }
                return result;
            }
            return false;
        }
        /// <summary>
        /// Metals Pump On
        /// </summary>
        /// <returns></returns>
        private bool CellsPumpOn()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                hotMetalDevice.PumpOnOperation("", null);
            }
            return true;
        }
        /// <summary>
        /// Cell ByPass
        /// </summary>
        /// <returns></returns>
        private bool CellsByPassEnableHed()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                hotMetalDevice.SwitchToBypass("", null);
            }
            _temperatureController.EnableOperation("", null);
            return true;
        }
        /// <summary>
        /// 检验metal Pump
        /// </summary>
        /// <returns></returns>
        private bool CheckPumpOnEndStatus()
        {
            int totalCount = 0;
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                if (hotMetalDevice.Status == RState.End)
                {
                    totalCount++;
                }
            }
            if (totalCount >= _metalDevices.Count)
            {
                return true;
            }
            else
            {
                return false;
            }
        }

        /// <summary>
        /// 检验metal Pump停止状态
        /// </summary>
        /// <returns></returns>
        private bool CheckPumpOnStopStatus()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                if (hotMetalDevice.Status == RState.Failed)
                {
                    PumpOffMetals();
                    return true;
                }
            }
            return false;
        }
        /// <summary>
        /// Pump Off All Metals
        /// </summary>
        private void PumpOffMetals()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                hotMetalDevice.PumpOff();
            }
        }
        /// <summary>
        /// 检验HED Flow
        /// </summary>
        /// <returns></returns>
        private bool CheckCellFlow()
        {
            return true;
        }
        /// <summary>
        /// 检验所有Metal处于Manual
        /// </summary>
        /// <returns></returns>
        private bool CheckAutoAndAllMetalManual()
        {
            if (_reservoirDevice.OperationMode != AUTO)
            {
                return false;
            }
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                if (hotMetalDevice.OperationMode != MANUAL)
                {
                    return false;
                }
            }
            return true;
        }
        /// <summary>
        /// Auto 同时Metal均为Manual，Bypass metal,enable HED,设置温度
        /// </summary>
        /// <returns></returns>
        private bool AutoCellManualByPassEnableHed()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                hotMetalDevice.SwitchToBypass("", null);
            }
            _temperatureController.EnableOperation("", null);
            _temperatureController.SetTargetTemperatureOperation("", new object[] { _recipe.TemperatureSetPoint });
            return true;
        }
        /// <summary>
        /// 检验cell By Pass和温度
        /// </summary>
        /// <returns></returns>
        private bool CheckCellManualByPassAndTemperature()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                if (hotMetalDevice.MetalDeviceData.Circulation)
                {
                    return false;
                }
            }

            if (_temperatureController.TemperatureData.ControlOperationModel == 0)
            {
                return false;
            }
            if (Math.Abs(_recipe.TemperatureSetPoint - _temperatureController.TemperatureData.TargetTemperature) >= 0.1 * _recipe.TemperatureSetPoint)
            {
                return false;
            }
            return true;
        }
        /// <summary>
        /// 检验 Auto ，同时Enable CMM
        /// </summary>
        /// <returns></returns>
        private bool CheckAutoEnableCMM()
        {
            if (_reservoirDevice.OperationMode != AUTO)
            {
                return false;
            }
            return _recipe.CMMEnable;
        }
        /// <summary>
        /// 自动Enable CMM
        /// </summary>
        /// <returns></returns>
        private bool AutoEnableCMM()
        {
            return _cellPowerSupplier.SetCurrentAndOutput(_recipe.CMMCurrentSetPoint);
        }
        /// <summary>
        /// 检验目标Flow是否到达设定值
        /// </summary>
        /// <returns></returns>
        private bool CheckCMMTargetFlow()
        {
            double flow = _reservoirDevice.ReservoirData.Flow;

            if (flow < _cmmFlowLowFault)
            {
                LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM flow:{flow} is less than config item CMMFlowLowFault:{_cmmFlowLowFault}");
                if (_cellPowerSupplier.PowerSupplierData.Enabled) _cellPowerSupplier.DisableOperation("", null);
                return false;
            }
            else if (flow < _cmmFlowLowWarning)
            {
                LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM flow:{flow} is less than config item CMMFlowLowWarning:{_cmmFlowLowWarning}");
            }
            else if (flow > _cmmFlowHighFault)
            {
                LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM flow:{flow} is over config item CMMFlowHighFault:{_cmmFlowLowFault}");
                if (_cellPowerSupplier.PowerSupplierData.Enabled) _cellPowerSupplier.DisableOperation("", null);
                return false;
            }
            else if (flow > _cmmFlowHighWarning)
            {
                LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM flow:{flow} is over config item CMMFlowHighWarning:{_cmmFlowLowWarning}");
            }
            return true;
        }
        /// <summary>
        /// 启动自动检测
        /// </summary>
        /// <returns></returns>
        private bool StartAutoPHDetect()
        {
            return _reservoirDevice.StartDetectPHValve();
        }
        /// <summary>
        /// 检验所有Metal处于Manual
        /// </summary>
        /// <returns></returns>
        private bool CheckAutoAndAllMetalAuto()
        {
            if (_reservoirDevice.OperationMode != AUTO)
            {
                return false;
            }
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                if (hotMetalDevice.OperationMode != AUTO)
                {
                    return false;
                }
            }
            return true;
        }
        /// <summary>
        /// 所有Metal切换Flow
        /// </summary>
        /// <returns></returns>
        private bool AllMetalSwitchFlow()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                if (hotMetalDevice != null && !hotMetalDevice.IsDisable && hotMetalDevice.IsAuto)
                {
                    bool result = hotMetalDevice.SwitchToFlow("", null);
                    if (!result)
                    {
                        return false;
                    }
                }
            }
            return true;
        }
        /// <summary>
        /// 检验所有Metal Flow检验
        /// </summary>
        /// <returns></returns>
        private bool AllMetalCheckFlow()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                if (hotMetalDevice != null && !hotMetalDevice.IsDisable && hotMetalDevice.IsAuto)
                {
                    double cellFlow = hotMetalDevice.MetalDeviceData.CellFlow;
                    if (cellFlow <= _recipe.CAFlowRateErrorLow)
                    {
                        LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"cell {hotMetalDevice.Name} flow {cellFlow} is less than {_recipe.CAFlowRateErrorLow}");
                        return false;
                    }
                    else if (cellFlow <= _recipe.CAFlowRateWarningLow)
                    {
                        LOG.WriteLog(eEvent.WARN_METAL, Module, $"cell {hotMetalDevice.Name} flow {cellFlow} is less than {_recipe.CAFlowRateWarningLow}");
                    }
                }
            }
            return true;
        }
        /// <summary>
        /// 自动HED On
        /// </summary>
        /// <returns></returns>
        private bool AutoHedOn()
        {
            //double hedFlow = _reservoirDevice.ReservoirData.HedFlow;
            //bool result = hedFlow > _hedFlowLowLimit;
            //if (!result)
            //{
            //    LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"HED Flow {hedFlow} is less than {_hedFlowLowLimit}");
            //    return false;
            //}
            _autoHedDelay = _delay_2s;
            _temperatureController.EnableOperation("", null);
            _temperatureController.SetTargetTemperatureOperation("", new object[] { _recipe.TemperatureSetPoint });
            return true;
        }
        /// <summary>
        /// 检验Hed是否成功
        /// </summary>
        /// <returns></returns>
        private bool AutoHedSuccess()
        {
            if (_temperatureController.TemperatureData.ControlOperationModel == 0)
            {
                LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Temperature control is disable");
                return false;
            }
            if (Math.Abs(_recipe.TemperatureSetPoint - _temperatureController.TemperatureData.TargetTemperature) >= 0.1 * _recipe.TemperatureSetPoint)
            {
                LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"recipe temperature {_recipe.TemperatureSetPoint} is not match temperature target point {_temperatureController.TemperatureData.TargetTemperature}");
                return false;
            }
            return true;
        }
        /// <summary>
        /// 检验Metal A/B PowerSupplier通信状态
        /// </summary>
        /// <returns></returns>
        private bool AutoMetalsPowerSupplierCommuncationStatus()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                if (!hotMetalDevice.IsDisable && hotMetalDevice.IsAuto)
                {
                    if (hotMetalDevice.SideAPowerSupplier == null)
                    {
                        LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Side A PowerSupplier is null");
                        return false;
                    }
                    if (hotMetalDevice.SideBPowerSupplier == null)
                    {
                        LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Side B PowerSupplier is null");
                        return false;
                    }
                    if (!hotMetalDevice.SideAPowerSupplier.IsConnected)
                    {
                        LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Side A PowerSupplier {hotMetalDevice.SideAPowerSupplier.Name} is not connected");
                        return false;
                    }
                    if (!hotMetalDevice.SideBPowerSupplier.IsConnected)
                    {
                        LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Side B PowerSupplier {hotMetalDevice.SideBPowerSupplier.Name} is not connected");
                        return false;
                    }
                }
            }
            return true;
        }
        /// <summary>
        /// Auto Metal reset linmot
        /// </summary>
        /// <returns></returns>
        private bool AutoMetalResetLinmot()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];

                if (hotMetalDevice.OperationMode == AUTO)
                {
                    bool result = hotMetalDevice.ResetLinmot();
                    if (!result)
                    {
                        LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Reset linmot error");
                        return false;
                    }
                }
            }
            return true;
        }

        /// <summary>
        /// Auto Metal reset linmot
        /// </summary>
        /// <returns></returns>
        private bool CheckAutoMetalResetStatus()
        {
            if (_reservoirDevice.OperationMode == MANUAL)
            {
                return true;
            }
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];

                if (hotMetalDevice.OperationMode == AUTO)
                {
                    bool result = hotMetalDevice.CheckLinmotRoutineEnd();
                    if (!result)
                    {
                        return false;
                    }
                }
            }
            return true;
        }

        /// <summary>
        /// Auto Metal reset linmot
        /// </summary>
        /// <returns></returns>
        private bool CheckAutoMetalResetStopStatus()
        {
            if (_reservoirDevice.OperationMode == MANUAL)
            {
                return false;
            }
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];

                if (hotMetalDevice.OperationMode == AUTO)
                {
                    bool result = hotMetalDevice.CheckLinmotRoutineError();
                    if (result)
                    {
                        return true;
                    }
                }
            }
            return false;
        }

        /// Metal WS Unclamp
        /// </summary>
        /// <returns></returns>
        private bool MetalsWHUnclampOn()
        {
            for (int i = 0; i < _metalDevices.Count; i++)
            {
                StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
                bool result = hotMetalDevice.WaferHolderClampOff("", null);
                if (!result)
                {
                    return false;
                }
            }
            return true;
        }
        /// <summary>
        /// 清除alarm界面相关的dataerror
        /// </summary>
        private bool ClearAlarmDataError()
        {
            AlarmListManager.Instance.RemoveDataError(Module);
            _reservoirDevice.ClearErrorLogSet(Module); //清除device里面的ErrorLogSet
            return true;
        }
        /// <summary>
        /// 启动
        /// </summary>
        /// <param name="objs"></param>
        /// <returns></returns>
        public RState Start(params object[] objs)
        {
            List<MetalCellDevice> lstDevice = (List<MetalCellDevice>)objs[0];
            _metalDevices.Clear();
            for (int i = 0; i < lstDevice.Count; i++)
            {
                _metalDevices.Add((StandardHotMetalDevice)lstDevice[i]);
            }
            _reservoirDevice = DEVICE.GetDevice<StandardHotReservoirDevice>(Module.ToString());
            _recipe = _reservoirDevice.Recipe;
            if (!(objs[1] is null))
            {
                _cellPowerSupplier = (CellPowerSupplier)objs[1];
            }
            _temperatureController = (TemperatureController)objs[2];
            _hedFlowLowLimit = SC.GetValue<double>($"Reservoir.{Module}.HEDFlowLowLimit");
            if (!CheckPreCondition())
            {
                return RState.Failed;
            }
            _cmmFlowHighFault = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowHighFault");
            _cmmFlowHighWarning = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowHighWarning");
            _cmmFlowLowFault = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowLowFault");
            _cmmFlowLowWarning = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowLowWarning");
            _cmmFlowCheckDelay = SC.GetValue<int>($"Reservoir.{Module}.CMMFlowCheckDelaySeconds");
            if (_recipe.CMMEnable)
            {
                _persistentValue = ReservoirsPersistentManager.Instance.GetReservoirsPersistentValue(Module);
            }
            return Runner.Start(Module, "Start Initialize");
        }

        /// <summary>
        /// 检验前置条件
        /// </summary>
        /// <returns></returns>
        private bool CheckPreCondition()
        {
            if (_recipe == null)
            {
                LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "recipe is null");
                return false;
            }
            if (_recipe.CMMEnable && !_cellPowerSupplier.IsConnected)
            {
                LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "PowerSupplier is not connected");
                return false;
            }
            if (!_temperatureController.IsConnected)
            {
                LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Temperature is not connected");
                return false;
            }
            return true;
        }
    }
}