StandardHotReservoirDevice.cs 102 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.RT.OperationCenter;
  5. using Aitex.Core.RT.RecipeCenter;
  6. using Aitex.Core.RT.SCCore;
  7. using Aitex.Core.Util;
  8. using MECF.Framework.Common.Beckhoff.ModuleIO;
  9. using MECF.Framework.Common.CommonData.Reservoir;
  10. using MECF.Framework.Common.Persistent.Reservoirs;
  11. using MECF.Framework.Common.RecipeCenter;
  12. using MECF.Framework.Common.ToolLayout;
  13. using MECF.Framework.Common.TwinCat;
  14. using CyberX8_Core;
  15. using CyberX8_RT.Devices.Facilities;
  16. using CyberX8_RT.Devices.Metal;
  17. using CyberX8_RT.Modules.Reservoir;
  18. using System;
  19. using System.Collections.Generic;
  20. using System.Reflection;
  21. using CyberX8_RT.Modules;
  22. using System.Collections.ObjectModel;
  23. using CyberX8_RT.Devices.Dose;
  24. using CyberX8_RT.Modules.Metal;
  25. using CyberX8_RT.Devices.Temperature;
  26. using CyberX8_RT.Devices.PowerSupplier;
  27. using System.Linq;
  28. using CyberX8_RT.Devices.Safety;
  29. using MECF.Framework.Common.ProcessCell;
  30. using MECF.Framework.Common.Alarm;
  31. using MECF.Framework.Common.IOCore;
  32. using Aitex.Core.RT.Routine;
  33. namespace CyberX8_RT.Devices.Reservoir
  34. {
  35. public class StandardHotReservoirDevice : BaseDevice, IDevice
  36. {
  37. private enum ReservoirOperation
  38. {
  39. None,
  40. ManualDiReplen,
  41. AutoDiReplen
  42. }
  43. private enum DosingOperation
  44. {
  45. None,
  46. ManualDosing,
  47. AutoDosing,
  48. }
  49. #region 常量
  50. private const string AUTO = "Auto";
  51. private const string MANUAL = "Manual";
  52. private const string DISABLE = "Disable";
  53. private const string STRATUS = "Stratus";
  54. private const string PERSISTENT_VALUE = "PersistentValue";
  55. private const string FLOW = "Flow";
  56. private const string HED_FLOW = "HedFlow";
  57. private const string PH_FLOW_VALVE = "PHFlowValve";
  58. private const string PH_VALUE = "PHValue";
  59. private const string WATER_LEVEL = "WaterLevel";
  60. private const string LOW_LEVEL = "LowLevel";
  61. private const string HIGH_LEVEL = "HighLevel";
  62. private const string SAFETY_HIGH_LEVEL = "SafetyHighLevel";
  63. private const string DI_REPLEN = "DiReplen";
  64. private const string RESERVOIRDEVICEDATA = "ReservoirDeviceData";
  65. private const string REPLEN_LEVEL = "ReplenLevel";
  66. private const string RESPOWERON = "ResPowerOn";
  67. private const string HEDPOWERON = "HedPowerOn";
  68. private const double PUMP_SPEED_CONVERT = 0.0672;
  69. private const int ENABLE = 5;
  70. private const string REGULATE_PUMP = "RegulatePumpOn";
  71. private const string REGULATE_PUMP_SIGNAL_IN = "RegulatePumpSignalIn";
  72. private const string REGULATE_PUMP_SPEED = "RegulatePumpSpeed";
  73. #endregion
  74. #region 内部变量
  75. /// <summary>
  76. /// Level取样平均值
  77. /// </summary>
  78. private double _avgLevel;
  79. /// <summary>
  80. /// AN Level取样队列
  81. /// </summary>
  82. private Queue<double> _LevelSamples;
  83. /// <summary>
  84. /// Level计算平均值取样数
  85. /// </summary>
  86. private int levelSampleCount;
  87. /// <summary>
  88. /// Prewet 持久性数值对象
  89. /// </summary>
  90. private ReservoirsPersistentValue _persistentValue;
  91. /// <summary>
  92. /// 定时器Job
  93. /// </summary>
  94. PeriodicJob _periodicJob = null;
  95. /// <summary>
  96. /// 变量是否初始化字典
  97. /// </summary>
  98. private Dictionary<string, bool> _variableInitializeDic = new Dictionary<string, bool>();
  99. /// <summary>
  100. /// Reservoir数据
  101. /// </summary>
  102. private StandardHotReservoirData _reservoirData = new StandardHotReservoirData();
  103. /// <summary>
  104. /// 当前操作
  105. /// </summary>
  106. private ReservoirOperation _currentOperation = ReservoirOperation.None;
  107. /// <summary>
  108. /// 手动注水时间(秒)
  109. /// </summary>
  110. private int _manualReplenSecond = 0;
  111. /// <summary>
  112. /// 注水是否出错
  113. /// </summary>
  114. private bool _isDiReplenInFault = false;
  115. /// <summary>
  116. /// Recipe
  117. /// </summary>
  118. private ResRecipe _resRecipe;
  119. /// <summary>
  120. /// 平均PH值
  121. /// </summary>
  122. private double _avaragePH;
  123. /// <summary>
  124. /// PH Routine
  125. /// </summary>
  126. private StandardHotPHRoutine _phRoutine;
  127. /// <summary>
  128. /// PH Routine状态
  129. /// </summary>
  130. private RState _phState = RState.Init;
  131. /// <summary>
  132. /// PH结束时间
  133. /// </summary>
  134. private DateTime _phRoutineEndTime = DateTime.Now;
  135. /// <summary>
  136. /// Direplen 逻辑对象
  137. /// </summary>
  138. private ReservoirDiReplenHelper _direplenHelper;
  139. /// <summary>
  140. /// Replen数量
  141. /// </summary>
  142. private int _replenNum = 0;
  143. /// <summary>
  144. /// Dose Replen数据
  145. /// </summary>
  146. private ReplenData[] _replenDatas;
  147. /// <summary>
  148. /// ReplenType
  149. /// </summary>
  150. private string _replenType;
  151. /// <summary>
  152. /// Replen Recipe集合
  153. /// </summary>
  154. private RdsRecipe[] _rdsRecipe;
  155. /// <summary>
  156. /// DosingSystemHelper对象列表
  157. /// </summary>
  158. private List<DosingSystemHelper> _dosingSystemHelperLst;
  159. /// <summary>
  160. /// ReplenLevel 列表
  161. /// </summary>
  162. private List<bool> _replenLevelLst;
  163. /// <summary>
  164. /// 当前操作
  165. /// </summary>
  166. private List<DosingOperation> _currentDosingOperation;
  167. /// <summary>
  168. /// 配置的metal device集合
  169. /// </summary>
  170. private ObservableCollection<StandardHotMetalDevice> _metalDevices = new ObservableCollection<StandardHotMetalDevice>();
  171. /// <summary>
  172. /// Replen Persistent Value
  173. /// </summary>
  174. private Dictionary<string, ReplenPersistentValue> _replenPersistentValue = new Dictionary<string, ReplenPersistentValue>();
  175. /// <summary>
  176. /// DosingCommonHelper
  177. /// </summary>
  178. private DosingCommonHelper _dosingCommonHelper;
  179. /// <summary>
  180. /// WarningFlag
  181. /// </summary>
  182. private List<bool> _isCAFlowRateWARN;
  183. /// <summary>
  184. /// CMM Flow High Error
  185. /// </summary>
  186. private double _reservoirCMMFlowHighError;
  187. /// <summary>
  188. /// CMM Flow Low Error
  189. /// </summary>
  190. private double _reservoirCMMFlowLowError;
  191. /// <summary>
  192. /// ErrorMessage
  193. /// </summary>
  194. private bool _isTCControlWARN = false;
  195. private bool _isCMMPowerCurrentWARN = false;
  196. private bool _isCMMPowerFlowWARN = false;
  197. private bool _isExportCMMUsage = false;
  198. private bool _isAutoDIReplenError = false;
  199. private bool _isSafetyHigh = false;
  200. private bool _isSystemAutoMode = false;
  201. /// <summary>
  202. /// 用于控制打印错误log
  203. /// </summary>
  204. private HashSet<string> errorLogSet = new HashSet<string>();
  205. /// <summary>
  206. /// 是否为调速类型的pump
  207. /// </summary>
  208. private bool _isRegulatePump = false;
  209. /// <summary>
  210. /// 调速泵Pump速度
  211. /// </summary>
  212. private double _regulatePumpSpeed;
  213. /// <summary>
  214. /// 泵速Helper
  215. /// </summary>
  216. private ReservoirPumpSpeedHelper _pumpSpeedHelper;
  217. /// <summary>
  218. /// 是否配备CMM
  219. /// </summary>
  220. private bool _isCMMConfig = false;
  221. #endregion
  222. #region 属性
  223. /// <summary>
  224. /// 数据
  225. /// </summary>
  226. public StandardHotReservoirData ReservoirData { get { return _reservoirData; } }
  227. /// <summary>
  228. /// Replen数据
  229. /// </summary>
  230. public ReplenData[] ReplenDatas { get { return _replenDatas; } }
  231. /// <summary>
  232. /// DosingSystemHelper对象列表
  233. /// </summary>
  234. public List<DosingSystemHelper> DosingSystemHelpers { get { return _dosingSystemHelperLst; } }
  235. /// <summary>
  236. /// Replen数量
  237. /// </summary>
  238. public int ReplenNum { get { return _replenNum; } }
  239. /// <summary>
  240. /// 操作模式
  241. /// </summary>
  242. public string OperationMode { get { return _persistentValue.OperatingMode; } }
  243. /// <summary>
  244. /// 工程模式
  245. /// </summary>
  246. public string EngineerMode { get { return _persistentValue.RecipeOperatingMode; } }
  247. /// <summary>
  248. /// 是否自动
  249. /// </summary>
  250. public bool IsAuto { get { return _persistentValue.OperatingMode == AUTO; } }
  251. /// <summary>
  252. /// 是否需要补水
  253. /// </summary>
  254. public bool NeedAutoDireplen { get { return GetNeedAutoDireplen(); } }
  255. /// <summary>
  256. /// 正在补水
  257. /// </summary>
  258. public bool IsDireplenOn { get { return _reservoirData.DiReplen; } }
  259. /// <summary>
  260. /// 平均PH数值
  261. /// </summary>
  262. public double AveragePH { get { return _avaragePH; } set { _avaragePH = value; } }
  263. /// <summary>
  264. /// 当前Recipe
  265. /// </summary>
  266. public ResRecipe Recipe { get { return _resRecipe; } }
  267. /// <summary>
  268. /// 当前Rds Recipe
  269. /// </summary>
  270. public RdsRecipe[] RdsRecipe { get { return _rdsRecipe; } }
  271. /// <summary>
  272. /// 是否调速泵
  273. /// </summary>
  274. public bool IsRegulatePump { get { return _isRegulatePump; } }
  275. #endregion
  276. /// <summary>
  277. /// 初始化成功清除对应的错误log
  278. /// </summary>
  279. /// <param name="module"></param>
  280. public void ClearErrorLogSet(string module)
  281. {
  282. // 使用构造函数复制 HashSet
  283. HashSet<string> newHashSet = new HashSet<string>(errorLogSet);
  284. foreach (var item in newHashSet)
  285. {
  286. if (item.Contains(module))
  287. {
  288. errorLogSet.Remove(item);
  289. }
  290. }
  291. }
  292. /// <summary>
  293. /// 构造函数
  294. /// </summary>
  295. /// <param name="moduleName"></param>
  296. /// <param name="name"></param>
  297. public StandardHotReservoirDevice(string moduleName) : base(moduleName, moduleName, moduleName, moduleName)
  298. {
  299. levelSampleCount = SC.GetValue<int>("Reservoir.LevelAvgSamples");
  300. levelSampleCount = levelSampleCount == 0 ? 20 : levelSampleCount;
  301. _LevelSamples = new Queue<double>(levelSampleCount);
  302. _periodicJob = new PeriodicJob(100, OnTimer, $"{Module}.OnTimer", true);
  303. ResPowerOn();//保持继电器常开
  304. }
  305. /// <summary>
  306. /// 定时器
  307. /// </summary>
  308. /// <returns></returns>
  309. private bool OnTimer()
  310. {
  311. //计算AN/CA level的平均值
  312. if (ReservoirData != null)
  313. {
  314. //AN
  315. if (_LevelSamples.Count >= levelSampleCount)
  316. {
  317. _LevelSamples.Dequeue();
  318. _LevelSamples.Enqueue(ReservoirData.Level);
  319. }
  320. else
  321. {
  322. _LevelSamples.Enqueue(ReservoirData.Level);
  323. }
  324. _avgLevel = _LevelSamples.Count > 0 ? _LevelSamples.Average() : 0;
  325. }
  326. foreach (StandardHotMetalDevice device in _metalDevices)
  327. {
  328. device.OnTimer(_periodicJob.Interval);
  329. }
  330. /// <summary>
  331. /// WaterLevelMonitor
  332. /// </summary>
  333. WaterLevelMonitor();
  334. //DIReplen
  335. if (_direplenHelper != null)
  336. {
  337. _direplenHelper.MonitorPeriodTime();
  338. if (_currentOperation == ReservoirOperation.ManualDiReplen && _reservoirData.DiReplen)
  339. {
  340. bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, DIReplenOff);
  341. if (result)
  342. {
  343. _currentOperation = ReservoirOperation.None;
  344. }
  345. }
  346. else if (_currentOperation == ReservoirOperation.AutoDiReplen && _reservoirData.DiReplen)
  347. {
  348. bool result = _direplenHelper.AutoDiReplenMonitorTimeOut(DIReplenOff);
  349. if (result)
  350. {
  351. _currentOperation = ReservoirOperation.None;
  352. //触发注水异常信号
  353. _isDiReplenInFault = true;
  354. }
  355. else
  356. {
  357. //按液位补水
  358. result = _direplenHelper.AutoDiReplenMonitorComplete(_reservoirData.Level, _resRecipe.ReservoirCALevel, _resRecipe.DIReplenEnable,
  359. _resRecipe.DIReplenTimeRate, _resRecipe.DIReplenCurrentRate, DIReplenOff);
  360. if (result)
  361. {
  362. _currentOperation = ReservoirOperation.None;
  363. }
  364. }
  365. }
  366. }
  367. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  368. if (reservoirEntity == null || !reservoirEntity.IsInitialized)
  369. {
  370. return true;
  371. }
  372. if (_persistentValue.OperatingMode == AUTO)
  373. {
  374. CAFlowRateCheck();
  375. TemperatureCheck();
  376. CMMPowerCheck();
  377. //CMM用电量记录
  378. if (_isExportCMMUsage && _persistentValue.CMMStartTime != DateTime.MinValue)
  379. {
  380. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  381. if (!string.IsNullOrEmpty(reservoirItem.CMMSupplyID) && _resRecipe != null && _resRecipe.CMMEnable)
  382. {
  383. CellPowerSupplier powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(reservoirItem.CMMSupplyID);
  384. double cmmUsage = powerSupplier.PowerSupplierData.Current * DateTime.Now.Subtract(_persistentValue.CMMStartTime).TotalHours;
  385. ReservoirUsageManager.Instance.UpdateReservoirCMMUsage(Module, Math.Round(cmmUsage, 3));
  386. _persistentValue.CMMStartTime = DateTime.Now;
  387. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  388. _isExportCMMUsage = false;
  389. }
  390. }
  391. if (_isRegulatePump && _pumpSpeedHelper != null)
  392. {
  393. _pumpSpeedHelper.Monitor(_resRecipe);//泵调速
  394. }
  395. }
  396. if(ReservoirItemManager.Instance.GetReservoirItem(Module)!=null && !string.IsNullOrEmpty(ReservoirItemManager.Instance.GetReservoirItem(Module).PHProbeType))
  397. {
  398. if (_phState == RState.Running)
  399. {
  400. _phState = _phRoutine.Monitor();
  401. if (_phState == RState.End)
  402. {
  403. _phRoutineEndTime = DateTime.Now;
  404. }
  405. }
  406. else if (_phState != RState.Init)
  407. {
  408. double phUpdatePeriod = SC.GetValue<double>("Reservoir.PHUpdatePeriod");
  409. if (DateTime.Now.Subtract(_phRoutineEndTime).TotalMilliseconds >= phUpdatePeriod * 1000)
  410. {
  411. StartDetectPHValve();
  412. }
  413. }
  414. }
  415. return true;
  416. }
  417. /// <summary>
  418. /// Low Level 触发操作
  419. /// </summary>
  420. private void LowLevelOperation()
  421. {
  422. if (!_reservoirData.LowLevel) //true是正常的
  423. {
  424. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  425. foreach (var metalDevice in _metalDevices)
  426. {
  427. if (metalDevice.MetalDeviceData.Circulation)
  428. {
  429. metalDevice.SwitchToBypass($"{metalDevice.Name}.SwitchToBypass", null);
  430. }
  431. if (metalDevice.MetalDeviceData.CellFlow > 0)
  432. {
  433. metalDevice.ClosePump("", null);
  434. }
  435. //水位过低时将起对应的metal也要切成error
  436. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(metalDevice.DeviceID);
  437. if (metalEntity != null && !metalEntity.IsError)
  438. {
  439. metalEntity.PostMsg(MetalMsg.Error);
  440. }
  441. }
  442. //禁用TC
  443. if (!String.IsNullOrEmpty(reservoirItem.TCID))
  444. {
  445. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  446. if (temperatureController != null && temperatureController.TemperatureData.ControlOperationModel == 5)
  447. {
  448. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Lowlevel was activate");
  449. temperatureController.DisableOperation("", null);
  450. }
  451. }
  452. }
  453. }
  454. /// <summary>
  455. /// High Level 触发操作
  456. /// </summary>
  457. private void HighLevelOperation()
  458. {
  459. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  460. if (systemFacilities != null)
  461. {
  462. if (systemFacilities.DIFillEnable) systemFacilities.DiFillDisableOperation("DIFillDisableOpeartion", null);
  463. if (systemFacilities.DIReplenEnable) systemFacilities.DiReplenDisableOperation("DiReplenDisableOperation", null);
  464. if (ReservoirData.DiReplen)
  465. {
  466. _currentOperation = ReservoirOperation.None;
  467. DIReplenOff("", null);
  468. }
  469. }
  470. }
  471. /// <summary>
  472. /// WaterLevelMonitor
  473. /// </summary>
  474. private void WaterLevelMonitor()
  475. {
  476. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  477. _isSystemAutoMode = reservoirEntity.IsAuto;
  478. //触发水位过高或者过低将reservoir切成error
  479. if (ReservoirData.WaterLevel < SC.GetValue<double>($"Reservoir.{Module}.LowLevel"))
  480. {
  481. if (!errorLogSet.Contains($"{Module}.WaterLevel"))
  482. {
  483. errorLogSet.Add($"{Module}.WaterLevel");
  484. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel low is Activate");
  485. }
  486. LowLevelOperation();
  487. if (!reservoirEntity.IsError)
  488. {
  489. reservoirEntity.PostMsg(ReservoirMsg.Error);
  490. }
  491. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "WaterLevel"))
  492. {
  493. AlarmListManager.Instance.AddDataError(Module,
  494. $"WaterLevel", $"WaterLevel low is Activate");
  495. }
  496. }
  497. else if (ReservoirData.WaterLevel > SC.GetValue<double>($"Reservoir.{Module}.HighLevel"))
  498. {
  499. if (!errorLogSet.Contains($"{Module}.WaterLevel"))
  500. {
  501. errorLogSet.Add($"{Module}.WaterLevel");
  502. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel:{ReservoirData.WaterLevel} is larger than HighLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.HighLevel")}");
  503. }
  504. HighLevelOperation();
  505. if (!reservoirEntity.IsError)
  506. {
  507. reservoirEntity.PostMsg(ReservoirMsg.Error);
  508. }
  509. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "WaterLevel"))
  510. {
  511. AlarmListManager.Instance.AddDataError(Module,
  512. $"WaterLevel", $"WaterLevel:{ReservoirData.WaterLevel} is larger than HighLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.HighLevel")}");
  513. }
  514. }
  515. //水位触发reservoir里面的high/low将对应的reservoir切成error
  516. if (_resRecipe == null) return;
  517. if (ReservoirData.Level < _resRecipe.CALevelErrorLow)
  518. {
  519. if (!errorLogSet.Contains($"{Module}.Level"))
  520. {
  521. errorLogSet.Add($"{Module}.Level");
  522. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current level:{ReservoirData.Level} is lower than recipe's CA Errorlow paramater:{_resRecipe.CALevelErrorLow}");
  523. }
  524. if (!reservoirEntity.IsError)
  525. {
  526. reservoirEntity.PostMsg(ReservoirMsg.Error);
  527. }
  528. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "Level"))
  529. {
  530. AlarmListManager.Instance.AddDataError(Module,
  531. $"Level", $"Current level:{ReservoirData.Level} is lower than recipe's CA Errorlow paramater:{_resRecipe.CALevelErrorLow}");
  532. }
  533. }
  534. else if (ReservoirData.Level > _resRecipe.CALevelErrorHigh)
  535. {
  536. if (!errorLogSet.Contains($"{Module}.Level"))
  537. {
  538. errorLogSet.Add($"{Module}.Level");
  539. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current level:{ReservoirData.Level} is larger than recipe's CA ErrorHigh paramater:{_resRecipe.CALevelErrorHigh}");
  540. }
  541. if (!reservoirEntity.IsError)
  542. {
  543. reservoirEntity.PostMsg(ReservoirMsg.Error);
  544. }
  545. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "Level"))
  546. {
  547. AlarmListManager.Instance.AddDataError(Module,
  548. $"Level", $"Current level:{ReservoirData.Level} is larger than recipe CA ErrorHigh paramater:{_resRecipe.CALevelErrorHigh}");
  549. }
  550. }
  551. }
  552. /// <summary>
  553. /// 获取是否需要补水
  554. /// </summary>
  555. /// <returns></returns>
  556. private bool GetNeedAutoDireplen()
  557. {
  558. if (IsAuto && _resRecipe != null)
  559. {
  560. if (_resRecipe.DIReplenEnable && _resRecipe.DIReplenCurrentRate == 0 && _resRecipe.DIReplenTimeRate == 0)
  561. {
  562. double levelHysteresis = SC.GetValue<double>("Reservoir.LevelHysteresis");
  563. return ReservoirData.Level < _resRecipe.ReservoirCALevel - levelHysteresis;
  564. }
  565. return false;
  566. }
  567. else
  568. {
  569. return false;
  570. }
  571. }
  572. /// <summary>
  573. /// 初始化
  574. /// </summary>
  575. /// <returns></returns>
  576. public bool Initialize()
  577. {
  578. InitializeRoutine();
  579. InitializeParameter();
  580. SubscribeData();
  581. InitializeOperation();
  582. SubscribeValueAction();
  583. return true;
  584. }
  585. /// <summary>
  586. /// 初始化routine
  587. /// </summary>
  588. private void InitializeRoutine()
  589. {
  590. _phRoutine = new StandardHotPHRoutine(Module);
  591. }
  592. /// <summary>
  593. /// 初始化参数
  594. /// </summary>
  595. private void InitializeParameter()
  596. {
  597. _persistentValue = ReservoirsPersistentManager.Instance.GetReservoirsPersistentValue(Module.ToString());
  598. if (_persistentValue == null)
  599. {
  600. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module.ToString(), "Persistent Value Object is not exist");
  601. }
  602. else
  603. {
  604. if (!string.IsNullOrEmpty(_persistentValue.Recipe))
  605. {
  606. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  607. }
  608. _direplenHelper = new ReservoirDiReplenHelper(Module, _persistentValue);
  609. }
  610. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  611. if (reservoirItem != null)
  612. {
  613. foreach (var item in reservoirItem.MetalCells)
  614. {
  615. if (item.ModuleName != Module)
  616. {
  617. StandardHotMetalDevice metalDevice = DEVICE.GetDevice<StandardHotMetalDevice>(item.ModuleName);
  618. if (metalDevice != null)
  619. {
  620. _metalDevices.Add(metalDevice);
  621. }
  622. }
  623. }
  624. _isRegulatePump = "Regulate" == reservoirItem.PumpType;
  625. _regulatePumpSpeed = SC.GetValue<double>("Reservoir.DefaultPumpSpeed");
  626. if (_isRegulatePump)
  627. {
  628. _pumpSpeedHelper = new ReservoirPumpSpeedHelper(Module, this);
  629. }
  630. _isCMMConfig = !string.IsNullOrEmpty(reservoirItem.CMMType);
  631. }
  632. _isCAFlowRateWARN = new List<bool>(new bool[_metalDevices.Count]);
  633. //DosingSystem数据初始化
  634. _replenType = reservoirItem.ChemReplenType;
  635. _replenNum = reservoirItem.ChemReplenPumps;
  636. if (_replenType != "" && _replenNum != 0)
  637. {
  638. _replenDatas = new ReplenData[_replenNum];
  639. _rdsRecipe = new RdsRecipe[_replenNum];
  640. _replenLevelLst = new List<bool>(new bool[_replenNum]);
  641. _currentDosingOperation = new List<DosingOperation>();
  642. for (int i = 0; i < _replenNum; i++)
  643. {
  644. string replenName = "Replen" + (i + 1).ToString();
  645. _replenDatas[i] = new ReplenData();
  646. _replenDatas[i].ReplenName = replenName;
  647. _replenDatas[i].RecipeName = "";
  648. _replenDatas[i].BottleLevel = DosingSystemHelper.BottleLevelState.Empty.ToString();
  649. _replenDatas[i].IsAutoDosingError = false;
  650. if (_dosingSystemHelperLst == null) _dosingSystemHelperLst = new List<DosingSystemHelper>();
  651. _dosingSystemHelperLst.Add(new DosingSystemHelper(Module, _replenDatas[i].ReplenName));
  652. _currentDosingOperation.Add(DosingOperation.None);
  653. _replenPersistentValue[replenName] = ReplenPersistentManager.Instance.GetReplenPersistentValue(Module, replenName);
  654. }
  655. _dosingCommonHelper = new DosingCommonHelper(Module, _replenNum);
  656. }
  657. }
  658. /// <summary>
  659. /// 订阅数据
  660. /// </summary>
  661. private void SubscribeData()
  662. {
  663. DATA.Subscribe($"{Module}.DIValveMaxOnTime", () => SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTime") * 60, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  664. DATA.Subscribe($"{Module}.IsManualReplen", () => { return _currentOperation == ReservoirOperation.ManualDiReplen; }, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  665. DATA.Subscribe($"{Module}.ReservoirData", () => _reservoirData, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  666. DATA.Subscribe($"{Module}.ReservoirAverageLevel", () => _avgLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  667. DATA.Subscribe($"{Module}.{PERSISTENT_VALUE}", () => _persistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  668. DATA.Subscribe($"{Module}.ReplenPersistentValue", () => _replenPersistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  669. DATA.Subscribe($"{Module}.PHValue", () => _avaragePH, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  670. DATA.Subscribe($"{Module}.CurrentRecipe", () => _resRecipe, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  671. DATA.Subscribe($"{Module}.ReplenType", () => _replenType, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  672. DATA.Subscribe($"{Module}.ReplenNum", () => _replenNum, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  673. DATA.Subscribe($"{Module}.ReplenDatas", () => _replenDatas, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  674. DATA.Subscribe($"{Module}.DosingSystemState", () => _dosingCommonHelper != null ? _dosingCommonHelper.DosingSystemState : null, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  675. DATA.Subscribe($"{Module}.RecipeName", () => (_resRecipe != null ? _resRecipe.Ppid : ""), SubscriptionAttribute.FLAG.IgnoreSaveDB);
  676. DATA.Subscribe($"{Module}.HedFlow", () => _reservoirData.HedFlow, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  677. DATA.Subscribe($"{Module}.PHEnable", () => _reservoirData.PHFlowValve, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  678. DATA.Subscribe($"{Module}.IsDIReplenInFault", () => _isDiReplenInFault, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  679. DATA.Subscribe($"{Module}.ReservoirPowerOn", () => _reservoirData.ResPowerOn, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  680. DATA.Subscribe($"{Module}.HedPowerOn", () => _reservoirData.HedPowerOn, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  681. DATA.Subscribe($"{Module}.IsRegulatePump", () => _isRegulatePump, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  682. DATA.Subscribe($"{Module}.PumpSpeed", () => _regulatePumpSpeed, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  683. DATA.Subscribe($"{Module}.IsCMMConfig", () => _isCMMConfig, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  684. }
  685. /// <summary>
  686. /// 初始化操作
  687. /// </summary>
  688. private void InitializeOperation()
  689. {
  690. OP.Subscribe($"{Module}.DisabledAction", DisabledOperation);
  691. OP.Subscribe($"{Module}.ManualAction", ManualOperation);
  692. OP.Subscribe($"{Module}.AutoAction", AutoOperation);
  693. OP.Subscribe($"{Module}.EngineeringModeAction", EngineeringModeOperation);
  694. OP.Subscribe($"{Module}.ProductionModeAction", ProductionModeOperation);
  695. OP.Subscribe($"{Module}.DiReplenOn", DIReplenOnOperation);
  696. OP.Subscribe($"{Module}.DiReplenOff", DIReplenOff);
  697. OP.Subscribe($"{Module}.ManualDiReplen", ManualDiReplen);
  698. OP.Subscribe($"{Module}.ResetTotalTime", ResetTotalTime);
  699. OP.Subscribe($"{Module}.LoadRecipe", LoadRecipeOperation);
  700. OP.Subscribe($"{Module}.LoadDosingRecipe", LoadDosingRecipeOperation);
  701. OP.Subscribe($"{Module}.ReplenPumpOn", ReplenPumpOnOperation);
  702. OP.Subscribe($"{Module}.ReplenPumpOff", ReplenPumpOffOperation);
  703. OP.Subscribe($"{Module}.SetPumpFactor", SetPumpFactor);
  704. OP.Subscribe($"{Module}.ManualDosing", ManualDosing);
  705. OP.Subscribe($"{Module}.StopManualDosing", StopManualDosing);
  706. OP.Subscribe($"{Module}.ResetBottleVolume", ResetBottleVolume);
  707. OP.Subscribe($"{Module}.DosingInitialize", DosingInitialize);
  708. OP.Subscribe($"{Module}.HedPowerOn", HedPowerOnAction);
  709. OP.Subscribe($"{Module}.HedPowerOff", HedPowerOffAction);
  710. OP.Subscribe($"{Module}.ResPowerOn", ResPowerOnAction);
  711. OP.Subscribe($"{Module}.ResPowerOff", ResPowerOffAction);
  712. OP.Subscribe($"{Module}.RegulatPumpSpeed", RegulatePumpSpeedOperation);
  713. OP.Subscribe($"{Module}.RegulatPumpOn", RegulatePumpOn);
  714. OP.Subscribe($"{Module}.RegulatPumpOff", RegulatePumpOff);
  715. }
  716. #region Regulat Pump
  717. /// <summary>
  718. /// 调速pump
  719. /// </summary>
  720. /// <param name="cmd"></param>
  721. /// <param name="args"></param>
  722. /// <returns></returns>
  723. private bool RegulatePumpSpeedOperation(string cmd, object[] args)
  724. {
  725. double MaxPumpSpeed = 0;
  726. if (SC.ContainsItem("Reservoir.MaxPumpSpeed"))
  727. {
  728. MaxPumpSpeed = SC.GetValue<double>("Reservoir.MaxPumpSpeed");
  729. }
  730. if (double.TryParse(args[0].ToString(), out double speed))
  731. {
  732. _regulatePumpSpeed = speed;
  733. if (_regulatePumpSpeed > MaxPumpSpeed)
  734. {
  735. _regulatePumpSpeed = SC.GetValue<double>("Reservoir.DefaultPumpSpeed");//恢复成默认泵速
  736. LOG.WriteLog(eEvent.WARN_METAL, Module, $"Pump speed:{_regulatePumpSpeed} is over max pump speed {MaxPumpSpeed}!");
  737. return false;
  738. }
  739. return RegulatePumpSpeed(_regulatePumpSpeed);
  740. }
  741. else
  742. {
  743. LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is nor invalid speed");
  744. return false;
  745. }
  746. }
  747. /// <summary>
  748. /// 设置泵速
  749. /// </summary>
  750. /// <param name="PumpSpeed"></param>
  751. /// <returns></returns>
  752. public bool RegulatePumpSpeed(double PumpSpeed)
  753. {
  754. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP_SPEED}");
  755. return IOModuleManager.Instance.WriteIoValue(ioName, PumpSpeed);
  756. }
  757. /// <summary>
  758. /// Pump On
  759. /// </summary>
  760. /// <param name="cmd"></param>
  761. /// <param name="args"></param>
  762. /// <returns></returns>
  763. public bool RegulatePumpOn(string cmd, object[] args)
  764. {
  765. string enableIOName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP}");
  766. return IOModuleManager.Instance.WriteIoValue(enableIOName, true);
  767. }
  768. /// <summary>
  769. /// Pump Off
  770. /// </summary>
  771. /// <param name="cmd"></param>
  772. /// <param name="args"></param>
  773. /// <returns></returns>
  774. public bool RegulatePumpOff(string cmd, object[] args)
  775. {
  776. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP}");
  777. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  778. }
  779. #endregion
  780. private bool HedPowerOnAction(string cmd, object[] args)
  781. {
  782. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  783. if (!string.IsNullOrEmpty(ioName))
  784. {
  785. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  786. if (!result)
  787. {
  788. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open HED Power Relay failed");
  789. return false;
  790. }
  791. return true;
  792. }
  793. else
  794. {
  795. return true;
  796. }
  797. }
  798. private bool HedPowerOffAction(string cmd, object[] args)
  799. {
  800. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  801. if (!string.IsNullOrEmpty(ioName))
  802. {
  803. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  804. if (!result)
  805. {
  806. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Close HED Power Relay failed");
  807. return false;
  808. }
  809. return true;
  810. }
  811. else
  812. {
  813. return true;
  814. }
  815. }
  816. private bool ResPowerOnAction(string cmd, object[] args)
  817. {
  818. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  819. if (!string.IsNullOrEmpty(ioName))
  820. {
  821. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  822. if (!result)
  823. {
  824. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open Res Power Relay failed");
  825. return false;
  826. }
  827. return true;
  828. }
  829. else
  830. {
  831. return true;
  832. }
  833. }
  834. private bool ResPowerOffAction(string cmd, object[] args)
  835. {
  836. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  837. if (!string.IsNullOrEmpty(ioName))
  838. {
  839. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  840. if (!result)
  841. {
  842. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Close Res Power Relay failed");
  843. return false;
  844. }
  845. return true;
  846. }
  847. else
  848. {
  849. return true;
  850. }
  851. }
  852. #region Operation
  853. /// <summary>
  854. /// 重置时长
  855. /// </summary>
  856. /// <param name="cmd"></param>
  857. /// <param name="objs"></param>
  858. /// <returns></returns>
  859. private bool ResetTotalTime(string cmd, object[] objs)
  860. {
  861. _persistentValue.TotalReplen = 0;
  862. _persistentValue.LastTotalReplen = 0;
  863. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  864. return true;
  865. }
  866. /// <summary>
  867. /// DisabledAction
  868. /// </summary>
  869. /// <param name="cmd"></param>
  870. /// <param name="param"></param>
  871. /// <returns></returns>
  872. private bool DisabledOperation(string cmd, object[] args)
  873. {
  874. string currentOperation = "Disabled";
  875. if (args.Length >= 1 && (bool)args[0])
  876. {
  877. foreach (var replenData in ReplenDatas)
  878. {
  879. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  880. {
  881. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  882. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  883. }
  884. }
  885. for (int i = 0; i < _replenNum; i++)
  886. {
  887. string replenName = "Replen" + (i + 1).ToString();
  888. if (_replenPersistentValue[replenName].IsDosingRunning)
  889. {
  890. _dosingSystemHelperLst[i].StopDosing();
  891. _currentDosingOperation[i] = DosingOperation.None;
  892. }
  893. }
  894. DosingEnterInit();
  895. }
  896. else
  897. {
  898. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  899. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  900. {
  901. string preOperation = _persistentValue.OperatingMode;
  902. if (reservoirEntity.IsBusy)
  903. {
  904. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Disabled mode");
  905. return false;
  906. }
  907. if (_persistentValue.OperatingMode == "Auto" && reservoirEntity.IsMetalBusy)
  908. {
  909. string busymodule = "";
  910. if (_metalDevices != null)
  911. {
  912. foreach (var item in _metalDevices)
  913. {
  914. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(item.Module.ToString());
  915. if (metalEntity != null && metalEntity.IsBusy)
  916. {
  917. busymodule += metalEntity.Module.ToString() + "/";
  918. }
  919. }
  920. }
  921. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{busymodule} is Busy, can't switch to Disabled mode");
  922. return false;
  923. }
  924. foreach (var metalDevice in _metalDevices)
  925. {
  926. metalDevice.DisabledOperation("", null);
  927. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(metalDevice.Module);
  928. metalEntity.AbortRecipe(null);
  929. metalDevice.EnterDisabledOperation();
  930. }
  931. EnterDisabledOperation();
  932. reservoirEntity.EnterInit();
  933. _persistentValue.OperatingMode = currentOperation;
  934. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  935. }
  936. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  937. _currentOperation = ReservoirOperation.None;
  938. }
  939. return true;
  940. }
  941. /// <summary>
  942. /// ManualAction
  943. /// </summary>
  944. /// <param name="cmd"></param>
  945. /// <param name="param"></param>
  946. /// <returns></returns>
  947. private bool ManualOperation(string cmd, object[] args)
  948. {
  949. string currentOperation = "Manual";
  950. if (args.Length >= 1 && (bool)args[0])
  951. {
  952. foreach (var replenData in ReplenDatas)
  953. {
  954. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  955. {
  956. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  957. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  958. }
  959. }
  960. DosingEnterInit();
  961. }
  962. else
  963. {
  964. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  965. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  966. {
  967. string preOperation = _persistentValue.OperatingMode;
  968. if (reservoirEntity.IsBusy)
  969. {
  970. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Manual mode");
  971. return false;
  972. }
  973. if (_persistentValue.OperatingMode == "Auto" && reservoirEntity.IsMetalBusy)
  974. {
  975. string busymodule = "";
  976. if (_metalDevices != null)
  977. {
  978. foreach (var item in _metalDevices)
  979. {
  980. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(item.Module.ToString());
  981. if (metalEntity != null && metalEntity.IsBusy)
  982. {
  983. busymodule += metalEntity.Module.ToString() + "/";
  984. }
  985. }
  986. }
  987. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{busymodule} is Busy, can't switch to Manual mode");
  988. return false;
  989. }
  990. foreach (var metalDevice in _metalDevices)
  991. {
  992. metalDevice.ManualOperation("", null);
  993. }
  994. reservoirEntity.EnterInit();
  995. if (_reservoirData.DiReplen) DIReplenOff("", null);
  996. _persistentValue.OperatingMode = currentOperation;
  997. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  998. }
  999. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1000. _currentOperation = ReservoirOperation.None;
  1001. }
  1002. return true;
  1003. }
  1004. /// <summary>
  1005. /// AutoAction
  1006. /// </summary>
  1007. /// <param name="cmd"></param>
  1008. /// <param name="param"></param>
  1009. /// <returns></returns>
  1010. private bool AutoOperation(string cmd, object[] args)
  1011. {
  1012. if (!_reservoirData.LowLevel)
  1013. {
  1014. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Lowlevel was activated, can't switch to Auto mode");
  1015. return false;
  1016. }
  1017. string currentOperation = "Auto";
  1018. if (args.Length >= 1 && (bool)args[0])
  1019. {
  1020. foreach (var replenData in ReplenDatas)
  1021. {
  1022. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  1023. {
  1024. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  1025. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  1026. }
  1027. }
  1028. DosingEnterInit();
  1029. }
  1030. else
  1031. {
  1032. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1033. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  1034. {
  1035. string preOperation = _persistentValue.OperatingMode;
  1036. if (reservoirEntity.IsBusy)
  1037. {
  1038. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Auto mode");
  1039. return false;
  1040. }
  1041. reservoirEntity.EnterInit();
  1042. _persistentValue.OperatingMode = currentOperation;
  1043. if (_reservoirData.DiReplen) DIReplenOff("", null);
  1044. _isDiReplenInFault = false;
  1045. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  1046. }
  1047. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1048. }
  1049. return true;
  1050. }
  1051. /// <summary>
  1052. /// EngineeringModeAction
  1053. /// </summary>
  1054. /// <param name="cmd"></param>
  1055. /// <param name="param"></param>
  1056. /// <returns></returns>
  1057. private bool EngineeringModeOperation(string cmd, object[] args)
  1058. {
  1059. string currentRecipeOperation = "Engineering";
  1060. if (_persistentValue != null)
  1061. {
  1062. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  1063. }
  1064. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1065. return true;
  1066. }
  1067. /// <summary>
  1068. /// ProductionAction
  1069. /// </summary>
  1070. /// <param name="cmd"></param>
  1071. /// <param name="param"></param>
  1072. /// <returns></returns>
  1073. private bool ProductionModeOperation(string cmd, object[] args)
  1074. {
  1075. string currentRecipeOperation = "Production";
  1076. if (_persistentValue != null)
  1077. {
  1078. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  1079. }
  1080. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1081. return true;
  1082. }
  1083. /// <summary>
  1084. /// 加载Recipe
  1085. /// </summary>
  1086. /// <param name="cmd"></param>
  1087. /// <param name="args"></param>
  1088. /// <returns></returns>
  1089. private bool LoadRecipeOperation(string cmd, object[] args)
  1090. {
  1091. _persistentValue.Recipe = args[0].ToString();
  1092. string[] fileRoute = _persistentValue.Recipe.Split('\\');
  1093. string recipeRoute = "";
  1094. if (fileRoute.Length > 2)
  1095. {
  1096. recipeRoute = fileRoute[fileRoute.Length - 2];
  1097. }
  1098. try
  1099. {
  1100. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  1101. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module.ToString());
  1102. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Load {recipeRoute} Recipe {_resRecipe.Ppid} Success");
  1103. }
  1104. catch
  1105. {
  1106. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Load {recipeRoute} Recipe {_persistentValue.Recipe} failed");
  1107. }
  1108. return true;
  1109. }
  1110. /// <summary>
  1111. /// DiReplen On
  1112. /// </summary>
  1113. /// <param name="cmd"></param>
  1114. /// <param name="args"></param>
  1115. /// <returns></returns>
  1116. public bool DIReplenOnOperation(string cmd, object[] args)
  1117. {
  1118. return DIReplenOn(true);
  1119. }
  1120. /// <summary>
  1121. /// 自动注水
  1122. /// </summary>
  1123. /// <returns></returns>
  1124. public bool DIReplenOn(bool showError)
  1125. {
  1126. ReservoirEntity entity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1127. if (ReservoirData.WaterLevel > SC.GetValue<double>($"Reservoir.{Module}.HighLevel"))
  1128. {
  1129. if(entity!=null && !entity.IsError)
  1130. {
  1131. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Highlevel is activate");
  1132. }
  1133. return false;
  1134. }
  1135. if(!_reservoirData.LowLevel) //信号是相反的
  1136. {
  1137. if (entity != null && !entity.IsError)
  1138. {
  1139. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel low is Activate");
  1140. }
  1141. return false;
  1142. }
  1143. bool preCondition = CheckPreDiReplenCondition(showError);
  1144. if (!preCondition)
  1145. {
  1146. return false;
  1147. }
  1148. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{DI_REPLEN}");
  1149. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1150. if (result)
  1151. {
  1152. _persistentValue.IsDiReplenOn = true;
  1153. }
  1154. return result;
  1155. }
  1156. /// <summary>
  1157. /// 打开继电器
  1158. /// </summary>
  1159. /// <returns></returns>
  1160. public void ResPowerOn()
  1161. {
  1162. bool result = false;
  1163. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  1164. if (!string.IsNullOrEmpty(ioName))
  1165. {
  1166. result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1167. if (!result)
  1168. {
  1169. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open {Module} Power Relay failed");
  1170. }
  1171. }
  1172. ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  1173. if (!string.IsNullOrEmpty(ioName))
  1174. {
  1175. result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1176. if (!result)
  1177. {
  1178. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open {Module} Hed Power Relay failed");
  1179. }
  1180. }
  1181. }
  1182. /// <summary>
  1183. /// 检验DiReplen前置条件
  1184. /// </summary>
  1185. /// <returns></returns>
  1186. public bool CheckPreDiReplenCondition(bool showError)
  1187. {
  1188. if (!CheckFacilitiesDiReplenStatus() && showError)
  1189. {
  1190. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Facilities DiReplen is Off");
  1191. return false;
  1192. }
  1193. SafetyDevice safetyDevice = DEVICE.GetDevice<SafetyDevice>("Safety");
  1194. if (safetyDevice != null && safetyDevice.SafetyData.ReservoirHighLevel)
  1195. {
  1196. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Safety high is Activate");
  1197. return false;
  1198. }
  1199. if (CheckOtherReservoirDiReplenStatus(showError))
  1200. {
  1201. return false;
  1202. }
  1203. return true;
  1204. }
  1205. /// <summary>
  1206. /// 检验总Di有没有开
  1207. /// </summary>
  1208. /// <returns></returns>
  1209. private bool CheckFacilitiesDiReplenStatus()
  1210. {
  1211. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  1212. if (systemFacilities != null)
  1213. {
  1214. return systemFacilities.DIReplenEnable;
  1215. }
  1216. return false;
  1217. }
  1218. /// <summary>
  1219. /// 检验是否其他Reservoir Direplen已经
  1220. /// </summary>
  1221. /// <returns></returns>
  1222. private bool CheckOtherReservoirDiReplenStatus(bool showError)
  1223. {
  1224. List<string> reservoirs = ReservoirItemManager.Instance.InstalledModules;
  1225. foreach (string item in reservoirs)
  1226. {
  1227. if (item != Module)
  1228. {
  1229. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(item);
  1230. if (reservoirItem.SubType == STRATUS)
  1231. {
  1232. StandardHotReservoirDevice tmpDevice = DEVICE.GetDevice<StandardHotReservoirDevice>(item);
  1233. if (tmpDevice.ReservoirData.DiReplen && showError)
  1234. {
  1235. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} direplen valve is on");
  1236. return true;
  1237. }
  1238. }
  1239. else
  1240. {
  1241. CompactMembranReservoirDevice tmpDevice = DEVICE.GetDevice<CompactMembranReservoirDevice>(item);
  1242. if (tmpDevice.ReservoirData.ANDiReplen && showError)
  1243. {
  1244. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} ANDireplen valve is on");
  1245. return true;
  1246. }
  1247. if (tmpDevice.ReservoirData.CADiReplen && showError)
  1248. {
  1249. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} CADireplen valve is on");
  1250. return true;
  1251. }
  1252. }
  1253. }
  1254. }
  1255. return false;
  1256. }
  1257. /// <summary>
  1258. /// DiReplen Off
  1259. /// </summary>
  1260. /// <param name="cmd"></param>
  1261. /// <param name="args"></param>
  1262. /// <returns></returns>
  1263. private bool DIReplenOff(string cmd, object[] args)
  1264. {
  1265. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{DI_REPLEN}");
  1266. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  1267. if (result)
  1268. {
  1269. _persistentValue.IsDiReplenOn = false;
  1270. if (_currentOperation == ReservoirOperation.ManualDiReplen || _currentOperation == ReservoirOperation.AutoDiReplen)
  1271. {
  1272. _currentOperation = ReservoirOperation.None;
  1273. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  1274. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1275. }
  1276. }
  1277. return result;
  1278. }
  1279. /// <summary>
  1280. /// 手动注水
  1281. /// </summary>
  1282. /// <param name="cmd"></param>
  1283. /// <param name="args"></param>
  1284. /// <returns></returns>
  1285. private bool ManualDiReplen(string cmd, object[] args)
  1286. {
  1287. if (_currentOperation != ReservoirOperation.None)
  1288. {
  1289. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentOperation},cannot execute ManualDireplen operation");
  1290. return false;
  1291. }
  1292. bool result = DIReplenOnOperation("", null);
  1293. if (result)
  1294. {
  1295. _currentOperation = ReservoirOperation.ManualDiReplen;
  1296. _persistentValue.DiReplenTime = DateTime.Now;
  1297. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1298. int.TryParse(args[0].ToString(), out _manualReplenSecond);
  1299. }
  1300. return result;
  1301. }
  1302. /// <summary>
  1303. /// 自动注水
  1304. /// </summary>
  1305. /// <returns></returns>
  1306. public bool AutoDireplen()
  1307. {
  1308. if (!_reservoirData.LowLevel && !_isAutoDIReplenError)
  1309. {
  1310. _isAutoDIReplenError = true;
  1311. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"LowLevel is activate,Can't AutoDireplen");
  1312. return false;
  1313. }
  1314. else
  1315. {
  1316. _isAutoDIReplenError = false;
  1317. }
  1318. if (_currentOperation != ReservoirOperation.None)
  1319. {
  1320. return false;
  1321. }
  1322. if (_resRecipe == null)
  1323. {
  1324. return false;
  1325. }
  1326. bool result = DIReplenOn(false);
  1327. if (result)
  1328. {
  1329. _currentOperation = ReservoirOperation.AutoDiReplen;
  1330. _persistentValue.DiReplenTime = DateTime.Now;
  1331. }
  1332. return result;
  1333. }
  1334. /// <summary>
  1335. /// 启动PH检测
  1336. /// </summary>
  1337. public bool StartDetectPHValve()
  1338. {
  1339. string phProbeType = "";
  1340. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1341. if (reservoirItem != null)
  1342. {
  1343. phProbeType = reservoirItem.PHProbeType;
  1344. }
  1345. if (_persistentValue.OperatingMode == MANUAL || string.IsNullOrEmpty(phProbeType))
  1346. {
  1347. return false;
  1348. }
  1349. _phState = _phRoutine.Start();
  1350. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "Start Detect PH");
  1351. return true;
  1352. }
  1353. /// <summary>
  1354. /// 打开PH Valve
  1355. /// </summary>
  1356. /// <returns></returns>
  1357. public bool PHValveOn()
  1358. {
  1359. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{PH_FLOW_VALVE}");
  1360. return IOModuleManager.Instance.WriteIoValue(ioName, true);
  1361. }
  1362. /// <summary>
  1363. /// 关闭PH Valve
  1364. /// </summary>
  1365. /// <returns></returns>
  1366. public bool PHValveOff()
  1367. {
  1368. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{PH_FLOW_VALVE}");
  1369. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  1370. }
  1371. /// <summary>
  1372. /// CAFlowRateCheck
  1373. /// </summary>
  1374. private void CAFlowRateCheck()
  1375. {
  1376. if (_resRecipe == null) return;
  1377. for (int i = 0; i < _metalDevices.Count; i++)
  1378. {
  1379. StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
  1380. if (hotMetalDevice != null && !hotMetalDevice.IsDisable && hotMetalDevice.IsAuto)
  1381. {
  1382. if (hotMetalDevice.MetalDeviceData == null || !hotMetalDevice.MetalDeviceData.Circulation) continue;
  1383. if (!hotMetalDevice.FlowValveStable) continue;
  1384. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(hotMetalDevice.Name);
  1385. double cellFlow = hotMetalDevice.MetalDeviceData.CellFlow;
  1386. if (cellFlow < _resRecipe.CAFlowRateErrorLow)
  1387. {
  1388. if (!metalEntity.IsError)
  1389. {
  1390. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"cell {hotMetalDevice.Name} cellflow:{cellFlow} is less than recipe's CAFlowRateErrorLow parameter:{_resRecipe.CAFlowRateErrorLow}");
  1391. metalEntity.PostMsg(MetalMsg.Error);
  1392. }
  1393. }
  1394. else if (cellFlow < _resRecipe.CAFlowRateWarningLow)
  1395. {
  1396. if (!_isCAFlowRateWARN[i])
  1397. {
  1398. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"cell {hotMetalDevice.Name} cellflow:{cellFlow} is less than recipe's CAFlowRateWarningLow parameter:{_resRecipe.CAFlowRateWarningLow}");
  1399. _isCAFlowRateWARN[i] = true;
  1400. }
  1401. }
  1402. else
  1403. {
  1404. _isCAFlowRateWARN[i] = false;
  1405. }
  1406. }
  1407. }
  1408. }
  1409. /// <summary>
  1410. /// Temperature Check
  1411. /// </summary>
  1412. private void TemperatureCheck()
  1413. {
  1414. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1415. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  1416. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  1417. if (temperatureController == null || temperatureController.TemperatureData == null || _resRecipe == null
  1418. || temperatureController.TemperatureData.ControlOperationModel != ENABLE) return;
  1419. double tempValue = temperatureController.TemperatureData.ReserviorTemperature;
  1420. if (tempValue > _resRecipe.TemperatureErrorHigh && !reservoirEntity.IsError)
  1421. {
  1422. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe's TemperatureErrorHigh parameter:{_resRecipe.TemperatureErrorHigh}");
  1423. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1424. }
  1425. else if (tempValue < _resRecipe.TemperatureErrorLow && !reservoirEntity.IsError)
  1426. {
  1427. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is less than recipe's TemperatureErrorLow parameter:{_resRecipe.TemperatureErrorLow}");
  1428. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1429. }
  1430. else if (tempValue > _resRecipe.TemperatureWarningHigh)
  1431. {
  1432. if (!_isTCControlWARN)
  1433. {
  1434. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe's TemperatureWarningHigh parameter:{_resRecipe.TemperatureWarningHigh}");
  1435. _isTCControlWARN = true;
  1436. }
  1437. }
  1438. else if (tempValue < _resRecipe.TemperatureWarningLow)
  1439. {
  1440. if (!_isTCControlWARN)
  1441. {
  1442. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is less than recipe's TemperatureWarningLow parameter:{_resRecipe.TemperatureWarningLow}");
  1443. _isTCControlWARN = true;
  1444. }
  1445. }
  1446. else
  1447. {
  1448. _isTCControlWARN = false;
  1449. }
  1450. }
  1451. /// <summary>
  1452. /// CMMPowerCheck
  1453. /// </summary>
  1454. private void CMMPowerCheck()
  1455. {
  1456. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1457. ReservoirItem _reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1458. if (!string.IsNullOrEmpty(_reservoirItem.CMMSupplyID))
  1459. {
  1460. CellPowerSupplier _powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(_reservoirItem.CMMSupplyID);
  1461. if (_powerSupplier == null || _powerSupplier.PowerSupplierData == null || _resRecipe == null || !_resRecipe.CMMEnable || !_powerSupplier.PowerSupplierData.Enabled || _powerSupplier.PowerSupplierData.Current == 0) return;
  1462. //CMM Current Check
  1463. double current = _powerSupplier.PowerSupplierData.Current;
  1464. if (current > _resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentFaultPercent / 100))
  1465. {
  1466. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is over error upper limit:{_resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentFaultPercent / 100)} based on recipe's CMMCurrentFaultPercent parameter:{_resRecipe.CMMCurrentFaultPercent} %");
  1467. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1468. if (_powerSupplier.PowerSupplierData.Enabled)
  1469. {
  1470. _powerSupplier.DisableOperation("", null);
  1471. _persistentValue.CMMStartTime = DateTime.MinValue;
  1472. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1473. }
  1474. }
  1475. else if (current < _resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentFaultPercent / 100))
  1476. {
  1477. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is less than error lower limit:{_resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentFaultPercent / 100)} based on recipe's CMMCurrentFaultPercent parameter:{_resRecipe.CMMCurrentFaultPercent}%");
  1478. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1479. if (_powerSupplier.PowerSupplierData.Enabled)
  1480. {
  1481. _powerSupplier.DisableOperation("", null);
  1482. _persistentValue.CMMStartTime = DateTime.MinValue;
  1483. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1484. }
  1485. }
  1486. else if (current > _resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentWarningPercent / 100))
  1487. {
  1488. if (!_isCMMPowerCurrentWARN)
  1489. {
  1490. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is over warning upper limit:{_resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentWarningPercent / 100)} based on recipe's CMMCurrentWarningPercent parameter:{_resRecipe.CMMCurrentWarningPercent}%");
  1491. _isCMMPowerCurrentWARN = true;
  1492. }
  1493. }
  1494. else if (current < _resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentWarningPercent / 100))
  1495. {
  1496. if (!_isCMMPowerCurrentWARN)
  1497. {
  1498. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is less than warning lower limit{_resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentWarningPercent / 100)} based on recipe's CMMCurrentWarningPercent parameter:{_resRecipe.CMMCurrentWarningPercent}%");
  1499. _isCMMPowerCurrentWARN = true;
  1500. }
  1501. }
  1502. else
  1503. {
  1504. _isCMMPowerCurrentWARN = false;
  1505. }
  1506. //CMM Voltage Check
  1507. double voltage = _powerSupplier.PowerSupplierData.Voltage;
  1508. if (voltage < _resRecipe.CMMMinVoltage)
  1509. {
  1510. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} voltage:{voltage} is less than recipe's CMMMinVoltage parameter:{_resRecipe.CMMMinVoltage}");
  1511. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1512. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1513. }
  1514. //CMM Flow Check
  1515. double flow = ReservoirData.Flow;
  1516. double cmmFlowHighFault = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowHighFault");
  1517. double cmmFlowHighWarning = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowHighWarning");
  1518. double cmmFlowLowFault = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowLowFault");
  1519. double cmmFlowLowWarning = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowLowWarning");
  1520. if (flow < cmmFlowLowFault)
  1521. {
  1522. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM flow:{flow} is less than config item CMMFlowLowFault:{cmmFlowLowFault}");
  1523. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1524. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1525. }
  1526. else if (flow < cmmFlowLowWarning)
  1527. {
  1528. if (!_isCMMPowerFlowWARN)
  1529. {
  1530. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM flow:{flow} is less than config item CMMFlowLowWarning:{cmmFlowLowWarning}");
  1531. _isCMMPowerFlowWARN = true;
  1532. }
  1533. }
  1534. else if (flow > cmmFlowHighFault)
  1535. {
  1536. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM flow:{flow} is over config item CMMFlowHighFault:{cmmFlowLowFault}");
  1537. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1538. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1539. }
  1540. else if (flow > cmmFlowHighWarning)
  1541. {
  1542. if (!_isCMMPowerFlowWARN)
  1543. {
  1544. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM flow:{flow} is over config item CMMFlowHighWarning:{cmmFlowLowWarning}");
  1545. _isCMMPowerFlowWARN = true;
  1546. }
  1547. }
  1548. else
  1549. {
  1550. _isCMMPowerFlowWARN = false;
  1551. }
  1552. }
  1553. }
  1554. #region DosingSystem
  1555. /// <summary>
  1556. /// 加载Replen Recipe
  1557. /// </summary>
  1558. /// <param name="cmd"></param>
  1559. /// <param name="args"></param>
  1560. /// <returns></returns>
  1561. private bool LoadDosingRecipeOperation(string cmd, object[] args)
  1562. {
  1563. string replenName = args[1].ToString();
  1564. int replenID = int.Parse(args[1].ToString().Substring(6, 1));
  1565. string replenRecipe = args[0].ToString();
  1566. _rdsRecipe[replenID - 1] = RecipeFileManager.Instance.LoadGenericityRecipe<RdsRecipe>(replenRecipe);
  1567. _replenDatas[replenID - 1].RecipeName = args[2].ToString();
  1568. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Load Replen Recipe {_rdsRecipe[replenID - 1].Ppid} Success");
  1569. return true;
  1570. }
  1571. #region Replen Pump
  1572. /// <summary>
  1573. /// Replen Pump On 操作(根据PumpFactor和InitialDosingSpeed调速)
  1574. /// </summary>
  1575. /// <param name="cmd"></param>
  1576. /// <param name="args"></param>
  1577. /// <returns></returns>
  1578. public bool ReplenPumpOnOperation(string cmd, object[] args)
  1579. {
  1580. string replenName = args[0].ToString();
  1581. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1582. //加载InitialDosingSpeed
  1583. double InitialDosingSpeed = 0;
  1584. if (SC.ContainsItem($"Reservoir.{Module}.InitialDosingSpeed"))
  1585. {
  1586. InitialDosingSpeed = SC.GetValue<double>($"Reservoir.{Module}.InitialDosingSpeed");
  1587. if (InitialDosingSpeed == 0)
  1588. {
  1589. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1590. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "InitialDosingSpeed is zero. Can't open replen pump");
  1591. return false;
  1592. }
  1593. }
  1594. else
  1595. {
  1596. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Configuration item of InitialDosingSpeed doesn't exist!");
  1597. return false;
  1598. }
  1599. //加载ReplenPumpFactor
  1600. double PumpFactor = 0;
  1601. PumpFactor = _replenPersistentValue[replenName].ReplenPumpFactor;
  1602. if (PumpFactor == 0)
  1603. {
  1604. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1605. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "PumpFactor is zero. Can't open replen pump");
  1606. return false;
  1607. }
  1608. //计算PumpSpeed(mL/min)
  1609. double replenPumpSpeed = InitialDosingSpeed * PumpFactor;
  1610. SCConfigItem item = SC.GetConfigItem($"Reservoir.{Module}.InitialDosingSpeed");
  1611. double speedMax = double.Parse(item.Max);
  1612. if (replenPumpSpeed > speedMax) replenPumpSpeed = speedMax;
  1613. bool result = ReplenPump(replenPumpSpeed / PUMP_SPEED_CONVERT, replenID);
  1614. if (!result)
  1615. {
  1616. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Opening replen{replenID} pump is failed");
  1617. _replenDatas[replenID - 1].ReplenPumpSpeed = 0;
  1618. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1619. return false;
  1620. }
  1621. _replenDatas[replenID - 1].ReplenPumpSpeed = replenPumpSpeed;
  1622. _replenDatas[replenID - 1].ReplenPumpEnable = true;
  1623. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Replen{replenID} pump is opened");
  1624. return true;
  1625. }
  1626. /// <summary>
  1627. /// Replen Pump Off操作
  1628. /// </summary>
  1629. /// <param name="cmd"></param>
  1630. /// <param name="args"></param>
  1631. /// <returns></returns>
  1632. public bool ReplenPumpOffOperation(string cmd, object[] args)
  1633. {
  1634. string replenName = args[0].ToString();
  1635. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1636. bool result = ReplenPump(0, replenID);
  1637. if (!result)
  1638. {
  1639. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Closing replen{replenID} pump is failed");
  1640. return false;
  1641. }
  1642. _replenDatas[replenID - 1].ReplenPumpSpeed = 0;
  1643. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1644. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Replen{replenID} pump is closed");
  1645. return true;
  1646. }
  1647. /// <summary>
  1648. /// Replen Pump WriteIOValue
  1649. /// </summary>
  1650. /// <param name="speed"></param>
  1651. /// <returns></returns>
  1652. private bool ReplenPump(double speed, int replenNum)
  1653. {
  1654. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.Replen{replenNum}PumpSpeed");
  1655. return IOModuleManager.Instance.WriteIoValue(ioName, speed);
  1656. }
  1657. #endregion
  1658. /// <summary>
  1659. /// 设置PumpFactor
  1660. /// </summary>
  1661. /// <param name="cmd"></param>
  1662. /// <param name="args"></param>
  1663. /// <returns></returns>
  1664. public bool SetPumpFactor(string cmd, object[] args)
  1665. {
  1666. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1667. double targetPumpFactor = (double)args[1];
  1668. _dosingSystemHelperLst[replenID - 1].SetPumpfactor(targetPumpFactor);
  1669. return true;
  1670. }
  1671. /// <summary>
  1672. /// 手动Dosing
  1673. /// </summary>
  1674. /// <param name="cmd"></param>
  1675. /// <param name="args"></param>
  1676. /// <returns></returns>
  1677. private bool ManualDosing(string cmd, object[] args)
  1678. {
  1679. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1680. if (reservoirEntity == null || !_dosingCommonHelper.IsDosingSystemInitialized)
  1681. {
  1682. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing System is not initialized!");
  1683. return true;
  1684. }
  1685. string replenName = args[0].ToString();
  1686. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1687. double manualDosingVolume = (double)args[1];
  1688. if (manualDosingVolume == 0)
  1689. {
  1690. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing Volume is zero, can't do manual dosing");
  1691. return false;
  1692. }
  1693. if (!CheckandUpdateBottleLevel(replenName, manualDosingVolume))
  1694. {
  1695. return false;
  1696. }
  1697. if (_replenPersistentValue[replenName].IsDosingRunning)
  1698. {
  1699. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing is runnning, can't do manual dosing");
  1700. return false;
  1701. }
  1702. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "ManualDosing starts now");
  1703. _currentDosingOperation[replenID - 1] = DosingOperation.ManualDosing;
  1704. bool result = _dosingSystemHelperLst[replenID - 1].StartDosing(manualDosingVolume, false);
  1705. return result;
  1706. }
  1707. /// <summary>
  1708. /// 停止手动Dosing
  1709. /// </summary>
  1710. /// <param name="cmd"></param>
  1711. /// <param name="args"></param>
  1712. /// <returns></returns>
  1713. private bool StopManualDosing(string cmd, object[] args)
  1714. {
  1715. string replenName = args[0].ToString();
  1716. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1717. if (!_replenPersistentValue[replenName].IsDosingRunning)
  1718. {
  1719. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "ManualDosing is not running. Can't stop!");
  1720. }
  1721. _currentDosingOperation[replenID - 1] = DosingOperation.None;
  1722. bool result = _dosingSystemHelperLst[replenID - 1].StopDosing();
  1723. if (result)
  1724. {
  1725. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "ManualDosing has stopped now");
  1726. }
  1727. return result;
  1728. }
  1729. /// <summary>
  1730. /// 检查并更新BottleLevel状态
  1731. /// </summary>
  1732. /// <param name="replenName"></param>
  1733. /// <param name="targetVolume"></param>
  1734. public bool CheckandUpdateBottleLevel(string replenName, double targetVolume = -1, bool isError = true)
  1735. {
  1736. int replenId = int.Parse(replenName.Substring(6, 1));
  1737. double remainVolume = _replenPersistentValue[replenName].RemainDosingVolume;
  1738. bool result = true;
  1739. if (ReservoirData.ReplenLevel[replenId - 1])
  1740. {
  1741. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Full.ToString();
  1742. if (targetVolume > remainVolume)
  1743. {
  1744. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Warning.ToString();
  1745. if (isError)
  1746. {
  1747. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current Bottle is in Warning Level!");
  1748. }
  1749. result = false;
  1750. }
  1751. }
  1752. else
  1753. {
  1754. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Empty.ToString();
  1755. if (isError)
  1756. {
  1757. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current Bottle is in Empty Level!");
  1758. }
  1759. result = false;
  1760. }
  1761. return result;
  1762. }
  1763. /// <summary>
  1764. /// Reset BottleVolume
  1765. /// </summary>
  1766. /// <param name="cmd"></param>
  1767. /// <param name="args"></param>
  1768. /// <returns></returns>
  1769. private bool ResetBottleVolume(string cmd, object[] args)
  1770. {
  1771. string replenName = args[0].ToString();
  1772. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1773. if (SC.ContainsItem($"Reservoir.{Module}.BottleReserveVolume{replenID}"))
  1774. {
  1775. _replenPersistentValue[replenName].RemainDosingVolume = SC.GetValue<double>($"Reservoir.{Module}.BottleReserveVolume{replenID}");
  1776. }
  1777. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenName);
  1778. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Bottle Reserve Volume of Replen{replenID} has been reset now");
  1779. return true;
  1780. }
  1781. /// <summary>
  1782. /// DosingSystem初始化
  1783. /// </summary>
  1784. /// <param name="cmd"></param>
  1785. /// <param name="args"></param>
  1786. /// <returns></returns>
  1787. private bool DosingInitialize(string cmd, object[] args)
  1788. {
  1789. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1790. if (reservoirEntity == null || !reservoirEntity.IsInitialized)
  1791. {
  1792. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is not initialized");
  1793. return false;
  1794. }
  1795. return _dosingCommonHelper.DosingInitialize(); ;
  1796. }
  1797. /// <summary>
  1798. /// Enetr Init State
  1799. /// </summary>
  1800. /// <param name="cmd"></param>
  1801. /// <param name="args"></param>
  1802. /// <returns></returns>
  1803. private bool DosingEnterInit()
  1804. {
  1805. return _dosingCommonHelper.DosingEnterInit();
  1806. }
  1807. #endregion
  1808. /// <summary>
  1809. /// Enter Disabled Operation
  1810. /// </summary>
  1811. private void EnterDisabledOperation()
  1812. {
  1813. ReservoirItem _reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1814. //关CMMPower
  1815. if (!string.IsNullOrEmpty(_reservoirItem.CMMSupplyID))
  1816. {
  1817. CellPowerSupplier powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(_reservoirItem.CMMSupplyID);
  1818. if (powerSupplier != null && powerSupplier.PowerSupplierData.Enabled) powerSupplier.DisableOperation("", null);
  1819. }
  1820. //关TC
  1821. if (!string.IsNullOrEmpty(_reservoirItem.TCID))
  1822. {
  1823. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(_reservoirItem.TCID);
  1824. if (temperatureController != null) temperatureController.DisableOperation("", null);
  1825. }
  1826. _phRoutine.Abort();
  1827. if (_reservoirData.PHFlowValve)
  1828. {
  1829. PHValveOff();
  1830. }
  1831. if (_reservoirData.DiReplen)
  1832. {
  1833. DIReplenOff("", null);
  1834. }
  1835. }
  1836. /// <summary>
  1837. /// Set Export CMMUsage
  1838. /// </summary>
  1839. public void SetExportCMMUsage()
  1840. {
  1841. _isExportCMMUsage = true;
  1842. }
  1843. /// <summary>
  1844. /// ReservoirUsage监控
  1845. /// </summary>
  1846. public void ReservoirUsageMonitor()
  1847. {
  1848. ReservoirUsage reservoirUsage = ReservoirUsageManager.Instance.GetReservoirUsage(Module);
  1849. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1850. if (reservoirUsage == null || reservoirEntity == null) return;
  1851. //reservoirTotalAmpHours Check
  1852. double reservoirTotalAmpHoursWarningLimit = 0;
  1853. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalAmpHoursWarningLimit"))
  1854. {
  1855. reservoirTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ReservoirTotalAmpHoursWarningLimit");
  1856. }
  1857. double reservoirTotalAmpHoursFaultLimit = 0;
  1858. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalAmpHoursFaultLimit"))
  1859. {
  1860. reservoirTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ReservoirTotalAmpHoursFaultLimit");
  1861. }
  1862. if (reservoirUsage.TotalUsage > reservoirTotalAmpHoursFaultLimit && reservoirTotalAmpHoursFaultLimit != 0)
  1863. {
  1864. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Total Usage(AHr):{reservoirUsage.TotalUsage} is over config item ReservoirTotalAmpHoursFaultLimit:{reservoirTotalAmpHoursFaultLimit}");
  1865. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1866. AlarmListManager.Instance.AddDataError(Module,
  1867. $"TotalUsage", $"{Module} usage:{reservoirUsage.TotalUsage} is over ReservoirTotalAmpHoursFaultLimit:{reservoirTotalAmpHoursFaultLimit}");
  1868. }
  1869. else if (reservoirUsage.TotalUsage > reservoirTotalAmpHoursWarningLimit && reservoirTotalAmpHoursWarningLimit != 0)
  1870. {
  1871. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Total Usage(AHr):{reservoirUsage.TotalUsage} is over config item ReservoirTotalAmpHoursWarningLimit:{reservoirTotalAmpHoursWarningLimit}");
  1872. AlarmListManager.Instance.AddWarn(Module,
  1873. $"TotalUsage", $"{Module} usage:{reservoirUsage.TotalUsage} is over ReservoirTotalAmpHoursWarningLimit:{reservoirTotalAmpHoursWarningLimit}");
  1874. }
  1875. //MembraneTotalAmpHoursCheck
  1876. double membraneTotalAmpHoursWarningLimit = 0;
  1877. if (SC.ContainsItem($"Reservoir.{Module}.MembraneTotalAmpHoursWarningLimit"))
  1878. {
  1879. membraneTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.MembraneTotalAmpHoursWarningLimit");
  1880. }
  1881. double membraneTotalAmpHoursFaultLimit = 0;
  1882. if (SC.ContainsItem($"Reservoir.{Module}.MembraneTotalAmpHoursFaultLimit"))
  1883. {
  1884. membraneTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.MembraneTotalAmpHoursFaultLimit");
  1885. }
  1886. if (reservoirUsage.MembranceUsage > membraneTotalAmpHoursFaultLimit && membraneTotalAmpHoursFaultLimit != 0)
  1887. {
  1888. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Membrane Usage(AHr):{reservoirUsage.MembranceUsage} is over config item MembraneTotalAmpHoursFaultLimit:{membraneTotalAmpHoursFaultLimit}");
  1889. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1890. AlarmListManager.Instance.AddDataError(Module,
  1891. $"MembraneUsage", $"{Module} usage:{reservoirUsage.MembranceUsage} is over MembraneTotalAmpHoursFaultLimit:{membraneTotalAmpHoursFaultLimit}");
  1892. }
  1893. else if (reservoirUsage.MembranceUsage > membraneTotalAmpHoursWarningLimit && membraneTotalAmpHoursWarningLimit != 0)
  1894. {
  1895. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Membrane Usage(AHr):{reservoirUsage.MembranceUsage} is over config item MembraneTotalAmpHoursWarningLimit:{membraneTotalAmpHoursWarningLimit}");
  1896. AlarmListManager.Instance.AddWarn(Module,
  1897. $"MembraneUsage", $"{Module} usage:{reservoirUsage.MembranceUsage} is over MembraneTotalAmpHoursWarningLimit:{membraneTotalAmpHoursWarningLimit}");
  1898. }
  1899. //ANBathTotalAmpHoursCheck
  1900. //double anBathTotalAmpHoursWarningLimit = 0;
  1901. //if (SC.ContainsItem($"Reservoir.{Module}.ANBathTotalAmpHoursWarningLimit"))
  1902. //{
  1903. // anBathTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ANBathTotalAmpHoursWarningLimit");
  1904. //}
  1905. //double anBathTotalAmpHoursFaultLimit = 0;
  1906. //if (SC.ContainsItem($"Reservoir.{Module}.ANBathTotalAmpHoursFaultLimit"))
  1907. //{
  1908. // anBathTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ANBathTotalAmpHoursFaultLimit");
  1909. //}
  1910. //if (reservoirUsage.AnodeUsage > anBathTotalAmpHoursFaultLimit && anBathTotalAmpHoursFaultLimit != 0)
  1911. //{
  1912. // LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Anolyte Bath Usage(AHr):{reservoirUsage.AnodeUsage} is over config item ANBathTotalAmpHoursFaultLimit:{anBathTotalAmpHoursFaultLimit}");
  1913. // reservoirEntity.PostMsg(ReservoirMsg.Error);
  1914. // AlarmListManager.Instance.AddDataError(Module,
  1915. // $"AnodeUsage", $"{Module} usage:{reservoirUsage.AnodeUsage} is over ANBathTotalAmpHoursFaultLimit:{anBathTotalAmpHoursFaultLimit}");
  1916. //}
  1917. //else if (reservoirUsage.AnodeUsage > anBathTotalAmpHoursWarningLimit && anBathTotalAmpHoursWarningLimit != 0)
  1918. //{
  1919. // LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Anolyte Bath Usage(AHr):{reservoirUsage.AnodeUsage} is over config item ANBathTotalAmpHoursWarningLimit:{anBathTotalAmpHoursWarningLimit}");
  1920. // AlarmListManager.Instance.AddWarn(Module,
  1921. // $"AnodeUsage", $"{Module} usage:{reservoirUsage.AnodeUsage} is over ANBathTotalAmpHoursWarningLimit:{anBathTotalAmpHoursWarningLimit}");
  1922. //}
  1923. //BathTotalAmpHoursCheck
  1924. double bathTotalAmpHoursWarningLimit = 0;
  1925. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalAmpHoursWarningLimit"))
  1926. {
  1927. bathTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.BathTotalAmpHoursWarningLimit");
  1928. }
  1929. double bathTotalAmpHoursFaultLimit = 0;
  1930. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalAmpHoursFaultLimit"))
  1931. {
  1932. bathTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.BathTotalAmpHoursFaultLimit");
  1933. }
  1934. if (reservoirUsage.BathUsage > bathTotalAmpHoursFaultLimit && bathTotalAmpHoursFaultLimit != 0)
  1935. {
  1936. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Bath Usage(AHr):{reservoirUsage.BathUsage} is over config item BathTotalAmpHoursFaultLimit:{bathTotalAmpHoursFaultLimit}");
  1937. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1938. AlarmListManager.Instance.AddDataError(Module,
  1939. $"BathUsage", $"{Module} usage:{reservoirUsage.BathUsage} is over BathTotalAmpHoursFaultLimit:{bathTotalAmpHoursFaultLimit}");
  1940. }
  1941. else if (reservoirUsage.BathUsage > bathTotalAmpHoursWarningLimit && bathTotalAmpHoursWarningLimit != 0)
  1942. {
  1943. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Bath Usage(AHr):{reservoirUsage.BathUsage} is over config item BathTotalAmpHoursWarningLimit:{bathTotalAmpHoursWarningLimit}");
  1944. AlarmListManager.Instance.AddWarn(Module,
  1945. $"BathUsage", $"{Module} usage:{reservoirUsage.BathUsage} is over BathTotalAmpHoursWarningLimit:{bathTotalAmpHoursWarningLimit}");
  1946. }
  1947. //BathTotalDaysCheck
  1948. int bathTotalDaysWarningLimit = 0;
  1949. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalDaysWarningLimit"))
  1950. {
  1951. bathTotalDaysWarningLimit = SC.GetValue<int>($"Reservoir.{Module}.BathTotalDaysWarningLimit");
  1952. }
  1953. int bathTotalDaysFaultLimit = 0;
  1954. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalDaysFaultLimit"))
  1955. {
  1956. bathTotalDaysFaultLimit = SC.GetValue<int>($"Reservoir.{Module}.BathTotalDaysFaultLimit");
  1957. }
  1958. if (reservoirUsage.BathUsageDays > bathTotalDaysFaultLimit && bathTotalDaysFaultLimit != 0)
  1959. {
  1960. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Bath Usage(Days):{reservoirUsage.BathUsageDays} is over config item BathTotalDaysFaultLimit:{bathTotalDaysFaultLimit}");
  1961. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1962. AlarmListManager.Instance.AddDataError(Module,
  1963. $"BathUsageDays", $"{Module} usage:{reservoirUsage.BathUsageDays} is over BathTotalDaysFaultLimit:{bathTotalDaysFaultLimit}");
  1964. }
  1965. else if (reservoirUsage.BathUsageDays > bathTotalDaysWarningLimit && bathTotalDaysWarningLimit != 0)
  1966. {
  1967. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Bath Usage(Days):{reservoirUsage.BathUsage} is over config item BathTotalDaysWarningLimit:{bathTotalDaysWarningLimit}");
  1968. AlarmListManager.Instance.AddWarn(Module,
  1969. $"BathUsageDays", $"{Module} usage:{reservoirUsage.BathUsageDays} is over BathTotalDaysWarningLimit:{bathTotalDaysWarningLimit}");
  1970. }
  1971. //ReservoirTotalWafersCheck
  1972. int reservoirTotalWafersWarningLimit = 0;
  1973. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalWafersWarningLimit"))
  1974. {
  1975. reservoirTotalWafersWarningLimit = SC.GetValue<int>($"Reservoir.{Module}.ReservoirTotalWafersWarningLimit");
  1976. }
  1977. int reservoirTotalWafersFaultLimit = 0;
  1978. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalWafersFaultLimit"))
  1979. {
  1980. reservoirTotalWafersFaultLimit = SC.GetValue<int>($"Reservoir.{Module}.ReservoirTotalWafersFaultLimit");
  1981. }
  1982. if (reservoirUsage.TotalWafers > reservoirTotalWafersFaultLimit && reservoirTotalWafersFaultLimit != 0)
  1983. {
  1984. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Total Wafers:{reservoirUsage.TotalWafers} is over config item ReservoirTotalWafersFaultLimit:{reservoirTotalWafersFaultLimit}");
  1985. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1986. AlarmListManager.Instance.AddDataError(Module,
  1987. $"TotalWafers", $"{Module} usage:{reservoirUsage.TotalWafers} is over ReservoirTotalWafersFaultLimit:{reservoirTotalWafersFaultLimit}");
  1988. }
  1989. else if (reservoirUsage.TotalWafers > reservoirTotalWafersWarningLimit && reservoirTotalWafersWarningLimit != 0)
  1990. {
  1991. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Total Wafers:{reservoirUsage.TotalWafers} is over config item ReservoirTotalWafersWarningLimit:{reservoirTotalWafersWarningLimit}");
  1992. AlarmListManager.Instance.AddWarn(Module,
  1993. $"TotalWafers", $"{Module} usage:{reservoirUsage.TotalWafers} is over ReservoirTotalWafersWarningLimit:{reservoirTotalWafersWarningLimit}");
  1994. }
  1995. //CMMAnodeTotalAmpHoursCheck
  1996. double cmmAnodeTotalAmpHoursWarningLimit = 0;
  1997. if (SC.ContainsItem($"Reservoir.{Module}.CMMAnodeTotalAmpHoursWarningLimit"))
  1998. {
  1999. cmmAnodeTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMAnodeTotalAmpHoursWarningLimit");
  2000. }
  2001. double cmmAnodeTotalAmpHoursFaultLimit = 0;
  2002. if (SC.ContainsItem($"Reservoir.{Module}.CMMAnodeTotalAmpHoursFaultLimit"))
  2003. {
  2004. cmmAnodeTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMAnodeTotalAmpHoursFaultLimit");
  2005. }
  2006. if (reservoirUsage.CMMAnodeUsage > cmmAnodeTotalAmpHoursFaultLimit && cmmAnodeTotalAmpHoursFaultLimit != 0)
  2007. {
  2008. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over config item CMMAnodeTotalAmpHoursFaultLimit:{cmmAnodeTotalAmpHoursFaultLimit}");
  2009. reservoirEntity.PostMsg(ReservoirMsg.Error);
  2010. AlarmListManager.Instance.AddDataError(Module,
  2011. $"CMMAnodeUsage", $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over CMMAnodeTotalAmpHoursFaultLimit:{cmmAnodeTotalAmpHoursFaultLimit}");
  2012. }
  2013. else if (reservoirUsage.CMMAnodeUsage > cmmAnodeTotalAmpHoursWarningLimit && cmmAnodeTotalAmpHoursWarningLimit != 0)
  2014. {
  2015. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over config item CMMAnodeTotalAmpHoursWarningLimit:{cmmAnodeTotalAmpHoursWarningLimit}");
  2016. AlarmListManager.Instance.AddWarn(Module,
  2017. $"CMMAnodeUsage", $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over CMMAnodeTotalAmpHoursWarningLimit:{cmmAnodeTotalAmpHoursWarningLimit}");
  2018. }
  2019. //CMMCathodeTotalAmpHoursCheck
  2020. double cmmCathodeTotalAmpHoursWarningLimit = 0;
  2021. if (SC.ContainsItem($"Reservoir.{Module}.CMMCathodeTotalAmpHoursWarningLimit"))
  2022. {
  2023. cmmCathodeTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMCathodeTotalAmpHoursWarningLimit");
  2024. }
  2025. double cmmCathodeTotalAmpHoursFaultLimit = 0;
  2026. if (SC.ContainsItem($"Reservoir.{Module}.CMMCathodeTotalAmpHoursFaultLimit"))
  2027. {
  2028. cmmCathodeTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMCathodeTotalAmpHoursFaultLimit");
  2029. }
  2030. if (reservoirUsage.CMMMembranceUsage > cmmCathodeTotalAmpHoursFaultLimit && cmmCathodeTotalAmpHoursFaultLimit != 0)
  2031. {
  2032. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over config item CMMCathodeTotalAmpHoursFaultLimit:{cmmCathodeTotalAmpHoursFaultLimit}");
  2033. reservoirEntity.PostMsg(ReservoirMsg.Error);
  2034. AlarmListManager.Instance.AddDataError(Module,
  2035. $"CMMCathodeUsage", $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over CMMCathodeTotalAmpHoursFaultLimit:{cmmCathodeTotalAmpHoursFaultLimit}");
  2036. }
  2037. else if (reservoirUsage.CMMMembranceUsage > cmmCathodeTotalAmpHoursWarningLimit && cmmCathodeTotalAmpHoursWarningLimit != 0)
  2038. {
  2039. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over config item CMMCathodeTotalAmpHoursWarningLimit:{cmmCathodeTotalAmpHoursWarningLimit}");
  2040. AlarmListManager.Instance.AddWarn(Module,
  2041. $"CMMCathodeUsage", $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over CMMCathodeTotalAmpHoursWarningLimit:{cmmCathodeTotalAmpHoursWarningLimit}");
  2042. }
  2043. }
  2044. #endregion
  2045. /// <summary>
  2046. /// 订阅变量数值发生变化
  2047. /// </summary>
  2048. private void SubscribeValueAction()
  2049. {
  2050. BeckhoffIoSubscribeUpdateVariable(FLOW);
  2051. BeckhoffIoSubscribeUpdateVariable(HED_FLOW);
  2052. BeckhoffIoSubscribeUpdateVariable(DI_REPLEN);
  2053. BeckhoffIoSubscribeUpdateVariable(PH_FLOW_VALVE);
  2054. BeckhoffIoSubscribeUpdateVariable(PH_VALUE);
  2055. BeckhoffIoSubscribeUpdateVariable(WATER_LEVEL);
  2056. BeckhoffIoSubscribeUpdateVariable(LOW_LEVEL);
  2057. BeckhoffIoSubscribeUpdateVariable(HIGH_LEVEL);
  2058. BeckhoffIoSubscribeUpdateVariable(SAFETY_HIGH_LEVEL);
  2059. BeckhoffIoSubscribeUpdateVariable(RESPOWERON);
  2060. BeckhoffIoSubscribeUpdateVariable(HEDPOWERON);
  2061. BeckhoffIoSubscribeUpdateVariable(REGULATE_PUMP_SIGNAL_IN);
  2062. BeckhoffIoSubscribeUpdateVariable(REGULATE_PUMP_SPEED);
  2063. for (int i = 0; i < _replenNum; i++)
  2064. {
  2065. BeckhoffIoSubscribeUpdateVariable($"Replen{i + 1}Level");
  2066. }
  2067. }
  2068. /// <summary>
  2069. /// 订阅IO变量
  2070. /// </summary>
  2071. /// <param name="variable"></param>
  2072. private void BeckhoffIoSubscribeUpdateVariable(string variable)
  2073. {
  2074. _variableInitializeDic[variable] = false;
  2075. IOModuleManager.Instance.SubscribeModuleVariable(Module, variable, UpdateVariableValue);
  2076. }
  2077. /// <summary>
  2078. /// 更新变量数值
  2079. /// </summary>
  2080. /// <param name="variable"></param>
  2081. /// <param name="value"></param>
  2082. private void UpdateVariableValue(string variable, object value)
  2083. {
  2084. if (!ReservoirData.IsDataInitialized)
  2085. {
  2086. ReservoirData.IsDataInitialized = true;
  2087. }
  2088. PropertyInfo property = ReservoirData.GetType().GetProperty(variable);
  2089. if (property != null)
  2090. {
  2091. property.SetValue(_reservoirData, value);
  2092. if (variable == WATER_LEVEL)
  2093. {
  2094. string levelCurve = SC.GetStringValue($"Reservoir.{Module}.LevelCurve");
  2095. ReservoirData.Level = LevelCurveManager.Instance.CalculateLevelByWaterLevel(ReservoirData.WaterLevel, levelCurve);
  2096. }
  2097. }
  2098. if (variable.Contains("Replen") && variable.Substring(0, 6) == "Replen")
  2099. {
  2100. property = ReservoirData.GetType().GetProperty(REPLEN_LEVEL);
  2101. _replenLevelLst[int.Parse(variable.Substring(6, 1)) - 1] = (bool)value;
  2102. property.SetValue(_reservoirData, _replenLevelLst);
  2103. }
  2104. if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable])
  2105. {
  2106. _variableInitializeDic[variable] = true;
  2107. }
  2108. }
  2109. /// <summary>
  2110. /// 是否所有IO变量初始化完成
  2111. /// </summary>
  2112. /// <returns></returns>
  2113. private bool AllIoVariableInitialized()
  2114. {
  2115. foreach (string item in _variableInitializeDic.Keys)
  2116. {
  2117. if (!_variableInitializeDic[item])
  2118. {
  2119. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} is not initialized");
  2120. return false;
  2121. }
  2122. }
  2123. return true;
  2124. }
  2125. public void Monitor()
  2126. {
  2127. }
  2128. public void Reset()
  2129. {
  2130. }
  2131. public void Terminate()
  2132. {
  2133. }
  2134. }
  2135. }