WagoSocketSimulator.cs 39 KB

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  1. using Aitex.Common.Util;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.UI.Control;
  5. using Aitex.Core.Util;
  6. using MECF.Framework.Common.Device.Festo;
  7. using MECF.Framework.Common.Device.Wago;
  8. using MECF.Framework.Common.Net;
  9. using MECF.Framework.Common.Simulator;
  10. using MECF.Framework.Simulator.Core.Driver;
  11. using System;
  12. using System.Collections.Generic;
  13. using System.IO;
  14. namespace CyberX8_Simulator.Devices
  15. {
  16. public class WagoSocketSimulator : SocketDeviceSimulator
  17. {
  18. private const short WRITE_DO_STARTADDRESS = 0x0200;
  19. private const short WRITE_AO_STARTADDRESS = 0x0200;
  20. //键是名字,值是对应数据所在的位置 注意:要和WagoControlCfg里面的地址顺序对上
  21. public Dictionary<string, int> DONameIndexDic;
  22. public Dictionary<string, int> DINameIndexDic;
  23. public Dictionary<string, int> AINameIndexDic;
  24. public Dictionary<string, int> AONameIndexDic;
  25. private IByteTransform byteTransform = new BigEndianByteTransformBase();
  26. //存储模拟器数据的数组
  27. public byte[] DOBytes = new byte[200];
  28. public short[] AOShorts = new short[200];
  29. public byte[] DIBytes = new byte[200];
  30. public short[] AIShorts = new short[200];
  31. /// <summary>
  32. /// 写DO锁
  33. /// </summary>
  34. private object _writeDOLocker = new object();
  35. /// <summary>
  36. /// 写AO锁
  37. /// </summary>
  38. private object _writeAOLocker = new object();
  39. /// <summary>
  40. /// Festo Data Buffer
  41. /// </summary>
  42. private Dictionary<string, bool> _festoDataBuffer = new Dictionary<string, bool>();
  43. /// <summary>
  44. /// Name-WagoDO dictionary
  45. /// </summary>
  46. private Dictionary<string, WagoDO> _doNameWagoDODic = new Dictionary<string, WagoDO>();
  47. /// <summary>
  48. /// Name-WagoDI dictionary
  49. /// </summary>
  50. private Dictionary<string, WagoDI> _diNameWagoDIDic = new Dictionary<string, WagoDI>();
  51. /// <summary>
  52. /// 定时器
  53. /// </summary>
  54. private PeriodicJob _LoaderPeriodicJob;
  55. private PeriodicJob _Wago2PeriodicJob;
  56. private bool _rinse1FillValve = false;
  57. private bool _rinse1DumpValve = false;
  58. private bool _rinse2FillValve = false;
  59. private bool _rinse2DumpValve = false;
  60. private bool _rinse3FillValve = false;
  61. private bool _rinse3DumpValve = false;
  62. private bool _rinse4FillValve = false;
  63. private bool _rinse4DumpValve = false;
  64. private int _srd1currentVacuumValue;
  65. private int _srd2currentVacuumValue;
  66. //delegate
  67. #region Delegate
  68. public delegate void VariableValueChanged(object obj);
  69. #endregion
  70. #region 事件
  71. /// <summary>
  72. /// 变量变更事件
  73. /// </summary>
  74. public event VariableValueChanged OnDIVariableValueChanged;
  75. public event VariableValueChanged OnAIVariableValueChanged;
  76. public event VariableValueChanged OnDOVariableValueChanged;
  77. public event VariableValueChanged OnAOVariableValueChanged;
  78. #endregion
  79. public WagoSocketSimulator(int port):base(port)
  80. {
  81. SimulatorCommManager.Instance.OnUpdateVariableValueChanged += UpdataDataCausedByOtherModule;
  82. MotorSimulator.Instance.OnUpdateWagoDatasChanged += UpdataDataCausedByOtherModule;
  83. InitializeData(port);
  84. }
  85. private void UpdataDataCausedByOtherModule(string sourceName,string name, bool value, bool invert)
  86. {
  87. value = invert ? !value : value;
  88. //AI Data
  89. if (AINameIndexDic.ContainsKey(name))
  90. {
  91. switch (name)
  92. {
  93. case "r_LoaderA_LS_Vacuum_anlg":
  94. case "r_LoaderB_LS_Vacuum_anlg":
  95. AIShorts[AINameIndexDic[name]] = value ? (short)0x32C8 : (short)0x2AF8;
  96. break;
  97. case "r_DPUF_A_CHUCK_A_VAC":
  98. case "r_DPUF_A_CHUCK_B_VAC":
  99. AIShorts[AINameIndexDic[name]] = value ? (short)0x0C80 : (short)0x32C8;
  100. break;
  101. case "r_LOADERA_BERNOULLI_PRESSURE":
  102. case "r_LOADERB_BERNOULLI_PRESSURE":
  103. case "r_LOADERA_CHUCK_BLADDER":
  104. case "r_LOADERB_CHUCK_BLADDER":
  105. case "r_LOADERA_WS_BLADDER_PRESSURE":
  106. case "r_LOADERB_WS_BLADDER_PRESSURE":
  107. AIShorts[AINameIndexDic[name]] = value ? (short)0x2AF8 : (short)0x00;
  108. break;
  109. default:
  110. break;
  111. }
  112. }
  113. if (!string.IsNullOrEmpty(sourceName))
  114. {
  115. switch (sourceName)
  116. {
  117. case "c_QDRD1_DI_FILL":
  118. _rinse1FillValve = value;
  119. break;
  120. case "c_QDRD1_DUMP":
  121. _rinse1DumpValve = value;
  122. break;
  123. case "c_QDRD2_DI_FILL":
  124. _rinse2FillValve = value;
  125. break;
  126. case "c_QDRD2_DUMP":
  127. _rinse2DumpValve = value;
  128. break;
  129. case "c_QDRD3_DI_FILL":
  130. _rinse3FillValve = value;
  131. break;
  132. case "c_QDRD3_DUMP":
  133. _rinse3DumpValve = value;
  134. break;
  135. case "c_QDRD4_DI_FILL":
  136. _rinse4FillValve = value;
  137. break;
  138. case "c_QDRD4_DUMP":
  139. _rinse4DumpValve = value;
  140. break;
  141. default:
  142. break;
  143. }
  144. }
  145. //DI Data
  146. UpdataDIBytes(name, value ? 1 : 0);
  147. //Festo Data
  148. if (name == "FlowTestClamp") _festoDataBuffer[name] = value;
  149. }
  150. /// <summary>
  151. /// 触发Wago对应数据更新
  152. /// </summary>
  153. /// <param name="position"></param>
  154. /// <param name="value"></param>
  155. private void UpdateDataCausedByWago(int position, bool value)
  156. {
  157. //Puf Simulator
  158. if (DONameIndexDic.ContainsKey("c_PUF_CHUCK") && position == DONameIndexDic["c_PUF_CHUCK"])
  159. {
  160. value = _doNameWagoDODic["c_PUF_CHUCK"].Invert? !value : value;
  161. UpdataDIBytes("r_PUF_A_CHUCK_OUT", value ? 1 : 0);
  162. UpdataDIBytes("r_PUF_B_CHUCK_OUT", value ? 1 : 0);
  163. UpdataDIBytes("r_PUF_A_CHUCK_IN", !value ? 1 : 0);
  164. UpdataDIBytes("r_PUF_B_CHUCK_IN", !value ? 1 : 0);
  165. }
  166. //HVD Simulator
  167. if (DONameIndexDic.ContainsKey("c_HVD_1_HIGH") && position == DONameIndexDic["c_HVD_1_HIGH"])
  168. {
  169. value = _doNameWagoDODic["c_HVD_1_HIGH"].Invert ? !value : value;
  170. UpdataAIShorts("r_HVD_1_ANALOG", value ? 4500 : 0);
  171. }
  172. if (DONameIndexDic.ContainsKey("c_HVD_2_HIGH") && position == DONameIndexDic["c_HVD_2_HIGH"])
  173. {
  174. value = _doNameWagoDODic["c_HVD_2_HIGH"].Invert ? !value : value;
  175. UpdataAIShorts("r_HVD_2_ANALOG", value ? 4500 : 0);
  176. }
  177. //SRD Simulator
  178. //Lift UP
  179. if (DONameIndexDic.ContainsKey("c_SRD1_LIFT_UP") && position == DONameIndexDic["c_SRD1_LIFT_UP"])
  180. {
  181. value = (_doNameWagoDODic["c_SRD1_LIFT_UP"].Invert ^ _diNameWagoDIDic["r_SRD1_LIFT_UP"].Invert) ? !value : value;
  182. UpdataDIBytes("r_SRD1_LIFT_UP", value ? 1 : 0);
  183. }
  184. if (DONameIndexDic.ContainsKey("c_SRD2_LIFT_UP") && position == DONameIndexDic["c_SRD2_LIFT_UP"])
  185. {
  186. value = (_doNameWagoDODic["c_SRD2_LIFT_UP"].Invert ^ _diNameWagoDIDic["r_SRD2_LIFT_UP"].Invert) ? !value : value;
  187. UpdataDIBytes("r_SRD2_LIFT_UP", value ? 1 : 0);
  188. }
  189. //Flippers
  190. if (DONameIndexDic.ContainsKey("c_SRD1_150_FLIPPERS_IN") && position == DONameIndexDic["c_SRD1_150_FLIPPERS_IN"])
  191. {
  192. value = (_doNameWagoDODic["c_SRD1_150_FLIPPERS_IN"].Invert ^ _diNameWagoDIDic["r_SRD1_150_FLIPPER1_OUT"].Invert) ? !value : value;
  193. UpdataDIBytes("r_SRD1_150_FLIPPER1_OUT", value ? 0 : 1);
  194. UpdataDIBytes("r_SRD1_150_FLIPPER2_OUT", value ? 0 : 1);
  195. UpdataDIBytes("r_SRD1_150_FLIPPER3_OUT", value ? 0 : 1);
  196. }
  197. if (DONameIndexDic.ContainsKey("c_SRD2_150_FLIPPERS_IN") && position == DONameIndexDic["c_SRD2_150_FLIPPERS_IN"])
  198. {
  199. value = (_doNameWagoDODic["c_SRD2_150_FLIPPERS_IN"].Invert ^ _diNameWagoDIDic["r_SRD2_150_FLIPPER1_OUT"].Invert) ? !value : value;
  200. UpdataDIBytes("r_SRD2_150_FLIPPER1_OUT", value ? 0 : 1);
  201. UpdataDIBytes("r_SRD2_150_FLIPPER2_OUT", value ? 0 : 1);
  202. UpdataDIBytes("r_SRD2_150_FLIPPER3_OUT", value ? 0 : 1);
  203. }
  204. if (DONameIndexDic.ContainsKey("c_SRD1_200_FLIPPERS_IN") && position == DONameIndexDic["c_SRD1_200_FLIPPERS_IN"])
  205. {
  206. value = (_doNameWagoDODic["c_SRD1_200_FLIPPERS_IN"].Invert ^ _diNameWagoDIDic["r_SRD1_200_FLIPPER1_OUT"].Invert) ? !value : value;
  207. UpdataDIBytes("r_SRD1_200_FLIPPER1_OUT", value ? 0 : 1);
  208. UpdataDIBytes("r_SRD1_200_FLIPPER2_OUT", value ? 0 : 1);
  209. UpdataDIBytes("r_SRD1_200_FLIPPER3_OUT", value ? 0 : 1);
  210. }
  211. if (DONameIndexDic.ContainsKey("c_SRD2_200_FLIPPERS_IN") && position == DONameIndexDic["c_SRD2_200_FLIPPERS_IN"])
  212. {
  213. value = (_doNameWagoDODic["c_SRD2_200_FLIPPERS_IN"].Invert ^ _diNameWagoDIDic["r_SRD2_200_FLIPPER1_OUT"].Invert) ? !value : value;
  214. UpdataDIBytes("r_SRD2_200_FLIPPER1_OUT", value ? 0 : 1);
  215. UpdataDIBytes("r_SRD2_200_FLIPPER2_OUT", value ? 0 : 1);
  216. UpdataDIBytes("r_SRD2_200_FLIPPER3_OUT", value ? 0 : 1);
  217. }
  218. //Shuttle
  219. if (DONameIndexDic.ContainsKey("c_SRD1_Shutter_Close") && position == DONameIndexDic["c_SRD1_Shutter_Close"])
  220. {
  221. value = (_doNameWagoDODic["c_SRD1_Shutter_Close"].Invert ^ _diNameWagoDIDic["r_SRD1_SHUTTER_OPEN"].Invert) ? !value : value;
  222. UpdataDIBytes("r_SRD1_SHUTTER_OPEN", value ? 0 : 1);
  223. UpdataDIBytes("r_SRD1_SHUTTER_CLOSED", value ? 1 : 0);
  224. }
  225. if (DONameIndexDic.ContainsKey("c_SRD2_Shutter_Close") && position == DONameIndexDic["c_SRD2_Shutter_Close"])
  226. {
  227. value = (_doNameWagoDODic["c_SRD2_Shutter_Close"].Invert ^ _diNameWagoDIDic["r_SRD2_SHUTTER_OPEN"].Invert) ? !value : value;
  228. UpdataDIBytes("r_SRD2_SHUTTER_OPEN", value ? 0 : 1);
  229. UpdataDIBytes("r_SRD2_SHUTTER_CLOSED", value ? 1 : 0);
  230. }
  231. //Vacuum
  232. if (DONameIndexDic.ContainsKey("c_SRD1_CHUCK_VACUUM") && position == DONameIndexDic["c_SRD1_CHUCK_VACUUM"])
  233. {
  234. value = (_doNameWagoDODic["c_SRD1_CHUCK_VACUUM"].Invert ) ? !value : value;
  235. _srd1currentVacuumValue = value ? 5000 : 15000;
  236. UpdataAIShorts("r_SRD1_CHUCK_VACUUM_anlg", _srd1currentVacuumValue);
  237. UpdataDIBytes("r_SRD1_CHUCK_VAC_OK", value ? 0 : 1);
  238. }
  239. if (DONameIndexDic.ContainsKey("c_SRD2_CHUCK_VACUUM") && position == DONameIndexDic["c_SRD2_CHUCK_VACUUM"])
  240. {
  241. value = _doNameWagoDODic["c_SRD2_CHUCK_VACUUM"].Invert ? !value : value;
  242. _srd2currentVacuumValue = value ? 5000 : 15000;
  243. UpdataAIShorts("r_SRD2_CHUCK_VACUUM_anlg", _srd2currentVacuumValue);
  244. UpdataDIBytes("r_SRD2_CHUCK_VAC_OK", value ? 0 : 1);
  245. }
  246. if (DONameIndexDic.ContainsKey("c_SRD1_CHUCK_ATM_ON") && position == DONameIndexDic["c_SRD1_CHUCK_ATM_ON"])
  247. {
  248. value = _doNameWagoDODic["c_SRD1_CHUCK_ATM_ON"].Invert ? !value : value;
  249. _srd1currentVacuumValue = value ? 5000 : 15000;
  250. UpdataAIShorts("r_SRD1_CHUCK_VACUUM_anlg", _srd1currentVacuumValue);
  251. }
  252. if (DONameIndexDic.ContainsKey("c_SRD2_CHUCK_ATM_ON") && position == DONameIndexDic["c_SRD2_CHUCK_ATM_ON"])
  253. {
  254. value = _doNameWagoDODic["c_SRD2_CHUCK_ATM_ON"].Invert ? !value : value;
  255. _srd2currentVacuumValue = value ? 5000 : 15000;
  256. UpdataAIShorts("r_SRD2_CHUCK_VACUUM_anlg", _srd2currentVacuumValue);
  257. }
  258. //Water
  259. if (DONameIndexDic.ContainsKey("c_SRD1_WATER_ON") && position == DONameIndexDic["c_SRD1_WATER_ON"])
  260. {
  261. value = _doNameWagoDODic["c_SRD1_WATER_ON"].Invert ? !value : value;
  262. UpdataAIShorts("r_SRD1_WATER_FLOW", value ? 30000 : 3277);
  263. }
  264. if (DONameIndexDic.ContainsKey("c_SRD2_WATER_ON") && position == DONameIndexDic["c_SRD2_WATER_ON"])
  265. {
  266. value = _doNameWagoDODic["c_SRD2_WATER_ON"].Invert ? !value : value;
  267. UpdataAIShorts("r_SRD2_WATER_FLOW", value ? 30000 : 3277);
  268. }
  269. }
  270. /// <summary>
  271. /// 初始化字典
  272. /// </summary>
  273. private void InitializeData(int port) //端口用于初始化不同Wago设备的字典
  274. {
  275. //加载对应配置文件 WagoControllerCfg-Simulator.xml
  276. try
  277. {
  278. string oldXmlPath = PathManager.GetCfgDir();
  279. string newXmlPath = oldXmlPath.Replace("CyberX8_Simulator", "CyberX8_RT") + "Devices\\WagoControllerCfg-Simulator.xml";
  280. WagoControllerCfg cfg = CustomXmlSerializer.Deserialize<WagoControllerCfg>(new FileInfo(newXmlPath));
  281. if (cfg != null)
  282. {
  283. foreach (WagoDeviceConfig config in cfg.WagoDeviceConfigs)
  284. {
  285. if (port == config.Port)
  286. {
  287. if(config.Module == "Loader" && _LoaderPeriodicJob == null)
  288. {
  289. _LoaderPeriodicJob = new PeriodicJob(100, OnTimer, $"Wago {config.Module} timer",true);
  290. }
  291. if (config.Module == "Wago2" && _Wago2PeriodicJob == null)
  292. {
  293. _Wago2PeriodicJob = new PeriodicJob(100, OnTimer1, $"Wago {config.Module} timer", true);
  294. }
  295. //加载DO
  296. int i = 0;
  297. DONameIndexDic = new Dictionary<string, int>();
  298. if(config.WagoDigOut != null && config.WagoDigOut.WagoDOGroups != null)
  299. {
  300. foreach (var group in config.WagoDigOut.WagoDOGroups)
  301. {
  302. foreach (var item in group.WagoDOs)
  303. {
  304. DONameIndexDic[item.Name] = i;
  305. i++;
  306. _doNameWagoDODic[item.Name] = item;
  307. }
  308. }
  309. }
  310. //加载DI
  311. i = 0;
  312. DINameIndexDic = new Dictionary<string, int>();
  313. if(config.WagoDigIn != null && config.WagoDigIn.WagoDIGroups != null)
  314. {
  315. foreach (var group in config.WagoDigIn.WagoDIGroups)
  316. {
  317. foreach (var item in group.WagoDIs)
  318. {
  319. DINameIndexDic[item.Name] = i;
  320. i++;
  321. _diNameWagoDIDic[item.Name] = item;
  322. }
  323. }
  324. }
  325. //加载AO
  326. i = 0;
  327. AONameIndexDic = new Dictionary<string, int>();
  328. if (config.WagoAnoOut != null && config.WagoAnoOut.WagoAOGroups != null)
  329. {
  330. foreach (var group in config.WagoAnoOut.WagoAOGroups)
  331. {
  332. foreach (var item in group.WagoAOs)
  333. {
  334. AONameIndexDic[item.Name] = i;
  335. i++;
  336. }
  337. }
  338. }
  339. //加载AI
  340. i = 0;
  341. AINameIndexDic = new Dictionary<string, int>();
  342. if (config.WagoAnoIn != null && config.WagoAnoIn.WagoAIGroups != null)
  343. {
  344. foreach (var group in config.WagoAnoIn.WagoAIGroups)
  345. {
  346. foreach (var item in group.WagoAIs)
  347. {
  348. AINameIndexDic[item.Name] = i;
  349. i++;
  350. }
  351. }
  352. }
  353. }
  354. }
  355. }
  356. }
  357. catch
  358. {
  359. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", "Load wago WagoControllerCfg-Simulator.xml failed");
  360. }
  361. //设置IO变量默认值
  362. if (AINameIndexDic.ContainsKey("r_LoaderA_LS_Vacuum_anlg")) AIShorts[AINameIndexDic["r_LoaderA_LS_Vacuum_anlg"]] = 0x32C8;
  363. if (AINameIndexDic.ContainsKey("r_LoaderB_LS_Vacuum_anlg")) AIShorts[AINameIndexDic["r_LoaderB_LS_Vacuum_anlg"]] = 0x32C8;
  364. if (AINameIndexDic.ContainsKey("r_DPUF_A_CHUCK_A_VAC")) AIShorts[AINameIndexDic["r_DPUF_A_CHUCK_A_VAC"]] = 0x32C8;
  365. if (AINameIndexDic.ContainsKey("r_DPUF_A_CHUCK_B_VAC")) AIShorts[AINameIndexDic["r_DPUF_A_CHUCK_B_VAC"]] = 0x32C8;
  366. if (AINameIndexDic.ContainsKey("r_SYSTEM_EXHAUST")) AIShorts[AINameIndexDic["r_SYSTEM_EXHAUST"]] = 0x3A98;
  367. if (DONameIndexDic.ContainsKey("c_HVD_1_ENABLE")) DOBytes[DONameIndexDic["c_HVD_1_ENABLE"]] = 1;
  368. if (DONameIndexDic.ContainsKey("c_HVD_2_ENABLE")) DOBytes[DONameIndexDic["c_HVD_2_ENABLE"]] = 1;
  369. //QDR
  370. if (AINameIndexDic.ContainsKey("r_QDRD1_WATER_LEVEL")) AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] = 4000;
  371. if (AINameIndexDic.ContainsKey("r_QDRD2_WATER_LEVEL")) AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] = 4000;
  372. if (AINameIndexDic.ContainsKey("r_QDRD3_WATER_LEVEL")) AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] = 4000;
  373. if (AINameIndexDic.ContainsKey("r_QDRD4_WATER_LEVEL")) AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] = 4000;
  374. //SRD
  375. if (AINameIndexDic.ContainsKey("r_SRD1_CHUCK_VACUUM_anlg")) AIShorts[AINameIndexDic["r_SRD1_CHUCK_VACUUM_anlg"]] = 15000;
  376. if (AINameIndexDic.ContainsKey("r_SRD2_CHUCK_VACUUM_anlg")) AIShorts[AINameIndexDic["r_SRD2_CHUCK_VACUUM_anlg"]] = 15000;
  377. if (DINameIndexDic.ContainsKey("r_SRD1_SHUTTER_OPEN")) DIBytes[DINameIndexDic["r_SRD1_SHUTTER_OPEN"]] = 1;
  378. if (DINameIndexDic.ContainsKey("r_SRD1_SHUTTER_CLOSED")) DIBytes[DINameIndexDic["r_SRD1_SHUTTER_CLOSED"]] = 0;
  379. if (DINameIndexDic.ContainsKey("r_SRD2_SHUTTER_OPEN")) DIBytes[DINameIndexDic["r_SRD2_SHUTTER_OPEN"]] = 1;
  380. if (DINameIndexDic.ContainsKey("r_SRD2_SHUTTER_CLOSED")) DIBytes[DINameIndexDic["r_SRD2_SHUTTER_CLOSED"]] = 0;
  381. if (DINameIndexDic.ContainsKey("r_SRD_FLUID_LEVEL")) DIBytes[DINameIndexDic["r_SRD_FLUID_LEVEL"]] = 0;
  382. if (DINameIndexDic.ContainsKey("r_SRD1_CHUCK_VAC_OK")) DIBytes[DINameIndexDic["r_SRD1_CHUCK_VAC_OK"]] = 1;
  383. if (DINameIndexDic.ContainsKey("r_SRD2_CHUCK_VAC_OK")) DIBytes[DINameIndexDic["r_SRD2_CHUCK_VAC_OK"]] = 1;
  384. if (DINameIndexDic.ContainsKey("r_SRD1_150_FLIPPER1_OUT")) DIBytes[DINameIndexDic["r_SRD1_150_FLIPPER1_OUT"]] = 1;
  385. if (DINameIndexDic.ContainsKey("r_SRD1_150_FLIPPER2_OUT")) DIBytes[DINameIndexDic["r_SRD1_150_FLIPPER2_OUT"]] = 1;
  386. if (DINameIndexDic.ContainsKey("r_SRD1_150_FLIPPER3_OUT")) DIBytes[DINameIndexDic["r_SRD1_150_FLIPPER3_OUT"]] = 1;
  387. if (DINameIndexDic.ContainsKey("r_SRD1_200_FLIPPER1_OUT")) DIBytes[DINameIndexDic["r_SRD1_200_FLIPPER1_OUT"]] = 1;
  388. if (DINameIndexDic.ContainsKey("r_SRD1_200_FLIPPER2_OUT")) DIBytes[DINameIndexDic["r_SRD1_200_FLIPPER2_OUT"]] = 1;
  389. if (DINameIndexDic.ContainsKey("r_SRD1_200_FLIPPER3_OUT")) DIBytes[DINameIndexDic["r_SRD1_200_FLIPPER3_OUT"]] = 1;
  390. if (DINameIndexDic.ContainsKey("r_SRD2_150_FLIPPER1_OUT")) DIBytes[DINameIndexDic["r_SRD2_150_FLIPPER1_OUT"]] = 1;
  391. if (DINameIndexDic.ContainsKey("r_SRD2_150_FLIPPER2_OUT")) DIBytes[DINameIndexDic["r_SRD2_150_FLIPPER2_OUT"]] = 1;
  392. if (DINameIndexDic.ContainsKey("r_SRD2_150_FLIPPER3_OUT")) DIBytes[DINameIndexDic["r_SRD2_150_FLIPPER3_OUT"]] = 1;
  393. if (DINameIndexDic.ContainsKey("r_SRD2_200_FLIPPER1_OUT")) DIBytes[DINameIndexDic["r_SRD2_200_FLIPPER1_OUT"]] = 1;
  394. if (DINameIndexDic.ContainsKey("r_SRD2_200_FLIPPER2_OUT")) DIBytes[DINameIndexDic["r_SRD2_200_FLIPPER2_OUT"]] = 1;
  395. if (DINameIndexDic.ContainsKey("r_SRD2_200_FLIPPER3_OUT")) DIBytes[DINameIndexDic["r_SRD2_200_FLIPPER3_OUT"]] = 1;
  396. //Metal
  397. if (AINameIndexDic.ContainsKey("r_PUMP4_FLOW")) AIShorts[AINameIndexDic["r_PUMP4_FLOW"]] = 3277;
  398. //Facility
  399. if (AINameIndexDic.ContainsKey("r_DI_WATER_PRESSURE")) AIShorts[AINameIndexDic["r_DI_WATER_PRESSURE"]] = 16000;
  400. }
  401. #region 公共方法
  402. public void UpdataDOBytes(string name,int value)
  403. {
  404. if (OnDOVariableValueChanged != null)
  405. {
  406. OnDOVariableValueChanged(name);
  407. }
  408. if (DONameIndexDic.ContainsKey(name))
  409. {
  410. if (DONameIndexDic[name] < DOBytes.Length)
  411. {
  412. DOBytes[DONameIndexDic[name]] = value == 0 ? (byte)0 : (byte)1;
  413. }
  414. }
  415. }
  416. public void UpdataDIBytes(string name, int value)
  417. {
  418. if (OnDIVariableValueChanged != null)
  419. {
  420. OnDIVariableValueChanged(name);
  421. }
  422. if (DINameIndexDic.ContainsKey(name))
  423. {
  424. if (DINameIndexDic[name] < DIBytes.Length)
  425. {
  426. DIBytes[DINameIndexDic[name]] = value == 0 ? (byte)0 : (byte)1;
  427. }
  428. }
  429. }
  430. public void UpdataAOShorts(string name, int value)
  431. {
  432. if (OnAOVariableValueChanged != null)
  433. {
  434. OnAOVariableValueChanged(name);
  435. }
  436. if (AONameIndexDic.ContainsKey(name))
  437. {
  438. string hexValue = value.ToString("X2");
  439. try
  440. {
  441. short result = Convert.ToInt16(hexValue, 16);
  442. if (AONameIndexDic[name] < AOShorts.Length)
  443. {
  444. AOShorts[AONameIndexDic[name]] = result;
  445. }
  446. }
  447. catch (FormatException)
  448. {
  449. }
  450. }
  451. }
  452. public void UpdataAIShorts(string name, int value)
  453. {
  454. if (OnAIVariableValueChanged != null)
  455. {
  456. OnAIVariableValueChanged(name);
  457. }
  458. if (AINameIndexDic.ContainsKey(name))
  459. {
  460. string hexValue = value.ToString("X2");
  461. try
  462. {
  463. short result = Convert.ToInt16(hexValue, 16);
  464. if(AINameIndexDic[name] < AIShorts.Length)
  465. {
  466. AIShorts[AINameIndexDic[name]] = result;
  467. }
  468. }
  469. catch (FormatException)
  470. {
  471. }
  472. }
  473. }
  474. #endregion
  475. #region 功能方法
  476. /// <summary>
  477. /// 将长度为8的二进制byte数组转成对应十六进制byte值(大端模式)
  478. /// </summary>
  479. /// <param name="byteArray"></param>
  480. /// <returns></returns>
  481. public byte ConvertByteArrayToHex(byte[] byteArray)
  482. {
  483. byte result = 0;
  484. // 先将 byte 数组转换为二进制数
  485. int binaryValue = 0;
  486. for (int i = 0; i < 8; i++)
  487. {
  488. binaryValue |= (byteArray[i] << (7 - i));
  489. }
  490. // 逆转二进制数
  491. int reversedValue = 0;
  492. for (int i = 0; i < 8; i++)
  493. {
  494. reversedValue |= ((binaryValue >> i) & 1) << (7 - i);
  495. }
  496. // 转换为十六进制byte
  497. if (byte.TryParse(reversedValue.ToString("X2"), System.Globalization.NumberStyles.HexNumber, null, out result))
  498. {
  499. return result;
  500. }
  501. return 0;
  502. }
  503. /// <summary>
  504. /// 将short数组转成长度两倍的byte数组
  505. /// </summary>
  506. /// <param name="shortArray"></param>
  507. /// <returns></returns>
  508. private byte[] ConvertShortArrayToByteArray(short[] shortArray)
  509. {
  510. byte[] byteArray = new byte[shortArray.Length * 2];
  511. for (int i = 0; i < shortArray.Length; i++)
  512. {
  513. byte[] tempBytes = BitConverter.GetBytes(shortArray[i]);
  514. Array.Reverse(tempBytes);
  515. Array.Copy(tempBytes, 0, byteArray, i * 2, 2);
  516. }
  517. return byteArray;
  518. }
  519. #endregion
  520. protected override void ProcessUnsplitMessage(byte[] data)
  521. {
  522. byte command = data[7];
  523. if (command == 0x01) //读DO
  524. {
  525. short flag = byteTransform.TransInt16(data, 0);
  526. byte channel = data[6];
  527. short startAddress = byteTransform.TransInt16(data, 8);
  528. short bitCount = byteTransform.TransInt16(data, 10);
  529. byte byteCount = (byte)(bitCount / 8 + 1);
  530. byte[] bytes = new byte[byteCount];
  531. for(int i = 0; i < byteCount;i++)
  532. {
  533. byte[] tempbytes = new byte[8];
  534. Array.Copy(DOBytes,8 * i, tempbytes, 0, 8);
  535. bytes[i] = ConvertByteArrayToHex(tempbytes);
  536. }
  537. OnWriteMessage(CreateReadDigitalResponse(flag, channel, command, byteCount, bytes));
  538. return;
  539. }
  540. else if(command == 0x03)//读AO
  541. {
  542. short flag = byteTransform.TransInt16(data, 0);
  543. byte channel = data[6];
  544. short startAddress = byteTransform.TransInt16(data, 8);
  545. short registerCount = byteTransform.TransInt16(data, 10);
  546. short[] shorts = new short[registerCount];//获取指定寄存器里的内容
  547. Array.Copy(AOShorts, 0, shorts, 0, registerCount);
  548. byte[] bytes = new byte[registerCount * 2];
  549. bytes = ConvertShortArrayToByteArray(shorts); //转入长度为shorts数组长度两倍的bytes数组中
  550. OnWriteMessage(CreateReadAnalogyResponse(flag, channel, command, (byte)registerCount, bytes));
  551. return;
  552. }
  553. else if (command == 0x02)//读DI
  554. {
  555. short flag = byteTransform.TransInt16(data, 0);
  556. byte channel = data[6];
  557. short startAddress = byteTransform.TransInt16(data, 8);
  558. short bitCount = byteTransform.TransInt16(data, 10);
  559. byte byteCount = (byte)(bitCount / 8 + 1);
  560. byte[] bytes = new byte[byteCount];
  561. for (int i = 0; i < byteCount; i++)
  562. {
  563. byte[] tempbytes = new byte[8];
  564. Array.Copy(DIBytes, 8 * i, tempbytes, 0, 8);
  565. bytes[i] = ConvertByteArrayToHex(tempbytes);
  566. }
  567. OnWriteMessage(CreateReadDigitalResponse(flag, channel, command, byteCount, bytes));
  568. return;
  569. }
  570. else if (command == 0x04)//读AI
  571. {
  572. short flag = byteTransform.TransInt16(data, 0);
  573. byte channel = data[6];
  574. short startAddress = byteTransform.TransInt16(data, 8);
  575. short registerCount = byteTransform.TransInt16(data, 10);
  576. short[] shorts = new short[registerCount];//获取指定寄存器里的内容
  577. Array.Copy(AIShorts, 0, shorts, 0, registerCount);
  578. byte[] bytes = new byte[registerCount * 2];
  579. bytes = ConvertShortArrayToByteArray(shorts); //转入长度为shorts数组两倍的bytes数组中
  580. OnWriteMessage(CreateReadAnalogyResponse(flag, channel, command, (byte)registerCount, bytes));
  581. return;
  582. }
  583. else if (command == 0x05)//写DO
  584. {
  585. short startAddress = byteTransform.TransInt16(data, 8);
  586. if (startAddress > 0x03FF || startAddress < WRITE_DO_STARTADDRESS)
  587. {
  588. short flag = byteTransform.TransInt16(data, 0);
  589. byte channel = data[6];
  590. OnWriteMessage(CreateError(flag, channel, command, 0x02)); //地址错误
  591. return;
  592. }
  593. int position = startAddress - WRITE_DO_STARTADDRESS;
  594. bool status = data[10] == 0xFF ? true : false;
  595. lock (_writeDOLocker)
  596. {
  597. DOBytes[position] = status ? (byte)1 : (byte)0;
  598. }
  599. OnWriteMessage(data); //原消息返回
  600. //触发Wago对应数据更新
  601. UpdateDataCausedByWago(position, status);
  602. return;
  603. }
  604. else if (command == 0x06)//写AO
  605. {
  606. short startAddress = byteTransform.TransInt16(data, 8);
  607. if(startAddress > 0x02FF || startAddress < WRITE_AO_STARTADDRESS)
  608. {
  609. short flag = byteTransform.TransInt16(data, 0);
  610. byte channel = data[6];
  611. OnWriteMessage(CreateError(flag, channel, command, 0x02)); //地址错误
  612. return;
  613. }
  614. int position = startAddress - WRITE_AO_STARTADDRESS;
  615. short value = byteTransform.TransInt16(data, 10);
  616. lock (_writeAOLocker)
  617. {
  618. AOShorts[position] = value;
  619. }
  620. OnWriteMessage(data); //原消息返回
  621. return;
  622. }
  623. else
  624. {
  625. short flag = byteTransform.TransInt16(data, 0);
  626. byte channel = data[6];
  627. OnWriteMessage(CreateError(flag, channel, command, 0x01)); //指令错误
  628. return;
  629. }
  630. }
  631. /// <summary>
  632. /// 回复读数字量
  633. /// </summary>
  634. /// <param name="flag"></param>
  635. /// <param name="channel"></param>
  636. /// <param name="command"></param>
  637. /// <param name="byteCount"></param>
  638. /// <param name="values"></param>
  639. /// <returns></returns>
  640. private byte[] CreateReadDigitalResponse(short flag, byte channel, byte command, byte byteCount, byte[] values)
  641. {
  642. byte[] bytes = new byte[7 + 2 + values.Length]; //回复字节长度,前面7个字节固定长度 + functionCode一个字节 + byteCount一个字节+values.length个字节
  643. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  644. bytes[2] = 0x00;
  645. bytes[3] = 0x00;
  646. short dataLength = (short)(3 + values.Length);
  647. Array.Copy(byteTransform.GetBytes(dataLength), 0, bytes, 4, 2);
  648. bytes[6] = channel;
  649. bytes[7] = command;
  650. bytes[8] = byteCount;
  651. Array.Copy(values, 0, bytes, 9, values.Length);
  652. return bytes;
  653. }
  654. /// <summary>
  655. /// 回复读模拟量
  656. /// </summary>
  657. /// <param name="flag"></param>
  658. /// <param name="channel"></param>
  659. /// <param name="command"></param>
  660. /// <param name="registerCount"></param>
  661. /// <param name="values"></param>
  662. /// <returns></returns>
  663. private byte[] CreateReadAnalogyResponse(short flag, byte channel, byte command, byte registerCount, byte[] values)
  664. {
  665. byte[] bytes = new byte[7 + 2 + 2 * registerCount]; //回复字节长度,前面7个字节固定长度 + functionCode一个字节 + byteCount一个字节+registerCount*2个字节(一个寄存器占两个字节)
  666. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  667. bytes[2] = 0x00;
  668. bytes[3] = 0x00;
  669. short dataLength = (short)(3 + 2 * registerCount);
  670. Array.Copy(byteTransform.GetBytes(dataLength), 0, bytes, 4, 2);
  671. bytes[6] = channel;
  672. bytes[7] = command;
  673. bytes[8] = (byte)(2 * registerCount);
  674. Array.Copy(values, 0, bytes, 9, values.Length);
  675. return bytes;
  676. }
  677. /// <summary>
  678. /// 错误回复
  679. /// </summary>
  680. /// <param name="flag"></param>
  681. /// <param name="channel"></param>
  682. /// <param name="command"></param>
  683. /// <param name="error"></param>
  684. /// <returns></returns>
  685. private byte[] CreateError(short flag, byte channel, byte command, byte error)
  686. {
  687. byte[] bytes = new byte[9];
  688. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  689. bytes[2] = 0x00;
  690. bytes[3] = 0x00;
  691. bytes[4] = 0x00;
  692. bytes[5] = 0x03;
  693. bytes[6] = channel;
  694. bytes[7] = (byte)(command | 0x80);
  695. bytes[8] = error;
  696. return bytes;
  697. }
  698. /// <summary>
  699. /// loader 定时器
  700. /// </summary>
  701. /// <returns></returns>
  702. private bool OnTimer()
  703. {
  704. LeakTestSimulator();
  705. return true;
  706. }
  707. /// <summary>
  708. /// Wago2定时器
  709. /// </summary>
  710. /// <returns></returns>
  711. private bool OnTimer1()
  712. {
  713. RinseWaterLevelSimulator();
  714. PumpFlowSimulator();
  715. return true;
  716. }
  717. #region 模拟方法
  718. /// <summary>
  719. /// Loader LeakTest模拟
  720. /// </summary>
  721. private void LeakTestSimulator()
  722. {
  723. if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 1 && _festoDataBuffer["FlowTestClamp"] && AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] == 0)
  724. {
  725. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] = 15000;
  726. }
  727. else if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 0 && !_festoDataBuffer["FlowTestClamp"])
  728. {
  729. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] = 0;
  730. }
  731. if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 1 && _festoDataBuffer["FlowTestClamp"] && AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] > 3500)
  732. {
  733. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] -= 40;
  734. if (AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] < 14000)
  735. {
  736. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] -= 140;
  737. }
  738. }
  739. }
  740. /// <summary>
  741. /// QDR水位模拟
  742. /// </summary>
  743. private void RinseWaterLevelSimulator()
  744. {
  745. //QDR1
  746. if (_rinse1FillValve && AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] < 25000)
  747. {
  748. AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] += 250;
  749. }
  750. if (_rinse1DumpValve && AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] > 3500) //快排
  751. {
  752. AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] -= 350;
  753. }
  754. if (AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] > 3500)//慢排
  755. {
  756. AIShorts[AINameIndexDic["r_QDRD1_WATER_LEVEL"]] -= 2;
  757. }
  758. //QDR2
  759. if (_rinse2FillValve && AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] < 25000)
  760. {
  761. AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] += 250;
  762. }
  763. if (_rinse2DumpValve && AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] > 3500)
  764. {
  765. AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] -= 300;
  766. }
  767. if (AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] > 3500)//慢排
  768. {
  769. AIShorts[AINameIndexDic["r_QDRD2_WATER_LEVEL"]] -= 2;
  770. }
  771. //QDR3
  772. if (_rinse3FillValve && AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] < 25000)
  773. {
  774. AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] += 250;
  775. }
  776. if (_rinse3DumpValve && AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] > 3500)
  777. {
  778. AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] -= 300;
  779. }
  780. if (AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] > 3500)//慢排
  781. {
  782. AIShorts[AINameIndexDic["r_QDRD3_WATER_LEVEL"]] -= 2;
  783. }
  784. //QDR4
  785. if (_rinse4FillValve && AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] < 25000)
  786. {
  787. AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] += 250;
  788. }
  789. if (_rinse4DumpValve && AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] > 3500)
  790. {
  791. AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] -= 300;
  792. }
  793. if (AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] > 3500)//慢排
  794. {
  795. AIShorts[AINameIndexDic["r_QDRD4_WATER_LEVEL"]] -= 2;
  796. }
  797. }
  798. /// <summary>
  799. /// metal pump流量模拟
  800. /// </summary>
  801. private void PumpFlowSimulator()
  802. {
  803. if (DOBytes[DONameIndexDic["c_METAL4_PUMP_ON"]] == 1)
  804. {
  805. AIShorts[AINameIndexDic["r_PUMP4_FLOW"]] = 6000;
  806. }
  807. else
  808. {
  809. AIShorts[AINameIndexDic["r_PUMP4_FLOW"]] = 3277;
  810. }
  811. }
  812. #endregion
  813. }
  814. }