RinseEntity.cs 34 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Fsm;
  4. using Aitex.Core.RT.Log;
  5. using Aitex.Core.RT.OperationCenter;
  6. using Aitex.Core.Util;
  7. using Aitex.Core.Utilities;
  8. using MECF.Framework.Common.Equipment;
  9. using MECF.Framework.Common.SubstrateTrackings;
  10. using MECF.Framework.Common.WaferHolder;
  11. using CyberX8_Core;
  12. using CyberX8_RT.Devices.Rinse;
  13. using System;
  14. using System.Collections.Generic;
  15. using System.Linq;
  16. using MECF.Framework.Common.Persistent.Rinse;
  17. using MECF.Framework.Common.RecipeCenter;
  18. using Aitex.Core.RT.RecipeCenter;
  19. using CyberX8_RT.Devices.Safety;
  20. using Aitex.Core.RT.SCCore;
  21. using MECF.Framework.Common.Alarm;
  22. using MECF.Framework.Common.CommonData;
  23. using CyberX8_RT.Schedulers;
  24. using CyberX8_RT.Modules.Dryer;
  25. using MECF.Framework.Common.ProcessCell;
  26. namespace CyberX8_RT.Modules.Rinse
  27. {
  28. public class RinseEntity : Entity, IEntity, IModuleEntity
  29. {
  30. #region 常量
  31. private const string AUTO = "Auto";
  32. private const string MANUAL = "Manual";
  33. private const string DISABLED = "Disabled";
  34. private const string ENGINEERING = "Engineering";
  35. private const string PRODUCTION = "Production";
  36. #endregion
  37. #region 内部变量
  38. /// <summary>
  39. /// Rinse设备
  40. /// </summary>
  41. private RinseDevice _rinseDevice;
  42. /// <summary>
  43. /// Cycle次数
  44. /// </summary>
  45. private int _cycle = 0;
  46. /// <summary>
  47. /// 已经完成的Cycle次数
  48. /// </summary>
  49. private int _achievedCycle = 0;
  50. /// <summary>
  51. /// Manual模式下Cycle run
  52. /// </summary>
  53. private RinseCycleManualProcessRecipeRoutine _cycleManualProcessRoutine;
  54. /// <summary>
  55. /// Keepwet Routine
  56. /// </summary>
  57. private RinseKeepwetRoutine _keepwetRoutine;
  58. /// <summary>
  59. /// Recipe时长
  60. /// </summary>
  61. private Dictionary<string, int> _dictRecipeTime = new Dictionary<string, int>();
  62. /// <summary>
  63. /// 持久性对象
  64. /// </summary>
  65. private RinsePersistentValue _persistentValue;
  66. /// <summary>
  67. /// 当前Recipe
  68. /// </summary>
  69. private QdrRecipe _currentRecipe;
  70. /// <summary>
  71. /// Recipe时长
  72. /// </summary>
  73. private int _recipeTime;
  74. /// <summary>
  75. /// Runrecipe已经运行的时间
  76. /// </summary>
  77. private int _runrecipeElapsedTime = 0;
  78. /// <summary>
  79. /// run recipe start time
  80. /// </summary>
  81. private DateTime _runRecipeStartTime;
  82. /// <summary>
  83. /// run recipe complete time
  84. /// </summary>
  85. private DateTime _runRecipeCompleteTime;
  86. /// <summary>
  87. /// 是否Retry
  88. /// </summary>
  89. private bool _isRetry = false;
  90. /// <summary>
  91. /// 当前recipe是否完成
  92. /// </summary>
  93. private bool _isCurrentReceipeComplete;
  94. /// <summary>
  95. /// 当前wafershuttle开始浸泡时间
  96. /// </summary>
  97. private DateTime _currentWaferShuttleStartSoakTime;
  98. /// <summary>
  99. /// Wafershuttle最浸泡超时waring时长
  100. /// </summary>
  101. private int _waferShuttleSoakMaxTime;
  102. #region 计算recipe运行时间相关的配置文件参数
  103. /// <summary>
  104. /// Concurrent Fill Time Seconds
  105. /// </summary>
  106. private int _concurrentFillTimeSeconds;
  107. /// <summary>
  108. /// 开始注水的偏差
  109. /// </summary>
  110. private double _fillingStartedDelta;
  111. /// <summary>
  112. /// 注满数值
  113. /// </summary>
  114. private int _sensorReadingFull;
  115. /// <summary>
  116. /// 液位为空数值
  117. /// </summary>
  118. private int _sensorReadingEmpty;
  119. /// <summary>
  120. /// 从开始排水到检测是否排空的间隔时间
  121. /// </summary>
  122. private int _normalDrainTimeSeconds;
  123. /// <summary>
  124. /// 开始注水后检测是否正常注水间隔
  125. /// </summary>
  126. private int _checkIsFillingTimeSeconds;
  127. /// <summary>
  128. /// 开始注水后检测是否注满间隔
  129. /// </summary>
  130. private int _checkIsFullTimeSeconds;
  131. /// <summary>
  132. /// Clamp Cycle开关次数
  133. /// </summary>
  134. private int _numberClampCyclesToComplete;
  135. /// <summary>
  136. /// Clamp开关等待时间
  137. /// </summary>
  138. private double _clampCycleTimeSeconds;
  139. #endregion
  140. #endregion
  141. #region 属性
  142. /// <summary>
  143. /// 模块名称
  144. /// </summary>
  145. public ModuleName Module { get; private set; }
  146. /// <summary>
  147. /// 初始化状态
  148. /// </summary>
  149. public bool IsInit
  150. {
  151. get { return fsm.State == (int)RinseState.Init; }
  152. }
  153. /// <summary>
  154. /// 是否完成初始化
  155. /// </summary>
  156. public bool IsInitialized
  157. {
  158. get { return fsm.State >= (int)RinseState.Initialized; }
  159. }
  160. /// <summary>
  161. /// 空闲状态
  162. /// </summary>
  163. public bool IsIdle
  164. {
  165. get
  166. {
  167. return fsm.State == (int)RinseState.Idle;
  168. }
  169. }
  170. /// <summary>
  171. /// 是否发生错误
  172. /// </summary>
  173. public bool IsError
  174. {
  175. get { return fsm.State == (int)RinseState.Error; }
  176. }
  177. /// <summary>
  178. /// 是否正在作业
  179. /// </summary>
  180. public bool IsBusy { get { return fsm.State > (int)RinseState.Idle; } }
  181. /// <summary>
  182. /// WaferHolder信息
  183. /// </summary>
  184. public WaferHolderInfo WaferHolderInfo { get { return WaferHolderManager.Instance.GetWaferHolder(Module.ToString()); } }
  185. /// <summary>
  186. /// 已完成的RunRecipeCycle次数
  187. /// </summary>
  188. public int AchievedCycle { get { return _achievedCycle; } }
  189. /// <summary>
  190. /// 当前状态机状态
  191. /// </summary>
  192. public int State { get { return fsm.State; } }
  193. /// <summary>
  194. /// Recipe时长
  195. /// </summary>
  196. public int RecipeTime
  197. {
  198. get { return _recipeTime; }
  199. }
  200. /// <summary>
  201. /// 剩余时间
  202. /// </summary>
  203. public override int TimeToReady
  204. {
  205. get
  206. {
  207. if (_currentRecipe == null)
  208. {
  209. return base.TimeToReady;
  210. }
  211. switch (fsm.State)
  212. {
  213. case (int)RinseState.RunReciping:
  214. return Math.Max(_recipeTime - fsm.ElapsedTime / 1000, 0);
  215. default:
  216. return base.TimeToReady;
  217. }
  218. }
  219. }
  220. /// <summary>
  221. /// 是否禁用
  222. /// </summary>
  223. public bool IsDisable { get { return _persistentValue == null || _persistentValue.OperatingMode == DISABLED; } }
  224. /// <summary>
  225. /// 自动模式
  226. /// </summary>
  227. public bool IsAuto { get { return _persistentValue != null && _persistentValue.OperatingMode == AUTO; } }
  228. /// <summary>
  229. /// 自动模式
  230. /// </summary>
  231. public bool IsManual { get { return _persistentValue != null && _persistentValue.OperatingMode == MANUAL; } }
  232. /// <summary>
  233. /// 是否为工程模式
  234. /// </summary>
  235. public bool IsEngineering { get { return _persistentValue != null && _persistentValue.RecipeOperatingMode == ENGINEERING; } }
  236. /// <summary>
  237. /// 是否为产品模式
  238. /// </summary>
  239. public bool IsProduction { get { return _persistentValue != null && _persistentValue.RecipeOperatingMode == PRODUCTION; } }
  240. #endregion
  241. /// <summary>
  242. /// 构造函数
  243. /// </summary>
  244. /// <param name="module"></param>
  245. public RinseEntity(ModuleName module)
  246. {
  247. Module = module;
  248. _rinseDevice=DEVICE.GetDevice<RinseDevice>(Module.ToString());
  249. WaferManager.Instance.SubscribeLocation(Module, 2);
  250. //相关配置文件
  251. InitialFsm();
  252. }
  253. /// <summary>
  254. /// 初始化
  255. /// </summary>
  256. /// <returns></returns>
  257. protected override bool Init()
  258. {
  259. InitializeParameter();
  260. InitializeDATA();
  261. InitializeRoutine();
  262. InitializeOperation();
  263. InitializeRoutine();
  264. return true;
  265. }
  266. /// <summary>
  267. /// 初始化状态机
  268. /// </summary>
  269. private void InitialFsm()
  270. {
  271. fsm = new StateMachine<RinseEntity>(Module.ToString(), (int)RinseState.Init, 20);
  272. fsm.EnableRepeatedMsg(true);
  273. AnyStateTransition(RinseMsg.Error, ErrorSolution, RinseState.Error);
  274. Transition(RinseState.Error, RinseMsg.ResumeError, (param) => { return true; }, RinseState.Init);
  275. //Initialized
  276. AnyStateTransition(RinseMsg.Initialize, InitializeAll, RinseState.Initialized);
  277. //直接进入Idle
  278. Transition(RinseState.Initialized, FSM_MSG.TIMER, NullFunc, RinseState.Idle);
  279. //CycleRunRecipe
  280. Transition(RinseState.Idle, RinseMsg.CycleProcessRecipe, RunRecipeProcess, RinseState.CycleManualProcessing);
  281. Transition(RinseState.CycleManualProcessing, FSM_MSG.TIMER, RunRecipeMonitor, RinseState.Idle);
  282. Transition(RinseState.CycleManualProcessing,RinseMsg.Abort,RunRecipeAbort, RinseState.Idle);
  283. //RunRecipe
  284. Transition(RinseState.Idle, RinseMsg.RunRecipe, RunRecipeProcess, RinseState.RunReciping);
  285. Transition(RinseState.RunReciping, FSM_MSG.TIMER, RunRecipeMonitor, RinseState.RunRecipeComplete);
  286. Transition(RinseState.RunRecipeComplete, RinseMsg.RecipeComplete, NullFunc, RinseState.Idle);
  287. Transition(RinseState.RunReciping, RinseMsg.Abort, RunRecipeAbort, RinseState.Abort);
  288. Transition(RinseState.Idle, FSM_MSG.TIMER, RinseCompleteSoakTimeMonitor, RinseState.Idle);
  289. //KeepWet
  290. Transition(RinseState.RunRecipeComplete, RinseMsg.Keepwet, Keepwet, RinseState.KeepWeting);
  291. Transition(RinseState.KeepWetComplete, RinseMsg.Keepwet, Keepwet, RinseState.KeepWeting);
  292. Transition(RinseState.KeepWeting, FSM_MSG.TIMER, KeepwetMonitor, RinseState.KeepWetComplete);
  293. Transition(RinseState.KeepWeting, RinseMsg.RecipeComplete, KeepwetingComplete, RinseState.Idle);
  294. //Enter Init
  295. Transition(RinseState.Idle, RinseMsg.Init, NullFunc, RinseState.Init);
  296. //Retry
  297. Transition(RinseState.Error, RinseMsg.Retry, NullFunc, RinseState.Retrying);
  298. Transition(RinseState.Retrying, FSM_MSG.TIMER, RinseRetry, RinseState.Retrying);
  299. Transition(RinseState.Retrying, RinseMsg.RunRecipe, RetryRunRecipe, RinseState.RunReciping);
  300. EnumLoop<RinseState>.ForEach((item) => { fsm.MapState((int)item, item.ToString()); });
  301. EnumLoop<RinseMsg>.ForEach((item) => { fsm.MapMessage((int)item, item.ToString()); });
  302. }
  303. /// <summary>
  304. /// 初始化参数
  305. /// </summary>
  306. private void InitializeParameter()
  307. {
  308. _persistentValue = RinsePersistentManager.Instance.GetRinsePersistentValue(Module.ToString());
  309. if (_persistentValue == null)
  310. {
  311. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module.ToString(), "Persistent Value Object is not exist");
  312. }
  313. _isCurrentReceipeComplete = false;
  314. _waferShuttleSoakMaxTime = SC.GetValue<int>($"QDR.PickupDelayWarningSeconds");
  315. }
  316. /// <summary>
  317. /// 初始化DATA
  318. /// </summary>
  319. private void InitializeDATA()
  320. {
  321. InitializeSvid();
  322. DATA.Subscribe($"{Module}.FsmState", () => ((RinseState)fsm.State).ToString(), SubscriptionAttribute.FLAG.IgnoreSaveDB);
  323. DATA.Subscribe($"{Module}.WaferHolder", () => WaferHolderInfo, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  324. DATA.Subscribe($"{Module}.IsInit", () => IsInit, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  325. DATA.Subscribe($"{Module}.IsIdle", () => IsIdle, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  326. DATA.Subscribe($"{Module}.IsError", () => IsError, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  327. DATA.Subscribe($"{Module}.IsBusy", () => IsBusy, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  328. DATA.Subscribe($"{Module}.IsDisable", () => IsDisable, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  329. DATA.Subscribe($"{Module}.AchievedCycle", () => AchievedCycle, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  330. DATA.Subscribe($"{Module}.CurrentRecipe", () => _currentRecipe != null ? _currentRecipe.Ppid : "", SubscriptionAttribute.FLAG.IgnoreSaveDB);
  331. }
  332. /// <summary>
  333. /// 初始化SVID
  334. /// </summary>
  335. private void InitializeSvid()
  336. {
  337. DATA.Subscribe($"{Module}.State", () => ((RinseState)fsm.State).ToString(), SubscriptionAttribute.FLAG.IgnoreSaveDB);
  338. DATA.Subscribe($"{Module}.LotID", () => WaferHolderInfo?.LotId, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  339. DATA.Subscribe($"{Module}.WSID", () => WaferHolderInfo?.Id, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  340. DATA.Subscribe($"{Module}.LSAID", () => WaferHolderInfo?.CrsAId, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  341. DATA.Subscribe($"{Module}.LSBID", () => WaferHolderInfo?.CrsBId, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  342. DATA.Subscribe($"{Module}.ModuleRecipe", () => _currentRecipe?.Ppid, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  343. DATA.Subscribe($"{Module}.SequenceRecipe", () => WaferHolderInfo?.SequenceId, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  344. DATA.Subscribe($"{Module}.WaferAID", () => WaferHolderInfo?.WaferAId, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  345. DATA.Subscribe($"{Module}.WaferBID", () => WaferHolderInfo?.WaferBId, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  346. DATA.Subscribe($"{Module}.TotalTime", () => _recipeTime, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  347. DATA.Subscribe($"{Module}.TimeRemain", () => _recipeTime != 0 ? (_recipeTime - Math.Round((double)_cycleManualProcessRoutine.ElapsedMilliseconds / 1000, 0)) : 0, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  348. DATA.Subscribe($"{Module}.Task", () => WaferHolderInfo?.CurrentControlJobId, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  349. DATA.Subscribe($"{Module}.OperatingMode", () => _persistentValue != null ? _persistentValue.OperatingMode : "None", SubscriptionAttribute.FLAG.IgnoreSaveDB);
  350. }
  351. /// <summary>
  352. /// 初始化Routine
  353. /// </summary>
  354. private void InitializeRoutine()
  355. {
  356. _cycleManualProcessRoutine = new RinseCycleManualProcessRecipeRoutine(Module.ToString());
  357. _keepwetRoutine = new RinseKeepwetRoutine(Module.ToString());
  358. }
  359. /// <summary>
  360. /// 初始化操作
  361. /// </summary>
  362. private void InitializeOperation()
  363. {
  364. OP.Subscribe($"{Module}.InitializeAll", (cmd, args) => { return CheckToPostMessage<RinseState, RinseMsg>(eEvent.ERR_RINSE, Module.ToString(), (int)RinseMsg.Initialize); });
  365. OP.Subscribe($"{Module}.CycleManualProcessRecipe", (cmd, args) =>
  366. {
  367. QdrRecipe recipe = RecipeFileManager.Instance.LoadGenericityRecipe<QdrRecipe>(args[0].ToString());
  368. if (recipe == null)
  369. {
  370. LOG.WriteLog(eEvent.ERR_RINSE, Module.ToString(), $"{args[0]} recipe is null");
  371. return false;
  372. }
  373. object[] objects = new object[args.Length];
  374. objects[0] = recipe;
  375. for (int i = 1; i < args.Length; i++)
  376. {
  377. objects[i] = args[i];
  378. }
  379. return CheckToPostMessage<RinseState, RinseMsg>(eEvent.ERR_RINSE, Module.ToString(), (int)RinseMsg.CycleProcessRecipe, objects);
  380. });
  381. OP.Subscribe($"{Module}.Abort", (cmd, args) => { return CheckToPostMessage<RinseState, RinseMsg>(Aitex.Core.RT.Log.eEvent.ERR_RINSE, Module.ToString(), (int)RinseMsg.Abort); });
  382. }
  383. /// <summary>
  384. /// EnterInit
  385. /// </summary>
  386. public void EnterInit()
  387. {
  388. if ((RinseState)fsm.State != RinseState.Idle) return;
  389. else
  390. {
  391. CheckToPostMessage<RinseState, RinseMsg>(eEvent.ERR_RINSE, Module.ToString(), (int)RinseMsg.Init);
  392. }
  393. }
  394. #region Initialized
  395. /// <summary>
  396. /// Initialize
  397. /// </summary>
  398. /// <param name="param"></param>
  399. /// <returns></returns>
  400. private bool InitializeAll(object[] param)
  401. {
  402. if (fsm.State == (int)RinseState.Initializing)
  403. {
  404. LOG.WriteLog(eEvent.WARN_RINSE, Module.ToString(), "state is Initializing,cannot do initialize");
  405. return false;
  406. }
  407. _rinseDevice.UpdateStateMachine("Idle");
  408. _rinseDevice.UpdateStatus("Idle");
  409. if (!_rinseDevice.IOInitialized)
  410. {
  411. return false;
  412. }
  413. return _rinseDevice.IOInitialized;
  414. }
  415. #endregion
  416. private bool ErrorSolution(object[] param)
  417. {
  418. bool result = _rinseDevice.FillValveOff();
  419. if (!result)
  420. {
  421. LOG.WriteLog(eEvent.ERR_RINSE, "Close Fill Valve error");
  422. }
  423. result = _rinseDevice.N2ValveOff();
  424. if (!result)
  425. {
  426. LOG.WriteLog(eEvent.ERR_RINSE, "Close N2 Valve error");
  427. }
  428. return true;
  429. }
  430. #region RunRecipe
  431. /// <summary>
  432. /// Run Recipe
  433. /// </summary>
  434. /// <param name="param"></param>
  435. /// <returns></returns>
  436. private bool RunRecipeProcess(object[] param)
  437. {
  438. _concurrentFillTimeSeconds = SC.GetValue<int>("QDR.ConcurrentFillTimeSeconds");
  439. _fillingStartedDelta = SC.GetValue<double>("QDR.FillingStartedDelta");
  440. _sensorReadingFull = SC.GetValue<int>("QDR.SensorReadingFull");
  441. _sensorReadingEmpty = SC.GetValue<int>("QDR.SensorReadingEmpty");
  442. _normalDrainTimeSeconds = SC.GetValue<int>("QDR.NominalDrainTimeSeconds");
  443. _checkIsFillingTimeSeconds = SC.GetValue<int>("QDR.NominalCheckFillWaterTimeSeconds");
  444. _checkIsFullTimeSeconds = SC.GetValue<int>("QDR.NominalCheckFillFullTimeSeconds");
  445. _numberClampCyclesToComplete = SC.GetValue<int>("QDR.NumberClampCyclesToComplete");
  446. _clampCycleTimeSeconds = SC.GetValue<double>("QDR.ClampCycleTimeSeconds");
  447. _cycle = (int)param[1];
  448. QdrRecipe recipe = param[0] as QdrRecipe;
  449. bool result = _cycleManualProcessRoutine.Start(param) == RState.Running;
  450. _runrecipeElapsedTime = 0;
  451. if (result)
  452. {
  453. //_recipeTime = 0;
  454. _isRetry = false;
  455. _recipeTime = CalculateRunRecipeTime(recipe, _cycle);
  456. _currentRecipe = recipe;
  457. _runRecipeStartTime = DateTime.Now;
  458. if (WaferHolderInfo != null && _currentRecipe != null)
  459. {
  460. FaModuleNotifier.Instance.NotifyWaferShuttleRecipeStart(WaferHolderInfo, _currentRecipe.Ppid);
  461. }
  462. }
  463. return result;
  464. }
  465. private int CalculateRunRecipeTime(QdrRecipe _recipe, int cycle)
  466. {
  467. int totaltime = 0;
  468. Dictionary<string, int> processTimeDic = new Dictionary<string, int>();
  469. processTimeDic.Add("RinseFirstStep.WaitDrianEmpty", _recipe.DumpTimeSeconds);
  470. if (_recipe.Step1N2BubbleOn)
  471. {
  472. processTimeDic.Add("RinseFirstStep.N2BubbleOnDelay", _recipe.N2ChargeTimeSeconds);
  473. }
  474. processTimeDic.Add("RinseFirstStep.Recipe_FirstRinseCycleWaitEndFillTime", _concurrentFillTimeSeconds * _recipe.Step1NumberOfRinse);
  475. processTimeDic.Add("RinseFirstStep.Recipe_FirstRinseCycleWaitDwell", _recipe.Step1DwellTimeSeconds * _recipe.Step1NumberOfRinse);
  476. processTimeDic.Add("RinseFirstStep.Recipe_FirstRinseCycleWaitDrainExtraTime", _recipe.DumpTimeSeconds * _recipe.Step1NumberOfRinse);
  477. if (!_recipe.FinalRinseDry) //没有第三步rinse
  478. {
  479. processTimeDic.Add("RinseSecondStep.Recipe_SecondRinseCycleWaitEndFillTime", _concurrentFillTimeSeconds * _recipe.Step2NumberOfRinse);
  480. processTimeDic.Add("RinseSecondStep.Recipe_SecondRinseCycleWaitDwell", _recipe.Step2DwellTimeSeconds * (_recipe.Step2NumberOfRinse - 1));
  481. processTimeDic.Add("RinseSecondStep.Recipe_SecondRinseCycleWaitDrainExtraTime", _recipe.DumpTimeSeconds * _recipe.Step2NumberOfRinse);
  482. processTimeDic.Add("RinseSecondStep.Recipe_SecondRinseCycleWaitResistivityStart", _recipe.ResistivityStartTimeSeconds);
  483. processTimeDic.Add("RinseSecondStep.Recipe_SecondRinseCycleResistivityAveraging", _recipe.ResistivityDurationSeconds);
  484. }
  485. else //有第三步rinse
  486. {
  487. processTimeDic.Add("RinseSecondStep.Recipe_SecondRinseCycleWaitEndFillTime", _concurrentFillTimeSeconds * _recipe.Step2NumberOfRinse);
  488. processTimeDic.Add("RinseSecondStep.Recipe_SecondRinseCycleWaitDwell", _recipe.Step2DwellTimeSeconds * _recipe.Step2NumberOfRinse);
  489. processTimeDic.Add("RinseSecondStep.Recipe_SecondRinseCycleWaitDrainExtraTime", _recipe.DumpTimeSeconds * _recipe.Step2NumberOfRinse);
  490. processTimeDic.Add("RinseThirdStep.Recipe_ThirdRinseWaitEndFillTime", _concurrentFillTimeSeconds);
  491. processTimeDic.Add("RinseThirdStep.Recipe_ThirdRinseCycleWaitSlowDrainTime", _recipe.FinalRinseSlowDrainTime);
  492. processTimeDic.Add("RinseThirdStep.Recipe_ThirdRinseCycleWaitDrainExtraTime", _recipe.DumpTimeSeconds);
  493. }
  494. totaltime = processTimeDic.Sum(x => x.Value);
  495. return totaltime * cycle;
  496. }
  497. /// <summary>
  498. /// Retry RunRecipe
  499. /// </summary>
  500. /// <param name="param"></param>
  501. /// <returns></returns>
  502. private bool RetryRunRecipe(object[] param)
  503. {
  504. int stepIndex = (int)param[0];
  505. bool result = _cycleManualProcessRoutine.Retry(stepIndex) == RState.Running;
  506. if (result)
  507. {
  508. _isRetry = true;
  509. if (_currentRecipe != null)
  510. {
  511. _recipeTime = CalculateRunRecipeTime(_currentRecipe, _cycle);
  512. }
  513. }
  514. return result;
  515. }
  516. /// <summary>
  517. /// 监控
  518. /// </summary>
  519. /// <param name="param"></param>
  520. /// <returns></returns>
  521. private bool RunRecipeMonitor(object[] param)
  522. {
  523. RState state = _cycleManualProcessRoutine.Monitor();
  524. if (Singleton<RouteManager>.Instance.IsAutoRunning&&_runrecipeElapsedTime!=TimeToReady)
  525. {
  526. _runrecipeElapsedTime =TimeToReady;
  527. LOG.WriteLog(eEvent.INFO_RINSE, Module.ToString(), $"{WaferHolderInfo?.Id} {Module} RunRecipe TimeToReady {_recipeTime-fsm.ElapsedTime/1000}s.");
  528. }
  529. if (state == RState.Failed || state == RState.Timeout)
  530. {
  531. if (Singleton<RouteManager>.Instance.IsAutoRunning)
  532. {
  533. //不存在其他可用的Rinse
  534. if (!CheckOtherRinseAvaible())
  535. {
  536. AlarmList alarmList = new AlarmList(Module.ToString(), ((RinseState)fsm.State).ToString(), (int)RinseMsg.RunRecipe,
  537. _cycleManualProcessRoutine.ErrorMsg, _cycleManualProcessRoutine.ErrorStep, (int)AlarmType.Error);
  538. AlarmListManager.Instance.AddAlarm(alarmList);
  539. }
  540. }
  541. PostMsg(RinseMsg.Error);
  542. _rinseDevice.UpdateStateMachine("Error");
  543. _rinseDevice.UpdateStatus("Error");
  544. _runrecipeElapsedTime = 0;
  545. //记录LotTrack
  546. _runRecipeCompleteTime = DateTime.Now;
  547. _cycleManualProcessRoutine.RinseLotTrackHeaderDatas.ProcessTime = (_runRecipeCompleteTime - _runRecipeStartTime).TotalSeconds.ToString("F2");
  548. RinseLotTrackUtil.ExportRinseLotTrack(Module.ToString(), _cycleManualProcessRoutine.RinseLotTrackDatas,
  549. _cycleManualProcessRoutine.RinseLotTrackHeaderDatas, IsAuto, _isRetry);
  550. if (WaferHolderInfo != null && _currentRecipe != null)
  551. {
  552. FaModuleNotifier.Instance.NotifyWaferShuttleRecipeFailed(WaferHolderInfo, _currentRecipe.Ppid);
  553. }
  554. return false;
  555. }
  556. _achievedCycle = _cycleManualProcessRoutine.GetAchievedCycle();
  557. bool result = state == RState.End;
  558. if (result)
  559. {
  560. _runrecipeElapsedTime = 0;
  561. if (Singleton<RouteManager>.Instance.IsAutoRunning)
  562. {
  563. AlarmListManager.Instance.CheckModuleAlamAndRemove(Module.ToString(), RinseState.RunReciping.ToString());
  564. }
  565. //记录LotTrack
  566. _runRecipeCompleteTime = DateTime.Now;
  567. int timeLength = (int)(_runRecipeCompleteTime - _runRecipeStartTime).TotalSeconds;
  568. _cycleManualProcessRoutine.RinseLotTrackHeaderDatas.ProcessTime = (_runRecipeCompleteTime - _runRecipeStartTime).TotalSeconds.ToString("F2");
  569. RinseLotTrackUtil.ExportRinseLotTrack(Module.ToString(), _cycleManualProcessRoutine.RinseLotTrackDatas,
  570. _cycleManualProcessRoutine.RinseLotTrackHeaderDatas, IsAuto, _isRetry);
  571. if (WaferHolderInfo != null && _currentRecipe != null)
  572. {
  573. FaModuleNotifier.Instance.NotifyWaferShuttleRecipeEnd(WaferHolderInfo, _currentRecipe.Ppid, timeLength);
  574. if (_persistentValue.OperatingMode == "Auto")
  575. {
  576. _isCurrentReceipeComplete = true;
  577. _currentWaferShuttleStartSoakTime = DateTime.Now;
  578. }
  579. }
  580. }
  581. return result;
  582. }
  583. /// <summary>
  584. /// 校验其他rinse是否可用
  585. /// </summary>
  586. /// <returns></returns>
  587. private bool CheckOtherRinseAvaible()
  588. {
  589. ModuleName metalName = WaferHolderInfo.MetalModuleName;
  590. if (metalName!=ModuleName.Unknown)
  591. {
  592. return SchedulerSequenceManager.Instance.GetAvaibleModuleCell(_persistentValue.RecipeOperatingMode,ModuleType.Rinse, metalName)!=ModuleName.Unknown;
  593. }
  594. else
  595. {
  596. return false;
  597. }
  598. }
  599. private bool RunRecipeAbort(object[] param)
  600. {
  601. _cycleManualProcessRoutine.Abort();
  602. _rinseDevice.UpdateStateMachine("Abort");
  603. _rinseDevice.UpdateStatus("Abort");
  604. //记录LotTrack
  605. _runRecipeCompleteTime = DateTime.Now;
  606. _cycleManualProcessRoutine.RinseLotTrackHeaderDatas.ProcessTime = (_runRecipeCompleteTime - _runRecipeStartTime).TotalSeconds.ToString("F2");
  607. RinseLotTrackUtil.ExportRinseLotTrack(Module.ToString(), _cycleManualProcessRoutine.RinseLotTrackDatas,
  608. _cycleManualProcessRoutine.RinseLotTrackHeaderDatas, IsAuto, _isRetry);
  609. return true;
  610. }
  611. /// <summary>
  612. /// Rinse完成recipe后监控wafershuttle浸泡时间
  613. /// </summary>
  614. /// <param name="param"></param>
  615. /// <returns></returns>
  616. private bool RinseCompleteSoakTimeMonitor(object[] param)
  617. {
  618. if (WaferHolderInfo != null && _persistentValue.OperatingMode == "Auto")
  619. {
  620. double sockSeconds = (DateTime.Now - _currentWaferShuttleStartSoakTime).TotalSeconds;
  621. if (_isCurrentReceipeComplete && sockSeconds > _waferShuttleSoakMaxTime)
  622. {
  623. if (!AlarmListManager.Instance.IsContainDataWarn(Module.ToString(), "RinseSockTime"))
  624. {
  625. AlarmListManager.Instance.AddWarn(Module.ToString(),
  626. $"RinseSockTime", $"Current waferShuttle:{WaferHolderInfo.Id} sock time is over PickupDelayWarningSeconds:{_waferShuttleSoakMaxTime} seconds");
  627. LOG.WriteLog(eEvent.WARN_RINSE, Module.ToString(), $"Current waferShuttle:{WaferHolderInfo.Id} sock time is over PickupDelayWarningSeconds:{_waferShuttleSoakMaxTime} seconds");
  628. }
  629. }
  630. }
  631. else
  632. {
  633. _isCurrentReceipeComplete = false; //wafershuttle拿走后重置当前recipe是否完成变量
  634. }
  635. return true;
  636. }
  637. #endregion
  638. #region Keepwet
  639. /// <summary>
  640. /// keepwet
  641. /// </summary>
  642. /// <param name="param"></param>
  643. /// <returns></returns>
  644. private bool Keepwet(object[] param)
  645. {
  646. return _keepwetRoutine.Start(param) == RState.Running;
  647. }
  648. /// <summary>
  649. /// 停止Keepwet
  650. /// </summary>
  651. /// <param name="param"></param>
  652. /// <returns></returns>
  653. private bool KeepwetingComplete(object[] param)
  654. {
  655. // _keepwetRoutine.Abort();
  656. return true;
  657. }
  658. /// <summary>
  659. /// keepwet
  660. /// </summary>
  661. /// <param name="param"></param>
  662. /// <returns></returns>
  663. private bool KeepwetMonitor(object[] param)
  664. {
  665. RState ret = _keepwetRoutine.Monitor();
  666. if (ret == RState.End)
  667. {
  668. //导出lotTrack数据
  669. LotTrackFileHeaderCommonData headerCommonData = new LotTrackFileHeaderCommonData();
  670. if (SC.ContainsItem("System.ToolID")) headerCommonData.ToolID = SC.GetStringValue("System.ToolID");
  671. headerCommonData.SoftWareVersion = System.Reflection.Assembly.GetExecutingAssembly().GetName().Version.ToString();
  672. RinseLotTrackUtil.ExportRinseLotTrack(Module.ToString(), _keepwetRoutine.RinseLotTrackDatas,
  673. headerCommonData, IsAuto, false);
  674. return true;
  675. }
  676. if (ret == RState.Failed || ret == RState.Timeout)
  677. {
  678. //导出lotTrack数据
  679. LotTrackFileHeaderCommonData headerCommonData = new LotTrackFileHeaderCommonData();
  680. if (SC.ContainsItem("System.ToolID")) headerCommonData.ToolID = SC.GetStringValue("System.ToolID");
  681. headerCommonData.SoftWareVersion = System.Reflection.Assembly.GetExecutingAssembly().GetName().Version.ToString();
  682. RinseLotTrackUtil.ExportRinseLotTrack(Module.ToString(), _keepwetRoutine.RinseLotTrackDatas,
  683. headerCommonData, IsAuto, false);
  684. PostMsg(RinseMsg.Error);
  685. }
  686. return false;
  687. }
  688. #endregion
  689. #region RinseRetry
  690. /// <summary>
  691. /// Retry
  692. /// </summary>
  693. /// <param name="param"></param>
  694. /// <returns></returns>
  695. private bool RinseRetry(object[] param)
  696. {
  697. AlarmList alarmList = AlarmListManager.Instance.GetAlarmListByModule(Module.ToString());
  698. if (alarmList != null)
  699. {
  700. CheckToPostMessage<RinseState, RinseMsg>(eEvent.WARN_RINSE, Module.ToString(), alarmList.ModuleCmd,
  701. alarmList.ModuleStep);
  702. }
  703. return false;
  704. }
  705. #endregion
  706. public bool Check(int msg, out string reason, params object[] args)
  707. {
  708. reason = "";
  709. return true;
  710. }
  711. public bool CheckAcked(int msg)
  712. {
  713. return true;
  714. }
  715. public int Invoke(string function, params object[] args)
  716. {
  717. switch (function)
  718. {
  719. case "HomeAll":
  720. if (IsIdle)
  721. {
  722. return (int)FSM_MSG.NONE;
  723. }
  724. if (CheckToPostMessage<RinseState, RinseMsg>(eEvent.ERR_RINSE, Module.ToString(), (int)RinseMsg.Initialize))
  725. {
  726. return (int)RinseMsg.Initialize;
  727. }
  728. else
  729. {
  730. return (int)FSM_MSG.NONE;
  731. }
  732. case "Retry":
  733. if (CheckToPostMessage<RinseState, RinseMsg>(eEvent.ERR_RINSE, Module.ToString(), (int)RinseMsg.Retry))
  734. {
  735. return (int)RinseMsg.Retry;
  736. }
  737. else
  738. {
  739. return (int)FSM_MSG.NONE;
  740. }
  741. }
  742. return (int)FSM_MSG.NONE;
  743. }
  744. }
  745. public enum RinseMsg
  746. {
  747. Error,
  748. Initialize,
  749. ResumeError,
  750. CycleProcessRecipe,
  751. RunRecipe,
  752. Abort,
  753. Keepwet,
  754. RecipeComplete,
  755. Init,
  756. Retry
  757. }
  758. }