StandardHotReservoirDevice.cs 103 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.RT.OperationCenter;
  5. using Aitex.Core.RT.RecipeCenter;
  6. using Aitex.Core.RT.SCCore;
  7. using Aitex.Core.Util;
  8. using MECF.Framework.Common.Beckhoff.ModuleIO;
  9. using MECF.Framework.Common.CommonData.Reservoir;
  10. using MECF.Framework.Common.Persistent.Reservoirs;
  11. using MECF.Framework.Common.RecipeCenter;
  12. using MECF.Framework.Common.ToolLayout;
  13. using MECF.Framework.Common.TwinCat;
  14. using CyberX8_Core;
  15. using CyberX8_RT.Devices.Facilities;
  16. using CyberX8_RT.Devices.Metal;
  17. using CyberX8_RT.Modules.Reservoir;
  18. using System;
  19. using System.Collections.Generic;
  20. using System.Reflection;
  21. using CyberX8_RT.Modules;
  22. using System.Collections.ObjectModel;
  23. using CyberX8_RT.Devices.Dose;
  24. using CyberX8_RT.Modules.Metal;
  25. using CyberX8_RT.Devices.Temperature;
  26. using CyberX8_RT.Devices.PowerSupplier;
  27. using System.Linq;
  28. using CyberX8_RT.Devices.Safety;
  29. using MECF.Framework.Common.ProcessCell;
  30. using MECF.Framework.Common.Alarm;
  31. using MECF.Framework.Common.IOCore;
  32. using Aitex.Core.RT.Routine;
  33. namespace CyberX8_RT.Devices.Reservoir
  34. {
  35. public class StandardHotReservoirDevice : BaseDevice, IDevice
  36. {
  37. private enum ReservoirOperation
  38. {
  39. None,
  40. ManualDiReplen,
  41. AutoDiReplen
  42. }
  43. private enum DosingOperation
  44. {
  45. None,
  46. ManualDosing,
  47. AutoDosing,
  48. }
  49. #region 常量
  50. private const string AUTO = "Auto";
  51. private const string MANUAL = "Manual";
  52. private const string DISABLE = "Disable";
  53. private const string STRATUS = "Stratus";
  54. private const string PERSISTENT_VALUE = "PersistentValue";
  55. private const string FLOW = "Flow";
  56. private const string HED_FLOW = "HedFlow";
  57. private const string PH_FLOW_VALVE = "PHFlowValve";
  58. private const string PH_VALUE = "PHValue";
  59. private const string WATER_LEVEL = "WaterLevel";
  60. private const string LOW_LEVEL = "LowLevel";
  61. private const string HIGH_LEVEL = "HighLevel";
  62. private const string SAFETY_HIGH_LEVEL = "SafetyHighLevel";
  63. private const string DI_REPLEN = "DiReplen";
  64. private const string RESERVOIRDEVICEDATA = "ReservoirDeviceData";
  65. private const string REPLEN_LEVEL = "ReplenLevel";
  66. private const string RESPOWERON = "ResPowerOn";
  67. private const string HEDPOWERON = "HedPowerOn";
  68. private const double PUMP_SPEED_CONVERT = 0.0672;
  69. private const int ENABLE = 5;
  70. private const string REGULATE_PUMP = "RegulatePumpOn";
  71. private const string REGULATE_PUMP_SIGNAL_IN = "RegulatePumpSignalIn";
  72. private const string REGULATE_PUMP_SPEED = "RegulatePumpSpeed";
  73. #endregion
  74. #region 内部变量
  75. /// <summary>
  76. /// Level取样平均值
  77. /// </summary>
  78. private double _avgLevel;
  79. /// <summary>
  80. /// AN Level取样队列
  81. /// </summary>
  82. private Queue<double> _LevelSamples;
  83. /// <summary>
  84. /// Level计算平均值取样数
  85. /// </summary>
  86. private int levelSampleCount;
  87. /// <summary>
  88. /// Prewet 持久性数值对象
  89. /// </summary>
  90. private ReservoirsPersistentValue _persistentValue;
  91. /// <summary>
  92. /// 定时器Job
  93. /// </summary>
  94. PeriodicJob _periodicJob = null;
  95. /// <summary>
  96. /// 变量是否初始化字典
  97. /// </summary>
  98. private Dictionary<string, bool> _variableInitializeDic = new Dictionary<string, bool>();
  99. /// <summary>
  100. /// Reservoir数据
  101. /// </summary>
  102. private StandardHotReservoirData _reservoirData = new StandardHotReservoirData();
  103. /// <summary>
  104. /// 当前操作
  105. /// </summary>
  106. private ReservoirOperation _currentOperation = ReservoirOperation.None;
  107. /// <summary>
  108. /// 手动注水时间(秒)
  109. /// </summary>
  110. private int _manualReplenSecond = 0;
  111. /// <summary>
  112. /// 注水是否出错
  113. /// </summary>
  114. private bool _isDiReplenInFault = false;
  115. /// <summary>
  116. /// Recipe
  117. /// </summary>
  118. private ResRecipe _resRecipe;
  119. /// <summary>
  120. /// 平均PH值
  121. /// </summary>
  122. private double _avaragePH;
  123. /// <summary>
  124. /// PH Routine
  125. /// </summary>
  126. private StandardHotPHRoutine _phRoutine;
  127. /// <summary>
  128. /// PH Routine状态
  129. /// </summary>
  130. private RState _phState = RState.Init;
  131. /// <summary>
  132. /// PH结束时间
  133. /// </summary>
  134. private DateTime _phRoutineEndTime = DateTime.Now;
  135. /// <summary>
  136. /// Direplen 逻辑对象
  137. /// </summary>
  138. private ReservoirDiReplenHelper _direplenHelper;
  139. /// <summary>
  140. /// Replen数量
  141. /// </summary>
  142. private int _replenNum = 0;
  143. /// <summary>
  144. /// Dose Replen数据
  145. /// </summary>
  146. private ReplenData[] _replenDatas;
  147. /// <summary>
  148. /// ReplenType
  149. /// </summary>
  150. private string _replenType;
  151. /// <summary>
  152. /// Replen Recipe集合
  153. /// </summary>
  154. private RdsRecipe[] _rdsRecipe;
  155. /// <summary>
  156. /// DosingSystemHelper对象列表
  157. /// </summary>
  158. private List<DosingSystemHelper> _dosingSystemHelperLst;
  159. /// <summary>
  160. /// ReplenLevel 列表
  161. /// </summary>
  162. private List<bool> _replenLevelLst;
  163. /// <summary>
  164. /// 当前操作
  165. /// </summary>
  166. private List<DosingOperation> _currentDosingOperation;
  167. /// <summary>
  168. /// 配置的metal device集合
  169. /// </summary>
  170. private ObservableCollection<StandardHotMetalDevice> _metalDevices = new ObservableCollection<StandardHotMetalDevice>();
  171. /// <summary>
  172. /// Replen Persistent Value
  173. /// </summary>
  174. private Dictionary<string, ReplenPersistentValue> _replenPersistentValue = new Dictionary<string, ReplenPersistentValue>();
  175. /// <summary>
  176. /// DosingCommonHelper
  177. /// </summary>
  178. private DosingCommonHelper _dosingCommonHelper;
  179. /// <summary>
  180. /// WarningFlag
  181. /// </summary>
  182. private List<bool> _isCAFlowRateWARN;
  183. /// <summary>
  184. /// CMM Flow High Error
  185. /// </summary>
  186. private double _reservoirCMMFlowHighError;
  187. /// <summary>
  188. /// CMM Flow Low Error
  189. /// </summary>
  190. private double _reservoirCMMFlowLowError;
  191. /// <summary>
  192. /// ErrorMessage
  193. /// </summary>
  194. private bool _isTCControlWARN = false;
  195. private bool _isCMMPowerCurrentWARN = false;
  196. private bool _isCMMPowerFlowWARN = false;
  197. private bool _isExportCMMUsage = false;
  198. private bool _isAutoDIReplenError = false;
  199. private bool _isSafetyHigh = false;
  200. private bool _isSystemAutoMode = false;
  201. /// <summary>
  202. /// 用于控制打印错误log
  203. /// </summary>
  204. private HashSet<string> errorLogSet = new HashSet<string>();
  205. /// <summary>
  206. /// 是否为调速类型的pump
  207. /// </summary>
  208. private bool _isRegulatePump = false;
  209. /// <summary>
  210. /// 调速泵Pump速度
  211. /// </summary>
  212. private double _regulatePumpSpeed;
  213. /// <summary>
  214. /// 泵速Helper
  215. /// </summary>
  216. private ReservoirPumpSpeedHelper _pumpSpeedHelper;
  217. #endregion
  218. #region 属性
  219. /// <summary>
  220. /// 数据
  221. /// </summary>
  222. public StandardHotReservoirData ReservoirData { get { return _reservoirData; } }
  223. /// <summary>
  224. /// Replen数据
  225. /// </summary>
  226. public ReplenData[] ReplenDatas { get { return _replenDatas; } }
  227. /// <summary>
  228. /// DosingSystemHelper对象列表
  229. /// </summary>
  230. public List<DosingSystemHelper> DosingSystemHelpers { get { return _dosingSystemHelperLst; } }
  231. /// <summary>
  232. /// Replen数量
  233. /// </summary>
  234. public int ReplenNum { get { return _replenNum; } }
  235. /// <summary>
  236. /// 操作模式
  237. /// </summary>
  238. public string OperationMode { get { return _persistentValue.OperatingMode; } }
  239. /// <summary>
  240. /// 工程模式
  241. /// </summary>
  242. public string EngineerMode { get { return _persistentValue.RecipeOperatingMode; } }
  243. /// <summary>
  244. /// 是否自动
  245. /// </summary>
  246. public bool IsAuto { get { return _persistentValue.OperatingMode == AUTO; } }
  247. /// <summary>
  248. /// 是否需要补水
  249. /// </summary>
  250. public bool NeedAutoDireplen { get { return GetNeedAutoDireplen(); } }
  251. /// <summary>
  252. /// 正在补水
  253. /// </summary>
  254. public bool IsDireplenOn { get { return _reservoirData.DiReplen; } }
  255. /// <summary>
  256. /// 平均PH数值
  257. /// </summary>
  258. public double AveragePH { get { return _avaragePH; } set { _avaragePH = value; } }
  259. /// <summary>
  260. /// 当前Recipe
  261. /// </summary>
  262. public ResRecipe Recipe { get { return _resRecipe; } }
  263. /// <summary>
  264. /// 当前Rds Recipe
  265. /// </summary>
  266. public RdsRecipe[] RdsRecipe { get { return _rdsRecipe; } }
  267. /// <summary>
  268. /// 是否调速泵
  269. /// </summary>
  270. public bool IsRegulatePump { get { return _isRegulatePump; } }
  271. #endregion
  272. /// <summary>
  273. /// 初始化成功清除对应的错误log
  274. /// </summary>
  275. /// <param name="module"></param>
  276. public void ClearErrorLogSet(string module)
  277. {
  278. // 使用构造函数复制 HashSet
  279. HashSet<string> newHashSet = new HashSet<string>(errorLogSet);
  280. foreach (var item in newHashSet)
  281. {
  282. if (item.Contains(module))
  283. {
  284. errorLogSet.Remove(item);
  285. }
  286. }
  287. }
  288. /// <summary>
  289. /// 构造函数
  290. /// </summary>
  291. /// <param name="moduleName"></param>
  292. /// <param name="name"></param>
  293. public StandardHotReservoirDevice(string moduleName) : base(moduleName, moduleName, moduleName, moduleName)
  294. {
  295. levelSampleCount = SC.GetValue<int>("Reservoir.LevelAvgSamples");
  296. levelSampleCount = levelSampleCount == 0 ? 20 : levelSampleCount;
  297. _LevelSamples = new Queue<double>(levelSampleCount);
  298. _periodicJob = new PeriodicJob(100, OnTimer, $"{Module}.OnTimer", true);
  299. ResPowerOn();//保持继电器常开
  300. }
  301. /// <summary>
  302. /// 定时器
  303. /// </summary>
  304. /// <returns></returns>
  305. private bool OnTimer()
  306. {
  307. //计算AN/CA level的平均值
  308. if (ReservoirData != null)
  309. {
  310. //AN
  311. if (_LevelSamples.Count >= levelSampleCount)
  312. {
  313. _LevelSamples.Dequeue();
  314. _LevelSamples.Enqueue(ReservoirData.Level);
  315. }
  316. else
  317. {
  318. _LevelSamples.Enqueue(ReservoirData.Level);
  319. }
  320. _avgLevel = _LevelSamples.Count > 0 ? _LevelSamples.Average() : 0;
  321. }
  322. foreach (StandardHotMetalDevice device in _metalDevices)
  323. {
  324. device.OnTimer(_periodicJob.Interval);
  325. }
  326. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  327. //报错停DosingSystem
  328. //if (_replenType != "" && _replenNum != 0 && reservoirEntity != null && reservoirEntity.IsError)
  329. //{
  330. // for (int i = 0; i < _replenNum; i++)
  331. // {
  332. // string replenName = "Replen" + (i + 1).ToString();
  333. // if (_replenPersistentValue[replenName].IsDosingRunning)
  334. // {
  335. // _dosingSystemHelperLst[i].StopDosing();
  336. // _currentDosingOperation[i] = DosingOperation.None;
  337. // }
  338. // }
  339. //}
  340. /// <summary>
  341. /// WaterLevelMonitor
  342. /// </summary>
  343. WaterLevelMonitor();
  344. //触发Safetyhigh将reservoir切成error
  345. SafetyDevice safetyDevice = DEVICE.GetDevice<SafetyDevice>("Safety");
  346. if (safetyDevice != null && safetyDevice.SafetyData.ReservoirHighLevel && !_isSafetyHigh)
  347. {
  348. _isSafetyHigh = true;
  349. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Safety high is Activate");
  350. reservoirEntity.PostMsg(ReservoirMsg.Error);
  351. }
  352. else
  353. {
  354. _isSafetyHigh = false;
  355. }
  356. //DIReplen
  357. if (_direplenHelper != null)
  358. {
  359. _direplenHelper.MonitorPeriodTime();
  360. if (_currentOperation == ReservoirOperation.ManualDiReplen && _reservoirData.DiReplen)
  361. {
  362. bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, DIReplenOff);
  363. if (result)
  364. {
  365. _currentOperation = ReservoirOperation.None;
  366. }
  367. }
  368. else if (_currentOperation == ReservoirOperation.AutoDiReplen && _reservoirData.DiReplen)
  369. {
  370. bool result = _direplenHelper.AutoDiReplenMonitorTimeOut(DIReplenOff);
  371. if (result)
  372. {
  373. _currentOperation = ReservoirOperation.None;
  374. //触发注水异常信号
  375. _isDiReplenInFault = true;
  376. }
  377. else
  378. {
  379. //按液位补水
  380. result = _direplenHelper.AutoDiReplenMonitorComplete(_reservoirData.Level, _resRecipe.ReservoirCALevel, _resRecipe.DIReplenEnable,
  381. _resRecipe.DIReplenTimeRate, _resRecipe.DIReplenCurrentRate, DIReplenOff);
  382. if (result)
  383. {
  384. _currentOperation = ReservoirOperation.None;
  385. }
  386. }
  387. }
  388. }
  389. if (reservoirEntity == null || !reservoirEntity.IsInitialized)
  390. {
  391. return true;
  392. }
  393. if (_persistentValue.OperatingMode == AUTO)
  394. {
  395. CAFlowRateCheck();
  396. TemperatureCheck();
  397. CMMPowerCheck();
  398. //CMM用电量记录
  399. if (_isExportCMMUsage && _persistentValue.CMMStartTime != DateTime.MinValue)
  400. {
  401. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  402. if (!string.IsNullOrEmpty(reservoirItem.CMMSupplyID) && _resRecipe != null && _resRecipe.CMMEnable)
  403. {
  404. CellPowerSupplier powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(reservoirItem.CMMSupplyID);
  405. double cmmUsage = powerSupplier.PowerSupplierData.Current * DateTime.Now.Subtract(_persistentValue.CMMStartTime).TotalHours;
  406. ReservoirUsageManager.Instance.UpdateReservoirCMMUsage(Module, Math.Round(cmmUsage, 3));
  407. _persistentValue.CMMStartTime = DateTime.Now;
  408. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  409. _isExportCMMUsage = false;
  410. }
  411. }
  412. if (_isRegulatePump && _pumpSpeedHelper != null)
  413. {
  414. _pumpSpeedHelper.Monitor(_resRecipe);//泵调速
  415. }
  416. }
  417. if(ReservoirItemManager.Instance.GetReservoirItem(Module)!=null && !string.IsNullOrEmpty(ReservoirItemManager.Instance.GetReservoirItem(Module).PHProbeType))
  418. {
  419. if (_phState == RState.Running)
  420. {
  421. _phState = _phRoutine.Monitor();
  422. if (_phState == RState.End)
  423. {
  424. _phRoutineEndTime = DateTime.Now;
  425. }
  426. }
  427. else if (_phState != RState.Init)
  428. {
  429. double phUpdatePeriod = SC.GetValue<double>("Reservoir.PHUpdatePeriod");
  430. if (DateTime.Now.Subtract(_phRoutineEndTime).TotalMilliseconds >= phUpdatePeriod * 1000)
  431. {
  432. StartDetectPHValve();
  433. }
  434. }
  435. }
  436. return true;
  437. }
  438. /// <summary>
  439. /// Low Level 触发操作
  440. /// </summary>
  441. private void LowLevelOperation()
  442. {
  443. if (!_reservoirData.LowLevel) //true是正常的
  444. {
  445. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  446. foreach (var metalDevice in _metalDevices)
  447. {
  448. if (metalDevice.MetalDeviceData.Circulation)
  449. {
  450. metalDevice.SwitchToBypass($"{metalDevice.Name}.SwitchToBypass", null);
  451. }
  452. if (metalDevice.MetalDeviceData.CellFlow > 0)
  453. {
  454. metalDevice.ClosePump("", null);
  455. }
  456. //水位过低时将起对应的metal也要切成error
  457. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(metalDevice.DeviceID);
  458. if (metalEntity != null && !metalEntity.IsError)
  459. {
  460. metalEntity.PostMsg(MetalMsg.Error);
  461. }
  462. }
  463. //禁用TC
  464. if (!String.IsNullOrEmpty(reservoirItem.TCID))
  465. {
  466. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  467. if (temperatureController != null && temperatureController.TemperatureData.ControlOperationModel == 5)
  468. {
  469. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Lowlevel was activate");
  470. temperatureController.DisableOperation("", null);
  471. }
  472. }
  473. }
  474. }
  475. /// <summary>
  476. /// High Level 触发操作
  477. /// </summary>
  478. private void HighLevelOperation()
  479. {
  480. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  481. if (systemFacilities != null)
  482. {
  483. if (systemFacilities.DIFillEnable) systemFacilities.DiFillDisableOperation("DIFillDisableOpeartion", null);
  484. if (systemFacilities.DIReplenEnable) systemFacilities.DiReplenDisableOperation("DiReplenDisableOperation", null);
  485. if (ReservoirData.DiReplen)
  486. {
  487. _currentOperation = ReservoirOperation.None;
  488. DIReplenOff("", null);
  489. }
  490. }
  491. }
  492. /// <summary>
  493. /// WaterLevelMonitor
  494. /// </summary>
  495. private void WaterLevelMonitor()
  496. {
  497. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  498. _isSystemAutoMode = reservoirEntity.IsAuto;
  499. //触发水位过高或者过低将reservoir切成error
  500. if (!_reservoirData.LowLevel)
  501. {
  502. if (!errorLogSet.Contains($"{Module}.WaterLevel"))
  503. {
  504. errorLogSet.Add($"{Module}.WaterLevel");
  505. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel low is Activate");
  506. }
  507. LowLevelOperation();
  508. if (!reservoirEntity.IsError)
  509. {
  510. reservoirEntity.PostMsg(ReservoirMsg.Error);
  511. }
  512. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "WaterLevel"))
  513. {
  514. AlarmListManager.Instance.AddDataError(Module,
  515. $"WaterLevel", $"WaterLevel low is Activate");
  516. }
  517. }
  518. else if (ReservoirData.WaterLevel > SC.GetValue<double>($"Reservoir.{Module}.HighLevel"))
  519. {
  520. if (!errorLogSet.Contains($"{Module}.WaterLevel"))
  521. {
  522. errorLogSet.Add($"{Module}.WaterLevel");
  523. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel:{ReservoirData.WaterLevel} is larger than HighLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.HighLevel")}");
  524. }
  525. HighLevelOperation();
  526. if (!reservoirEntity.IsError)
  527. {
  528. reservoirEntity.PostMsg(ReservoirMsg.Error);
  529. }
  530. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "WaterLevel"))
  531. {
  532. AlarmListManager.Instance.AddDataError(Module,
  533. $"WaterLevel", $"WaterLevel:{ReservoirData.WaterLevel} is larger than HighLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.HighLevel")}");
  534. }
  535. }
  536. //水位触发reservoir里面的high/low将对应的reservoir切成error
  537. if (_resRecipe == null) return;
  538. if (ReservoirData.Level < _resRecipe.CALevelErrorLow)
  539. {
  540. if (!errorLogSet.Contains($"{Module}.Level"))
  541. {
  542. errorLogSet.Add($"{Module}.Level");
  543. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current level:{ReservoirData.Level} is lower than recipe's CA Errorlow paramater:{_resRecipe.CALevelErrorLow}");
  544. }
  545. if (!reservoirEntity.IsError)
  546. {
  547. reservoirEntity.PostMsg(ReservoirMsg.Error);
  548. }
  549. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "Level"))
  550. {
  551. AlarmListManager.Instance.AddDataError(Module,
  552. $"Level", $"Current level:{ReservoirData.Level} is lower than recipe's CA Errorlow paramater:{_resRecipe.CALevelErrorLow}");
  553. }
  554. }
  555. else if (ReservoirData.Level > _resRecipe.CALevelErrorHigh)
  556. {
  557. if (!errorLogSet.Contains($"{Module}.Level"))
  558. {
  559. errorLogSet.Add($"{Module}.Level");
  560. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current level:{ReservoirData.Level} is larger than recipe's CA ErrorHigh paramater:{_resRecipe.CALevelErrorHigh}");
  561. }
  562. if (!reservoirEntity.IsError)
  563. {
  564. reservoirEntity.PostMsg(ReservoirMsg.Error);
  565. }
  566. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "Level"))
  567. {
  568. AlarmListManager.Instance.AddDataError(Module,
  569. $"Level", $"Current level:{ReservoirData.Level} is larger than recipe CA ErrorHigh paramater:{_resRecipe.CALevelErrorHigh}");
  570. }
  571. }
  572. }
  573. /// <summary>
  574. /// 获取是否需要补水
  575. /// </summary>
  576. /// <returns></returns>
  577. private bool GetNeedAutoDireplen()
  578. {
  579. if (IsAuto && _resRecipe != null)
  580. {
  581. if (_resRecipe.DIReplenEnable && _resRecipe.DIReplenCurrentRate == 0 && _resRecipe.DIReplenTimeRate == 0)
  582. {
  583. double levelHysteresis = SC.GetValue<double>("Reservoir.LevelHysteresis");
  584. return ReservoirData.Level < _resRecipe.ReservoirCALevel - levelHysteresis;
  585. }
  586. return false;
  587. }
  588. else
  589. {
  590. return false;
  591. }
  592. }
  593. /// <summary>
  594. /// 初始化
  595. /// </summary>
  596. /// <returns></returns>
  597. public bool Initialize()
  598. {
  599. InitializeRoutine();
  600. InitializeParameter();
  601. SubscribeData();
  602. InitializeOperation();
  603. SubscribeValueAction();
  604. return true;
  605. }
  606. /// <summary>
  607. /// 初始化routine
  608. /// </summary>
  609. private void InitializeRoutine()
  610. {
  611. _phRoutine = new StandardHotPHRoutine(Module);
  612. }
  613. /// <summary>
  614. /// 初始化参数
  615. /// </summary>
  616. private void InitializeParameter()
  617. {
  618. _persistentValue = ReservoirsPersistentManager.Instance.GetReservoirsPersistentValue(Module.ToString());
  619. if (_persistentValue == null)
  620. {
  621. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module.ToString(), "Persistent Value Object is not exist");
  622. }
  623. else
  624. {
  625. if (!string.IsNullOrEmpty(_persistentValue.Recipe))
  626. {
  627. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  628. }
  629. _direplenHelper = new ReservoirDiReplenHelper(Module, _persistentValue);
  630. }
  631. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  632. if (reservoirItem != null)
  633. {
  634. foreach (var item in reservoirItem.MetalCells)
  635. {
  636. if (item.ModuleName != Module)
  637. {
  638. StandardHotMetalDevice metalDevice = DEVICE.GetDevice<StandardHotMetalDevice>(item.ModuleName);
  639. if (metalDevice != null)
  640. {
  641. _metalDevices.Add(metalDevice);
  642. }
  643. }
  644. }
  645. _isRegulatePump = "Regulate" == reservoirItem.PumpType;
  646. _regulatePumpSpeed = SC.GetValue<double>("Reservoir.DefaultPumpSpeed");
  647. if (_isRegulatePump)
  648. {
  649. _pumpSpeedHelper = new ReservoirPumpSpeedHelper(Module, this);
  650. }
  651. }
  652. _isCAFlowRateWARN = new List<bool>(new bool[_metalDevices.Count]);
  653. //DosingSystem数据初始化
  654. _replenType = reservoirItem.ChemReplenType;
  655. _replenNum = reservoirItem.ChemReplenPumps;
  656. if (_replenType != "" && _replenNum != 0)
  657. {
  658. _replenDatas = new ReplenData[_replenNum];
  659. _rdsRecipe = new RdsRecipe[_replenNum];
  660. _replenLevelLst = new List<bool>(new bool[_replenNum]);
  661. _currentDosingOperation = new List<DosingOperation>();
  662. for (int i = 0; i < _replenNum; i++)
  663. {
  664. string replenName = "Replen" + (i + 1).ToString();
  665. _replenDatas[i] = new ReplenData();
  666. _replenDatas[i].ReplenName = replenName;
  667. _replenDatas[i].RecipeName = "";
  668. _replenDatas[i].BottleLevel = DosingSystemHelper.BottleLevelState.Empty.ToString();
  669. _replenDatas[i].IsAutoDosingError = false;
  670. if (_dosingSystemHelperLst == null) _dosingSystemHelperLst = new List<DosingSystemHelper>();
  671. _dosingSystemHelperLst.Add(new DosingSystemHelper(Module, _replenDatas[i].ReplenName));
  672. _currentDosingOperation.Add(DosingOperation.None);
  673. _replenPersistentValue[replenName] = ReplenPersistentManager.Instance.GetReplenPersistentValue(Module, replenName);
  674. }
  675. _dosingCommonHelper = new DosingCommonHelper(Module, _replenNum);
  676. }
  677. }
  678. /// <summary>
  679. /// 订阅数据
  680. /// </summary>
  681. private void SubscribeData()
  682. {
  683. DATA.Subscribe($"{Module}.DIValveMaxOnTime", () => SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTime") * 60, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  684. DATA.Subscribe($"{Module}.IsManualReplen", () => { return _currentOperation == ReservoirOperation.ManualDiReplen; }, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  685. DATA.Subscribe($"{Module}.ReservoirData", () => _reservoirData, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  686. DATA.Subscribe($"{Module}.ReservoirAverageLevel", () => _avgLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  687. DATA.Subscribe($"{Module}.{PERSISTENT_VALUE}", () => _persistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  688. DATA.Subscribe($"{Module}.ReplenPersistentValue", () => _replenPersistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  689. DATA.Subscribe($"{Module}.PHValue", () => _avaragePH, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  690. DATA.Subscribe($"{Module}.CurrentRecipe", () => _resRecipe, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  691. DATA.Subscribe($"{Module}.ReplenType", () => _replenType, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  692. DATA.Subscribe($"{Module}.ReplenNum", () => _replenNum, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  693. DATA.Subscribe($"{Module}.ReplenDatas", () => _replenDatas, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  694. DATA.Subscribe($"{Module}.DosingSystemState", () => _dosingCommonHelper != null ? _dosingCommonHelper.DosingSystemState : null, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  695. DATA.Subscribe($"{Module}.RecipeName", () => (_resRecipe != null ? _resRecipe.Ppid : ""), SubscriptionAttribute.FLAG.IgnoreSaveDB);
  696. DATA.Subscribe($"{Module}.HedFlow", () => _reservoirData.HedFlow, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  697. DATA.Subscribe($"{Module}.PHEnable", () => _reservoirData.PHFlowValve, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  698. DATA.Subscribe($"{Module}.IsDIReplenInFault", () => _isDiReplenInFault, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  699. DATA.Subscribe($"{Module}.ReservoirPowerOn", () => _reservoirData.ResPowerOn, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  700. DATA.Subscribe($"{Module}.HedPowerOn", () => _reservoirData.HedPowerOn, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  701. DATA.Subscribe($"{Module}.IsRegulatePump", () => _isRegulatePump, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  702. DATA.Subscribe($"{Module}.PumpSpeed", () => _regulatePumpSpeed, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  703. }
  704. /// <summary>
  705. /// 初始化操作
  706. /// </summary>
  707. private void InitializeOperation()
  708. {
  709. OP.Subscribe($"{Module}.DisabledAction", DisabledOperation);
  710. OP.Subscribe($"{Module}.ManualAction", ManualOperation);
  711. OP.Subscribe($"{Module}.AutoAction", AutoOperation);
  712. OP.Subscribe($"{Module}.EngineeringModeAction", EngineeringModeOperation);
  713. OP.Subscribe($"{Module}.ProductionModeAction", ProductionModeOperation);
  714. OP.Subscribe($"{Module}.DiReplenOn", DIReplenOnOperation);
  715. OP.Subscribe($"{Module}.DiReplenOff", DIReplenOff);
  716. OP.Subscribe($"{Module}.ManualDiReplen", ManualDiReplen);
  717. OP.Subscribe($"{Module}.ResetTotalTime", ResetTotalTime);
  718. OP.Subscribe($"{Module}.LoadRecipe", LoadRecipeOperation);
  719. OP.Subscribe($"{Module}.LoadDosingRecipe", LoadDosingRecipeOperation);
  720. OP.Subscribe($"{Module}.ReplenPumpOn", ReplenPumpOnOperation);
  721. OP.Subscribe($"{Module}.ReplenPumpOff", ReplenPumpOffOperation);
  722. OP.Subscribe($"{Module}.SetPumpFactor", SetPumpFactor);
  723. OP.Subscribe($"{Module}.ManualDosing", ManualDosing);
  724. OP.Subscribe($"{Module}.StopManualDosing", StopManualDosing);
  725. OP.Subscribe($"{Module}.ResetBottleVolume", ResetBottleVolume);
  726. OP.Subscribe($"{Module}.DosingInitialize", DosingInitialize);
  727. OP.Subscribe($"{Module}.HedPowerOn", HedPowerOnAction);
  728. OP.Subscribe($"{Module}.HedPowerOff", HedPowerOffAction);
  729. OP.Subscribe($"{Module}.ResPowerOn", ResPowerOnAction);
  730. OP.Subscribe($"{Module}.ResPowerOff", ResPowerOffAction);
  731. OP.Subscribe($"{Module}.RegulatPumpSpeed", RegulatePumpSpeedOperation);
  732. OP.Subscribe($"{Module}.RegulatPumpOn", RegulatePumpOn);
  733. OP.Subscribe($"{Module}.RegulatPumpOff", RegulatePumpOff);
  734. }
  735. #region Regulat Pump
  736. /// <summary>
  737. /// 调速pump
  738. /// </summary>
  739. /// <param name="cmd"></param>
  740. /// <param name="args"></param>
  741. /// <returns></returns>
  742. private bool RegulatePumpSpeedOperation(string cmd, object[] args)
  743. {
  744. double MaxPumpSpeed = 0;
  745. if (SC.ContainsItem("Reservoir.MaxPumpSpeed"))
  746. {
  747. MaxPumpSpeed = SC.GetValue<double>("Reservoir.MaxPumpSpeed");
  748. }
  749. if (double.TryParse(args[0].ToString(), out double speed))
  750. {
  751. _regulatePumpSpeed = speed;
  752. if (_regulatePumpSpeed > MaxPumpSpeed)
  753. {
  754. _regulatePumpSpeed = SC.GetValue<double>("Reservoir.DefaultPumpSpeed");//恢复成默认泵速
  755. LOG.WriteLog(eEvent.WARN_METAL, Module, $"Pump speed:{_regulatePumpSpeed} is over max pump speed {MaxPumpSpeed}!");
  756. return false;
  757. }
  758. return RegulatePumpSpeed(_regulatePumpSpeed);
  759. }
  760. else
  761. {
  762. LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is nor invalid speed");
  763. return false;
  764. }
  765. }
  766. /// <summary>
  767. /// 设置泵速
  768. /// </summary>
  769. /// <param name="PumpSpeed"></param>
  770. /// <returns></returns>
  771. public bool RegulatePumpSpeed(double PumpSpeed)
  772. {
  773. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP_SPEED}");
  774. return IOModuleManager.Instance.WriteIoValue(ioName, PumpSpeed);
  775. }
  776. /// <summary>
  777. /// Pump On
  778. /// </summary>
  779. /// <param name="cmd"></param>
  780. /// <param name="args"></param>
  781. /// <returns></returns>
  782. public bool RegulatePumpOn(string cmd, object[] args)
  783. {
  784. string enableIOName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP}");
  785. return IOModuleManager.Instance.WriteIoValue(enableIOName, true);
  786. }
  787. /// <summary>
  788. /// Pump Off
  789. /// </summary>
  790. /// <param name="cmd"></param>
  791. /// <param name="args"></param>
  792. /// <returns></returns>
  793. public bool RegulatePumpOff(string cmd, object[] args)
  794. {
  795. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP}");
  796. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  797. }
  798. #endregion
  799. private bool HedPowerOnAction(string cmd, object[] args)
  800. {
  801. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  802. if (!string.IsNullOrEmpty(ioName))
  803. {
  804. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  805. if (!result)
  806. {
  807. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open HED Power Relay failed");
  808. return false;
  809. }
  810. return true;
  811. }
  812. else
  813. {
  814. return true;
  815. }
  816. }
  817. private bool HedPowerOffAction(string cmd, object[] args)
  818. {
  819. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  820. if (!string.IsNullOrEmpty(ioName))
  821. {
  822. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  823. if (!result)
  824. {
  825. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Close HED Power Relay failed");
  826. return false;
  827. }
  828. return true;
  829. }
  830. else
  831. {
  832. return true;
  833. }
  834. }
  835. private bool ResPowerOnAction(string cmd, object[] args)
  836. {
  837. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  838. if (!string.IsNullOrEmpty(ioName))
  839. {
  840. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  841. if (!result)
  842. {
  843. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open Res Power Relay failed");
  844. return false;
  845. }
  846. return true;
  847. }
  848. else
  849. {
  850. return true;
  851. }
  852. }
  853. private bool ResPowerOffAction(string cmd, object[] args)
  854. {
  855. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  856. if (!string.IsNullOrEmpty(ioName))
  857. {
  858. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  859. if (!result)
  860. {
  861. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Close Res Power Relay failed");
  862. return false;
  863. }
  864. return true;
  865. }
  866. else
  867. {
  868. return true;
  869. }
  870. }
  871. #region Operation
  872. /// <summary>
  873. /// 重置时长
  874. /// </summary>
  875. /// <param name="cmd"></param>
  876. /// <param name="objs"></param>
  877. /// <returns></returns>
  878. private bool ResetTotalTime(string cmd, object[] objs)
  879. {
  880. _persistentValue.TotalReplen = 0;
  881. _persistentValue.LastTotalReplen = 0;
  882. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  883. return true;
  884. }
  885. /// <summary>
  886. /// DisabledAction
  887. /// </summary>
  888. /// <param name="cmd"></param>
  889. /// <param name="param"></param>
  890. /// <returns></returns>
  891. private bool DisabledOperation(string cmd, object[] args)
  892. {
  893. string currentOperation = "Disabled";
  894. if (args.Length >= 1 && (bool)args[0])
  895. {
  896. foreach (var replenData in ReplenDatas)
  897. {
  898. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  899. {
  900. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  901. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  902. }
  903. }
  904. for (int i = 0; i < _replenNum; i++)
  905. {
  906. string replenName = "Replen" + (i + 1).ToString();
  907. if (_replenPersistentValue[replenName].IsDosingRunning)
  908. {
  909. _dosingSystemHelperLst[i].StopDosing();
  910. _currentDosingOperation[i] = DosingOperation.None;
  911. }
  912. }
  913. DosingEnterInit();
  914. }
  915. else
  916. {
  917. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  918. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  919. {
  920. string preOperation = _persistentValue.OperatingMode;
  921. if (reservoirEntity.IsBusy)
  922. {
  923. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Disabled mode");
  924. return false;
  925. }
  926. if (_persistentValue.OperatingMode == "Auto" && reservoirEntity.IsMetalBusy)
  927. {
  928. string busymodule = "";
  929. if (_metalDevices != null)
  930. {
  931. foreach (var item in _metalDevices)
  932. {
  933. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(item.Module.ToString());
  934. if (metalEntity != null && metalEntity.IsBusy)
  935. {
  936. busymodule += metalEntity.Module.ToString() + "/";
  937. }
  938. }
  939. }
  940. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{busymodule} is Busy, can't switch to Disabled mode");
  941. return false;
  942. }
  943. foreach (var metalDevice in _metalDevices)
  944. {
  945. metalDevice.DisabledOperation("", null);
  946. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(metalDevice.Module);
  947. metalEntity.AbortRecipe(null);
  948. metalDevice.EnterDisabledOperation();
  949. }
  950. EnterDisabledOperation();
  951. reservoirEntity.EnterInit();
  952. _persistentValue.OperatingMode = currentOperation;
  953. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  954. }
  955. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  956. _currentOperation = ReservoirOperation.None;
  957. }
  958. return true;
  959. }
  960. /// <summary>
  961. /// ManualAction
  962. /// </summary>
  963. /// <param name="cmd"></param>
  964. /// <param name="param"></param>
  965. /// <returns></returns>
  966. private bool ManualOperation(string cmd, object[] args)
  967. {
  968. string currentOperation = "Manual";
  969. if (args.Length >= 1 && (bool)args[0])
  970. {
  971. foreach (var replenData in ReplenDatas)
  972. {
  973. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  974. {
  975. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  976. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  977. }
  978. }
  979. DosingEnterInit();
  980. }
  981. else
  982. {
  983. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  984. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  985. {
  986. string preOperation = _persistentValue.OperatingMode;
  987. if (reservoirEntity.IsBusy)
  988. {
  989. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Manual mode");
  990. return false;
  991. }
  992. if (_persistentValue.OperatingMode == "Auto" && reservoirEntity.IsMetalBusy)
  993. {
  994. string busymodule = "";
  995. if (_metalDevices != null)
  996. {
  997. foreach (var item in _metalDevices)
  998. {
  999. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(item.Module.ToString());
  1000. if (metalEntity != null && metalEntity.IsBusy)
  1001. {
  1002. busymodule += metalEntity.Module.ToString() + "/";
  1003. }
  1004. }
  1005. }
  1006. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{busymodule} is Busy, can't switch to Manual mode");
  1007. return false;
  1008. }
  1009. foreach (var metalDevice in _metalDevices)
  1010. {
  1011. metalDevice.ManualOperation("", null);
  1012. }
  1013. reservoirEntity.EnterInit();
  1014. if (_reservoirData.DiReplen) DIReplenOff("", null);
  1015. _persistentValue.OperatingMode = currentOperation;
  1016. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  1017. }
  1018. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1019. _currentOperation = ReservoirOperation.None;
  1020. }
  1021. return true;
  1022. }
  1023. /// <summary>
  1024. /// AutoAction
  1025. /// </summary>
  1026. /// <param name="cmd"></param>
  1027. /// <param name="param"></param>
  1028. /// <returns></returns>
  1029. private bool AutoOperation(string cmd, object[] args)
  1030. {
  1031. if (!_reservoirData.LowLevel)
  1032. {
  1033. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Lowlevel was activated, can't switch to Auto mode");
  1034. return false;
  1035. }
  1036. string currentOperation = "Auto";
  1037. if (args.Length >= 1 && (bool)args[0])
  1038. {
  1039. foreach (var replenData in ReplenDatas)
  1040. {
  1041. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  1042. {
  1043. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  1044. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  1045. }
  1046. }
  1047. DosingEnterInit();
  1048. }
  1049. else
  1050. {
  1051. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1052. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  1053. {
  1054. string preOperation = _persistentValue.OperatingMode;
  1055. if (reservoirEntity.IsBusy)
  1056. {
  1057. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Auto mode");
  1058. return false;
  1059. }
  1060. reservoirEntity.EnterInit();
  1061. _persistentValue.OperatingMode = currentOperation;
  1062. if (_reservoirData.DiReplen) DIReplenOff("", null);
  1063. _isDiReplenInFault = false;
  1064. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  1065. }
  1066. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1067. }
  1068. return true;
  1069. }
  1070. /// <summary>
  1071. /// EngineeringModeAction
  1072. /// </summary>
  1073. /// <param name="cmd"></param>
  1074. /// <param name="param"></param>
  1075. /// <returns></returns>
  1076. private bool EngineeringModeOperation(string cmd, object[] args)
  1077. {
  1078. string currentRecipeOperation = "Engineering";
  1079. if (_persistentValue != null)
  1080. {
  1081. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  1082. }
  1083. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1084. return true;
  1085. }
  1086. /// <summary>
  1087. /// ProductionAction
  1088. /// </summary>
  1089. /// <param name="cmd"></param>
  1090. /// <param name="param"></param>
  1091. /// <returns></returns>
  1092. private bool ProductionModeOperation(string cmd, object[] args)
  1093. {
  1094. string currentRecipeOperation = "Production";
  1095. if (_persistentValue != null)
  1096. {
  1097. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  1098. }
  1099. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1100. return true;
  1101. }
  1102. /// <summary>
  1103. /// 加载Recipe
  1104. /// </summary>
  1105. /// <param name="cmd"></param>
  1106. /// <param name="args"></param>
  1107. /// <returns></returns>
  1108. private bool LoadRecipeOperation(string cmd, object[] args)
  1109. {
  1110. _persistentValue.Recipe = args[0].ToString();
  1111. string[] fileRoute = _persistentValue.Recipe.Split('\\');
  1112. string recipeRoute = "";
  1113. if (fileRoute.Length > 2)
  1114. {
  1115. recipeRoute = fileRoute[fileRoute.Length - 2];
  1116. }
  1117. try
  1118. {
  1119. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  1120. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module.ToString());
  1121. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Load {recipeRoute} Recipe {_resRecipe.Ppid} Success");
  1122. }
  1123. catch
  1124. {
  1125. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Load {recipeRoute} Recipe {_persistentValue.Recipe} failed");
  1126. }
  1127. return true;
  1128. }
  1129. /// <summary>
  1130. /// DiReplen On
  1131. /// </summary>
  1132. /// <param name="cmd"></param>
  1133. /// <param name="args"></param>
  1134. /// <returns></returns>
  1135. public bool DIReplenOnOperation(string cmd, object[] args)
  1136. {
  1137. return DIReplenOn(true);
  1138. }
  1139. /// <summary>
  1140. /// 自动注水
  1141. /// </summary>
  1142. /// <returns></returns>
  1143. public bool DIReplenOn(bool showError)
  1144. {
  1145. ReservoirEntity entity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1146. if (ReservoirData.WaterLevel > SC.GetValue<double>($"Reservoir.{Module}.HighLevel"))
  1147. {
  1148. if(entity!=null && !entity.IsError)
  1149. {
  1150. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Highlevel is activate");
  1151. }
  1152. return false;
  1153. }
  1154. if(!_reservoirData.LowLevel) //信号是相反的
  1155. {
  1156. if (entity != null && !entity.IsError)
  1157. {
  1158. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel low is Activate");
  1159. }
  1160. return false;
  1161. }
  1162. bool preCondition = CheckPreDiReplenCondition(showError);
  1163. if (!preCondition)
  1164. {
  1165. return false;
  1166. }
  1167. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{DI_REPLEN}");
  1168. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1169. if (result)
  1170. {
  1171. _persistentValue.IsDiReplenOn = true;
  1172. }
  1173. return result;
  1174. }
  1175. /// <summary>
  1176. /// 打开继电器
  1177. /// </summary>
  1178. /// <returns></returns>
  1179. public void ResPowerOn()
  1180. {
  1181. bool result = false;
  1182. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  1183. if (!string.IsNullOrEmpty(ioName))
  1184. {
  1185. result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1186. if (!result)
  1187. {
  1188. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open {Module} Power Relay failed");
  1189. }
  1190. }
  1191. ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  1192. if (!string.IsNullOrEmpty(ioName))
  1193. {
  1194. result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1195. if (!result)
  1196. {
  1197. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open {Module} Hed Power Relay failed");
  1198. }
  1199. }
  1200. }
  1201. /// <summary>
  1202. /// 检验DiReplen前置条件
  1203. /// </summary>
  1204. /// <returns></returns>
  1205. public bool CheckPreDiReplenCondition(bool showError)
  1206. {
  1207. if (!CheckFacilitiesDiReplenStatus() && showError)
  1208. {
  1209. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Facilities DiReplen is Off");
  1210. return false;
  1211. }
  1212. SafetyDevice safetyDevice = DEVICE.GetDevice<SafetyDevice>("Safety");
  1213. if (safetyDevice != null && safetyDevice.SafetyData.ReservoirHighLevel)
  1214. {
  1215. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Safety high is Activate");
  1216. return false;
  1217. }
  1218. if (CheckOtherReservoirDiReplenStatus(showError))
  1219. {
  1220. return false;
  1221. }
  1222. return true;
  1223. }
  1224. /// <summary>
  1225. /// 检验总Di有没有开
  1226. /// </summary>
  1227. /// <returns></returns>
  1228. private bool CheckFacilitiesDiReplenStatus()
  1229. {
  1230. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  1231. if (systemFacilities != null)
  1232. {
  1233. return systemFacilities.DIReplenEnable;
  1234. }
  1235. return false;
  1236. }
  1237. /// <summary>
  1238. /// 检验是否其他Reservoir Direplen已经
  1239. /// </summary>
  1240. /// <returns></returns>
  1241. private bool CheckOtherReservoirDiReplenStatus(bool showError)
  1242. {
  1243. List<string> reservoirs = ReservoirItemManager.Instance.InstalledModules;
  1244. foreach (string item in reservoirs)
  1245. {
  1246. if (item != Module)
  1247. {
  1248. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(item);
  1249. if (reservoirItem.SubType == STRATUS)
  1250. {
  1251. StandardHotReservoirDevice tmpDevice = DEVICE.GetDevice<StandardHotReservoirDevice>(item);
  1252. if (tmpDevice.ReservoirData.DiReplen && showError)
  1253. {
  1254. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} direplen valve is on");
  1255. return true;
  1256. }
  1257. }
  1258. else
  1259. {
  1260. CompactMembranReservoirDevice tmpDevice = DEVICE.GetDevice<CompactMembranReservoirDevice>(item);
  1261. if (tmpDevice.ReservoirData.ANDiReplen && showError)
  1262. {
  1263. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} ANDireplen valve is on");
  1264. return true;
  1265. }
  1266. if (tmpDevice.ReservoirData.CADiReplen && showError)
  1267. {
  1268. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} CADireplen valve is on");
  1269. return true;
  1270. }
  1271. }
  1272. }
  1273. }
  1274. return false;
  1275. }
  1276. /// <summary>
  1277. /// DiReplen Off
  1278. /// </summary>
  1279. /// <param name="cmd"></param>
  1280. /// <param name="args"></param>
  1281. /// <returns></returns>
  1282. private bool DIReplenOff(string cmd, object[] args)
  1283. {
  1284. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{DI_REPLEN}");
  1285. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  1286. if (result)
  1287. {
  1288. _persistentValue.IsDiReplenOn = false;
  1289. if (_currentOperation == ReservoirOperation.ManualDiReplen || _currentOperation == ReservoirOperation.AutoDiReplen)
  1290. {
  1291. _currentOperation = ReservoirOperation.None;
  1292. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  1293. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1294. }
  1295. }
  1296. return result;
  1297. }
  1298. /// <summary>
  1299. /// 手动注水
  1300. /// </summary>
  1301. /// <param name="cmd"></param>
  1302. /// <param name="args"></param>
  1303. /// <returns></returns>
  1304. private bool ManualDiReplen(string cmd, object[] args)
  1305. {
  1306. if (_currentOperation != ReservoirOperation.None)
  1307. {
  1308. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentOperation},cannot execute ManualDireplen operation");
  1309. return false;
  1310. }
  1311. bool result = DIReplenOnOperation("", null);
  1312. if (result)
  1313. {
  1314. _currentOperation = ReservoirOperation.ManualDiReplen;
  1315. _persistentValue.DiReplenTime = DateTime.Now;
  1316. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1317. int.TryParse(args[0].ToString(), out _manualReplenSecond);
  1318. }
  1319. return result;
  1320. }
  1321. /// <summary>
  1322. /// 自动注水
  1323. /// </summary>
  1324. /// <returns></returns>
  1325. public bool AutoDireplen()
  1326. {
  1327. if (!_reservoirData.LowLevel && !_isAutoDIReplenError)
  1328. {
  1329. _isAutoDIReplenError = true;
  1330. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"LowLevel is activate,Can't AutoDireplen");
  1331. return false;
  1332. }
  1333. else
  1334. {
  1335. _isAutoDIReplenError = false;
  1336. }
  1337. if (_currentOperation != ReservoirOperation.None)
  1338. {
  1339. return false;
  1340. }
  1341. if (_resRecipe == null)
  1342. {
  1343. return false;
  1344. }
  1345. bool result = DIReplenOn(false);
  1346. if (result)
  1347. {
  1348. _currentOperation = ReservoirOperation.AutoDiReplen;
  1349. _persistentValue.DiReplenTime = DateTime.Now;
  1350. }
  1351. return result;
  1352. }
  1353. /// <summary>
  1354. /// 启动PH检测
  1355. /// </summary>
  1356. public bool StartDetectPHValve()
  1357. {
  1358. string phProbeType = "";
  1359. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1360. if (reservoirItem != null)
  1361. {
  1362. phProbeType = reservoirItem.PHProbeType;
  1363. }
  1364. if (_persistentValue.OperatingMode == MANUAL || string.IsNullOrEmpty(phProbeType))
  1365. {
  1366. return false;
  1367. }
  1368. _phState = _phRoutine.Start();
  1369. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "Start Detect PH");
  1370. return true;
  1371. }
  1372. /// <summary>
  1373. /// 打开PH Valve
  1374. /// </summary>
  1375. /// <returns></returns>
  1376. public bool PHValveOn()
  1377. {
  1378. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{PH_FLOW_VALVE}");
  1379. return IOModuleManager.Instance.WriteIoValue(ioName, true);
  1380. }
  1381. /// <summary>
  1382. /// 关闭PH Valve
  1383. /// </summary>
  1384. /// <returns></returns>
  1385. public bool PHValveOff()
  1386. {
  1387. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{PH_FLOW_VALVE}");
  1388. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  1389. }
  1390. /// <summary>
  1391. /// CAFlowRateCheck
  1392. /// </summary>
  1393. private void CAFlowRateCheck()
  1394. {
  1395. if (_resRecipe == null) return;
  1396. for (int i = 0; i < _metalDevices.Count; i++)
  1397. {
  1398. StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
  1399. if (hotMetalDevice != null && !hotMetalDevice.IsDisable && hotMetalDevice.IsAuto)
  1400. {
  1401. if (hotMetalDevice.MetalDeviceData == null || !hotMetalDevice.MetalDeviceData.Circulation) continue;
  1402. if (!hotMetalDevice.FlowValveStable) continue;
  1403. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(hotMetalDevice.Name);
  1404. double cellFlow = hotMetalDevice.MetalDeviceData.CellFlow;
  1405. if (cellFlow < _resRecipe.CAFlowRateErrorLow)
  1406. {
  1407. if (!metalEntity.IsError)
  1408. {
  1409. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"cell {hotMetalDevice.Name} cellflow:{cellFlow} is less than recipe's CAFlowRateErrorLow parameter:{_resRecipe.CAFlowRateErrorLow}");
  1410. metalEntity.PostMsg(MetalMsg.Error);
  1411. }
  1412. }
  1413. else if (cellFlow < _resRecipe.CAFlowRateWarningLow)
  1414. {
  1415. if (!_isCAFlowRateWARN[i])
  1416. {
  1417. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"cell {hotMetalDevice.Name} cellflow:{cellFlow} is less than recipe's CAFlowRateWarningLow parameter:{_resRecipe.CAFlowRateWarningLow}");
  1418. _isCAFlowRateWARN[i] = true;
  1419. }
  1420. }
  1421. else
  1422. {
  1423. _isCAFlowRateWARN[i] = false;
  1424. }
  1425. }
  1426. }
  1427. }
  1428. /// <summary>
  1429. /// Temperature Check
  1430. /// </summary>
  1431. private void TemperatureCheck()
  1432. {
  1433. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1434. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  1435. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  1436. if (temperatureController == null || temperatureController.TemperatureData == null || _resRecipe == null
  1437. || temperatureController.TemperatureData.ControlOperationModel != ENABLE) return;
  1438. double tempValue = temperatureController.TemperatureData.ReserviorTemperature;
  1439. if (tempValue > _resRecipe.TemperatureErrorHigh && !reservoirEntity.IsError)
  1440. {
  1441. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe's TemperatureErrorHigh parameter:{_resRecipe.TemperatureErrorHigh}");
  1442. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1443. }
  1444. else if (tempValue < _resRecipe.TemperatureErrorLow && !reservoirEntity.IsError)
  1445. {
  1446. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is less than recipe's TemperatureErrorLow parameter:{_resRecipe.TemperatureErrorLow}");
  1447. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1448. }
  1449. else if (tempValue > _resRecipe.TemperatureWarningHigh)
  1450. {
  1451. if (!_isTCControlWARN)
  1452. {
  1453. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe's TemperatureWarningHigh parameter:{_resRecipe.TemperatureWarningHigh}");
  1454. _isTCControlWARN = true;
  1455. }
  1456. }
  1457. else if (tempValue < _resRecipe.TemperatureWarningLow)
  1458. {
  1459. if (!_isTCControlWARN)
  1460. {
  1461. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is less than recipe's TemperatureWarningLow parameter:{_resRecipe.TemperatureWarningLow}");
  1462. _isTCControlWARN = true;
  1463. }
  1464. }
  1465. else
  1466. {
  1467. _isTCControlWARN = false;
  1468. }
  1469. }
  1470. /// <summary>
  1471. /// CMMPowerCheck
  1472. /// </summary>
  1473. private void CMMPowerCheck()
  1474. {
  1475. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1476. ReservoirItem _reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1477. if (!string.IsNullOrEmpty(_reservoirItem.CMMSupplyID))
  1478. {
  1479. CellPowerSupplier _powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(_reservoirItem.CMMSupplyID);
  1480. if (_powerSupplier == null || _powerSupplier.PowerSupplierData == null || _resRecipe == null || !_resRecipe.CMMEnable || !_powerSupplier.PowerSupplierData.Enabled || _powerSupplier.PowerSupplierData.Current == 0) return;
  1481. //CMM Current Check
  1482. double current = _powerSupplier.PowerSupplierData.Current;
  1483. if (current > _resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentFaultPercent / 100))
  1484. {
  1485. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is over error upper limit:{_resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentFaultPercent / 100)} based on recipe's CMMCurrentFaultPercent parameter:{_resRecipe.CMMCurrentFaultPercent} %");
  1486. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1487. if (_powerSupplier.PowerSupplierData.Enabled)
  1488. {
  1489. _powerSupplier.DisableOperation("", null);
  1490. _persistentValue.CMMStartTime = DateTime.MinValue;
  1491. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1492. }
  1493. }
  1494. else if (current < _resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentFaultPercent / 100))
  1495. {
  1496. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is less than error lower limit:{_resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentFaultPercent / 100)} based on recipe's CMMCurrentFaultPercent parameter:{_resRecipe.CMMCurrentFaultPercent}%");
  1497. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1498. if (_powerSupplier.PowerSupplierData.Enabled)
  1499. {
  1500. _powerSupplier.DisableOperation("", null);
  1501. _persistentValue.CMMStartTime = DateTime.MinValue;
  1502. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1503. }
  1504. }
  1505. else if (current > _resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentWarningPercent / 100))
  1506. {
  1507. if (!_isCMMPowerCurrentWARN)
  1508. {
  1509. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is over warning upper limit:{_resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentWarningPercent / 100)} based on recipe's CMMCurrentWarningPercent parameter:{_resRecipe.CMMCurrentWarningPercent}%");
  1510. _isCMMPowerCurrentWARN = true;
  1511. }
  1512. }
  1513. else if (current < _resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentWarningPercent / 100))
  1514. {
  1515. if (!_isCMMPowerCurrentWARN)
  1516. {
  1517. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is less than warning lower limit{_resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentWarningPercent / 100)} based on recipe's CMMCurrentWarningPercent parameter:{_resRecipe.CMMCurrentWarningPercent}%");
  1518. _isCMMPowerCurrentWARN = true;
  1519. }
  1520. }
  1521. else
  1522. {
  1523. _isCMMPowerCurrentWARN = false;
  1524. }
  1525. //CMM Voltage Check
  1526. double voltage = _powerSupplier.PowerSupplierData.Voltage;
  1527. if (voltage < _resRecipe.CMMMinVoltage)
  1528. {
  1529. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} voltage:{voltage} is less than recipe's CMMMinVoltage parameter:{_resRecipe.CMMMinVoltage}");
  1530. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1531. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1532. }
  1533. //CMM Flow Check
  1534. double flow = ReservoirData.Flow;
  1535. double cmmFlowHighFault = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowHighFault");
  1536. double cmmFlowHighWarning = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowHighWarning");
  1537. double cmmFlowLowFault = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowLowFault");
  1538. double cmmFlowLowWarning = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowLowWarning");
  1539. if (flow < cmmFlowLowFault)
  1540. {
  1541. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM flow:{flow} is less than config item CMMFlowLowFault:{cmmFlowLowFault}");
  1542. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1543. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1544. }
  1545. else if (flow < cmmFlowLowWarning)
  1546. {
  1547. if (!_isCMMPowerFlowWARN)
  1548. {
  1549. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM flow:{flow} is less than config item CMMFlowLowWarning:{cmmFlowLowWarning}");
  1550. _isCMMPowerFlowWARN = true;
  1551. }
  1552. }
  1553. else if (flow > cmmFlowHighFault)
  1554. {
  1555. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM flow:{flow} is over config item CMMFlowHighFault:{cmmFlowLowFault}");
  1556. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1557. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1558. }
  1559. else if (flow > cmmFlowHighWarning)
  1560. {
  1561. if (!_isCMMPowerFlowWARN)
  1562. {
  1563. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM flow:{flow} is over config item CMMFlowHighWarning:{cmmFlowLowWarning}");
  1564. _isCMMPowerFlowWARN = true;
  1565. }
  1566. }
  1567. else
  1568. {
  1569. _isCMMPowerFlowWARN = false;
  1570. }
  1571. }
  1572. }
  1573. #region DosingSystem
  1574. /// <summary>
  1575. /// 加载Replen Recipe
  1576. /// </summary>
  1577. /// <param name="cmd"></param>
  1578. /// <param name="args"></param>
  1579. /// <returns></returns>
  1580. private bool LoadDosingRecipeOperation(string cmd, object[] args)
  1581. {
  1582. string replenName = args[1].ToString();
  1583. int replenID = int.Parse(args[1].ToString().Substring(6, 1));
  1584. string replenRecipe = args[0].ToString();
  1585. _rdsRecipe[replenID - 1] = RecipeFileManager.Instance.LoadGenericityRecipe<RdsRecipe>(replenRecipe);
  1586. _replenDatas[replenID - 1].RecipeName = args[2].ToString();
  1587. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Load Replen Recipe {_rdsRecipe[replenID - 1].Ppid} Success");
  1588. return true;
  1589. }
  1590. #region Replen Pump
  1591. /// <summary>
  1592. /// Replen Pump On 操作(根据PumpFactor和InitialDosingSpeed调速)
  1593. /// </summary>
  1594. /// <param name="cmd"></param>
  1595. /// <param name="args"></param>
  1596. /// <returns></returns>
  1597. public bool ReplenPumpOnOperation(string cmd, object[] args)
  1598. {
  1599. string replenName = args[0].ToString();
  1600. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1601. //加载InitialDosingSpeed
  1602. double InitialDosingSpeed = 0;
  1603. if (SC.ContainsItem($"Reservoir.{Module}.InitialDosingSpeed"))
  1604. {
  1605. InitialDosingSpeed = SC.GetValue<double>($"Reservoir.{Module}.InitialDosingSpeed");
  1606. if (InitialDosingSpeed == 0)
  1607. {
  1608. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1609. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "InitialDosingSpeed is zero. Can't open replen pump");
  1610. return false;
  1611. }
  1612. }
  1613. else
  1614. {
  1615. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Configuration item of InitialDosingSpeed doesn't exist!");
  1616. return false;
  1617. }
  1618. //加载ReplenPumpFactor
  1619. double PumpFactor = 0;
  1620. PumpFactor = _replenPersistentValue[replenName].ReplenPumpFactor;
  1621. if (PumpFactor == 0)
  1622. {
  1623. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1624. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "PumpFactor is zero. Can't open replen pump");
  1625. return false;
  1626. }
  1627. //计算PumpSpeed(mL/min)
  1628. double replenPumpSpeed = InitialDosingSpeed * PumpFactor;
  1629. SCConfigItem item = SC.GetConfigItem($"Reservoir.{Module}.InitialDosingSpeed");
  1630. double speedMax = double.Parse(item.Max);
  1631. if (replenPumpSpeed > speedMax) replenPumpSpeed = speedMax;
  1632. bool result = ReplenPump(replenPumpSpeed / PUMP_SPEED_CONVERT, replenID);
  1633. if (!result)
  1634. {
  1635. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Opening replen{replenID} pump is failed");
  1636. _replenDatas[replenID - 1].ReplenPumpSpeed = 0;
  1637. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1638. return false;
  1639. }
  1640. _replenDatas[replenID - 1].ReplenPumpSpeed = replenPumpSpeed;
  1641. _replenDatas[replenID - 1].ReplenPumpEnable = true;
  1642. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Replen{replenID} pump is opened");
  1643. return true;
  1644. }
  1645. /// <summary>
  1646. /// Replen Pump Off操作
  1647. /// </summary>
  1648. /// <param name="cmd"></param>
  1649. /// <param name="args"></param>
  1650. /// <returns></returns>
  1651. public bool ReplenPumpOffOperation(string cmd, object[] args)
  1652. {
  1653. string replenName = args[0].ToString();
  1654. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1655. bool result = ReplenPump(0, replenID);
  1656. if (!result)
  1657. {
  1658. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Closing replen{replenID} pump is failed");
  1659. return false;
  1660. }
  1661. _replenDatas[replenID - 1].ReplenPumpSpeed = 0;
  1662. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1663. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Replen{replenID} pump is closed");
  1664. return true;
  1665. }
  1666. /// <summary>
  1667. /// Replen Pump WriteIOValue
  1668. /// </summary>
  1669. /// <param name="speed"></param>
  1670. /// <returns></returns>
  1671. private bool ReplenPump(double speed, int replenNum)
  1672. {
  1673. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.Replen{replenNum}PumpSpeed");
  1674. return IOModuleManager.Instance.WriteIoValue(ioName, speed);
  1675. }
  1676. #endregion
  1677. /// <summary>
  1678. /// 设置PumpFactor
  1679. /// </summary>
  1680. /// <param name="cmd"></param>
  1681. /// <param name="args"></param>
  1682. /// <returns></returns>
  1683. public bool SetPumpFactor(string cmd, object[] args)
  1684. {
  1685. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1686. double targetPumpFactor = (double)args[1];
  1687. _dosingSystemHelperLst[replenID - 1].SetPumpfactor(targetPumpFactor);
  1688. return true;
  1689. }
  1690. /// <summary>
  1691. /// 手动Dosing
  1692. /// </summary>
  1693. /// <param name="cmd"></param>
  1694. /// <param name="args"></param>
  1695. /// <returns></returns>
  1696. private bool ManualDosing(string cmd, object[] args)
  1697. {
  1698. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1699. if (reservoirEntity == null || !_dosingCommonHelper.IsDosingSystemInitialized)
  1700. {
  1701. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing System is not initialized!");
  1702. return true;
  1703. }
  1704. string replenName = args[0].ToString();
  1705. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1706. double manualDosingVolume = (double)args[1];
  1707. if (manualDosingVolume == 0)
  1708. {
  1709. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing Volume is zero, can't do manual dosing");
  1710. return false;
  1711. }
  1712. if (!CheckandUpdateBottleLevel(replenName, manualDosingVolume))
  1713. {
  1714. return false;
  1715. }
  1716. if (_replenPersistentValue[replenName].IsDosingRunning)
  1717. {
  1718. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing is runnning, can't do manual dosing");
  1719. return false;
  1720. }
  1721. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "ManualDosing starts now");
  1722. _currentDosingOperation[replenID - 1] = DosingOperation.ManualDosing;
  1723. bool result = _dosingSystemHelperLst[replenID - 1].StartDosing(manualDosingVolume, false);
  1724. return result;
  1725. }
  1726. /// <summary>
  1727. /// 停止手动Dosing
  1728. /// </summary>
  1729. /// <param name="cmd"></param>
  1730. /// <param name="args"></param>
  1731. /// <returns></returns>
  1732. private bool StopManualDosing(string cmd, object[] args)
  1733. {
  1734. string replenName = args[0].ToString();
  1735. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1736. if (!_replenPersistentValue[replenName].IsDosingRunning)
  1737. {
  1738. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "ManualDosing is not running. Can't stop!");
  1739. }
  1740. _currentDosingOperation[replenID - 1] = DosingOperation.None;
  1741. bool result = _dosingSystemHelperLst[replenID - 1].StopDosing();
  1742. if (result)
  1743. {
  1744. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "ManualDosing has stopped now");
  1745. }
  1746. return result;
  1747. }
  1748. /// <summary>
  1749. /// 检查并更新BottleLevel状态
  1750. /// </summary>
  1751. /// <param name="replenName"></param>
  1752. /// <param name="targetVolume"></param>
  1753. public bool CheckandUpdateBottleLevel(string replenName, double targetVolume = -1, bool isError = true)
  1754. {
  1755. int replenId = int.Parse(replenName.Substring(6, 1));
  1756. double remainVolume = _replenPersistentValue[replenName].RemainDosingVolume;
  1757. bool result = true;
  1758. if (ReservoirData.ReplenLevel[replenId - 1])
  1759. {
  1760. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Full.ToString();
  1761. if (targetVolume > remainVolume)
  1762. {
  1763. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Warning.ToString();
  1764. if (isError)
  1765. {
  1766. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current Bottle is in Warning Level!");
  1767. }
  1768. result = false;
  1769. }
  1770. }
  1771. else
  1772. {
  1773. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Empty.ToString();
  1774. if (isError)
  1775. {
  1776. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current Bottle is in Empty Level!");
  1777. }
  1778. result = false;
  1779. }
  1780. return result;
  1781. }
  1782. /// <summary>
  1783. /// Reset BottleVolume
  1784. /// </summary>
  1785. /// <param name="cmd"></param>
  1786. /// <param name="args"></param>
  1787. /// <returns></returns>
  1788. private bool ResetBottleVolume(string cmd, object[] args)
  1789. {
  1790. string replenName = args[0].ToString();
  1791. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1792. if (SC.ContainsItem($"Reservoir.{Module}.BottleReserveVolume{replenID}"))
  1793. {
  1794. _replenPersistentValue[replenName].RemainDosingVolume = SC.GetValue<double>($"Reservoir.{Module}.BottleReserveVolume{replenID}");
  1795. }
  1796. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenName);
  1797. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Bottle Reserve Volume of Replen{replenID} has been reset now");
  1798. return true;
  1799. }
  1800. /// <summary>
  1801. /// DosingSystem初始化
  1802. /// </summary>
  1803. /// <param name="cmd"></param>
  1804. /// <param name="args"></param>
  1805. /// <returns></returns>
  1806. private bool DosingInitialize(string cmd, object[] args)
  1807. {
  1808. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1809. if (reservoirEntity == null || !reservoirEntity.IsInitialized)
  1810. {
  1811. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is not initialized");
  1812. return false;
  1813. }
  1814. return _dosingCommonHelper.DosingInitialize(); ;
  1815. }
  1816. /// <summary>
  1817. /// Enetr Init State
  1818. /// </summary>
  1819. /// <param name="cmd"></param>
  1820. /// <param name="args"></param>
  1821. /// <returns></returns>
  1822. private bool DosingEnterInit()
  1823. {
  1824. return _dosingCommonHelper.DosingEnterInit();
  1825. }
  1826. #endregion
  1827. /// <summary>
  1828. /// Enter Disabled Operation
  1829. /// </summary>
  1830. private void EnterDisabledOperation()
  1831. {
  1832. ReservoirItem _reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1833. //关CMMPower
  1834. if (!string.IsNullOrEmpty(_reservoirItem.CMMSupplyID))
  1835. {
  1836. CellPowerSupplier powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(_reservoirItem.CMMSupplyID);
  1837. if (powerSupplier != null && powerSupplier.PowerSupplierData.Enabled) powerSupplier.DisableOperation("", null);
  1838. }
  1839. //关TC
  1840. if (!string.IsNullOrEmpty(_reservoirItem.TCID))
  1841. {
  1842. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(_reservoirItem.TCID);
  1843. if (temperatureController != null) temperatureController.DisableOperation("", null);
  1844. }
  1845. _phRoutine.Abort();
  1846. if (_reservoirData.PHFlowValve)
  1847. {
  1848. PHValveOff();
  1849. }
  1850. if (_reservoirData.DiReplen)
  1851. {
  1852. DIReplenOff("", null);
  1853. }
  1854. }
  1855. /// <summary>
  1856. /// Set Export CMMUsage
  1857. /// </summary>
  1858. public void SetExportCMMUsage()
  1859. {
  1860. _isExportCMMUsage = true;
  1861. }
  1862. /// <summary>
  1863. /// ReservoirUsage监控
  1864. /// </summary>
  1865. public void ReservoirUsageMonitor()
  1866. {
  1867. ReservoirUsage reservoirUsage = ReservoirUsageManager.Instance.GetReservoirUsage(Module);
  1868. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1869. if (reservoirUsage == null || reservoirEntity == null) return;
  1870. //reservoirTotalAmpHours Check
  1871. double reservoirTotalAmpHoursWarningLimit = 0;
  1872. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalAmpHoursWarningLimit"))
  1873. {
  1874. reservoirTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ReservoirTotalAmpHoursWarningLimit");
  1875. }
  1876. double reservoirTotalAmpHoursFaultLimit = 0;
  1877. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalAmpHoursFaultLimit"))
  1878. {
  1879. reservoirTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ReservoirTotalAmpHoursFaultLimit");
  1880. }
  1881. if (reservoirUsage.TotalUsage > reservoirTotalAmpHoursFaultLimit && reservoirTotalAmpHoursFaultLimit != 0)
  1882. {
  1883. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Total Usage(AHr):{reservoirUsage.TotalUsage} is over config item ReservoirTotalAmpHoursFaultLimit:{reservoirTotalAmpHoursFaultLimit}");
  1884. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1885. AlarmListManager.Instance.AddDataError(Module,
  1886. $"TotalUsage", $"{Module} usage:{reservoirUsage.TotalUsage} is over ReservoirTotalAmpHoursFaultLimit:{reservoirTotalAmpHoursFaultLimit}");
  1887. }
  1888. else if (reservoirUsage.TotalUsage > reservoirTotalAmpHoursWarningLimit && reservoirTotalAmpHoursWarningLimit != 0)
  1889. {
  1890. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Total Usage(AHr):{reservoirUsage.TotalUsage} is over config item ReservoirTotalAmpHoursWarningLimit:{reservoirTotalAmpHoursWarningLimit}");
  1891. AlarmListManager.Instance.AddWarn(Module,
  1892. $"TotalUsage", $"{Module} usage:{reservoirUsage.TotalUsage} is over ReservoirTotalAmpHoursWarningLimit:{reservoirTotalAmpHoursWarningLimit}");
  1893. }
  1894. //MembraneTotalAmpHoursCheck
  1895. double membraneTotalAmpHoursWarningLimit = 0;
  1896. if (SC.ContainsItem($"Reservoir.{Module}.MembraneTotalAmpHoursWarningLimit"))
  1897. {
  1898. membraneTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.MembraneTotalAmpHoursWarningLimit");
  1899. }
  1900. double membraneTotalAmpHoursFaultLimit = 0;
  1901. if (SC.ContainsItem($"Reservoir.{Module}.MembraneTotalAmpHoursFaultLimit"))
  1902. {
  1903. membraneTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.MembraneTotalAmpHoursFaultLimit");
  1904. }
  1905. if (reservoirUsage.MembranceUsage > membraneTotalAmpHoursFaultLimit && membraneTotalAmpHoursFaultLimit != 0)
  1906. {
  1907. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Membrane Usage(AHr):{reservoirUsage.MembranceUsage} is over config item MembraneTotalAmpHoursFaultLimit:{membraneTotalAmpHoursFaultLimit}");
  1908. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1909. AlarmListManager.Instance.AddDataError(Module,
  1910. $"MembraneUsage", $"{Module} usage:{reservoirUsage.MembranceUsage} is over MembraneTotalAmpHoursFaultLimit:{membraneTotalAmpHoursFaultLimit}");
  1911. }
  1912. else if (reservoirUsage.MembranceUsage > membraneTotalAmpHoursWarningLimit && membraneTotalAmpHoursWarningLimit != 0)
  1913. {
  1914. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Membrane Usage(AHr):{reservoirUsage.MembranceUsage} is over config item MembraneTotalAmpHoursWarningLimit:{membraneTotalAmpHoursWarningLimit}");
  1915. AlarmListManager.Instance.AddWarn(Module,
  1916. $"MembraneUsage", $"{Module} usage:{reservoirUsage.MembranceUsage} is over MembraneTotalAmpHoursWarningLimit:{membraneTotalAmpHoursWarningLimit}");
  1917. }
  1918. //ANBathTotalAmpHoursCheck
  1919. //double anBathTotalAmpHoursWarningLimit = 0;
  1920. //if (SC.ContainsItem($"Reservoir.{Module}.ANBathTotalAmpHoursWarningLimit"))
  1921. //{
  1922. // anBathTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ANBathTotalAmpHoursWarningLimit");
  1923. //}
  1924. //double anBathTotalAmpHoursFaultLimit = 0;
  1925. //if (SC.ContainsItem($"Reservoir.{Module}.ANBathTotalAmpHoursFaultLimit"))
  1926. //{
  1927. // anBathTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ANBathTotalAmpHoursFaultLimit");
  1928. //}
  1929. //if (reservoirUsage.AnodeUsage > anBathTotalAmpHoursFaultLimit && anBathTotalAmpHoursFaultLimit != 0)
  1930. //{
  1931. // LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Anolyte Bath Usage(AHr):{reservoirUsage.AnodeUsage} is over config item ANBathTotalAmpHoursFaultLimit:{anBathTotalAmpHoursFaultLimit}");
  1932. // reservoirEntity.PostMsg(ReservoirMsg.Error);
  1933. // AlarmListManager.Instance.AddDataError(Module,
  1934. // $"AnodeUsage", $"{Module} usage:{reservoirUsage.AnodeUsage} is over ANBathTotalAmpHoursFaultLimit:{anBathTotalAmpHoursFaultLimit}");
  1935. //}
  1936. //else if (reservoirUsage.AnodeUsage > anBathTotalAmpHoursWarningLimit && anBathTotalAmpHoursWarningLimit != 0)
  1937. //{
  1938. // LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Anolyte Bath Usage(AHr):{reservoirUsage.AnodeUsage} is over config item ANBathTotalAmpHoursWarningLimit:{anBathTotalAmpHoursWarningLimit}");
  1939. // AlarmListManager.Instance.AddWarn(Module,
  1940. // $"AnodeUsage", $"{Module} usage:{reservoirUsage.AnodeUsage} is over ANBathTotalAmpHoursWarningLimit:{anBathTotalAmpHoursWarningLimit}");
  1941. //}
  1942. //BathTotalAmpHoursCheck
  1943. double bathTotalAmpHoursWarningLimit = 0;
  1944. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalAmpHoursWarningLimit"))
  1945. {
  1946. bathTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.BathTotalAmpHoursWarningLimit");
  1947. }
  1948. double bathTotalAmpHoursFaultLimit = 0;
  1949. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalAmpHoursFaultLimit"))
  1950. {
  1951. bathTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.BathTotalAmpHoursFaultLimit");
  1952. }
  1953. if (reservoirUsage.BathUsage > bathTotalAmpHoursFaultLimit && bathTotalAmpHoursFaultLimit != 0)
  1954. {
  1955. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Bath Usage(AHr):{reservoirUsage.BathUsage} is over config item BathTotalAmpHoursFaultLimit:{bathTotalAmpHoursFaultLimit}");
  1956. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1957. AlarmListManager.Instance.AddDataError(Module,
  1958. $"BathUsage", $"{Module} usage:{reservoirUsage.BathUsage} is over BathTotalAmpHoursFaultLimit:{bathTotalAmpHoursFaultLimit}");
  1959. }
  1960. else if (reservoirUsage.BathUsage > bathTotalAmpHoursWarningLimit && bathTotalAmpHoursWarningLimit != 0)
  1961. {
  1962. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Bath Usage(AHr):{reservoirUsage.BathUsage} is over config item BathTotalAmpHoursWarningLimit:{bathTotalAmpHoursWarningLimit}");
  1963. AlarmListManager.Instance.AddWarn(Module,
  1964. $"BathUsage", $"{Module} usage:{reservoirUsage.BathUsage} is over BathTotalAmpHoursWarningLimit:{bathTotalAmpHoursWarningLimit}");
  1965. }
  1966. //BathTotalDaysCheck
  1967. int bathTotalDaysWarningLimit = 0;
  1968. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalDaysWarningLimit"))
  1969. {
  1970. bathTotalDaysWarningLimit = SC.GetValue<int>($"Reservoir.{Module}.BathTotalDaysWarningLimit");
  1971. }
  1972. int bathTotalDaysFaultLimit = 0;
  1973. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalDaysFaultLimit"))
  1974. {
  1975. bathTotalDaysFaultLimit = SC.GetValue<int>($"Reservoir.{Module}.BathTotalDaysFaultLimit");
  1976. }
  1977. if (reservoirUsage.BathUsageDays > bathTotalDaysFaultLimit && bathTotalDaysFaultLimit != 0)
  1978. {
  1979. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Bath Usage(Days):{reservoirUsage.BathUsageDays} is over config item BathTotalDaysFaultLimit:{bathTotalDaysFaultLimit}");
  1980. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1981. AlarmListManager.Instance.AddDataError(Module,
  1982. $"BathUsageDays", $"{Module} usage:{reservoirUsage.BathUsageDays} is over BathTotalDaysFaultLimit:{bathTotalDaysFaultLimit}");
  1983. }
  1984. else if (reservoirUsage.BathUsageDays > bathTotalDaysWarningLimit && bathTotalDaysWarningLimit != 0)
  1985. {
  1986. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Bath Usage(Days):{reservoirUsage.BathUsage} is over config item BathTotalDaysWarningLimit:{bathTotalDaysWarningLimit}");
  1987. AlarmListManager.Instance.AddWarn(Module,
  1988. $"BathUsageDays", $"{Module} usage:{reservoirUsage.BathUsageDays} is over BathTotalDaysWarningLimit:{bathTotalDaysWarningLimit}");
  1989. }
  1990. //ReservoirTotalWafersCheck
  1991. int reservoirTotalWafersWarningLimit = 0;
  1992. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalWafersWarningLimit"))
  1993. {
  1994. reservoirTotalWafersWarningLimit = SC.GetValue<int>($"Reservoir.{Module}.ReservoirTotalWafersWarningLimit");
  1995. }
  1996. int reservoirTotalWafersFaultLimit = 0;
  1997. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalWafersFaultLimit"))
  1998. {
  1999. reservoirTotalWafersFaultLimit = SC.GetValue<int>($"Reservoir.{Module}.ReservoirTotalWafersFaultLimit");
  2000. }
  2001. if (reservoirUsage.TotalWafers > reservoirTotalWafersFaultLimit && reservoirTotalWafersFaultLimit != 0)
  2002. {
  2003. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Total Wafers:{reservoirUsage.TotalWafers} is over config item ReservoirTotalWafersFaultLimit:{reservoirTotalWafersFaultLimit}");
  2004. reservoirEntity.PostMsg(ReservoirMsg.Error);
  2005. AlarmListManager.Instance.AddDataError(Module,
  2006. $"TotalWafers", $"{Module} usage:{reservoirUsage.TotalWafers} is over ReservoirTotalWafersFaultLimit:{reservoirTotalWafersFaultLimit}");
  2007. }
  2008. else if (reservoirUsage.TotalWafers > reservoirTotalWafersWarningLimit && reservoirTotalWafersWarningLimit != 0)
  2009. {
  2010. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Total Wafers:{reservoirUsage.TotalWafers} is over config item ReservoirTotalWafersWarningLimit:{reservoirTotalWafersWarningLimit}");
  2011. AlarmListManager.Instance.AddWarn(Module,
  2012. $"TotalWafers", $"{Module} usage:{reservoirUsage.TotalWafers} is over ReservoirTotalWafersWarningLimit:{reservoirTotalWafersWarningLimit}");
  2013. }
  2014. //CMMAnodeTotalAmpHoursCheck
  2015. double cmmAnodeTotalAmpHoursWarningLimit = 0;
  2016. if (SC.ContainsItem($"Reservoir.{Module}.CMMAnodeTotalAmpHoursWarningLimit"))
  2017. {
  2018. cmmAnodeTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMAnodeTotalAmpHoursWarningLimit");
  2019. }
  2020. double cmmAnodeTotalAmpHoursFaultLimit = 0;
  2021. if (SC.ContainsItem($"Reservoir.{Module}.CMMAnodeTotalAmpHoursFaultLimit"))
  2022. {
  2023. cmmAnodeTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMAnodeTotalAmpHoursFaultLimit");
  2024. }
  2025. if (reservoirUsage.CMMAnodeUsage > cmmAnodeTotalAmpHoursFaultLimit && cmmAnodeTotalAmpHoursFaultLimit != 0)
  2026. {
  2027. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over config item CMMAnodeTotalAmpHoursFaultLimit:{cmmAnodeTotalAmpHoursFaultLimit}");
  2028. reservoirEntity.PostMsg(ReservoirMsg.Error);
  2029. AlarmListManager.Instance.AddDataError(Module,
  2030. $"CMMAnodeUsage", $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over CMMAnodeTotalAmpHoursFaultLimit:{cmmAnodeTotalAmpHoursFaultLimit}");
  2031. }
  2032. else if (reservoirUsage.CMMAnodeUsage > cmmAnodeTotalAmpHoursWarningLimit && cmmAnodeTotalAmpHoursWarningLimit != 0)
  2033. {
  2034. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over config item CMMAnodeTotalAmpHoursWarningLimit:{cmmAnodeTotalAmpHoursWarningLimit}");
  2035. AlarmListManager.Instance.AddWarn(Module,
  2036. $"CMMAnodeUsage", $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over CMMAnodeTotalAmpHoursWarningLimit:{cmmAnodeTotalAmpHoursWarningLimit}");
  2037. }
  2038. //CMMCathodeTotalAmpHoursCheck
  2039. double cmmCathodeTotalAmpHoursWarningLimit = 0;
  2040. if (SC.ContainsItem($"Reservoir.{Module}.CMMCathodeTotalAmpHoursWarningLimit"))
  2041. {
  2042. cmmCathodeTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMCathodeTotalAmpHoursWarningLimit");
  2043. }
  2044. double cmmCathodeTotalAmpHoursFaultLimit = 0;
  2045. if (SC.ContainsItem($"Reservoir.{Module}.CMMCathodeTotalAmpHoursFaultLimit"))
  2046. {
  2047. cmmCathodeTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMCathodeTotalAmpHoursFaultLimit");
  2048. }
  2049. if (reservoirUsage.CMMMembranceUsage > cmmCathodeTotalAmpHoursFaultLimit && cmmCathodeTotalAmpHoursFaultLimit != 0)
  2050. {
  2051. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over config item CMMCathodeTotalAmpHoursFaultLimit:{cmmCathodeTotalAmpHoursFaultLimit}");
  2052. reservoirEntity.PostMsg(ReservoirMsg.Error);
  2053. AlarmListManager.Instance.AddDataError(Module,
  2054. $"CMMCathodeUsage", $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over CMMCathodeTotalAmpHoursFaultLimit:{cmmCathodeTotalAmpHoursFaultLimit}");
  2055. }
  2056. else if (reservoirUsage.CMMMembranceUsage > cmmCathodeTotalAmpHoursWarningLimit && cmmCathodeTotalAmpHoursWarningLimit != 0)
  2057. {
  2058. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over config item CMMCathodeTotalAmpHoursWarningLimit:{cmmCathodeTotalAmpHoursWarningLimit}");
  2059. AlarmListManager.Instance.AddWarn(Module,
  2060. $"CMMCathodeUsage", $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over CMMCathodeTotalAmpHoursWarningLimit:{cmmCathodeTotalAmpHoursWarningLimit}");
  2061. }
  2062. }
  2063. #endregion
  2064. /// <summary>
  2065. /// 订阅变量数值发生变化
  2066. /// </summary>
  2067. private void SubscribeValueAction()
  2068. {
  2069. BeckhoffIoSubscribeUpdateVariable(FLOW);
  2070. BeckhoffIoSubscribeUpdateVariable(HED_FLOW);
  2071. BeckhoffIoSubscribeUpdateVariable(DI_REPLEN);
  2072. BeckhoffIoSubscribeUpdateVariable(PH_FLOW_VALVE);
  2073. BeckhoffIoSubscribeUpdateVariable(PH_VALUE);
  2074. BeckhoffIoSubscribeUpdateVariable(WATER_LEVEL);
  2075. BeckhoffIoSubscribeUpdateVariable(LOW_LEVEL);
  2076. BeckhoffIoSubscribeUpdateVariable(HIGH_LEVEL);
  2077. BeckhoffIoSubscribeUpdateVariable(SAFETY_HIGH_LEVEL);
  2078. BeckhoffIoSubscribeUpdateVariable(RESPOWERON);
  2079. BeckhoffIoSubscribeUpdateVariable(HEDPOWERON);
  2080. BeckhoffIoSubscribeUpdateVariable(REGULATE_PUMP_SIGNAL_IN);
  2081. BeckhoffIoSubscribeUpdateVariable(REGULATE_PUMP_SPEED);
  2082. for (int i = 0; i < _replenNum; i++)
  2083. {
  2084. BeckhoffIoSubscribeUpdateVariable($"Replen{i + 1}Level");
  2085. }
  2086. }
  2087. /// <summary>
  2088. /// 订阅IO变量
  2089. /// </summary>
  2090. /// <param name="variable"></param>
  2091. private void BeckhoffIoSubscribeUpdateVariable(string variable)
  2092. {
  2093. _variableInitializeDic[variable] = false;
  2094. IOModuleManager.Instance.SubscribeModuleVariable(Module, variable, UpdateVariableValue);
  2095. }
  2096. /// <summary>
  2097. /// 更新变量数值
  2098. /// </summary>
  2099. /// <param name="variable"></param>
  2100. /// <param name="value"></param>
  2101. private void UpdateVariableValue(string variable, object value)
  2102. {
  2103. if (!ReservoirData.IsDataInitialized)
  2104. {
  2105. ReservoirData.IsDataInitialized = true;
  2106. }
  2107. PropertyInfo property = ReservoirData.GetType().GetProperty(variable);
  2108. if (property != null)
  2109. {
  2110. property.SetValue(_reservoirData, value);
  2111. if (variable == WATER_LEVEL)
  2112. {
  2113. string levelCurve = SC.GetStringValue($"Reservoir.{Module}.LevelCurve");
  2114. ReservoirData.Level = LevelCurveManager.Instance.CalculateLevelByWaterLevel(ReservoirData.WaterLevel, levelCurve);
  2115. }
  2116. }
  2117. if (variable.Contains("Replen") && variable.Substring(0, 6) == "Replen")
  2118. {
  2119. property = ReservoirData.GetType().GetProperty(REPLEN_LEVEL);
  2120. _replenLevelLst[int.Parse(variable.Substring(6, 1)) - 1] = (bool)value;
  2121. property.SetValue(_reservoirData, _replenLevelLst);
  2122. }
  2123. if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable])
  2124. {
  2125. _variableInitializeDic[variable] = true;
  2126. }
  2127. }
  2128. /// <summary>
  2129. /// 是否所有IO变量初始化完成
  2130. /// </summary>
  2131. /// <returns></returns>
  2132. private bool AllIoVariableInitialized()
  2133. {
  2134. foreach (string item in _variableInitializeDic.Keys)
  2135. {
  2136. if (!_variableInitializeDic[item])
  2137. {
  2138. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} is not initialized");
  2139. return false;
  2140. }
  2141. }
  2142. return true;
  2143. }
  2144. public void Monitor()
  2145. {
  2146. }
  2147. public void Reset()
  2148. {
  2149. }
  2150. public void Terminate()
  2151. {
  2152. }
  2153. }
  2154. }