StandardHotReservoirDevice.cs 103 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.RT.OperationCenter;
  5. using Aitex.Core.RT.RecipeCenter;
  6. using Aitex.Core.RT.SCCore;
  7. using Aitex.Core.Util;
  8. using MECF.Framework.Common.Beckhoff.ModuleIO;
  9. using MECF.Framework.Common.CommonData.Reservoir;
  10. using MECF.Framework.Common.Persistent.Reservoirs;
  11. using MECF.Framework.Common.RecipeCenter;
  12. using MECF.Framework.Common.ToolLayout;
  13. using MECF.Framework.Common.TwinCat;
  14. using CyberX8_Core;
  15. using CyberX8_RT.Devices.Facilities;
  16. using CyberX8_RT.Devices.Metal;
  17. using CyberX8_RT.Modules.Reservoir;
  18. using System;
  19. using System.Collections.Generic;
  20. using System.Reflection;
  21. using CyberX8_RT.Modules;
  22. using System.Collections.ObjectModel;
  23. using CyberX8_RT.Devices.Dose;
  24. using CyberX8_RT.Modules.Metal;
  25. using CyberX8_RT.Devices.Temperature;
  26. using CyberX8_RT.Devices.PowerSupplier;
  27. using System.Linq;
  28. using CyberX8_RT.Devices.Safety;
  29. using MECF.Framework.Common.ProcessCell;
  30. using MECF.Framework.Common.Alarm;
  31. using MECF.Framework.Common.IOCore;
  32. using Aitex.Core.RT.Routine;
  33. namespace CyberX8_RT.Devices.Reservoir
  34. {
  35. public class StandardHotReservoirDevice : BaseDevice, IDevice
  36. {
  37. private enum ReservoirOperation
  38. {
  39. None,
  40. ManualDiReplen,
  41. AutoDiReplen
  42. }
  43. private enum DosingOperation
  44. {
  45. None,
  46. ManualDosing,
  47. AutoDosing,
  48. }
  49. #region 常量
  50. private const string AUTO = "Auto";
  51. private const string MANUAL = "Manual";
  52. private const string DISABLE = "Disable";
  53. private const string STRATUS = "Stratus";
  54. private const string PERSISTENT_VALUE = "PersistentValue";
  55. private const string FLOW = "Flow";
  56. private const string HED_FLOW = "HedFlow";
  57. private const string PH_FLOW_VALVE = "PHFlowValve";
  58. private const string PH_VALUE = "PHValue";
  59. private const string WATER_LEVEL = "WaterLevel";
  60. private const string LOW_LEVEL = "LowLevel";
  61. private const string HIGH_LEVEL = "HighLevel";
  62. private const string SAFETY_HIGH_LEVEL = "SafetyHighLevel";
  63. private const string DI_REPLEN = "DiReplen";
  64. private const string RESERVOIRDEVICEDATA = "ReservoirDeviceData";
  65. private const string REPLEN_LEVEL = "ReplenLevel";
  66. private const string RESPOWERON = "ResPowerOn";
  67. private const string HEDPOWERON = "HedPowerOn";
  68. private const double PUMP_SPEED_CONVERT = 0.0672;
  69. private const int ENABLE = 5;
  70. private const string REGULATE_PUMP = "RegulatePumpOn";
  71. private const string REGULATE_PUMP_SIGNAL_IN = "RegulatePumpSignalIn";
  72. private const string REGULATE_PUMP_SPEED = "RegulatePumpSpeed";
  73. #endregion
  74. #region 内部变量
  75. /// <summary>
  76. /// Level取样平均值
  77. /// </summary>
  78. private double _avgLevel;
  79. /// <summary>
  80. /// AN Level取样队列
  81. /// </summary>
  82. private Queue<double> _LevelSamples;
  83. /// <summary>
  84. /// Level计算平均值取样数
  85. /// </summary>
  86. private int levelSampleCount;
  87. /// <summary>
  88. /// Prewet 持久性数值对象
  89. /// </summary>
  90. private ReservoirsPersistentValue _persistentValue;
  91. /// <summary>
  92. /// 定时器Job
  93. /// </summary>
  94. PeriodicJob _periodicJob = null;
  95. /// <summary>
  96. /// 变量是否初始化字典
  97. /// </summary>
  98. private Dictionary<string, bool> _variableInitializeDic = new Dictionary<string, bool>();
  99. /// <summary>
  100. /// Reservoir数据
  101. /// </summary>
  102. private StandardHotReservoirData _reservoirData = new StandardHotReservoirData();
  103. /// <summary>
  104. /// 当前操作
  105. /// </summary>
  106. private ReservoirOperation _currentOperation = ReservoirOperation.None;
  107. /// <summary>
  108. /// 手动注水时间(秒)
  109. /// </summary>
  110. private int _manualReplenSecond = 0;
  111. /// <summary>
  112. /// 注水是否出错
  113. /// </summary>
  114. private bool _isDiReplenInFault = false;
  115. /// <summary>
  116. /// Recipe
  117. /// </summary>
  118. private ResRecipe _resRecipe;
  119. /// <summary>
  120. /// 平均PH值
  121. /// </summary>
  122. private double _avaragePH;
  123. /// <summary>
  124. /// PH Routine
  125. /// </summary>
  126. private StandardHotPHRoutine _phRoutine;
  127. /// <summary>
  128. /// PH Routine状态
  129. /// </summary>
  130. private RState _phState = RState.Init;
  131. /// <summary>
  132. /// PH结束时间
  133. /// </summary>
  134. private DateTime _phRoutineEndTime = DateTime.Now;
  135. /// <summary>
  136. /// Direplen 逻辑对象
  137. /// </summary>
  138. private ReservoirDiReplenHelper _direplenHelper;
  139. /// <summary>
  140. /// Replen数量
  141. /// </summary>
  142. private int _replenNum = 0;
  143. /// <summary>
  144. /// Dose Replen数据
  145. /// </summary>
  146. private ReplenData[] _replenDatas;
  147. /// <summary>
  148. /// ReplenType
  149. /// </summary>
  150. private string _replenType;
  151. /// <summary>
  152. /// Replen Recipe集合
  153. /// </summary>
  154. private RdsRecipe[] _rdsRecipe;
  155. /// <summary>
  156. /// DosingSystemHelper对象列表
  157. /// </summary>
  158. private List<DosingSystemHelper> _dosingSystemHelperLst;
  159. /// <summary>
  160. /// ReplenLevel 列表
  161. /// </summary>
  162. private List<bool> _replenLevelLst;
  163. /// <summary>
  164. /// 当前操作
  165. /// </summary>
  166. private List<DosingOperation> _currentDosingOperation;
  167. /// <summary>
  168. /// 配置的metal device集合
  169. /// </summary>
  170. private ObservableCollection<StandardHotMetalDevice> _metalDevices = new ObservableCollection<StandardHotMetalDevice>();
  171. /// <summary>
  172. /// Replen Persistent Value
  173. /// </summary>
  174. private Dictionary<string, ReplenPersistentValue> _replenPersistentValue = new Dictionary<string, ReplenPersistentValue>();
  175. /// <summary>
  176. /// DosingCommonHelper
  177. /// </summary>
  178. private DosingCommonHelper _dosingCommonHelper;
  179. /// <summary>
  180. /// WarningFlag
  181. /// </summary>
  182. private List<bool> _isCAFlowRateWARN;
  183. /// <summary>
  184. /// CMM Flow High Error
  185. /// </summary>
  186. private double _reservoirCMMFlowHighError;
  187. /// <summary>
  188. /// CMM Flow Low Error
  189. /// </summary>
  190. private double _reservoirCMMFlowLowError;
  191. /// <summary>
  192. /// ErrorMessage
  193. /// </summary>
  194. private bool _isTCControlWARN = false;
  195. private bool _isCMMPowerCurrentWARN = false;
  196. private bool _isCMMPowerFlowWARN = false;
  197. private bool _isExportCMMUsage = false;
  198. private bool _isAutoDIReplenError = false;
  199. private bool _isSafetyHigh = false;
  200. private bool _isSystemAutoMode = false;
  201. /// <summary>
  202. /// 用于控制打印错误log
  203. /// </summary>
  204. private HashSet<string> errorLogSet = new HashSet<string>();
  205. /// <summary>
  206. /// 是否为调速类型的pump
  207. /// </summary>
  208. private bool _isRegulatePump = false;
  209. /// <summary>
  210. /// 调速泵Pump速度
  211. /// </summary>
  212. private double _regulatePumpSpeed;
  213. /// <summary>
  214. /// 泵速Helper
  215. /// </summary>
  216. private ReservoirPumpSpeedHelper _pumpSpeedHelper;
  217. /// <summary>
  218. /// 是否配备CMM
  219. /// </summary>
  220. private bool _isCMMConfig = false;
  221. #endregion
  222. #region 属性
  223. /// <summary>
  224. /// 数据
  225. /// </summary>
  226. public StandardHotReservoirData ReservoirData { get { return _reservoirData; } }
  227. /// <summary>
  228. /// Replen数据
  229. /// </summary>
  230. public ReplenData[] ReplenDatas { get { return _replenDatas; } }
  231. /// <summary>
  232. /// DosingSystemHelper对象列表
  233. /// </summary>
  234. public List<DosingSystemHelper> DosingSystemHelpers { get { return _dosingSystemHelperLst; } }
  235. /// <summary>
  236. /// Replen数量
  237. /// </summary>
  238. public int ReplenNum { get { return _replenNum; } }
  239. /// <summary>
  240. /// 操作模式
  241. /// </summary>
  242. public string OperationMode { get { return _persistentValue.OperatingMode; } }
  243. /// <summary>
  244. /// 工程模式
  245. /// </summary>
  246. public string EngineerMode { get { return _persistentValue.RecipeOperatingMode; } }
  247. /// <summary>
  248. /// 是否自动
  249. /// </summary>
  250. public bool IsAuto { get { return _persistentValue.OperatingMode == AUTO; } }
  251. /// <summary>
  252. /// 是否需要补水
  253. /// </summary>
  254. public bool NeedAutoDireplen { get { return GetNeedAutoDireplen(); } }
  255. /// <summary>
  256. /// 正在补水
  257. /// </summary>
  258. public bool IsDireplenOn { get { return _reservoirData.DiReplen; } }
  259. /// <summary>
  260. /// 平均PH数值
  261. /// </summary>
  262. public double AveragePH { get { return _avaragePH; } set { _avaragePH = value; } }
  263. /// <summary>
  264. /// 当前Recipe
  265. /// </summary>
  266. public ResRecipe Recipe { get { return _resRecipe; } }
  267. /// <summary>
  268. /// 当前Rds Recipe
  269. /// </summary>
  270. public RdsRecipe[] RdsRecipe { get { return _rdsRecipe; } }
  271. /// <summary>
  272. /// 是否调速泵
  273. /// </summary>
  274. public bool IsRegulatePump { get { return _isRegulatePump; } }
  275. #endregion
  276. /// <summary>
  277. /// 初始化成功清除对应的错误log
  278. /// </summary>
  279. /// <param name="module"></param>
  280. public void ClearErrorLogSet(string module)
  281. {
  282. // 使用构造函数复制 HashSet
  283. HashSet<string> newHashSet = new HashSet<string>(errorLogSet);
  284. foreach (var item in newHashSet)
  285. {
  286. if (item.Contains(module))
  287. {
  288. errorLogSet.Remove(item);
  289. }
  290. }
  291. }
  292. /// <summary>
  293. /// 构造函数
  294. /// </summary>
  295. /// <param name="moduleName"></param>
  296. /// <param name="name"></param>
  297. public StandardHotReservoirDevice(string moduleName) : base(moduleName, moduleName, moduleName, moduleName)
  298. {
  299. levelSampleCount = SC.GetValue<int>("Reservoir.LevelAvgSamples");
  300. levelSampleCount = levelSampleCount == 0 ? 20 : levelSampleCount;
  301. _LevelSamples = new Queue<double>(levelSampleCount);
  302. _periodicJob = new PeriodicJob(100, OnTimer, $"{Module}.OnTimer", true);
  303. ResPowerOn();//保持继电器常开
  304. ClearErrorLogSet(Module.ToString());//软件启动的时候也清一下ErrorLogSet
  305. }
  306. /// <summary>
  307. /// 定时器
  308. /// </summary>
  309. /// <returns></returns>
  310. private bool OnTimer()
  311. {
  312. //计算AN/CA level的平均值
  313. if (ReservoirData != null)
  314. {
  315. //AN
  316. if (_LevelSamples.Count >= levelSampleCount)
  317. {
  318. _LevelSamples.Dequeue();
  319. _LevelSamples.Enqueue(ReservoirData.Level);
  320. }
  321. else
  322. {
  323. _LevelSamples.Enqueue(ReservoirData.Level);
  324. }
  325. _avgLevel = _LevelSamples.Count > 0 ? _LevelSamples.Average() : 0;
  326. }
  327. foreach (StandardHotMetalDevice device in _metalDevices)
  328. {
  329. device.OnTimer(_periodicJob.Interval);
  330. }
  331. /// <summary>
  332. /// WaterLevelMonitor
  333. /// </summary>
  334. WaterLevelMonitor();
  335. //DIReplen
  336. if (_direplenHelper != null)
  337. {
  338. _direplenHelper.MonitorPeriodTime();
  339. if (_currentOperation == ReservoirOperation.ManualDiReplen && _reservoirData.DiReplen)
  340. {
  341. bool result = _direplenHelper.MonitorManualDiReplenComplete(_manualReplenSecond, DIReplenOff);
  342. if (result)
  343. {
  344. _currentOperation = ReservoirOperation.None;
  345. }
  346. }
  347. else if (_currentOperation == ReservoirOperation.AutoDiReplen && _reservoirData.DiReplen)
  348. {
  349. bool result = _direplenHelper.AutoDiReplenMonitorTimeOut(DIReplenOff);
  350. if (result)
  351. {
  352. _currentOperation = ReservoirOperation.None;
  353. //触发注水异常信号
  354. _isDiReplenInFault = true;
  355. }
  356. else
  357. {
  358. //按液位补水
  359. result = _direplenHelper.AutoDiReplenMonitorComplete(_reservoirData.Level, _resRecipe.ReservoirCALevel, _resRecipe.DIReplenEnable,
  360. _resRecipe.DIReplenTimeRate, _resRecipe.DIReplenCurrentRate, DIReplenOff);
  361. if (result)
  362. {
  363. _currentOperation = ReservoirOperation.None;
  364. }
  365. }
  366. }
  367. }
  368. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  369. if (reservoirEntity == null || !reservoirEntity.IsInitialized)
  370. {
  371. return true;
  372. }
  373. if (_persistentValue.OperatingMode == AUTO)
  374. {
  375. CAFlowRateCheck();
  376. TemperatureCheck();
  377. CMMPowerCheck();
  378. //CMM用电量记录
  379. if (_isExportCMMUsage && _persistentValue.CMMStartTime != DateTime.MinValue)
  380. {
  381. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  382. if (!string.IsNullOrEmpty(reservoirItem.CMMSupplyID) && _resRecipe != null && _resRecipe.CMMEnable)
  383. {
  384. CellPowerSupplier powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(reservoirItem.CMMSupplyID);
  385. double cmmUsage = powerSupplier.PowerSupplierData.Current * DateTime.Now.Subtract(_persistentValue.CMMStartTime).TotalHours;
  386. ReservoirUsageManager.Instance.UpdateReservoirCMMUsage(Module, Math.Round(cmmUsage, 3));
  387. _persistentValue.CMMStartTime = DateTime.Now;
  388. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  389. _isExportCMMUsage = false;
  390. }
  391. }
  392. if (_isRegulatePump && _pumpSpeedHelper != null)
  393. {
  394. _pumpSpeedHelper.Monitor(_resRecipe);//泵调速
  395. }
  396. }
  397. if(ReservoirItemManager.Instance.GetReservoirItem(Module)!=null && !string.IsNullOrEmpty(ReservoirItemManager.Instance.GetReservoirItem(Module).PHProbeType))
  398. {
  399. if (_phState == RState.Running)
  400. {
  401. _phState = _phRoutine.Monitor();
  402. if (_phState == RState.End)
  403. {
  404. _phRoutineEndTime = DateTime.Now;
  405. }
  406. }
  407. else if (_phState != RState.Init)
  408. {
  409. double phUpdatePeriod = SC.GetValue<double>("Reservoir.PHUpdatePeriod");
  410. if (DateTime.Now.Subtract(_phRoutineEndTime).TotalMilliseconds >= phUpdatePeriod * 1000)
  411. {
  412. StartDetectPHValve();
  413. }
  414. }
  415. }
  416. return true;
  417. }
  418. /// <summary>
  419. /// Low Level 触发操作
  420. /// </summary>
  421. private void LowLevelOperation()
  422. {
  423. if (!_reservoirData.LowLevel) //true是正常的
  424. {
  425. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  426. foreach (var metalDevice in _metalDevices)
  427. {
  428. if (metalDevice.MetalDeviceData.Circulation)
  429. {
  430. metalDevice.SwitchToBypass($"{metalDevice.Name}.SwitchToBypass", null);
  431. }
  432. if (metalDevice.MetalDeviceData.CellFlow > 0)
  433. {
  434. metalDevice.ClosePump("", null);
  435. }
  436. //水位过低时将起对应的metal也要切成error
  437. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(metalDevice.DeviceID);
  438. if (metalEntity != null && !metalEntity.IsError)
  439. {
  440. metalEntity.PostMsg(MetalMsg.Error);
  441. }
  442. }
  443. //禁用TC
  444. if (!String.IsNullOrEmpty(reservoirItem.TCID))
  445. {
  446. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  447. if (temperatureController != null && temperatureController.TemperatureData.ControlOperationModel == 5)
  448. {
  449. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Lowlevel was activate");
  450. temperatureController.DisableOperation("", null);
  451. }
  452. }
  453. }
  454. }
  455. /// <summary>
  456. /// High Level 触发操作
  457. /// </summary>
  458. private void HighLevelOperation()
  459. {
  460. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  461. if (systemFacilities != null)
  462. {
  463. if (systemFacilities.DIFillEnable) systemFacilities.DiFillDisableOperation("DIFillDisableOpeartion", null);
  464. if (systemFacilities.DIReplenEnable) systemFacilities.DiReplenDisableOperation("DiReplenDisableOperation", null);
  465. if (ReservoirData.DiReplen)
  466. {
  467. _currentOperation = ReservoirOperation.None;
  468. DIReplenOff("", null);
  469. }
  470. }
  471. }
  472. /// <summary>
  473. /// WaterLevelMonitor
  474. /// </summary>
  475. private void WaterLevelMonitor()
  476. {
  477. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  478. _isSystemAutoMode = reservoirEntity.IsAuto;
  479. //触发水位过高或者过低将reservoir切成error
  480. if (ReservoirData.WaterLevel < SC.GetValue<double>($"Reservoir.{Module}.LowLevel"))
  481. {
  482. if (!errorLogSet.Contains($"{Module}.WaterLevel"))
  483. {
  484. errorLogSet.Add($"{Module}.WaterLevel");
  485. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel low is Activate");
  486. }
  487. LowLevelOperation();
  488. if (!reservoirEntity.IsError)
  489. {
  490. reservoirEntity.PostMsg(ReservoirMsg.Error);
  491. }
  492. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "WaterLevel"))
  493. {
  494. AlarmListManager.Instance.AddDataError(Module,
  495. $"WaterLevel", $"WaterLevel low is Activate");
  496. }
  497. }
  498. else if (ReservoirData.WaterLevel > SC.GetValue<double>($"Reservoir.{Module}.HighLevel"))
  499. {
  500. if (!errorLogSet.Contains($"{Module}.WaterLevel"))
  501. {
  502. errorLogSet.Add($"{Module}.WaterLevel");
  503. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel:{ReservoirData.WaterLevel} is larger than HighLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.HighLevel")}");
  504. }
  505. HighLevelOperation();
  506. if (!reservoirEntity.IsError)
  507. {
  508. reservoirEntity.PostMsg(ReservoirMsg.Error);
  509. }
  510. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "WaterLevel"))
  511. {
  512. AlarmListManager.Instance.AddDataError(Module,
  513. $"WaterLevel", $"WaterLevel:{ReservoirData.WaterLevel} is larger than HighLevel Config:{SC.GetValue<double>($"Reservoir.{Module}.HighLevel")}");
  514. }
  515. }
  516. //水位触发reservoir里面的high/low将对应的reservoir切成error
  517. if (_resRecipe == null) return;
  518. if (ReservoirData.Level < _resRecipe.CALevelErrorLow)
  519. {
  520. if (!errorLogSet.Contains($"{Module}.Level"))
  521. {
  522. errorLogSet.Add($"{Module}.Level");
  523. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current level:{ReservoirData.Level} is lower than recipe's CA Errorlow paramater:{_resRecipe.CALevelErrorLow}");
  524. }
  525. if (!reservoirEntity.IsError)
  526. {
  527. reservoirEntity.PostMsg(ReservoirMsg.Error);
  528. }
  529. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "Level"))
  530. {
  531. AlarmListManager.Instance.AddDataError(Module,
  532. $"Level", $"Current level:{ReservoirData.Level} is lower than recipe's CA Errorlow paramater:{_resRecipe.CALevelErrorLow}");
  533. }
  534. }
  535. else if (ReservoirData.Level > _resRecipe.CALevelErrorHigh)
  536. {
  537. if (!errorLogSet.Contains($"{Module}.Level"))
  538. {
  539. errorLogSet.Add($"{Module}.Level");
  540. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current level:{ReservoirData.Level} is larger than recipe's CA ErrorHigh paramater:{_resRecipe.CALevelErrorHigh}");
  541. }
  542. if (!reservoirEntity.IsError)
  543. {
  544. reservoirEntity.PostMsg(ReservoirMsg.Error);
  545. }
  546. if (_isSystemAutoMode && !AlarmListManager.Instance.IsContainDataError(Module, "Level"))
  547. {
  548. AlarmListManager.Instance.AddDataError(Module,
  549. $"Level", $"Current level:{ReservoirData.Level} is larger than recipe CA ErrorHigh paramater:{_resRecipe.CALevelErrorHigh}");
  550. }
  551. }
  552. }
  553. /// <summary>
  554. /// 获取是否需要补水
  555. /// </summary>
  556. /// <returns></returns>
  557. private bool GetNeedAutoDireplen()
  558. {
  559. if (IsAuto && _resRecipe != null)
  560. {
  561. if (_resRecipe.DIReplenEnable && _resRecipe.DIReplenCurrentRate == 0 && _resRecipe.DIReplenTimeRate == 0)
  562. {
  563. double levelHysteresis = SC.GetValue<double>("Reservoir.LevelHysteresis");
  564. return ReservoirData.Level < _resRecipe.ReservoirCALevel - levelHysteresis;
  565. }
  566. return false;
  567. }
  568. else
  569. {
  570. return false;
  571. }
  572. }
  573. /// <summary>
  574. /// 初始化
  575. /// </summary>
  576. /// <returns></returns>
  577. public bool Initialize()
  578. {
  579. InitializeRoutine();
  580. InitializeParameter();
  581. SubscribeData();
  582. InitializeOperation();
  583. SubscribeValueAction();
  584. return true;
  585. }
  586. /// <summary>
  587. /// 初始化routine
  588. /// </summary>
  589. private void InitializeRoutine()
  590. {
  591. _phRoutine = new StandardHotPHRoutine(Module);
  592. }
  593. /// <summary>
  594. /// 初始化参数
  595. /// </summary>
  596. private void InitializeParameter()
  597. {
  598. _persistentValue = ReservoirsPersistentManager.Instance.GetReservoirsPersistentValue(Module.ToString());
  599. if (_persistentValue == null)
  600. {
  601. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module.ToString(), "Persistent Value Object is not exist");
  602. }
  603. else
  604. {
  605. if (!string.IsNullOrEmpty(_persistentValue.Recipe))
  606. {
  607. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  608. }
  609. _direplenHelper = new ReservoirDiReplenHelper(Module, _persistentValue);
  610. }
  611. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  612. if (reservoirItem != null)
  613. {
  614. foreach (var item in reservoirItem.MetalCells)
  615. {
  616. if (item.ModuleName != Module)
  617. {
  618. StandardHotMetalDevice metalDevice = DEVICE.GetDevice<StandardHotMetalDevice>(item.ModuleName);
  619. if (metalDevice != null)
  620. {
  621. _metalDevices.Add(metalDevice);
  622. }
  623. }
  624. }
  625. _isRegulatePump = "Regulate" == reservoirItem.PumpType;
  626. _regulatePumpSpeed = SC.GetValue<double>("Reservoir.DefaultPumpSpeed");
  627. if (_isRegulatePump)
  628. {
  629. _pumpSpeedHelper = new ReservoirPumpSpeedHelper(Module, this);
  630. }
  631. _isCMMConfig = !string.IsNullOrEmpty(reservoirItem.CMMType);
  632. }
  633. _isCAFlowRateWARN = new List<bool>(new bool[_metalDevices.Count]);
  634. //DosingSystem数据初始化
  635. _replenType = reservoirItem.ChemReplenType;
  636. _replenNum = reservoirItem.ChemReplenPumps;
  637. if (_replenType != "" && _replenNum != 0)
  638. {
  639. _replenDatas = new ReplenData[_replenNum];
  640. _rdsRecipe = new RdsRecipe[_replenNum];
  641. _replenLevelLst = new List<bool>(new bool[_replenNum]);
  642. _currentDosingOperation = new List<DosingOperation>();
  643. for (int i = 0; i < _replenNum; i++)
  644. {
  645. string replenName = "Replen" + (i + 1).ToString();
  646. _replenDatas[i] = new ReplenData();
  647. _replenDatas[i].ReplenName = replenName;
  648. _replenDatas[i].RecipeName = "";
  649. _replenDatas[i].BottleLevel = DosingSystemHelper.BottleLevelState.Empty.ToString();
  650. _replenDatas[i].IsAutoDosingError = false;
  651. if (_dosingSystemHelperLst == null) _dosingSystemHelperLst = new List<DosingSystemHelper>();
  652. _dosingSystemHelperLst.Add(new DosingSystemHelper(Module, _replenDatas[i].ReplenName));
  653. _currentDosingOperation.Add(DosingOperation.None);
  654. _replenPersistentValue[replenName] = ReplenPersistentManager.Instance.GetReplenPersistentValue(Module, replenName);
  655. }
  656. _dosingCommonHelper = new DosingCommonHelper(Module, _replenNum);
  657. }
  658. }
  659. /// <summary>
  660. /// 订阅数据
  661. /// </summary>
  662. private void SubscribeData()
  663. {
  664. DATA.Subscribe($"{Module}.DIValveMaxOnTime", () => SC.GetValue<double>($"Reservoir.{Module}.DIValveMaxOnTime") * 60, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  665. DATA.Subscribe($"{Module}.IsManualReplen", () => { return _currentOperation == ReservoirOperation.ManualDiReplen; }, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  666. DATA.Subscribe($"{Module}.ReservoirData", () => _reservoirData, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  667. DATA.Subscribe($"{Module}.ReservoirAverageLevel", () => _avgLevel, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  668. DATA.Subscribe($"{Module}.{PERSISTENT_VALUE}", () => _persistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  669. DATA.Subscribe($"{Module}.ReplenPersistentValue", () => _replenPersistentValue, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  670. DATA.Subscribe($"{Module}.PHValue", () => _avaragePH, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  671. DATA.Subscribe($"{Module}.CurrentRecipe", () => _resRecipe, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  672. DATA.Subscribe($"{Module}.ReplenType", () => _replenType, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  673. DATA.Subscribe($"{Module}.ReplenNum", () => _replenNum, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  674. DATA.Subscribe($"{Module}.ReplenDatas", () => _replenDatas, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  675. DATA.Subscribe($"{Module}.DosingSystemState", () => _dosingCommonHelper != null ? _dosingCommonHelper.DosingSystemState : null, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  676. DATA.Subscribe($"{Module}.RecipeName", () => (_resRecipe != null ? _resRecipe.Ppid : ""), SubscriptionAttribute.FLAG.IgnoreSaveDB);
  677. DATA.Subscribe($"{Module}.HedFlow", () => _reservoirData.HedFlow, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  678. DATA.Subscribe($"{Module}.PHEnable", () => _reservoirData.PHFlowValve, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  679. DATA.Subscribe($"{Module}.IsDIReplenInFault", () => _isDiReplenInFault, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  680. DATA.Subscribe($"{Module}.ReservoirPowerOn", () => _reservoirData.ResPowerOn, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  681. DATA.Subscribe($"{Module}.HedPowerOn", () => _reservoirData.HedPowerOn, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  682. DATA.Subscribe($"{Module}.IsRegulatePump", () => _isRegulatePump, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  683. DATA.Subscribe($"{Module}.PumpSpeed", () => _regulatePumpSpeed, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  684. DATA.Subscribe($"{Module}.IsCMMConfig", () => _isCMMConfig, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  685. DATA.Subscribe($"{Module}.SubordinateReservoirPump", () => _reservoirData.RegulatePumpSignalIn, SubscriptionAttribute.FLAG.IgnoreSaveDB);
  686. }
  687. /// <summary>
  688. /// 初始化操作
  689. /// </summary>
  690. private void InitializeOperation()
  691. {
  692. OP.Subscribe($"{Module}.DisabledAction", DisabledOperation);
  693. OP.Subscribe($"{Module}.ManualAction", ManualOperation);
  694. OP.Subscribe($"{Module}.AutoAction", AutoOperation);
  695. OP.Subscribe($"{Module}.EngineeringModeAction", EngineeringModeOperation);
  696. OP.Subscribe($"{Module}.ProductionModeAction", ProductionModeOperation);
  697. OP.Subscribe($"{Module}.DiReplenOn", DIReplenOnOperation);
  698. OP.Subscribe($"{Module}.DiReplenOff", DIReplenOff);
  699. OP.Subscribe($"{Module}.ManualDiReplen", ManualDiReplen);
  700. OP.Subscribe($"{Module}.ResetTotalTime", ResetTotalTime);
  701. OP.Subscribe($"{Module}.LoadRecipe", LoadRecipeOperation);
  702. OP.Subscribe($"{Module}.LoadDosingRecipe", LoadDosingRecipeOperation);
  703. OP.Subscribe($"{Module}.ReplenPumpOn", ReplenPumpOnOperation);
  704. OP.Subscribe($"{Module}.ReplenPumpOff", ReplenPumpOffOperation);
  705. OP.Subscribe($"{Module}.SetPumpFactor", SetPumpFactor);
  706. OP.Subscribe($"{Module}.ManualDosing", ManualDosing);
  707. OP.Subscribe($"{Module}.StopManualDosing", StopManualDosing);
  708. OP.Subscribe($"{Module}.ResetBottleVolume", ResetBottleVolume);
  709. OP.Subscribe($"{Module}.DosingInitialize", DosingInitialize);
  710. OP.Subscribe($"{Module}.HedPowerOn", HedPowerOnAction);
  711. OP.Subscribe($"{Module}.HedPowerOff", HedPowerOffAction);
  712. OP.Subscribe($"{Module}.ResPowerOn", ResPowerOnAction);
  713. OP.Subscribe($"{Module}.ResPowerOff", ResPowerOffAction);
  714. OP.Subscribe($"{Module}.RegulatPumpSpeed", RegulatePumpSpeedOperation);
  715. OP.Subscribe($"{Module}.RegulatPumpOn", RegulatePumpOn);
  716. OP.Subscribe($"{Module}.RegulatPumpOff", RegulatePumpOff);
  717. }
  718. #region Regulat Pump
  719. /// <summary>
  720. /// 调速pump
  721. /// </summary>
  722. /// <param name="cmd"></param>
  723. /// <param name="args"></param>
  724. /// <returns></returns>
  725. private bool RegulatePumpSpeedOperation(string cmd, object[] args)
  726. {
  727. double MaxPumpSpeed = 0;
  728. if (SC.ContainsItem("Reservoir.MaxPumpSpeed"))
  729. {
  730. MaxPumpSpeed = SC.GetValue<double>("Reservoir.MaxPumpSpeed");
  731. }
  732. if (double.TryParse(args[0].ToString(), out double speed))
  733. {
  734. _regulatePumpSpeed = speed;
  735. if (_regulatePumpSpeed > MaxPumpSpeed)
  736. {
  737. _regulatePumpSpeed = MaxPumpSpeed;//设置成最大泵速
  738. LOG.WriteLog(eEvent.WARN_METAL, Module, $"Pump speed:{_regulatePumpSpeed} is over max pump speed {MaxPumpSpeed}!");
  739. return false;
  740. }
  741. return RegulatePumpSpeed(_regulatePumpSpeed);
  742. }
  743. else
  744. {
  745. LOG.WriteLog(eEvent.ERR_METAL, Module, $"{args[0]} is nor invalid speed");
  746. return false;
  747. }
  748. }
  749. /// <summary>
  750. /// 设置泵速
  751. /// </summary>
  752. /// <param name="PumpSpeed"></param>
  753. /// <returns></returns>
  754. public bool RegulatePumpSpeed(double PumpSpeed)
  755. {
  756. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP_SPEED}");
  757. return IOModuleManager.Instance.WriteIoValue(ioName, PumpSpeed);
  758. }
  759. /// <summary>
  760. /// Pump On
  761. /// </summary>
  762. /// <param name="cmd"></param>
  763. /// <param name="args"></param>
  764. /// <returns></returns>
  765. public bool RegulatePumpOn(string cmd, object[] args)
  766. {
  767. string enableIOName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP}");
  768. return IOModuleManager.Instance.WriteIoValue(enableIOName, true);
  769. }
  770. /// <summary>
  771. /// Pump Off
  772. /// </summary>
  773. /// <param name="cmd"></param>
  774. /// <param name="args"></param>
  775. /// <returns></returns>
  776. public bool RegulatePumpOff(string cmd, object[] args)
  777. {
  778. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{REGULATE_PUMP}");
  779. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  780. }
  781. #endregion
  782. private bool HedPowerOnAction(string cmd, object[] args)
  783. {
  784. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  785. if (!string.IsNullOrEmpty(ioName))
  786. {
  787. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  788. if (!result)
  789. {
  790. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open HED Power Relay failed");
  791. return false;
  792. }
  793. return true;
  794. }
  795. else
  796. {
  797. return true;
  798. }
  799. }
  800. private bool HedPowerOffAction(string cmd, object[] args)
  801. {
  802. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  803. if (!string.IsNullOrEmpty(ioName))
  804. {
  805. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  806. if (!result)
  807. {
  808. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Close HED Power Relay failed");
  809. return false;
  810. }
  811. return true;
  812. }
  813. else
  814. {
  815. return true;
  816. }
  817. }
  818. private bool ResPowerOnAction(string cmd, object[] args)
  819. {
  820. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  821. if (!string.IsNullOrEmpty(ioName))
  822. {
  823. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  824. if (!result)
  825. {
  826. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open Res Power Relay failed");
  827. return false;
  828. }
  829. return true;
  830. }
  831. else
  832. {
  833. return true;
  834. }
  835. }
  836. private bool ResPowerOffAction(string cmd, object[] args)
  837. {
  838. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  839. if (!string.IsNullOrEmpty(ioName))
  840. {
  841. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  842. if (!result)
  843. {
  844. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Close Res Power Relay failed");
  845. return false;
  846. }
  847. return true;
  848. }
  849. else
  850. {
  851. return true;
  852. }
  853. }
  854. #region Operation
  855. /// <summary>
  856. /// 重置时长
  857. /// </summary>
  858. /// <param name="cmd"></param>
  859. /// <param name="objs"></param>
  860. /// <returns></returns>
  861. private bool ResetTotalTime(string cmd, object[] objs)
  862. {
  863. _persistentValue.TotalReplen = 0;
  864. _persistentValue.LastTotalReplen = 0;
  865. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  866. return true;
  867. }
  868. /// <summary>
  869. /// DisabledAction
  870. /// </summary>
  871. /// <param name="cmd"></param>
  872. /// <param name="param"></param>
  873. /// <returns></returns>
  874. private bool DisabledOperation(string cmd, object[] args)
  875. {
  876. string currentOperation = "Disabled";
  877. if (args.Length >= 1 && (bool)args[0])
  878. {
  879. foreach (var replenData in ReplenDatas)
  880. {
  881. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  882. {
  883. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  884. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  885. }
  886. }
  887. for (int i = 0; i < _replenNum; i++)
  888. {
  889. string replenName = "Replen" + (i + 1).ToString();
  890. if (_replenPersistentValue[replenName].IsDosingRunning)
  891. {
  892. _dosingSystemHelperLst[i].StopDosing();
  893. _currentDosingOperation[i] = DosingOperation.None;
  894. }
  895. }
  896. DosingEnterInit();
  897. }
  898. else
  899. {
  900. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  901. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  902. {
  903. string preOperation = _persistentValue.OperatingMode;
  904. if (reservoirEntity.IsBusy)
  905. {
  906. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Disabled mode");
  907. return false;
  908. }
  909. if (_persistentValue.OperatingMode == "Auto" && reservoirEntity.IsMetalBusy)
  910. {
  911. string busymodule = "";
  912. if (_metalDevices != null)
  913. {
  914. foreach (var item in _metalDevices)
  915. {
  916. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(item.Module.ToString());
  917. if (metalEntity != null && metalEntity.IsBusy)
  918. {
  919. busymodule += metalEntity.Module.ToString() + "/";
  920. }
  921. }
  922. }
  923. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{busymodule} is Busy, can't switch to Disabled mode");
  924. return false;
  925. }
  926. foreach (var metalDevice in _metalDevices)
  927. {
  928. metalDevice.DisabledOperation("", null);
  929. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(metalDevice.Module);
  930. metalEntity.AbortRecipe(null);
  931. metalDevice.EnterDisabledOperation();
  932. }
  933. EnterDisabledOperation();
  934. reservoirEntity.EnterInit();
  935. _persistentValue.OperatingMode = currentOperation;
  936. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  937. }
  938. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  939. _currentOperation = ReservoirOperation.None;
  940. }
  941. return true;
  942. }
  943. /// <summary>
  944. /// ManualAction
  945. /// </summary>
  946. /// <param name="cmd"></param>
  947. /// <param name="param"></param>
  948. /// <returns></returns>
  949. private bool ManualOperation(string cmd, object[] args)
  950. {
  951. string currentOperation = "Manual";
  952. if (args.Length >= 1 && (bool)args[0])
  953. {
  954. foreach (var replenData in ReplenDatas)
  955. {
  956. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  957. {
  958. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  959. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  960. }
  961. }
  962. DosingEnterInit();
  963. }
  964. else
  965. {
  966. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  967. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  968. {
  969. string preOperation = _persistentValue.OperatingMode;
  970. if (reservoirEntity.IsBusy)
  971. {
  972. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Manual mode");
  973. return false;
  974. }
  975. if (_persistentValue.OperatingMode == "Auto" && reservoirEntity.IsMetalBusy)
  976. {
  977. string busymodule = "";
  978. if (_metalDevices != null)
  979. {
  980. foreach (var item in _metalDevices)
  981. {
  982. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(item.Module.ToString());
  983. if (metalEntity != null && metalEntity.IsBusy)
  984. {
  985. busymodule += metalEntity.Module.ToString() + "/";
  986. }
  987. }
  988. }
  989. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{busymodule} is Busy, can't switch to Manual mode");
  990. return false;
  991. }
  992. foreach (var metalDevice in _metalDevices)
  993. {
  994. metalDevice.ManualOperation("", null);
  995. }
  996. reservoirEntity.EnterInit();
  997. if (_reservoirData.DiReplen) DIReplenOff("", null);
  998. _persistentValue.OperatingMode = currentOperation;
  999. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  1000. }
  1001. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1002. _currentOperation = ReservoirOperation.None;
  1003. }
  1004. return true;
  1005. }
  1006. /// <summary>
  1007. /// AutoAction
  1008. /// </summary>
  1009. /// <param name="cmd"></param>
  1010. /// <param name="param"></param>
  1011. /// <returns></returns>
  1012. private bool AutoOperation(string cmd, object[] args)
  1013. {
  1014. if (!_reservoirData.LowLevel)
  1015. {
  1016. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Lowlevel was activated, can't switch to Auto mode");
  1017. return false;
  1018. }
  1019. string currentOperation = "Auto";
  1020. if (args.Length >= 1 && (bool)args[0])
  1021. {
  1022. foreach (var replenData in ReplenDatas)
  1023. {
  1024. if (_replenPersistentValue != null && _replenPersistentValue[replenData.ReplenName] != null)
  1025. {
  1026. _replenPersistentValue[replenData.ReplenName].OperatingMode = currentOperation;
  1027. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenData.ReplenName);
  1028. }
  1029. }
  1030. DosingEnterInit();
  1031. }
  1032. else
  1033. {
  1034. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1035. if (_persistentValue != null && reservoirEntity != null && _persistentValue.OperatingMode != currentOperation)
  1036. {
  1037. string preOperation = _persistentValue.OperatingMode;
  1038. if (reservoirEntity.IsBusy)
  1039. {
  1040. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is Busy, can't switch to Auto mode");
  1041. return false;
  1042. }
  1043. reservoirEntity.EnterInit();
  1044. _persistentValue.OperatingMode = currentOperation;
  1045. if (_reservoirData.DiReplen) DIReplenOff("", null);
  1046. _isDiReplenInFault = false;
  1047. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Operating mode is switched from {preOperation} to {currentOperation}");
  1048. }
  1049. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1050. }
  1051. return true;
  1052. }
  1053. /// <summary>
  1054. /// EngineeringModeAction
  1055. /// </summary>
  1056. /// <param name="cmd"></param>
  1057. /// <param name="param"></param>
  1058. /// <returns></returns>
  1059. private bool EngineeringModeOperation(string cmd, object[] args)
  1060. {
  1061. string currentRecipeOperation = "Engineering";
  1062. if (_persistentValue != null)
  1063. {
  1064. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  1065. }
  1066. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1067. return true;
  1068. }
  1069. /// <summary>
  1070. /// ProductionAction
  1071. /// </summary>
  1072. /// <param name="cmd"></param>
  1073. /// <param name="param"></param>
  1074. /// <returns></returns>
  1075. private bool ProductionModeOperation(string cmd, object[] args)
  1076. {
  1077. string currentRecipeOperation = "Production";
  1078. if (_persistentValue != null)
  1079. {
  1080. _persistentValue.RecipeOperatingMode = currentRecipeOperation;
  1081. }
  1082. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1083. return true;
  1084. }
  1085. /// <summary>
  1086. /// 加载Recipe
  1087. /// </summary>
  1088. /// <param name="cmd"></param>
  1089. /// <param name="args"></param>
  1090. /// <returns></returns>
  1091. private bool LoadRecipeOperation(string cmd, object[] args)
  1092. {
  1093. _persistentValue.Recipe = args[0].ToString();
  1094. string[] fileRoute = _persistentValue.Recipe.Split('\\');
  1095. string recipeRoute = "";
  1096. if (fileRoute.Length > 2)
  1097. {
  1098. recipeRoute = fileRoute[fileRoute.Length - 2];
  1099. }
  1100. try
  1101. {
  1102. _resRecipe = RecipeFileManager.Instance.LoadGenericityRecipe<ResRecipe>(_persistentValue.Recipe);
  1103. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module.ToString());
  1104. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Load {recipeRoute} Recipe {_resRecipe.Ppid} Success");
  1105. }
  1106. catch
  1107. {
  1108. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Load {recipeRoute} Recipe {_persistentValue.Recipe} failed");
  1109. }
  1110. return true;
  1111. }
  1112. /// <summary>
  1113. /// DiReplen On
  1114. /// </summary>
  1115. /// <param name="cmd"></param>
  1116. /// <param name="args"></param>
  1117. /// <returns></returns>
  1118. public bool DIReplenOnOperation(string cmd, object[] args)
  1119. {
  1120. return DIReplenOn(true);
  1121. }
  1122. /// <summary>
  1123. /// 自动注水
  1124. /// </summary>
  1125. /// <returns></returns>
  1126. public bool DIReplenOn(bool showError)
  1127. {
  1128. ReservoirEntity entity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1129. if (ReservoirData.WaterLevel > SC.GetValue<double>($"Reservoir.{Module}.HighLevel"))
  1130. {
  1131. if(entity!=null && !entity.IsError)
  1132. {
  1133. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Highlevel is activate");
  1134. }
  1135. return false;
  1136. }
  1137. if(!_reservoirData.LowLevel) //信号是相反的
  1138. {
  1139. if (entity != null && !entity.IsError)
  1140. {
  1141. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"WaterLevel low is Activate");
  1142. }
  1143. return false;
  1144. }
  1145. bool preCondition = CheckPreDiReplenCondition(showError);
  1146. if (!preCondition)
  1147. {
  1148. return false;
  1149. }
  1150. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{DI_REPLEN}");
  1151. bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1152. if (result)
  1153. {
  1154. _persistentValue.IsDiReplenOn = true;
  1155. }
  1156. return result;
  1157. }
  1158. /// <summary>
  1159. /// 打开继电器
  1160. /// </summary>
  1161. /// <returns></returns>
  1162. public void ResPowerOn()
  1163. {
  1164. bool result = false;
  1165. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{RESPOWERON}");
  1166. if (!string.IsNullOrEmpty(ioName))
  1167. {
  1168. result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1169. if (!result)
  1170. {
  1171. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open {Module} Power Relay failed");
  1172. }
  1173. }
  1174. ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{HEDPOWERON}");
  1175. if (!string.IsNullOrEmpty(ioName))
  1176. {
  1177. result = IOModuleManager.Instance.WriteIoValue(ioName, true);
  1178. if (!result)
  1179. {
  1180. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Open {Module} Hed Power Relay failed");
  1181. }
  1182. }
  1183. }
  1184. /// <summary>
  1185. /// 检验DiReplen前置条件
  1186. /// </summary>
  1187. /// <returns></returns>
  1188. public bool CheckPreDiReplenCondition(bool showError)
  1189. {
  1190. if (!CheckFacilitiesDiReplenStatus() && showError)
  1191. {
  1192. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Facilities DiReplen is Off");
  1193. return false;
  1194. }
  1195. SafetyDevice safetyDevice = DEVICE.GetDevice<SafetyDevice>("Safety");
  1196. if (safetyDevice != null && safetyDevice.SafetyData.ReservoirHighLevel)
  1197. {
  1198. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Safety high is Activate");
  1199. return false;
  1200. }
  1201. if (CheckOtherReservoirDiReplenStatus(showError))
  1202. {
  1203. return false;
  1204. }
  1205. return true;
  1206. }
  1207. /// <summary>
  1208. /// 检验总Di有没有开
  1209. /// </summary>
  1210. /// <returns></returns>
  1211. private bool CheckFacilitiesDiReplenStatus()
  1212. {
  1213. SystemFacilities systemFacilities = DEVICE.GetDevice<SystemFacilities>("System.Facilities");
  1214. if (systemFacilities != null)
  1215. {
  1216. return systemFacilities.DIReplenEnable;
  1217. }
  1218. return false;
  1219. }
  1220. /// <summary>
  1221. /// 检验是否其他Reservoir Direplen已经
  1222. /// </summary>
  1223. /// <returns></returns>
  1224. private bool CheckOtherReservoirDiReplenStatus(bool showError)
  1225. {
  1226. List<string> reservoirs = ReservoirItemManager.Instance.InstalledModules;
  1227. foreach (string item in reservoirs)
  1228. {
  1229. if (item != Module)
  1230. {
  1231. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(item);
  1232. if (reservoirItem.SubType == STRATUS)
  1233. {
  1234. StandardHotReservoirDevice tmpDevice = DEVICE.GetDevice<StandardHotReservoirDevice>(item);
  1235. if (tmpDevice.ReservoirData.DiReplen && showError)
  1236. {
  1237. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} direplen valve is on");
  1238. return true;
  1239. }
  1240. }
  1241. else
  1242. {
  1243. CompactMembranReservoirDevice tmpDevice = DEVICE.GetDevice<CompactMembranReservoirDevice>(item);
  1244. if (tmpDevice.ReservoirData.ANDiReplen && showError)
  1245. {
  1246. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} ANDireplen valve is on");
  1247. return true;
  1248. }
  1249. if (tmpDevice.ReservoirData.CADiReplen && showError)
  1250. {
  1251. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} CADireplen valve is on");
  1252. return true;
  1253. }
  1254. }
  1255. }
  1256. }
  1257. return false;
  1258. }
  1259. /// <summary>
  1260. /// DiReplen Off
  1261. /// </summary>
  1262. /// <param name="cmd"></param>
  1263. /// <param name="args"></param>
  1264. /// <returns></returns>
  1265. private bool DIReplenOff(string cmd, object[] args)
  1266. {
  1267. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{DI_REPLEN}");
  1268. bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
  1269. if (result)
  1270. {
  1271. _persistentValue.IsDiReplenOn = false;
  1272. if (_currentOperation == ReservoirOperation.ManualDiReplen || _currentOperation == ReservoirOperation.AutoDiReplen)
  1273. {
  1274. _currentOperation = ReservoirOperation.None;
  1275. _persistentValue.LastTotalReplen = _persistentValue.TotalReplen;
  1276. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1277. }
  1278. }
  1279. return result;
  1280. }
  1281. /// <summary>
  1282. /// 手动注水
  1283. /// </summary>
  1284. /// <param name="cmd"></param>
  1285. /// <param name="args"></param>
  1286. /// <returns></returns>
  1287. private bool ManualDiReplen(string cmd, object[] args)
  1288. {
  1289. if (_currentOperation != ReservoirOperation.None)
  1290. {
  1291. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"current operation is {_currentOperation},cannot execute ManualDireplen operation");
  1292. return false;
  1293. }
  1294. bool result = DIReplenOnOperation("", null);
  1295. if (result)
  1296. {
  1297. _currentOperation = ReservoirOperation.ManualDiReplen;
  1298. _persistentValue.DiReplenTime = DateTime.Now;
  1299. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1300. int.TryParse(args[0].ToString(), out _manualReplenSecond);
  1301. }
  1302. return result;
  1303. }
  1304. /// <summary>
  1305. /// 自动注水
  1306. /// </summary>
  1307. /// <returns></returns>
  1308. public bool AutoDireplen()
  1309. {
  1310. if (!_reservoirData.LowLevel && !_isAutoDIReplenError)
  1311. {
  1312. _isAutoDIReplenError = true;
  1313. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"LowLevel is activate,Can't AutoDireplen");
  1314. return false;
  1315. }
  1316. else
  1317. {
  1318. _isAutoDIReplenError = false;
  1319. }
  1320. if (_currentOperation != ReservoirOperation.None)
  1321. {
  1322. return false;
  1323. }
  1324. if (_resRecipe == null)
  1325. {
  1326. return false;
  1327. }
  1328. bool result = DIReplenOn(false);
  1329. if (result)
  1330. {
  1331. _currentOperation = ReservoirOperation.AutoDiReplen;
  1332. _persistentValue.DiReplenTime = DateTime.Now;
  1333. }
  1334. return result;
  1335. }
  1336. /// <summary>
  1337. /// 启动PH检测
  1338. /// </summary>
  1339. public bool StartDetectPHValve()
  1340. {
  1341. string phProbeType = "";
  1342. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1343. if (reservoirItem != null)
  1344. {
  1345. phProbeType = reservoirItem.PHProbeType;
  1346. }
  1347. if (_persistentValue.OperatingMode == MANUAL || string.IsNullOrEmpty(phProbeType))
  1348. {
  1349. return false;
  1350. }
  1351. _phState = _phRoutine.Start();
  1352. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "Start Detect PH");
  1353. return true;
  1354. }
  1355. /// <summary>
  1356. /// 打开PH Valve
  1357. /// </summary>
  1358. /// <returns></returns>
  1359. public bool PHValveOn()
  1360. {
  1361. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{PH_FLOW_VALVE}");
  1362. return IOModuleManager.Instance.WriteIoValue(ioName, true);
  1363. }
  1364. /// <summary>
  1365. /// 关闭PH Valve
  1366. /// </summary>
  1367. /// <returns></returns>
  1368. public bool PHValveOff()
  1369. {
  1370. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{PH_FLOW_VALVE}");
  1371. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  1372. }
  1373. /// <summary>
  1374. /// CAFlowRateCheck
  1375. /// </summary>
  1376. private void CAFlowRateCheck()
  1377. {
  1378. if (_resRecipe == null) return;
  1379. for (int i = 0; i < _metalDevices.Count; i++)
  1380. {
  1381. StandardHotMetalDevice hotMetalDevice = _metalDevices[i];
  1382. if (hotMetalDevice != null && !hotMetalDevice.IsDisable && hotMetalDevice.IsAuto)
  1383. {
  1384. if (hotMetalDevice.MetalDeviceData == null || !hotMetalDevice.MetalDeviceData.Circulation) continue;
  1385. if (!hotMetalDevice.FlowValveStable) continue;
  1386. MetalEntity metalEntity = Singleton<RouteManager>.Instance.GetModule<MetalEntity>(hotMetalDevice.Name);
  1387. double cellFlow = hotMetalDevice.MetalDeviceData.CellFlow;
  1388. if (cellFlow < _resRecipe.CAFlowRateErrorLow)
  1389. {
  1390. if (!metalEntity.IsError)
  1391. {
  1392. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"cell {hotMetalDevice.Name} cellflow:{cellFlow} is less than recipe's CAFlowRateErrorLow parameter:{_resRecipe.CAFlowRateErrorLow}");
  1393. metalEntity.PostMsg(MetalMsg.Error);
  1394. }
  1395. }
  1396. else if (cellFlow < _resRecipe.CAFlowRateWarningLow)
  1397. {
  1398. if (!_isCAFlowRateWARN[i])
  1399. {
  1400. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"cell {hotMetalDevice.Name} cellflow:{cellFlow} is less than recipe's CAFlowRateWarningLow parameter:{_resRecipe.CAFlowRateWarningLow}");
  1401. _isCAFlowRateWARN[i] = true;
  1402. }
  1403. }
  1404. else
  1405. {
  1406. _isCAFlowRateWARN[i] = false;
  1407. }
  1408. }
  1409. }
  1410. }
  1411. /// <summary>
  1412. /// Temperature Check
  1413. /// </summary>
  1414. private void TemperatureCheck()
  1415. {
  1416. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1417. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module);
  1418. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(reservoirItem.TCID);
  1419. if (temperatureController == null || temperatureController.TemperatureData == null || _resRecipe == null
  1420. || temperatureController.TemperatureData.ControlOperationModel != ENABLE) return;
  1421. double tempValue = temperatureController.TemperatureData.ReserviorTemperature;
  1422. if (tempValue > _resRecipe.TemperatureErrorHigh && !reservoirEntity.IsError)
  1423. {
  1424. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe's TemperatureErrorHigh parameter:{_resRecipe.TemperatureErrorHigh}");
  1425. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1426. }
  1427. else if (tempValue < _resRecipe.TemperatureErrorLow && !reservoirEntity.IsError)
  1428. {
  1429. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is less than recipe's TemperatureErrorLow parameter:{_resRecipe.TemperatureErrorLow}");
  1430. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1431. }
  1432. else if (tempValue > _resRecipe.TemperatureWarningHigh)
  1433. {
  1434. if (!_isTCControlWARN)
  1435. {
  1436. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is over recipe's TemperatureWarningHigh parameter:{_resRecipe.TemperatureWarningHigh}");
  1437. _isTCControlWARN = true;
  1438. }
  1439. }
  1440. else if (tempValue < _resRecipe.TemperatureWarningLow)
  1441. {
  1442. if (!_isTCControlWARN)
  1443. {
  1444. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{temperatureController.Name} temperature:{tempValue} is less than recipe's TemperatureWarningLow parameter:{_resRecipe.TemperatureWarningLow}");
  1445. _isTCControlWARN = true;
  1446. }
  1447. }
  1448. else
  1449. {
  1450. _isTCControlWARN = false;
  1451. }
  1452. }
  1453. /// <summary>
  1454. /// CMMPowerCheck
  1455. /// </summary>
  1456. private void CMMPowerCheck()
  1457. {
  1458. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1459. ReservoirItem _reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1460. if (!string.IsNullOrEmpty(_reservoirItem.CMMSupplyID))
  1461. {
  1462. CellPowerSupplier _powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(_reservoirItem.CMMSupplyID);
  1463. if (_powerSupplier == null || _powerSupplier.PowerSupplierData == null || _resRecipe == null || !_resRecipe.CMMEnable || !_powerSupplier.PowerSupplierData.Enabled || _powerSupplier.PowerSupplierData.Current == 0) return;
  1464. //CMM Current Check
  1465. double current = _powerSupplier.PowerSupplierData.Current;
  1466. if (current > _resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentFaultPercent / 100))
  1467. {
  1468. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is over error upper limit:{_resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentFaultPercent / 100)} based on recipe's CMMCurrentFaultPercent parameter:{_resRecipe.CMMCurrentFaultPercent} %");
  1469. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1470. if (_powerSupplier.PowerSupplierData.Enabled)
  1471. {
  1472. _powerSupplier.DisableOperation("", null);
  1473. _persistentValue.CMMStartTime = DateTime.MinValue;
  1474. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1475. }
  1476. }
  1477. else if (current < _resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentFaultPercent / 100))
  1478. {
  1479. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is less than error lower limit:{_resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentFaultPercent / 100)} based on recipe's CMMCurrentFaultPercent parameter:{_resRecipe.CMMCurrentFaultPercent}%");
  1480. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1481. if (_powerSupplier.PowerSupplierData.Enabled)
  1482. {
  1483. _powerSupplier.DisableOperation("", null);
  1484. _persistentValue.CMMStartTime = DateTime.MinValue;
  1485. ReservoirsPersistentManager.Instance.UpdatePersistentValue(Module);
  1486. }
  1487. }
  1488. else if (current > _resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentWarningPercent / 100))
  1489. {
  1490. if (!_isCMMPowerCurrentWARN)
  1491. {
  1492. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is over warning upper limit:{_resRecipe.CMMCurrentSetPoint * (1 + (double)_resRecipe.CMMCurrentWarningPercent / 100)} based on recipe's CMMCurrentWarningPercent parameter:{_resRecipe.CMMCurrentWarningPercent}%");
  1493. _isCMMPowerCurrentWARN = true;
  1494. }
  1495. }
  1496. else if (current < _resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentWarningPercent / 100))
  1497. {
  1498. if (!_isCMMPowerCurrentWARN)
  1499. {
  1500. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{_powerSupplier.Name} current:{current} is less than warning lower limit{_resRecipe.CMMCurrentSetPoint * (1 - (double)_resRecipe.CMMCurrentWarningPercent / 100)} based on recipe's CMMCurrentWarningPercent parameter:{_resRecipe.CMMCurrentWarningPercent}%");
  1501. _isCMMPowerCurrentWARN = true;
  1502. }
  1503. }
  1504. else
  1505. {
  1506. _isCMMPowerCurrentWARN = false;
  1507. }
  1508. //CMM Voltage Check
  1509. double voltage = _powerSupplier.PowerSupplierData.Voltage;
  1510. if (voltage < _resRecipe.CMMMinVoltage)
  1511. {
  1512. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{_powerSupplier.Name} voltage:{voltage} is less than recipe's CMMMinVoltage parameter:{_resRecipe.CMMMinVoltage}");
  1513. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1514. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1515. }
  1516. //CMM Flow Check
  1517. double flow = ReservoirData.Flow;
  1518. double cmmFlowHighFault = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowHighFault");
  1519. double cmmFlowHighWarning = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowHighWarning");
  1520. double cmmFlowLowFault = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowLowFault");
  1521. double cmmFlowLowWarning = SC.GetValue<double>($"Reservoir.{Module}.CMMFlowLowWarning");
  1522. if (flow < cmmFlowLowFault)
  1523. {
  1524. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM flow:{flow} is less than config item CMMFlowLowFault:{cmmFlowLowFault}");
  1525. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1526. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1527. }
  1528. else if (flow < cmmFlowLowWarning)
  1529. {
  1530. if (!_isCMMPowerFlowWARN)
  1531. {
  1532. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM flow:{flow} is less than config item CMMFlowLowWarning:{cmmFlowLowWarning}");
  1533. _isCMMPowerFlowWARN = true;
  1534. }
  1535. }
  1536. else if (flow > cmmFlowHighFault)
  1537. {
  1538. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM flow:{flow} is over config item CMMFlowHighFault:{cmmFlowLowFault}");
  1539. if (_powerSupplier.PowerSupplierData.Enabled) _powerSupplier.DisableOperation("", null);
  1540. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1541. }
  1542. else if (flow > cmmFlowHighWarning)
  1543. {
  1544. if (!_isCMMPowerFlowWARN)
  1545. {
  1546. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM flow:{flow} is over config item CMMFlowHighWarning:{cmmFlowLowWarning}");
  1547. _isCMMPowerFlowWARN = true;
  1548. }
  1549. }
  1550. else
  1551. {
  1552. _isCMMPowerFlowWARN = false;
  1553. }
  1554. }
  1555. }
  1556. #region DosingSystem
  1557. /// <summary>
  1558. /// 加载Replen Recipe
  1559. /// </summary>
  1560. /// <param name="cmd"></param>
  1561. /// <param name="args"></param>
  1562. /// <returns></returns>
  1563. private bool LoadDosingRecipeOperation(string cmd, object[] args)
  1564. {
  1565. string replenName = args[1].ToString();
  1566. int replenID = int.Parse(args[1].ToString().Substring(6, 1));
  1567. string replenRecipe = args[0].ToString();
  1568. _rdsRecipe[replenID - 1] = RecipeFileManager.Instance.LoadGenericityRecipe<RdsRecipe>(replenRecipe);
  1569. _replenDatas[replenID - 1].RecipeName = args[2].ToString();
  1570. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Load Replen Recipe {_rdsRecipe[replenID - 1].Ppid} Success");
  1571. return true;
  1572. }
  1573. #region Replen Pump
  1574. /// <summary>
  1575. /// Replen Pump On 操作(根据PumpFactor和InitialDosingSpeed调速)
  1576. /// </summary>
  1577. /// <param name="cmd"></param>
  1578. /// <param name="args"></param>
  1579. /// <returns></returns>
  1580. public bool ReplenPumpOnOperation(string cmd, object[] args)
  1581. {
  1582. string replenName = args[0].ToString();
  1583. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1584. //加载InitialDosingSpeed
  1585. double InitialDosingSpeed = 0;
  1586. if (SC.ContainsItem($"Reservoir.{Module}.InitialDosingSpeed"))
  1587. {
  1588. InitialDosingSpeed = SC.GetValue<double>($"Reservoir.{Module}.InitialDosingSpeed");
  1589. if (InitialDosingSpeed == 0)
  1590. {
  1591. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1592. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "InitialDosingSpeed is zero. Can't open replen pump");
  1593. return false;
  1594. }
  1595. }
  1596. else
  1597. {
  1598. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Configuration item of InitialDosingSpeed doesn't exist!");
  1599. return false;
  1600. }
  1601. //加载ReplenPumpFactor
  1602. double PumpFactor = 0;
  1603. PumpFactor = _replenPersistentValue[replenName].ReplenPumpFactor;
  1604. if (PumpFactor == 0)
  1605. {
  1606. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1607. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "PumpFactor is zero. Can't open replen pump");
  1608. return false;
  1609. }
  1610. //计算PumpSpeed(mL/min)
  1611. double replenPumpSpeed = InitialDosingSpeed * PumpFactor;
  1612. SCConfigItem item = SC.GetConfigItem($"Reservoir.{Module}.InitialDosingSpeed");
  1613. double speedMax = double.Parse(item.Max);
  1614. if (replenPumpSpeed > speedMax) replenPumpSpeed = speedMax;
  1615. bool result = ReplenPump(replenPumpSpeed / PUMP_SPEED_CONVERT, replenID);
  1616. if (!result)
  1617. {
  1618. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Opening replen{replenID} pump is failed");
  1619. _replenDatas[replenID - 1].ReplenPumpSpeed = 0;
  1620. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1621. return false;
  1622. }
  1623. _replenDatas[replenID - 1].ReplenPumpSpeed = replenPumpSpeed;
  1624. _replenDatas[replenID - 1].ReplenPumpEnable = true;
  1625. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Replen{replenID} pump is opened");
  1626. return true;
  1627. }
  1628. /// <summary>
  1629. /// Replen Pump Off操作
  1630. /// </summary>
  1631. /// <param name="cmd"></param>
  1632. /// <param name="args"></param>
  1633. /// <returns></returns>
  1634. public bool ReplenPumpOffOperation(string cmd, object[] args)
  1635. {
  1636. string replenName = args[0].ToString();
  1637. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1638. bool result = ReplenPump(0, replenID);
  1639. if (!result)
  1640. {
  1641. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Closing replen{replenID} pump is failed");
  1642. return false;
  1643. }
  1644. _replenDatas[replenID - 1].ReplenPumpSpeed = 0;
  1645. _replenDatas[replenID - 1].ReplenPumpEnable = false;
  1646. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Replen{replenID} pump is closed");
  1647. return true;
  1648. }
  1649. /// <summary>
  1650. /// Replen Pump WriteIOValue
  1651. /// </summary>
  1652. /// <param name="speed"></param>
  1653. /// <returns></returns>
  1654. private bool ReplenPump(double speed, int replenNum)
  1655. {
  1656. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.Replen{replenNum}PumpSpeed");
  1657. return IOModuleManager.Instance.WriteIoValue(ioName, speed);
  1658. }
  1659. #endregion
  1660. /// <summary>
  1661. /// 设置PumpFactor
  1662. /// </summary>
  1663. /// <param name="cmd"></param>
  1664. /// <param name="args"></param>
  1665. /// <returns></returns>
  1666. public bool SetPumpFactor(string cmd, object[] args)
  1667. {
  1668. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1669. double targetPumpFactor = (double)args[1];
  1670. _dosingSystemHelperLst[replenID - 1].SetPumpfactor(targetPumpFactor);
  1671. return true;
  1672. }
  1673. /// <summary>
  1674. /// 手动Dosing
  1675. /// </summary>
  1676. /// <param name="cmd"></param>
  1677. /// <param name="args"></param>
  1678. /// <returns></returns>
  1679. private bool ManualDosing(string cmd, object[] args)
  1680. {
  1681. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1682. if (reservoirEntity == null || !_dosingCommonHelper.IsDosingSystemInitialized)
  1683. {
  1684. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing System is not initialized!");
  1685. return true;
  1686. }
  1687. string replenName = args[0].ToString();
  1688. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1689. double manualDosingVolume = (double)args[1];
  1690. if (manualDosingVolume == 0)
  1691. {
  1692. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing Volume is zero, can't do manual dosing");
  1693. return false;
  1694. }
  1695. if (!CheckandUpdateBottleLevel(replenName, manualDosingVolume))
  1696. {
  1697. return false;
  1698. }
  1699. if (_replenPersistentValue[replenName].IsDosingRunning)
  1700. {
  1701. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "Dosing is runnning, can't do manual dosing");
  1702. return false;
  1703. }
  1704. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "ManualDosing starts now");
  1705. _currentDosingOperation[replenID - 1] = DosingOperation.ManualDosing;
  1706. bool result = _dosingSystemHelperLst[replenID - 1].StartDosing(manualDosingVolume, false);
  1707. return result;
  1708. }
  1709. /// <summary>
  1710. /// 停止手动Dosing
  1711. /// </summary>
  1712. /// <param name="cmd"></param>
  1713. /// <param name="args"></param>
  1714. /// <returns></returns>
  1715. private bool StopManualDosing(string cmd, object[] args)
  1716. {
  1717. string replenName = args[0].ToString();
  1718. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1719. if (!_replenPersistentValue[replenName].IsDosingRunning)
  1720. {
  1721. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "ManualDosing is not running. Can't stop!");
  1722. }
  1723. _currentDosingOperation[replenID - 1] = DosingOperation.None;
  1724. bool result = _dosingSystemHelperLst[replenID - 1].StopDosing();
  1725. if (result)
  1726. {
  1727. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, "ManualDosing has stopped now");
  1728. }
  1729. return result;
  1730. }
  1731. /// <summary>
  1732. /// 检查并更新BottleLevel状态
  1733. /// </summary>
  1734. /// <param name="replenName"></param>
  1735. /// <param name="targetVolume"></param>
  1736. public bool CheckandUpdateBottleLevel(string replenName, double targetVolume = -1, bool isError = true)
  1737. {
  1738. int replenId = int.Parse(replenName.Substring(6, 1));
  1739. double remainVolume = _replenPersistentValue[replenName].RemainDosingVolume;
  1740. bool result = true;
  1741. if (ReservoirData.ReplenLevel[replenId - 1])
  1742. {
  1743. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Full.ToString();
  1744. if (targetVolume > remainVolume)
  1745. {
  1746. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Warning.ToString();
  1747. if (isError)
  1748. {
  1749. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current Bottle is in Warning Level!");
  1750. }
  1751. result = false;
  1752. }
  1753. }
  1754. else
  1755. {
  1756. ReplenDatas[replenId - 1].BottleLevel = DosingSystemHelper.BottleLevelState.Empty.ToString();
  1757. if (isError)
  1758. {
  1759. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"Current Bottle is in Empty Level!");
  1760. }
  1761. result = false;
  1762. }
  1763. return result;
  1764. }
  1765. /// <summary>
  1766. /// Reset BottleVolume
  1767. /// </summary>
  1768. /// <param name="cmd"></param>
  1769. /// <param name="args"></param>
  1770. /// <returns></returns>
  1771. private bool ResetBottleVolume(string cmd, object[] args)
  1772. {
  1773. string replenName = args[0].ToString();
  1774. int replenID = int.Parse(args[0].ToString().Substring(6, 1));
  1775. if (SC.ContainsItem($"Reservoir.{Module}.BottleReserveVolume{replenID}"))
  1776. {
  1777. _replenPersistentValue[replenName].RemainDosingVolume = SC.GetValue<double>($"Reservoir.{Module}.BottleReserveVolume{replenID}");
  1778. }
  1779. ReplenPersistentManager.Instance.UpdatePersistentValue(Module, replenName);
  1780. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"Bottle Reserve Volume of Replen{replenID} has been reset now");
  1781. return true;
  1782. }
  1783. /// <summary>
  1784. /// DosingSystem初始化
  1785. /// </summary>
  1786. /// <param name="cmd"></param>
  1787. /// <param name="args"></param>
  1788. /// <returns></returns>
  1789. private bool DosingInitialize(string cmd, object[] args)
  1790. {
  1791. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1792. if (reservoirEntity == null || !reservoirEntity.IsInitialized)
  1793. {
  1794. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} is not initialized");
  1795. return false;
  1796. }
  1797. return _dosingCommonHelper.DosingInitialize(); ;
  1798. }
  1799. /// <summary>
  1800. /// Enetr Init State
  1801. /// </summary>
  1802. /// <param name="cmd"></param>
  1803. /// <param name="args"></param>
  1804. /// <returns></returns>
  1805. private bool DosingEnterInit()
  1806. {
  1807. return _dosingCommonHelper.DosingEnterInit();
  1808. }
  1809. #endregion
  1810. /// <summary>
  1811. /// Enter Disabled Operation
  1812. /// </summary>
  1813. private void EnterDisabledOperation()
  1814. {
  1815. ReservoirItem _reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  1816. //关CMMPower
  1817. if (!string.IsNullOrEmpty(_reservoirItem.CMMSupplyID))
  1818. {
  1819. CellPowerSupplier powerSupplier = DEVICE.GetDevice<CellPowerSupplier>(_reservoirItem.CMMSupplyID);
  1820. if (powerSupplier != null && powerSupplier.PowerSupplierData.Enabled) powerSupplier.DisableOperation("", null);
  1821. }
  1822. //关TC
  1823. if (!string.IsNullOrEmpty(_reservoirItem.TCID))
  1824. {
  1825. TemperatureController temperatureController = DEVICE.GetDevice<TemperatureController>(_reservoirItem.TCID);
  1826. if (temperatureController != null) temperatureController.DisableOperation("", null);
  1827. }
  1828. _phRoutine.Abort();
  1829. if (_reservoirData.PHFlowValve)
  1830. {
  1831. PHValveOff();
  1832. }
  1833. if (_reservoirData.DiReplen)
  1834. {
  1835. DIReplenOff("", null);
  1836. }
  1837. }
  1838. /// <summary>
  1839. /// Set Export CMMUsage
  1840. /// </summary>
  1841. public void SetExportCMMUsage()
  1842. {
  1843. _isExportCMMUsage = true;
  1844. }
  1845. /// <summary>
  1846. /// ReservoirUsage监控
  1847. /// </summary>
  1848. public void ReservoirUsageMonitor()
  1849. {
  1850. ReservoirUsage reservoirUsage = ReservoirUsageManager.Instance.GetReservoirUsage(Module);
  1851. ReservoirEntity reservoirEntity = Singleton<RouteManager>.Instance.GetModule<ReservoirEntity>(Module);
  1852. if (reservoirUsage == null || reservoirEntity == null) return;
  1853. //reservoirTotalAmpHours Check
  1854. double reservoirTotalAmpHoursWarningLimit = 0;
  1855. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalAmpHoursWarningLimit"))
  1856. {
  1857. reservoirTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ReservoirTotalAmpHoursWarningLimit");
  1858. }
  1859. double reservoirTotalAmpHoursFaultLimit = 0;
  1860. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalAmpHoursFaultLimit"))
  1861. {
  1862. reservoirTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ReservoirTotalAmpHoursFaultLimit");
  1863. }
  1864. if (reservoirUsage.TotalUsage > reservoirTotalAmpHoursFaultLimit && reservoirTotalAmpHoursFaultLimit != 0)
  1865. {
  1866. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Total Usage(AHr):{reservoirUsage.TotalUsage} is over config item ReservoirTotalAmpHoursFaultLimit:{reservoirTotalAmpHoursFaultLimit}");
  1867. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1868. AlarmListManager.Instance.AddDataError(Module,
  1869. $"TotalUsage", $"{Module} usage:{reservoirUsage.TotalUsage} is over ReservoirTotalAmpHoursFaultLimit:{reservoirTotalAmpHoursFaultLimit}");
  1870. }
  1871. else if (reservoirUsage.TotalUsage > reservoirTotalAmpHoursWarningLimit && reservoirTotalAmpHoursWarningLimit != 0)
  1872. {
  1873. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Total Usage(AHr):{reservoirUsage.TotalUsage} is over config item ReservoirTotalAmpHoursWarningLimit:{reservoirTotalAmpHoursWarningLimit}");
  1874. AlarmListManager.Instance.AddWarn(Module,
  1875. $"TotalUsage", $"{Module} usage:{reservoirUsage.TotalUsage} is over ReservoirTotalAmpHoursWarningLimit:{reservoirTotalAmpHoursWarningLimit}");
  1876. }
  1877. //MembraneTotalAmpHoursCheck
  1878. double membraneTotalAmpHoursWarningLimit = 0;
  1879. if (SC.ContainsItem($"Reservoir.{Module}.MembraneTotalAmpHoursWarningLimit"))
  1880. {
  1881. membraneTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.MembraneTotalAmpHoursWarningLimit");
  1882. }
  1883. double membraneTotalAmpHoursFaultLimit = 0;
  1884. if (SC.ContainsItem($"Reservoir.{Module}.MembraneTotalAmpHoursFaultLimit"))
  1885. {
  1886. membraneTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.MembraneTotalAmpHoursFaultLimit");
  1887. }
  1888. if (reservoirUsage.MembranceUsage > membraneTotalAmpHoursFaultLimit && membraneTotalAmpHoursFaultLimit != 0)
  1889. {
  1890. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Membrane Usage(AHr):{reservoirUsage.MembranceUsage} is over config item MembraneTotalAmpHoursFaultLimit:{membraneTotalAmpHoursFaultLimit}");
  1891. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1892. AlarmListManager.Instance.AddDataError(Module,
  1893. $"MembraneUsage", $"{Module} usage:{reservoirUsage.MembranceUsage} is over MembraneTotalAmpHoursFaultLimit:{membraneTotalAmpHoursFaultLimit}");
  1894. }
  1895. else if (reservoirUsage.MembranceUsage > membraneTotalAmpHoursWarningLimit && membraneTotalAmpHoursWarningLimit != 0)
  1896. {
  1897. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Membrane Usage(AHr):{reservoirUsage.MembranceUsage} is over config item MembraneTotalAmpHoursWarningLimit:{membraneTotalAmpHoursWarningLimit}");
  1898. AlarmListManager.Instance.AddWarn(Module,
  1899. $"MembraneUsage", $"{Module} usage:{reservoirUsage.MembranceUsage} is over MembraneTotalAmpHoursWarningLimit:{membraneTotalAmpHoursWarningLimit}");
  1900. }
  1901. //ANBathTotalAmpHoursCheck
  1902. //double anBathTotalAmpHoursWarningLimit = 0;
  1903. //if (SC.ContainsItem($"Reservoir.{Module}.ANBathTotalAmpHoursWarningLimit"))
  1904. //{
  1905. // anBathTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ANBathTotalAmpHoursWarningLimit");
  1906. //}
  1907. //double anBathTotalAmpHoursFaultLimit = 0;
  1908. //if (SC.ContainsItem($"Reservoir.{Module}.ANBathTotalAmpHoursFaultLimit"))
  1909. //{
  1910. // anBathTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.ANBathTotalAmpHoursFaultLimit");
  1911. //}
  1912. //if (reservoirUsage.AnodeUsage > anBathTotalAmpHoursFaultLimit && anBathTotalAmpHoursFaultLimit != 0)
  1913. //{
  1914. // LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Anolyte Bath Usage(AHr):{reservoirUsage.AnodeUsage} is over config item ANBathTotalAmpHoursFaultLimit:{anBathTotalAmpHoursFaultLimit}");
  1915. // reservoirEntity.PostMsg(ReservoirMsg.Error);
  1916. // AlarmListManager.Instance.AddDataError(Module,
  1917. // $"AnodeUsage", $"{Module} usage:{reservoirUsage.AnodeUsage} is over ANBathTotalAmpHoursFaultLimit:{anBathTotalAmpHoursFaultLimit}");
  1918. //}
  1919. //else if (reservoirUsage.AnodeUsage > anBathTotalAmpHoursWarningLimit && anBathTotalAmpHoursWarningLimit != 0)
  1920. //{
  1921. // LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Anolyte Bath Usage(AHr):{reservoirUsage.AnodeUsage} is over config item ANBathTotalAmpHoursWarningLimit:{anBathTotalAmpHoursWarningLimit}");
  1922. // AlarmListManager.Instance.AddWarn(Module,
  1923. // $"AnodeUsage", $"{Module} usage:{reservoirUsage.AnodeUsage} is over ANBathTotalAmpHoursWarningLimit:{anBathTotalAmpHoursWarningLimit}");
  1924. //}
  1925. //BathTotalAmpHoursCheck
  1926. double bathTotalAmpHoursWarningLimit = 0;
  1927. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalAmpHoursWarningLimit"))
  1928. {
  1929. bathTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.BathTotalAmpHoursWarningLimit");
  1930. }
  1931. double bathTotalAmpHoursFaultLimit = 0;
  1932. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalAmpHoursFaultLimit"))
  1933. {
  1934. bathTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.BathTotalAmpHoursFaultLimit");
  1935. }
  1936. if (reservoirUsage.BathUsage > bathTotalAmpHoursFaultLimit && bathTotalAmpHoursFaultLimit != 0)
  1937. {
  1938. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Bath Usage(AHr):{reservoirUsage.BathUsage} is over config item BathTotalAmpHoursFaultLimit:{bathTotalAmpHoursFaultLimit}");
  1939. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1940. AlarmListManager.Instance.AddDataError(Module,
  1941. $"BathUsage", $"{Module} usage:{reservoirUsage.BathUsage} is over BathTotalAmpHoursFaultLimit:{bathTotalAmpHoursFaultLimit}");
  1942. }
  1943. else if (reservoirUsage.BathUsage > bathTotalAmpHoursWarningLimit && bathTotalAmpHoursWarningLimit != 0)
  1944. {
  1945. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Bath Usage(AHr):{reservoirUsage.BathUsage} is over config item BathTotalAmpHoursWarningLimit:{bathTotalAmpHoursWarningLimit}");
  1946. AlarmListManager.Instance.AddWarn(Module,
  1947. $"BathUsage", $"{Module} usage:{reservoirUsage.BathUsage} is over BathTotalAmpHoursWarningLimit:{bathTotalAmpHoursWarningLimit}");
  1948. }
  1949. //BathTotalDaysCheck
  1950. int bathTotalDaysWarningLimit = 0;
  1951. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalDaysWarningLimit"))
  1952. {
  1953. bathTotalDaysWarningLimit = SC.GetValue<int>($"Reservoir.{Module}.BathTotalDaysWarningLimit");
  1954. }
  1955. int bathTotalDaysFaultLimit = 0;
  1956. if (SC.ContainsItem($"Reservoir.{Module}.BathTotalDaysFaultLimit"))
  1957. {
  1958. bathTotalDaysFaultLimit = SC.GetValue<int>($"Reservoir.{Module}.BathTotalDaysFaultLimit");
  1959. }
  1960. if (reservoirUsage.BathUsageDays > bathTotalDaysFaultLimit && bathTotalDaysFaultLimit != 0)
  1961. {
  1962. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Bath Usage(Days):{reservoirUsage.BathUsageDays} is over config item BathTotalDaysFaultLimit:{bathTotalDaysFaultLimit}");
  1963. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1964. AlarmListManager.Instance.AddDataError(Module,
  1965. $"BathUsageDays", $"{Module} usage:{reservoirUsage.BathUsageDays} is over BathTotalDaysFaultLimit:{bathTotalDaysFaultLimit}");
  1966. }
  1967. else if (reservoirUsage.BathUsageDays > bathTotalDaysWarningLimit && bathTotalDaysWarningLimit != 0)
  1968. {
  1969. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Bath Usage(Days):{reservoirUsage.BathUsage} is over config item BathTotalDaysWarningLimit:{bathTotalDaysWarningLimit}");
  1970. AlarmListManager.Instance.AddWarn(Module,
  1971. $"BathUsageDays", $"{Module} usage:{reservoirUsage.BathUsageDays} is over BathTotalDaysWarningLimit:{bathTotalDaysWarningLimit}");
  1972. }
  1973. //ReservoirTotalWafersCheck
  1974. int reservoirTotalWafersWarningLimit = 0;
  1975. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalWafersWarningLimit"))
  1976. {
  1977. reservoirTotalWafersWarningLimit = SC.GetValue<int>($"Reservoir.{Module}.ReservoirTotalWafersWarningLimit");
  1978. }
  1979. int reservoirTotalWafersFaultLimit = 0;
  1980. if (SC.ContainsItem($"Reservoir.{Module}.ReservoirTotalWafersFaultLimit"))
  1981. {
  1982. reservoirTotalWafersFaultLimit = SC.GetValue<int>($"Reservoir.{Module}.ReservoirTotalWafersFaultLimit");
  1983. }
  1984. if (reservoirUsage.TotalWafers > reservoirTotalWafersFaultLimit && reservoirTotalWafersFaultLimit != 0)
  1985. {
  1986. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} Total Wafers:{reservoirUsage.TotalWafers} is over config item ReservoirTotalWafersFaultLimit:{reservoirTotalWafersFaultLimit}");
  1987. reservoirEntity.PostMsg(ReservoirMsg.Error);
  1988. AlarmListManager.Instance.AddDataError(Module,
  1989. $"TotalWafers", $"{Module} usage:{reservoirUsage.TotalWafers} is over ReservoirTotalWafersFaultLimit:{reservoirTotalWafersFaultLimit}");
  1990. }
  1991. else if (reservoirUsage.TotalWafers > reservoirTotalWafersWarningLimit && reservoirTotalWafersWarningLimit != 0)
  1992. {
  1993. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} Total Wafers:{reservoirUsage.TotalWafers} is over config item ReservoirTotalWafersWarningLimit:{reservoirTotalWafersWarningLimit}");
  1994. AlarmListManager.Instance.AddWarn(Module,
  1995. $"TotalWafers", $"{Module} usage:{reservoirUsage.TotalWafers} is over ReservoirTotalWafersWarningLimit:{reservoirTotalWafersWarningLimit}");
  1996. }
  1997. //CMMAnodeTotalAmpHoursCheck
  1998. double cmmAnodeTotalAmpHoursWarningLimit = 0;
  1999. if (SC.ContainsItem($"Reservoir.{Module}.CMMAnodeTotalAmpHoursWarningLimit"))
  2000. {
  2001. cmmAnodeTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMAnodeTotalAmpHoursWarningLimit");
  2002. }
  2003. double cmmAnodeTotalAmpHoursFaultLimit = 0;
  2004. if (SC.ContainsItem($"Reservoir.{Module}.CMMAnodeTotalAmpHoursFaultLimit"))
  2005. {
  2006. cmmAnodeTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMAnodeTotalAmpHoursFaultLimit");
  2007. }
  2008. if (reservoirUsage.CMMAnodeUsage > cmmAnodeTotalAmpHoursFaultLimit && cmmAnodeTotalAmpHoursFaultLimit != 0)
  2009. {
  2010. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over config item CMMAnodeTotalAmpHoursFaultLimit:{cmmAnodeTotalAmpHoursFaultLimit}");
  2011. reservoirEntity.PostMsg(ReservoirMsg.Error);
  2012. AlarmListManager.Instance.AddDataError(Module,
  2013. $"CMMAnodeUsage", $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over CMMAnodeTotalAmpHoursFaultLimit:{cmmAnodeTotalAmpHoursFaultLimit}");
  2014. }
  2015. else if (reservoirUsage.CMMAnodeUsage > cmmAnodeTotalAmpHoursWarningLimit && cmmAnodeTotalAmpHoursWarningLimit != 0)
  2016. {
  2017. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over config item CMMAnodeTotalAmpHoursWarningLimit:{cmmAnodeTotalAmpHoursWarningLimit}");
  2018. AlarmListManager.Instance.AddWarn(Module,
  2019. $"CMMAnodeUsage", $"{Module} CMM Anode Usage(AHr):{reservoirUsage.CMMAnodeUsage} is over CMMAnodeTotalAmpHoursWarningLimit:{cmmAnodeTotalAmpHoursWarningLimit}");
  2020. }
  2021. //CMMCathodeTotalAmpHoursCheck
  2022. double cmmCathodeTotalAmpHoursWarningLimit = 0;
  2023. if (SC.ContainsItem($"Reservoir.{Module}.CMMCathodeTotalAmpHoursWarningLimit"))
  2024. {
  2025. cmmCathodeTotalAmpHoursWarningLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMCathodeTotalAmpHoursWarningLimit");
  2026. }
  2027. double cmmCathodeTotalAmpHoursFaultLimit = 0;
  2028. if (SC.ContainsItem($"Reservoir.{Module}.CMMCathodeTotalAmpHoursFaultLimit"))
  2029. {
  2030. cmmCathodeTotalAmpHoursFaultLimit = (double)SC.GetValue<double>($"Reservoir.{Module}.CMMCathodeTotalAmpHoursFaultLimit");
  2031. }
  2032. if (reservoirUsage.CMMMembranceUsage > cmmCathodeTotalAmpHoursFaultLimit && cmmCathodeTotalAmpHoursFaultLimit != 0)
  2033. {
  2034. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over config item CMMCathodeTotalAmpHoursFaultLimit:{cmmCathodeTotalAmpHoursFaultLimit}");
  2035. reservoirEntity.PostMsg(ReservoirMsg.Error);
  2036. AlarmListManager.Instance.AddDataError(Module,
  2037. $"CMMCathodeUsage", $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over CMMCathodeTotalAmpHoursFaultLimit:{cmmCathodeTotalAmpHoursFaultLimit}");
  2038. }
  2039. else if (reservoirUsage.CMMMembranceUsage > cmmCathodeTotalAmpHoursWarningLimit && cmmCathodeTotalAmpHoursWarningLimit != 0)
  2040. {
  2041. LOG.WriteLog(eEvent.WARN_RESERVOIR, Module, $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over config item CMMCathodeTotalAmpHoursWarningLimit:{cmmCathodeTotalAmpHoursWarningLimit}");
  2042. AlarmListManager.Instance.AddWarn(Module,
  2043. $"CMMCathodeUsage", $"{Module} CMM Cathode Usage(AHr):{reservoirUsage.CMMMembranceUsage} is over CMMCathodeTotalAmpHoursWarningLimit:{cmmCathodeTotalAmpHoursWarningLimit}");
  2044. }
  2045. }
  2046. #endregion
  2047. /// <summary>
  2048. /// 订阅变量数值发生变化
  2049. /// </summary>
  2050. private void SubscribeValueAction()
  2051. {
  2052. BeckhoffIoSubscribeUpdateVariable(FLOW);
  2053. BeckhoffIoSubscribeUpdateVariable(HED_FLOW);
  2054. BeckhoffIoSubscribeUpdateVariable(DI_REPLEN);
  2055. BeckhoffIoSubscribeUpdateVariable(PH_FLOW_VALVE);
  2056. BeckhoffIoSubscribeUpdateVariable(PH_VALUE);
  2057. BeckhoffIoSubscribeUpdateVariable(WATER_LEVEL);
  2058. BeckhoffIoSubscribeUpdateVariable(LOW_LEVEL);
  2059. BeckhoffIoSubscribeUpdateVariable(HIGH_LEVEL);
  2060. BeckhoffIoSubscribeUpdateVariable(SAFETY_HIGH_LEVEL);
  2061. BeckhoffIoSubscribeUpdateVariable(RESPOWERON);
  2062. BeckhoffIoSubscribeUpdateVariable(HEDPOWERON);
  2063. BeckhoffIoSubscribeUpdateVariable(REGULATE_PUMP_SIGNAL_IN);
  2064. BeckhoffIoSubscribeUpdateVariable(REGULATE_PUMP_SPEED);
  2065. for (int i = 0; i < _replenNum; i++)
  2066. {
  2067. BeckhoffIoSubscribeUpdateVariable($"Replen{i + 1}Level");
  2068. }
  2069. }
  2070. /// <summary>
  2071. /// 订阅IO变量
  2072. /// </summary>
  2073. /// <param name="variable"></param>
  2074. private void BeckhoffIoSubscribeUpdateVariable(string variable)
  2075. {
  2076. _variableInitializeDic[variable] = false;
  2077. IOModuleManager.Instance.SubscribeModuleVariable(Module, variable, UpdateVariableValue);
  2078. }
  2079. /// <summary>
  2080. /// 更新变量数值
  2081. /// </summary>
  2082. /// <param name="variable"></param>
  2083. /// <param name="value"></param>
  2084. private void UpdateVariableValue(string variable, object value)
  2085. {
  2086. if (!ReservoirData.IsDataInitialized)
  2087. {
  2088. ReservoirData.IsDataInitialized = true;
  2089. }
  2090. PropertyInfo property = ReservoirData.GetType().GetProperty(variable);
  2091. if (property != null)
  2092. {
  2093. property.SetValue(_reservoirData, value);
  2094. if (variable == WATER_LEVEL)
  2095. {
  2096. string levelCurve = SC.GetStringValue($"Reservoir.{Module}.LevelCurve");
  2097. ReservoirData.Level = LevelCurveManager.Instance.CalculateLevelByWaterLevel(ReservoirData.WaterLevel, levelCurve);
  2098. }
  2099. }
  2100. if (variable.Contains("Replen") && variable.Substring(0, 6) == "Replen")
  2101. {
  2102. property = ReservoirData.GetType().GetProperty(REPLEN_LEVEL);
  2103. _replenLevelLst[int.Parse(variable.Substring(6, 1)) - 1] = (bool)value;
  2104. property.SetValue(_reservoirData, _replenLevelLst);
  2105. }
  2106. if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable])
  2107. {
  2108. _variableInitializeDic[variable] = true;
  2109. }
  2110. }
  2111. /// <summary>
  2112. /// 是否所有IO变量初始化完成
  2113. /// </summary>
  2114. /// <returns></returns>
  2115. private bool AllIoVariableInitialized()
  2116. {
  2117. foreach (string item in _variableInitializeDic.Keys)
  2118. {
  2119. if (!_variableInitializeDic[item])
  2120. {
  2121. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"{item} is not initialized");
  2122. return false;
  2123. }
  2124. }
  2125. return true;
  2126. }
  2127. public void Monitor()
  2128. {
  2129. }
  2130. public void Reset()
  2131. {
  2132. }
  2133. public void Terminate()
  2134. {
  2135. }
  2136. }
  2137. }