PufPickFromLoaderRoutine.cs 12 KB

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  1. using Aitex.Core.RT.DataCenter;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Event;
  4. using Aitex.Core.RT.Log;
  5. using Aitex.Core.RT.Routine;
  6. using MECF.Framework.Common.Equipment;
  7. using MECF.Framework.Common.Routine;
  8. using MECF.Framework.Common.Utilities;
  9. using CyberX8_Core;
  10. using CyberX8_RT.Devices.AXIS;
  11. using CyberX8_RT.Devices.Loader;
  12. using CyberX8_RT.Devices.PUF;
  13. using CyberX8_RT.Devices.TransPorter;
  14. using System;
  15. using System.Collections.Generic;
  16. using System.Linq;
  17. using System.Text;
  18. using System.Threading.Tasks;
  19. using Aitex.Core.RT.SCCore;
  20. using Aitex.Core.Common;
  21. using MECF.Framework.Common.SubstrateTrackings;
  22. namespace CyberX8_RT.Modules.PUF
  23. {
  24. public class PufPickFromLoaderRoutine : RoutineBase,IRoutine
  25. {
  26. #region 常量
  27. private const string SideA = "SideA";
  28. private const string SideB = "SideB";
  29. private const string CURRENT_STATION_LIST = "CurrentStationList";
  30. private const string WAFER_PRESENT = "WaferPresent";
  31. #endregion
  32. private enum PufPickStep
  33. {
  34. SideConditionRoutine,
  35. SideConditionRoutineWait,
  36. RotationLoaderPickup,
  37. RotationLoaderPickupWait,
  38. ChuckOut,
  39. CheckChuckOut,
  40. VacuumOn,
  41. ChuckIn,
  42. CheckChuckIn,
  43. StickDistanceCheck,
  44. RotationHomeStation,
  45. RotationHomeStationWait,
  46. End
  47. }
  48. #region 内部变量
  49. private string _loaderSide;
  50. private string _pufSide;
  51. private JetAxisBase _flipAxis;
  52. private JetAxisBase _rotationAxis;
  53. private JetAxisBase _gantryAxis;
  54. private LoaderSideDevice _loaderSideDevice;
  55. private PufVacuum _vacuum;
  56. private PufWaferPickSubRoutine _pufWaferPickSubRoutine;
  57. private PufChuckRoutine _chuckRoutine;
  58. private PufDistanceSensor _distanceSensor;
  59. private bool _enableCheckStickDistanceStatus = false;
  60. #endregion
  61. /// <summary>
  62. /// 构造函数
  63. /// </summary>
  64. /// <param name="module"></param>
  65. /// <param name="pufEntity"></param>
  66. public PufPickFromLoaderRoutine(string module) : base(module)
  67. {
  68. }
  69. /// <summary>
  70. /// 中止
  71. /// </summary>
  72. public void Abort()
  73. {
  74. Runner.Stop("Manual Abort");
  75. }
  76. public RState Monitor()
  77. {
  78. Runner.RunConditionSubRoutine(PufPickStep.SideConditionRoutine, SideConditionIndex, new IRoutine[] { _pufWaferPickSubRoutine }, new object[] { _pufSide })
  79. .WaitConditionSubRoutine(PufPickStep.SideConditionRoutineWait)
  80. .Run(PufPickStep.RotationLoaderPickup, () => { return _rotationAxis.PositionStation("LoaderPickup"); }, NullFun, 100)
  81. .WaitWithStopCondition(PufPickStep.RotationLoaderPickupWait, () => { return _rotationAxis.Status == RState.End; }, () => { return _rotationAxis.Status == RState.Failed; })
  82. .Run(PufPickStep.ChuckOut, () => { return _chuckRoutine.Start(true) == RState.Running; }, NullFun, 100)
  83. .WaitWithStopCondition(PufPickStep.CheckChuckOut, () => CommonFunction.CheckRoutineEndState(_chuckRoutine), () => CommonFunction.CheckRoutineStopState(_chuckRoutine))
  84. .Run(PufPickStep.VacuumOn, VacuumOn, CheckWaferPresent, 5000)
  85. .Run(PufPickStep.ChuckIn, () => { return _chuckRoutine.Start(false) == RState.Running; }, NullFun, 100)
  86. .WaitWithStopCondition(PufPickStep.CheckChuckIn, () => CommonFunction.CheckRoutineEndState(_chuckRoutine), () => CommonFunction.CheckRoutineStopState(_chuckRoutine))
  87. .Wait(PufPickStep.StickDistanceCheck, CheckStickDistanceStatus, 1000)
  88. .Run(PufPickStep.RotationHomeStation, () => { return _rotationAxis.PositionStation("Home"); }, NullFun, 100)
  89. .WaitWithStopCondition(PufPickStep.RotationHomeStationWait, () => { return _rotationAxis.Status == RState.End; }, () => { return _rotationAxis.Status == RState.Failed; })
  90. .End(PufPickStep.End, NullFun);
  91. return Runner.Status;
  92. }
  93. /// <summary>
  94. /// Side条件获取SubRoutine索引
  95. /// </summary>
  96. /// <returns></returns>
  97. private int SideConditionIndex()
  98. {
  99. if (_flipAxis.CheckPositionIsInStation(_flipAxis.MotionData.MotorPosition, _pufSide))
  100. {
  101. return 1;
  102. }
  103. else
  104. {
  105. return 0;
  106. }
  107. }
  108. /// <summary>
  109. /// 检验VacuumLevel
  110. /// </summary>
  111. /// <returns></returns>
  112. private bool CheckVacuumLevel()
  113. {
  114. if (_pufSide == SideA)
  115. {
  116. return _vacuum.ChuckBVacuumStatus == WAFER_PRESENT;
  117. }
  118. else if (_pufSide == SideB)
  119. {
  120. return _vacuum.ChuckAVacuumStatus == WAFER_PRESENT;
  121. }
  122. else
  123. {
  124. return false;
  125. }
  126. }
  127. /// <summary>
  128. /// 检验存在Wafer
  129. /// </summary>
  130. /// <returns></returns>
  131. private bool CheckWaferPresent()
  132. {
  133. if (_pufSide == SideA)
  134. {
  135. return _vacuum.ChuckAVacuumStatus == WAFER_PRESENT;
  136. }
  137. else if (_pufSide == SideB)
  138. {
  139. return _vacuum.ChuckBVacuumStatus == WAFER_PRESENT;
  140. }
  141. else
  142. {
  143. return false;
  144. }
  145. }
  146. /// <summary>
  147. /// 打开Vacuum
  148. /// </summary>
  149. /// <returns></returns>
  150. private bool VacuumOn()
  151. {
  152. if (_pufSide == SideA)
  153. {
  154. _vacuum.VacuumAOn();
  155. return true;
  156. }
  157. else if (_pufSide == SideB)
  158. {
  159. _vacuum.VacuumBOn();
  160. return true;
  161. }
  162. return false;
  163. }
  164. /// <summary>
  165. /// Stick Distance检验结果
  166. /// </summary>
  167. /// <returns></returns>
  168. private bool CheckStickDistanceStatus()
  169. {
  170. if (_enableCheckStickDistanceStatus)
  171. {
  172. WaferSize waferSize = WaferSize.WS0;
  173. WaferInfo waferInfo = WaferManager.Instance.GetWafer(ModuleName.PUF1, 0);
  174. if (waferInfo != null && !waferInfo.IsEmpty)
  175. {
  176. waferSize = waferInfo.Size;
  177. }
  178. //非8寸的Wafer不检验
  179. if (waferSize != WaferSize.WS8)
  180. {
  181. return true;
  182. }
  183. return _distanceSensor.CheckStickDistanceStatus();
  184. }
  185. else
  186. {
  187. return true;
  188. }
  189. }
  190. /// <summary>
  191. /// 启动
  192. /// </summary>
  193. /// <param name="objs"></param>
  194. /// <returns></returns>
  195. public RState Start(params object[] objs)
  196. {
  197. _pufSide = objs[0].ToString();
  198. _flipAxis = DEVICE.GetDevice<JetAxisBase>($"{Module}.Flip");
  199. _rotationAxis = DEVICE.GetDevice<JetAxisBase>($"{Module}.Rotation");
  200. _vacuum = DEVICE.GetDevice<PufVacuum>($"{Module}.Vacuum");
  201. _gantryAxis = DEVICE.GetDevice<JetAxisBase>($"{ModuleName.Transporter2}.Gantry");
  202. _distanceSensor = DEVICE.GetDevice<PufDistanceSensor>($"{Module}.DistanceSensor");
  203. _pufWaferPickSubRoutine = new PufWaferPickSubRoutine(Module);
  204. _enableCheckStickDistanceStatus = SC.GetValue<bool>($"{Module}.EnableCheckStickDistanceStatus");
  205. _chuckRoutine = new PufChuckRoutine(Module);
  206. if (CheckCondition())
  207. {
  208. return Runner.Start(Module, "PickFrom Loader");
  209. }
  210. else
  211. {
  212. return RState.Failed;
  213. }
  214. }
  215. /// <summary>
  216. /// 检验条件
  217. /// </summary>
  218. /// <returns></returns>
  219. private bool CheckCondition()
  220. {
  221. //Loader1.Rotation 在LOADA
  222. bool isLoaderInstall = ModuleHelper.IsInstalled(ModuleName.Loader1);
  223. if (isLoaderInstall)
  224. {
  225. JetAxisBase loaderRotationAxis = DEVICE.GetDevice<JetAxisBase>($"{ModuleName.Loader1}.Rotation");
  226. double loaderRotationPosition = loaderRotationAxis.MotionData.MotorPosition;
  227. if (!loaderRotationAxis.CheckPositionInStationIgnoreWaferSize(loaderRotationPosition, "LOAD"))
  228. {
  229. LOG.WriteLog(eEvent.ERR_PUF, Module, $"Loader Rotation {loaderRotationPosition} is not in LOAD");
  230. return false;
  231. }
  232. bool isLoadA = loaderRotationAxis.CheckPositionInStationIgnoreWaferSize(loaderRotationPosition, "LOADA");
  233. bool isLoadB = loaderRotationAxis.CheckPositionInStationIgnoreWaferSize(loaderRotationPosition, "LOADB");
  234. string side = isLoadA ? "A" : "B";
  235. _loaderSide = isLoadA ? SideA : SideB;
  236. _loaderSideDevice = DEVICE.GetDevice<LoaderSideDevice>($"{ModuleName.Loader1}.{_loaderSide}");
  237. //Loader1.SwingA 在Open
  238. JetAxisBase loaderShuttleAAxis = DEVICE.GetDevice<JetAxisBase>($"{ModuleName.Loader1}.Shuttle{side}");
  239. double loaderShuttleAPosition = loaderShuttleAAxis.MotionData.MotorPosition;
  240. if (!loaderShuttleAAxis.CheckPositionInStationIgnoreWaferSize(loaderShuttleAPosition, "OUT"))
  241. {
  242. LOG.WriteLog(eEvent.ERR_PUF, Module, $"Loader ShuttleA {loaderShuttleAPosition} is not in OUT");
  243. return false;
  244. }
  245. //Loader1.TiltA 在HORI
  246. JetAxisBase loaderTiltAAxis = DEVICE.GetDevice<JetAxisBase>($"{ModuleName.Loader1}.Tilt{side}");
  247. double loaderTiltAPosition = loaderTiltAAxis.MotionData.MotorPosition;
  248. if (!loaderTiltAAxis.CheckPositionIsInStation(loaderTiltAPosition, "HORI"))
  249. {
  250. LOG.WriteLog(eEvent.ERR_PUF, Module, $"Loader Tilt{side} {loaderTiltAPosition} is not in HORI");
  251. return false;
  252. }
  253. //Loader Handle Wafer状态确认
  254. // Lip Seal Vacuum "ON"
  255. if (!_loaderSideDevice.SideData.CRSVacuum)
  256. {
  257. LOG.WriteLog(eEvent.ERR_PUF, Module, "Loader1 LS Vacuum is off");
  258. return false;
  259. }
  260. //Bernoulli Bladder "ON",Retracted Green Light
  261. if (!_loaderSideDevice.SideData.BernoulliBladder)
  262. {
  263. LOG.WriteLog(eEvent.ERR_PUF, Module, "Loader1 Bernoulli Bladder is off");
  264. return false;
  265. }
  266. //其他SideA/B均为OFF
  267. if (_loaderSideDevice.SideData.BernoulliN2)
  268. {
  269. LOG.WriteLog(eEvent.ERR_PUF, Module, "Loader1 Bernoulli N2 is on");
  270. return false;
  271. }
  272. if (_loaderSideDevice.SideData.WHBladder)
  273. {
  274. LOG.WriteLog(eEvent.ERR_PUF, Module, "Loader1 WS Bladder is on");
  275. return false;
  276. }
  277. }
  278. double rotationPosition = _rotationAxis.MotionData.MotorPosition;
  279. if(_rotationAxis.CheckPositionIsEmpty(rotationPosition))
  280. {
  281. LOG.WriteLog(eEvent.ERR_PUF,Module, $"rotation axis {rotationPosition} is not at Station");
  282. return false;
  283. }
  284. double flipPosition = _flipAxis.MotionData.MotorPosition;
  285. if(_flipAxis.CheckPositionIsEmpty(flipPosition))
  286. {
  287. LOG.WriteLog( eEvent.ERR_PUF,Module, $"flip axis {flipPosition} is not at Station");
  288. return false;
  289. }
  290. return true;
  291. }
  292. }
  293. }