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- using Aitex.Core.RT.Device;
- using Aitex.Core.RT.Log;
- using Aitex.Core.RT.Routine;
- using Aitex.Core.RT.SCCore;
- using CyberX8_Core;
- using CyberX8_RT.Devices.Reservoir;
- using MECF.Framework.Common.Beckhoff.ModuleIO;
- using MECF.Framework.Common.IOCore;
- using MECF.Framework.Common.Persistent.Reservoirs;
- using MECF.Framework.Common.Routine;
- using MECF.Framework.Common.TwinCat;
- using System;
- namespace CyberX8_RT.Modules.Reservoir
- {
- public class ANTransferPumpOnRoutine : RoutineBase, IRoutine
- {
- private enum ANTransferPumpStep
- {
- CrossDoseValveOn,
- Reset,
- WaitReset,
- CheckReadyToEnable,
- Enable,
- CheckReady,
- WriteParameter,
- Execute,
- Wait,
- Done,
- End
- }
- private enum STMStatus
- {
- ReadyToEnable,
- Ready,
- Warning,
- Error
- }
- private enum POSStatus
- {
- Busy,
- InTarget,
- Warning,
- Error
- }
- private enum ENCStatus
- {
- SetCounterDone
- }
- #region 常量
- private const string TRANSFER_PUMP_ENABLE = "TransferPumpEnable";
- private const string TRANSFER_PUMP_RESET = "TransferPumpReset";
- private const string TRANSFER_PUMP_EXECUTE = "TransferPumpExecute";
- private const string TRANSFER_PUMP_TARGET_POSITION = "TransferPumpTargetPosition";
- private const string TRANSFER_PUMP_SPEED = "TransferPumpSpeed";
- private const string TRANSFER_PUMP_START_TYPE = "TransferPumpStartType";
- private const string TRANSFER_PUMP_ACCELERATION = "TransferPumpAcceleration";
- private const string TRANSFER_PUMP_DECELERATION = "TransferPumpDeceleration";
- private const string CROSS_DOSE_ENABLE = "CrossDoseEnable";
- #endregion
- #region 内部变量
- /// <summary>
- /// Module Name
- /// </summary>
- private string _moduleName;
- /// <summary>
- /// CompactMembranReservoirDevice
- /// </summary>
- private CompactMembranReservoirDevice _cmReservoirDevice;
- /// <summary>
- /// 加速度
- /// </summary>
- private int _acceleration;
- /// <summary>
- /// 减速度
- /// </summary>
- private int _deceleration;
- /// <summary>
- /// 速度
- /// </summary>
- private int _speed;
- /// <summary>
- /// 目标位置
- /// </summary>
- private double _targetPosition;
- /// <summary>
- /// 开始位置
- /// </summary>
- private double _startPosition;
- /// <summary>
- /// Start Type
- /// </summary>
- private int _startType = 1; //RELATIVE(相对位置)
- /// <summary>
- /// ReservoirsPersistentValue
- /// </summary>
- private ReservoirsPersistentValue _persistentValue;
- /// <summary>
- /// 超时时间
- /// </summary>
- private int _timeOut = 2000;
- /// <summary>
- /// PumpFactor
- /// </summary>
- private double _pumpFactor;
- /// <summary>
- /// 最小流量
- /// </summary>
- private double _flowRateMin;
- /// <summary>
- /// StartUpHoldOffTime
- /// </summary>
- private int _startUpHoldOffTime;
- /// <summary>
- /// Pump启动时刻
- /// </summary>
- private int _startTime;
- #endregion
- #region 属性
- public RState CurrentState { get { return Runner.Status; } }
- #endregion
- /// <summary>
- /// 构造函数
- /// </summary>
- /// <param name="module"></param>
- public ANTransferPumpOnRoutine(string module) : base(module)
- {
- _moduleName = module;
- }
- /// <summary>
- /// 中止
- /// </summary>
- public void Abort()
- {
- Runner.Stop("Manual abort");
- }
- /// <summary>
- /// 监控
- /// </summary>
- /// <returns></returns>
- public RState Monitor()
- {
- Runner.Run(ANTransferPumpStep.CrossDoseValveOn, OpenValve, _delay_1ms)
- .Run(ANTransferPumpStep.Reset, ResetCrossDose, _delay_1ms)
- .Wait(ANTransferPumpStep.WaitReset, WaitReset, _timeOut)
- .Run(ANTransferPumpStep.CheckReadyToEnable, CheckReadyToEnable, _delay_1ms)
- .Run(ANTransferPumpStep.Enable, EnableOperation, _delay_1ms)
- .Run(ANTransferPumpStep.CheckReady, CheckReady, _delay_1ms)
- .Run(ANTransferPumpStep.WriteParameter, WriteParameter, _delay_1ms)
- .Run(ANTransferPumpStep.Execute, ExecuteOperation, _delay_1ms)
- .WaitWithStopCondition(ANTransferPumpStep.Wait, WaitCompleteEndStatus, WaitCompleteErrorStatus)
- .Run(ANTransferPumpStep.Done, DoneOperation, _delay_1ms)
- .End(ANTransferPumpStep.End, NullFun);
- return Runner.Status;
- }
- /// <summary>
- /// 启动
- /// </summary>
- /// <param name="objs"></param>
- /// <returns></returns>
- public RState Start(params object[] objs)
- {
- _startType = 2;
- _cmReservoirDevice = DEVICE.GetDevice<CompactMembranReservoirDevice>($"{_moduleName}");
- if (_cmReservoirDevice == null)
- {
- LOG.WriteLog(eEvent.ERR_RESERVOIR, _moduleName, "Compact Membran Reservoir Device is not exist");
- return RState.Failed;
- }
- _persistentValue = ReservoirsPersistentManager.Instance.GetReservoirsPersistentValue(_moduleName);
- if (_persistentValue == null)
- {
- LOG.WriteLog(eEvent.ERR_RESERVOIR, _moduleName, "Reservoir Persistent Value Object is not exist");
- return RState.Failed;
- }
- //加速度(count/s/s)
- if (SC.ContainsItem($"Reservoir.{Module}.ANTransferPumpAcceleration"))
- {
- _acceleration = SC.GetValue<int>($"Reservoir.{Module}.ANTransferPumpAcceleration");
- if (_acceleration == 0) return RState.Failed;
- }
- //减速度(count/s/s)
- if (SC.ContainsItem($"Reservoir.{Module}.ANTransferPumpDeceleration"))
- {
- _deceleration = SC.GetValue<int>($"Reservoir.{Module}.ANTransferPumpDeceleration");
- if (_deceleration == 0) return RState.Failed;
- }
- //速度(count/s)
- if (SC.ContainsItem($"Reservoir.{Module}.ANTransferPumpSpeed"))
- {
- _speed = SC.GetValue<int>($"Reservoir.{Module}.ANTransferPumpSpeed");
- if (_speed == 0) return RState.Failed;
- }
- //目标位置(count)(1mL = 23809.96272 counts)
- _startPosition = _cmReservoirDevice.ReservoirData.TransferActualPosition;
- _targetPosition = (double)objs[0];
- _pumpFactor = _persistentValue.CrossDosePumpFactor;
- if(_pumpFactor == 0)
- {
- LOG.WriteLog(eEvent.WARN_RESERVOIR, _moduleName, "Pump Factor is zero");
- return RState.Failed;
- }
- //最小FlowRate(mL/min)
- if (SC.ContainsItem($"Reservoir.{Module}.FlowRateMin"))
- {
- _flowRateMin = SC.GetValue<double>($"Reservoir.{Module}.FlowRateMin");
- }
- //StartUpHoldOffTime(流量检测时刻,ms)
- if (SC.ContainsItem($"Reservoir.{Module}.StartUpHoldOffTime"))
- {
- _startUpHoldOffTime = SC.GetValue<int>($"Reservoir.{Module}.StartUpHoldOffTime");
- }
- return Runner.Start(Module, "AN Transfer Pump On");
- }
- /// <summary>
- /// 打开CrossDose Valve
- /// </summary>
- /// <returns></returns>
- private bool OpenValve()
- {
- if (!_cmReservoirDevice.CrossDoseOn("", null))
- {
- LOG.WriteLog(eEvent.WARN_RESERVOIR, _moduleName, $"Close CrossDose Valve failed");
- return false;
- }
- return true;
- }
- /// <summary>
- /// Reset CrossDose
- /// </summary>
- /// <returns></returns>
- private bool ResetCrossDose()
- {
- return _cmReservoirDevice.ResetCrossDose("", null);
- }
- /// <summary>
- /// Reset CrossDose
- /// </summary>
- /// <returns></returns>
- private bool WaitReset()
- {
- if (_cmReservoirDevice.ResetCrossDoseMonitor())
- {
- return true;
- }
- return false;
- }
- /// <summary>
- /// 检查电机ReadyToEnable状态
- /// </summary>
- /// <returns></returns>
- private bool CheckReadyToEnable()
- {
- //STM:ReadyToEnable = 1
- ushort status = (ushort)_cmReservoirDevice.ReservoirData.TransferPumpSTMStatus;
- if (!CheckSTMStatus(status, STMStatus.ReadyToEnable))
- {
- LOG.WriteLog(eEvent.ERR_RESERVOIR, _moduleName, $"STMStatus: {status}. Ready to enable is false");
- return false;
- }
-
- return true;
- }
- /// <summary>
- /// EnableOperation
- /// </summary>
- /// <returns></returns>
- private bool EnableOperation()
- {
- string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_ENABLE}");
- bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
- if (!result)
- {
- return false;
- }
- return true;
- }
- /// <summary>
- /// 检查电机Ready状态
- /// </summary>
- /// <returns></returns>
- private bool CheckReady()
- {
- //STM:Ready = 1
- ushort status = (ushort)_cmReservoirDevice.ReservoirData.TransferPumpSTMStatus;
- if (!CheckSTMStatus(status, STMStatus.Ready))
- {
- LOG.WriteLog(eEvent.ERR_RESERVOIR, _moduleName, $"STMStatus: {status}. Ready is false");
- return false;
- }
- return true;
- }
- /// <summary>
- /// 设置电机参数
- /// </summary>
- /// <returns></returns>
- private bool WriteParameter()
- {
- //设置加速度
- string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_ACCELERATION}");
- bool result = IOModuleManager.Instance.WriteIoValue(ioName, _acceleration);
- if (!result)
- {
- return false;
- }
- //设置减速度
- ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_DECELERATION}");
- result = IOModuleManager.Instance.WriteIoValue(ioName, _deceleration);
- if (!result)
- {
- return false;
- }
- //设置速度
- ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_SPEED}");
- result = IOModuleManager.Instance.WriteIoValue(ioName, _speed);
- if (!result)
- {
- return false;
- }
- //设置StartType
- ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_START_TYPE}");
- result = IOModuleManager.Instance.WriteIoValue(ioName, _startType);
- if (!result)
- {
- return false;
- }
- //设置目标位置(mL)
- ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_TARGET_POSITION}");
- result = IOModuleManager.Instance.WriteIoValue(ioName, _targetPosition/ _pumpFactor);
- if (!result)
- {
- return false;
- }
- return true;
- }
- /// <summary>
- /// 运动到位置
- /// </summary>
- /// <returns></returns>
- private bool ExecuteOperation()
- {
- string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_EXECUTE}");
- bool result = IOModuleManager.Instance.WriteIoValue(ioName, true);
- if (!result)
- {
- return false;
- }
- _startTime = Environment.TickCount;
- ReservoirsPersistentManager.Instance.UpdatePersistentValue(_moduleName);
- return true;
- }
-
- /// <summary>
- /// WaitCompleteEnd
- /// </summary>
- /// <returns></returns>
- private bool WaitCompleteEndStatus()
- {
- ushort status = (ushort)_cmReservoirDevice.ReservoirData.TransferPumpPOSStatus;
- double dosedVolume = (_cmReservoirDevice.ReservoirData.TransferActualPosition - _startPosition) * _pumpFactor;
- _cmReservoirDevice.ReservoirData.RemainingCrossDoseVolume = Math.Round(_targetPosition - dosedVolume,2);
- if (CheckPOSStatus(status, POSStatus.InTarget) && !CheckPOSStatus(status, POSStatus.Busy))
- {
- return true;
- }
- return false;
-
- }
- /// <summary>
- /// WaitCompleteError
- /// </summary>
- /// <returns></returns>
- private bool WaitCompleteErrorStatus()
- {
- ushort status = (ushort)_cmReservoirDevice.ReservoirData.TransferPumpPOSStatus;
- //流量检测
- if(_cmReservoirDevice.ANTransferFlow != null)
- {
- int ticks = Environment.TickCount - _startTime;
- double flow = _cmReservoirDevice.ANTransferFlow.CounterValue;
- if (ticks >= _startUpHoldOffTime && flow < _flowRateMin)
- {
- LOG.WriteLog(eEvent.ERR_RESERVOIR, _moduleName, $"Dose Flow {flow} mL/min is not over {_flowRateMin} mL/min");
- return true;
- }
- }
-
- if (CheckPOSStatus(status, POSStatus.Error))
- {
- LOG.WriteLog(eEvent.WARN_RESERVOIR, _moduleName, $"POSStatus:{status}. Error is true");
- return true;
- }
- return false;
- }
- /// <summary>
- /// DoneOperation
- /// </summary>
- /// <returns></returns>
- private bool DoneOperation()
- {
- string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_EXECUTE}");
- bool result = IOModuleManager.Instance.WriteIoValue(ioName, false);
- if (!result)
- {
- return false;
- }
- ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{TRANSFER_PUMP_ENABLE}");
- result = IOModuleManager.Instance.WriteIoValue(ioName, false);
- if (!result)
- {
- return false;
- }
- if (!_cmReservoirDevice.CrossDoseOff("", null))
- {
- LOG.WriteLog(eEvent.WARN_RESERVOIR, _moduleName, $"Close CrossDose Valve failed");
- return false;
- }
- _persistentValue.AutoCrossDoseStartTime = DateTime.MinValue;
- _persistentValue.AutoCrossDoseStartAmpHour = 0;
- _cmReservoirDevice.ReservoirData.RemainingCrossDoseVolume = 0;
- ReservoirsPersistentManager.Instance.UpdatePersistentValue(_moduleName);
- return true;
- }
- /// <summary>
- /// STM状态判断
- /// </summary>
- /// <param name="status"></param>
- /// <param name="statusName"></param>
- /// <returns></returns>
- private bool CheckSTMStatus(ushort status, STMStatus statusName)
- {
- bool result = false;
- switch (statusName)
- {
- case STMStatus.ReadyToEnable:
- byte bit0 = (byte)(status & 0b0001);
- result = (bit0 == 1) ? true : false;
- break;
- case STMStatus.Ready:
- byte bit1 = (byte)((status & 0b0010) >> 1);
- result = (bit1 == 1) ? true : false;
- break;
- case STMStatus.Warning:
- byte bit2 = (byte)((status & 0b0100) >> 2);
- result = (bit2 == 1) ? true : false;
- break;
- case STMStatus.Error:
- byte bit3 = (byte)((status & 0b1000) >> 3);
- result = (bit3 == 1) ? true : false;
- break;
- default:
- break;
- }
- return result;
- }
- /// <summary>
- /// POS状态判断
- /// </summary>
- /// <param name="status"></param>
- /// <param name="statusName"></param>
- /// <returns></returns>
- private bool CheckPOSStatus(ushort status, POSStatus statusName)
- {
- bool result = false;
- switch (statusName)
- {
- case POSStatus.Busy:
- byte bit0 = (byte)(status & 0b0001);
- result = (bit0 == 1) ? true : false;
- break;
- case POSStatus.InTarget:
- byte bit1 = (byte)((status & 0b0010) >> 1);
- result = (bit1 == 1) ? true : false;
- break;
- case POSStatus.Warning:
- byte bit2 = (byte)((status & 0b0100) >> 2);
- result = (bit2 == 1) ? true : false;
- break;
- case POSStatus.Error:
- byte bit3 = (byte)((status & 0b1000) >> 3);
- result = (bit3 == 1) ? true : false;
- break;
- default:
- break;
- }
- return result;
- }
- }
- }
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