CAPumpOnRoutine.cs 10 KB

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  1. using Aitex.Core.RT.Device;
  2. using Aitex.Core.RT.Log;
  3. using Aitex.Core.RT.Routine;
  4. using Aitex.Core.RT.SCCore;
  5. using MECF.Framework.Common.Beckhoff.ModuleIO;
  6. using MECF.Framework.Common.Routine;
  7. using MECF.Framework.Common.ToolLayout;
  8. using MECF.Framework.Common.TwinCat;
  9. using CyberX8_Core;
  10. using CyberX8_RT.Devices.Metal;
  11. using CyberX8_RT.Devices.Reservoir;
  12. using System;
  13. using System.Collections.Generic;
  14. using System.Linq;
  15. using System.Text;
  16. using System.Threading.Tasks;
  17. using MECF.Framework.Common.IOCore;
  18. namespace CyberX8_RT.Modules.Reservoir
  19. {
  20. public class CAPumpOnRoutine : RoutineBase, IRoutine
  21. {
  22. private enum CAPumpStep
  23. {
  24. PumpSpeed,
  25. PumpEnable,
  26. Delay,
  27. CheckRunning,
  28. CAByPass,
  29. CellsFlowValve,
  30. FlowDelay,
  31. CheckFlow,
  32. End
  33. }
  34. #region 常量
  35. private const string CA_PUMP_SPEED = "CAPumpSpeed";
  36. private const string CA_PUMP_RUNNING = "CAPumpRunning";
  37. private const string CA_HED_FLOW = "CAHedFlow";
  38. private const string CA_PUMP_ENABLE = "CAPumpEnable";
  39. private const string CA_BY_PASS = "CAByPass";
  40. #endregion
  41. #region 内部变量
  42. private double _caPumpSpeed = 5000;
  43. private int _flowFaultHoldOffTime = 10000;
  44. private double _caMainFlowFaultLow = 5.0;
  45. private double _caHedFlowLowLimit = 3.0;
  46. private CompactMembranReservoirDevice _device;
  47. private int _caOpenValveCount = 0;
  48. #endregion
  49. /// <summary>
  50. /// 构造函数
  51. /// </summary>
  52. /// <param name="module"></param>
  53. public CAPumpOnRoutine(string module) : base(module)
  54. {
  55. }
  56. /// <summary>
  57. /// 中止
  58. /// </summary>
  59. public void Abort()
  60. {
  61. Runner.Stop("Manual abort");
  62. }
  63. /// <summary>
  64. /// 监控
  65. /// </summary>
  66. /// <returns></returns>
  67. public RState Monitor()
  68. {
  69. Runner.Run(CAPumpStep.PumpSpeed, () => { return CAPumpSpeed(_caPumpSpeed); }, _delay_2s)
  70. .Run(CAPumpStep.PumpEnable, CAPumpEnable, _delay_1ms)
  71. .Delay(CAPumpStep.Delay, 500)
  72. .Run(CAPumpStep.CheckRunning, CheckCAPumpRunning, _delay_1ms)
  73. .Run(CAPumpStep.CAByPass,CAByPass,_delay_1ms)
  74. .Run(CAPumpStep.CellsFlowValve,OpenAllCellsFlowValve,_delay_1ms)
  75. .Delay(CAPumpStep.FlowDelay, _flowFaultHoldOffTime)
  76. .Run(CAPumpStep.CheckFlow, CheckAllFlow, _delay_1ms)
  77. .End(CAPumpStep.End, NullFun, _delay_1ms);
  78. return Runner.Status;
  79. }
  80. /// <summary>
  81. /// Pump Speed
  82. /// </summary>
  83. /// <param name="speed"></param>
  84. /// <returns></returns>
  85. private bool CAPumpSpeed(double speed)
  86. {
  87. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_SPEED}");
  88. return IOModuleManager.Instance.WriteIoValue(ioName, speed);
  89. }
  90. /// <summary>
  91. /// Pump Enable
  92. /// </summary>
  93. /// <param name="speed"></param>
  94. /// <returns></returns>
  95. private bool CAPumpEnable()
  96. {
  97. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_ENABLE}");
  98. return IOModuleManager.Instance.WriteIoValue(ioName, true);
  99. }
  100. /// <summary>
  101. /// Pump disable
  102. /// </summary>
  103. /// <returns></returns>
  104. private bool CAPumpDisable()
  105. {
  106. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_PUMP_ENABLE}");
  107. return IOModuleManager.Instance.WriteIoValue(ioName, false);
  108. }
  109. /// <summary>
  110. /// 检验CA Running Sensor
  111. /// </summary>
  112. /// <returns></returns>
  113. private bool CheckCAPumpRunning()
  114. {
  115. if(!_device.ReservoirData.CAPumpRunning)
  116. {
  117. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, "CA Pump Running Sensor is false");
  118. return false;
  119. }
  120. return true;
  121. }
  122. /// <summary>
  123. /// CA Bypass
  124. /// </summary>
  125. /// <param name="speed"></param>
  126. /// <returns></returns>
  127. private bool CAByPass()
  128. {
  129. string ioName = BeckhoffModuleIOManager.Instance.GetIoNameByInnerModuleName($"{Module}.{CA_BY_PASS}");
  130. return IOModuleManager.Instance.WriteIoValue(ioName, true);
  131. }
  132. /// <summary>
  133. /// 检验所有流量
  134. /// </summary>
  135. /// <returns></returns>
  136. private bool OpenAllCellsFlowValve()
  137. {
  138. bool result = false;
  139. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  140. if (reservoirItem != null)
  141. {
  142. List<MetalItem> metalItems = reservoirItem.MetalCells;
  143. if (metalItems != null && metalItems.Count > 0)
  144. {
  145. foreach (MetalItem metalItem in metalItems)
  146. {
  147. if (metalItem.Installed)
  148. {
  149. CompactMembranMetalDevice metalDevice = DEVICE.GetDevice<CompactMembranMetalDevice>(metalItem.ModuleName);
  150. if (metalDevice != null&&metalDevice.IsAuto)
  151. {
  152. result= metalDevice.CellFlowValveOn("", null);
  153. if(!result)
  154. {
  155. return false;
  156. }
  157. _caOpenValveCount++;
  158. }
  159. }
  160. }
  161. }
  162. }
  163. return true;
  164. }
  165. /// <summary>
  166. /// 关闭所有Cell的Flow Valve
  167. /// </summary>
  168. /// <returns></returns>
  169. private bool CloseAllCellsFlowValve()
  170. {
  171. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  172. if (reservoirItem != null)
  173. {
  174. List<MetalItem> metalItems = reservoirItem.MetalCells;
  175. if (metalItems != null && metalItems.Count > 0)
  176. {
  177. foreach (MetalItem metalItem in metalItems)
  178. {
  179. if (metalItem.Installed)
  180. {
  181. CompactMembranMetalDevice metalDevice = DEVICE.GetDevice<CompactMembranMetalDevice>(metalItem.ModuleName);
  182. if (metalDevice != null&&metalDevice.IsAuto)
  183. {
  184. metalDevice.CellFlowValveOff("", null);
  185. }
  186. }
  187. }
  188. }
  189. }
  190. return true;
  191. }
  192. /// <summary>
  193. /// 检验所有流量
  194. /// </summary>
  195. /// <returns></returns>
  196. private bool CheckAllFlow()
  197. {
  198. if (_caOpenValveCount == 0)
  199. {
  200. return true;
  201. }
  202. double flow = 0.0;
  203. ReservoirItem reservoirItem = ReservoirItemManager.Instance.GetReservoirItem(Module.ToString());
  204. if (reservoirItem != null)
  205. {
  206. List<MetalItem> metalItems = reservoirItem.MetalCells;
  207. if (metalItems != null && metalItems.Count > 0)
  208. {
  209. foreach (MetalItem metalItem in metalItems)
  210. {
  211. if (metalItem.Installed)
  212. {
  213. CompactMembranMetalDevice metalDevice = DEVICE.GetDevice<CompactMembranMetalDevice>(metalItem.ModuleName);
  214. if (metalDevice != null)
  215. {
  216. flow += metalDevice.MetalDeviceData.CellFlow;
  217. }
  218. }
  219. }
  220. }
  221. }
  222. if(flow<=_caMainFlowFaultLow)
  223. {
  224. CloseAllCellsFlowValve();
  225. CAPumpDisable();
  226. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"total flow {flow} is not over {_caMainFlowFaultLow}");
  227. return false;
  228. }
  229. else
  230. {
  231. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"total flow {flow} is over {_caMainFlowFaultLow}");
  232. }
  233. if(!CheckHedFlow())
  234. {
  235. return false;
  236. }
  237. return true;
  238. }
  239. /// <summary>
  240. /// 检验HED流量
  241. /// </summary>
  242. /// <returns></returns>
  243. private bool CheckHedFlow()
  244. {
  245. double hedFlow = _device.ReservoirData.CAHedFlow;
  246. if(hedFlow<=_caHedFlowLowLimit)
  247. {
  248. CloseAllCellsFlowValve();
  249. CAPumpDisable();
  250. LOG.WriteLog(eEvent.ERR_RESERVOIR, Module, $"CA Hed Flow {hedFlow} is less than {_caHedFlowLowLimit}");
  251. return false;
  252. }
  253. else
  254. {
  255. LOG.WriteLog(eEvent.INFO_RESERVOIR, Module, $"CA Hed Flow {hedFlow} is over than {_caHedFlowLowLimit}");
  256. }
  257. return true;
  258. }
  259. /// <summary>
  260. /// 启动
  261. /// </summary>
  262. /// <param name="objs"></param>
  263. /// <returns></returns>
  264. public RState Start(params object[] objs)
  265. {
  266. _device = DEVICE.GetDevice<CompactMembranReservoirDevice>(Module);
  267. _caPumpSpeed = SC.GetValue<double>("Reservoir.CADefaultPumpSpeed");
  268. _flowFaultHoldOffTime = SC.GetValue<int>($"Reservoir.{Module}.FlowFaultHoldOffTime");
  269. _caMainFlowFaultLow = SC.GetValue<double>($"Reservoir.{Module}.CAMainFlowFaultLow");
  270. _caHedFlowLowLimit = SC.GetValue<double>($"Reservoir.{Module}.HEDFlowLowLimit");
  271. _caOpenValveCount = 0;
  272. return Runner.Start(Module, "CA Pump On");
  273. }
  274. }
  275. }